BE, CE Hybrid Bus Built 2010 - Electrical Circuit Diagrams

SERVICE MANUAL
SERVICE MANUAL SECTION
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams
Model: BE, CE Hybrid Bus

Start Date: November, 2010
S08364
08/15/2011
S08364
Copyright 08/15/2011 International Truck and Engine Corporation
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams i
Table of Contents
1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3. 12 VOLT POWER DISTRIBUTION AND DATA LINK (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

3.1. BATTERY FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.2. ACCESSORY FEED, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.3. IGNITION FEED, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.4. IGNITION FEED (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.5. GROUND PLATFORM, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.6. GROUND PLATFORM (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.7. GROUND CHASSIS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.8. GROUND ENGINE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.9. J1939 DATA LINK PLATFORM AND DIAGNOSTIC CONNECTOR, P. 9. . . . . . . . . . . . . . . . . . . . . . . .21
3.10. J1939 DATA LINK I6 ENGINE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.11. J1939 DATA LINK I6 ENGINE (CONT.), P. 10A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3.12. J1939 DATA LINK CHASSIS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.13. J1708 DATA LINK BASIC, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.14. ZERO VOLT REFERENCE, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.15. J1939 DATA LINK COMPLETE PLATFORM AND DIAGNOSTIC CONNECTOR, P. 14. . . . . .27
3.16. J1939 DATA LINK BASIC PLATFORM AND DIAGNOSTIC CONNECTOR W/ LCT, P. 15. . .28
3.17. J1939 DATA LINK BASIC PLATFORM AND DIAGNOSTIC CONNECTOR W/ WTEC, P.
16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.18. J1708 DATA LINK COMPLETE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.19. J1939 DATA LINK V8 ENGINE, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.20. J1939 DATA LINK V8 ENGINE (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.21. HEV POWER DISTRIBUTION, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.22. EATON HEV DIAGNOSTIC CONNECTOR, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.23. EATON HYBRID TRANSMISSION CAN BUS, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.24. J1939 DATA LINK I6 ENGINE W/ EATON HYBRID TRANSMISSION, P. 23. . . . . . . . . . . . . . . . . . .36
3.25. J1587 DATA LINK I6 ENGINE W/ EATON HYBRID TRANSMISSION, P. 24. . . . . . . . . . . . . . . . . . .37
4. CHARGING AND CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

4.1. CHARGING AND CRANKING I6 / V8 ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
4.2. STARTING AND CRANKING I6 ENGINE W/ EATON HYBRID TRANSMISSION, P. 2. . . . . . . . .39
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5. CAB ACCESSORIES (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

5.1. HORN AND N/ LIGHTED STEERING WHEEL SWITCHES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
5.2. SWITCH PACK, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
5.3. WINDSHIELD WIPER AND WASHER, HIGH BEAM, FLASH TO PASS AND TURN SIGNAL
SYSTEMS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
5.4. WINDSHIELD WIPER AND WASHER, HIGH BEAM, FLASH TO PASS AND TURN SIGNAL
SYSTEMS (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
5.5. DRIVER'S AIR CONDITIONING (OPTIONAL), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
5.6. COMPASS AND TEMPERATURE DISPLAY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
5.7. LIGHTED STEERING WHEEL SWITCHES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
5.8. AC COMPRESSOR CONTROL, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
5.9. TELEMATICS SYSTEM, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
5.10. AUX HAZARD RELAYS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
6. ENGINE ELECTRONICS (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

6.1. ELECTRONIC ENGINE CONTROL I6 ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
6.2. ELECTRONIC ENGINE CONTROL I6 ENGINE (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
6.3. ELECTRONIC ENGINE CONTROL I6 ENGINE (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
6.4. ELECTRONIC ENGINE CONTROL I6 ENGINE (CONT.), P. 3A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
6.5. FAN AND SHUTTER WIRING (OPTIONAL), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
6.6. ELECTRONIC ENGINE CONTROL V8 ENGINE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
6.7. ELECTRONIC ENGINE CONTROL V8 ENGINE (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
7. GAUGES AND WARNING LIGHTS (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

7.1. IP GAUGES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
7.2. WARNING LIGHTS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
7.3. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER
TEMP GAUGE CIRCUITS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
7.4. ESPAR COOLANT HEATER W/ AF FUEL TANK, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
7.5. INSTRUMENT GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
7.6. AMMETER (OPTIONAL), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
7.7. COOLANT TANK LEVEL, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
7.8. FUEL GAUGES, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
7.9. PARK BRAKE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
7.10. AIR PRESSURE INPUTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
7.11. AIR PRESSURE INPUTS (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
7.12. CHANGE XMSN OIL FILTER LIGHT AND EXHAUST AFTERTREATMENT INDICATORS, P.
10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
7.13. ESPAR COOLANT HEATER W/ RSM TANK, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
8. CHASSIS ACCESSORIES (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

8.1. AIR DRYER AND DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
8.2. FUEL HEATER SYSTEM, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
8.3. FUEL HEATER SYSTEM (CONT.), P. 2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
8.4. ABS HYDRAULIC I6 ENGINE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
8.5. ABS HYDRAULIC I6 ENGINE (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
8.6. AIR SOLENOID MODULE (OPTIONAL), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
8.7. BENDIX AIR ABS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
8.8. BENDIX AIR ABS6, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
8.9. BENDIX AIR ABS6 (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
8.10. ALLISON LCT TRANSMISSION, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
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8.11. ALLISON LCT TRANSMISSION (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

8.12. ALLISON LCT TRANSMISSION (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
8.13. ALLISON WTEC MD TRANSMISSION, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
8.14. ALLISON WTEC MD TRANSMISSION (CONT.), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
8.15. ALLISON WTEC MD TRANSMISSION (CONT.), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
8.16. CROSSING GATE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
8.17. BRAKE MONITORING (OPTIONAL), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
8.18. PUSH BUTTON SHIFT SELECTOR (ARENS) W/ LCT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
8.19. PUSH BUTTON SHIFT SELECTOR (ARENS) W/ LCT (CONT.), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . .90
8.20. EATON HYBRID TRANSMISSION, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
8.21. EATON HYBRID TRANSMISSION (CONT.), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
8.27. HEV COOLING SYSTEM, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
8.28. HEV COOLING SYSTEM (CONT.), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
8.29. HILL START AID, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
9. LIGHT SYSTEMS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

9.1. BACKUP LIGHTS / EXTERIOR LIGHT CHECK, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
9.2. BACKUP LIGHT W/ EATON HYBRID TRANSMISSION, P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
9.3. FOG LIGHTS (OPTIONAL), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
9.4. AIR BRAKE STOP SWITCHES AND STOP LIGHT RELAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
9.5. HEADLIGHTS MARKER, PARK, TURN AND STOP LIGHT N/ PEDESTAL MOUNT LIGHTS,
P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
9.6. HEADLIGHTS, MARKER, PARK, TURN AND STOP LIGHT, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
9.7. HEADLIGHTS, MARKER, PARK, TURN AND STOP LIGHT W/ PEDESTAL MOUNT LIGHTS,
P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
9.8. PANEL LIGHTS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
9.9. CHILD REMINDER SYSTEM, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
10. BODY BUILDER CONNECTION DATA (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

10.1. BODY BUILDER CONNECTIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
10.2. BODY BUILDER CONNECTIONS (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
10.3. BODY BUILDER CONNECTIONS (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
10.4. BODY BUILDER CONNECTIONS (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
10.5. STOP ARM AND RED / AMBER LIGHTS, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
10.6. EMERGENCY EXIT BUZZER LIGHTS AND POST TRIP INSPECTION, P. 6. . . . . . . . . . . . . . . . . . .115
10.7. DOOR OPEN / CLOSE W/ ELECTRICAL CONTROL, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
10.8. DOOR OPEN / CLOSE W/ AIR CONTROL, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
10.9. WHEELCHAIR LIFT INTERLOCK, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
10.10. FLASHER SWITCHES, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
10.11. PARK BRAKE STATUS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
10.12. DUAL WIPER MOTOR FOR PT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
10.13. REDUNDANT DOOR CONTROLS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
10.14. MANUAL DOOR CONTROLS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
10.15. BODY BUILDER WIRING W/ NEC GPS PRE-WIRE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
11. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . .125
11.1. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
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iv BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

11.10. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . .134
11.21. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 20A. . . . . . . . . . . . . . . . . . . . . . . .145
11.33. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 28B. . . . . . . . . . . . . . . . . . . . . . . .157
11.53. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 40C. . . . . . . . . . . . . . . . . . . . . . . .177
11.54. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 40D. . . . . . . . . . . . . . . . . . . . . . . .178
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BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams v

11.73. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 55C. . . . . . . . . . . . . . . . . . . . . . . .197
11.74. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 55D. . . . . . . . . . . . . . . . . . . . . . . .198
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vi BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams
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BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 1
1. TABLE OF CONTENTS (CHAPTER 1)

2. INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ABBREVIATIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

ACCESS ACCESSORY CRUS CRUISE PWR POWER
ACCUM ACCUMULATOR CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER RLY RELAY
ACCEL ACCELERATOR DEG DEGREE RES RESISTOR
AC ALTERNATING CURRENT DIAG DIAGRAM REGEN REGENERATE
AFTR AFTERTREATMENT DSL DIESEL R RIGHT
AMM AMMETER DIFF DIFFERENTIAL RTR ROTOR
AMP AMPERE DIMR DIMMER SNSR SENSOR
AMP HR AMPERE HOUR ELEC ELECTRICAL SHLD SHIELD
AMPL AMPLIFIER ELEX ELECTRONICS SHFT SHIFTER
ARM ARMATURE ENG ENGINE SLPR SLEEPER
ARSR ARRESTER EXH EXHAUST SLV SLEEVE
ASSY ASSEMBLY FL FLUID SPKR SPEAKER
AUX AUXILIARY FWD FORWARD SPR SPRING
B/U BACK-UP FR FRONT STD STANDARD
BTRY BATTERY FREQ FREQUENCY STRG STEERING
BM BENCHMARKING GA GAUGE STLITE SATELLITE
BLK BLOCK GEN GENERATOR SUNSH SUNSHADE
BOOS BOOSTER GND GROUND SW SWITCH
BOT BOTTOM HARN HARNESS SYS SYSTEM
BK BRAKE HDLP HEADLAMP TACH TACHOMETER
BRKR BREAKER HTD HEATED TEMP TEMPERATURE
BRTHR BREATHER HT TR HEAT TREAT TERM TERMINAL
BRI BRIGHT HTR HEATER THROT THROTTLE
BUZ BUZZER HP HORSEPOWER THRU THROUGH
CA CABLE HYD HYDRAULIC TRAC TRACTION
CD CANDELA ID IDENTIFICATION TRLR TRAILER
CP CANDLEPOWER IGN IGNITION XDCR TRANSDUCER
CAP CAPACITOR ILLUM ILLUMINATION XFER TRANSFER
CAT CATERPILLAR IND INDICATOR XFMR TRANSFORMER
CHAS CHASSIS INST INSTRUMENT XSTR TRANSISTOR
CH CHOKE INT INTERMITTENT XMSN TRANSMISSION
CIRC CIRCUIT L LEFT XMTR TRANSMITTER
CLK CLOCK LT LIGHT TRK TRUCK
CW CLOCKWISE LTR LIGHTER UPR UPPER
CLSTR CLUSTER LWR LOWER VLV VALVE
CL CLUTCH MAG MAGNET VERT VERTICAL
COL COLUMN MOD MODULATOR VM VOLTMETER
COMM COMMUTATOR MDL MODULE VOL VOLUME
CMPNT COMPONENT MOT MOTOR WSHR WASHER
CPRSR COMPRESSOR MTD MOUNTED WHL WHEEL
CONN CONNECTOR NEG NEGATIVE WDO WINDOW
CONT CONTINUED N/ NOT WITH WSHLD WINDSHIELD
CSL CONSOLE NO. NUMBER WPR WIPER
CONT CONTACT PASS PASSENGER W/ WITH
CONT CONTROL POSN POSITION W/O WITHOUT
CONV CONVERTER POS POSITIVE
CLR COOLER POT POTENTIOMETER
CTSY COURTESY
CHK DATE CHANGE REV REFERENCE DRAWN NAME
300474 CIRCUIT DIAGRAM, BE,CE BUS

CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET
61375F 31MAR09 AE08058190 001
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2 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams
2.2. ACRONYMS, P. 2

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ACRONYMS
DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ANTILOCK BRAKING SYSTEM ABS HEAVY DUTY DIESEL HDD
ANTENNA COMMUNICATION UNIT ACU HIGH PERFORMANCE TRUCK HPT
ALTERNATING CURRENT AC HEATING, VENTILATION, AND
HVAC
AXLE TO BACK OF CAB AC AIR CONDITIONING
AXLE TO FRAME AF INJECTOR DRIVE MODULE IDM
ACCELERATOR PEDAL MODULE APM INPUT/OUTPUT I/O
ACCELERATOR POSITION SENSOR APS INTEGRATED MOBILE

IMCT
COMMUNICATION TERMINAL
AUXILIARY POWER UNIT APU
INSTRUMENT PANEL I/P
AMERICAN TRUCKING ASSOCIATION ATA
INDEPENDENT POWER TAKE-OFF IPTO
AUTOMATIC TRACTION CONTROL ATC
LIGHT COMMERCIAL TRANSMISSION LCT
AUDIO VIDEO INTERFACE AVI
LOW PRESSURE MODULE LPM
BAROMETRIC ATMOSPHERE PRESSURE BAP
MEDIUM DUTY MD
BRAKE HORSEPOWER BHP
MALFUNCTION INDICATION LAMP MIL
BACK OF CAB BOC
MULTIPLEX SWITCH MODULE MSM
CITIZEN BAND CB
PYROMETER AMMETER MODULE PAM
COLD CRANKING AMPERES CCA
POWER DISTRIBUTION CENTER PDC
CLEAN POWER ELECTRICAL CONNECTOR CEC
PROGRAMMABLE LOGIC CONTROLLER PLC
CENTRAL PROCESSING UNIT CPU
POWER TAKE-OFF PTO
CAB OVER ENGINE COE
PULSE WIDTH MODULATION PWM
DIRECT CURRENT DC
REAR AXLE RA
DRIVER CONTROL MODULE DCM
RADIO FREQUENCY RF
DIGITAL DATA LINK DDL
ROLL STABILITY PROGRAM RSP
DIESEL OXIDATION CATALYST INLET
DOCT SEVERE SERVICE SS
TEMPERATURE
DIESEL PARTICULATE FILTER DPF TRANSMISSION CONTROL MODULE TCM
DIESEL PARTICULATE FILTER TERRESTRIAL COMMUNICATION UNIT TCU

DPFDP
DELTA PRESSURE TERRESTRIAL MOBILE
TMCT
DIESEL PARTICULATE COMMUNICATION TERMINAL
DPFT
FILTER TEMPERATURE THERMAL OVERCRANK PROTECTION TOCP
DIESEL TURBOCHARGED DT THROTTLE POSITION SENSOR TPS
DAY TIME RUNNING LIGHTS DTRL WORLD TRANSMISSION
WTEC
ELECTRONIC CONTROL MODULE ECM ELECTRONIC CONTROLS
ELECTRONIC CONTROL UNIT ECU VEHICLE SPEED OUTPUT VSO
EXHAUST GAS RECIRCULATION EGR VEHICLE SPEED SENSOR VSS
EXHAUST GAS TEMPERATURE EGT ZERO VOLT REFERENCE ZVR
ELECTRO MAGNETIC INTEFERENCE EMI VEHICLE SPEED OUTPUT VSO
END OF FRAME EOF VEHICLE SPEED SENSOR VSS
ELECTRIC TRAILER BRAKE ETB ZERO VOLT REFERENCE ZVR
FRONT AXLE FA
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD

61375F 31MAR09 AE08058190 002
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2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT DIAGRAM INSTRUCTIONS
NAVISTAR, INC.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION ON SCHEMATIC AS SHOWN WITH R/D NUMBER
WITH IGNITION OFF UNLESS OTHERWISE NOTED. & CAVITY NUMBER. REFER CONNECTOR
COMPOSITE FOR MORE INFORMATION
R/D NUMBER CAVITY NUMBER
86
30 CAVITY NUMBER R/D NUMBER
B
(12-A) AND/OR D C B A (12)

87
A 87A
85
SINGLE IN-LINE CONNECTORS DISPLAYED
SWITCH, SOLENOID RELAY - SUPPRESSED AS SHOWN BELOW WITH R/D NUMBER
MECHANICAL
(12)
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
VOLTMETER LOCATION IN FUSE RATING
PRINTED A B
FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

DISTRIBUTING CURRENT TO TWO CIRCUITS.
SPLICE
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL
A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT
KEY SWITCH INTERNAL BODY CONTROLLER

(1101M) CONNECTION (1602)
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

COMMON GROUND INDIVIDUAL GROUND WITH G INDICATES
WITH G INDICATES
CIRCUIT NUMBER CIRCUIT NUMBER A GROUND CIRCUIT
A GROUND CIRCUIT
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

CNA1 20JUL11 REVISED SECTION B. B 79156C
61375F 31MAR09 AE08058190 003
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2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR-FIELD
2 RD ALTERNATOR-CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR-RESISTANCE
8
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENT & GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING

61375F 31MAR09 AE08058190 004
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2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHTS
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP LIGHTS
71
LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED

61375F 31MAR09 AE08058190 005
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2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
CIRCUIT
COLOR DESCRIPTION
NUMBER
81 LTGN POWER DOOR LOCKS

82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING

61375F 31MAR09 AE08058190 006
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2.7. LAMP BULB CHART, P. 7

CHAPTER 2
LAMP BULB CHART
BULB TRADE
BULB APPLICATION CANDLEPOWER OR WATT
NUMBER
BACK-UP LIGHTS 32 CP GE1156
CLEARANCE & IDENTIFICATION SMALL 3 CP GE168
COURTESY LIGHT 21 CP 1142
DOME LIGHTS 21 CP 1142
FOG LIGHTS 100 WATT 4921 - 1
LOW BEAMS 55 WATT GE9007
HIGH BEAMS 60 WATT GE9007
CIGAR LIGHTER 1 CP 1455
MAP LIGHT 3 CP 1816
SIDE MARKER 2548
STOP & TURN / TAIL & LICENSE PLATE 32 / 3 CP 3157
TURN SIGNAL / MARKER (FENDER) 32 / 3 CP 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK) 35 WATT 4411
BACK-UP LIGHTS UPPER AND LOWER BUNK READING LIGHT 15 CP 1003
CABINET / WARDROBE LIGHT 5W 7575
UNDER BUNK LIGHT 21 CP / 2(12 CP) 577 / 211
ACCENT LIGHT 2 (12 CP) 211
DOME LIGHT LAMP 15 WATT F15T8 - CW
SLEEPER FLOOR LIGHT 4 CP W5W
HEATER AND AIR CONDITIONER CONTROL 3 CP 168
LUGGAGE COMPARTMENT LIGHT 6 CP 99
READING LIGHT 15 CP 1003

61375F 31MAR09 AE08058190 007
S08364
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RELAY FUNCTION AND WIRING GUIDE
RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC
MINIATURE - ISO (1)

ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT
85
COMMON CONTACT
ENERGIZING COIL
MINIATURE - 280 (1)
30 86 86
30
87
85 87A 87 87A
85
MICRO - 280 (1)
30 86
85 87A 87
MICRO - ISO (1)

NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2
MICRO - 4 PIN (1)
30 86
85 87
86
30
MINI MICRO - 4 PIN (2) 87
30 86 85
85 87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

61375F 31MAR09 AE08058190 008
S08364
2.9. SCHEMATIC SYMBOL CHART, P. 9

ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
SCHEMATIC SYMBOL CHART
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
A B
CIGAR LIGHTER
AIR DRYER
TYPE 1 TYPE 2 OR 3
ALARM A A
CIRCUIT BREAKER
B
B
DIODE
G ALTERNATOR
B
DIODE, LIGHT
AMMETER
+ - EMITTING
BATTERY FAN SOLENOID

+ -
BLUNT CUT CIRCUIT

FEMALE TERMINAL
B
BUSBAR FUSE

61375F 31MAR09 AE08058190 009
S08364
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
FUSES W/ BUSBAR HORN
BATT
FUSIBLE LINK
OFF
S IGN ACC KEY SWITCH
A B D C
GROUND N/ STUD
S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF
GROUND W/ STUD
F B A C E
LIGHT W/ SWITCH
HEATER
HOLDER, FUSE LIGHT, DOUBLE

W/ BUSBAR FILAMENT
LIGHT, SINGLE
BRACE FILAMENT

61375F 31MAR09 AE08058190 010
S08364

CHAPTER 2
MALE TERMINAL RESISTOR
A B
MOTOR
SENDER - FUEL,
OIL, WATER
PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6
PRESSURE SWITCH
SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85
86
30
RELAY, FOUR
TERMINAL SENSOR, YAW
87
85
SOLENOID
B1
RELAY, LATCHING
B2
SOLENOID W/ DIODE

61375F 31MAR09 AE08058190 011
S08364

CHAPTER 2
SWITCH, PUSH
SPEAKER
BUTTON
OHMS
TERMINATING RESISTOR
120
C
SPLICE
THERMOSTAT
STUD
VALVE, ETHER
BOTTLE
B
B
S S
S
M
START MOTOR
A W/ TOCP B
G
A
B
VALVE, MODULATOR
C
SWITCH, MECHANICAL
(NORMALLY OPEN)
DIODE ASSEMBLY
SWITCH, MECHANICAL B
(NORMALLY CLOSED)

61375F 31MAR09 AE08058190 012
S08364
3. 12 VOLT POWER DISTRIBUTION AND DATA LINK (CHAPTER 3)

3.1. BATTERY FEED, P. 1

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED
NAVISTAR, INC.
ECA CONN FUSE *K14HA FUSE

(4095) CH3_20 12RD (1011)
HCM FUSE *K14HB F4

(4096) CH3_20 12RD A B CROSSING GATE
A89
(4301)
16VT
10A CH8_15
COOLANT PUMP
*K14HC PAM MODULE
FUSE (4094) A26
12RD (4087)
CH3_20 18TN
CH7_06
BATTERY A F5 B
*K14HD A14D A70BB
FAN FUSE 12RD 14OR STOP LIGHT RELAY
10RD
(4099) CH3_20 10A (1011-R3)
A70 CH9_03
HEAT EXCHANGER 18OR
*K14HE
FAN FUSE
12RD
(4098) CH3_20 A F6 BLOWER RELAY
B A77K
BATTERY 12LTGN (1204)
START FUSE
*K14HZ FEED STUD 10A CH5_05
(4100)
16RD (1000)
CH3_20, CH4_02
A F2 INSTRUMENT CLUSTER
FUEL HEATER A14A A14B B A28
6RD 10RD (1500)
RELAY (4007) K14A 18TN
CH7_05
CH8_02,02A 10RD 15A
FULL POWER
F3 HYD BRAKE SWITCH
4RD
A14
BRAKE A B A90C
K14C (4036)
CONTROLLER 18GY
12RD CH8_04
(9511) 15A
CH8_04
F13 TELEMATICS 1J
BENDIX A14KA B A14KA
AIR ABS6 K14D (1901)
10RD 18RD
(9538) 10RD 5A CH5_09
CH8_07 MEGA FUSE
175A A F32 ESPAR COOLANT
B A75
AIR DRYER / HEATER (9003)
10LTGN
K14B
K14H
DRAIN VALVE 15A CH7_04,12

2RD
RELAY (4016) 14RD

CH8_01 A15A SHIFT INHIBIT
18RD (1026) CH8_10
FULL POWER
F7
BRAKE A14G A B A15 KEY SWITCH
CONTROLLER K14E 10RD 16RD (1100)
(9511) 12RD 10A CH3_02,03, CH4_01
K14R-FL
K14S-FL
CH8_04
12BL
12BL
F8 IGN RELAY#1
FULL POWER
A14C A B A14CA R5 (1011)
BRAKE
10RD 12RD CH3_03
CONTROLLER
30A
(9510)
A14Z NEG GPS PRE-WIRE
10RD
M14H
CH8_04 16RD PWR / GND

(9265) CH10_15
A F9 B
A14E A98 DIAGNOSTIC
10RD 18VT CONNECTOR
10A (1650) CH3_09,21
4/O
- + B S S B
A F10 IGN RELAY#2

S B A14EA
M R6 (1011)
BATTERY 12RD
30A CH3_03
G F30 B WTEC SHIFT

A &A#170A
&A14H SELECTOR
10RD 18PK (1850)
10A
CH8_12
CRANKING MOTOR
SOLENOID F33
A14F A B A64A
* W/ HEV
& N/ HEV 10RD 16YL FOG LIGHT RELAY
15A (1017)
A64B CH9_02
16YL

CNA1 20JUL11 ADDED HEV POWER C 79156C
CIRCUITS. 61375F 01APR09 AE08058191 001
S08364
3.2. ACCESSORY FEED, P. 2

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACCESSORY FEED
NAVISTAR, INC.
KEY SWITCH
(1100)
BATT
OFF
S IGN ACC
A C
B D
16LTBL
16RD
A12
A15
BODY CONTROLLER
BATTERY FEED
(1600)
(1000)
CH3_01
A12D ACC SWITCH
A1
18LTBL INPUT
F12
A12C
SWITCH PACK
B 18LTBL
A (1101)
5A
CH5_02
F11 BODY BUILDER

A12A CONNECTOR
A 16LTBL (1006)
COIL SIGNAL 5A B
ZVR RELAYS CH10_01
(1009)
A
A12E
18LTBL
C
A89FD
EMERGENCY EXIT RELAY
18VT
(1020)
CH10_02
D
A89CD
WHEELCHAIR LIFT RELAY
18VT
(1019)
CH10_03
E
A89BD POST TRIP INSPECTION RELAY
18VT (1021)
CH10_02
F NEC GPS
A12Z PREWIRE PWR / GND
16LTBL (9265)
CH10_15

CNA1 20MAY10 ADDED CIRC A12Z AND B 62476M
STUD R/D. 61375F 01APR09 AE08058191 002
S08364
3.3. IGNITION FEED, P. 3

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED
FUSE BLOCK IGNITION

KEY SWITCH
F18 (1011) RELAY #2
(1100)
CH3_04 R6(1011)
87A
BATT
30
A13BA E D A12-GA
12PK 18WH
C A14EA BATTERY FEED
87
OFF 12RD CH3_01
S IGN ACC
A B D C A
86
85
B
A13-GA
16RD
A15
16PK
A13B
18WH GROUND ADAPTER
A13-G (1004)
IGNITION 18WH CH3_05
RELAY #1
R5(1011)
A13AN
85
16PK
B
86
A12-G
18WH
BATTERY A
FEED
CH3_01 A14CA BATTERY FEED
87
C 12RD CH3_01
A13AA
12PK E D
30
87A
F34
A B WASHER & PUMP
A13AG A87A
(4500)
14PK 18GY
CH5_03
10A
A F27
B E - STROKE MODULE
A13AF A59B
(1404)
14PK 18GY
CH8_16
10A
BODY BUILDER
F14
A B CONNECTOR
A13AB
(1006)
16BK
5A CH10_01
F15
A B TELEMATICS 1J
A13C
(1901)
18PK
CH5_09
10A
A28B COMPASS
18TN (1912)
CH5_06
BODY CONTROLLER
(1600)
A F16 B
A13AC A13AD IGN SWITCH
A16
16PK 16PK INPUT
10A
A F28
B AC SWITCH
A77J
14LTGN (1201 / 1206)
5A CH5_05
A F1 B
A13AH A89B CROSSING GATE
16PK 16VT (4301)
10A CH8_15

61375F 01APR09 AE08058191 003
S08364
3.4. IGNITION FEED (CONT.), P. 4

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED (CONT)
NAVISTAR, INC.
BACK UP LIGHT RELAY

*A71B
(1011-R4)
FUSE 18OR
CH9_01A
(1011)
F20 BACK UP LIGHT RELAY
A71 (1011-R4)
A B 16OR CH8_13
10A BACK UP LIGHT CHECK RELAY

A71A
(1016)
18OR
CH9_01
IP / ENGINE
(1701-69) HCM CONNECTOR 2
*A13B *K13B (7910)
12PK 12PK CH8_20
A F22 SHIFT LEVER PARK
B A92
INTERLOCK SOLENOID
18TN
(1828)
10A CH8_09
A#163A ARENS SBW SHIFT SELECTOR A

18PK (7808)
CH8_17
A#163 GEN4 TCM

A F21
A13BB (7150)
18YL
12PK B CH8_10,13
A#163 GEN4 TCM
18PK (7150)
CH8_10
A#163A
W/ ARENS SHIFTER WTEC SHIFT SELECTOR
18YL
(1850)
IP / ENGINE CH8_12
(1701-31)
12V CRANK RELAY
*A13L *K13L
(4090)
18PK 18PK
F17 CH4_02
A B
A97UA ECM (6020M)
18VT ENGINE / MELROSE
5A
(6011)
CH6_01,08
IGNITION F18 ACCELERATOR POSITION SENSOR
A13BA A *A99F
RELAY #2 (1804)
R6 (1011) 12PK 18VT
5A B CH6_02
CH3_03
A F19 B AUTO DRAIN VALVE RELAY
A13BC A39A
(1018)
12PK 16GY
5A CH8_01
A95C REGEN SWITCH
18PK (9266)
F23 CH7_10A
A B A13BF FUEL HEATER RELAY
18PK (4007)
10A
CH8_02
F24 B
A13AE A A28A INSTRUMENT CLUSTER
12PK 18TN (1500)
5A CH7_05
A44 AIR PARK BRAKE SOLENOID

18GY (4905)
CH7_09
A94BJ
18GY BENDIX AIR ABS6
(9538)
F25 CH8_07
A FULL POWER BRAKE
*A13H A90E
12PK B 18GY CONTROLLER / SAHR SENSOR
5A (9511 / 9777)
CH8_03
A F29 B
A31B
WARNING LIGHT
18TN
(1555)
5A
IP / ENGINE CH7_11
F30 (1701-71)
A B HCM CONNECTOR 3
*A13D *K13D
(7909)
14PK 14PK
CH4_02, CH8_21
10A
* W/ HEV POWER ONLY
*A13K START ENABLE FUSE
14PK (9760)
CH4_02

CNA1 20JUL11 ADDED HEV POWER C 79156C
CIRCUITS. 61375F 01APR09 AE08058191 004
S08364
3.5. GROUND PLATFORM, P. 5

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - PLATFORM
NAVISTAR, INC.
GROUND ADAPTER
(1003)
K
A11-GE CLOCK SPRING
20WH (1832) CH5_07
J
A77-GB AC COMPRESSOR CLUTCH # 2
18WH (4201) CH5_08
H
A11-GC SWITCH PACK
18WH (1101) CH5_02
G
A28-GA COMPASS
18WH (1912) CH5_06
F
A#169A WTEC SHIFT SELECTOR
18GY (1850) CH8_12
E LCT XMSN PARK
A62-GE SWITCH & PANEL LIGHT
18WH (1830) CH9_07
D
A11-GB BODY BUILDER CONNECTOR
16WH (1012) CH10_04
C
A92-G ECONOMY MODE RELAY
18WH (1015) CH8_10
B LCT XMSN PANEL LIGHT

A62-GC
NOT PARK SWITCH
18WH
(1501) CH9_07
A
A11-G
12WH
BODY GROUND STUD

(4037A)
GROUND ADAPTER (LOCATED AT INSIDE
(1004) RIGHT SIDE DASH PANEL)
A
A11-GA
12WH
B
A28-G INSTRUMENT CLUSTER
18WH (1500) CH7_05
C
A95-G A95ET-G
18TN 18TN WARNING LIGHT
A95PF-G (1555) CH7_11
D 18TN
A13-G IGNITION RELAY #1
18WH R5 (1011) CH3_03
E
A13-GA IGNITION RELAY #2
18WH R6 (1011) CH3_03
F
A82-GA WIPER MOTOR
16WH (4046) CH5_04
G
A87-GA TURN SIGNAL SWITCH
18WH (1810) CH5_03
H AUTO DRAIN
A39C
VALVE RELAY
16GY
(1018) CH8_01
J
A59-G E - STROKE MODULE
18WH (1404) CH8_16
K
A11-GF A11-GM TELEMATICS 1J
18WH 18WH (1901) CH5_09
A11-GN ALERT SWITCH

18WH (9994) CH5_09

CNA1 20JUL11 ADDED R/D 4037A FOR B 79156C
GROUND STUD. 61375F 01APR09 AE08058191 005
S08364
3.6. GROUND PLATFORM (CONT.), P. 6

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - PLATFORM (CONT)
NAVISTAR, INC.
BODY CONTROLLER AIR PARK

(1602) A44C-G BRAKE SOLENOID
18WH (4905) CH7_09
A/C DIAGNOSTIC
A11-GAH A98-G
COUPLED E16 CONNECTOR
16WH 16WH
GROUND (1650) CH3_09,21
A11-GD A/C BLOWER SW
12WH CH5_05
BODY CONTROLLER
(1604) HYD PARK
A90D-G
BRAKE SWITCH
18WH
(1105) CH7_09
CAB A11-GAB A94-G BLINK CODE
E
GROUND 12WH 18WH SWITCH
(1800) CH8_07
A11-GA GROUND ADAPTER
12WH (1004) CH3_05
FULL POWER
M90A-G AUX HAZARD RELAY
BRAKE CONTROLLER A56-G
12WH (1022)
(9510) CH8_04 16OR CH5_10
FOG LIGHT M64-G AUX HAZARD RELAY
A57-G
(4302 / 4303) CH9_02 14WH 16OR (1025)
CH5_10
(6020M)
GROUND ADAPTER M11-G
CH6_08
A11-G GROUND ADAPTER
(6740) CH3_07 10WH
12WH (1003) ECM
CH3_05
ECM
(6020M)
LOW HYD FLUID LEVEL K90-GA
CH6_01
(4034) CH8_04 18WH
CH3_08 K11
18WH BODY GROUND
*K97AA
STUD
10RD
K97XX
K97M
10RD
10RD
GEN4 TCM
AIR SOLENOID 4 PACK M59H-G (7150)
(9736) CH8_05 14WH CH8_09,12
K11-GL
HCM CONN 3
(7909) BATTERY
2WH
BENDIX AIR ABS6 M94-G ECM +VE C

