CWZD-C+CS BAG MAKING MACHINE

RUIAN CHOVYPLAS MACHINERY CO.,LTD

TEL:(86) 577-65188131 FAX:(86)577-65189011 www.chovyplas.com ;
www.chovyting.com
E-mail:sales02@chovyplas.com; cwding@zjchuangwei.com

CONTENT
A. preface
A1 instruction

A2 description of major performance

A3 things to note

A4 size and weight

BDescription of swing and installation

B-1. Preparation before Machine Installation

B-2. Installation of Machine

B-3. Things to Note during Application

Cdescription of each piece of equipment

C1 Unwinding unit

11 parent film Unwinder

12 parent film photocell EPC edge correct device

13 slitting & folding device

14 printed film design vertical correct system

C2 stand-up bag device

2 accessory film unwinder
1
2
accessory film dragging system
2
2 relations between accessory film dancer &dragging
3 system
2
4 accessory film folding and punch device
C3 main dancer unit

31 printed film design bottom correct device

32 dancing roller device

33 relations between dancer and unwind dragging system

C4 central seal pouch forming unit

41 central seal forming device

42 method of process central sealing forming mould width

C5 zipper sealing & cooling unit

51 zipper sealing bar & adjust method

52 zipper cooling bar& adjust method

C6 first feeding roller & first compensatory dancer unit

61 first feeding rubber roller unit

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 62 first compensatory dancer unit

63 edge slitting knife achieving method

C7 vertical sealing & cooling unit

71 vertical sealing bar & adjust method

72 vertical cooling bar& adjust method

C8 first photocell tracking device

81 first photocell adjusting method

82 relations between 1st photocell location & stand-up puncher

C9 second feeding roller & first compensatory dancer unit

91 pressure adjusting method of 2rd feeding roller

92 second compensatory dancer unit & adjust method

C10 zipper squeezing device

101 function of squeezing device and adjust method

C11 central seal pouch side gusseting fix heater

111 fix heating bar adjusting method

112 fix cooling bar adjusting method

C12 bottom sealing & cooling unit

121 bottom sealing bar adjust method

122 bottom cooling bar adjust method

123 skip function and achieving method

C13 second photocell tracking device

131 second photocell adjust method

132 relations between 2rd photocell location & stand-up puncher

C14 cutting knife and working table unit

141 cutting knife adjust method

142 working table

C15 relations between main driver, cutting knife & sealing bar unit

151 relations between main driver, cutting knife & sealing bar unit

C16 control system

101 touch screen description and operation

D. Description for operation & adjustment of each piece equipment

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D1 Unwinding unit

11 parent film Unwinder (refer to fig. D-1-1)

12 parent film photocell EPC edge correct device (refer to fig. D-1-2)

13 slitting and folding device (refer to fig. D-1-3)

14 printed film design vertical correct system (refer to fig. D-1-4)

D2 stand-up bag device

2 accessory film unwinder (refer to fig. D-2-1)
1
2
accessory film dragging system (refer to fig. D-2-2)
2
2 relations between accessory film dancer &dragging system (refer to fig. D-
3 2-3)
2
4 accessory film folding and punch device (refer to fig. D-2-4)
D3 main dancer unit

31 printed film design bottom correct device (refer to fig. D-3-1)

32 dancing roller device (refer to fig. D-3-2)

33 relations between dancer and unwind dragging system (refer to fig. D-3-3)

D4 central seal forming unit

41 central seal forming device (refer to fig. D-4-1)

42 The method of process central sealing forming mould width (refer to fig. D-4-2)

D5 zipper sealing & cooling unit

51 zipper sealing bar & adjust method (refer to fig. D-5-1)

52 zipper cooling bar& adjust method

D6 first feeding roller & first compensatory dancer unit

61 first feeding rubber roller unit

62 first compensatory dancer unit (refer to fig. D-6-2)

63 edge slitting knife achieving method (refer to fig. D-6-3)

D7 vertical sealing & cooling unit

71 vertical sealing bar & adjust method (refer to fig. D-7-1)

72 vertical cooling bar& adjust method

D8 first photocell tracking device

81 first photocell adjusting method (refer to fig. D-8-1)

82 relations between 1st photocell location & stand-up puncher

D9 second feeding roller & first compensatory dancer unit

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 91 pressure adjusting method of 2rd feeding roller

92 second compensatory dancer unit & adjust method

D10 zipper squeezing device

101 function of squeezing device and adjust method (refer to fig. D-10-1)

D11 central seal pouch side gusseting fix heater

111 fix heating bar adjusting method (refer to fig. D-11-1)

112 fix cooling bar adjusting method

D12 bottom sealing & cooling unit

121 bottom sealing bar adjust method (refer to fig. D-12-1)

122 bottom cooling bar adjust method

123 skip function and achieving method (refer to fig. D-12-3)

D13 second photocell tracking device

131 second photocell adjust method (refer to fig. D-13-1)

132 relations between 2rd photocell location & stand-up puncher

(refer to fig. D-13-2)

D14 cutting knife and working table unit

141 cutting knife adjust method (refer to fig. D-14-1)

142 working table (refer to fig. D-14-2)

D15 relations between main driver, cutting knife & sealing bar unit

151 relations between main driver, cutting knife & sealing bar unit

(refer to fig. D-15-1)

D16 control system

101 touch screen description and operation

E. standard of production: take the standard of CW-800NJT

F. display of abnormality and method of elimination

G. rules of maintenance and things to note

H. operation safety manual

I. appendix

1. Material enter position

2. film dragging

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3. How to produce glue patch bag

A. preface

General Notes:
1) This drawings on this manual are the plan of the machine, maybe have a little different from the real
machine, please see at the real machine.
2) Because of the research and improve the machine, there are many technical and parameter of the
machine on the manual will be modified.
3) If you lost this manual, please contact us or the nearest agent.
4) If the user rebuild our machine, this product isn't belong to our guarantee any more. Every damage caused
by this change, we don't have responsible to that.
5) All the parameter is CHOVYTING's original parameter. When you using the machine, there might be a little
different because of the different material structure and operation skills.
6) Program to place the basic machinery, electrical wiring and related fire equipment systems, the customer
should be dealt with on its own.
7) Before testing the machine, should check all the stuff for the machine trial ,such as material, cracks and
related equipment condition.
! Safe Notes:
1) Read carefully before operating the relevant contents of this manual, here are the important matters after
the machine arrival confirmation, installation, wiring, operation and maintenance, inspection, etc. must
comply with the important matters.
2) Any inflammable, explosive items, as well as other strong magnetic field, strong conflict of equipment or
system should not be placed in the machine near the main control of occasions.
3) As a safety precaution, the machine in the electrical equipment required to install lines in line with ground
protection. If there is no safe use of the course of the next good ground, in order to enable the safe use of
machinery let a professional electrician install the grounding device.
4) To ensure the maintenance of professional staff in the replacement of parts, accessories can be in strict
accordance with the description of the production company to use, has not been agreed to license parts of
the power supply will lead to short-circuit, fire, or even destroy the function of equipment and personal
safety.
5) After the machine stop or repair, when to restart the machine, the operator or maintenance personnel to do
routine safety testing to ensure that the machine in a safe condition.

!!Warning

When the equipment is energized, sensors and other electrical components are dangerous. regulation or
contact the wrong equipment will be damaged, or even a threat to personal safety. Therefore, the operator
should comply with the manuals and technical documents related to the instructions of the safety guidelines.