CH8_21 A
(9538) CH8_07 12WH (9261)
ENGINE
FULL POWER
N14BC
BLOCK
N14BA
M90-G ENGINE
10RD
10RD
BRAKE CONTROLLER GROUND
10WH ECM FUSE
(9511) CH8_03
N14BB
10RD
(9258)
GROUND ADAPTER K10-GB 40A
N14BD A B
(6704M) CH3_08 14WH
10RD
W/ I6 ENGINE
K19-GA 40A
ENGINE / MELROSE N14AY A B
(6020M)
CH8_02A
(6011) CH8_02 12GY
10RD
ENGINE
K2-G ECM FUSE ECM
ECM
4WH (9254) (6020)
CH6_01
BATTERY
K10-GC
ALTERNATOR K2-GB
18K
BATTERY
CH4_01 1WH + ECM -VE
(9260)
K2A-G
K97-GR
2WH C
8WH
K97-GT
START MOTOR
N14-GB
4/0BK
-
8WH
10WH
GROUND
K97-GG
10WH
*K97-GN
A
8WH
N14-GA
N14-G K97-G
10WH
N26A 10WH 10WH

10TN
PAM MODULE
(4087) GEN4 TCM
*K97-GP
CH7_06 N26B (7150)
10WH
10TN CH8_09,12
HCM CONN 3
* W/ V8 ENGINE (7909)
CH8_21

CNA1 25JUL11 READ HCM FOR ACM, D 79156C
N14BB FOR N1BB IN C REVISION DESCRIPTION. 61375F 01APR09 AE08058191 006
S08364
3.7. GROUND CHASSIS, P. 7

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS
NAVISTAR, INC.
TURN LIGHTS
M11-GC (8100L / 8100R)
12WH CH9_06
ELECTRIC HORN
M85-GA
(8310)
16WH
CH5_01
M11-GB TURN LIGHTS

12WH (8000 / 8001)
CH9_04,06
M11-GD
12WH
RADIATOR GROUND
GROUND ADAPTER (9737)
(6740) (LOCATED AT ENGINE
COMPARTMENT FRONT)
A
M11-GA M11-G BODY GROUND STUD
12WH 10WH (2GA)
CH3_06
B
CROSSING GATE
M89-G
(4301)
16WH
CH8_15
C XMSN OIL FILTER SWITCH

M31-G
18WH (7701)
CH7_11
ESPAR HEATER
M75-GB FUEL PUMP
18WH (9001)
W/ RSM FUEL TANK CH7_12
D
M75-G M75-GA ESPAR COOLANT HEATER
14WH 14WH (9003)
CH7_12
M75-GC M75-GE
14WH 18WH ESPAR COOLANT HEATER
(9003)
M75-GD CH7_04
W/ AF FUEL TANK
14WH
E AIR DRYER
M39C-G
(9257)
14WH
CH8_01
F
M39B-G DRAIN VALVE
14WH (9526)
CH8_01
W/ DRAIN VALVE
HALDEX DRAIN VALVE

M39D-G
(9527A)
14WH
CH8_01
W/ AUTO DRAIN VALVE

- - M PREFIX WAS N; R/D B 62476M
9001 WAS 9003; ADDED GND R/D. 61375F 01APR09 AE08058191 007
S08364
3.8. GROUND ENGINE, P. 8

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - ENGINE
NAVISTAR, INC.
W/ I6 ENGINE
GROUND ADAPTER
(6704M)
B
K77-G FREON COMPRESSOR
16WH (6200)
CH5_05
C
ENGINE BLOCK GROUND
K10-GB
(6304A)
14WH
(LOCATED AT STARTER)
E
K34-G COOLANT SURGE TANK
18TN (6401)
CH7_07
F FAN AIR SOLENOID / FAN CLUTCH
K23-G (4111M / 6406M)
18WH CH6_04
GROUND ADAPTER W/ V8 ENGINE

(6704M)
B
K77-G FREON COMPRESSOR
16WH (6200)
CH5_05
C
K10-GB ENGINE BLOCK GROUND
14WH (6304A)
D
E-FAN
K10-GG
(6561)
16WH
CH6_07
E
K77-GG FREON COMPRESSOR 2
16WH (6309)
CH5_05
AMMETER SENSE
K26-G
(6334)
18WH
CH7_06
BODY GROUND STUD
K11A FUEL HEATER RELAY
(2G) K11
18WH (4007)
CH3_06 18WH
CH8_02,2A
AIR DRYER / DRAIN VALVE RELAY

K11B
(4016)
18WH
CH8_01
K26-GA PAM MODULE

18WH (4087)
CH7_06

- - ADDED:V8 ENG EFFECTS, B 62476M
K26-G & K26-GA; R/D TO GNDS. 61375F 01APR09

AE08058191 008
S08364
3.9. J1939 DATA LINK PLATFORM AND DIAGNOSTIC CONNECTOR, P. 9

CHAPTER 3
J1939 DATA LINK - PLATFORM AND
NAVISTAR, INC.
DIAGNOSTIC CONNECTOR
INSTRUMENT CLUSTER BODY CONTROLLER

(1505) (1602)
WTEC SHIFT
CAN (-)
CAN (+)
DATA LINK
DATA LINK
SELECTOR
J1939 -
J1939 +
(1850)
CH8_12
J1939 ADAPTER
(1029)
12 11
F2 F3
F E D C B A
A5MN(+)
A5BB(-)
A5MM(-)
A5T(-)
A5AM(-)
A5AL(+)
A5D(-)
A5B(-)
A5C(-)
A5D(-)
18YL
18GN
18GN
18GN
18GN
18GN
18GN
18GN
18GN
18YL
A5BK(-)
A5BJ(+)
18GN
18YL
TELEMATICS
1J (1901)
COMPASS
CH5_09
A5BD(-)
(1912)
(7808)
CH5_06
CH8-17
18GN
ARENS
A5BC(+)
18YL
A5H(+)
A5H(-)
A5D(+)
A5T(+)
18GN
18YL
A5D(+)
A5BA(+)
A5B(+)
A5C(+)
18YL
18YL
A5MP(-)
A5MR(+)
18YL
18YL
18YL
18YL
18GN
18YL
DIAGNOSTIC
CONNECTOR
(1650)
G H J K L M
A5AE(+)
C
18YL
J1939 ADAPTER
A5A(+) (1029) A5AF(-)
18YL D
18GN
A5A(-)
18GN
A
A5F(-)
A5F(+)
18GN
18YL
A5AG(+)
A5AH(-)
B
18YL
18GN
IP / ENGINE
(1701)
A98-G
18VT
16WH
A98
CH3_10,10A,18,19,23
IP / FWD CHASSIS
30 31 (1700) BATTERY FEED
(1000)
CH3_01
M5(-)
M5(+)
18GN
18YL
C A
BODY GROUND
STUD
OHMS
120
CH3_06
TERMINATING
RESISTOR
(1657M)
FULL POWER BRAKE /
BENDIX AIR ABS6
CONTROLLER
(9511 / 9538)
CH3_11

CNA1 20JUL11 ADDED SHEET 23 FOR C 79156C
CIRC A5A(+) AND A5A(-). 61375F 01APR09 AE08058191 009
S08364
3.10. J1939 DATA LINK I6 ENGINE, P. 10

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - I6 ENGINE
NAVISTAR, INC.
J1939 TERMINATING
ECM RESISTOR
(6020) (7801)
OHMS
J1939 +
120
J1939 -
(2)
(2)
C A
62 61
18GN
K5E(+)
18YL
18GN
K5E(-)
K5B(+)
18YL
K5B(-)
K5D(-)
18GN
K5D(+)
18YL
18GN
K5C(-)
K5C(+)
18YL
DOWNSTREAM
CONTROL UNIT 53
(6340)
K5CC(+) K5CD(+)
14
18YL 18YL
K5CC(-) K5CD(-)
15
18GN 18GN
18GN
K5AA(+)
K5AA(-)
18YL
K5BB(-)
18GN
K5BB(+)
18YL
18GN
K5P(+)
18YL
K5P(-)
7 8
ENGINE / IP
46 45
(1701)
18GN
A5A(+)
18YL
A5A(-)
PAM MODULE
(4087)
INSTRUMENT CLUSTER
(1505)
CH3_09,15,16

- - ADDED 6340,4087; RMVD B 62476M
7150;REVISED 1701,7801 CIRCUITS. 61375F 01APR09 AE08058191 010
S08364
3.11. J1939 DATA LINK I6 ENGINE (CONT.), P. 10A

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - I6 ENGINE (CONT)
NAVISTAR, INC.
J1939 TERMINATING
ECM RESISTOR
(6020M) (7801)
OHMS
J1939 +
120
J1939 -
(2)
(2)
C A
62 61
18GN
K5E(+)
18YL
18GN
K5E(-)
K5B(+)
18YL
K5B(-)
K5D(-)
18GN
K5D(+)
18GN
18YL
K5C(-)
K5C(+)
18YL
DOWNSTREAM
CONTROL UNIT 53
(6340)
K5CC(+) K5CD(+)
14
18YL 18YL
K5CC(-) K5CD(-)
15
18GN 18GN
18GN
K5A(+)
18YL
K5A(-)
ENGINE / IP
46 45
(1701)
18GN
A5A(+)
18YL
A5A(-)
INSTRUMENT CLUSTER
(1505)
CH3_09,15,16

CNA1 20MAY10 INITIAL RELEASE. A 62476M
62476M 19FEB10 AE08058191 10A
S08364
3.12. J1939 DATA LINK CHASSIS, P. 11

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - CHASSIS
NAVISTAR, INC.
W/ HYDRAULIC BRAKE
FULL POWER
BRAKE CONTROLLER
(9511)
M5(+)
INSTRUMENT CLUSTER 14 J1939 +
18YL
(1505)
CH3_09,15,16
M5(-)
15 J1939 -
18GN
W/ AIR BRAKE
BENDIX AIR ABS6

CONTROLLER
(9538)
M5(+)
18YL 6 J1939 +
INSTRUMENT CLUSTER
(1505)
CH3_09,15,16
M5(-)
2 J1939 -
18GN

CNA1 20MAY10 PREFIX WAS N FOR CIRC B 62476M
M5(+) & M5(-). 61375F 01APR09 AE08058191 011
S08364
3.13. J1708 DATA LINK BASIC, P. 12

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK BASIC
NAVISTAR, INC.
DIAGNOSTIC
CONNECTOR IP / ENGINE ECM
(1650) (1701) (6020M)
36
A3B(+) A3A(+) K3A(+)
F 25 J1708 +
18DKBL 18DKBL 18DKBL
37
A3B(-) A3A(-) K3A(-)
G 10 J1708 -
18GY 18GY 18GY
18DKBL
18GY
A3(+)
A3(-) K3A(+)
32 J1708 +
18DKBL
K3A(-)
31
18GY J1708 -
IP / FWD CHASSIS
39 40
(1700)
W/ V8 ENGINE
18DKBL
M3C+
18GY
M3C-
31 26
FULL POWER
J1708 +
J1708 -
BRAKE CONTROLLER
(9511)
OR
18DKBL
M3C+
18GY
M3C-
5 1
J1708 +
J1708 -
BENDIX AIR
ABS6 CONTROLLER
(9538)

- - ADDED V8 ENG EFFECTS; B 62476M
M3 CIRCUITS WERE N. 61375F 01APR09 AE08058191 012
S08364
3.14. ZERO VOLT REFERENCE, P. 13

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ZERO VOLT REFERENCE
NAVISTAR, INC.
BODY CONTROLLER
(1602)
A9H
ZVR 2 E5
18GY
A9T AUX HAZARD RELAY
18GY (1022)
CH5_10
ZERO VOLT A9U AUX HAZARD RELAY
REFERENCE 18GY (1025)
(1005) CH5_10
A
A9C A9S TURN SIGNAL SWITCH
18GY 18GY
(1810) CH5_03
A9VC PRIMARY AIR PRESSURE SENSOR

B 18GY (1811) CH7_10
W/ AIR BRAKES W/ ABS-6
A9A AIR COMPRESSOR PRESSURE SENSOR

18GY (6715) CH7_10
W/ MANUAL HYD PARK BRAKE
A9K MANUAL HYD PARK BRAKE SWITCH

18GY (9267)
CH7_09
C
A9VE SECONDARY AIR PRESSURE SENSOR
18GY (1812) CH7_10
W/ AIR BRAKES W/ ABS-6
D
A9VL A9VH AIR BRAKE STOP LIGHT #2
18GY 18GY (1824) CH9_03
A9VG AIR BRAKE STOP LIGHT #1

18GY (1823) CH9_03
E
A9BB SEAT BELT ALARM SWITCH
18GY (1109) CH5_01
F
A9BA POST TRIP INSPECTION RELAY
18GY (1021) CH10_02
G
A9CA WHEEL CHAIR LIFT RELAY
18GY (1019) CH10_03
H
A9B AIR PARK BRAKE SWITCH
18GY (1104) CH7_09
W/ LIGHTED STEERING WHEEL SWITCH
J
A9HA CLOCK SPRING
20TN (1832) CH5_07
A9HA CLOCK SPRING

18GY (1809) CH5_01
N/ LIGHTED STEERING WHEEL SWITCH
K
A9J A9D BODY BUILDER
18GY 18GY (1007) CH10_02
A9FA EMERGENCY EXIT RELAY

18GY (1020) CH10_02

CNA1 20MAY10 ADDED CIRC A9K TO B 62476M
1005. 61375F 01APR09 AE08058191 013
S08364
3.15. J1939 DATA LINK COMPLETE PLATFORM AND DIAGNOSTIC CONNECTOR,

P. 14
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK COMPLETE - PLATFORM AND
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. DIAGNOSTIC CONNECTOR
DATALINK COMPLETE W/ LCT DATALINK COMPLETE W/ WTEC
BODY CONTROLLER DIAGNOSTIC WTEC SHIFT

(1602) CONNECTOR BODY CONTROLLER SELECTOR
(1650) (1602) (1850)
DATA LINK
C
DATA LINK
DATA LINK
DATA LINK
J1939 +
J1939 -
J1939 (+)
J1939 (-)
J1939 +
J1939 -
F2 F3
F2 F3
15 8
A5AE(+)
18YL
18GN
A5AF(-)
18GN
A5BK(-)
A5BJ(+)
18YL
18GN
A5BK(-)
A5BJ(+)
18YL
A5MM(-)
A5MN(+)
18GN
J1939
18YL
ADAPTER
(1029)
A5BB(-) A5BD(-)
A
A5BD(-) 18GN 18GN
18GN
A5BA(+) A5BC(+)
M
A5BC(+) 18YL 18YL
18YL
A5MR(+)
18GN
A5MP(-)
18YL
A5AG(+)
18GN
A5AH(-)
18YL
A5BA(+)
18YL
18GN
A5BB(-)
DIAGNOSTIC
CONNECTOR
(1650)
A5AE(+)
C
18YL
A5AF(-)
D 18GN
A M
J1939 ADAPTER
(1029) C A A5AG(+)
18GN
OHMS
A5AH(-)
18YL
120
TERMINATING
RESISTOR
(1657)
C A
OHMS
120
TERMINATING
RESISTOR
(1657)

61375F 01APR09 AE08058191 014
S08364
3.16. J1939 DATA LINK BASIC PLATFORM AND DIAGNOSTIC CONNECTOR W/

LCT, P. 15

CHAPTER 3
J1939 DATA LINK BASIC - PLATFORM AND
NAVISTAR, INC. DIAGNOSTIC CONNECTOR W/ LCT
INSTRUMENT CLUSTER BODY CONTROLLER DIAGNOSTIC CONNECTOR

(1505) (1602) (1650)
D C
CAN (+)
DATA LINK
DATA LINK
CAN (-)
J1939 +
J1939 -
12 11
F2 F3
A5AE(+)
18GN
18YL
A5AF(-)
18GN
A5AM(-)
A5AL(+)
18YL
18GN
A5BK(-)
A5BJ(+)
18YL
A5BB(-) A5BD(-)
18GN 18GN
A5BA(+) A5BC(+)
18YL 18YL
18GN
A5H(+)
18YL
A5H(-)
A5AG(+)
18GN
A5AH(-)
18YL
A5A(+)
18YL
A5A(-)
18GN
18GN
18YL
A5F(+)
A5F(-)
C A
OHMS
ECM
120
(6020M)
CH3_10,10A,18,19
IP / FORWARD CHASSIS TERMINATING RESISTOR

30 31 (1700) (1657M)
18GN
18YL
M5(+)
M5(-)
FULL POWER BRAKE /

BENDIX AIR ABS6
CONTROLLER
(9511 / 9538)
CH3_11

- - M5 CIRCUITS WERE N; B 62476M
ADDED CH3_10A,18,19. 61375F 01APR09 AE08058191 015
S08364
3.17. J1939 DATA LINK BASIC PLATFORM AND DIAGNOSTIC CONNECTOR W/

WTEC, P. 16

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK BASIC - PLATFORM AND
NAVISTAR, INC. DIAGNOSTIC CONNECTOR W/ WTEC
BODY CONTROLLER WTEC SHIFT SELECTOR

(1602) (1850)
INSTRUMENT CLUSTER
(1505)
DATA LINK
DATA LINK
CAN (+)
J1939 (+)
CAN (-)
J1939 (-)
J1939 +
J1939 -
12 11 F2 F3
15 8
18GN
18GN
A5AM(-)
A5AL(+)
A5BK(-)
A5BJ(+)
18YL
18YL
A5MN(+)
A5MM(-)
18GN
18YL
A5BB(-) A5BD(-)
18GN 18GN
A5BA(+) A5BC(+)
18YL 18YL
18GN
A5H(+)
18YL
A5H(-)
A5MR(+)
18GN
A5MP(-)
18YL
DIAGNOSTIC
CONNECTOR
(1650)
A5A(+)
18YL A5AE(+)
C
18YL
A5A(-)
18GN A5AF(-)
D 18GN
18GN
18YL
A5F(+)
A5F(-)
ECM
A5AG(+)
18GN
(6020M)
A5AH(-)
18YL
CH3_10,10A,18,19
30 31 IP / FORWARD CHASSIS
(1700)
18GN
18YL
M5(+)
C A
M5(-)
OHMS
120
TERMINATING
RESISTOR
FULL POWER BRAKE / (1657M)
BENDIX AIR ABS6
CONTROLLER
(9511 / 9538)
CH3_11

- - M5 CIRCUITS WERE N; B 62476M
ADDED CH3_10A,18,19 61375F 01APR09 AE08058191 016
S08364
3.18. J1708 DATA LINK COMPLETE, P. 17

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK COMPLETE
NAVISTAR, INC.
J1708 PUBLIC (+)

(1660)
B
A3AA(+)
18DKBL
A
A3C(+)
18DKBL
C
A3BA(+)
DIAGNOSTIC
18DKBL
CONNECTOR
(1650)
D
A3H(+)
18DKBL
F
J1708 PUBLIC (-) TELEMATICS 2J

(1661) (1900) CH5_09
G
D
A3H(-)
18GY
C
A3BA(-)
18GY
B
A3AA(-)
18GY
A
A3C(-)
18GY
IP / FWD CHASSIS IP / ENGINE

40 39 (1701) 37 36
(1700)
18DKBL
M3C(+)
18GY
M3C(-)
18DKBL
18DKBL
18GY
18GY
K3A(+)
*K3A(+)
K3A(-)
*K3A(-)
26 31
FULL POWER
J1708 +
J1708 -
BRAKE CONTROLLER
(9511)
OR
10 25 31 32
18DKBL
M3C(+)
18GY
M3C(-)
J1708 +
J1708 +
J1708 -
J1708 -
ECM
1 (6020M)
5
BENDIX AIR
J1708 +
ABS6 CONTROLLER
J1708 -
(9538)
* W/ V8 ENGINE

CNA1 20MAY10 ADDED V8 ENG EFFECTS; B 62476M
M3 CIRCUITS WERE N. 61375F 01APR09 AE08058191 017
S08364
3.19. J1939 DATA LINK V8 ENGINE, P. 18

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - V8 ENGINE
NAVISTAR, INC.
ECM J1939 TERMINATING

(6020M) RESISTOR
(7801)
J1939(-)
J1939(+)
OHMS
120
54 53 C A
K5B(+)
K5B(-)
K5D(+)
K5D(-)
20YL
20GN
18YL
18GN
W/ PAM
K5C(-)
18GN
K5C(+)
18YL
K5C(-)
K5C(+)
18GN
K5AA(-)
K5#108
K5#128
18YL
K5AA(+)
18GN
18YL
18GN
18YL
PAM MODULE
(4087)
J1939(-) 8 K5BB(-)
18GN
K5BB(+)
J1939(+) 7
18YL 8 28
J1939(+)
J1939(-)
K5P(-)
K5P(+)
18GN
18YL
TRANSMISSION MODULE
(7150)
ENGINE / IP 46 45
(1701)
A5A(-)
A5A(+)
18GN
18YL
INSTRUMENT CLUSTER
(1505)
CH3_09,15,16

CNA1 30SEP10 CIRC K5B(+)/(-) WERE B 68076W
18 GA. 62476M 22FEB10 AE08058191 018
S08364
3.20. J1939 DATA LINK V8 ENGINE (CONT.), P. 19

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - V8 ENGINE (CONT)
NAVISTAR, INC.
ECM
(6020M)
J1939 TERMINATING
RESISTOR
J1939(+)
J1939(-)
(7801)
OHMS
120
54 53
18GN C A
K5B(+)
18YL
K5B(-)
18GN
K5D(+)
18YL
K5D(-)
N/ PAM
K5AA(+)
18GN
18YL
K5AA(-)
18GN
K5A(+)
18YL
K5A(-)
18GN
K5P(+)
18YL
K5P(-)
K5#108
K5#128
18GN
18YL
ENGINE / IP 46 45
(1701)
8 28
18GN
A5A(+)
18YL
A5A(-)
J1939(+)
J1939(-)
TRANSMISSION
INSTRUMENT CLUSTER MODULE
(7150)
(1505)
CH3_09,15,16

62476M 22FEB10 AE08058191 019
S08364
3.21. HEV POWER DISTRIBUTION, P. 20

CHAPTER 3
HEV POWER DISTRIBUTION
NAVISTAR, INC.
ECA CONNECTOR
FUSE
(4095)
MEGA FUSE
A K14HA 175A
12RD CH3_01
30A
B
K14AY CLUTCH POWER
C ECA POWER (9756)
12RD
HCM FUSE
(4096)
A MEGA FUSE
K14HB 175A
12RD CH3_01
30A
B HCM
K92C CONNECTOR 2
38 VBTRY
12RD (7910)
COOLANT PUMP
FUSE
(4094)
A MEGA FUSE
K14HC
175A
12RD
CH3_01
20A
COOLANT
B
K14HJ PUMP RELAY
12RD (4091)
CH8_26
BATTERY FAN
FUSE
(4099)
A MEGA FUSE
K14HD 175A
12RD
CH3_01
30A
B
K14HK BATTERY FAN RELAY
12RD (4092)
CH8_26
HEAT EXCHANGER
FAN FUSE
(4098)
A MEGA FUSE
K14HE
12RD 175A
CH3_01
30A ENGINE / IP
(1701-7) ECONOMY MODE
B SWITCH / HEAT
K14HF A14HF
12RD 12RD EXCHANGER FAN
(1015)
CH8_27
START FUSE
(4100)
A MEGA FUSE
K14HZ 175A
16RD CH3_01
10A
B
K14HH START RELAY
16RD (4003)
CH4_02

CNA1 20JUL11 INITIAL RELEASE. A 79156C
79156C 12APR11 AE08058191 020
S08364
3.22. EATON HEV DIAGNOSTIC CONNECTOR, P. 21
NAVISTAR, INC ELECTRICAL CIRCUITCHAPTER

DIAGRAM 3
EATON HEV DIAGNOSTIC CONNECTOR
NAVISTAR, INC.
HCM CONNECTOR 1 HCM DIAGNOSTIC

(7911) CONNECTOR
(9921)
K98E
SER BATTERY+ 17 A SER BATTERY+
18BK
K98G
SER IGNITION 25 B SER IGNITION
18BK
K98F
SER BATTERY- 31 C SER BATTERY-
18BK
K98D
D SER LIGHT
18BK
HCM CONNECTOR 2
(7910)
SER LIGHT 23
VEHICLE DIGNOSTIC
CONNECTOR
(1650)
GROUND STUD A98-G

(4037B)
A
16WH
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)
CH3_06
FUSE F9
A98
(1011) B
18VT
CH3_01
A5AE(+)
TERMINATING RESISTOR C
18YL
(1657M)
CH3_09 A5AF(-)
D
18GN
A3B(+)
HCM CONNECTOR 3 F
18DKBL
(7909)
CH3_24 A3B(-)
G
18GY
HYBRID CAN BUS A98D(+)

H
TERMINATING RESISTOR 18YL
(9759)
A98D(-)
CH3_22 J
18GN

79156C 12APR11 AE08058191 021
S08364
3.23. EATON HYBRID TRANSMISSION CAN BUS, P. 22

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION - CAN BUS
NAVISTAR, INC.
HEV INVERTER
CONNECTOR
REAR CHASSIS / FORWARD FORWARD CHASSIS / IP
(9767)
CHASSIS (1700)
(1704)
10 45
R98(+) M98(+) A98(+)
CAN HIGH 4 18YL 18YL
18YL
11 14
R98(-) M98(-) A98(-)
CAN LOW 5 18GN
18GN 18GN
HCM CONNECTOR 2
(7910) ENGINE / IP
(1701)
14
K98C(+) K98A(+) A98A(+)
CAN HIGH HCM 28 18YL
18YL 18YL
15
K98C(-) K98A(-) A98A(-)
CAN LOW HCM 27
18GN 18GN 18GN
A98B(-)
A98B(+)
18GN
18YL
HYBRID CAN
BUS TERMINATING
RESISTOR
CLUTCH DATA LINK (9759)
(9755)
A A98C(+)
18YL
K98D(+)
OHMS
CAN HIGH ECA A

120
18YL
K98D(-)
CAN LOW ECA B C
18GN A98C(-)
18GN
DIAGNOSTIC
CONNECTOR
(1650)
A98D(-)
CAN LOW DIAG J
18YL
A98D(+)
CAN HIGH DIAG H
18YL

79156C 12APR11 AE08058191 022
S08364
3.24. J1939 DATA LINK I6 ENGINE W/ EATON HYBRID TRANSMISSION, P. 23

CHAPTER 3
J1939 DATA LINK - I6 ENGINE W/ EATON HYBRID
NAVISTAR, INC.
TRANSMISSION
ENGINE / IP
HCM CONNECTOR 3 (1701)
(7909)
45
K5BB(+) K5A(+) A5A(+) INSTRUMENT
J1939 HIGH 3
18YL 18YL 18YL CLUSTER
46 (1505)
K5BB(-) A5A(-)
J1939 LOW 2 K5A(-) CH3_09
18GN 18GN 18GN
K5AA(+)
K5AA(-)
18YL
18GN
DOWN STREAM
CONTROL UNIT
(6340)
K5CD(+) K5CC(+)
J1939+ 14
20YL 18YL
K5CD(-)
J1939- 15 K5CC(-)
20LTGN
18GN
K5B(+)
K5B(-)
18YL
18GN
ECM
(6020M)
K5C(+)
J1939 +(2) 61 18YL
K5C(-)
J1939 -(2) 62
18GN
K5D(-)
K5D(+)
18GN
18YL
J1939 TERMINATING
RESISTOR
(7801M)
A K5E(+)
18YL
OHMS
120
C
K5E(-)
18GN
HCM CONNECTOR 2
(7910)
K5BE(-)
J1939 LOW 2 18GN
K5BE(+)
J1939 HIGH 3
18YL

79156C 12APR11 AE08058191 023
S08364
3.25. J1587 DATA LINK I6 ENGINE W/ EATON HYBRID TRANSMISSION, P. 24

CHAPTER 3
J1587 DATA LINK - I6 ENGINE W/ EATON HYBRID
TRANSMISSION
NAVISTAR, INC.
HCM CONNECTOR 3 HCM CONNECTOR 2

(7909) (7910)
K3AC(+) K3G(+)
J1587+ 10 10 J1587+
18DKBL 18DKBL
K3AC(-) K3G(-)
J1587- 11 11 J1587-
18GY 18GY
K3AG(-)
K3AG(+)
18DKBL
18GY
ECM
(6020M)
K3AB(+)
25 J1587+
18DKBL
K3AB(-)
10 J1587-
18GY
K3A(-)
18DKBL
K3A(+)
18GY
ENGINE / IP
36 37
(1701)
DIAGNOSTIC FULL POWER

A3A(-)
CONNECTOR BRAKE
A3A(+)
18DKBL
18GY
(1650) IP / FORWARD CONTROLLER

CHASSIS (9511)
(1700)
39
A3B(+) A3(+) M3C+
J1587+ F 31 J1587+
40
A3B(-) A3(-) M3C-
J1587- G 26 J1587-
18GY 18GY 18GY
BENDIX AIR
ABS6 CONTROLLER
(9538)
M3C+
5 J1587+
18DKBL
M3C-
1 J1587-
18GY

79156C 12APR11 AE08058191 024
S08364
4. CHARGING AND CRANKING SYSTEM (CHAPTER 4)

4.1. CHARGING AND CRANKING I6 / V8 ENGINE, P. 1

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CHARGING AND CRANKING - I6 / V8 ENGINE
NAVISTAR, INC.
KEY SWITCH ENGINE CRANK

(1100) INHIBIT RELAY
K17B
16PK
(4003)
K17BB
BATT
18PK
85
86
@K17M
2
K17BA
18PK
16PK
K17M
18PK
OFF
S IGN ACC ENGINE / IP
4
87
(1701-19)
A B D C
3
1
30
87A
STARTER INTERRUPT N/ THERMAL
(1008-A) OVERCRANK
A17 A17B
16PK 16PK
FUSE
BATTERY
(1011-F7)
FEED STUD
A15 A14C A14A
(1000)
16RD B 10A A 10RD 6RD
CH3_01
W/ 4 GAUGE CHARGE
ALTERNATOR K2-FL
CRANK 7
12BL
ENGINE
INHIBIT
R
K95KK
K2 K2A-FL
18TN
4RD 12BL
G B W/ 2 GAUGE K2B-FL
CHARGE 10RS
K2A K2C-FL
ECM
2RD 10RS
(6020M)
@K17F
16PK
*K2H-FL
10RS
*K2K *K2J-FL
64
1RD 10RS
K2D-FL
W/ 1 GAUGE
10RS
K17F
16PK
K2A-G
K2C-G
K2-GB
CHARGE
K2-G
2WH
1WH
K2E-FL
1WH
4WH
10RS
K2B K2F-FL
1RD 10RS
ECM
K14R-FL
(6020M)
W/ 1 GAUGE 12BL
CHARGE
K14S-FL DOCT SENSOR
W/ 2 GAUGE 12BL BLACK
CHARGE (6260HR)
W/ 4 GAUGE *K14H-FL CH6_06
10RS
CHARGE
*K14J-FL
K14H 10RS
2RD
K14K
4RD
B
BATTERIES B
S S
S
+ + M
MEGAFUSE FEED
UPPER STUD
A
(4025) K17L
GRID HEAT G
18PK
CONNECTION - - 4/O
(6560) B
K17K
ENGINE BLOCK GND 18PK
CH3_06
2/0BK
FRAME
GROUND
ENGINE K10-GC
STARTER MOTOR
BLOCK 1BK
* W/ I6 ENGINE THERMAL OVERCRANK
@ W/ V8 ENGINE (6316M)

CNA1 30SEP10 CIRC K17F WAS 18 GA. C 68076W
61375F 26MAR09
AE08058192 001
S08364
4.2. STARTING AND CRANKING I6 ENGINE W/ EATON HYBRID TRANSMISSION, P. 2

CHAPTER 4
STARTING AND CRANKING - I6 ENGINE
W/ EATON HYBRID TRANSMSSION
NAVISTAR, INC.
ENGINE / IP STARTER INTERRUPT

(1701-19) (1008F / 1008M-A) KEY SWITCH
&K17B A17B A17 (1100)
16PK 16PK 16PK
10A
START FUSE BATT
(4100)
&K17BA
16PK A
STARTER B
MAG SWITCH OFF
K14HH
(6306) S IGN ACC
K14HZ
16RD
16RD
START RELAY B
A D C
(4003)
HCM CONNECTOR 2
A17C
18PK
87A 30 (7910)
1 MEGA FUSE IP / ENGINE

175A (1701-30) ENGINE
K17F 4
87 CH3_01 K17C CRANK
16PK 20
18PK REQUEST
&K17BB 2 @K17FA CRANK
26 ENABLE
18PK 85 16PK
5 86 LATCH
32 CRANK
@K97FC
ENABLE+
18PK
STARTER MOTOR
THERMAL OVERCRANK 4 CRANK
(6316M) ENABLE-
*K17K
2
18PK
*K17L
18PK 1
12V CRANK
@K17FB
RELAY
ENGINE / IP
16PK
(4090)
#K17M
(1701-31)
18PK
87A 30 FUSE F21

K13L A13L
18PK (1011)
18PK
1 CH3_04
87
4
ECM 86
K17B
(6020M) 85 18PK
5 2
ENGINE START ENABLE FUSE

CRANK 7 (9760)
INHIBIT
K17A 10A
K17JJ
START 65 16WH
16PK
ENABLE
START ENABLE RELAY
RELAY
(4093) ENGINE / IP
B A
(1701-17)
HCM CONNECTOR 3
87A 30
(7909) K17HB A17HB
1 16PK 16PK
START K17J K17BJ 4
ENABLE 26 87
16PK 16PK
LATCH
86
2
85
START K17L
32
ENABLE+ 18PK 5
START K17K
ENABLE- 4
18PK
FUSE
ENGINE / IP
(1011-F30)
(1701-71)
K13D A13D B A A13K
IGNITION 35
14PK 14PK 14PK
10A
* W/ THERMAL OVER CRANK
A13H FUSE F25
# N/ THERMAL OVER CRANK
14PK (1011)
@ W/ EATON HYBRID TRANSMISSION
CH3_04
& N/ EATON HYBRID TRANSMISSION

79156C 12APR11 AE08058192 002
S08364
5. CAB ACCESSORIES (CHAPTER 5)