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<Intellectual Property>
We use the best of the knowledge translation. Assume that translation errors and the resulting outcome of all
significant, we do not assume responsibility.
All CHOVYTING technical documents and equipment are original. Prohibit the transfer to a third party to copy
(or even a small part) and the promotion of these of these documents and technology.
We keep the right of registration patent and design.
CWZD series machine had already pass Europe CE certification.

<Product Overview>
With the CWZD series bag machine development, CHOVYTING in the bag machine production line has already
been done to amend the latest standards.
Development engineers are facing the main requirement is to design a production system with minimal time to
adapt to the replacement of the diversification handbag market.
In accordance with the requirements of customers, To high quality standards to ensure efficient production,
thank CW series bag making machine and CHOVYTING experience.

A1 instruction instrucin

a. CWZD is laminated pouch making machine with fully automatic server; which mainly produces 3 side seal
pouch, central seal pouch, stand-up pouch & zipper pouch etc., possible for single line working and multi-
lines working. CWZD es una mquina de bolsa laminada con un servidor totalmente automtico; que
produce principalmente bolsas de 3 sellos laterales, sello de bolsa central, la bolsa stand-up y la bolsa con
cremallera etc., haciendo posible el trabajo de una sola lnea y multi-lneas.
b. Main function equipment designed: unwinding equipment, folding equipment, slitting device, dancer

equipment, sealing Equipment, skip function device, puncher equipment, tracking device, cutting device,

collection table & control system. Diseo de las principales funciones del equipo: equipo de desbobinado,

equipo de doblaje, dispositivo de la hendidura, equipo dancer, equipo del sello, dispositivo de la funcin

del salto, equipo perforador, dispositivo de seguimiento, dispositivo del corte, tabla de la coleccin y

sistema de control.

A2 description of major performance descripcin de rendimiento principal

a. The machine applies fully automatic operation with high productivity, which produces width between 50-
2250 mm per size of the bag. La mquina aplica una operacin totalmente automtica con alta
productividad, la cual produce anchuras entre 50-2250 mm por tamao de bolsa.
b. The machine has the function of accurate color catching of the photo cell. La mquina tiene la funcin de
la captura exacta del color de la clula fotoelctrica.
c. Double servo motor feeding; which is Easy to operate and accurate on feeding. Motor doble servo
alimentacin; el cual es fcil de operar y preciso en la alimentacin
d. The maximum size of sealing line is 70mm. El tamao mximo en la lnea de sellado es de 70 mm.
e. Thickness of 0.035mm~0.35mm is available for bags to be made. El espesor de 0.035mm ~ 0.35mm est
disponible para que las bolsas sean hechas.

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f. Laminated film or extruder film can be used as raw material. Rollo laminado o extrusora puede ser usado
como materia prima.

A3 things to note Tomar en cuenta

a. Prior delivery of the machine, each component and parameters for Electrical control are adjusted and set.
Do not make any arbitrary Adjustment and change the setting if there is no abnormality and Familiarity on
condition of the machine. Please study this manual Carefully before operation and keep it in a safe place.
Antes de la entrega de la mquina, cada componente y parmetro para el control elctrico debe estar
equilibrado y ajustado. No tome ningn ajuste arbitrario ni cambie la configuracin si no hay alguna
anormalidad o familiaridad en condicin de la mquina. Por favor estudie este manual cuidadosamente
antes de operacin y mantenerlo en un lugar seguro.
b. Do not dismantle the equipment and electrical controller of the Machine by yourself. We will not be held
responsible for the Mechanical malfunctions due to the dismantling made by you. No desmantele el
equipo y el controlador elctrico de la mquina por su propia cuenta. No nos responsabilizaremos por el
mal funcionamiento mecnico debido al desmantelamiento hecho por usted.
c. If there is wear and tear malfunction on the mechanical part or the user wishes to reserve backup, please
purchase from us and do Not make the parts that may cause mechanical malfunction by Yourself. Si hay
mal funcionamiento por desgaste y rasguos en la parte mecnica o el usuario desea reservar apoyo, por
favor compre por nosotros y no haga las partes que puedan causar mal funciones mecnicas por usted
mismo.
d. Please contact us for any confusion after studying this manual and We will provide a detailed answer to
you. Por favor contctese con nosotros para cualquier confusin despus de haber estudiado este
manual y le proveeremos una respuesta detallada.
e. write email to xiaoli@zjchuangwei.com get e-version manual. Escriba a la direccin de correo electrnico
xiaoli@zjchuangwei.com para conseguir un manual versin digital.

A4 size and weight

In china-mainland, the manufacturer will help to install the machine. If the machine been exported, the install
rules will be written on the contract. (Usually is export by container)

Part of machine Wooden case/wooden base / shrink film packing

Size and weight (length * wide* height )

Unwinder+folding unit 2450mm 1750mm 2950mm

370kg

Main machine 6900mm 1600mm 2050mm

3800 kg

Collection working table unit 2050mm 1250mm 1200mm

120kg
BDescription of swing and installation Descripcin del levantamiento e instalacin
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B-1. Preparation before Machine Installation Preparacin para la instalacin de la mquina

1. Swing Levantamiento
When lift the machine to other place, it need to do some protect to the machine surface. Any damage isn't
allowed. When lift it, you should put something soft into the place where the tightwire touched machine.
Keeping from destroy of paint. When it is conveying, it isn't allowed to have big incline, and try your best to
decrease the shock and vibration, as to avoid damage of machine. Al momento de levantar la mquina hacia
un lado, se necesita proteger la superficie de la mquina. Al alzar, debe poner algo suave donde el cable de
aseguramiento toca la mquina. Al trasladar la mquina, no est permitido tener una gran inclinacin, e intente
lo ms que pueda en reducir la sacudida y la vibracin, para evitar daos a la mquina.

Handing from main machine Manejo de la maquina principal

Gancho

Manejo desde el aparato de cremallera

2. Installation of Main part Instalacin de la parte principal

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The ground for installing the machine should be firmly and even. You should underlay the foot stall under the
wall frame of main machine, and then adjust the screw to make it bottom. El suelo para la instalacin de estar
firme y uniforme.

3. Installation of Unwind unit Instalacin de la unidad de desenrrollamiento

Install the unwind device according to fig. B-1 Instale el aparato de desenrrollo de acuerdo a la figura B-1

B-2. Installation of Machine Instalacin de la mquina

a. Move the machine to a set point and then adjust for levelness. Mueva la mquina al punto determinado y
luego ajuste su nivel.
b. Turn all control switches off. Apague todos los interruptores de control
c. Connect the main power line to three points of R.S.T (located At the lower level of the main control box).
Conecte la lnea de poder principal a los tres puntos de R.S.T. (localizados al nivel menor de la caja de
control principal)
d. Press the inch switch lightly and observe direction of rotation; If the direction is wrong, please switch
between any two of the three R.S.T lines. Presione ligeramente el interruptor de una pulgada y observe la
direccin de rotacin; si la direccin es errnea, cambie entre cualquiera de los otros dos interruptores de
las lneas R.S.T.

B-3. Things to Note during Application Durante la Aplicacin

a. Observe efficiency of the air compressor for normal operation: Observe la eficiencia del compresor de aire
para una operacin normal:
1) the compressor needs at to be least 5 HP or above. El compresor necesita estar al menos 5 HP o ms
2) the main valve of compressor shall be fully open during Application. La vlvula principal de
compresin debe estar totalmente abierta durante la aplicacin
3) the indication of air pressure meter on air filter shall not be Lower than 6kg/cm2. The filter must be
checked regularly and water accumulated must be removed. la indicacin de la presin del aire en el
filtro de aire no debe estar por debajo de 6kg/cm2. El filtro debe ser chequeado regularmente y el
agua acumulada debe ser removida.

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 4) the compressor shall be close to the machine as much as Possible for ease of operation, and attention
shall be paid Not to stand or press on the pipes. El compresor debe estar lo ms cerca posible de la
mquina para facilitar la operacin, y no se debe parar o presionar los tubos

b. If the machine is not used every day, please operate with Empty machine for 5 minutes daily and confirm
that the Location of each part is in good condition.
c. If the BOPP is less than 0.01mm, we recommend to Frequently replace the teflon tape so the machine can
Produce normally.
d. If there is not a printing point on the surface of the bag, please move the photocell onto color that is easy to
Recognize.
e. Rotating speed of conveyor belt shall make no contact Between two bags during transportation; if the bag
delivery Is not smooth, the spacing between up and down rollers can be adjusted.
f. In order to allow smooth operation for the machine, please Wind up the printed material roll tightly and
neatly.
g. Different bag shapes have different limitation to the Maximum speed; please do not set the machine speed
too high.
h. Please install the surrounding machine, folding unit and E.P.C. With interactive spacing per the following
diagrams.
i. Please be careful to keep a distance of more than 1m with The adjacent machine.

CDescription of each piece of equipment

C1 unwinding unit

a. film surface with magnetic tension controlled

b. tension automatic controlled according to the raw material
c. AC motor feeding, motor speed automatic controlled according to the main machine bag making speed.

3 lift and up cylinder Lifting volume frame

4 magnetic powder brake tension of brake

5 feeding motor material driver power

6 feeding roller Material of the drive system

7 controller
11 unwinder unwinder control

8 EPC EPC driver printing film tracking

9 name
photocell
function
Detection of film
110 unwinder
shaft
Transverse adjusting rolling
material
Film unwind
lateral movement as a whole

2
handwheel tensionsensor unwinder
tensioncontroller

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 Tension controller

11 parent film Unwinder (refer to fig. C-1)

a. process
load raw material on the unwind rack with shaft, dragging speed controlled by servo motor, in order to dragging
film smoothly and finish production.
There Is a standard frequency control the film crossing through feeding motor(5) and film tension sensor(2) [the
frequency related with potentiometer, refer to D-3-3 ]
Unwind shaft lock device equipped with an air cylinder and an manual valve (7), fix the unwind shaft (3) to
unwind rack.
b. tension sensor magnetic brake take control signal through tension sensor, film tension could be automatic
adjusted by tension controller(3).
c. refer to manual of automatic tension controller 12 Cylinder unwinder device refer to fig. C-1-2

Operation
device

position name

1 startbutton

2 stopbutton

3 tensioncontroller

4 unwinder
armup

5 unwinder
armdown

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 13 parent film photocell EPC edge correct device (refer to fig. C-1-3)

a. tracking and correcting film edge, horizontal E.P.C should be employed when produce central sealing pouch.
b. details refer to GK-81 operation manual
c. twin photocell be employed to ensure the film central in order, in order to finish following process

parts name model quantity from

synchronous motor 110TDY060 1 suzhou

capacitance 4uf 1

resistance 450 1

EPC controller GD-111 1 ruian

13 slitting and folding device (refer to fig. C-1-4)

Function description:

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a. Material outlet rack adjustment: Material outlet is a key section for the whole unwinding section.
Acquaintance this section and its function, customer can complete the preliminary preparation for bag-
making. The function of this section is to cut the whole film into two equal width film. The martial film will pass
from the bottom roll and be put into 45incline plate, convert the horizontal film to vertical film, after the
tracking by two photocell of web guider system , the film will be led to split device to be split to two pieces
from the middle. The separated two film will be output symmetrically via a V shape plate.
b. adjust cutter height to correct film edge

Pig C-1-4

Film through

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 C2 unwinder device

Stand up bag device

NO.

1 indirect film unwinder

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2 indirect film punch device

3 indirect film fold device

4 indirect rotary arm device

Pig C-2 21 Indirect film unwinder(pig C-2-1

This device for making stand up bag and 4 side sealing bag

Adjustment (A), that can change fold deviation

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 C-2-1

22 Direction film traction system(pig C-2-2

Direction film traction by AC driver, together with direction arm working

Direction traction device

NO. description

1 direction film traction roller

2 direction film traction arm

3 direction film fold device

4 110direction film traction motor

5 direction film speed control device

6 air cylinder of direction film clamping

dancing roller

7
air cylinder of direction film rotary
arm tension

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 Maintain of direction film traction device

Pos. maintain time /operation

1 ACmotor About 5000hours Change lubricant

2 Traction rubber roller About 500hours running methylated spirit

clean outside

3 Traction belt About 500hours Check tightness

2 3 relations between accessory film dancer &dragging system (refer to fig. C-2-3) a. tension dancer

dragging motor take signal from dancer(6), film could be changed by adjusting the regulator(11). Accessory film
unwinder used for control unwind speed and position, feed film smoothly and safely, for the following process.

b. frequency control drive motor(2) & dancer (6) achieve stable feeding.

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 Raw material been fixed to the unwinder, dragging speed is controlled by potentiometer(8).

b.

24 accessory film folding and punch device (refer to fig. C-2-4)

Accessory folding and punch device is used for folding single layer accessory film to double layer,
maximum size could load in this device is 140mm.
Adjust the height of the unwinding plate to correct folded film edge
Punch device make 16mm round hole on the accessory film, in order to seal both layer fo parent film
through the round hole, to achieve stand-up pouch and 4-side seal pouch function.
cause of aggregate error of printing, the round hole may moved during production, to fix the round hole, the
first photocell tracking device should be employed (operation of 1 st photocell refer to D-8-2) the puncher unit is
designed into moveable, after teach the photocell, you could move the puncher unit to
the correct position. Then lock the whole unit to avoid shifting during production.

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C3 main dancer unit

31 printed film design bottom correct device (refer to fig. C-3-1)

The device used for correct the printing of both layer film from folding & slitting unit.

clockwise hand wheel (1) clockwise, top layer film could be move right, bottom layer film

left.

The guiding roller must not been slanted too much, or the tension will be unbalance

Printing and edge of film should be in order at same time.

And ensure the bag is not extend too much.

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The handwheel turn right, film move left

The handwheel turn left, film move right

32 printed film vertical correct system ( refer to fig. C-3-2 )

function description :

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 Can front and back adjust two layer film at the same time

Firstly adjust screw(1), to make the center height of the V shape plate is equal to the height of shape forming
section of the main machine, i.e. L shape be equal to the height of the shape forming section. Only in this way,
we can assure the film length which from the up roller (4)equal to down roller (3).

c-3-2

at the same time, the knife for split the material film shall also be installed in the central position of M shape
plate.slitting line is not in the center of film or pattern, can be adjusted by moving photocell seat up and down.
Warning! Up and down photocell must be moved at the same time .

some film edge will be loose; we can adjust the angle of shape plate(2) to assure the neatness of film which

pass the plate.