5.1. HORN AND N/ LIGHTED STEERING WHEEL SWITCHES, P. 1

CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HORN AND N/ LIGHTED STEERING WHEEL SWITCHES
NAVISTAR, INC.
HORN
(8310)
BODY CONTROLLER
(1603)
IP / FWD CHASSIS
(1700-16)
A
ELECTRIC A85 M85A
E
HORN 16GY 16GY
B
M85-GA
16WH
CHILD
REMINDER A85A
SYSTEM 2 16GY
(1907)
N11-GD
12WH
CH9_08
RADIATOR GROUND
(9737)
(LOCATED AT ENGINE
COMPARTMENT FRONT)
SEAT BELT
ALARM SWITCH (1109)
C BODY CONTROLLER
A9BB (1600)
18GY
A
A79 SEAT BELT
A3
18GY ALARM INPUT
STEERING WHEEL
SWITCHES
CLOCK SPRING
(1809)
D
A85B ELECTRIC HORN
A5
18GY SWITCH INPUT
CITY HORN
B A89C
B16 STEERING WHEEL
18GY SWITCH INPUT
DOOR CLOSE
A
1210 A9HA
18GY
DOOR OPEN ZERO VOLT

REFERENCE
6190 (1005)
E
FLASHER
ON / OFF
2370
J
BODY CONTROLLER
(1602)
RED OVERIDE
A
ZERO VOLT A9H A9C
REFERENCE 2 E5
18GY 18GY

CNA1 20MAY10 ADDED 9737;RMVD 8311, B 62476M
8312;RVSD CAV FOR 1109. 61375F 24MAR09 AE08058193 001
S08364
5.2. SWITCH PACK, P. 2

CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SWITCH PACK
NAVISTAR, INC.
GROUND ADAPTER
SWITCH PACK (1101) (1003)
H
A11-GC
GROUND A
18WH
A
A11-G
12WH
BODY GROUND PANEL LIGHT

(4037A) ADAPTER
(LOCATED AT INSIDE (1002)
E
A62E
BACKLIGHT C
18DKBL
INSTRUMENT CLUSTER
(1500)
FUSE
(1011-F26) A
PANEL LIGHT A62 A62B
4 16DKBL
DIMMER A B 18DKBL
5A
FUSE
(1011-F12)
A12C A12 KEY SWITCH BODY CONTROLLER
POWER B 18LTBL B A 16LTBL (1100) (1602)
5A CH3_02
A3E(+)
J1708 + D E2 SW DATA LINK +
18DKBL
A3F(-)
J1708 - E E1 SW DATA LINK -
18GY
SWITCH PACK
(1102)
GROUND A A GROUND
POWER B B POWER
BACKLIGHT C C BACKLIGHT
J1708 + D D J1708 +
J1708 - E E J1708 -
ADDRESS SEL
F F ADDRESS SEL
A
GROUND
B POWER
C BACKLIGHT
D J1708 +
E J1708 -
F ADDRESS SEL

- - ADDED R/D TO BODY GND. B 62476M
61375F 24MAR09 AE08058193 002
S08364
5.3. WINDSHIELD WIPER AND WASHER, HIGH BEAM, FLASH TO PASS AND TURN
SIGNAL SYSTEMS, P. 3

CHAPTER 5
WINDSHIELD WIPER AND WASHER, HIGH BEAM,
FLASH TO PASS AND TURN SIGNAL SYSTEMS
NAVISTAR, INC.
IP / E-STROKE POWER
(1404)
H STOP LIGHT RELAY

A59C A70BD
18GY 14RD R3-C(1011)
CH9_03
FUSE
(1011-F27)
A A13AG
A59B
18GY 14PK
BODY CONTROLLER
A
(1600)
FUSE
(1011-F34)
10A
WASHER A87-GB
A15
PUMP 18GY
B
IP / FWD CHASSIS
(1700) WASHER
& PUMP
TURN SIGNAL SWITCH
(4500)
(1810) 25
A87A M87A
18GY 18GY B
12 27
A87-GC A87-G M87-G
A
18GY 18GY 18GY
WASHER
GROUND ADAPTER
(1004)
6 G
A87-GA
18WH
A
A11-GA
12WH
BODY GROUND
(4037A)
BODY CONTROLLER
(LOCATED AT INSIDE
(1600)
CHASSIS GND
11
A82T WIPER SWITCH 1
A10
20GY
WIPER 1
8
A82S
A9 WIPER SWITCH 0
20GY
WIPER 0
5
A82U
A11 WIPER SWITCH 2
20GY
WIPER 2
7
A9S ZVR
18GY (1005)
ZVR CH3_13
4
A102
A14 FLASH TO PASS SWITCH INPUT
FTP 20YL
HAZARD
3
A52C
A4 HIGH BEAM SIGNAL
20YL
HIGH BEAM
2
A57
A6 RIGHT TURN SIGNAL SWITCH INPUT
20OR
RIGHT TURN
1
A56
A7 LEFT TURN SIGNAL SWITCH INPUT
20OR
LEFT TURN

CNA1 20MAY10 REVISED 1011-F27 B 62476M
CONNECTIONS; ADDED R/D TO BODY GND. 61375F 26MAR09 AE08058193 003
S08364
5.4. WINDSHIELD WIPER AND WASHER, HIGH BEAM, FLASH TO PASS AND TURN
SIGNAL SYSTEMS (CONT.), P. 4

CHAPTER 5
WINDSHIELD WIPER AND WASHER, HIGH BEAM,
FLASH TO PASS AND TURN SIGNAL SYS (CONT)
NAVISTAR, INC.
BODY CONTROLLER
(1604)
WIPER MOTOR
(4046)
A82 WINDSHIELD
A
16GY WIPER POWER
C/B
PF
A82DA A82DB
16GY 16GY
PR
A82H
A WV50V 16GY
2.2uFx2
GND
A82-GA
16WH
4.4uH x3
HI
A82K
16GY
LO
A82DC
A82DD
A82N
16GY
16GY
16GY
BODY CONTROLLER
(1601) WIPER SPEED WIPER POWER
RELAY(1011-R2) RELAY(1011-R1)
B B
85
85
86
86
WINDSHIELD A82D A A
E6 18GY
WIPER
C C
87
87
D E A82R E D
16GY
30
30
87A
87A
WINDSHIELD A82C
E7
WIPER POWER 18GY
GROUND ADAPTER
W/ PT BUS (1004)
BODY BUILDER F
(1006)
A
A82A A11-GA
12
18GY 12WH
BODY GROUND
A82B (4037A)
13 (LOCATED AT INSIDE
18GY

61375F 24MAR09 AE08058193 004
S08364
5.5. DRIVER'S AIR CONDITIONING (OPTIONAL), P. 5

CHAPTER 5
DRIVER'S AIR CONDITIONING (OPTIONAL)
NAVISTAR, INC.
FUSE
(1011-F28) IGNITION
(F16-A)
A77J A13AC A13AA RELAY #1
14LTGN B 5A 16PK 12PK R5(1011)
A (F15-A) CH3_03
AC SWITCH A62J PANEL LT ADAPTER AC BLOWER

(1201 / 18DKBL (1002) SWITCH
1206) CH9_07 (1200 / 1205)
2 8
A62K
18DKBL
2 5
3 A62-GF 8
7 18WH HIGH
A77B
14LTGN
7
A62-GG 4
A11-GD LOW 1 3 6
18WH
12WH
A77H
16LTGN
14LTGN
G THERMOSTAT
A77D
14LTGN
14LTGN
A77E
A77F
A77-GA
16WH
BODY GROUND
PANEL)
SIDE DASH
(4307D)
(LOCATED AT
INSIDE RIGHT
16LTGN
H D C
A77N
A77P
16LTGN
14LTGN
A77C
LOW HIGH
1 2 PRESSURE PRESSURE
SWITCH SWITCH
86 RESISTOR &
30
FUSE ASSY
AC
RELAY FUSE
(1203) 87 (1011-F6)
BTRY
87A FEED A14A A14D
85
(1000) 6RD 10RD A
3 4 5 B
CH3_01 10A
16LTGN
14LTGN
12LTGN
A77-GB
16WH
A77M
A77A
A77K
BLOWER MOTOR
(1202)
3 4 5
64 IP / ENGINE
61 85
(1701) 87A
E A 87
BLOWER RELAY
(1204)
@K77AA
16LTGN
16LTGN
K77A
30
86
1 2
A77L
12LTGN
A77-GC
12WH
DASHED AREA INDICATES GROUND
B SUPPLIED BY AC MANUFACTURER ADAPTER
(6704M)
ENGINE BLOCK GND C

K10-GB
A (6304A) 14WH
E
FREON @K77-GG
COMPRESSOR 16WH
(6200 / @6309)
B
K77-G @ W/ V8 ENGINE
16WH

- - ADDED R/D TO BTRY AND B 62476M
GNDS; ADDED V8 ENG EFFECTS. 61375F 26MAR09 AE08058193 005
S08364
5.6. COMPASS AND TEMPERATURE DISPLAY, P. 6

CHAPTER 5
COMPASS AND TEMPERATURE DISPLAY
NAVISTAR, INC.
INSTRUMENT CLUSTER
(1500)
ZVR
8 W/ AMBIENT TEMP RESISTOR
AIR TEMP
FORWARD CHASSIS / IP
TEMP SENDER RESISTOR
(1700)
(8601) (1028)
2 32 2
B B
M110AD A110AD A110
18GY 18GY 18GY
A 15 A
M41 A41 A41
18TN 18TN 18TN
1 1
OUTSIDE
TEMP
(AIN3)
CLUSTER CONNECTOR
(1505)
COMPASS FUSE
(1011-F15) TELEMATICS 1J
(1912) A13C
(1901)
18PK
CH5_09
A28B A13AA
IGNITION 1 IGN RELAY #1
18TN 12PK
B A R5(1011)
10A
CH3_03
A5C(+)
J1939 + 2
18YL J1939 ADAPTER
(1029)
GROUND ADAPTER
A5C(-) CH3_09
J1939 - 3 (1003)
18GN
G
4 A28-GA
GROUND 18WH
A
A11-G
12WH
BODY GROUND
(4037A)
(LOCATED AT INSIDE

- - ADDED R/D TO GND; B 62476M
J1939 ADAPTER WAS SPLICE. 61375F 30MAR09 AE08058193 006
S08364
5.7. LIGHTED STEERING WHEEL SWITCHES, P. 7

CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHTED STEERING WHEEL SWITCHES
NAVISTAR, INC.
STEERING WHEEL CLOCK SPRING

SWITCHES BODY CONTROLLER
(1832) (1600)
9
A85B ELECTRIC HORN
A5
20GY SWITCH INPUT
CITY HORN
3
A89C STEERING WHEEL
B16
20PL SWITCH INPUT
DOOR CLOSE
ZERO VOLT
1210
REFERENCE
(1005)
DOOR OPEN
2 J
6190 A9HA
20TN
FLASHER A
ON / OFF A9C
2370 18GY
18GY
A9H
RED OVERIDE BODY CONTROLLER
(1602)
8 ZERO VOLT
E5
A62K REFERENCE 2
20DKBL
4
A11-GE
20WH PANEL LIGHT
'R' ADAPTER
(SEE NOTE 1) (1002)
INSTRUMENT CLUSTER FUSE

(1500) (1011)
F26 A
4 16DKBL
DIMMER A B 18DKBL
5A
GROUND ADAPTER
(1003)
A
A11-G
12WH
BODY GROUND
(4037A)
(LOCATED AT INSIDE
NOTE:
1. THE VALUE OF RESISTOR 'R' DEPENDS
UPON DESIRED INTENSITY OF THE LED.

61375F 24MAR09 AE08058193 007
S08364
5.8. AC COMPRESSOR CONTROL, P. 8

CHAPTER 5
AC COMPRESSOR CONTROL
NAVISTAR, INC.
GROUND ADAPTER
(1003)
J
A77-GB
18WH
A
A11-G
12WH
BODY GROUND
(4037A)
(LOCATED AT INSIDE
AC COMPRESSOR AC COMPRESSOR
CLUTCH # 1 A77-GA CLUTCH # 2
(4200) 18WH (4201)
1 2 2 1
86 86
30 30
87 87
87A 87A
85 85
3 4 5 5 4 3
18LTGN
14LTGN
14LTGN
14LTGN
14LTGN
18LTGN
A77S
A77U
A77V
A77Y
A77Z
A77T
1 2 F14 F13 2 1
BODY BUILDER # 1 BODY BUILDER # 2

DUAL A/C
DUAL A/C
AC COMPRESSOR CLUTCH AC COMPRESSOR CLUTCH

#2
#1
(4202) (4203)
BODY CONTROLLER
(1601)

61375F 26MAR09 AE08058193 008
S08364
5.9. TELEMATICS SYSTEM, P. 9

CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TELEMATICS SYSTEM
NAVISTAR, INC.
TELEMATICS 1J
(1901)
FUSE
F13 (1011)
5A BATTERY FEED
A14KA A14K A14A
BATTERY 1 (1000)
18RD B A 10RD 6RD
CH3_01
FUSE
F15 (1011)
A13C A13AA IGNITION RELAY #1
IGNITION 3 18PK R5(1011)
B A 12PK
10A CH3_03
A5T(+)
J1939 + 9 J1939 ADAPTER ALERT SWITCH
18YL
(1029) (9994A)
A5T(-) CH3_09
J1939 - 10
18GN
A11-GN
D
18WH
GROUND ADAPTER
(1004)
K A
A11-GM A11-GF A11-GA

GROUND 12 18WH
18WH 12WH
BODY GROUND STUD

(4037A)
(LOCATED AT INSIDE
OUT1 RIGHT SIDE DASH PANEL)
PMM OUT 1 5 C
18WH
A9VA A
18GY
VOLTAGE
REFERENCE A9V A9VB B
11
+55V DC 18GY 18GY
VOLTAGE 4 A6VDC
REFERENCE 18GY
GROUND E
TELEMATICS 2J
(1900)
18DKBL
A62A
ANALOG IN 2 AA2 BLUNT CUT

4
18GY AWARE
AA4 AUX INPUT
ANALOG IN 4 5 18GY (1902)
AA5
ANALOG IN 5 7 18GY
AA3
ANALOG IN 3 8
ADAPTER
18GY
CH9_07
(1002)
PANEL LIGHT
AA1
ANALOG IN 1 9 18GY
ANALOG A11-GJ
10 18WH
GROUND
A3H(+)
J1708 + 1
18DKBL J1708 ADAPTER
(1660 / 1661)
A3H(-) CH3_17
J1708 - 2
18GY
A6
ANALOG IN 6 6
18GY

- - ADDED R/D TO BTRY AND B 62476M
GROUND; 9994A WAS 9994. 61375F 24MAR09 AE08058193 009
S08364
5.10. AUX HAZARD RELAYS, P. 10

CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUX HAZARD RELAYS
NAVISTAR, INC.
CONTROLLER
REFERENCE
ZERO VOLT
CH3_13
CH3_13
(1602)
BODY
(1005)
TURN SIGNAL
BODY BUILDER SWITCH
CONNECTOR A60A (1810)
(1006) 16OR
CH10_01
16OR
16OR
A60C
A56-G A60B
16OR
7 ZVR
BODY GROUND STUD 1 RIGHT TURN

(4037F) 2 1
(LOCATED AT
18GY
A9C
18GY
18KY
85
A9S
18OR
A9H
INSIDE
A56
30
2 LEFT TURN
RIGHT SIDE
DASH PANEL)
AUX HAZARD RELAY 87

(1022) 86 87A
18OR
4 3
A57
5
A9T
18OR
A56A
18GY
18OR
A9U
A57A
18GY BODY CONTROLLER

(1600)
18OR
A56B
5 4 3
18OR
A57B
85
87A
87 A7 RIGHT TURN SIGNAL
AUX HAZARD RELAY SWITCH INPUT
(1025)
30 A6 LEFT TURN SIGNAL

86
SWITCH INPUT
2 1
A57-G
16OR
BODY GROUND STUD

(4037F)
(LOCATED AT INSIDE

- - ADDED R/D TO GND; B 62476M
REF AND CONTROLLER. 61375F 07MAY09 AE08058193 010
S08364
6. ENGINE ELECTRONICS (CHAPTER 6)

6.1. ELECTRONIC ENGINE CONTROL I6 ENGINE, P. 1

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - I6 ENGINE
NAVISTAR, INC.
ECM POWER RELAY

(6022)
ECM
2
85
(6020M)
86
5
K97XB
K97JA
14VT
18PL
BATTERY
4
K97FA CH3_06
87
VPWR 1 K97FF
14PL
10PL
1
8DKBL
K97F
3
K97FB
VPWR 3
30
87A
14PL
K97XA
10PL
K97FC
VPWR 5
14PL BTRY ECM
+VE
K97J (9261) A C
MAIN POWER
70
RELAY 18PL
BTRY ECM
EGR / TURBO A C -VE
K97JB
POWER RELAY (9260)

18VT
(6023)
K97-GG
K97XX
K97MB
K97X
85
10RD
K97-G
8VT
10WH
K92#141
10WH
2
16VT
86
65 18TN
5
XMSN MOD 1,
MOD 2
4
(1501)/(1502)
87
CH11_27,29
K97MA K97M
3
10PL
K97A
10PL 10RD
30
87A
ENGINE / IP
(1701-1) FAN DRIVE
K97Z A97Z RELAY
10VT 10VT (4002) CH6_04
K97-GT
K97-GV 8WH
GROUND 2
14WH
K97-GR
8WH
K97-GW
GROUND 4 14WH
K97-GS DOWNSTREAM
ENGINE / MELROSE
K97-GX 14WH CONTROL UNIT 53
GROUND 6 (6011)
14WH (6340) CH6_03A
K97-GB
14WH 11 GND 1
K97B-G
23 EGR GND
16WH
K97UB K97UC
VIGN 31 13 KEY PWR
18PL 16PL
K97UD
IPR 45
18PL
ENGINE / IP FUSE
(1701-21) (1011-F17) IGNITION
K97H A97UA A13BA RELAY #2
18VT 18VT B A 12PK R6(1011)
5A
CH3_04
DOWNSTREAM
K97KF
CONTROL UNIT 53
20PL
(6340) CH6_03A
K13UF FUEL PUMP RELAY

18PK (4008) CH6_02

CNA1 30SEP10 ADDED CIRC K92#141. C 68076W
61375F 26MAR09 AE08058194 001
S08364
6.2. ELECTRONIC ENGINE CONTROL I6 ENGINE (CONT.), P. 2

CHAPTER 6
ELECTRONIC ENGINE CONTROL - I6 ENGINE (CONT)
NAVISTAR, INC.
ECM ACCELERATOR POSITION

(6020M) ENGINE / IP SENSOR
(1701) (1804)
47 B
IDLE THROTTLE
K97R A97R
SIGNAL RETURN 34
18PL 18VT
49 A
ACCELERATOR K99A A99A
33 18PL 18VT
PEDAL POSN 2
48 C
K97C A97C
VREF 63
18PL 18VT
59 E
SIGNAL K97WC A97WC
35
RETURN 3 18PL 18PL
62 D
K99D A99D
VREF 3 27
18PL 18VT
63 F
K99F *A99F
APS1 48 18PL 18PL
FUSE F18
#A99F
(1011)
18VT
CH3_04
FUEL PUMP FUSE
(4010)
K37M LOWER MEGA
76 K14N K14NN
18TN FUSE STUD
14RD B A 12RD
15A (4000A)
2 1
86
30
FUEL PUMP
RELAY
(4008) 87
87A
85
5 4 3
ECM
K13UF
(6020M)
18PK
CH6_01
AAT2 29
EGRP 26 MAF / ATT CONN

(8000)
ENGINE / MELROSE K97E

A
18PL
(6011)
K97AX
EGRP 14
18PL
K37N
20
18TN
ECM
K97ZD K97SA
(6020M) B
18PL 18VT
CH6_03
K97AZ K97AT
VPWR1 1 D
14PL 18VT
K97AS
MAF 4 C
18VT
K97A-G
MAF GND 3 E
18WH * ACCELERATOR W/ 2010
# ACCELERATOR W/ 2007

CNA1 20JUL11 ADDED SECOND CIRC D 79156C
A99F AT R/D 1804 CAV F. 61375F 24MAR09 AE08058194 002
S08364
6.3. ELECTRONIC ENGINE CONTROL I6 ENGINE (CONT.), P. 3

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - I6 ENGINE (CONT)
NAVISTAR, INC.
ECM
(6020M)
ENGINE / IP SPECIAL EQUIPMENT
(1701) CONN (1023)
38
K47 A47
VSS_CAL 72 A
18GY 18GY
50
K48 A48
TACH 71 B
18GY 18GY
DOCT SENSOR
BLACK (6260HL)
2
K95K
DOCT 8
18TN
K95F4 1
18TN
DPF TEMP 1 SENSOR
LIGHT GRAY
(6261)
K95J 2
DPF TEMP 1 17 18TN
K95F3 1
18TN
DPF TEMP 2 SENSOR

DARK GRAY
(6262)
K95L 2
DPF TEMP 2 67 18TN
K95F2 1
K97ZD
SIGNAL GND 2 37
18PL 18TN
EXHAUST DELTA
PRESSURE DPFDP SENSOR
(6263)
K95F1
1
18TN
DPF DELTA K95H

19 2
PRESSURE 18TN
VOLTAGE K97
51 3
REFERENCE 2 18PL
MAF / ATT CONN

K97SA (8000)
18VT CH6_02

- - ADDED 1023,1701; B 62476M
6020M WAS 6020,6260HL WAS 6260. 61375F 01APR09 AE08058194 003
S08364
6.4. ELECTRONIC ENGINE CONTROL I6 ENGINE (CONT.), P. 3A

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - I6 ENGINE (CONT)
NAVISTAR, INC.
DOWNSTREAM
CONTROL UNIT 86 ENGINE / MELROSE
(6341) (6011)
10 K97KM 10
20PL
K97KT
11 19
20PL
K97KK 8
21
20PL
K97KG
22 5
20PL
K97KH
23 6
20PL
K97KL
30 20PL 9
K97KS
31 18
20PL
K97KP
41 16
20PL
K97KR
42 17
20PL
K97KN
43 15
20PL
K97KJ
80 7
20PL
DOWNSTREAM
CONTROL UNIT 53
(6340)
ECM
K97KB-G K97-GS
1 (6020M)
16WH 14WH
CH6_01
K97KC-G
2 16WH
K97KD-G
3 16WH
K97KE-G
4
16WH
K97KF-G
5
16WH
K97KB K97KA
6
16PL 10PL
K97KC BATT DSI

7 POSITIVE CONN
16PL
(9270F)
K97KD
8
16PL
K97KE
9
16PL
ECM
K97KF
52 (6020M)
20PL
CH6_01
K5AB(+)
14 20YL J1939 TERMINATING
RESISTOR
K5AB(-) (7801M)
15 CH3_10,10A
20LTGN

CNA1 30SEP10 K5AB(+), K5AB(-) WERE B 68076W
K5CD(+), K5CD(-). 62476M 15FEB10

AE08058194 03A
S08364
6.5. FAN AND SHUTTER WIRING (OPTIONAL), P. 4

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FAN AND SHUTTER WIRING (OPTIONAL)
NAVISTAR, INC.
SHUTTER SOLENOID
ECM
(8450)
(6020M)
A
K23D
18TN
B
CHARGE AIR K23-GD
39
COOLER SHUTTER 18WH
ENGINE / IP
(1701-54)
ENGINE FAN K23B

58 18TN
CONTROL
18GY
A59
FUSE
ENGINE / IP
(1011-F31) POWER
(1701-18)
RELAY
K23B K23 A23 A97Z (6023)
16TN 16TN 16TN 10VT CH6_01
B A
10A
2 1
86
30
FAN DRIVE
RELAY
(4002) 87
87A
85
5 4 3
J13C
18PK W/ ELECTRIC
FAN CLUTCH
FAN CLUTCH
(6406M)
18TN
K23
B
K23-G
18WH
A
W/ AIR FAN
SOLENOID
FAN AIR SOLENOID
(4111M) GROUND ADAPTER
(6704M)
B F
K23-G
18WH
K23 A
18TN C
K10-GB
14WH
ENGINE BLOCK
GROUND
(6304A)
(LOCATED AT
STARTER)

CNA1 20MAY10 ADDED SUFFIX-6020, B 62476M
4111,6404,6704;1701 WAS DASH. 61375F 25MAR09 AE08058194 004
S08364
6.6. ELECTRONIC ENGINE CONTROL V8 ENGINE, P. 5

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - V8 ENGINE
NAVISTAR, INC.
ENGINE ECM
(6020M) ENGINE / IP
(1701)
36
J1708 (+) 32 K3A(+) A3A(+)
18DKBL 18DKBL
J1708 PUBLIC
(+) / (-)
(1660 / 1661)
37
K3A(-) A3A(-) CH3_12
J1708 (-) 31
18GY 18GY
ACCELERATOR PEDAL
POSITION SENSOR
(1804)
47 B
IDLE THROTTLE
K97R A97R
4 18PL 18VT
49 A
K99A A99A
72 18VT
18PL
48 C
K97C A97C
25
18PL 18VT
59 E
K97WC A97WC
47
18PL 18PL
62 D
K99D A99D
67 18VT
18PL
63 F
K99F A99F
6
18PL 18PL
K5B(+)
J1939 (+) 53 J1708 TERMINATING
20YL
RESISTOR
(7801M)
K5B(-)
J1939 (-) 54 CH3_18
20GN
ENGINE CRANK
K17M INHIBIT RELAY
64
18PK (4003)
CH4_01
ECM POWER
K97JC
63 RELAY
18PL
(6022)
5 1
K97XA
10PL
86
30
87
87A
85
2 4 3
K97XB
16VT
ECM
K97NC K97N
(6011)
14PL 10PL
CH6_08
310615 CIRCUIT DIAGRAM, BE,CE,BUS

CNA1 30SEP10 CIRC K5B(+)/(-) WERE B 68076W
18 GA. 62476M 22FEB10 AE08058194 005
S08364
6.7. ELECTRONIC ENGINE CONTROL V8 ENGINE (CONT.), P. 6

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - V8 ENGINE (CONT)
NAVISTAR, INC.
ENGINE ECM
(6020M) EXHAUST DELTA
DPFDP SENSOR
(6263)
K95HH
51 2
18TN
K95JT
26 3
18TN
K95F1
1
18TN
K95F3 1 DPFT 1 SENSOR

18TN
LIGHT GREY
(6261)
K95JJ
73 2
18TN
K95F2
18TN 1
DPFT 2 SENSOR
K95LL LIGHT GREY
29 2
18TN (6262)
GEN4 TCM
(7150)
K47#125 SPEEDO
69 25
18TN METER
K92#141 NEUTRAL
60 41
18LTGN START
K34AX
8 18TN
ECM ZVR / ECM 5V /

K95NN
K95KK
K34AA
K95A1
18TN
18TN
18TN
18TN
BC ZVR SPLICE
(6747)
A
COOLANT LEVEL
SENSOR
(6400)
C
B
B K34-GG
A
18WH
K95S4
D 1 DOCT SENSOR
18TN
BLACK
(6260HR)
2

62476M 22FEB10 AE08058194 006
S08364

CHAPTER 6
NAVISTAR, INC.
ENGINE ECM
(6020M)
FAN DRIVE
K23L
91 RELAY
18TN
(4002)
5 1
86
K23W
30
16TN
87
87A
85
2 4 3
K23SA
18TN
K23C K23E
58
18TN 16TN
E-FAN
(6561)
GROUND K23DD
A
ADAPTER 16TN
(6704M)
D
K10-GG
B
16WH
C
K10-GB
14WH
ENGINE BLOCK
GROUND
(6304A)
(LOCATED AT
SHUTTER
STARTER)
SOLENOID
(8450)
K23-GD
15 B
18WH
IP / ENGINE
(1701)
54
A59 K23D
B A
18GY 18TN
FUSE
(1011-F31) 10A
1 ECM
A A97Z K97Z K97ND (6020M)
10VT 10PL 16PL CH6_08
K97NC ENGINE / MELROSE

14PL (6011)
CH6_08

62476M 22FEB10 AE08058194 007
S08364

CHAPTER 6
NAVISTAR, INC.
5 1
85
30
ECM
K97XA
10PL
POWER
RELAY
(6022) 87
87A
86
2 4 3
K97XB
16VT
ENGINE ECM
(6020M)
K14JC K97X K97AA BATTERY POSITIVE

63
18PL 8VT 10RD CH3_06
K97N
K14KA 10PL
98
18RD
1 FUSE
K97ND K97Z A97Z
83 (1011-F31)
16PL 10PL 10VT CH6_07
K97NE
84
18PL K59A
A
18GY FUEL COOLER ENGINE / IP
K97NF SOLENOID (1701)
85 (6405)
18PL B
K97D
14 16PL
21
K13H K13HB A97UA IGNITION RELAY #2
97 18PK 18PK (1011-R6)
18VT
CH3_04
9
K97NC
18PL
14PL
K97T
ENGINE / MELROSE
(6011)
16
K19-GM K19-GP
1
14GY 12GY
ENGINE BLOCK
GROUND
(6304B)

CNA1 30SEP10 REDRAWN. B 68076W
62476M 22FEB10
AE08058194 008
S08364
7. GAUGES AND WARNING LIGHTS (CHAPTER 7)

7.1. IP GAUGES, P. 1

CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IP GAUGES
INSTRUMENT PANEL GAUGES

WARNING
GAUGE SIGNAL PATH SENSOR LOCATION
LIGHT
RPM (TACH) NO ENGINE CTRL / DRIVE TRAIN / J1939 CLUSTER ENGINE COMPARTMENT
MPH/KPH (SPD) NO ENGINE CTRL / DRIVE TRAIN / J1939 CLUSTER TRANSMISSION
FUEL YES SYSTEM CTRL / DRIVE TRAIN / J1939 CLUSTER FUEL TANK
N/A YES SYSTEM CTRL / DRIVE TRAIN / J1939 CLUSTER N/A
AIR1 (PRES) YES SYSTEM CTRL / DRIVE TRAIN / J1939 CLUSTER INSIDE CAB- DASH PNL
AIR2 (PRES) YES SYSTEM CTRL / DRIVE TRAIN / J1939 CLUSTER STEERING COL AREA
WATER (TEMP) YES ENGINE CTRL / DRIVE TRAIN / J1939 CLUSTER ENGINE COMPARTMENT
ENGINE OIL (TEMP) YES ENGINE CTRL / DRIVE TRAIN / J1939 CLUSTER ENGINE COMPARTMENT
OIL (PRES) YES ENGINE CTRL / DRIVE TRAIN / J1939 CLUSTER ENGINE COMPARTMENT
XMSN CTRL / SYSTEM CTRLR / DRIVE TRAIN

TRANS (TEMP) YES TRANSMISSION
J1939 CLUSTER
AMMETER NO PAM MODULE / DRIVE TRAIN J1939 / CLUSTER ENGINE COMPARTMENT
NOTE:
1. WARNING LIGHTS ARE PART OF THE GAUGES & LOCATED IN THE GAUGE CLUSTER.