To make sure slitted bags with correct position , can adjust up and down roller , to change output film

length to correct back and front pattern .

a. handle wheel rotate left , film move up side

b. handle wheel rotate right , film move down side

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 C-3-2

32 dancing roller device (refer to fig. C-3-3)

a. this device related to an AC motor (unwind dragging motor) in order to adjust the feeding speed
automatically.
b. dancing roller device have 2 groups of Alu. Roller and equipped with an air pressure regulator.
c. dancing roller shaft linked to a potentiometer

whole unit is used for hold the tension of film during production, the tension is control through air regulator, as
air pressure increased tension will be higher.

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33 relations between dancer and unwind dragging system (refer to fig. C-3-4)

At the end of dancing shaft is linked to a potentiometer.

The preface working position for dancing arm is around horizontal line.
Unwind dragging motor take a standard signal from horizontal line (6), the dancer rise too much or too low
means motor dragging speed is too fast or too slow, so that potentiometer will work as a compensator

. (refer to fig. C-3-4)

D4 central seal forming unit

41 central seal forming device (refer to fig. C-4-1)

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 NO description

1 frame

2 dancing arm

3 angle adjustment

4 tension cylinder
42 Tension adjustment of dancing roller

Tension adjustment of dancing roller :

Different width size and thickness size center sealing bag that the dancing tension is different, tension

adjust by air compressor ,film size small that the tension small, film size big that the tension is big. Film

thickness more heavy that the tension is big .

Flatness of film also will affect tension, the tension air compressor max is 3kg/cm2

43 C-4-3dancing roller adjustment (pig C-4-3)

Different width size and thickness center sealing bag that the angle of molding roller is different. When the

film with size is big ,that loosen screw (A), lip the roller (B) up to the suitable angle, then locking the screw

(A)

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 C-4-3

45 film dragging from center dancing roller device..

C45

4-6 The method of center sealing bag making

D-4-6 center sealing molding device look down diagram

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 This device is Functionalaccessoriesofmachine,thefunctioniswhenmakecentersealing bag
that bag width wheel 5,curved lever 4, Roller guide 2.3 and scraper knife 1 etc and let
the film through this device and fold
Confirm the roll film width size, that must need center sealing mould plate

D46

42 The method of process central sealing forming mould width (refer to fig. D-4-7)

a. form mould is made of 1mm aluminum plate, we always supply a set of form mould with machine as sample.
b. formula for count the wide of mould: [raw material width - (seal line wide X 2)] - (3or4 mm)
c. then choose groups of guiding rod and nylon wheel(4) according to the mould
d. fix silicon plate(2) with Teflon tape(3) as follow, length according to sealing bar and cooling bar, dress the
mould with folded material and assistance of guiding wheel (2,3) and guide rod, form plate (1) for fold the
seal line.
e. side gusset central sealing pouch mould formula: gusset depth X 2 5mm gusset mould have two layer, the
nip between them should be around 15mm if working with central sealing pouch without side gusset please
remove the side gusset mould and wheel.

1 2 3 4

fig. D-4-7

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 plan sketch

(pig D471)
C5 zipper sealing & cooling unit

51 zipper sealing bar & adjust method (refer to fig. C-5-1)

a. this unit is employed for applicate zipper tape to parent film by heat seal.
b. zipper guiding plate should be parallel with parent film
c. adjusting method of zipper seal bar(refer to D-5-1), when heater (2) is well clamped, holder (4) of seal bar
should keep nip with nut of 1 to 1.5mm as fig. B, lock the it with nut(7,8,71).
Note: during adjustment you should take care of the balance of both end.
a. adjust screw (3)change pressure of seal bar according to different thickness.

Fig. C51 Zoom-

in

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vertical sealing slant adjusting
adjust parallel

When film thickness is not even or vertical sealing group appear error , sealing bar will make the film

slant, heat sealing will be not horizontal ,in this case , lose rotary nob 1 to move gear, rotate vertical sealing

group to move handle wheel , until the heat sealing bar align with film flowing. Then lock rotary nob 1 . Ref.

C-5-1-1

52 zipper cooling bar& adjust method

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This device is employed to cooling the sealing line and fix shape of bag, and avoid film extend too much,
increase tracking sensitive, adjusting method same as seal bar.

53 film dragging of making patch film inserting stand up zipper bags

C53

54 film dragging of bottom folded zipper bags

fig. C54
C6 first photocell tracking device

61 first photocell adjusting method

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62 relations between 1st photocell location & stand-up puncher first

photocell used for control round hole punch location of stand-up bag

In order to produce stand-up bag with printing, set up on touch screen as follow:

Making stand up bags. After photocell track printed bags, please check stand up punching position,you

should wait for a while to make sure moving distance after you move punching device . (related to D-3-4 )

C7 first feeding roller & first compensatory dancer unit

71First feeding roller and pressure adjusting method

Mainly used to dragging film ,bag length controlled by computer

To make sure two rubber roller not be slipping when making bags,usually, the pressure of two air

cylinder is 4 kg/m3 .
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 To avoid film moving , sometimes , should lower the air cylinder pressure. The method is to lower air

cylinder pressure,where you'd like film to be .

72First compensatory dancer unit & adjust method (refer to fig. C-7-2)

Control film tension between the second feeding roller(fig.c-10) and fist feeding roller .

proximity switch of side dancer roller test dancer roller position , sending signal to control first feeding

servo motor ,to reach compensatory .

Dancer roller pressure is about 2.5 kg/m3 .

Fig.C72

relation between compensatory and servo motor :

1. fist feeding roller input much material
2. fist compensatory dancer roller down

3. fist feeding roller slit much

4. fist compensatory dancer roller up

5. Fist feeding roller rotating show on PLC , and adjust by proximity switch automatically .

2. Adjusting center roller air cylinder pressure (2-6kg can decrease repeated adjusting frequency and

adjusting pressure to keep material input steady .

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C8 vertical sealing & cooling unit

81vertical sealing bar & adjust method (refer to fig. C-8-1)

a. seal film vertically by heat sealing bar

b. stand-up bottom seal mould should be employed when produce stand-up pouch
c. choose seal bar in the middle for central seal bag
d. in order to produce 3 side seal with multi-lines, all the seal bar could be employed

adjusting method:
a. when seal bar(2)at the lowest position, nip between seal bar holder(4) and nut should be adjust to
B=1~1.5mm, lock distance with two nuts (7)(8)(71), keep balance of the seal bar during adjustment.

Note: the nut is related with seal bar pressure and time, wide adjustment should be avoided, or the seal bar will
not have enough time for lift up from material before feeding, in this way, may cause film extend or break, or
cutting length disorder,

b. adjust screw (3) change the pressure of seal bar according to different film thickness

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 C81

Zoom in

vertical sealing slant adjusting adjust

parallel

When film thickness is not even or vertical sealing group appear error , sealing bar will make the film

slant, heat sealing will be not horizontal ,in this case , lose rotary nob 1 to move gear, rotate vertical sealing

group to move handle wheel , until the heat sealing bar align with film flowing. Then lock rotary nob 1 . Ref.

C-8-1-1

Cooling alu. Plate will be slant with sealing bar

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82 vertical cooling bar& adjust method

This device is employed to cooling the sealing line and fix shape of bag, and avoid film extend too much,
increase tracking sensitive, adjusting method same as seal bar.