61375F 01APR09 AE08058195 001
S08364
7.2. WARNING LIGHTS, P. 2

CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE WARNING LIGHTS
IP WARNING LIGHTS
WARNING LIGHT TITLE SIGNAL PATH SENSOR LOCATION
RANGE INHIBITED LCT XMSN CTRL / DRIVE TRAIN J1939 / CLUSTER
FUEL FILTER ECM / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
ENGINE (YELLOW LED) ENGINE CTRL / DRIVE TRAIN J1939 / CLUSTER
ENGINE (RED LED) ENGINE CTRL / DRIVE TRAIN J1939 / CLUSTER
BRAKE PRESSURE (AIR) SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER SWITCH
BRAKE PRESSURE (HYDR) HYD BRK ECU CTRL / DRIVE TRAIN J1939 / CLUSTER SWITCH
BRAKE/PARK/BRAKE FLUID HYD BRK ECU CTRL / DRIVE TRAIN J1939 / CLUSTER
PARK (HYD BRAKE) (P) HYD BRK ECU CTRL / DRIVE TRAIN J1939 / CLUSTER SAHR TRAVEL SW
BRAKE FLUID HYD BRK HYD BRK ECU CTRL / DRIVE TRAIN J1939 / CLUSTER BRK RESERVOIR
TRAC CTRL TRUCK ABS CTRL / DRIVE TRAIN J1939 / CLUSTER
CHECK TRANS TRUCK ABS CTRL / DRIVE TRAIN J1939 / CLUSTER
(LEFT TURN) SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER TURN SIG SW
WATER IN FUEL ECM / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
COOLANT LEVEL ENGINE CTRL / DRIVE TRAIN J1939 / CLUSTER SURGE TANK
CHECK ELECT SYS SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER
PARK (AIR BRAKE) (P) SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER PARK BRAKE VALVE
ABS TRUCK CTRL / DRIVE TRAIN J1939 / CLUSTER
(RIGHT TURN) SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER
WAIT TO START ENGINE CTRL / DRIVE TRAIN J1939 / CLUSTER
(HIGH BEAM IND) SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER
LIFT DOOR SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER LIFT DOOR SWITCH
ECON XMSN CTRL / DRIVE TRAIN J1939 / CLUSTER
SERVICE (P) SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER
AMBER FLASHER SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER
RED FLASHER SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER
EMERG EXIT SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER

MALFUNCTION INDICATOR
ECM / DRIVE TRAIN J1939 / CLUSTER
LAMP (MIL)
CHANGE OIL
ECM / DRIVE TRAIN J1939 / CLUSTER
(TEXT MESSAGE)

61375F 01APR09 AE08058195 002
S08364
7.3. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 3

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7
ENGINE OIL PRESSURE & TEMP, SPEEDOMETER,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TACH, VOLTMETER & WATER TEMP GAUGE CIRC
REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLER
DIAGNOSTICS MANUAL EGES - I6, FOR CIRCUIT
DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEMS.
ENGINE OIL PRESSURE GAUGE
ENGINE OIL TEMPERATURE GAUGE
SPEEDOMETER GAUGE
TACHOMETER GAUGE
WATER TEMPERATURE GAUGE

61375F 01APR09 AE08058195 003
S08364
7.4. ESPAR COOLANT HEATER W/ AF FUEL TANK, P. 4
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ESPAR COOLANT HEATER W/ AF FUEL TANK
NAVISTAR, INC.
A14A BATTERY FEED

6RD (1000)
CH3_01
10RD
A14C
(F8-A)
(F7-A)
10RD
A14G
ESPAR COOLANT
ESPAR COOLANT HEATER HEATER
IP / FORWARD CHASSIS (9003)
F32
(9006)
(1700)
51 C
A75 M75 R75 C
10LTGN 10LTGN 10RD
BODY BUILDER 52 D
CONNECTOR A75A M75A R75A
A
(1007) 18LTGN 18LTGN 14YL
CH10_03
BODY BUILDER 44 G
A75C M75C R75C
CONNECTOR B
(1006)
CH10_01
A
M75-GD R75-GD
10WH D
10WH
B
R75B
E
14LTGN
18LTGN
M75B
ESPAR FUEL PUMP

(9004)
E 1
GROUND ADAPTER R75BB
(6740) 18BK
D F 2
M75-GC M75-GE R75-GE
10WH 18WH 18WH
A
M11-GA M11-G
12WH 10WH
BODY GROUND
(2GA)
(LOCATED AT INSIDE

- - ADDED:R/D TO BTRY,GND; B 62476M
F7,CIRC 75C,9006 WAS 9002. 61375F 31MAR09 AE08058195 004
S08364
7.5. INSTRUMENT GAUGE CLUSTER, P. 5

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INSTRUMENT GAUGE CLUSTER
NAVISTAR, INC.
INSTRUMENT CLUSTER
(1500)
FUSE
F2 (1011)
A28 A14B A14A BATTERY FEED
BATTERY 2
18TN A 10RD 6RD CH3_01
B 15A
FUSE
F24 (1011) IGNITION
(F19-A)
IGNITION A28A A13BC A13BA RELAY #2
7 18TN B A 12PK 12PK R6(1011)
(F23-A) (F18-A)
5A CH3_04
GROUND
ADAPTER
(1004)
B
A28-G
GROUND 1 18WH
A
A11-GA
12WH
BODY GROUND
(4037A)
(LOCATED AT INSIDE
INSTRUMENT CLUSTER
(1505) BODY CONTROLLER
(1602)
HEADLIGHT A50 HEADLIGHT

10 E11
ENABLE 18YL ENABLE

61375F 25MAR09 AE08058195 005
S08364
7.6. AMMETER (OPTIONAL), P. 6

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AMMETER (OPTIONAL)
NAVISTAR, INC.
PAM MODULE
(4087)
ENGINE / IP FUSE
(F5-A)
(1701-23) (1011-F4) BATTERY
BATTERY K26 A26 A14D A14A FEED
6
18TN 18TN A B 10RD 6RD (1000)
10A CH3_01
K5BB(+) K5AA(+)
J1939 (+) 7
18YL 18YL J1939 TERMINATING RESISTOR
(7801M)
K5BB(-) K5AA(-) CH3_10,18
J1939 (-) 8 18GN 18GN
K26-GA K11 BODY GND STUD

GROUND 12 (2G)
18WH 18WH
K26A FUEL HEATER RELAY

AMMETER (-) 11
18TN K11A (4007)
18WH CH8_02
AMMETER
CONNECTION AIR DRYER / DRAIN
(6333-A) K11B
VALVE RELAY
18WH (4016)
CH8_01
K26B
AMMETER (+) 10 18TN N26A
10TN
START MOTOR
GROUND
AMMETER (LOCATED AT STARTER)
AMMETER
CONNECTION
CONNECTOR
(6332-A)
(9262-A)
BATTERY
N26B N26B
NEGATIVE
14TN 10TN
CH3_06
AMMETER SENSE ENGINE / IP

(6334) (1701)
AMMETER(-)
(50)
32
K26E A26
C 18TN 18TN
AMMETER(-)
(51)
44
K26D A26A
B
18TN 18TN
AMMETER POWER
(1001)
20
K26C A26B
A
18TN 18TN
K26-G K11 BODY GND STUD

D 18WH 18WH (2G)
BODY CIRCUIT
INTERRUPT
(4052) BODY CIRCUIT INTERRUPT
IP / ENGINE (4051)
(1701-39)
A103 K103
A
16LTGN 16LTGN

- - ADDED 6334,4052 AND B 62476M
CAV 6,7,8,12 TO 4087. 61375F 30MAR09 AE08058195 006
S08364
7.7. COOLANT TANK LEVEL, P. 7

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COOLANT TANK LEVEL
NAVISTAR, INC.
ECM
(6020M)
COOLANT
42 LEVEL
SWITCH
GROUND ADAPTER
(6704M)
C
K10-GB
18WH
ENGINE BLOCK
GROUND STUD
K34A
18TN
(6304A)
K34-G
18TN
(LOCATED AT
STARTER)
MAG
COOLANT LEVEL FULL - OPEN
LOW COOLANT - CLOSED
COOLANT SURGE TANK

(6401)

- - ADDED: SUFFIX-6020, B 62476M
6704; R/D TO GND. 61375F 25MAR09 AE08058195 007
S08364
7.8. FUEL GAUGES, P. 8

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FUEL GAUGES
NAVISTAR, INC.
W/ HYD BRAKE CHASSIS
W/ AF MOUNTED
HYD REAR
FUEL TANK
CHASSIS
BODY CONTROLLER
IP / FWD CHASSIS INTERCONNECT
(1600)
(1700) (9513M / 9513F) AF FUEL SENDER
(9101)
58 14
FUEL LEVEL A36 N36 R36 A
B8 B
SENSOR INPUT 18TN 18TN 18BK
BODY CONTROLLER
(1602)
53 13
ZERO VOLT A9A N9D R9D
E3 18GY 18WH
REFERENCE (1) 18GY
FUEL GAUGE
LEVEL SENSOR
(9101)
N36 A B
18TN
N9D
18GY
W/ RIGHT SIDE MOUNTED

FUEL TANK
W/ AIR BRAKE CHASSIS
BODY CONTROLLER FUEL CONNECTION

(1600) IP / FWD CHASSIS ABS AF FUEL
(1700) (9100) SENDER
(9101)
58 A
FUEL LEVEL A36 N36 R36 A
SENSOR INPUT B8 18BK B
18TN 18TN
BODY CONTROLLER
(1602)
53 B
ZERO VOLT A9A N9D R9D
E3 18GY 18WH
REFERENCE (1) 18GY
FUEL GAUGE
LEVEL SENSOR
(9101B)
N36 A
18TN B
N9D
18GY
W/ RIGHT SIDE MOUNTED

FUEL TANK

- - ADDED SUFFIX - 9101, B 62476M
9513. 61375F 25MAR09 AE08058195 008
S08364
7.9. PARK BRAKE, P. 9

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PARK BRAKE
NAVISTAR, INC.
W/ HYD PARK BRAKE
FULL POWER
BRAKE CONTROLLER FWD CHASSIS / IP
(9511) (1700) HYD PARK BRAKE SWITCH
(1105)
57
PARK BRAKE M44A A44AA
11 1
SWITCH 18GY 18GY
42 560 1K 3K
M90B-G A90B-G A90C-G
6 2
REF GND 18WH 18WH 18WH
A90D-G
18WH
MOMENTARY
BODY GROUND OUT/CENTER/IN
(4037A)
(LOCATED AT INSIDE
W/ AIR PARK BRAKE INTERLOCK (OPTIONAL) IP / ENGINE

FUSE (1701)
AIR PARK
(1011)
BRAKE SOLENOID
(F18-A) F24 27 (4905)
IGN RELAY #2 A13BA A13BC A44 K44
R6 (1011) 12PK 12PK 18GY 18GY
A B
CH3_03 (F19-A) (F23-A) 5A
A
W/ PARK BRAKE INTERLOCK
B
52
A44C-G KN44C
18WH 18GY
BODY GROUND
(4037E)
(LOCATED AT INSIDE
WHEEL CHAIR
LIFT DOOR SW A44C
CH10_09 18GY W/ WHEEL CHAIR LIFT
W/ AIR PARK BRAKES MANUAL HYD

PARK BRAKE SWITCH
(9267)
A44CC B
BODY CONTROLLER 18GY
(1600) A9K
18GY
A
PARK BRAKE
A12
INPUT AIR PARK BRAKE SWITCH
(1104)
A44BB C
18GY
ZERO VOLT A9B
REFERENCE 18GY
D
(1005)
H BODY CONTROLLER
(1602)
A
A9C A9H
E5 ZVR 2
18GY 18GY

- - CIRC WERE: M-N, K-J. B 62476M
ADDED: R/D TO GNDS;9267. 61375F 23MAR09 AE08058195 009
S08364
7.10. AIR PRESSURE INPUTS, P. 10

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR PRESSURE INPUTS
NAVISTAR, INC.
BODY CONTROLLER AIR BRAKE W/ ABS6 PRIMARY AIR

(1600) PRESSURE SENSOR
(1811)
PRIMARY AIR
A40
PRESSURE B2 C
18GY
A6HB
B
18GY
SECONDARY
A40A ZERO VOLT A9VC
AIR PRESSURE B3
18GY REFERENCE A
18GY
(1005)
B BODY CONTROLLER
(1602)
A
A9C A9H
E5 ZVR 2
18GY 18GY
SECONDARY AIR
PRESSURE SENSOR
BODY CONTROLLER (1812)
(1602)
A9VE A
18GY
POSITIVE 5V A6H A6HA
E6 B
OUTPUT (B) 18GY 18GY
W/ AIR SOURCE ON HYDRAULIC BRAKE
BODY CONTROLLER
IP / FWD CHASSIS AIR COMPRESSOR
(1600)
(1700) PRESSURE SENSOR
(6715)
PRIMARY 54
A40 M40
AIR PRESSURE B2 C
18GY 18GY
55
M6H B
16GY
43
A9A M9H A
18GY 18GY
18GY
A6H
BODY CONTROLLER
(1602)
POSITIVE 5V
E6
OUTPUT (B)
ZERO VOLT
REFERENCE
(1005)
B BODY CONTROLLER
(1602)
A
A9C A9H
E5 ZVR 2
18GY 18GY

- - M CIRCUITS WERE N. B 62476M
61375F 24MAR09 AE08058195 010
S08364
7.11. AIR PRESSURE INPUTS (CONT.), P. 10

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR PRESSURE INPUTS (CONT)
NAVISTAR, INC.
REGEN SWITCH
(9266)
A11-GD GROUND
3
18WH (4037H)
A11-GE
9
18WH
BODY CONTROLLER
(1600)
A95A PARK REGEN

2 18GY B15 SWITCH INPUT
BODY CONTROLLER
(1601)
A95B
10 F9 ZVR 2
18GY
FUSE
(1011-F23)
(F19-A)
A95C B A A13BC A13BA IGN RELAY #2
1 R6 (1011)
18PK 12PK 12PK
15A (F18-A) CH3_03

CNA1 20JUL11 R/D 4037H WAS 4037J. B 79156C
62476M 19FEB10 AE08058195 10A
S08364
7.12. CHANGE XMSN OIL FILTER LIGHT AND EXHAUST AFTERTREATMENT

INDICATORS, P. 10

CHAPTER 7
CHANGE XMSN OIL FILTER LIGHT AND
EXHAUST AFTERTREATMENT INDICATORS
NAVISTAR, INC.
IGN RELAY #2 GROUND ADAPTER

R6(1011) (6740)
CH3_04
C A
A13BA
12PK
M11-GA
12WH
(F18-A)
(F19-A)
10WH
M11-G
A13BC
12PK
(F23-A)
BODY GROUND
(2GA)
(F24-A)
(LOCATED AT INSIDE
A13AE
TRANSMISSION OIL
12PK
WARNING LIGHT FILTER SWITCH

FUSE
(1555) (7701)
(1011)
C F29 M31-G
A31B
CHANGE XMSN 18WH A
18TN A
B 5A
OIL FILTER
F
INDICATOR A31C M31C
B
18TN 18TN
IP / FWD CHASSIS
(1700-18)

- - RMVD 1601,1004; ADDED B 62476M
R/D TO GND; M CIRC WERE N. 61375F 25MAR09 AE08058195 011
S08364
7.13. ESPAR COOLANT HEATER W/ RSM TANK, P. 10

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ESPAR COOLANT HEATER W/ RSM TANK
NAVISTAR, INC.
BATTERY FEED
(1000)
CH3_01
A14A
6RD
10RD
A14C
(F8-A)
(F7-A)
ESPAR COOLANT
HEATER
ESPAR COOLANT (9003)
A14G
10RD
IP / FWD CHASSIS
HEATER
(1700)
(9005)
FUSE
(1011-F32) 51 C
A75 M75 R75
C
10LTGN 10LTGN 10RD
A B
20A
BODY BUILDER 52 D
A75A M75A R75A
(1007) A
18LTGN 18LTGN 14YL
CH10_03
BODY BUILDER 44 E
A75C M75C R75C
(1006) B
CH10_01
ESPAR HEATER
FUEL PUMP
(9001)
1 B
M75B R75B
E
18LTGN 14LTGN
2 A
M75-GB M75-GA R75-GA
D
18WH 10WH 10WH
GROUND ADAPTER
(6740)
D
M75-G
10WH
A
M11-GA M11-G
12WH 10WH
BODY GROUND
(2GA)
(LOCATED AT INSIDE

- - 9005 WAS 9000; ADDED B 62476M
CIRC 75; M CIRC WERE N. 61375F 25MAR09 AE08058195 012
S08364
8. CHASSIS ACCESSORIES (CHAPTER 8)

8.1. AIR DRYER AND DRAIN VALVE, P. 1

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR DRYER AND DRAIN VALVE
NAVISTAR, INC.
K11 BODY GROUND

18WH (2G)
(LOCATED AT INSIDE
18WH
AIR DRYER /
K11B
DRAIN VALVE 2 FUSE

(4017)
K39A K14B BATTERY FEED
14GY 14RD (1000)
B A
20A CH3_01
2 1
86
30 DRAIN VALVE
AIR DRYER / DRAIN (9526)
VALVE 2 RELAY
87 (4016)
87A
85
IP / FWD CHASSIS B
5 4 M39B-G
(1700)
14WH
ENGINE / IP
(1701-28) 28 A
K39D A39E A39D M39B
14GY 14BK 14BK 14BK
FUEL HEATER
K13FC RELAY
18PK (4007)
CH8_02,02A
GROUND 24 AIR DRYER
ADAPTER A39F (9257)
(1004) 14BK
A
A11-GA
12WH GROUND ADAPTER A
M39C
(6740)
BODY GROUND 14BK
H
(4037A)
(LOCATED AT INSIDE E B
M39C-G
RIGHT SIDE DASH PANEL) 14WH
F
STOP LIGHT RELAY
(1011-R3)
CH9_03
A
M11-GA M11-G
12WH 10WH
16GY
A39C
16GY
A39D
M39D-G
14WH
BODY GROUND
(2GA)
(LOCATED AT HALDEX DRAIN
1 3 INSIDE RIGHT VALVE
SIDE DASH PANEL) (9527A)
86
30
AUTO DRAIN
VALVE RELAY
87 (1018)
B
87A
85
IP / FWD CHASSIS
2 5 (1700-23) A
A39B M39D
16GY 14BK
FUSE
(1011-F19)
(F18-A)
B A IGNITION RELAY #2
A39A A13BA
16GY 12PK R6(1011)
5A CH3_03

- - CIRC WERE: M-N, K-J; B 62476M
ADDED R/D TO BTRY, GND. 61375F 25MAR09 AE08058196 001
S08364
8.2. FUEL HEATER SYSTEM, P. 2

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FUEL HEATER SYSTEM
NAVISTAR, INC.
W/ I6 ENGINE
AIR DRYER / DRAIN

K13FC VALVE 2 RELAY
18PK (4016)
CH8_01
ENGINE / IP FUSE
(1701-33) (1011-F23)
(F19-A) (F18-A)
K13F A13BF A13BC A13BA IGNITION RELAY #2
18PK 18PK 12PK 12PK R6(1011)
B A
10A CH3_03
FUEL HEATER
FUSE
(4006)
A LOWER MEGA
B K14A
FUSE STUD
10RD
(4000A)
40A
K13FA
10GY
K19A
18PK
5 1
86
30
FUEL HEATER
RELAY
(4007)
87 ENGINE / MELROSE
87A (6011)
85
2 4 3
K19 K19BA
2 VPWR2
10GY 14GY
18WH
K11A
K19-GA K19-G
12 GND2
12GY 14GY
ENGINE BLOCK GROUND

(6304A)
K11
18WH
UPPER GROUND STUD
(2G)
(LOCATED AT INSIDE

CNA1 30SEP10 STUD 2G WAS BODY C 68076W
GROUND. REF 4000A WAS 1000. 61375F 25MAR09 AE08058196 002
S08364
8.3. FUEL HEATER SYSTEM (CONT.), P. 2A

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FUEL HEATER SYSTEM (CONT)
NAVISTAR, INC.
W/ V8 ENGINE
AIR DRYER / DRAIN

K13FC VALVE 2 RELAY
18PK (4016)
CH8_01
ENGINE / IP FUSE
(1701-33) (1011-F23) IGNITION
(F18-A)
K13F A13BF A13BC A13BA RELAY #2
18PK 18PK 12PK 12PK R6(1011)
B A (F19-A)
10A CH3_03
FUEL HEATER
FUSE
(4006)
BATTERY FEED
B A K14A
(1000)
10RD
CH3_01
40A
10GY
K19A
K13FA
18PK
TRANSMISSION
MODULE
(7150)
CH8_12
5 1
K92#109
K92#169
18GY
18GY
86 BATTERY ECM
FUEL 30
NEGATIVE CONN
HEATER (9260)
RELAY
(4007) 87
87A
85
K92A109
2 4 3 B
10WH
K97-GP
C
10WH
K19
10GY ECM
K97-GN
8WH
(6020M)
ENGINE /
18WH
K11A
K19BA
14GY
MELROSE
(6011)
K97-GM
88
18WH
GND2 8
K97-GL
86
18WH
18WH
K97-GH K97-GK
K11
VPWR2 9 87
14WH 18WH
BODY GROUND
(2G)
(LOCATED AT
INSIDE RIGHT
SIDE DASH PANEL)

62476M 19FEB10 AE08058196 02A
S08364
8.4. ABS HYDRAULIC I6 ENGINE, P. 3

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - HYDRAULIC I6 ENGINE
NAVISTAR, INC.
FULL POWER
BRAKE CONTROLLER
(9511)
(9516)
1
RIGHT FRONT WHL M94R+
30 HYD BK
SPEED SENSOR 18BK
RIGHT FR
WHL SPEED
2
RIGHT FRONT WHL M94R- SENSOR
25
SPEED SENSOR 18BN
(9517)
1
LEFT FRONT WHL M94L+
29 HYD BK
SPEED SENSOR 18BK
LEFT FR
2 WHL SPEED
LEFT FRONT WHL M94L-
24 SENSOR
SPEED SENSOR 18BN
REAR CHASSIS
INTERCONNECT
(9513M / 9513F)
LEFT REAR WHL M94LR+

28 2
SPEED SENSOR 18GY
LEFT REAR WHL M94LR-

23 18OR 3
SPEED SENSOR
RIGHT REAR WHL M94RR+

22 5
SPEED SENSOR 18DKBL
RIGHT REAR WHL M94RR-

27 4
SPEED SENSOR 18YL
6
PARK BRAKE M44C R44C
5
VALVE 2 18GY 18RD
M90-G A
10WH SAHR CUT OFF
SOLENOID
BODY GROUND
(9778)
(2GG)
(LOCATED AT B
INSIDE RIGHT
SIDE DASH PANEL)
10
PUMP MOTOR 2 M90-GA M90D-G R90D-G
18
GROUND 12WH 16WH 18BN
SAHR SENSOR
(9777)
9
SOLENOID VALVE M94-GB M94-GE R94-GE
19 B GROUND
GROUND 12WH 16WH 18GN
7
PARK BRAKE M44D R44D
7 C OUTPUT
TRAVEL SENSOR 18GY 18BN
11
M90C M90D R90D
1 A INGITION
IGNITION 18GY 16GY 18YL
FWD CHAS / IP FUSE

(1700-35) (1011-F25) IGNITION
(F18-A)
M90E A90E A13BC A13BA RELAY #2
18GY 18GY 12PK 12PK R6(1011)
B A
5A (F23-A) CH3_03

- - ADDED: SUFFIX TO 9513; B 62476M
R/D TO GND; RMVD 9514,9515. 61375F 24MAR09 AE08058196 003
S08364
8.5. ABS HYDRAULIC I6 ENGINE (CONT.), P. 4

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - HYDRAULIC I6 ENGINE (CONT)
NAVISTAR, INC.
FULL POWER
BRAKE CONTROLLER
(9511) FWD CHASSIS / IP IP / ENGINE
(1700) (1701) HYD BRAKE
FUSE HOLDER
12 (4041)
12
PUMP MOTOR 2 M90 A90 K90 K14E
16
SUPPLY 12GY 12GY 12GY A 12RD
B
30A BATTERY FEED
(1000)
HYD BRAKE VALVE
CH3_01
13 FUSE (4040)
13
SOLENOID M94L A94L K94L K14C
17
VALVE SUPPLY 12GY 12GY 12GY B A 12RD
30A
41 41
M90B A90B K90B
BRAKE SWITCH 10
18GY 18GY 18GY 1 HYD BRAKE
57 SWITCH
A90C K90C 2 (4036)
18GY 18GY
29 29
LOW BRAKE M90H A90H K90H
9
FLUID 18GY 18GY 18GY 2
LOW HYD
K90-GA 1 FLUID LEVEL
18WH (4034)
BODY GROUND
(2G) BODY CONTROLLER
(LOCATED AT INSIDE (1602)
62
M90F A90F BRAKE SWITCH
BRAKE LIGHT E14
3 INPUT
SIGNAL 18GY 18GY
FUSE
(1011-F3) BATTERY FEED
A14B A14A (1000)
B A 10RD 6RD CH3_01
(F2-A)
15A
M44B
PARK VALVE 1 4
18GY
1
SUPPLY VALVE
(9506)
2
M90E-G
18WH
FULL POWER
BRAKE CONTROLLER
(9510)
PUMP MOTOR 1 1 M90AA-G M90A-G

GROUND 12WH 12WH
BODY GROUND
(2GA)
HYD BRAKE (LOCATED AT INSIDE
FUSE HOLDER RIGHT SIDE DASH PANEL)
(4041)
PUMP MOTOR 1 M90A B A M14H
2 BATTERY +VE
SUPPLY 12GY 10RD CH3_01
30A

- - CIRC WERE: M-N, K-J. B 62476M
S08364
8.6. AIR SOLENOID MODULE (OPTIONAL), P. 5

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR SOLENOID MODULE (OPTIONAL)
NAVISTAR, INC.
AIR SOLENOID
4-PACK
BODY CONTROLLER (9736)
(1601) IP / FORWARD CHASSIS
(1700)
19 B
A59J M59J
AIR SOLENOID # 1 E16
18GY 18GY
20 C
A59K M59K
AIR SOLENOID # 2 F10
18GY 18GY
21 D
A59L M59L
AIR SOLENOID # 3 E12
18GY 18GY
22 E
A59M M59M
AIR SOLENOID # 4 F8
18GY 18GY
A
M59H-G
14WH
BODY GROUND
(2GG)
(LOCATED AT INSIDE

- - M CIRC WERE N; B 62476M
ADDED R/D TO GND. 61375F 25MAR09 AE08058196 005
S08364
8.7. BENDIX AIR ABS, P. 6

CHAPTER 8
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BENDIX AIR ABS
BENDIX AIR ABS

(9512)
R94LR+ 1
LEFT REAR WHEEL
F3 16GY
SPEED SENSOR RETURN BENDIX AIR LEFT
2 REAR WHEEL
LEFT REAR WHEEL R94LR- SPEED SENSOR
F2
SPEED SENSOR SIGNAL 16OR (9501)
R94RR+ 1
RIGHT REAR WHEEL
E3 16YL
SPEED SENSOR RETURN BENDIX AIR
RIGHT REAR WHEEL
2
RIGHT REAR WHEEL R94RR- SPEED SENSOR
E2
SPEED SENSOR SIGNAL 16DKBL (9503)
LEFT REAR R94N

F1
MODULATOR COMMON 16RD
B
BENDIX AIR ABS
LEFT REAR R94M LEFT REAR
A
D1 MODULATOR
MODULATOR EXHAUST 16BK
(9518)
LEFT REAR R94P
E1
MODULATOR HOLD 16BN C
RIGHT REAR R94S

MODULATOR COMMON A1
16LTGN
B BENDIX AIR ABS

RIGHT REAR R94R RIGHT REAR
A
C1 MODULATOR
MODULATOR EXHAUST 16VT
(9519)
LEFT REAR R94T
B1
MODULATOR HOLD 16LTBL C
TRACTION SOLENOID R94A

SOURCE D2
16DKBL
1
AIR AUTO
TRACTION
CONTROL
(9522)
2
TRACTION SOLENOID R94B

SINK D3
16YL
W/ AUTOMATIC TRACTION
CONTROL

61375F 30MAR09 AE08058196 006
S08364
8.8. BENDIX AIR ABS6, P. 7

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BENDIX AIR ABS6
NAVISTAR, INC.
BENDIX AIR ABS6

(9538)
1
M94R+
INPUT 4
16DKBL RIGHT FRONT
2 WHEEL SPEED SENSOR
M94R- (9507)
OUTPUT 8 16YL
1
M94L+
INPUT 3 16GY
LEFT FRONT
2 WHEEL SPEED SENSOR
M94L- (9508)
OUTPUT 7
16OR
(1700)
FUSE
(1011-F25) (F19-A) IGNITION
35
M94BJ A94BJ A13BC A13BA RELAY #2
IGNITION 9
18GY 18GY 12PK 12PK R6(1011)
B A (F23-A)
5A (F18-A) CH3_03
BLINK CODE SWITCH

(1800)
56 5
M94BCS A94BCS
ABS WL 12
18GY 18GY
M94-G 6
GROUND 15 A94-G
12WH 18WH
BODY GROUND
(4037A)
(LOCATED AT INSIDE
HYD BRAKE
FWD CHAS / IP FUSE HOLDER
IP / ENGINE
(1700-11) (4041)
(1701-11)
A94A B K14D BATTERY FEED
M94BP K94B A
BATTERY 14 (1000)
12GY 12GY 10GY 10RD
CH3_01
30A
BENDIX AIR ABS6

CONTROLLER W/ AUTOMATIC
(9540) TRACTION CONTROL
TRACTION SOLENOID R94A

SOURCE 7
16DKBL
1
AIR AUTO TRACTION
CONTROL
(9522)
2
R94B
TRACTION SOLENOID 13 16YL
GROUND

S08364
8.9. BENDIX AIR ABS6 (CONT.), P. 8

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BENDIX AIR ABS6 (CONT)
NAVISTAR, INC.
BENDIX AIR ABS6

CONNECTOR
(9539)
1
R94DL+
1 BENDIX AIR LEFT
INPUT 16GY
REAR WHEEL
2 SPEED SENSOR
R94DL- (9501)
OUTPUT 2
16OR
1
R94DR+
INPUT 3 BENDIX AIR
16YL
RIGHT REAR WHEEL
2 SPEED SENSOR
R94DR-
OUTPUT 4 (9503)
16DKBL
R94N
SOURCE 15
16RD
B
BENDIX AIR ABS
R94M A LEFT REAR MODULATOR
EXHAUST 12
16BK (9518)
R94P
HOLD 11
16BN C
R94S
SOURCE 16
16LTGN
B
BENDIX AIR ABS
R94R A RIGHT REAR MODULATOR
EXHAUST 18
16VT (9519)
R94T
17
HOLD 16LTBL C
REAR CHASSIS
INTERCONNECT
(9541)
B
R94BB M94BB
SOURCE 13
16RD 16RD
B
A
BENDIX AIR ABS
R94BA M94BA A
EXHAUST 8 LEFT FRONT MODULATOR
16BK 16BK
(9520)
C
R94BC M94BC
HOLD 7
16BN 16BN C
E
R94BE M94BE
SOURCE 14
16LTGN 16LTGN
B
D BENDIX AIR ABS
R94BD M94BD A
EXHAUST 10 RIGHT FRONT MODULATOR
16VT 16VT
(9521)
F
R94BF M94BF
HOLD 9 16LTBL
16LTBL C

- - M CIRC WERE N. B 62476M
61375F 24MAR09 AE08058196 008
S08364
8.10. ALLISON LCT TRANSMISSION, P. 9

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON LCT TRANSMISSION
NAVISTAR, INC.
GEN4 TCM
(7150)
K92#110 ECM +VE

BATTERY POWER 10
18PK (9261-B)
K92A110 N14BB BATTERY +VE
10PK 10RD CH3_06
K92#170
BATTERY POWER 70
18PK
K92#109 ECM -VE

GROUND 9 (9260-B)
18GY
K92A109 N14-GA BATTERY -VE
10GY 10WH CH3_06
K92#169
GROUND 69
18GY
*K92#120
18GY
B
ALLISON K92#120
20 LCT TURBINE
BULKHEAD VSS 18LTBL
SPEED SENSOR
(7607M)
A
ALLISON K92#180
80
BULKHEAD VSS 18OR
B
ALLISON K47#140 LCT OUTPUT
40
BULKHEAD VSS 18LTGN SPEED SENSOR
(7600)
A
ALLISON K47#160
60
BULKHEAD VSS 18YL
K48#139 B
ALLISON
39 18OR LCT ENGINE
BULKHEAD VSS
SPEED SENSOR
A (7604)
ALLISON K48#159
59 18TN
BULKHEAD VSS
*K47#125
69 IAT
18TN
K47#125
SPEEDOMETER 25 54 VSS+ ECM
18TN
(6020M)
NEUTRAL K92#141
41 65 DDS
START 18LTGN
*K92#141
60 EGRTCL
18LTGN
SHIFT LEVER PARK

BODY CONTROLLER
INTERLOCK SOLENOID
(1601)
(1828)
A FUSE
LCT SHIFTER A92AB
E8 18TN (1011-F22) (F18-A) IGNITION
POSITION B
A92 A13BB A13BA RELAY #2
18TN B 12PK 12PK R6(1011)
A
5A (F21-A) (F17-A) CH3_03
(1830)
PARK INDICATOR
D
A92F
D
16TN BODY BUILDER
(1012) * W/ V8 ENGINE
C C
A92E CH10_09
16TN

CNA1 20MAY10 ADDED V8 ENGINE B 62476M
EFFECTS. 61375F 26MAR09 AE08058196 009
S08364
8.11. ALLISON LCT TRANSMISSION (CONT.), P. 10

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON LCT TRANSMISSION (CONT)
NAVISTAR, INC.
GEN4 TCM
(7150)
INPUT SIGNAL K92#103

3
RETURN 103 18YL
K92#163
IGNITION 63
18YL
K92#142
ECONOMY MODE 42
18WH
A92A142
18WH
K92#101
RANGE INHIBIT 1
18TN
ENGINE / IP 55 31 43 56
(1701)
WHEELCHAIR LIFT
@A#163
A#163
DOOR DIODE
18PK
18YL
A134
18WH
ASSY CONN
(1014F) XMSN SHIFT
A89CF
CH10_03 INHIBIT RELAY

18VT
A#101
(1012)
A103A
(1011-F21)
18TN
16TN
B
CH10_09
10A
FUSE
A101
BODY BUILDER
18TN SHIFT
12PK A
2 3 SELECTOR
(1850)
A13BB
86 30 CH8_12
CH10_09
(1012)
SHIFT
INHIBIT (F18-A)
IGN RELAY #2 A13BA
(1026) 87 R6(1011) 12PK
(F17-A)
87A CH3_03
85
1 5 4 A103
18TN
A103
18TN
ECONOMY MODE
A15A
18RD
SWITCH / HEAT
87A
A103
18TN
EXCHANGER FAN 30
(1015)
4
(1011-F7)
GEN4 TCM 3
87
A#142 5
B
(7150)
FUSE
16TN
10A
CH8_13
1
A
A92T
86
18TN
85
2
A14C
10RD
A92-G
F11
18WH
GROUND
ECONOMY
MODE RELAY
ADAPTER
(1003)
C
BATTERY
FEED
A14A
(1000)
6RD
CH3_01 A
A11-G
BODY 12WH
CONTROLLER
(1601)
BODY GROUND
(4037A)
(LOCATED AT INSIDE
@ W/ ARENS SHIFTER RIGHT SIDE
DASH PANEL)

CNA1 20JUL11 REVISED TITLE FOR R/D C 79156C
1015. 61375F 26MAR09 AE08058196 010
S08364
8.12. ALLISON LCT TRANSMISSION (CONT.), P. 11

CHAPTER 8
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ALLISON LCT TRANSMISSION (CONT)
GEN 4 TCM LCT TRANSMISSION BULKHEAD

(7150) (7350)
K92#111
HIGH SPEED DRIVE 1 11 14 HIGH SPEED DRIVE 1
18OR
K92#114
INTERNAL MODE SW 14 20 INTERNAL MODE SW
18GY
K92#117 PDU SPECIFIC 1

PDU SPECIFIC 1 17 4
18LTBL
K92#133 SHIFT SOLENOID 2

33 2
SHIFT SOLENOID 2 18YL
K92#134
18WH
PRESSURE CONTROL K92#136 PRESSURE CONTROL

36 17
SOLENOID 2 18OR SOLENOID 2
INTERNAL MODE SW K92#138 INTERNAL MODE SW

38 18
18OR

SHIFT SOLENOID 3 51 3
18WH

SHIFT SOLENOID 1 52 1
18LTGN
K92#153 INTERNAL MODE SW

INTERNAL MODE SW 53 21
18YL
K31#154 SUMP TEMP

SUMP TEMP 54 8
18TN
PRESSURE CONTROL K92#155 PRESSURE CONTROL

55 15
SOLENOID 1 18WH SOLENOID 1
PDU SPECIFIC 3 K92#157

57 6 PDU SPECIFIC 3
18WH
K92#158
18LTGN
K92#171 HIGH SPEED DRIVE 1

HIGH SPEED DRIVE 1 71 16
18YL
K92#173 INTERNAL MODE SW

INTERNAL MODE SW 73 22
18LTBL
K92#174
MAIN MOD 74 19 MAIN MOD
18LTBL
K92#176 TRANS ID
TRANS ID 76 24
18YL

PDU SPECIFIC 4 77 11
18LTGN
K92#178 TORQUE CONVERTER CLUTCH

TORQUE CONVERTER CLUTCH 78 10
18WH

PDU SPECIFIC 2 79 7
18PK

61375F 24MAR09 AE08058196 011
S08364
8.13. ALLISON WTEC MD TRANSMISSION, P. 12

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON WTEC MD TRANSMISSION
NAVISTAR, INC.
GEN4 TCM
(7150)
ECM +VE
K92#110
BTRY POWER 10 (9261-B)
18PK
K92A110 N14BB BTRY +VE
10PK 10RD CH3_06
K92#170
BTRY POWER 70
18PK
ECM -VE
K92#109
GROUND 9 (9260-B)
18GY
K92A109 N14-GA BTRY -VE
10GY 10WH CH3_06
K92#169
GROUND 69
18GY
K47#160 A
ALLISON
60
BULKHEAD VSS 18YL
WTEC MD OUTPUT
B SPEED SENSOR
ALLISON K47#140 (7605)
40
BULKHEAD VSS 18LTGN
A
ALLISON K48#159
59
BULKHEAD VSS 18TN WTEC MD ENGINE
SPEED SENSOR
B (7603)
ALLISON K48#139
39 18OR
BULKHEAD VSS
SHIFT SELECTOR K92#134