C9 Second photocell tracking device

91 second photocell adjusting method (refer to fig. C-9-1)

a. function description:
1. Sensing indication: the lamp will blink when it catch the mark during production
2. TEACH button: used for teach photocell and automatic sensitive self-adapting.
b. adjusting method: (operation environment can be white or black )
1. there have a (settled length bag making ) button , mean photocell closed , press the button , it show
photocell bag making , which mean photocell opening .
2. Adjust the printed MARK for bags to be projected under the Projecting lamp and press the TEACH
button, sensor light will Blink.
3. Move the printed MARK away and press the TEACH Button once more until sensor instruction light blink
and appear red light , green light , blue light , to finish the setting.

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c. photocell polarity

c. sensor polarity:
1. left polarity ON-OFF
2. right polarity ON-OFF
3. NO POLARITY including left and right polarity

Fig. C911

92 second photocell function

second photocell is for No.2 servo motor tracking the setting method of

second photocell is the same as the first photocell

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C10 Second feeding roller and second compensatory dancer roller

101 Second feeding roller pressure adjusting method

the same as C-7-1

102 Second compensatory dancer roller function and adjusting method

the same as C-7-2

103 edge slitting knife achieving method (refer to fig. C-10-3)

Cut down extra edge after vertical seal.

In order to make edge of bag in order, adjust slitting position via handle wheel according to your request. Angle
of knife should be around 300 , which could reduce the fraying and long lasting working. Cross waste film
through the ring and rewind.

C103
C11 zipper squeezing device

111 function of squeezing device and adjust method (refer to fig. C-11-1)

a.press two side of zipper,to improve bag tightness

b. pressure adjust method

When squeezing device (2)at the lowest position tight press support, nip between seal bar holder(7) and the
plastic gasket on adjusting nut(3) should be adjust to B=1.5~2mm, adjust the pressure according to the zipper

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and bag thickness, clockwise turn the spring pressure screw(1) and not be over large . if the distance from B is
too long, will tear up film . After adjusting , lock with star handle wheel screw (4) .

fig.C111
C12 transverse heating sealing & cooling device .

121 transverse heat sealing bar adjust method (fig.c-12-1)

a. it is used for seal bag bottom

b. bottom seal parts adjusting method as follow:

a. when seal bar(2)at the lowest position tight press support, nip between seal bar holder(7) and the plastic
gasket on adjusting nut(3) should be adjust to B=1.5~2mm, adjust the pressure according to the zipper and bag
thickness, clockwise turn the spring pressure screw(1) and not be over large . if the distance from B is too long,
will tear up film . After adjusting , lock with star handle wheel screw (4) .

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 Fig C121

Zoom in

heat sealing spring pressure

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122 transverse cooling bar adjust method

This device is employed to cooling the sealing line and fix shape of bag, and avoid film extend too much,
increase tracking sensitive, adjusting method same as seal bar. Increase the cooling water supply if the seal
line it wide.

123 skip function and achieving method (refer to fig. D-12-3)

This unit employed to produce extra long bag.

If the bag length more than 390mm. please employ this function(cause the seal bar is 800mm inb length,

normally the seal line should be double pressed by the seal bar) Setup on the touch screen first as follow:

Skip function means reduce seal motion, and feed bags multiply, to bag extra long bags. for example. When
you need make bags 1200mm long, you should choose 4 feed skip, and setup bag length 1200 mm on touch
screen, then machine drag bag four times with 300mm, then seal bar press down and make seal line.
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Fig. C123skipping device function description

Relations between sealing knife of 2, 3, 4, 5, 6 times skipping and cutting knife

C13 third photocell tracking device

131 third photocell adjust method (refer to fig. D-13-1)

the same as C-9

a. function description:
1. Sensing indication: the lamp will blink when it catch the mark during production
2. TEACH button: used for teach photocell and automatic sensitive self-adapting.
b. adjusting method: (operation environment can be white or black )
1. there have a (settled length bag making ) button , mean photocell closed , press the button , it show
photocell bag making , which mean photocell opening .
2. Adjust the printed MARK for bags to be projected under the Projecting lamp and press the TEACH
button, sensor light will Blink.
3. Move the printed MARK away and press the TEACH Button once more until sensor instruction light
blink and appear red light , green light , blue light , to finish the setting.

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c. sensor polarity:
1. left polarity ON-OFF
2. right polarity ON-OFF
3. NO POLARITY inkling left and right polarity Fig. C1311 sensor polarity change

fig. C1311
132 relations between third photocell location & stand-up puncher(refer to fig. C-13-2)

Confirm bag cutting location before teach photocell.

Inch bag forward to locate the cutting line, under cutting knife, try to make the bag cutting edge match the
cutting knife.
Start the machine, more the photocell left or right, to ensure the cutting edge according to the request,
Note: wide adjust should be avoid or the photocell will lost tracking and stop machine.

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C14 cutting knife and working table unit

141 cutting knife adjust method (refer to fig. C-14-1)

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 Fig. C141

6) cutting knife function

This parts is used for cut bags in size after sealing.

Bottom knife been fixed to the down cutting board, and top cutter move up and down, in order to cut bags in
set. Top cutter installed with a angle, to cutting bags as scissors, during production.

7) cutting knife adjust method

1st step:
Adjust wave part: adjust handle wheel(1), make it perpendicular to wave part(2), lock with nut(3)

Fig. D1411
2nd step:
adjust bottom cutter(1), adjust screw M10 (1). Make the angle of top cutter to 91 0.

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Screw (1) fall into two piece, left and right. When you face to the cutting knife, please turn both left screw(1) and
right screw(1) anti-clock wise 2 or 3 circle, make top cutter touch close to bottom one.

3rd step: adjust balance of top cutter: adjust transmission shaft left and right, in order to make top cutter
balance, but nip between both cutter left and right should be 8~10mm difference. working with high
thickness material, loose screw(1), make more difference between both side.

Fig.D1413

Cutting knife operation :

1. operation

This device cut film like scissor, work together with heater , up knife distance is about 45 mm , can

make bags with 150times/ minute .

2. cutting adjust

Fix cut knife on seat , adjust cutting angle as D-14-1-4

adjust by handle wheel :

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 input film move distance is about 15 mm

handle wheel rotating is about 1.5 mm per rotation

Clockwise turn handle wheel , move cut knife device up toward (right of operator)

Anti-clockwise turn handle wheel ,move cut knife device down toward(left of operator )
Adjust cutting angle by pulling and turn handle wheel , knife move at operation side .

Changeing cutting knife : (fig.D-14-1-5 )

1 loose 9 down knife fixing screw bolt,take out down knife .

2 Loose 3 up knife fixing screw bolt , take out up knife , and avoid knife dropping off .

fix new up knife , avoid to drop it off inside .

When take out fixing screw bolt of right side knife connecting rod , up knife can be moved up and down

(avoid up knife dropped off because of spring pressure).

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 Fig. D1415

Maintain of cutter :
Pos. Desorption Maintain frequency Lubricant/operation
1 Cutter support After approx. 40 operating Hours Inspect the wave part,
board lubricate if necessary
2 Top part Each day Clean
3 Bottom part Each day Clean
4 Air cylinder Each day Check and proper lubricate
5 Up and down When knife is not sharp Polish with oil stone
knife (fig.D-14-1-6)

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 D1416

142 Multi-lines production ( fig.C-14-2)

This machine is used for make multi-lines production , for 600 type machine can make 4 lines

production. And vertical sealing groups should be employed when make multi-lines bags .