34
SIGNAL 18YL
GEN4 TCM
K92B134
(7150)
WTEC SHIFT SELECTOR 18YL
CH8_13
(1850)
IP / ENGINE
(1701-31) PANEL LIGHT
A134 K92A134
ADAPTER
DIRECTION SIGNAL 11 18WH 18YL
(1002)
C
A62C
DIMMER INPUT 3
18DKBL
FUSE
INSTRUMENT (1011-F26) A
CLUSTER PANEL LIGHT A62 A62B
4
(1500) DIMMER 16DKBL A B 18DKBL
5A
FUSE
(1011-F21) IGNITION
(F17-A)
A#163A A13BB A13BA RELAY #2
IGNITION SENSE 12 12PK
18YL B A 12PK R6(1011)
10A (F18-A)
CH3_03
FUSE
(1011-F30) (F10-A) BATTERY
BATTERY VOLTAGE A#170A A14H A14E A14A FEED
13
18PK B A 10RD 10RD 6RD (1000)
10A (F9-A) CH3_01
A5MN(+)
J1939 (+) 8 TERMINATING
18YL
RESISTOR GROUND ADAPTER
A5MM(-) (1657) (1003)
J1939 (-) 15
18GN CH3_09
F
A#169A
BATTERY GROUND 5
18GY
BODY GROUND A
(4037A) A11-G
(LOCATED AT INSIDE 12WH

- - ADDED CIRC K92B134 B 62476M
AND R/D TO BODY GND. 61375F 24MAR09 AE08058196 012
S08364
8.14. ALLISON WTEC MD TRANSMISSION (CONT.), P. 13

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON WTEC MD TRANSMISSION (CONT)
NAVISTAR, INC.
GEN4 TCM
(7150)
INPUT SIGNAL K92#103

3
RETURN 103 18YL
@K161
INPUT 7 61
18TN
K71#165
REVERSE WARNING 65
18TN
K92#163
IGNITION 63
18YL
K92#142 K92B142
ECONOMY MODE 42
18WH 18WH
GEN4 TCM K92B134

(7150) 18YL
CH8_12
ENGINE / IP 58 43 22 17 56
(1701)
ECONOMY MODE
SWITCH / HEAT A#142
@A92NP
EXCHANGER FAN 16TN
18TN
A103
18TN
(1015)
CH8_10 FUSE
(1011-F21)
IGNITION (F18-A) (F17-A) A B
RELAY #2 A13BA A13BB A#163
R6 (1011) 12PK 12PK 18YL
CH3_03 10A
BACK-UP LIGHT RELAY
ARENS SBW
SHIFT SELECTOR A
(7808)
CH8_17
(1012)
CH10_09
BODY BUILDER
(1011-R4)
85
86
A
B
#A71B
*A71B
A#165
18OR
16OR
18TN
BACK-UP LIGHT
87
C *A71BB *A71F CHECK RELAY

16OR 16OR (1016)
E CH9_01
D
30
87A
*A71H BODY BUILDER

16LTBL CONNECTOR
#A71BB (1006)
16LTBL CH10_01
16OR
A71
FUSE
(1011-F20)
(F17-A) (F18-A)
(F21-A) IGNITION
B A A13BA
A13BB RELAY #2
12PK 12PK R6 (1011)
10A CH3_03
* BACK-UP LAMP W/ LAMP CHECK

# BACK-UP LAMP N/ LAMP CHECK
@ W/ ARENS SHIFTER

CNA1 20JUL11 REVISED REF TITLE FOR C 79156C
CIRC A#142 R/D 1015. 61375F 24MAR09 AE08058196 013
S08364
8.15. ALLISON WTEC MD TRANSMISSION (CONT.), P. 14

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON WTEC MD TRANSMISSION (CONT)
NAVISTAR, INC.
GEN4 TCM WT MD TRANSMISSION BULKHEAD

(7150) (7250M)
K92#118
PROGNOSTICS 18 17 PROGNOSTICS
18BK
K92#111
HIGH SPEED DRIVE 1 11 18OR
1 HIGH SPEED DRIVE 1
OPTIONAL OIL LEVEL 12 K92#112

16 OPTIONAL OIL LEVEL
18PK
K92#116
OPTIONAL OIL LEVEL 16 15 OPTIONAL OIL LEVEL
18LTBL
TURBINE SPEED K92#120 TURBINE SPEED

20 14
18LTBL
K92#180
TURBINE SPEED 80 13 TURBINE SPEED
18OR
K92#131
HIGH SPEED DRIVE 3 31 11 HIGH SPEED DRIVE 3
18YL
PRESSURE CONTROL K92#133

33 9 PRESSURE CONTROL
SOLENOID 3 18YL
SOLENOID 3
PRESSURE CONTROL K92#136
36 4 PRESSURE CONTROL
SOLENOID 1 18OR
SOLENOID 1
K92#137
TORQUE CONVERTER 37 12 TORQUE CONVERTER
18WH
CLUTCH CLUTCH
K92#151
SHIFT SOLENOID 1 51 10 SHIFT SOLENOID 1
18WH
K92#152
PRESSURE CONTROL 52 5 PRESSURE CONTROL
18LTGN
SOLENOID 2 SOLENOID 2
K31#154 18
SUMP TEMP 54 SUMP TEMP
18TN
K92#155
PRESSURE CONTROL 55 2 PRESSURE CONTROL
18WH
SOLENOID 4 SOLENOID 4
K92#158
ANALOG RETURN 58 19 ANALOG RETURN
18LTGN
K92#171
HIGH SPEED DRIVE 2 71 18YL 6 HIGH SPEED DRIVE 2
K92#174
MAIN MOD 74 8 MAIN MOD
18LTBL
K92#176
TRANS ID 76 20 TRANS ID
18YL
K92#177
PRESSURE SWITCH 1 77 3 PRESSURE SWITCH 1
18LTGN
ECM
(6020M)
K47#125
SPEEDOMETER 25 54 VSS+
18TN
*K47#125
69 IAT
18TN
NEUTRAL START K92#141

41 18TN 65 DDS
*K92#141
60 EGRTCH
18LTGN
* W/ V8 ENGINE

CNA1 30SEP10 ADDED CIRC K92#118 C 68076W
61375F 24MAR09 AE08058196 014
S08364
8.16. CROSSING GATE, P. 15

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CROSSING GATE
NAVISTAR, INC.
IGNITION
RELAY #1 A13AA
R5 (1011) 12PK
(F15-A)
CH3_03
E12 CROSSING
(F16-A)
BODY CONTROLLER
GATE
(1602)
A13AC
16PK
A89E
18PL
(F28-A)
BODY BUILDER
A89F CONNETOR
18PL (1006)
A13AH
CH10_01
16PK
(1011-F1)
GROUND ADAPTER
A
FUSE
(6740)
10A
FUSE
(1011-F4)
BTRY FEED
A14D A14A
B
A (1000)
B B A 10RD 6RD
10A (F5-A) CH3_01
18PL
A89A
16VT
16VT
A89B
M11-GA
A89
12WH
IP / FORWARD CHASSIS
17 63 66 (1700)
M89-G
16WH
M11-GD
M89B
16VT
16VT
M89A
16VT
12WH
M89
B D C A
RADIATOR GND
(9737)
(LOCATED AT ENGINE
12V CONSTANT
2.5A MAX
ACTIVATION
50mA
COMPARTMENT FRONT)
GND
IGN 2A
MAGNET
MAGNET
CROSSING GATE
(4301)

CNA1 20JUL11 R/D 1700 CAV 66 WAS C 79156C
14. 61375F 25MAR09 AE08058196 015
S08364
8.17. BRAKE MONITORING (OPTIONAL), P. 16

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BRAKE MONITORING (OPTIONAL)
NAVISTAR, INC.
POWER INPUT
E - STROKE MODULE (1404)
FUSE
(1011-F27) (F14-A) IGNITION
A
A59B A13AF A13AA RELAY #1
SYSTEM POWER 14PK 12PK R5(1011)
18GY B A
E (F15-A) CH3_03
10A
J1708+
GROUND ADAPTER
F
J1708- (1004)
B J
A59-G
SYSTEM GROUND
18WH
A
A11-GA
C 12WH
WARNING LIGHT BODY GROUND
(4037A)
(LOCATED AT INSIDE
H
A59C STOP LIGHT RELAY
BRAKE LIGHT
18GY (1011-R3) CH9_03
E - STROKE CHASSIS E - STROKE

IP / FWD CHASSIS INTERCONNECT RIGHT REAR
RIGHT REAR
(1700) (9537) SENSOR (9535)
SENSOR (1403)
C 50 6
A59AA M59AA R59AA
LS SIG C
18GY 18GY 16RD
B 49 5
A59Z M59Z R59Z
S GND B
18GY 18GY 16BN
A 48 4
A59Y M59Y R59Y
LS PWR A
18GY 18GY 16BK
LEFT REAR E - STROKE LEFT

SENSOR (1402) REAR SENSOR (9536)
C 47 3
A59X M59X R59X
RS SIG 18GY 18GY C
16VT
B 46 2
A59W M59W R59W
S GND B
18GY 18GY 16LTGN
A 38 1
A59V M59V R59V
RS PWR A
18GY 18GY 16LTBL
RIGHT FRONT
SENSOR (1401)
C 37
A59U M59U
LRD SIG C
18GY 18GY
36 E - STROKE
B
A59T M59T RIGHT FRONT
S GND B SENSOR
18GY 18GY
(9533)
A 34
A59S M59S
LRD PWR A
18GY 18GY
LEFT FRONT
SENSOR (1400)
A 60
A59N M59N
RRD SIG A
18GY 18GY
B 61 E - STROKE
A59P M59P LEFT FRONT
S GND B
18GY 18GY SENSOR
33 (9534)
C
A59R M59R
RRD PWR C
18GY 18GY

S08364
8.18. PUSH BUTTON SHIFT SELECTOR (ARENS) W/ LCT, P. 17

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PUSH BUTTON SHIFT SELECTOR (ARENS) W/ LCT
NAVISTAR, INC.
ARENS SBW
SHIFT SELECTOR B
(7809)
DASH CONN
A14ME-G (1701)
GND-2 E
14WH
A14MD-G 4
A14MI K92KB-G
GND-1 D 14WH 12WH 12WH
A14MA 2 ARENS SHIFTER
K92IC
V-BATT-1 A 14RD (9262 / 9263)
14RD
CH8_18
3
A14MH K92JC
V-BATT-2 H
14RD 14RD
ARENS SHIFTER
MOTOR ACTUATOR
(7802)
14
A92MB K92HA
MOTOR 1A B A MOTOR 1A
16TN 16TN
15
A92MC K92HB
MOTOR 1B C 16TN B MOTOR 1B
16TN
24
A92MF K92HC
MOTOR 2B F C MOTOR 2B
16TN 16TN
25
A92MG K92HD
G D MOTOR 2A
MOTOR 2A 16TN 16TN
ARENS POSITION
ARENS SBW
SENSOR
SHIFT SELECTOR A
(7805)
(7808)
34
POS SENSOR 2B A92NF K92GD
6 4 POS SENSOR
18TN 18TN 2B
35
POS SENSOR A92NH K92GE
8 5 POS SENSOR
2C-GND 18TN 18TN
2C-GND
60
POS SENSOR A92NV K92GF
20 6 POS SENSOR
2A-POW 18TN 18TN
2A-POW
42
POS SENSOR A92NG K92GB POS SENSOR
7 18TN 18TN 2
1C-GND 1C-GND
40
A92NT
POS SENSOR 1B 18 K92GC 3 POS SENSOR
18TN
18TN 2B
30
POS SENSOR A92NU K92GA
19 1 POS SENSOR
1C-POW 18TN 18TN
1A-POW
A5D(-)
J1939(-) 1 J1939 ADAPTER
18GN
(1029)
A5D(+) CH3_09
J1939(+) 2 IGNITION RELAY #2
18YL
R6(1011)
FUSE CH3_03
(1011)
F21 (F17-A) PANEL LIGHT
A#163A A13BB A13BA SPLICE CONN
V-IGN 17
18PK B A 12PK 12PK (1002)
10A (F18-A)
D
A92NE
DIM 5
18DKBL
GEN4 TCM
OVER DRIVE A92NP (7150)
14
DEFEAT 18TN CH8_13
INSTRUMENT CLUSTER
(1500)
F26 (1011) A
4
DIMMER 16DKBL 18DKBL
A 5A B

CNA1 20MAY10 RVSD 1011 TITLE. B 62476M
61375F 25MAR09 AE08058196 017
S08364
8.19. PUSH BUTTON SHIFT SELECTOR (ARENS) W/ LCT (CONT.), P. 18

CHAPTER 8
PUSH BUTTON SHIFT SELECTOR (ARENS)
W/ LCT (CONT)
ARENS
SHIFTER NEG
BATTERIES
(9263)
K92KB-G A N14-GC
N92KB-G
12WH 12WH 8WH
ARENS
SHIFTER POS
ARENS SBW (9262)
(9252)
SHIFT SELECTOR B
(7809) K92IC A N92IC B A N14CA
CH8_17 14RD 10RD 10RD
10A
N14
(9253) 8RD
K92JC B N92JC B A N14CB

14RD 10RD 10RD
10A

61375F 25MAR09 AE08058196 018
S08364
8.20. EATON HYBRID TRANSMISSION, P. 19

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION
NAVISTAR, INC.
HCM CONNECTOR 1
(7911)
K98E
SER BATTERY+ 17
18BK
HCM DIAGNOSTIC
K98F CONNECTOR CLUTCH DATA LINK
SER BATTERY- 31
18BK (9921) (9755)
K98G CH3_21
SER IGNITION 25
18BK
K92YA ECA
ECA IGNITION 13 H
16TN IGNITION
K92HA
COOLANT PUMP 32 COOLANT PUMP RELAY
18TN
(4091)
K92HB K92HL CH8_26
COOLANT PUMP 4
18TN 18TN
RET
K92HK
18TN BATTERY FAN RELAY
(4092)
K92HE
BATTERY FAN 26 CH8_26
18TN
HEAT EX FAN K92HC

35 ECONOMY MODE
HSD 12TN
SWITCH / HEAT
K92HD EXCHANGER FAN HEV INVERTER
HEAT EX FAN 37 12TN (1015) CONNECTOR
LSD CH8_27 (9767)
IP / FORWARD
ENGINE / IP
CHASSIS
(1701-40)
(1700-59)
INVERTER K92DFD A92DFD M92DFD R92DFD R92DFA
2 1 INVERTER
ENABLE 18TN 18TN 18TN 18TN 18TN ENABLE
FORWARD CHASSIS / REAR
CHASSIS R92DFB INVERTER
2
(1704-14) 18TN ENABLE 2

79156C 12APR11 AE08058196 019
S08364
8.21. EATON HYBRID TRANSMISSION (CONT.), P. 20

CHAPTER 8
EATON HYBRID TRANSMISSION (CONT)
NAVISTAR, INC.
KEY SWITCH
(1100)
BATT
OFF
HCM CONNECTOR 2 S IGN ACC
(7910)
A B D C
ENGINE / IP
(1701-30)
ENGINE CRANK K17C A17C
20
REQUEST 18PK 18PK
30A HYBRID MEGA LOWER

MEGA FUSE STUD
(4097)
HCM FUSE (LOCATED ON LEFT SIDE FIRE WALL)
B A
(4096)
K92C K14HB
38
VBTRY 12RD 12RD
ENGINE / IP
(1701-69)
FUSE F22
K13B A13B
IGNITION 35 (1011)
12PK 12PK
CH3_04
K17B
CRANK ENABLE+ 32 18PK 12V CRANK RELAY
(4090)
K17A CH4_02
CRANK ENABLE- 4 16WH
START RELAY
ND17FA K97FC
CRANK ENABLE 26 (4003)
16PK 16PK
LATCH CH4_02
K98C(+)
CAN HIGH HCM 28
18YL CLUTCH DATA LINK
(9755)
K98C(-) CH3_22
CAN LOW HCM 27
18GN
K5BE(+)
J1939 HIGH 3 J1939 TERMINATING RESISTOR
18YL
(7801M)
K5BE(-) CH3_23
J1939 LOW 2
18GN
J1587+ K3G(+)
10
18DKBL HCM CONNECTOR 3
(7909)
K3G(-) CH3_24
J1587- 11
18GY
HCM DIAGNOSTIC
K98D SER CONNECTOR
SER LIGHT 23 D
18BK LIGHT (9921)
K92-GC
HCM GROUND 36
12WH
UPPER GROUND STUD
(2G)
(LOCATED AT INSIDE RIGHT SIDE DASH PANEL)

79156C 12APR11 AE08058196 020
S08364

DIAGRAM 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION (CONT)
NAVISTAR, INC.
HCM CONNECTOR 3
(7909) BATTERY ECM
POSITIVE CONNECTOR
(9261-B)
TECU K14AW N14BB BATTERY POSITIVE
38
POWER 10RD 10RD CH3_06
ENGINE / IP
(1701-71)
TECU A13D FUSE F30
K13D
IGNITION 35 (1011)
14PK 14PK
CH3_04
START K17K
ENABLE - 4 18PK
START START ENABLE RELAY

K17J
ENABLE 26 (4093)
16PK
LATCH CH4_02
START K17L
32
ENABLE + 18PK
K5BB(+) DOWN STREAM

J1939 HIGH 3
18YL CONTROL UNIT
K5BB(-) (6340)
J1939 LOW 2
18GN CH3_23
K3AC(+)
J1587+ 10 HCM CONNECTOR 2
18DKBL
(7910)
K3AC(-) CH3_24
J1587- 11
18GY EATON SHIFT SELECTOR
ENGINE / IP (7905)
(1701)
74
K92AZ K92AE A92AE SHIFT
SHIFT 25 J3
16TN 16TN 16TN RETURN -
RETURN-
35
K92(-) A92(-)
HIL - LOW 27 F2 HIL LOW
18GN 18GN
34
K92(+) A92(+)
HIL - HIGH 28 F1 HIL HIGH
18YL 18YL
76
SHIFT K92YZ K92YB A92YB SHIFT
31 C1
POWER + 16TN 16TN 16TN POWER +
C
A62U VDASH
B3 DIMMER
PANEL 18DKBL
LIGHT
ADAPTER
FUSE
(1002)
(1011-F26)
A
A62B B A A62 PANEL LIGHT
4
18DKBL 16DKBL DIMMER
5A
INSTRUMENT CLUSTER
(1500)
BATTERY ECM
NEGATIVE CONNECTOR
(9260-B)
TECU K11-GAM N14-GA BATTERY NEGATIVE
36
GROUND 12WH 10WH CH3_06

79156C 12APR11 AE08058196 021
S08364

DIAGRAM 8
NAVISTAR, INC.
ECA CONNECTOR
FUSE
(4095)
30A
HYBRID MEGA LOWER

ECA CLUTCH
MEGA FUSE STUD
POWER
(4097)
(9756) B A (LOCATED ON LEFT SIDE FIRE WALL)
K14AY K14HA
ECA POWER C
12RD 12RD
ECA GROUND B K92-GD

12WH
UPPER GROUND STUD

(2G)
(LOCATED AT INSIDE
CLUTCH
DATA LINK HCM CONNECTOR 1
(9755) (7911)
K92YA SER
ECA IGNITION H 13 BTRY -
16TN
EATON ENGINE SPEED

SENSOR CONNECTOR
(7606M)
K47(+)
SPEED + F 1
16WH
K47(-)
SPEED - G 2
16BK
K98D(+)
CAN HIGH ECA A HCM CONNECTOR 2
18YL
(7910)
CAN HIGH ECA B K98D(-) CH3_22
18GN
ECM OUTPUT ENGINE

(6020M) SPEED SENSOR
(7609M)
1
K47A(+)
VSS + 54
18YL
2
K47A(-)
VSS - 53
18GN

79156C 12APR11 AE08058196 022
S08364

DIAGRAM 8
NAVISTAR, INC.
TEMPERATURE
SENSOR HEV INVERTER
(9769) CONNECTOR
FORWARD CHASSIS / REAR (9767)
CHASSIS
(1704)
2
TM M92TA R92TA
1 37 TM GROUND
GROUND 18TN 18TN
3
TM M92TB R92TB
2 36 TM
18TN 18TN
RESOLVER
(9768)
7
M92RD R92RD
REZ - 5 39 REZ -
18TN 18TN
6
M92RB R92RB
REZ + 6 29 REZ +
18TN 18TN
5
M92RC R92RC
REZ S2 2 28 REZ S2
18TN 18TN
4
M92RA R92RA
1 38 REZ S3
REZ S3 18TN 18TN
8
REZ S1 3 M92RE R92RE
40 REZ S1
18TN 18TN
9
REZ S4 4 M92RF R92RF
30 REZ S4
18TN 18TN

79156C 12APR11 AE08058196 023
S08364

DIAGRAM 8
NAVISTAR, INC.
PEC CONNECTOR
(9751)
REAR CHASSIS /
BATTERY
FORWARD CHASSIS IP / ENGINE
FAN
(1704-1) (1701-75)
RELAY
COOLING R92HA R92HJ M92HJ A92HJ K92HJ (4092)
FAN + 12 CH8_26
12TN 12TN 12TN 12TN 12TN
FORWARD
CHASSIS / IP HEV INVERTER
(1700-65) CONNECTOR
(9767)
5 R92PJ
RELAY OFF 13 RELAY OFF
18TN
R92PAA RELAY BOX

14
18TN ENABLE
RELAY BOX R92PA R92PAB

6 24 RELAY BOX
ENABLE 18TN 18TN
ENABLE 2
R92PEA GROUND BC
15
18TN
7 R92PE R92PEB
GROUND BC 25 GROUND BC 2
18TN 18TN
PRECHG + R92PB 21 PRECHG +

17
18TN
MAIN ++ 9 R92PC 22 MAIN ++

18TN
MAIN -+ 13 R92PD 23 MAIN -+

18TN
19 R92PH 31 PRECHG -
PRECHG -
18TN
MAIN +- 11 R92PF 32 MAIN +-

18TN
15 R92PG 33 MAIN --
MAIN --
18TN
R98H(+)
CAN HIGH 1 34 CAN HIGH
18YL
R98H(-)
CAN LOW 2 18GN 35 CAN LOW
REAR CHASSIS /
FORWARD CHASSIS
(1704-12)
R11-GHD R11-GHG M11-GHG
COOLING 14
12WH 12WH 12WH
FAN -
EATON HYBRID GROUND

(9717E)
(LOCATED AT INSIDE RIGHT
SIDE DASH PANEL)

79156C 12APR11 AE08058196 024
S08364

CHAPTER 8
NAVISTAR, INC.
HEV
INVERTER CONNECTOR
(9767)
R92DFA INVERTER
1
18TN ENABLE
HCM CONNECTOR 1 R92DFD

(7911) 18TN
CH8_19
INVERTER
R95DFB ENABLE 2
2
18TN
IP / FORWARD FORWARD CHASSIS / REAR

CHASSIS CHASSIS
(1700) (1704)
45 10
A98(+) M98(+) R98(+) CAN HIGH
4
HYBRID CAN 18YL 18YL 18YL
BUS
TERMINATING
RESISTOR
(9759) 14 11
A98(-) M98(-) R98(-)
CH3_21 5 CAN LOW
18GN 18GN 18GN
R11-GHB
6 G1
18WH
13
M11-GHR R11-GHR R11-GHC
7 G2
14WH 14WH 18WH
R11GHA
3 RELAY OFF
18WH
EATON HYBRID GROUND

(9717E)
SIDE DASH PANEL)

79156C 12APR11 AE08058196 025
S08364
8.27. HEV COOLING SYSTEM, P. 26

CHAPTER 8
NAVISTAR, INC.
HEV COOLING SYSTEM
20A
COOLANT PUMP
FUSE HYBRID MEGA LOWER
(4094) MEGA FUSE STUD
COOLANT PUMP (4097)
RELAY B A (LOCATED ON LEFT
(4091) SIDE FIRE WALL)
FORWARD
CHASSIS / IP IP / ENGINE 87A 1 K14HJ K14HC
(1700-64) (1701-65) 12RD 12RD
4 30
A92HG K92HG HCM CONNECTOR 3
87
12TN 12TN (7911)
2 COOLANT
K92HA 32
85 18TN PUMP
K92HL 5
86
18TN
26 BATTERY
FAN
4 COOLANT
PUMP RET
BATTERY FAN FUSE

(4099)
30A
BATTERY FAN B A
RELAY
(4092)
FORWARD K14HD
87A 1
CHASSIS / IP IP / ENGINE K14HK 12RD
(1700-65) (1701-75) 12RD
4 30 HYBRID MEGA LOWER
A92HJ K92HJ 87 MEGA FUSE STUD
12TN 12TN (4097)
(LOCATED ON LEFT SIDE FIRE WALL)
2
K92HE
5 85 18TN
K92HK 86
18TN
K92HB
18TN
WATER PUMP
FORWARD CHASSIS / HEAT EXCHANGER
REAR CHASSIS (9758)
(1704)
23 R92HG R92HS
M92HG
12TN 4
12TN 12TN
R92HT 3
1 R92HJ 12TN
M92HJ
12TN 12TN R11-GHK
2
12TN
R11-GHH
12WH
PEC CONNECTOR
(9751)
REAR CHASSIS / FORWARD
CHASSIS
M11-GHH
COOLING (1704-24)
12 R92HA
12WH
FAN + 12TN
EATON HYBRID GROUND

(9717E)
(LOCATED AT INSIDE

79156C 12APR11 AE08058196 026
S08364
8.28. HEV COOLING SYSTEM (CONT.), P. 27

CHAPTER 8
HEV COOLING SYSTEM (CONT)
NAVISTAR, INC.
30A
ECONOMY MODE HYBRID MEGA
SWITCH / HEAT HEAT EXCHANGER LOWER MEGA
EXCHANGER FAN FUSE FUSE STUD
FORWARD FAN (4098) (4097)
(1015) B A
CHASSIS / IP (LOCATED ON LEFT
(1700-76) IP / ENGINE SIDE FIRE WALL)
M92HH 30 87A (1701)
A92HH
14TN K14HE
14TN 3
7 12RD
5 A14HF K14HF
87
12RD 12RD
HCM CONNECTOR 1
1 (7911)
FORWARD 85 5
86 2 A92HC K92HC
CHASSIS / REAR
CHASSIS 12TN 12TN
HEAT
(1704-22) 35 EXCHANGER
FAN HSD
6 HEAT
A92HD K92HD
37 EXCHANGER
12TN 12TN
FAN LSD
HEAT EXCHANGER
FAN MOTOR
(9760)
A
R92HH
14TN
B
R11-GHJ
12WH
R11-GHH
12WH
REAR
CHASSIS / FORWARD
CHASSIS
(1704-24)
M11-GHH
12WH
EATON HYBRID GROUND

(9717E)
SIDE DASH PANEL)

79156C 12APR11 AE08058196 027
S08364
8.29. HILL START AID, P. 28

DIAGRAM 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HILL START AID
NAVISTAR, INC.
BENDIX AIR HSA SOLENOID

ABS-6 CONNECTOR CONNECTOR
(9540) (9525)
R94KA
HIGH SPEED 8 1 HIGH SPEED
18GY
R94KB
LOW SPEED 14 2 LOW SPEED
18GY
AIR AUTO
TRACTION CONTROL
(9522)
1
R94A
TCV DA 7
16DKBL
2
R94B
TCV DA CMN 13
16YL

79156C 12APR11 AE08058196 028
S08364
9. LIGHT SYSTEMS (CHAPTER 9)

9.1. BACKUP LIGHTS / EXTERIOR LIGHT CHECK, P. 1

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BACK-UP LIGHTS / EXTERIOR LIGHT CHECK
NAVISTAR, INC.
BODY CONTROLLER
(1601)
BACK-UP LIGHT A71C A71D BODY BUILDER CONNECTOR

E4 (1012)
CHECK RELAY 18OR 16LTBL
CH10_04
2 3
86 30
BACK-UP LIGHT
CHECK RELAY
(1016) 87
87A
85
1 5 4
#A71A A71E #A71F A71BB BACK-UP LIGHT RELAY

18OR 18OR 16OR 16LTBL R4 (1011)
CH8_13
*A71
(1011-F20)
18OR
FUSE
A 10A B
BACK-UP LIGHT RELAY

*A71F
(1011-R4)
16OR
CH9_01A
(F21-A) (F22-A)
A13BB
12PK
(F17-A)
IGNITION RELAY #2
A13BA
R6 (1011)
12PK
(F18-A) CH3_03
* CE BACK-UP LAMP W/ EATON XMSN W/ LAMP CHECK

# CE BACK-UP LAMP W/ GEN 4 XMSN W/ LAMP CHECK

CNA1 20JUL11 ADDED: CIRCUITS A17F, C 79156C
A71; FUSE F22 FOR R/D 1016. 61375F 24MAR09 AE08058197 001
S08364
9.2. BACKUP LIGHT W/ EATON HYBRID TRANSMISSION, P. 1A

DIAGRAM 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BACK-UP LIGHT W/ EATON HYBRID TRANSMISSION
NAVISTAR, INC.
BACK-UP
LIGHT SWITCH
(7502M)
A
K71-G
18TN
UPPER GROUND STUD

(2G)
SIDE DASH PANEL)
B
K71C
18TN
BACK-UP LIGHT RELAY

(1011-R4)
*A71BC
IP / ENGINE
160R
(1701-16)
#A71C
A B 16OR
85
86
A71H
180R
C BODY BUILDER CONNECTOR

A71BB
87 (1006)
160R
CH10_01
E
30 87A #A71D BODY BUILDER CONNECTOR

160R (1012)
CH10_04
*A71F BACK-UP LIGHT CHECK RELAY

160R (1016)
CH9_01
FUSE F20
A71B (1011)
18OR CH3_04
* CE BACK-UP LAMP W/ ETAON XMSN W/ LAMP CHECK

# CE BACK-UP LAMP W/ ETAON XMSN N/ LAMP CHECK

79156C 12APR11 AE08058197 01A
S08364
9.3. FOG LIGHTS (OPTIONAL), P. 2

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FOG LIGHTS (OPTIONAL)
NAVISTAR, INC.
FUSE
BATTERY (1011-F33) A64B
FEED 16YL
A14A A14F
(1000) 6RD 10RD
CH3_01 A B A64A
15A
16YL
1 3
86
30
FOG LIGHT
RELAY
(1017) 87
87A
85
BODY CONTROLLER 2 5 4
(1601)
12YL
FOG LIGHT A64C
A64
E3
RELAY 18YL
(1700-1)
M64
14YL
M64B-G
M64A-G
M64A
M64B
14WH
14WH
14YL
14YL
14WH
M64-G
LEFT FOG RIGHT FOG

LIGHT A B B A LIGHT
(4302) (4303)
BODY GROUND
(2GA)
(LOCATED AT INSIDE

S08364
9.4. AIR BRAKE STOP SWITCHES AND STOP LIGHT RELAY, P. 3

CHAPTER 9
AIR BRAKE STOP SWITCHES AND STOP LIGHT RELAY
NAVISTAR, INC.
BODY CONTROLLER
AIR BRAKE (1602)
STOP LIGHT #1
(1823)
C
A70CA BRAKE SWITCH
E14
18OR INPUT 1
150
6.8V
A9C A9H ZVR 2

D E5
A9VG 18GY 18GY
18GY
ZERO VOLT REFERENCE

(1005)
A
AIR BRAKE
STOP LIGHT #2
(1824)
D D
A9VH A9VL
18GY 18GY
6.8V
C
150
A70CB BRAKE SWITCH

E15
18OR INPUT 2
FUSE
A70
(1011-F5)
BATTERY FEED 18OR
(1000) A14A A14D
CH3_01 6RD 10RD
A 10A B A70BB
14OR
E A
86
30
STOP LIGHT
RELAY
(1011-R3) 87
87A
85
D C B
AUTO DRAIN BODY CONTROLLER
VALVE RELAY A39D (1601)
(1018) 16GY
CH8_01
A70A STOP RELAY

E5
A70BC 18OR (BRAKE PEDAL)
14RD
A70BD
14RD
BODY BUILDER STOP LIGHT WIRING

CONNECTOR N/ BRAKE MONITORING
(1006-1)
E - STROKE MODULE
STOP LIGHTS- A70BC A59C (1404)
10A MAX 14RD 18GY CH8_16
CH5_03
STOP LIGHT WIRING

W/ BRAKE MONITORING

- - ADDED: CH5_03 TO 1404; B 62476M
R/D TO BTRY. 61375F 25MAR09 AE08058197 003
S08364
9.5. HEADLIGHTS MARKER, PARK, TURN AND STOP LIGHT N/ PEDESTAL MOUNT
LIGHTS, P. 4

HEAD LIGHTS MARKER, PARK, TURN AND STOP
NAVISTAR, INC.
LIGHT - N/ PEDESTAL MOUNT LIGHTS
RIGHT
RIGHT HEADLIGHT
HEADLIGHT
HEADLIGHT HI / LOW
TURN SIGNAL
BEAMS (8004)
(8000)
A B BODY CONTROLLER
U52A M52A
(1604) CH9_05
14YL 12YL
C A BODY CONTROLLER
U53A M53A
(1604) CH9_05
14YL 12YL
CHILD REMINDER
FRONT MARKER SYSTEM 2
AND TURN LIGHT (1907) CH9_08
D
U57A
14OR
E
U58D
16BN
B
U11-GA
14WH
PEANUT HOOD / FORWARD

LIGHT CHASSIS (8003)
LEFT HEADLIGHT
HEADLIGHT C
TURN SIGNAL M57A BODY CONTROLLER
(8001) 14OR (1603) CH9_05
A F BODY CONTROLLER
U52B M52B
14YL 12YL (1604) CH9_05
C E BODY CONTROLLER
U53B M53B
(1604) CH9_05
14YL 12YL
CHILD REMINDER
SYSTEM 2
FRONT MARKER
(1907) CH9_08
AND TURN LIGHT D D
U56A M56A BODY CONTROLLER
14OR 14OR (1603) CH9_05
E B
U58C U58B M58AA BODY CONTROLLER
16BN 14BN 14BN (1604) CH9_05
B A
U11-GD U11-GB M11-GB
14WH 12WH 12WH
M11-GD
12WH
PEANUT
LIGHT
RADIATOR GROUND
(9737)
(LOCATED AT ENGINE
COMPARTMENT FRONT)

S08364
9.6. HEADLIGHTS, MARKER, PARK, TURN AND STOP LIGHT, P. 5

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEAD LIGHTS MARKER, PARK, TURN AND STOP LIGHT
NAVISTAR, INC.
BODY BUILDER CONNECTOR

(1006)
MARKER LIGHTS-
17A MAX
BODY CONTROLLER
14BN
A58B
(1604)
(1700)
A58C PARK LIGHT
F
14BN COMMAND 2
LEFT / RIGHT HEADLIGHT 8
TURN SIGNAL M58AA A58A A58 PARK LIGHT
14BN 14BN G
(8000 / 8001) 14BN COMMAND 1
CH9_04,06
4
M53A A53A HEADLAMP LOW
H
12YL 14YL BEAM RIGHT
RIGHT HEADLIGHT
TURN SIGNAL 2
M52A A52A HEADLAMP HIGH
(8000) CH9_04,06 K
12YL 14YL BEAM RIGHT
3
M52B A52B HEADLAMP HIGH
C
LEFT HEADLIGHT 12YL 14YL BEAM LEFT
TURN SIGNAL
5
(8001) CH9_04,06 M53B A53B HEADLAMP LOW
14YL B BEAM LEFT
12YL
BODY CONTROLLER
(1603)
7
RIGHT HEADLIGHT M57A A57A RIGHT FRONT
TURN SIGNAL 14OR 14OR A
TURN SIGNAL
(8000) CH9_04,06
6
LEFT HEADLIGHT A56A
M56A LEFT FRONT
TURN SIGNAL B
14OR 14OR TURN SIGNAL
(8001) CH9_04,06
360070 CIRCUIT DIAGRAM, 2010 CE BUS

- - M CIRC WERE N. B 62476M
61375F 24MAR09 AE08058197 005
S08364
9.7. HEADLIGHTS, MARKER, PARK, TURN AND STOP LIGHT W/ PEDESTAL MOUNT
LIGHTS, P. 6

HEAD LIGHTS, MARKER, PARK, TURN AND STOP
LIGHT - W/ PEDESTAL MOUNT LIGHTS
NAVISTAR, INC.
HEADLIGHT HEADLIGHT
FRONT MARKER AND

TURN LIGHT FRONT MARKER AND
TURN LIGHT
PEANUT
LIGHT PEANUT
LIGHT
LEFT HEADLIGHT RIGHT HEADLIGHT

TURN SIGNAL B E D C A A C D E B TURN SIGNAL
(8001) (8000)
U11-GA
U11-GD
14WH
14WH
U58D
16OR
16OR
16BN
U52A
U53B
U52B
U53A
U57B
U56B
U58C
14YL
14YL
14YL
16BN
14YL
LEFT PEDESTAL MOUNT RIGHT PEDESTAL
TURN SIGNAL MOUNT TURN SIGNAL
(8100L) (8100R)
A A
U56F U57F
16OR 16OR
B B
U58H U58J
16BN 16BN
C C
U11-GG U11-GH
16WH 16WH
U11-GB
12WH
U11-GC
14WH
14OR
14OR
U57A
U56A
U58B
18BN
RIGHT HEAD LIGHT

FORWARD CHASSIS / HOOD
A B D E F C G B A HI / LOW BEAMS
(8003)
(8004)
M11-GB
12WH
M52A
M53A
12YL
12YL
BODY CONTROLLER
M56A
14OR
M53B
M58AA
M57A
M52B
14OR
M11-GC
(1604) CH9_05
12YL
12YL
12WH
14BN
M11-GD
CHILD REMINDER
12WH
SYSTEM 2
RADIATOR GROUND (1907) CH9_08
(LOCATED AT ENGINE (1604)
COMPARTMENT FRONT) CH9_05
BODY CONTROLLER M11-GD

(1604) CH9_05 12WH
BODY CONTROLLER
RADIATOR GROUND
(1603) CH9_05
(9737)
BODY CONTROLLER (LOCATED AT ENGINE
(1604) CH9_05 COMPARTMENT FRONT)
CHILD REMINDER SYSTEM 2
(1907) CH9_08
BODY CONTROLLER
(1604) CH9_05
BODY CONTROLLER
(1603) CH9_05

S08364
9.8. PANEL LIGHTS, P. 7

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PANEL LIGHTS
NAVISTAR, INC.