1When vertical sealing line go through multi-line slitting device , bags will be slitted .

2Adjust slitter position by moving slitter guiding roller, slitter move together with slitting roller .

3 Adjusting sealing cutting position by moving slitter separately .

Note: slitting knife is dangerous , operate carefully !

Slit knife can use art blade or surgical blade.

Fig. C-14-2

143 working table (refer to fig. D-14-3)

This parts used for feed bags by group according to setting.

Note: motor with gear drive the gear of conveyor roller gear, there should be a little nip, between them, but not
too much, or the bag cannot been send out.

C15 relations between main driver, cutting knife & sealing bar unit (refer to fig. D-15-1)

1. If bag output time and cutting time is not matched, inch the machine, make the cutter same location as follow
(2), means 5mm lift up.

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49 / 73
 Fig. D15

2. move magnetic iron aim proximity sensor, bag out proximity sensor lamp on, means output time setting
achieved.
3. if the cutter or seal never stop at the highest position, when stop machine, please adjust the position of
proximity sensor, magnetic must under the proximity sensor, and lamp on, during high speed working, the
highest position may been moved, make this adjustment when necessary.

fig. C151
D16 control system

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PWS

16-1 System composing and main technical parameter

The structure chart of the control system as following

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touch screen operation start

machine , enter initial

interface

( fig.1 )

Power on and show fig.1 ,choose language to enter working program(fig.2)

(fig.2)

main interface operation

1. Left area show 1-18 groups temperature control.

2. For example,temperature control setting: press 1# ,will show a setting form. (fig.3)

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 fig.3

Press " turn on "turn on temperature ,will show "turn off"turn off temperature) . (fig.4)

Press figure at right of "setting" ,will show a figure form . For example, input 130 ,enter "yes" ,so the

seted temperature is 130 ,then press"exit" to back to main interface.at that time ,1# begin to heat,

temperature reach setting value , and keep a constant temperature condition .

So do other temperature control .

Fig. 4

3. Other function key

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settingIs used to set bag making speed,when you enter a setting value, figure showing area will show a value

input interface .

figure setting form

For example, input " 90" and press"enter " , it will back to main interface automatically (fig.2) , bag making

speed is 90pcs/min .

Speed of bag making: this value can not be modified .

This value can not be modified , and which show actual bag length under running condition .

Bag making lengthmm+ Setting bag making length to make up error between setting length and actual

length .press" +" one time mean add 1mm , "-" mean reduce 1 mm . This length

showing form is setting value .

number+ 1pic 1pic Show how many bags machine making . Can not be modified .

If you take away 1 pcs not-qualified bag , press "-1 "; Conversely ,enter " +1"

Setting value: show how many meters machine making,which can not be modified,press figure area,can reset

value .

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Setting value: show how many batchs machine making,which can not be modified,press figure area,can reset

value .

Photocell electricity : bags making use photocell tracking. That is , when making printed bags, servo motor

under feeding bags approach bag making setting length , meet printed pattern signal and command

servo motor stop feeding bags and track bags; when meet bag printing error,film junp or extend

,which can not be tracked , at that time , machine will stop running after making three bags, after

stopping running , will appear fig.5 , that mean photocell lost .

Note: operating together with photocell polarity in setting interface .

Punching stop punching device is not running(refe fig.7 .punching choice)

Stand up bag making: under stand up bag making mode .(fig.7. Bag type choose)

1 feed: making bags under setting value . ( fig.7 skipping choose)

Calefaction up to snuff heating temperature is normal working, if appear fault,system will appear related

interface,please repair according to interface showed .

Photo elec. lost: when photocell can not track printed bag three times, machine will stop to run , and

appear interface fig5 showed .

If machine won't stop to run after 3 times un-tracking , please enter<photo elec.lost>, to show fig. 5 .

Continue : can not tracking 3 times, machine stop

Stop: can not tracking 3 times , machine won't

stop Back : back to main interface .

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 Fig 5

High Test if input high signal under running condition . (it will show blue light and red light under input

condition )

Supply: Test if input supply signal under running condition . (it will show blue light and red light under input

condition )

Test if input signal between first dancer roller and second dancer roller under running condition .

(it will show blue light and red light under input condition )

Photo 1: Test if input first photocell signal under running condition . (it will show blue light and red light under

input condition )

Test if input second photocell signal under running condition . (it will show blue light and red light under input

condition )

date: year/ month / date/ hour/minute/week

press it , will close all heat , and the key show red color ( temperature all ON )

JOG-M : press it will enter next interface (fig.6)

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functions of fig. 6

Film Move forward 0.5MM

Film back forward 0.5mm

Film move forward all the time

Photocell Look for mark on printed bag

Cancel this interface

enter data setting interface (fig.7)

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 Fig. 7

Length of bag making(mm): when you press seted figure display area ,will show a figure input

form(fig.8) . For example, input 300 ,enter "yes" ,it will back to interface automatically (fig.7). So the final

length is 300 mm .

Fig. 8

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 speed of bag making: when you press seted figure display area ,will show a figure input form(fig.8) . For

example, input 60 ,enter "yes" ,it will back to interface automatically (fig.7). So the final speed is 60pcs/min .

Number of batchssetting how many bags per batch.when you press seted figure display area ,will show a

figure input form(fig.8) . For example, input 50 ,enter "yes" ,it will back to interface automatically (fig.7). So

the number of batchs is 50pic .

Delivery time: the delivery time of every batch bags on collect table(unit:s)(usually , how long does it delivery

, how far do bags move ) this value can be changed . when you press seted figure display area ,will show a

figure input form(fig.8) . For example, input 2 ,enter "yes" ,it will back to interface automatically (fig.7). So the

delivery time is 2 s .

Punching time: the electric valve running time during punching .this value can be changed . when you press

seted figure display area ,will show a figure input form(fig.8) . For example, input 50 ,enter "yes" ,it will back

to interface automatically (fig.7). So the delivery time is 50ms .

When the first dancer roller is lift under running condition (making side gusset central bags), can increase

permillage of 2 # compensate scalec according to actual situation .

Stand up bags setting value is 0

Setting bound : 0-150 0/00

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G servo running curve setting

G bigger , slope of acceleration will be more flat.

G smaller , slope of acceleration will be more

steep.

setting bound : 1-9

Distance of search : photocell color mark testing of ahead how long(mm)and delay how long(mm)

common bags setting : front 3mm , back 2mm skipping bags setting: front 3mm, back 3mm

3mm stand up bags setting : front 3mm , back 3mm

setting bound: front 1-6mm , back 1-6 mm

Bag making mode:choose photo elec.or length setting bag making .

photo elec.bag making: making printed bags

Length setting bag making: making without printed bags.

Punching choose : 3 choices. Punching stop, punching interval,punching continue

punching stop: punching won't running

Punching interval: Punching running spaced one bag .

Punching continue: puncher run continuously ,

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Bag making shape choose: stand up or common bag making stand up bag making mode: related to first

photocell when choose stand up bag making , first photocell employed to track stand up

punching position )

Common bag making mode: such as three side sealing , center bag .

Buzzer benote: off or on alarming

Photo elec.polarity : three choice . Dim on ,light on , no polarity( refer to fig. D-13-2)

DIM ON photo elec.signal light on

Light onphoto elec.signal light off

No polarityboth can be use

fig.9

CHINESE : language choose

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 Multiple of feed6 choices Common bag making choose one time skip.

Exceed 380 mm length , can choose double skipping or more .

Press N , will appear fig.10 , then you can choose 3-6 times skipping .

For example: when you make 600mm length bags, choose 2 times and 3 times. Pressing "2" , the button

become red color , that is double times skipping feeding.

Note: the bigger of skipping value , the less of production . formula: length

of finished bag skipping value= setting bag making length .

10

System value:forbid pressing this button .the value is seted before shipment, just for supplier and

professional persons.

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 Back to main interface fig.2

(4) point needing attention

1. power incoming line must adopt 4 line system, the machine must finely connected
the ground, adjust to level and perfectly straight.
2. when put in or pull out connector of cable, must cut off power source at first.
3. when joining any connector of cable must carefully examine the relation of both ends in
order to avoid mistakes.
4. electrical cabinet must keep on good ventilation, so as avoid the damage of electric parts.
]
5. Changing temperature controller , must dial right number ( 0000110100

E Production standard

machine parameter MIN. MAX.

bag making length 70mm 380mmN(N6)

bag making width( for example, 600mm

600mm
size)

lines of bag making( making three side

One line 4 lines
sealing bags)

lines of bag making( making patch insert

One line 2lines
stand up bags, zipper bags)

lines of bag making( making bottom folded

1 line 1 line
stand up bags)

Linear speed 30m/min

Machine speed 150r/m

valid machine speed Depend on finished bag

2. Unwinder unit

Unwinder width 1200mm

Unwinder diameter 600mm

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3. stand up unit

Accessory film diameter 600mm

Accessory film width 70-190mm

4. bottom folded unit

Max. Folded width 950mm

bottom gusset deep 20-80mm

F. Common Malfunction and Solution

1. electrical part
No. MALFUNCTION FACTOR SOLUTION
1 alarm light blink 1. input wrong data in touch 1. power off for 2 mins, re-start
screen 2. contact supplier
2 Touch screen 1.no input of 24V power 1. check 24v power source
no display 2. 220V change into 24v 2.change switch
switch out of work 3.touch 3. Change touch screen
screen out of work
3 Touch screen is 1 PLCalarm 1. Power off 2 mins, and then re-start
display but all 2 without connect the to make sure PLC alarming( or contact
data is zero
wire between PLC and touch supplier)
screen 2. connect wire
3 Connect wiring is 3. change wire
broke
4 touch screen 1.PLC alarm 1.Power off 2 mins, and then re-start
is 2. touch screen out of work to make sure PLC alarming( or contact
display , but can
supplier)
not be
modified . 2. Change touch screen
5 sealing knife 1.Temperature controller 1.Change temperature controller
can not heat broke 2.Change solid relay
2.Solid relay broke 3.Change heating tube
3.Heating tube broke
6 Cutting knife 1.Temperature controller 1.Change temperature controller
heat but broke 2.Change thermocouple
unsteady 2.Thermocouple broke
7 Inverter and 1.many factors 1.Refer to manual of inverter and servo
servo motor motor drive
driver alarm
8 Button start,but check cable 1.check 24 v input
the machine Switch broke 2.Change switch
can't work Inverter overload 3.Refer to inverter manual or change
inverter

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 9 Collector belt 1.reducer motor broke 1.change motor
motor can n 2.electric capacity broke 2. Change capacity
run ot 3. without 220 V power input 3.check 220 V power source
4.gear screw loosened 4.tight screw
5.PLC no signal 5.make sure feeding signal
Unwinder part
No MALFUNCTI FACTOR SOLUTION
ON
1 unwinder 1.inner data error of driving this 1.re- set data
motor over- motor inverter 2.refer to inverter manual to set up data
hot
2.some changed the data 3.lower indoor temperature
3.high indoor temperature
2. Unwinder 1.someone changed 1.Re-set up data
motor inverter data 2. change inverter
2.inverter control mould error 3.Change potentiometer
speed un-
steady 3.Potentiometer of dancer roller 4.change F/V converter
out of work
No MALFUNCTIO FACTOR SOLUTION
4.F/V converter from main
N
control box out of work
1 3 Accessory
Unwinderfilm 1.inner data brake
1.magnetic error jam
of driving 1.re- 1.Test
set data
or change magnetic brake
unwinder this motor inverter 2.refer to inverter manual to set up data
tension too 2.tension sensor broke 2.Test or change tension sensor
motor over-hot
big 2.some changed
3.testing the sensor
proximity 3.lower
data broke indoor
3.Test temperature
or change proximity sensor
3.high indoor temperature
4.tension control broke 4.test or change tension controller
2 4. Accessory
Unwinder 1.some one changed
1.two driver inverter
not balance use one driving wheel
driving
film data 1.
2.big pressure of driving wheel Re-set up pressure
reduce data
wheel
Unwinder 2.inverter
3.loose control mouldoferror
tension 2 change
parent inverter
increase unwinder tension
wrinkle film 3.Potentiometer of dancer
motor speed material 3.Change potentiometer
roller out of work
5. un-steady
parent 1.many factors 1.refer
4.change F/Vtoconverter
EPC manual
material
EPC can not
track
3stand up part
4.F/V converter from
main control box out
of work
3 incompletePun 1. pressure not enough 1. increase pressure
ching 2. Punching mould is dull 2. Change mould
4 accessory film 1.speed of 1. increase inverter max.frequency to
dancer roller feedingroller is slow increase motor rotation rate
close to left
2.potentiometer resistance of 2.adjust potentiometer to
accessory film dancer roller is reduce resistance .
too high

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5 accessory film g. Stopping travel switch at 1. change travel switch
dancer roller down of dancer roller 2. change inverter
close to right broke
to be lowest, h. Inverter broke
feeding motor
is still running
4.dancer roller part
No MALFUNCTI FACTOR SOLUTION
ON
1 Dancer roller 1. speed of accessory film 1. increase inverter Max.frequency to
lift to top unwinder driving motor is too increase motor rotating rate 2.increase
slow motor weight
2.driving motor slip with 3.less accessory film stickiness
accessory film surface 4.adjust potentiometer to low resistance
3.strong stickiness of
accessory film
4.high potentiometer
resistance of accessory film
dancer roller
2 Dancer roller 1.over fast of 1.increase inverter Max.frequency to
to be lowest accessory film increase motor rotating rate
unwinder driving motor 2.over- 2.adjust potentiometer to low resistance
low potentiometer
resistance of
accessory film
dancer roller
3 Dancer roller 1. Stopping travel switch 1.change travel switch
is at lowest , at down of dancer roller broke 2. change inverter
motor is still
2. Inverter broke
running

4 Dancer roller 1.Position of 1move air cylinder to initial position ( refer

at the top and pressure air to red mark line)
cylinder changed 2.Dancer
can not be 2.check what jam the dancer roller
roller jam
down
1 Central 1. Wrong film dragging 1. Dragging film according to manual
sealing film is 2. Wrong film angle 2. To make central sealing mould Smooth
tear fractur
3. Central sealing mould 3. reduce spring gap
have burr 4. adjust guiding roller , add weights .
4. Too big sealing knife 5. Change film
spring gap
5. Heavy pressure
of central
sealing guiding roller

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 6. Have nick at film edge

2 two layer 1. uneven printing size 1. change roll material 2.