(1006)
A62A PANEL LIGHT

3
18DKBL FEED-4.5A MAX
PANEL LIGHT
ADAPTER INSTRUMENT CLUSTER
(1002) (1500)
FUSE
A (1011-F26)
PANEL LIGHT
A62B A62 4 DIMMER
18DKBL B A 16DKBL
5A
5 DIMMER OUT2
B AC SWITCH
A62J PANEL LIGHT
(1201 / 1206)
18DKBL
CH5_05
EATON SHIFT SELECTOR WTEC SHIFT SELECTOR

#A62U
(7905) (1850)
18DKBL
CH8_21
C
*A62C
3 DIMMER INPUT
18DKBL
E
A62E SWITCH PACK
18DKBL (1101) CH5_02
F
A62B
18DKBL
W/ AMB TEMP SENSOR
J
A62K CLOCK SPRING
20DKBL (1832) CH5_07 ALERT SWITCH
K (9994A)
A62A CH5_09
18DKBL BODY BUILDER
(1006)
H A CH10_01
A62H
18DKBL
LCT TRANSMISSION PARK
B SWITCH & PANEL LIGHT
A62-GE
(1830)
18WH
G A
A62G
LCT TRANSMISSION
18DKBL
PANEL LIGHT
B NOT PARK SWITCH
A62-GC (1501)
GROUND ADAPTER
18WH
(1003)
A
A11-G
12WH
* W/ WTEC TRANSMISSION
BODY GROUND
# W/ EATON HYBRID TRANSMISSION
(4037A)
(LOCATED AT INSIDE

CNA1 20JUL11 ADDED CIRCUIT A62U C 79156C
FOR R/D 1002 CAV C. 61375F 25MAR09 AE08058197 007
S08364
9.9. CHILD REMINDER SYSTEM, P. 8

CHILD REMINDER SYSTEM
NAVISTAR, INC.
N/ CHILD REMINDER SYSTEM
CHILD REMINDER
BODY CONTROLLER
SYSTEM 1
(1604)
(1906)
A53 HEADLAMP LOW

1 H
14YL BEAM RIGHT
A53B HEADLAMP LOW

2 B
14YL BEAM LEFT
BODY CONTROLLER
(1603)
A85
3 E ELECTRIC HORN
16GY
A53A
A53B
14YL
14YL
IP /
CHILD REMINDER
FWD CHAS
SYSTEM 2
(1700)
(1907)
4 RIGHT HEADLIGHT
A53A M53A
1 TURN SIGNAL
14YL 12YL
(8000) CH9_04,06
5 LEFT HEADLIGHT
A53C M53B
2 TURN SIGNAL
14YL 12YL
(8001) CH9_04,06
16
ELECTRIC HORN
A85A M85A
3 (8311 / 8312)
16GY 16GY
CH5_01
360070 CIRCUIT DIAGRAM, 2010 CE BUS

CNA1 20MAY10 PREFIX WAS N FOR CIRC B 62476M
M53A,M53B,M85A. 61375F 24MAR09 AE08058197 008
S08364
10. BODY BUILDER CONNECTION DATA (CHAPTER 11)

10.1. BODY BUILDER CONNECTIONS, P. 1

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER CONNECTIONS
NAVISTAR, INC.
BODY BUILDER
CONNECTOR
(1006)
STOP LIGHT RELAY

A70BC R3 (1011)
STOP LIGHTS-10A MAX 1
14RD CH9_03
CH10_13 FUSE
(1011-F11)
KEY SWITCH
ACCESSORY POWER FEED A12A B A A12
2 (1100)
1A MAX SIGNAL CIRCUIT ONLY 16LTBL 16LTBL
5A (F12-A) CH3_02
A62A PANEL LIGHT ADAPTER

PANEL LIGHT FEED-4.5A MAX 3
18DKBL (1002)
CH10_10
CH9_07
BACK-UP LIGHT RELAY

&A71BB
R4 (1011)
16OR
CH9_01A
#A71BB
BACK-UP LIGHTS-10A 4
16LTBL BACK-UP LIGHT RELAY
MAX
R4 (1011)
*A71H CH8_13
16LTBL
FUSE
(1011-F14)
IGNITION POWER FEED A13AB B A A13AA IGNITION RELAY #1
1A MAX SIGNAL CIRCUIT ONLY 5 12PK R5 (1011)
16BK
CH10_10 5A (F15-A) CH3_03
BODY CONTROLLER
BODY CONTROLLER
A58B (1603)
MARKER LIGHTS-17A MAX 8 (1604)
14BN
CH9_05
A56C LEFT REAR

LEFT TURN LIGHTS 5.5A MAX 6 D
14YL TURN SIGNAL
RIGHT TURN LIGHTS A57C RIGHT REAR

5.5A MAX 7 M
14LTGN TURN SIGNAL
BODY CONTROLLER
(1601)
PARK BRAKE STATUS A44A PARK BRAKE

10 F1
CH10_11 18GY RELAY
WIPER LOW A82A WINDSHIELD

12 E7
CH10_12 18GY WIPER POWER
PT BUS ONLY
WIPER HIGH A82B WINDSHIELD
13 E6
CH10_12 18GY WIPER
CROSSING GATE
AIR POWERED 15 A89F (4301)
CROSSING GATE 18PL CH8_15
AUX HAZARD RELAY
A60A A60B
14 (1022)
AUX HAZARD RELAY 16OR 16OR
CH5_10
A60C AUX HAZARD RELAY

16OR (1025)
CH5_10
ESPAR COOLANT HEATER

A75C
ESPAR COOLANT 11 (9003)
16DKBL
HEATER CH7_04,12
* BACK-UP LAMP W/ LAMP CHECK

# BACK-UP LAMP N/ LAMP CHECK
& BACK-UP LAMP W/ EATON HYBRID XMSN

CNA1 20JUL11 ADDED CIRC A71BB FOR C 79156C
R/D 1006 CAV 4. 61375F 23MAR09 AE08058198 001
S08364
10.2. BODY BUILDER CONNECTIONS (CONT.), P. 2

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER CONNECTIONS (CONT)
NAVISTAR, INC.
ZERO VOLT
REFERENCE BODY CONTROLLER
(1005) (1602)
A
A9C A9H ZERO VOLT
E5
18GY 18GY REFERENCE 2
F
A9BA
18GY BODY CONTROLLER
POST TRIP
K INSPECTION RELAY (1600)
A9J (1021)
18GY POST TRIP
A89BB
A2 INSPECTION
18PL
87A
INPUT
30
BODY BUILDER
3
CONNECTOR COIL SIGNAL
(1007) ZVR RELAYS
5 NEC GPS (1009)
87
PRE-WIRE
F
PWR / GND A12Z
POST TRIP 2 (9265)
A89BC 16LTBL
INSPECTION 1 CH3_02,CH10_15
18VT
86
CH10_06 E
1
85
A89BD
18VT
FUSE
(1011-F11) A
KEY SWITCH
A12 A12E
(1100)
16LTBL A 18LTBL
CH3_02 (F12-A) 5A B
B
A89DA
18VT
POST TRIP INSPECTION
DIODE ASSY CONNECTOR
ZERO VOLT (1010F)
REFERENCE A9D A9FA
CH10_10,13,14 15 18GY 18GY
A
A89DB
EMERGENCY EXIT 18VT
3 A89FB
BUZZER & LIGHTS 18VT
CH10_06
5 2
85
87A
EMERGENCY 87
EXIT RELAY
(1020) C
1 A89FD
30 18VT
86
3
W/ OVERRIDE FLASHER BODY CONTROLLER

A89FF (1600)
18PL
N/ RED OVERRIDE
FLASHER 2 A89DD RED FLASHER
A8
CH10_05,10 18PL OVERRIDE SWITCH
A89FF
A13 EMERGENCY EXIT
18PL
BUZZER & LIGHTS
W/ RED OVERRIDE
FLASHER A89DD
2
CH10_05,10 18PL
MANUAL XMSN OIL

A77R
5 B7 TEMP SENSOR
18LTGN
FOR MBE
CROSSING GATE
A89MM CROSSING GATE
DISABLE SWITCH 13 B12
18PL DISABLE SWITCH
CH10_10
N/ OVERRIDE FLASHER

CNA1 20MAY10 ADDED A12Z;1010F B 62476M
WAS 1010. 61375F 23MAR09 AE08058198 002
S08364

CHAPTER 10
NAVISTAR, INC.
COIL SIGNAL
ZVR RELAYS
(1009)
FUSE
A (1011-F11)
(F12-A) KEY SWITCH
A12E A12
(1100)
18LTBL A 16LTBL
B CH3_02
5A
D
A89CD
18VT
ZERO VOLT
BODY CONTROLLER
REFERENCE
(1602)
(1005)
A
A9C A9H ZERO VOLT
E5
18GY 18GY REFERENCE 2
G
A9CA
18GY 4 5 1
85
BODY CONTROLLER 87A
(1602) 87
WHEELCHAIR
LIFT RELAY
30 (1019)
WHEELCHAIR A89CC
F13 18PL
DOOR SWITCH 86
3 2
WHEELCHAIR
LIFT DOOR
A89CB
18VT
DIODE ASSY
BODY BUILDER
CONNECTOR
CONNECTOR
(1014F) B
(1007) A
WHEELCHAIR
LEFT RELAY A89CE
4
CH10_09 18VT A89CF SHIFT INHIBIT
18VT (1026) CH8_10
BODY CONTROLLER
(1601)
ELECTRIC DOOR
CONTROL OPEN A89EE ELECTRIC DOOR CONTROL OPEN
7 E13
CH10_07,08 18PL
WHEELCHAIR LIFT A89AR

SOLENOID CH10_09 6 E1 WHEELCHAIR LIFT SOLENOID
18PL
ELECTRIC DOOR A89AP

CONTROL CLOSE 9 E9 ELECTRIC DOOR CONTROL CLOSE
18PL
CH10_07,08
STOP ARM MOTOR A89HH

11 E2 STOP ARM
RELAY CH10_05 18PL
IP / FWD CHASSIS
(1700) ESPAR COOLANT
ESPAR COOLENT A75A M75A
14 HEATER (9003) BODY CONTROLLER
HEATER 18LTGN 18LTGN
CH7_04,12 (1602)
FLASHER LIGHT A89AA

8 F11 AMBER FLASHER SWITCH
SWITCH CH10_10 18PL
THREE POSITION
DOOR OPEN A89SK SWITCH MIDDLE POSITION
10 F15
CH10_05,13,14 18PL OR
REDUNDANT DOOR OPEN SIGNAL
MASTER FLASHER A89KK
12 F16 MASTER FLASHER SWITCH
SWITCH CH10_10 18PL

- - 1602: CAV F15 WAS F8. B 62476M
ADDED CIRC A89CF. 61375F 23MAR09 AE08058198 003
S08364

CHAPTER 10
NAVISTAR, INC.

(1602)
A89D REDUNDANT DOOR

DOOR SWITCH CH10_13 1 F9
18PL CLOSE CONTROL
REDUNDANT DOOR A89SL DOOR CONTROL

9 F8
OPEN SIGNAL 18PL OPEN INPUT
#A71D BACK-UP LIGHT RELAY

16OR (1011-R4) CH9_01A
BACK-UP LIGHT
*A71D BODY CONTROLLER
BACK-UP LIGHTS 11 CHECK RELAY
16LTBL (1603)
(1016) CH9_01
A89RB
L RIGHT REAR RED PWL
16VT
R FR AND RR RED A89PP
13
FLASHER-20A MAX CH10_05 16VT
A89RF F RIGHT FRONT RED PWL
16VT
A89LB
J LEFT REAR RED PWL
16VT
L FR AND RR RED 12 A89RR
A89LF
H LEFT FRONT RED PWL
16VT
A89SS G LEFT REAR AMBER PWL

16VT
L FR AND RR AMBER 3 A89XX
A89YY
C LEFT FRONT AMBER PWL
16VT
R FR AND RR AMBER A89LL A89JJ

FLASHER-20A MAX CH10_05 14 K RIGHT REAR AMBER PWL
16VT 16VT
BODY CONTROLLER
(1604)
A89ZZ
J RIGHT FRONT AMBER PWL
16VT
GROUND ADAPTER
(1003)
D
CHASSIS MOBILITY 6 A11-GB
16WH
A
A11-G
12WH
BODY GROUND
(4037A)
(LOCATED AT INSIDE
* CE BUS LAMP CHECK

# CE BACK-UP LAMP W/ EATON XMSN W/ LAMP CHECK

CNA1 20JUL11 ADDED CIRCUIT A71D C 79156C
FOR R/D 1012 CAV 11. 61375F 23MAR09 AE08058198 004
S08364
10.5. STOP ARM AND RED / AMBER LIGHTS, P. 5

CHAPTER 10
BODY BUILDER RECOMMENDED WIRING - STOP
ARM & RED / AMBER LIGHTS
BODY BUILDER 3 POSITION

(1007) ROTARY SWITCH
2 C
BODY CONTROLLER A89DD
(1600) CH10_02 R
18PL
O
10 C
BODY CONTROLLER A89SK
(1602) CH10_03 18PL R
O
FUSE
12V B+
85
11
86
BODY CONTROLLER A89HH
(1601) CH10_03 18PL DASHED AREA SHOWS
STOP ARM 2 POSITION SWITCH
MOTOR RELAY WIRING WITH "R"
87
STOP ARM MOTOR POSITION UNUSED.
30
87A
BODY CONTROLLER DOOR CLOSED RED FLASHER DOOR OPEN

(1603) CH10_04 CONN CAVITY
"C" "R" "O"
1007-2 OPEN GND GND
1007-10 OPEN OPEN GND

A89RR
A89PP
A89XX
A89LL
16VT
16VT
16VT
16VT
ROTARY SWITCH FUNCTION
BODY BUILDER LEFT FRONT RIGHT FRONT

13 14 3 12
(1012) AMBER LIGHT AMBER LIGHT
STOP
ARM
RED RED
LEFT FRONT
RIGHT FRONT
RED LIGHT
RED LIGHT
LEFT REAR
RIGHT REAR
AMBER LIGHT
AMBER LIGHT
LEFT REAR RIGHT REAR

RED LIGHT RED LIGHT
NOTE: RED & AMBER INDICATOR LIGHTS ARE

LOCATED IN INSTRUMENT CLUSTER

61375F 23MAR09 AE08058198 005
S08364
10.6. EMERGENCY EXIT BUZZER LIGHTS AND POST TRIP INSPECTION, P. 6

CHAPTER 10
BODY BUILDER RECOMMENDED WIRING - EMERGENCY
EXIT BUZZER, LIGHTS & POST TRIP INSPECTION
OPTIONAL BUZZER
LOCATED AT
REAR DOOR
FUSE
12V B+
EMERGENCY EXIT RELAY

(1020) CH10_02
POST TRIP
INSPECTION RELAY
(1021) CH10_02 HATCH EXIT
ALARM SW*
A89BC
A89FB
18VT
18VT
BODY BUILDER
(1007) 1 3
WINDOW EXIT
ALARM SW*
EMERGENCY DOOR
EXIT ALARM SW*
WITHOUT POST
TRIP INSPECTION
EMERGENCY DOOR
EXIT ALARM SW*
WITHOUT POST
TRIP INSPECTION
* SWITCHES ARE TO CLOSE WHEN EMERGENCY EXIT ARE OPEN
NOTE:
INSTRUMENT CLUSTER INCLUDES WARNING LAMP & BUZZER

61375F 23MAR09 AE08058198 006
S08364
10.7. DOOR OPEN / CLOSE W/ ELECTRICAL CONTROL, P. 7

CHAPTER 10
BODY BUILDER RECOMMENDED WIRING - DOOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. OPEN / CLOSE W/ ELECTRICAL CONTROL
BODY CONTROLLER
(1601) CH10_03
FUSE
12V B+
A89EE
A89AP
18PL
18PL
OPEN DOOR
RELAY
DOOR SWITCH
87A
BODY BUILDER (SW OPEN = FULL CLOSED)
9 7
30
(1007)
87
86
85
DOOR
MOTOR CLOSE DOOR
RELAY
A
DOOR SWITCH
(SW OPEN = FULL OPEN)
87A
30
B
87
86
85
KEY LOCK
VANDAL
MOM MOM
SWITCH
CLOSE OPEN

61375F 23MAR09 AE08058198 007
S08364
10.8. DOOR OPEN / CLOSE W/ AIR CONTROL, P. 8

CHAPTER 10
BODY BUILDER RECOMMENDED WIRING - DOOR OPEN /
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CLOSE W/ AIR CONTROL
DOOR OPENED
AIR SOLENOID
CH10_03
{ A89AP
A89EE
18PL
18PL
BODY BUILDER
9 7
(1007)
DOOR CLOSED
AIR SOLENOID
12V BAT
FUSE
KEY LOCK
VANDAL
MOM MOM
SWITCH
CLOSE OPEN

61375F 26MAR09 AE08058198 008
S08364
10.9. WHEELCHAIR LIFT INTERLOCK, P. 9

CHAPTER 10
BODY BUILDER RECOMMENDED WIRING -
NAVISTAR, INC. WHEELCHAIR LIFT INTERLOCK
KEY OFF
RELAY
12V TO
BAT LIFT
87A
30
LIFT DOOR
POWER RELAY
W/ AIR
87
BRAKES ONLY
87A
30
86
FUSE AIR
85
87
12V IGN PRESSURE
SWITCH
87A
BODY BUILDER
86
30
CONNECTOR
85
(1012)
10
87
FLASHER PLATE
A92F
PARK GROUND STUD
16TN
INDICATOR (LOCATED AT
(1830) 8 FLASHER PLATE)
CH8_09 A92E
86
16TN
85
FUSE
12V BAT * KEY ON

BODY BUILDER RELAY
CONNECTOR
(1007)
WHEELCHAIR
6
LIFT SOLENOID A89AR
CH10_03 18PL WHEELCHAIR
4 LIFT DOOR SW
WHEELCHAIR
A89CE
LIFT RELAY
18VT
(1019)
CH10_03 BODY BUILDER 9 7 5 1
(1012)
AIR PARK
BRAKE 4
A44C
SOLENOID
18GY
(4905)
CH7_09
10 8 6 2
7
GEN 4 TCM A#101
(7150) 18TN LIFT LIGHT SWITCH SHOWN IN
CH8_10 RELAY DOOR OPEN POSITION
87A
87A
LIFT
30
30
GEN 4 TCM 15 DOOR

A103
(7150) LIGHT
18TN
CH8_10,13
87
87
86
86
85
85
XMSN
SHIFT DOOR CLOSED:
INHIBIT TERMINALS 8 & 10 CLOSE
RELAY TERMINALS 7 & 9 CLOSE
DOOR OPEN:
12V TERMINALS 5 & 7 CLOSE
TERMINALS 6 & 8 CLOSE
12V BAT
FUSE * RELAY ACTIVATES WHEN ALL CONDITIONS BELOW OCCUR:

A. PARK BRAKE IS APPLIED
B. TRANSMISSION IS PLACED IN NEUTRAL
C. LIFT DOOR IS OPEN

CNA1 20MAY10 ADDED CH8_13 TO CIRC B 62476M
A103. 61375F 23MAR09 AE08058198 009
S08364
10.10. FLASHER SWITCHES, P. 10

CHAPTER 10
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. FLASHER SWITCHES
MASTER *
FLASHER
BODY BUILDER
(1006)
5
IGN RELAY#1 A13AB
R5(1011) CH10_01 16BK
3
INSTRUMENT CLUSTER A62A
(1500) CH10_01 18DKBL
FLASHER *
LIGHT
BODY BUILDER
(1007)
12
A89KK DIN 17
**
18PL
BODY CONTROLLER
8
(1602) CH10_03
A89AA DIN 25
18PL
OVERRIDE *
2
A89DD DIN 4
18PL
DISABLE *
BODY CONTROLLER
(1600) CH10_02
**
13
A89MM AIN 11
18PL
15
EMERGENCY EXIT RELAY A9D
(1020) CH10_02 18GY
* SWITCHES MUST BE CAPABLE CHASSIS

OF LOW CURRENT SWITCHES GROUND
**"ON" INDICATOR NOT USED

61375F 23MAR09 AE08058198 010
S08364
10.11. PARK BRAKE STATUS, P. 11

CHAPTER 10
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. PARK BRAKE STATUS
PARK BRAKE
INTERLOCK
RELAY
BODY BUILDER
85
(1006-10)
86
BODY CONTROLLER A44A
(1601) CH10_01 18GY
87
30
87A
TO PARK BRAKE
INTERLOCK BODY
BUILDER CIRCUIT

61375F 23MAR09 AE08058198 011
S08364
10.12. DUAL WIPER MOTOR FOR PT, P. 12

CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BODY BUILDER RECOMMENDED WIRING - DUAL
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. WIPER MOTOR FOR PT
BODY BUILDER
(1006)
12
A82A
18GY BODY
CONTROLLER
13 (1601)
A82B CH10_01
18GY
BATTERY
BATTERY
85
87A 85
87A
87
87
30
86
30
86
WIPER PWR
RELAY WIPER PWR
RELAY
WIPER WIPER
HI-LOW HI-LOW
RELAY RELAY
86 86
30 30
87 87
87A 87A
85 85
GND
PR
LO
PF
GND
HI
PR
LO
PF
HI
4.4 uH x3
4.4 uH x3
WIPER
WIPER
MOTOR 2
MOTOR 1
WV50V
WV50V
2.2 uF
x2
2.2 uF
C/B
x2
C/B
A

61375F 23MAR09 AE08058198 012
S08364
10.13. REDUNDANT DOOR CONTROLS, P. 13

CHAPTER 10
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. REDUNDANT DOOR CONTROLS
BODY BUILDER
(1006-1)
STOP LIGHT RELAY A70BC
(1011-R3) CH9_03 14RD
BODY BUILDER
(1007)
15
EMERGENCY EXIT RELAY A9D
(1020) CH10_02 18GY
OPEN
CLOSE
DOOR
SWITCH *
10
BODY CONTROLLER A89SK
(1602) CH10_03 18PL
CHASSIS
BODY BUILDER GROUND
(1012-1)
BODY CONTROLLER A89D
(1602) CH10_04 18PL
* SWITCH MUST BE CAPABLE OF

LOW CURRENT SWITCHING

61375F 23MAR09 AE08058198 013
S08364
10.14. MANUAL DOOR CONTROLS, P. 14

CHAPTER 10
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. MANUAL DOOR CONTROLS
IGN
BODY BUILDER
(1007)
10
A89SK
CH10_03
18PL
86
30
MANUAL DOOR
RELAY
87
87A
85
15
A9D
CH10_02
18GY
MANUAL
DOOR
SWITCH
CHASSIS
GROUND

61375F 26MAR09 AE08058198 014
S08364
10.15. BODY BUILDER WIRING W/ NEC GPS PRE-WIRE, P. 15

CHAPTER 10
BODY BUILDER WIRING W/ NEC GPS PRE-WIRE
NAVISTAR, INC.
NEC GPS PRE-WIRE

SIGNAL BODY CONTROLLER
(9264) (1601)
A145
1 E10 BP1
16LTGN
A145A
2 E14 BRAKE SW
16LTGN
I/P
A145B BRAKE SW
7 E15
16LTGN I/P
A145H
6
16LTGN
BODY BUILDER
(1012)
A145F-G
5
18WH
NEC GPS PRE-WIRE

PWR / GND
(9265)
A11Z-G GROUND
2
16WH (4037J)
FUSE
(1011-F9)
A14Z A14E BATTERY FEED
1 A14A
16RD 10RD (1000)
6RD
B 10A A CH3_01
COIL SIGNAL
ZVR RELAYS
3 A12Z (1009)
16LTBL CH10_02
CH3_02

CNA1 20JUL11 R/D 4037J WAS 4037H. B 79156C
62476M 19FEB10 AE08058198 015
S08364
11. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN (CHAPTER

12)
11.1. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 1

CHAPTER 11
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
PANEL LIGHTS ADAPTER

(1002)
K
(LOCATED AT LEFT SIDE INSTRUMENT PANEL)
J
H CAV CIRC GAUGE COLOR TERMINAL
G A A62B 18 DKBL 1661208C1
F B A62J 18 DKBL 1661208C1
E C* A62C 18 DKBL 1661208C1
D C# A62U 18 DKBL 1661208C1
C D A92NE 18 DKBL 1661208C1
B E A62E 18 DKBL 1661208C1

F A62B 18 DKBL 1661208C1
A G A62G 18 DKBL 1661208C1
H A62H 18 DKBL 1661208C1
J A62K 18 DKBL 1661208C1
CONNECTOR 2007315C1
K A62A 18 DKBL 1661208C1
BODY LOCK 2007316C1
* W/ WTEC TRANSMISSION
# W/ EATON HYBRID TRANSMISSION
GROUND ADAPTER
(1003)
(LOCATED AT LEFT SIDE INSTRUMENT PANEL)
K
J CAV CIRC GAUGE COLOR TERMINAL
H A A11-G 12 WH 3566715C1
G B A62-GC 18 WH 1661208C1
F C A92-G 18 WH 1661208C1
E D A11-GB 16 WH 1661209C1
D E A62-GE 18 WH 1661208C1
C F A#169A 18 GY 1661208C1
G A28-GA 18 WH 1661208C1
B
H A11-GC 18 WH 1661208C1
A J A77-GB 18 WH 1661208C1
K A11-GE 20 WH 1661208C1
CONNECTOR 2007315C1
BODY LOCK 2007316C1
GROUND ADAPTER
(1004)
(LOCATED AT RIGHT SIDE INSTRUMENT PANEL)
K
J CAV CIRC GAUGE COLOR TERMINAL
H A A11-GA 12 WH 3566715C1
G B A28-G 18 WH 1661208C1
F C - - - -
E D A13-G 18 WH 1661208C1
D E A13-GA 18 WH 1661208C1
C F A82-GA 16 WH 1661208C1
B G A87-GA 18 WH 1661208C1
H A39C 16 GY 1661209C1
A J A59-G 18 WH 1661208C1
K A11-GF 18 WH 1661208C1
CONNECTOR 2007315C1
BODY LOCK 2007316C1

CNA1 20JUL11 ADDED CIRCUIT A62U C 79156C
FOR R/D 1002 CAV C. 61375F 10MAR09 AE08058199 001
S08364

CHAPTER 11
NAVISTAR, INC.
CAV CIRC GAUGE COLOR TERMINAL

ZERO VOLT REFERENCE
(1005) A A9C 18 GY 1661208C1
(LOCATED AT RIGHT SIDE INSTRUMENT PANEL) B* A9VC 18 GY 1661208C1
B* A9A 18 GY 1661208C1
K C& A9VE 18 GY 1661208C1
J C% A9K 18 GY 1661208C1
H D A9VL 18 GY 1661208C1
G E A9BB 18 GY 1661208C1
F F A9BA 18 GY 1661208C1
E G A9CA 18 GY 1661208C1
D H A9B 18 GY 1661208C1
C J@ A9HA 20 TN 1661208C1
J# A9HA 18 GY 1661208C1
B
K A9J 18 GY 1661208C1
A
* MUTUALLY EXCLUSIVE
@ W/ LIGHTED STEERING WHEEL SWITCH
# N/ LIGHTED STEERING WHEEL SWITCH
CONNECTOR 2007315C1 & W/ AIR BRAKE
BODY LOCK 2007316C1 % W/ HYDRAULIC BRAKE

BODY BUILDER
(1006) 1 A70BC 14 RD 1661539C1
(LOCATED LEFT SIDE 2 A12A 16 LTBL 1661539C1
VEHICLE AT FLASHER PLATE) 3 A62A 18 DKBL 1661539C1
4* A71BB 16 LTBL 1661539C1
4* A71H 16 LTBL 1661539C1
5 A13AB 16 BK 1661539C1
1 2 3
6 A56C 14 YL 1661539C1
4 5 6 7 A57C 14 LTGN 1661539C1
8 A58B 14 BN 1661539C1
7 8 9 9 - - - -
10 A44A 18 GY 1661539C1
10 11 12
11 A75C 16 DKBL 1661539C1
13 14 15 12 A82A 18 GY 1661539C1
13 A82B 18 GY 1661539C1
14 60A 16 OR 1661539C1
15 A89F 18 PL 1661539C1
CONNECTOR 3586675C91
BODY BUILDER
(1007) CAV CIRC GAUGE COLOR TERMINAL
(LOCATED LEFT SIDE 1 A89BC 18 VT 1661539C1
VEHICLE AT FLASHER PLATE)
2 A89DD 18 PL 1661539C1
3 A89FB 18 VT 1661539C1
4 A89CE 18 VT 1661539C1
1 2 3 5 A77R 18 LTGN 1661539C1

6 A89AR 18 PL 1661539C1
4 5 6 7 A89EE 18 PL 1661539C1
8 A89AA 18 PL 1661539C1
7 8 9
9 A89AP 18 PL 1661539C1
10 11 12 10 A89SK 18 PL 1661539C1
11 A89HH 18 PL 1661539C1
13 14 15 12 A89KK 18 PL 1661539C1
13 A89MM 18 PL 1661539C1
14 A75A 18 LTGN 1661539C1
15 A9D 18 GY 1661539C1

CNA1 20MAY10 ADDED A9K TO 1005, B 62476M
A75C TO 1006. 61375F 10MAR09 AE08058199 002
S08364

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
COIL SIGNAL - ZERO VOLT REFERENCE RELAYS

(1009)
(LOCATED LEFT SIDE VEHICLE AT FLASHER PLATE)
A
B A A12E 18 LTBL 1661208C1
B - - - -
C
C A89FD 18 VT 1661208C1
D D A89CD 18 VT 1661208C1
E E A89BD 18 VT 1661208C1
F A12Z 16 LTBL 1661209C1
F
G - - - -
G
CONNECTOR 2006789C1
BODY LOCK 2006792C1
POST TRIP INSPECTION DIODE ASSY CONNECTOR