printed bag 2.film is extended during adjust machine balance
unsteady
laminating
aligning
3. machine balance is not
good
3 Incomplete 1.edge waste cutting width is 1.increase edge waste cutting width
edge waste not enough 2.change new knife
cutting 2. knife is dull 3.adjust cutting angle
3. wrong knife angle 4. waste go through feeding roller
4.easy broke of cuted edge
waste
4 Middle 1. servo motor tired 1. change servo motor
compensator2. Roller slipping 2. check rubber roller pressure
y 3. synchronizing wheel and shaft 3. Lock synchronizing wheel, and
slipping mark slipping confirming .
dancer roller
is 4. 2# compensatory length is not 4. add compensatory value
lift enough 5. less surfacetension of side
, can5. Heavy friction when make side gusset center sealing mould ,
not touch can paste Teflon cloth
gusset center bags
proximity
switch 6. too small pressure 6. increase air pressure
7.Compensatory proximity 7. change proximity switch (refer to
switch broke tension instruction light on touch screen )
8.Spring space of vertical 8. reduce spring space of sealing knife
sealing knife is too big to 9. Modify PN 203 data into 500
press material. 10. change rubber roller
9. some one changed PN 203
of servo motor driver
10.rubber roller over-wear
5 Middle 1.2# compensatory length 1. reduce compensatory value
compensato value is too big 2. change proximity switch (refer to
ry dancer 2.compensatory proximity tension instruction light on touch screen )
roller at the switch broke
lowest , can 3.Modify PN 203 data into 500 73 / 76
3. some one changed PN 203
not touch
of servo motor driver

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5. main machine

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 proximity
switch
6 Middle 1.vertical sealing
pres 1. decrease vertical sealing knife
compensato knife material s spring space
knif
r 2.Transverse sealing 2. decrease transverse sealing knife
e
y dancer press material spring space
roller go up 3.fast bag making 3. lower bag making speed
and down , speed
unsteady
No MALFUNCTI FACTOR SOLUTION
ON
1 Film stick to 1. Over-High temperature
1. lower temperature
knife 2. Film is sticky 2. Change roll material
3. having printingon 3. move sealing line out of printing area
sealing line 4. change teflon cloth
4. teflon broke or lose oil
2 sealing 1. Over-high or low 1. adjust temperature
line temperature 2. change a smooth sealing knife
not
2. sealing knife not smooth 3. 3. clean sealing knife and teflon cloth
something stick to sealing 4. change sealing knife
beautiful or
knife and silicon plate 4.
strong
Defecting sealing knife

3 Difficult 1. over-high or low o 1.adjust photocell to be heigher 10 mm

positioning photocell f than bags
for
2.set wrong testing of 2. re-set up photocell
photocell
Set Wrong polarity 3.re-set polarity
photocell o 4.change film if length error is too large
f
3.over-size error of 5.choose obvious color contrast pattern ( if
length can not find , please change film or print a
ba tracking point on bags )
4.Not obvious of color g
cont

ras
t
5 feeding roller 1.bags stick to cutting knife 1.keep proper oil on down knife
always jam 2.Bags is too thin 2.increase bags' hardness with
3.iron comb position changed same thickness
4.too earlier to feed bags 3.adjust iron comb
5. long travel for cutting 4.modify the data the same
as before shipment
5. adjust cutting travel
6 Unsteady 1. feeding roller pressure 1. adjusting feeding pressure
bag length not enough 2. reduce transverse sealing knife
2. transverse sealing spring space

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 knife press material 3. change/fix servo motor n
3. servo motor tired 4. look synchro wheel , and mark slippi g
4. synchronizing wheel confirming
slipping

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6. sealing , feeding , collecting part

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 with servo motor 5. change roll material
5. large printing error
7 Feeding 1. servo motor disturbed 1. clean disturbance and check valve
length longer
2. some one changed PN 203 24 V power source
than setting
data of servo motor 2. Change PN 203 data into 500
length

G. rules of maintenance and things to note

a. Rules of maintenance:
1) Grease must be applied once a month on driving chain and gear For each part.
2) Check the drive chain and belt once a month, where adjustment Is carried out accordingly.
3) Check the air filter weekly and fill up with #62 frequently.
4) Please run maintenance on conveyor with "SILICON OIL" Every week to increase its service life.
5) Keep the machine neat at all times.

b. Things to note:
1) During production, please put no objects on the left or right Box for prevention of falling due to vibration
from machine Operation, which may cause malfunction to sealing bar or Secondary platform.
2) Please do not change relevant position of cam unit (incoder).
3) During operation, do not touch handle of the bag feeding roller.
4) The control and mechanism on each part has been completed With setting and adjustment; do not set
randomly or change The adjustment unless necessary.
5) The power must be shut off during adjustment or maintenance On the sealing equipment.
6) Please purchase from the original factory for any warns Components; do not buy the parts outside or
make the Component by you or use replacement.

H. operation safety manual

1 The main input power is in three phases; when it is connected into the Machine, please confirm for
earthconnection and that the voltae is The same.
2 If the machine needs to be dismantled for maintenance, all protecting Covers must be removed after shutting
down the main power; after Completion of maintenance, the protecting covers must be recovered First and
then send the power.
3 In the case of shutting off power for maintenance of the machine, please Stick the notification plate on the
switch of main power, which is used To notify any one that no power is to be supplied if there are people
Working inside the machine.
4 Any circuit equipment must be kept dry and clean at all times.
5 A time between 30~60 minutes must be arranged daily for maintenance Of machine and
6 cleaning.
Upon replacement of the cutter, the personnel must please switch Off power for the machine and put

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on gloves to replace the cutter.

7 When any protecting proximity or inch switch on the machine is in Malfunction, please replace with new
product immediately for Prevention of even more serious damage.
8 During bag passing of the machine, the operators must remember Not to wear large and loose clothe, ties or
gloves; in the case of Female operator, the long hair must be remembered to tie up for Prevention of winding
hair into the machine.
9 All clamping rollers, cutters, sealing bars and punching knife on the Machine are more dangerous machinery;
please remember not to Reach your hand into the machine to pick up any thing while the Machine is still in
action. If there is abnormality, please stop the Machine first and then restart.
10 Upon replacement of material roll, remember to let a single Person operate the pneumatic unwind. When the
unwind is on the Forward/reverse path, attention must be paid to safety of hands And head.
11 Upon completion of replacing material roll and prior activation, Please confirm the surrounding area to the
whole machine is Safe with no hazard first, and then press the activation button.
12 During working of the punching device, the operator shall avoid Reaching hands into the work area of the
whole punching Procedure. If emergency situation arises, stop button shall be Pressed immediately.
13 The personnel for material collection shall be aware at all times That if abnormality occurs during machine
operation, the machine Shall be stopped immediately, as well as informing the Technician for repair and
rectification.
14 During machine operation, there shall be no one around it within a Range of 1 m; so unnecessary danger can
be prevented.
15 When the machine is in position, all power lines and air pressure Pipes shall be secured adequately to
prevent possible tripping Of personnel while walking.
16 The material roll not used shall be placed at safe place out of Working range.
17 The central interior part of this machine belongs to working Environment of large current for this machine. In
the case Of maintenance on central part, remember to switch off the main Power for prevention of electrical
shock hazard.

I. appendix

The condition of machine running:

A. illumination no exceed 3000LX
B. altitude no exceed 1000m
C. The temperature of stuff around the machine should be no higher than +40 and no lower than
-20.
D. The relative humidity of air no exceeds 85%.
E. The place should no have conductive dust.
F. Circumstance of no blast danger and fire.

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