(1010)
B CAV CIRC GAUGE COLOR TERMINAL

A A89DB 18 VT 0879630R1
A B A89DA 18 VT 0879630R1
CONNECTOR 0872291R1
FUSE BLOCK
(1011)
A B A B A B A B A B A B A B A B
F34 F33 F32 F31 F30 F29 F28 F27
B B B B B B B B B B B B B
F26 F25 F24 F23 F22 F21 F20 F19 F18 F17 F16 F15 F14
A A A A A A A A A A A A A
B B B B B B B B B B B B B
F13 F12 F11 F10 F9 F8 F7 F6 F5 F4 F3 F2 F1
A A A A A A A A A A A A A
C C C C C C
F35
A D B A D B A D B A D B A D B A D B
A
B E R6 E R5 E R4 E R3 E R2 E R1
CONNECTOR 1659650C1
BODY LOCK 0593387C1
CONTINUED ON SHEET 4

CNA1 20MAY10 ADDED A12Z TO 1009. B 62476M
61375F 12MAR09 AE08058199 003
S08364

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CONTINUED FROM SHEET 3 FUSE BLOCK (1011)

CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
F1-A A13AH 16 PK 1661389C1 A71 18 OR 1661392C1
F20-B*
F1-B A89B 16 VT 1661389C1 A71B 18 OR 1661392C1
F2-A* A14B 10 RD 1661395C1 F20-B* A71B 18 OR 1661386C1
F2-A* A14B 10 RD 1661396C1 F20-B* A71 16 OR 1661389C1
F2-B A28 18 TN 1661386C1 A71 16 OR 1661395C1
F20-B*
F3-A (A14B) - - 1661396C1 A71A 18 OR 1661395C1
F3-B A90C 18 GY 1661386C1 F21-A A13BB 12 PK 1661397C1
F4-A (A14D) - - 1661397C1 F21-B* A#163 18 YL 1661386C1
A26 18 TN 1661395C1 A#163 18 YL 1661392C1
F4-B F21-B*
A89 16 VT 1661395C1 A#163A 18 YL 1661392C1
F5-A A14D 10 RD 1661397C1 A#163 18 PK 1661392C1
F21-B*
A70 18 OR 1661395C1 A#163A 18 PK 1661392C1
F5-B
A70BB 14 OR 1661395C1 F21-B& A13L 18 PK 1661386C1
F6-A (A14D) - - 1661397C1 F22-A (A13BB) - - 1661397C1
F6-B A77K 12 LTGN 1661395C1 F22-B## A92 18 TN 1661386C1
(A14C) - - 1661396C1 F22-B& A13B 12 PK 1661395C1
F7-A
A14G 10 RD 1661396C1 F23-A A13BC 12 PK 1661397C1
F7-B* A15 16 RD 1661389C1 F23-B* A13BF 18 PK 1661386C1
F7-B* A15A 18 RD 1661395C1 A95C 18 PK 1661392C1
F23-B*
F8-A A14C 10 RD 1661396C1 A13BF 18 PK 1661392C1
F8-B A14CA 12 RD 1661395C1 (A13BC) - - 1661397C1
F24-A
F9-A A14E 10 RD 1661396C1 A13AE 12 PK 1661397C1
F9-B* A98 18 VT 1661386C1 A28A 18 TN 1661392C1
F24-B
A98 18 VT 1661395C1 A44 18 GY 1661392C1
F9-B*
A14Z 16 RD 1661395C1 (A13BC) - - 1661397C1
F25-A
(A14E) - - 1661396C1 A13H 14 PK 1661397C1
F10-A
A14H 10 RD 1661396C1 F25-B* A94BJ 18 GY 1661386C1
F10-B A14EA 12 RD 1661395C1 F25-B* A90E 18 GY 1661386C1
F11-A (A12) - - 1661390C1 F26-A A62 16 DKBL 1661389C1
A12A 16 LTBL 1661395C1 A62A 18 DKBL 1661392C1
F11-B* F26-B
A12E 18 LTBL 1661395C1 A62B 18 DKBL 1661392C1
F11-B* A12A 16 LTBL 1661389C1 A13AF 14 PK 1661395C1
F27-A
F12-A A12 16 LTBL 1661390C1 A13AG 14 PK 1661395C1
A12C 18 LTBL 1661392C1 F27-B A59B 18 GY 1661386C1
F12-B
A12D 18 LTBL 1661392C1 A13AC 16 PK 1661395C1
F28-A
F13-A A14K 10 RD 1661395C1 A13AH 16 PK 1661395C1
F13-B A14KA 18 RD 1661386C1 F28-B A77J 14 LTGN 1661389C1
(A13AA) - - 1661397C1 F29-A A13AE 12 PK 1661395C1
F14-A
A13AF 14 PK 1661397C1 F29-B A31B 18 TN 1661386C1
F14-B A13AB 16 BK 1661389C1 F30-A&& A14H 10 RD 1661395C1
F15-A A13AA 12 PK 1661397C1 A13H 14 PK 1661395C1
F30-A&
F15-B# A28B 18 TN 1661386C1 A13K 14 PK 1661395C1
F15-B% A13C 18 PK 1661386C1 F30-B* A#170A 18 PK 1661386C1
A13C 18 PK 1661392C1 F30-B* A13D 14 PK 1661389C1
F15-B@
A28B 18 TN 1661392C1 F31-A A97Z 10 VT 1661395C1
(A13AA) - - 1661397C1 A59 18 GY 1661395C1
F16-A F31-B
A13AC 16 PK 1661397C1 A23 16 TN 1661395C1
F16-B A13AD 16 PK 1661389C1 F32-A A14G 10 RD 1661395C1
* MUTUALLY
(A13BA) - - 1661397C1 F32-B A75 10 LTGN 1661395C1
F17-A EXCLUSIVE
A13BB 12 PK 1661397C1 F33-A A14F 10 RD 1661395C1 # COMPASS N/ AWARE
F17-B A97UA 18 VT 1661386C1 A64A 16 YL 1661395C1 % AWARE N/ COMPASS
F33-B @ W/ AWARE AND
F18-A A13BA 12 PK 1661397C1 A64B 16 YL 1661395C1
COMPASS
F18-B A99F 18 VT 1661386C1 F34-A A13AG 14 PK 1661389C1 & W/ EATON HYBRID
(A13BA) - - 1661397C1 F34-B A87A 18 GY 1661386C1 XMSN
F19-A && N/ EATON HYBRID
A13BC 12 PK 1661397C1 F35-A - - - -
XMSN
F19-B A39A 16 GY 1661389C1 F35-B - - - - ## W/ SHIFTER
F20-A (A13BB) - - 1661397C1 INTERLOCK
CONTINUED ON SHEET 5

CNA1 20JUL11 REVISED AND REDRAWN. C 79156C
61375F 10MAR09 AE08058199 004
S08364

CHAPTER 11
NAVISTAR, INC.
FUSE BLOCK
CONTINUED FROM SHEET 4 (1011)
CAV CIRC GAUGE COLOR TERMINAL LOCATION RELAY DESCRIPTION

R1-A A82C 18 GY 1659673C1 R1 WIPER POWER RELAY
R1-B A82DC 16 GY 1661709C1 R2 WIPER SPEED RELAY
R1-C A82DB 16 GY 1661709C1 R3 STOP LIGHT RELAY
R1-D A82H 16 GY 1659673C1 R4 AIR SOLENOID POWER RELAY
R1-E A82R 16 GY 1661709C1 R5 IGN #1 RELAY
R2-A A82D 18 GY 1659673C1 R6 IGN #2 RELAY
R2-B A82DD 16 GY 1661709C1
R2-C A82K 16 GY 1659673C1 LOCATION FUSE DESCRIPTION RATING
R2-D A82N 16 GY 1659673C1 F1 IGN CROSSING GATE 10A
R2-E A82R 16 GY 1661709C1 F2 BATTERY INSTRUMENT CLUSTER 15A
R3-A A70 18 OR 1659673C1 F3** BATTERY HYD BRAKE 5A**
R3-B A70A 18 OR 1659673C1 F4 BATTERY CROSSING GATE / AMMETER 10A
R3-C## A70BD 14 RD 1661709C1 F5 BATTERY STOP LIGHTS 10A
R3-C&& A70BC 14 RD 1661709C1 F6 BATTERY AIR CONDITIONER BLOWER MOTOR 30A
R3-D A39D 16 GY 1661709C1 F7 BATTERY KEY SWITCH 10A
R3-E A70BB 14 OR 1661709C1 F8 BATTERY IGN #1 RELAY 30A
A71B 18 OR 1661709C1 F9 BATTERY DIAGNOSTIC CONNECTOR 10A

R4-A* F10 BATTERY IGN #2 RELAY 30A
A71H 18 OR 1661709C1
A71B 18 OR 1661709C1 F11** ACC BODY BUILDER CONNECTOR 5A**
R4-A# ACC SWITCH PACK / SYSTEM
A71H 18 OR 1661709C1 F12** 5A**
CONTROLLER
R4-A@ A71B 16 OR 1661709C1
F13** BATTERY AWARE 5A**
R4-A& A71B 18 OR 1659673C1
F14** IGN BODY BUILDER CONNECTOR 5A**
R4-B* A71BC 16 OR 1661709C1
F15 IGN COMPASS MODULE / AWARE 10A
R4-B# A71C 16 OR 1661709C1
F16 IGN SYSTEM CONTROLLER 10A
R4-B@@ A#165 18 TN 1659673C1
F17** IGN ENGINE ELECTRONICS 5A**
A71BB 16 OR 1661710C1
R4-C* F18** IGN ACCEL PEDAL 5A**
A71F 16 OR 1661710C1
F19** IGN AUTO DRAIN VALVE 5A**
A71BB 16 OR 1661710C1
R4-C# F20 IGN BACK-UP LIGHTS 10A
A71D 16 OR 1661710C1
F21 IGN XMSN CONTROL MODULE 10A
R4-C@ A71BB 16 OR 1661709C1
F22** IGN XMSN SHIFTER - LCT 5A**
R4-C& A71BB 16 LTBL 1661709C1
IGN AIR DRYER, DRAIN VALVE,
R4-D - - - - F23 10A
FUEL HEATER
A71B 18 OR 1661709C1 F24** IGN INSTRUMENT CLUSTER 5A**
R4-E&
A71 16 OR 1661709C1 F25** IGN ANTILOCK BRAKE SYSTEM 5A**
A71B 16 OR 1661710C1 F26** PANEL LIGHTS 5A**
R4-E@
A71 16 OR 1661710C1 F27 IGN BRAKE MONITOR 10A
R4-E*# A71H 18 OR 1659673C1 F28** AIR CONDITIONER CLUTCH 5A**
A12-G 18 WH 1661709C1 F29** IGN CHANGE XMSN FILTER 5A**
R5-A
A13-G 18 WH 1661709C1 F30 BATTERY WTEC SHIFT SELECTOR 10A
R5-B* A13AN 16 PK 1661710C1 F31 FAN / SHUTTER 10A
R5-B* A13B 16 PK 1661710C1 F32 BATTERY COOLANT HEAT 20A
R5-C A14CA 12 RD 1661710C1 F33 BATTERY FOG LIGHTS 15A
R5-D A12-G 18 WH 1659673C1 F34 IGN WINDSHIELD WASHER PUMP 10A
R5-E A13AA 12 PK 1661710C1 ** USE FUSE ONLY
A12-GA 18 WH 1661709C1 NOTE : ALL OTHERS HAVE OPTION FOR FUSE OR
R6-A CIRCUIT BREAKER
A13-GA 18 WH 1661709C1
R6-B A13B 16 PK 1661709C1
R6-C A14EA 12 RD 1661710C1 * CE BACKUP LAMP W/ EATON XMSN W/ LAMP CHECK
# CE BACKUP LAMP W/ EATON XMSN N/ LAMP CHECK
R6-D A12-GA 18 WH 1659673C1 & BACKUP LAMP W/ GEN 4 XMSN N/ LAMP CHECK
R6-E A13BA 12 PK 1661710C1 @ CE BACK UP LAMP W/ GEN 4 XMSN W/ LAMP CHECK
## STOP LIGHT WIRING W/ BRAKE MONITORING
&& STOP LIGHT WIRING W/ BRAKE MONITORING
@@ WTEC, LCT XMSN W/ ARENS SHIFTER

CNA1 20JUL11 REVISED AND REDRAWN. B 79156C
61375F 10MAR09 AE08058199 005
S08364

CHAPTER 11
NAVISTAR, INC.
BODY BUILDER
(1012)

1 A89D 18 PL 1661539C1
2 A145H 16 LTGN 1661539C1
1 2 3 3 A89XX 16 VT 1661539C1
4 A44C 18 GY 1661539C1
4 5 6
5 A145F-G 18 WH 1661539C1
7 8 9 6 A11-GB 16 WH 1661539C1
7 - - - -
10 11 12 8 A92E 16 TN 1661539C1
9 A89SL 18 PL 1661539C1
13 14 15
10 A92F 16 TN 1661539C1
11* A71D 16 LTBL 1661539C1
11# A71D 16 OR 1661539C1
12 A89RR 16 VT 1661539C1
13 A89PP 16 VT 1661539C1
14 A89LL 16 VT 1661539C1
15 - - - -
* CE BUS LAMP CHECK

# CE BACK UP LAMP W/ EATON XMSN N/ LAMP CHECK
WHEELCHAIR LIFT DOOR DIODE ASSY CONNECTOR

(1014F)
B A A89CB 18 VT 0879630R1
B* A89CE 18 VT 0333736C1
A B* A89CF 18 VT 0333736C1
CONNECTOR 0872291R1

CNA1 20JUL11 ADDED CIRCUIT A71D C 79156C
FOR R/D 1012 CAV 11. 61375F 12MAR09 AE08058199 006
S08364

CHAPTER 11
NAVISTAR, INC.
ECONOMY MODE SWITCH / HEAT EXCHANGER FAN (1015)


1& A92T 18 TN 2025418C1
1# A92HD 12 TN 2025419C1
241 2& A92-G 18 WH 2025418C1

2# A92HC 12 TN 2025419C1
3* A103A 16 TN 1661709C1
5 3* A103 18 TN 1661709C1
3# A92HH 14 TN 1661709C1
3
4 - - - -
5& A#142 16 TN 2018946C1
5# A92HF 12 RD 2022374C1
CONNECTOR 2028683C1
BODY LOCK 2028684C1
BACK UP LIGHT CHECK RELAY (1016)


A71A 18 OR 3519441C1
1*
A71E 18 OR 3519441C1
A71 18 OR 3519441C1
241 1#
A71E 18 OR 3519441C1
2 A71C 18 OR 2025418C1
5 3 A71D 16 LTBL 1661709C1
4 A71F 16 OR 2025418C1
3 5 A71E 18 OR 1659673C1
* CE BACK UP LAMP W/ EATON XMSN W/ LAMP CHECK

CONNECTOR 2028683C1
# CE BACK UP LAMP W/ GEN 4 XMSN W/ GEN 4 W/ LAMP CHECK
BODY LOCK 2028684C1
FOG LIGHT RELAY (1017)


241 1 A64A 16 YL 2025418C1
2 A64C 18 YL 2025418C1
5 3 A64B 16 YL 1661709C1
4 - - - -
3 5 A64 12 YL 1661710C1
CONNECTOR 2028683C1
BODY LOCK 2028684C1
AUTO DRAIN VALVE RELAY (1018)


241 1 A39C 16 GY 2025418C1
2 A39A 16 GY 2025418C1
5 3 A39D 16 GY 2018946C1
4 - - - -
3 5 A39B 16 GY 2025418C1
CONNECTOR 2028683C1
BODY LOCK 2028684C1

CNA1 20JUL11 REVISED: CHART FOR C 79156C
R/D 1015, 1016; TITLE FOR R/D 1015. 61375F 12MAR09 AE08058199 007
S08364

CHAPTER 11
NAVISTAR, INC.
WHEELCHAIR LIFT RELAY EMERGENCY EXIT RELAY

(1019) (1020)
(LOCATED LEFT SIDE VEHICLE AT FLASHER PLATE) (LOCATED LEFT SIDE VEHICLE AT FLASHER PLATE)
1 A89CD 18 VT 2025418C1 1 A89FD 18 VT 2025418C1
2 4 1 2 4 1
2 A89CB 18 VT 2025418C1 A89DB 18 VT 3519441C1
3 A89CC 18 PL 1659673C1 2*
A89FB 18 VT 3519441C1
5 4 - - - -
5
2* A89FB 18 VT 2025418C1
5 A9CA 18 GY 1659673C1 3 A89FF 18 PL 1659673C1
3 3
4 - - - -
5 A9FA 18 GY 1659673C1
CONNECTOR 2028683C1 * MUTUALLY EXCLUSIVE

BODY LOCK 2028684C1 CONNECTOR 2028683C1
BODY LOCK 2028684C1
POST TRIP INSPECTION RELAY AUX HAZARD RELAY LT

(1021) (1022)
(LOCATED LEFT SIDE VEHICLE AT FLASHER PLATE) (LOCATED INSIDE CAB AT FUSE BOX)

2 4 1 1 A89BD 18 VT 2025418C1
2 4 1 CAV CIRC GAUGE COLOR TERMINAL
1 A60B 16 OR 2025418C1
A89DA 18 VT 3519441C1
5
2
A89BC 18 VT 3519441C1 5 2 A56-G 16 OR 2025418C1
3 A9T 18 GY 1659673C1
3 A89BB 18 PL 1659673C1
3 4 - - - - 3 4 - - - -
5 A56A 18 OR 1659673C1
5 A9BA 18 GY 1659673C1
CONNECTOR 2028683C1
CONNECTOR 2028683C1
BODY LOCK 2028684C1
BODY LOCK 2028684C1
SPECIAL EQUIPMENT CONNECTOR

(1023) AUX HAZARD RELAY RT
(LOCATED LEFT SIDE VEHICLE AT FLASHER PLATE) (1025)
(LOCATED INSIDE CAB AT FUSE BOX)
CONNECTOR 3515762C1
BODY LOCK 3515764C1
E D CAV CIRC GAUGE COLOR TERMINAL
2 4 1 1 A60C 16 OR 2025418C1
F C A A47 18 GY 1661261C1 2 A57-G 16 OR 2025418C1
G B B A48 18 GY 1661261C1 5 3 A9U 18 GY 1659673C1
H A C - - - - 4 - - - -
D - - - -
3 5 A57A 18 OR 1659673C1
E - - - -
F - - - - CONNECTOR 2028683C1
G - - - - BODY LOCK 2028684C1
H - - - -
SHIFT INHIBIT
AIR TEMPERATURE RESISTOR
(1026)
(1028)
(LOCATED AT LEFT
CONNECTOR 2028683C1 SIDE NEAR FRONT BUMPER)
BODY LOCK 2028684C1 B
2 4 1 CAV CIRC GAUGE COLOR TERMINAL
CONNECTOR 0872291R1
1 A15A 18 RD 2025418C1 A
5 2 A89CF 18 VT 2025418C1 CAV CIRC GAUGE COLOR TERMINAL
3 A101 18 TN 1659673C1 A A41 18 TN 0879630R1
3 4 A103 18 TN 2025418C1 B A110 18 GY 0879630R1
5 - - - -

CNA1 20MAY10 ADDED 1026. B 62476M
61375F 10MAR09 AE08058199 008
S08364

CHAPTER 11
NAVISTAR, INC.
J1939 ADAPTER
A A5BB(-) 18 GN 3534164C1
B* A5D(-) 18 GN 3534164C1
B@ A5C(-) 18 GN 3534164C1
A M C A5B(-) 18 GN 3534164C1
D A5B(-) 18 GN 3534164C1
B L E A5T(-) 18 GN 3534164C1
C K F A5D(-) 18 GN 3534164C1
D J G A5D(+) 18 YL 3534164C1
H A5T(+) 18 YL 3534164C1
E H
J A5B(+) 18 YL 3534164C1
F G K A5B(+) 18 YL 3534164C1
L@ A5C(+) 18 YL 3534164C1
CONNECTOR 3601838C1 L* A5D(+) 18 YL 3534164C1
M A5BA(+) 18 YL 3534164C1
* LCT XMSN W/ RING W/ GEN4 W/ ARENS SHIFTER

@ AMBIENT TEMP AND COMPASS SENSORS
KEY SWITCH
(1100)
(LOCATED AT INSTRUMENT WING PANEL)
A D

B A A15 16 RD 1661209C1
C
B# A17 16 PK 1661209C1
B* A17C 18 PK 1661208C1
CONNECTOR 3546518C1 C A12 16 LTBL 1661209C1
BODY LOCK 3546519C1
D A13AN 16 PK 1661209C1
* W/ EATON HYBRID TRANSMISSION

# N/ EATON HYBRID TRANSMISSION
SWITCH PACK
(1101)
(LOCATED AT INSTRUMENT WING PANEL) CAV CIRC GAUGE COLOR TERMINAL
A A11-GC 18 WH 1661261C1
D C
B A12C 18 LTBL 1661261C1
E B
C A62E 18 DKBL 1661261C1
F A
D A3E(+) 18 DKBL 1661261C1
E A3F(-) 18 GY 1661261C1
CONNECTOR 2031871C1 F - - - -
BODY LOCK 2031873C1
D AIR PARK BRAKE SWITCH

(1104)
B A (LOCATED AT INSTRUMENT WING PANEL)
C
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
C A44BB 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1 D A9B 18 GY 1661875C1 1661872C1
BODY LOCK 1661873C1
HYD PARK BRAKE SWITCH

(1105M)
2 1 (LOCATED AT INSTRUMENT WING PANEL)

1 A44AA 18 GY 3555249C1
CONNECTOR 3602747C1 2 A90C-G 18 WH 3555249C1

CNA1 20JUL11 ADDED CIRC A17C FOR C 79156C
R/D 1100 CAV B. 61375F 10MAR09 AE08058199 009
S08364

CHAPTER 11
NAVISTAR, INC.
SEAT BELT ALARM SWITCH

(1109)
(LOCATED NEAR DRIVER SEAT)
C
B CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A A79 18 GY 0587576C1 3517771C1
A
B PLUG - - 3517771C1 -
C A9BB 18 GY 0587576C1 3517771C1
A/C BLOWER SWITCH

(1200)
(LOCATED AT INSTRUMENT PANAEL) CAV CIRC GAUGE COLOR TERMINAL
1 A77F 14 LTGN 1661226C1
8 2 A77D 14 LTGN 1661226C1
7
3 A77E 14 LTGN 1661226C1
4 1
4 A77D 14 LTGN 1661226C1
5
2 5 A77B 14 LTGN 1661226C1
6 A77C 14 LTGN 1661226C1
3
6 7 A62-GG 18 WH 1661224C1
9 10 8 A62K 18 DKBL 1661224C1
9 - - - -
10 - - - -
CONNECTOR 3530563C1
A/C SWITCH CAV CIRC GAUGE COLOR TERMINAL

(1201) 1 - - - -
(LOCATED AT INSTRUMENT PANAEL)
2 A77J 14 LTGN 1661226C1
8 A77B 14 LTGN 1661227C1

7 3
A77H 16 LTGN 1661227C1
4 1
4 - - - -
5
2 5 - - - -
6 - - - -
3
6 7 A62-GF 18 WH 1661224C1
9 10 A62J 18 DKBL 3541250C1

8
A62K 18 DKBL 3541250C1
9 - - - -
CONNECTOR 3530564C1 10 - - - -
A/C MODULE INTERCONNECT A/C CLUTCH RELAY

(1202) (1203)
(LOCATED INSIDE CAB (LOCATED AT LEFT SIDE FLASHER PLATE)
AT DASH AND CHASSIS INTERCONNECT)
5 1 A77N 16 LTGN 1661709C1
A H 1 2 A77P 16 LTGN 1661709C1
4 3
B G 3 - - - -
C F CONNECTOR 2005835C1
2 4 A77A 16 LTGN 1661709C1
5 A77-GA 16 WH 1661709C1
D E BODY LOCK 2006503C1
CONNECTOR 0593385C1
CAV CIRC GAUGE COLOR TERMINAL A/C BLOWER RELAY

(1204)
A A77L 12 LT GN 3566715C1
(LOCATED AT LEFT SIDE FLASHER PLATE)
B A77M 14 LT GN 3566715C1
C A77E 14 LT GN 3566715C1
5 1 A77L 12 LTGN 1661710C1
D A77F 14 LT GN 3566715C1
1 2 A77C 14 LTGN 1661709C1
E A77-GC 12 WH 3566715C1 4 3
3 A77M 14 LTGN 1661709C1
F A77H 16 LT GN 1661209C1
2 4 A77K 12 LTGN 1661710C1
G A77N 16 LT GN 1661209C1
H A77P 16 LT GN 1661209C1 5 A77-GB 16 WH 1661709C1
CONNECTOR 0593385C1

CNA1 20MAY10 REVISED CHART TO B 62476M
1109. 61375F 10MAR09 AE08058199 010
S08364

CHAPTER 11
A/C SWITCH
A/C SWITCH (1206)
(1205) (LOCATED INSIDE CAB AT DASH SWITCHES)
(LOCATED INSIDE CAB AT DASH SWITCHES)

1 - - - -
1 A77F 14 LT GN 1661226C1
7 8 7 8 2 A77J 14 LT GN 1661226C1
2 A77D 14 LT GN 1661226C1
A77B 14 LT GN 1661227C1
4 1 3 A77E 14 LT GN 1661226C1 4 1 3
A77H 16 LT GN 1661227C1
5 2 4 A77D 14 LT GN 1661226C1 5 2 4 - - - -
5 A77B 14 LT GN 1661226C1
5 - - - -
6 A77C 14 LT GN 1661226C1
6 3 6 3 6 - - - -
7 A62-GG 18 WH 1661224C1
9 10 9 10 7 A62-GF 18 WH 1661224C1
8 A62K 18 DK BL 1661224C1
A62J 18 DK BL 3541250C1
9 - - - - 8
A62K 18 DK BL 3541250C1
10 - - - -
9 - - - -
10 - - - -
CONNECTOR 3530563C1 CONNECTOR 3530564C1
E - STROKE LEFT FRONT SENSOR E - STROKE RIGHT FRONT SENSOR

(1400) (1401)
(LOCATED AT INSIDE MIDDLE DASH PANEL) (LOCATED AT INSIDE MIDDLE DASH PANEL)
C C
B B
A A

BODY LOCK 1667771C1 BODY LOCK 1667771C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A A59N 18 GY 1661875C1 1661872C1 A A59S 18 GY 1661875C1 1661872C1
B A59P 18 GY 1661875C1 1661872C1 B A59T 18 GY 1661875C1 1661872C1
C A59R 18 GY 1661875C1 1661872C1 C A59U 18 GY 1661875C1 1661872C1
E - STROKE LEFT REAR SENSOR

C (1402)
B (LOCATED AT INSIDE MIDDLE DASH PANEL)

A A59V 18 GY 1661875C1 1661872C1
CONNECTOR 1667741C1 B A59W 18 GY 1661875C1 1661872C1

BODY LOCK 1667771C1 C A59X 18 GY 1661875C1 1661872C1

61375F 12MAR09 AE08058199 011
S08364

CHAPTER 11
E - STROKE RIGHT REAR SENSOR

(1403)
C (LOCATED AT INSIDE MIDDLE DASH PANEL)
B
A CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A A59Y 18 GY 1661875C1 1661872C1
B A59Z 18 GY 1661875C1 1661872C1
C A59AA 18 GY 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
E - STROKE POWER INPUT

(1404)
(LOCATED AT INSIDE MIDDLE DASH PANEL)
E CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

D F A A59B 18 GY 1661875C1 1661872C1
B A59-G 18 WH 1661875C1 1661872C1
C
C PLUG - - 2025431C1 -
B D PLUG - - 2025431C1 -
E PLUG - - 2025431C1 -
A
G F PLUG - - 2025431C1 -
H G PLUG - - 2025431C1 -
H A59C 18 GY 1661875C1 1661872C1
CONNECTOR 3525872C1
BODY LOCK 3525873C1

1 A28-G 18 WH 2018639C1
INSTRUMENT CLUSTER
2 A28 18 TN 2018639C1
(1500)
(LOCATED AT INSTRUMENT CLUSTER) 3 - - - -
4 A62 16 DKBL 2018639C1
7 1 5 A62B 18 DKBL 2018639C1
8 2 6 - - - -
9 3 7 A28A 18 TN 2018639C1
10 8@ A110AD 18 GY 2018639C1
11 8# A110 18 GY 2018639C1
9 - - - -
12 4
10 - - - -
13 5
14 6 11 - - - -
12 - - - -
13 - - - -
CONNECTOR 3548792C1
14 - - - -
@ W/ AMBIENT TEMP AND COMPASS SENSORS

# W/ AMBIENT TEMP RESISTOR
AUTO XMSN PANEL LIGHT

(1501)
B
A A A62G 18 DKBL 0587576C1 1652325C1

B A62-GC 18 WH 0587576C1 1652325C1

61375F 10MAR09 AE08058199 012
S08364

CHAPTER 11
NAVISTAR, INC.
INSTRUMENT CLUSTER CAV CIRC GAUGE COLOR TERMINAL

(1505) 1 - - - -
2 - - - -
5 12 3 - - - -
4 11 4 - - - -
5 - - - -
10
6 - - - -
9
7 - - - -
3 8 8 - - - -
2 7
9 A41 18 TN 2018639C1
1 6
10 A50 18 YL 2018639C1
11 A5AM(-) 18 GN 2018639C1
CONNECTOR 2018590C1 12 A5AL(+) 18 YL 2018639C1
WARNING LIGHTS
(1555)
(LOCATED AT INSTRUMENT CLUSTER)
A H
B G A - - - -
C F B - - - -
C A31B 18 TN 1661208C1
D E
D - - - -
E - - - -
F A31C 18 TN 1661208C1
CONNECTOR 2005835C1
G - - - -
BODY LOCK 2006503C1
H - - - -
BODY CONTROLLER
(1600)
B1 A1
A1 A12D 18 LT BL 3522073C1 B1 - - - -
A2 A89BB 18 PL 3522073C1 B2 A40 18 GY 3522073C1
A3 A79 18 GY 3522073C1 B3 A40A 18 GY 3522073C1
A4 A52C 20 YL 3534303C1 B4 - - - -
A5@ A85B 18 GY 3522073C1 B5 - - - -
A5# A85B 20 GY 3534303C1 B6 - - - -
A6% A57 20 OR 3534303C1 B7 A77R 18 LTGN 3522073C1
A6& A57B 18 OR 3522073C1 B8 A36 18 TN 3522073C1
A7% A56 20 OR 3534303C1 B9 - - - -
A7& A56B 18 OR 3522073C1 B10 - - - -
A8* A89FF 18 PL 3522073C1 B11 - - - -
A8* A89DD 18 PL 3522073C1 B12 A89MM 18 PL 3522073C1
A9 A82S 20 GY 3534303C1 B13 - - - -
A10 A82T 20 GY 3534303C1 B14 - - - -
B16 A16
A11 A82U 20 GY 3534303C1 B15 A95A 18 GY 3522073C1
A12* A44BB 18 GY 3522073C1 B16# A89C 18 GY 3522073C1
CONNECTOR 3598706C1 A12* A44CC 18 GY 3522073C1 B16@ A89C 20 PL 3534303C1
BODY LOCK1 1618846C1
A13* A89DD 18 PL 3522073C1
A13* A89FF 18 PL 3522073C1 * MUTUALLY EXCLUSIVE
@ N/ LIGHTED STEERING WHEEL SWITCH
A14 A102 20 YL 3534303C1
# W/ LIGHTED STEERING WHEEL SWITCH
A15 A87-GB 18 GY 3522073C1 % N/ REMOTE HAZARD SWITCH
A16 A13AD 16 PK 3522073C1 & W/ REMOTE HAZARD SWITCH

CNA1 20MAY10 RVSD CHARTS TO R/D B 62476M
1555 AND 1600. 61375F 10MAR09

AE08058199 013
S08364

CHAPTER 11
NAVISTAR, INC.
BODY CONTROLLER CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
(1601)
E1 A89AR 18 PL 3522073C1 F1 A44A 18 GY 3522073C1
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL) E2 A89HH 18 PL 3522073C1 F2 - - - -
E1 E3 A64C 18 YL 3522073C1 F3 - - - -
F1
E4 A71C 18 OR 3522073C1 F4 - - - -
E5 A70A 18 OR 3522073C1 F5 - - - -
E6* A82D 18 GY 3522073C1 F6 - - - -
E6* A82B 18 GY 3522073C1 F7 - - - -
E7* A82C 18 GY 3522073C1 F8 A59M 18 GY 3522073C1
E7* A82A 18 GY 3522073C1 F9 A95B 18 GY 3522073C1
E8 A92AB 18 TN 3522073C1 F10 A59K 18 GY 3522073C1
E9 A89AP 18 PL 3522073C1 F11 A92T 18 TN 3522073C1
E10 A145 16 LTGN 3522073C1 F12 - - - -
E11 - - - - F13 A77S 18 LTGN 3522073C1
E12 A59L 18 GY 3522073C1 F14 A77T 18 LTGN 3522073C1
E13 A89EE 18 PL 3522073C1 F15 - - - -
E14 A145A 16 LTGN 3522073C1 F16 - - - -
F16 E15 A145B 16 LTGN 3522073C1
E16
E16 A59J 18 GY 3522073C1
CONNECTOR 3598707C1
BODY CONTROLLER
(1602)
(LOCATED AT INSIDE CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
RIGHT SIDE DASH PANEL) E1 A3F(-) 18 GY 3522073C1 F1 - - - -
F1 E1 E2 A3E(+) 18 DKBL 3522073C1 F2 A5BK(-) 18 GN 3522073C1
E3 A9A 18 GY 3522073C1 F3 A5BJ(+) 18 YL 3522073C1
E4 - - - - F4 - - - -
E5 A9H 18 GY 3522073C1 F5 - - - -
E6 A6H 18 GY 3522073C1 F6 - - - -
E7 - - - - F7 - - - -
E8 - - - - F8 A89SL 18 PL 3522073C1
E9 - - - - F9 A89D 18 PL 3522073C1
E10 - - - - F10 - - - -
E11 A50 18 YL 3522073C1 F11 A89AA 18 PL 3522073C1
E12 A89E 18 PL 3522073C1 F12 - - - -
E13 - - - - F13 A89CC 18 PL 3522073C1
E14* A70CA 18 OR 3522073C1 F14 - - - -
E14* A90F 18 GY 3522073C1 F15 A89SK 18 PL 3522073C1
E15 A70CB 18 OR 3522073C1 F16 A89KK 18 PL 3522073C1
F16 E16
E16 A11-GAH 16 WH 3522073C1
CONNECTOR 3598705C1
BODY LOCK1 1618846C1 * MUTUALLY EXCLUSIVE

BODY CONTROLLER
(1603) CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
(LOCATED AT INSIDE A A57A 14 OR 3544877C1 G A89SS 16 VT 3544876C1
B A56A 14 OR 3544877C1 H A89LF 16 VT 3544876C1
C A89YY 16 VT 3544876C1 J A89LB 16 VT 3544876C1
D A56C 14 YL 3544877C1 K A89JJ 16 VT 3544876C1
F A E A85 16 GY 3544876C1 L A89RB 16 VT 3544876C1
F A89RF 16 VT 3544876C1 M A57C 14 LTGN 3544877C1
M G
CONNECTOR 3598711C1

CNA1 20MAY10 RVSD CHARTS TO 1601 B 62476M
AND 1602. 61375F 10MAR09

AE08058199 014
S08364

CHAPTER 11
NAVISTAR, INC.
BODY CONTROLLER
(1604)

A A82 16 GY 3544876C1
B A53B 14 YL 3544877C1
C A52B 14 YL 3544877C1
D - - - -
E A11-GAB 12 WH 3544877C1
F A
F A58C 14 BN 3544877C1
M G G A58 14 BN 3544877C1
H# A53 14 YL 3544877C1
H@ A53A 14 YL 3544877C1
CONNECTOR 3598710C1
J A89ZZ 16 VT 3544876C1
K A52A 14 YL 3544877C1
L - - - -
M - - - -
# W/ CHILD REMINDER SYSTEM

@ N/ CHILD REMINDER SYSTEM
DIAGNOSTIC CONNECTOR
A A98-G 16 WH 1651968C1
B A98 18 VT 1651968C1
C A5AE(+) 18 YL 1651968C1
D A5AF(-) 18 GN 1651968C1
E PLUG - -
D F@ A3B(+) 18 DKBL 1651968C1
E
C F% A3BA(+) 18 DKBL 1651968C1
F A B G@ A3B(-) 18 GY 1651968C1
G% A3BA(-) 18 GY 1651968C1
J
G H A98D(+) 18 YL 1651968C1
H J A98D(-) 18 GN 1651968C1
CONNECTOR 3544066C1
@ DATALINK BASIC
% DATALINK COMPLETE
J1939 TERMINATING RESISTOR

(1657M)
C
B A A5AG(+) 18 YL 1661875C1 3568570C1
A B PLUG - - 2025431C1 -
C A5AH(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1

CNA1 20JUL11 ADDED CIRC A98D(+) B 79156C
AND A98D(-) FOR R/D 1650. 61375F 10MAR09 AE08058199 015
S08364

CHAPTER 11
J1708 PUBLIC (+)

(1660)
G
F CAV CIRC GAUGE COLOR TERMINAL
E A A3C(+) 18 DKBL 1661208C1

B A3AA(+) 18 DKBL 1661208C1
D
C A3BA(+) 18 DKBL 1661208C1
C D A3H(+) 18 DKBL 1661208C1
B E - - - -
F - - - -
G - - - -
A
CONNECTOR 2006789C1
J1708 PUBLIC (-)

(1661)
G
F
E A A3C(-) 18 GY 1661208C1
D B A3AA(-) 18 GY 1661208C1
C C A3BA(-) 18 GY 1661208C1
D A3H(-) 18 GY 1661208C1
B E - - - -
F - - - -
A G - - - -
CONNECTOR 2006789C1

61375F 11MAR09
AE08058199 016
S08364

CHAPTER 11
NAVISTAR, INC.
(1700)
(LOCATED AT INSIDE LEFT SIDE DASH PANEL)
12 1
26 13
38 27
50 39
64 51
76 65
@ W/ CHILD REMINDER SYSTEM
# N/ CHILD REMINDER SYSTEM
% W/ DATA LINK BASIC
& W/ DATA LINK COMPLETE
CONNECTOR 3595623C1
1 A64 12 YL 3574287C1 38 A59V 18 GY 2003343C1
2 A52A 14 YL 3574288C1 39% A3(+) 18 DKBL 2003343C1
3 A52B 14 YL 3574288C1 39& A3C(+) 18 DKBL 2003343C1
4 A53A 14 YL 3574288C1 40% A3(-) 18 GY 2003343C1
5# A53B 14 YL 3574288C1 40& A3C(-) 18 GY 2003343C1
5@ A53C 14 YL 3574288C1 41 A90B 18 GY 2003343C1
6 A56A 14 OR 3574288C1 42 A90B-G 18 WH 2003343C1
7 A57A 14 OR 3574288C1 43 A9A 18 GY 2003343C1
8 A58A 14 BN 3574288C1 44 A75C 16 DKBL 3574285C1
9 - - - - 45 A98(+) 18 YL 2003343C1
10 - - - - 46 A59W 18 GY 2003343C1
11 A94A 12 GY 3574287C1 47 A59X 18 GY 2003343C1
12 A90 12 GY 3574287C1 48 A59Y 18 GY 2003343C1
13 A94L 12 GY 3574287C1 49 A59Z 18 GY 2003343C1
14 A98(-) 18 GN 2003343C1 50 A59AA 18 GY 2003343C1
15 A41 18 TN 2003343C1 51 A75 10 LTGN 3574287C1
16# A85 16 GY 3574285C1 52 A75A 18 LTGN 2003343C1
16@ A85A 16 GY 3574285C1 53 A9A 18 GY 2003343C1
17 A89B 16 VT 3574285C1 54 A40 18 GY 2003343C1
18 A31C 18 TN 2003343C1 55 A6H 18 GY 2003343C1
19 A59J 18 GY 2003343C1 56 A94BCS 18 GY 2003343C1
20 A59K 18 GY 2003343C1 57 A44AA 18 GY 2003343C1
21 A59L 18 GY 2003343C1 58 A36 18 TN 2003343C1
22 A59M 18 GY 2003343C1 59 A92DFD 18 TN 2003343C1
23 A39B 16 GY 3574285C1 60 A59N 18 GY 2003343C1
24 A39F 14 BK 3574285C1 61 A59P 18 GY 2003343C1
25 A87A 18 GY 2003343C1 62 A90F 18 GY 2003343C1
26 - - - - 63 A89A 18 PL 2003343C1
27 A87-G 18 GY 2003343C1 64 A92HG 12 TN 3574287C1
28 A39D 14 BK 3574285C1 65 A92HJ 12 TN 3574287C1
29 A90H 18 GY 2003343C1 66 A89 16 VT 3574288C1
30 A5F(+) 18 YL 2003343C1 67 - - - -
31 A5F(-) 18 GN 2003343C1 68 - - - -
32 A110AD 18 GY 2003343C1 69 - - - -
33 A59R 18 GY 2003343C1 70 - - - -
34 A59S 18 GY 2003343C1 71 - - - -
35* A94BJ 18 GY 2003343C1 72 - - - -
35* A90E 18 GY 2003343C1 73 - - - -
36 A59T 18 GY 2003343C1 74 - - - -
37 A59U 18 GY 2003343C1 75 - - - -
76 A92HH 14 TN 3574288C1

CNA1 20JUL11 ADDED HEV CIRCUITS. C 79156C
61375F 10MAR09 AE08058199 017
S08364

CHAPTER 11
NAVISTAR, INC.
(1700)
1 12
13 26
27 38
39 50
51 64
65 76
CONNECTOR 3595622C1
1 M64 14 YL 3549416C1 37 M59U 18 GY 3549418C1
2 M52A 12 YL 3549415C1 38 M59V 18 GY 3549418C1
3 M52B 12 YL 3549415C1 39 M3C+ 18 DKBL 3549418C1
4 M53A 12 YL 3549415C1 40 M3C- 18 GY 3549418C1
5 M53B 12 YL 3549415C1 41 M90B 18 GY 3549418C1
6 M56A 14 OR 3549416C1 42 M90B-G 18 WH 3549418C1
7 M57A 14 OR 3549416C1 43 M9H 18 GY 3549418C1
8 M58AA 14 BN 3549416C1 44 M75C 16 DKBL 3549417C1
9 PLUG - - 3598921C1 45 M98(+) 18 YL 3549418C1
10 PLUG - - 3598921C1 46 M59W 18 GY 3549418C1
11 M94BP 12 GY 3549415C1 47 M59X 18 GY 3549418C1
12 M90 12 GY 3549415C1 48 M59Y 18 GY 3549418C1
13 M94L 12 GY 3549415C1 49 M59Z 18 GY 3549418C1
14 M98(-) 18 GN 3549418C1 50 M59AA 18 GY 3549418C1
15 M41 18 TN 3549418C1 51 M75 10 LTGN 3549415C1
16 M85A 16 GY 3549417C1 52 M75A 18 LTGN 3549418C1
17 M89B 16 VT 3549417C1 53 M9D 18 GY 3549418C1
18 M31C 18 TN 3549418C1 54 M40 18 GY 3549418C1
19 M59J 18 GY 3549418C1 55 M6H 16 GY 3549417C1
20 M59K 18 GY 3549418C1 56 M94BCS 18 GY 3549418C1
21 M59L 18 GY 3549418C1 57 M44A 18 GY 3549418C1
22 M59M 18 GY 3549418C1 58 M36 18 TN 3549418C1
23 M39D 14 BK 3549417C1 59 M92DFD 18 TN 3549418C1
24 M39C 14 BK 3549417C1 60 M59N 18 GY 3549418C1
25 M87A 18 GY 3549418C1 61 M59P 18 GY 3549418C1
26 PLUG - - 3598921C1 62 M90F 18 GY 3549418C1
27 M87-G 18 GY 3549418C1 63 M89A 16 VT 3549417C1
28 M39B 14 BK 3549417C1 64 M92HG 12 TN 3549415C1
29 M90H 18 GY 3549418C1 65 M92HJ 12 TN 3549415C1
30 M5(+) 18 YL 3549418C1 66 M89 16 VT 3549416C1
31 M5(-) 18 GN 3549418C1 67 PLUG - - 3598921C1
32 M110AD 18 GY 3549418C1 68 PLUG - - 3598921C1
33 M59R 18 GY 3549418C1 69 PLUG - - 3598921C1
34 M59S 18 GY 3549418C1 70 PLUG - - 3598921C1
35* M90E 18 GY 3549418C1 71 PLUG - - 3598921C1
35* M94BJ 18 GY 3549418C1 72 PLUG - - 3598921C1
36 M59T 18 GY 3549418C1 73 PLUG - - 3598921C1
74 PLUG - - 3598921C1
75 PLUG - - 3598921C1
76 M92HH 14 TN 3549416C1

61375F 10MAR09 AE08058199 018
S08364

CHAPTER 11
NAVISTAR, INC.
IP / DASH
(1701)
* W/ MUTUALLY EXCLUSIVE
# W/ WTEC TRANSMISSION
76 65 @ W/ LCT TRANSMISSION
% W/ DATA LINK BAISC
64 51
& W/ DATA LINK COMPLETE
50 45 44 39 ** W/ EATON HYBRID XMSN
38 33 32 27 ## CE BACK UP LAMP W/ EATON XMSN N/ LAMP CHECK
@@ CE BACK UP LAMP W/ EATON XMSN W/ LAMP CHECK
26 13
12 1
36% A3A(+) 18 DKBL 2003343C1
36& A3AA(+) 18 DKBL 2003343C1
CONNECTOR 3595625C1 37% A3A(-) 18 GY 2003343C1
37& A3AA(-) 18 GY 2003343C1
CAV CIRC GAUGE COLOR TERMINAL 38 A47 18 GY 2003343C1
1 A97Z 10 VT 3574287C1 39 A103 16 LTGN 3574285C1
2 A14MA 14 RD 3574288C1 40@ A92NT 18 TN 2003343C1
3 A14MH 14 RD 3574288C1 40** A92DFD 18 TN 2003343C1
4 A14MI 12 WH 3574287C1 41 A90B 18 GY 2003343C1
5 A92HC 12 TN 3574287C1 42 A92NG 18 TN 2003343C1
6 A92HD 12 TN 3574287C1 43* A#163 18 YL 2003343C1
7 A14HF 12 RD 3574287C1 43* A#163 18 PK 2003343C1
8 - - - - 44 A26A 18 TN 2003343C1
9 - - - - 45 A5A(+) 18 YL 2003343C1
10 - - - - 46 A5A(-) 18 GN 2003343C1
11 A94A 12 GY 3574287C1 47 A97R 18 VT 2003343C1
12 A90 12 GY 3574287C1 48 A97C 18 VT 2003343C1
13 A94L 12 GY 3574287C1 49 A99A 18 VT 2003343C1
14@ A92MB 16 TN 3574285C1 50 A48 18 GY 2003343C1
14** A98A(+) 18 YL 2003343C1 51 - - - -
15@ A92MC 16 TN 3574285C1 52* A44C 18 GY 2003343C1
15** A98A(-) 18 GN 2003343C1 52* A44C-G 18 WH 2003343C1
16## A17C 16 OR 3574285C1 53 - - - -
16@@ A71BC 16 OR 3574285C1 54 A59 18 GY 2003343C1
17@ A92NP 18 TN 2003343C1 55 A#101 18 TN 2003343C1
17** A17HB 16 PK 3574285C1 56# A103 18 TN 2003343C1
18 A23 16 TN 3574285C1 56@ A103A 16 TN 3574285C1
19 A17B 16 PK 3574285C1 57 A90C 18 GY 2003343C1
20 A26B 18 TN 2003343C1 58 A#142 16 TN 3574285C1
21 A97UA 18 VT 2003343C1 59 A97WC 18 PL 2003343C1
22 A#165 18 TN 2003343C1 60 A92NV 18 TN 2003343C1
23 A26 18 TN 2003343C1 61 A77A 16 LTGN 3574285C1
24 A92MF 16 TN 3574285C1 62 A99D 18 VT 2003343C1
25 A92MG 16 TN 3574285C1 63 A99F 18 PL 2003343C1
26 - - - - 64 - - - -
27 A44 18 GY 2003343C1 65 A92HG 12 TN 3574287C1
28 A39E 14 BK 3574285C1 66 - - - -
29 A90H 18 GY 2003343C1 67 - - - -
30@ A92NU 18 TN 2003343C1 68 - - - -
30** A17C 18 PK 2003343C1 69 A13B 12 PK 3574287C1
31# A134 18 WH 2003343C1 70 - - - -
31** A13L 18 PK 2003343C1 71 A13D 14 PK 3574288C1
32 A26 18 TN 2003343C1 72 - - - -
33 A13BF 18 PK 2003343C1 73 - - - -
34@ A92NF 18 TN 2003343C1 74 A92AE 16 TN 3574288C1
34** A92(+) 18 YL 2003343C1 75 A92HJ 12 TN 3574287C1
35@ A92NH 18 TN 2003343C1 76 A92YB 16 TN 3574288C1
35** A92(-) 18 GN 2003343C1

CNA1 20JUL11 ADDED HEV CIRCUITS. B 79156C
61375F 10MAR09 AE08058199 019
S08364

CHAPTER 11
NAVISTAR, INC.
W/ I6 AND V8 ENGINE
@ W/ LCT TRANSMISSION
ENGINE / IP # W/ WTEC TRANSMISSION
(1701) * W/ MUTUALLY EXCLUSIVE
(LOCATED AT INSIDE LEFT SIDE DASH PANEL) & W/ V8 ENGINE
** W/ EATON HYBRID TRANSMISSION
## W/ J1939 EATON HYBRID TRANSMISSION
1 12 CAV CIRC GAUGE COLOR TERMINAL
13
33 K13F 18 PK 3549418C1
26
27 38
34@ K92GD 18 TN 3549418C1
39 50 34** K92(+) 18 YL 3549418C1
51 64
35@ K92GE 18 TN 3549418C1
65 76 35** K92(-) 18 GN 3549418C1

36 K3A(+) 18 DKBL 3549418C1
37 K3A(-) 18 GY 3549418C1
38 K47 18 GY 3549418C1
CONNECTOR 3595624C1 39 K103 16 LTGN 3549417C1
40@ K92GC 18 TN 3549418C1
40** K92DFD 18 TN 3549418C1
1 K97Z 10 VT 3549415C1
41 K90B 18 GY 3549418C1
1& K97Z 10 PL 3549415C1
42 K92GB 18 TN 3549418C1
2 K92IC 14 RD 3549416C1
43 K92#163 18 YL 3549418C1
3 K92JC 14 RD 3549416C1
44 K26D 18 TN 3549418C1
4 K92KB-G 12 WH 3549415C1
45* K5A(+) 18 YL 3549418C1
5 K92HC 12 TN 3549415C1
45* K5P(+) 18 YL 3549418C1
6 K92HD 12 TN 3549415C1
46* K5A(-) 18 GN 3549418C1
7 K92HF 12 RD 3549415C1
46* K5P(-) 18 GN 3549418C1
8 PLUG - - 3598921C1
47 K97R 18 PL 3549418C1
9 PLUG - - 3598921C1
48 K97C 18 PL 3549418C1
10 PLUG - - 3598921C1
49 K99A 18 PL 3549418C1
11 K94B 10 GY 3549415C1
50 K48 18 GY 3549418C1
12 K90 12 GY 3549415C1
51 PLUG - - 3598921C1
13 K94L 12 GY 3549415C1
52 K44C 18 GY 3549418C1
14@ K92HA 16 TN 3549417C1
53 PLUG - - 3598921C1
14** K98A(+) 18 YL 3549418C1
54 K23D 18 TN 3549418C1
15@ K92HB 16 TN 3549417C1
55 K92#101 18 LTBL 3549418C1
15** K98A(-) 18 GN 3549418C1
56 K92#103 18 YL 3549418C1
16 K71C 18 TN 3549418C1
57 K90C 18 GY 3549418C1
17@ K161 18 TN 3549418C1
58@ K92B142 18 WH 3549418C1
17** K17HB 16 PK 3549417C1
58# K92B134 18 YL 3549418C1
18 K23 16 TN 3549417C1
59 K97WC 18 PL 3549418C1
19 K17B 16 PK 3549417C1
60 K92GF 18 TN 3549418C1
20 K26C 18 TN 3549418C1
61 K77A 16 LTGN 3549417C1
21 K97H 18 VT 3549418C1
62 K99D 18 PL 3549418C1
21& K13HB 18 PK 3549418C1
63 K99F 18 PL 3549418C1
22 K71#165 18 TN 3549418C1
64& K77AA 16 LTGN 3549416C1
23 K26 18 TN 3549418C1
65 K92HG 12 TN 3549415C1
24 K92HC 16 TN 3549417C1
66 PLUG - - 3598921C1
25 K92HD 16 TN 3549417C1
67 PLUG - - 3598921C1
26 PLUG - - 3598921C1
68 PLUG - - 3598921C1
27 K44 18 GY 3549418C1
69 K13B 12 PK 3549415C1
28 K39D 14 GY 3549417C1
70 PLUG - - 3598921C1
29 K90H 18 GY 3549418C1
71 K13D 14 PK 3549416C1
30@ K92GA 18 TN 3549418C1
72 PLUG - - 3598921C1
30** K17C 18 PK 3549418C1
73 PLUG - - 3598921C1
31@ K92A142 18 WH 3549418C1
74 K92AE 16 TN 3549416C1
31# K92A134 18 YL 3549418C1
75 K92HJ 12 TN 3549415C1
31** K13L 18 PK 3549418C1
76 K92YB 16 TN 3549416C1
32 K26E 18 TN 3549418C1

61375F 10MAR09 AE08058199 020
S08364
11.21. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 20A

CHAPTER 11
NAVISTAR, INC.
REAR CHASSIS / FORWARD CHASSIS

(1704)
(LOCATED AT INSIDE LEFT FRAME RAIL BEHIND HCU)
1 13
13 1
12 24
24 12
CONNECTOR 3558026C1
CONNECTOR 3558022C1
BODY LOCK 3558056C1
BODY LOCK 3558056C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 R92HJ 12 TN 3559035C1 3575783C1 1 M92HJ 12 TN 3559037C1 3575783C1
2 R92TA 18 TN 3509874C1 3509903C1 2 M92TA 18 TN 3559036C1 3509903C1
3 R92TB 18 TN 3509874C1 3509903C1 3 M92TB 18 TN 3559036C1 3509903C1
4 R92RA 18 TN 3509874C1 3509903C1 4 M92RA 18 TN 3559036C1 3509903C1
5 R92RC 18 TN 3509874C1 3509903C1 5 M92RC 18 TN 3559036C1 3509903C1
6 R92RB 18 TN 3509874C1 3509903C1 6 M92RB 18 TN 3559036C1 3509903C1
7 R92RD 18 TN 3509874C1 3509903C1 7 M92RD 18 TN 3559036C1 3509903C1
8 R92RE 18 TN 3509874C1 3509903C1 8 M92RE 18 TN 3559036C1 3509903C1
9 R92RF 18 TN 3509874C1 3509903C1 9 M92RF 18 TN 3559036C1 3509903C1
10 R98(+) 18 YL 3509874C1 3532128C1 10 M98(+) 18 YL 3559036C1 3532128C1
11 R98(-) 18 GN 3509874C1 3532128C1 11 M98(-) 18 GN 3559036C1 3532128C1
12 R11-GHG 12 WH 3559035C1 3575783C1 12 M11-GHG 12 WH 3559037C1 3575783C1
13 R11-GHR 14 WH 3559035C1 3509903C1 13 M11-GHR 14 WH 3559037C1 3509903C1
14 R92DFD 18 TN 3509874C1 3532128C1 14 M92DFD 18 TN 3559036C1 3532128C1
15 PLUG - - 3532129C1 - 15 PLUG - - 3532129C1 -
16 PLUG - - 3532129C1 - 16 PLUG - - 3532129C1 -
17 PLUG - - 3532129C1 - 17 PLUG - - 3532129C1 -
18 PLUG - - 3532129C1 - 18 PLUG - - 3532129C1 -
19 PLUG - - 3532129C1 - 19 PLUG - - 3532129C1 -
20 PLUG - - 3532129C1 - 20 PLUG - - 3532129C1 -
21 PLUG - - 3532129C1 - 21 PLUG - - 3532129C1 -
22 R92HH 14 TN 3559035C1 3575783C1 22 M92HH 14 TN 3559037C1 3509903C1
23 R92HG 12 TN 3559035C1 3575783C1 23 M92HG 12 TN 3559037C1 3575783C1
24 R11-GHH 12 WH 3559035C1 3575783C1 24 M11-GHH 12 WH 3559037C1 3575783C1

79156C 12APR11 AE08058199 20A
S08364

CHAPTER 11
NAVISTAR, INC.
BLINK CODE SWITCH

(1800)
(LOCATED ABOVE ACCELERATOR)

6
1 - - - -
2 - - - -
4 - - - -
2 5 5 A94BCS 18 GY 1661224C1
6 A94-G 18 WH 1661224C1
1 4
CONNECTOR 1661256C1
ACCELERATION PEDAL
POSITION SENSOR CAV CIRC GAUGE COLOR TERMINAL
(1804) A A99A 18 VT 1651943C1
(LOCATED AT ACCELERATOR PEDAL)
B A97R 18 VT 1651943C1
C A97C 18 VT 1651943C1
D A99D 18 VT 1651943C1
E A97WC 18 PL 1651943C1
F F# A99F 18 VT 1651943C1
E F@ A99F 18 PL 1651943C1
D
C
# W/ GEN4 & W/ 2007
B @ W/ GEN4 & W/ 2010
A
CONNECTOR 1687790C1

CNA1 20MAY10 REVISED 1804 CHART. B 62476M
61375F 11MAR09 AE08058199 021
S08364

CHAPTER 11
CLOCK SPRING
(1809)
(LOCATED IN STEERING COLUMN)

D
A A9HA 18 GY 1661261C1
C
B A89C 18 GY 1661261C1
B
A C - - - -
D A85B 18 GY 1661261C1
CONNECTOR 3547870C1
BODY LOCK 3515764C1
TURN SIGNAL SWITCH

(1810)
(LOCATED IN STEERING COLUMN)
1& A56 18 OR 3571717C1
1% A56 20 OR 3539213C1
2& A57 18 OR 3571717C1
2% A57 20 OR 3539213C1
3 A52C 20 YL 3539213C1
4 A102 20 YL 3539213C1
6 1 5 A82U 20 GY 3539213C1
6 A87-GA 18 WH 3571717C1
12 7
7 A9S 18 GY 3571717C1
8 A82S 20 GY 3539213C1
9 - - - -
CONNECTOR 3539212C1
10 - - - -
11 A82T 20 GY 3539213C1
12 A87-GC 18 GY 3571717C1
& W/ REMOTE HAZARD SWITCH

% N/ REMOTE HAZARD SWITCH

61375F 10MAR09 AE08058199 022
S08364

CHAPTER 11
PRIMARY AIR PRESSURE SENSOR

(1811)
(LOCATED NEAR BRAKE PEDAL)

A A9VC 18 GY 1651943C1
B A6HB 18 GY 1651943C1
B
C C A40 18 GY 1651943C1
A
CONNECTOR 1678137C1
SECONDARY AIR PRESSURE SENSOR

(1812)

B A A9VE 18 GY 1651943C1
C
A B A6HA 18 GY 1651943C1
C A40A 18 GY 1651943C1
CONNECTOR 1678137C1
STOP LIGHT #1 PRESSURE SWITCH

(1823)
D CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

B A C A70CA 18 OR 1661875C1 1661872C1
C D A9VG 18 GY 1661875C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1

61375F 10MAR09 AE08058199 023
S08364

CHAPTER 11
STOP LIGHT #2 PRESSURE SWITCH

D
(1824)
B A (LOCATED NEAR BRAKE PEDAL)
C
C A70CB 18 OR 1661875C1 1661872C1
CONNECTOR 1661777C1 D A9VH 18 GY 1661875C1 1661872C1
BODY LOCK 1661873C1
SHIFT LEVER PARK INTERLOCK SOLENOID

(1828)
A (LOCATED AT INSTRUMENT WING PANEL)

A A92AB 18 TN 1661208C1
B A92 18 TN 1661208C1
CONNECTOR 1661196C1
LCT XMSN PARK SWITCH AND PANEL LIGHT

(1830)
A (LOCATED AT INSTRUMENT WING PANEL)
B
C
A A62H 18 DKBL 0587578C1 1652325C1
D
B A62-GE 18 WH 0587578C1 1652325C1
C A92E 16 TN 0587577C1 1652325C1
D A92F 16 TN 0587577C1 1652325C1
CLOCK SPRING
(1832)
(LOCATED AT STEERING COLUMN) 1 - - - -
1 2 A9HA 20 TN 3608497C1
3 A89C 20 PL 3608497C1
4 A11-GE 20 WH 3608497C1
5 - - - -
6 - - - -
7 - - - -
8 A62K 20 DKBL 3608497C1
9 A85B 20 GY 3608497C1
10
10 - - - -
CONNECTOR 3608496C1
SHIFT SELECTOR CAV CIRC GAUGE COLOR TERMINAL

(1850)
1 PLUG - - 3518314C1
(LOCATED IN INSTRUMENT PANEL
NEAR SHIFTER) 2 PLUG - - 3518314C1
3 A62C 18 DKBL 3517243C1
4 PLUG - - 3518314C1
5 A#169A 18 GY 3517243C1
16 8
6 PLUG - - 3518314C1
7 PLUG - - 3518314C1
8 A5MN(+) 18 YL 3517243C1
9 PLUG - - 3518314C1
10 PLUG - - 3518314C1
11 A134 18 WH 3517243C1
12 A#163A 18 YL 3517243C1
9 1
13 A#170A 18 PK 3517243C1
14 PLUG - - 3518314C1
CONNECTOR 3605446C91 15 A5MM(-) 18 GN 3517243C1
16 PLUG - - 3518314C1

61375F 10MAR09 AE08058199 024
S08364

CHAPTER 11
NAVISTAR, INC.
TELEMATICS 2J
1 A3H(+) 18 DKBL 1680205C1
2 A3H(-) 18 GY 1680205C1
7 6 3 - - - -
4 AA2 18 GY 1680205C1
5 AA4 18 GY 1680205C1
6 A6 18 GY 1680205C1
7 AA5 18 GY 1680205C1
8 AA3 18 GY 1680205C1
9 AA1 18 GY 1680205C1
12 1 10 A11-GJ 18 WH 1680205C1
11 - - - -
12 - - - -
CONNECTOR 1689427C1
TELEMATICS 1J
1 A14KA 18 RD 1680205C1
2 - - - -
7 6 3 A13C 18 PK 1680205C1
4 A6VDC 18 GY 1680205C1
5 AOUT1 18 WH 1680205C1
6 - - - -
7 - - - -
8 - - - -
9 A5T(+) 18 YL 1680205C1
12 1 10 A5T(-) 18 GN 1680205C1
11 A9V 18 GY 1680205C1
12 A11-GM 18 WH 1680205C1
CONNECTOR 3623758C1

(1906)
(LOCATED AT LEFT SIDE DASH PANEL)
1 1 A53 14 YL 1661538C1
2 A53B 14 YL 1661538C1
2
3 A85 16 GY 1661538C1
3
CONNECTOR 2206665C1

(1907)
(LOCATED AT LEFT SIDE DASH PANEL)
1 A53A 14 YL 1661539C1
1
2 A53C 14 YL 1661539C1
2 3 A85A 16 GY 1661539C1
3
CONNECTOR 2206660C1
COMPASS
(1912)
5
1 A28B 18 TN 3614754C1
4
2 A5C(+) 18 YL 3614754C1
3
2
3 A5C(-) 18 GN 3614754C1
1 4 A28-GA 18 WH 3614754C1
5 - - - -
CONNECTOR 3609957C1

- - RMVD PLUGS FROM R/D B 62476M
1900 AND 1901. 61375F 10MAR09

AE08058199 025
S08364

CHAPTER 11
NAVISTAR, INC.

FAN DRIVE RELAY
(4002) 1# K23B 16 TN 2039343C1 1652325C1
(LOCATED AT OUTSIDE CENTER TOP DASH PANEL) 1@ K23W 16 TN 2039343C1 1652325C1
2# K23B 18 TN 2039343C1 3517771C1
2@ K35A 18 TN 2039343C1 3517771C1
86 30
3 PLUG - - 0587579C1 -
2 1
4* K23 18 TN 2039343C1 1652325C1
4* K23 18 TN 2039343C1 3517771C1
4 3 5 4@ K23E 16 TN 2039343C1 1652325C1
87 87A 85 5# K13C 18 PK 2039343C1 1652325C1
5@ K23L 18 TN 2039343C1 3517771C1
* W/ MUTUALLY EXCLUSIVE
# W/ I6 ENGINE
@ W/ V8 ENGINE

1& K17BA 16 PK 2039343C1 1652325C1
ENGINE CRANK INHIBIT RELAY 1* K14HH 16 RD 2039343C1 1652325C1

(4003) 2# K17K 18 PK 2039343C1 3517771C1
(LOCATED AT OUTSIDE CENTER TOP DASH PANEL)
2@ K17M 18 PK 2039343C1 3517771C1
2* K17FC 16 PK 2039343C1 1652325C1
3 PLUG - - 0587579C1 -
86 30 4# K17F 18 PK 2039343C1 3517771C1
2 1 4@* K17F 16 PK 2039343C1 1652325C1
5& K17BB 18 PK 2039343C1 1652325C1
5* K17M 18 PK 2039343C1 1652325C1
4 3 5
87 87A 85 # W/ I6 ENGINE
@ W/ V8 ENGINE
CONNECTOR 3512331C91 * W/ EATON HYBRID XMSN
& N/ EATON HYBRID XMSN
FUEL HEATER RELAY

(4006)
B (LOCATED AT OUTSIDE CENTER TOP DASH PANEL)

A A K14A 10 RD 3679001C1
B K19A 10 GY 3679001C1
CONNECTOR 3512967C1
FUEL HEATER RELAY

(4007)
(LOCATED OUTSIDE CAB AT FIRE WALL)
86 30
2 1 1 K19A 10 GY 3512334C1 0589390C1
2 K11A 18 WH 2039343C1 1652325C1
3 PLUG - - 0587579C1 -
4 K19 10 GY 3512334C1 0589390C1
4
3 5
5* K13FA 18 PK 2039343C1 1652325C1
87 87A 85
5@ K13FA 18 PK 2039343C1 3517771C1
CONNECTOR 3512331C91 * W/ I6 ENGINE

@ W/ V8 ENGINE

CNA1 20JUL11 REVISED CHART FOR R/D C 79156C
4003. 61375F 10MAR09 AE08058199 026
S08364

CHAPTER 11
NAVISTAR, INC.
FUEL PUMP RELAY

(4008)
(LOCATED ON FUEL PUMP)

1# K14N 14 RD 3535486C1 0589391C1
2 1 1@ K14CB 14 RD 3535486C1 0589391C1
2# K37M 18 TN 2039343C1 3517771C1
2@ K13HA 18 PK 2039343C1 3517771C1
3 PLUG - - 0587579C1 -
4 3 5
4# K37N 18 TN 2039343C1 3517771C1
4@ K37B 18 TN 2039343C1 3517771C1
5# K13UF 18 PK 2039343C1 3517771C1
5@ K37A 18 TN 2039343C1 3517771C1
# W/ I6 ENGINE
@ W/ V8 ENGINE
FUSE PUMP FUSE

(4009)
B
A K14CA 12 RD 1661708C1
B K14CB 14 RD 1661707C1
A
CONNECTOR 1667639C1
FUEL PUMP FUSE

(4010)

A K14NN 12 RD 1661708C1
B K14N 14 RD 1661707C1
CONNECTOR 1667639C1
310775 CIRCUIT DIAGRAM, BE,CCE BUS

62476M 05FEB10 AE08058199 26A
S08364

CHAPTER 11
NAVISTAR, INC.
AIR DRYER / DRAIN VALVE 2 RELAY

(4016)
86 30
2 1 CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K39A 14 GY 3535486C1 0589391C1
2 K11B 18 WH 2039343C1 1652325C1
4 3 5 3 PLUG - - 0587579C1 -
87 87A 85 4 K39D 14 GY 3535486C1 0589391C1
5* K13FC 18 PK 2039343C1 1652325C1
5@ K13FC 18 PK 2039343C1 3517771C1
* W/ I6 ENGINE
@ W/ V8 ENGINE
AIR DRYER / DRAIN VALVE 2 FUSE

(4017)
B
A A K14B 14 RD 1661707C1
B K39A 14 GY 1661707C1
CONNECTOR 1667639C1
LOW HYD FLUID LEVEL

(4034) W/ I6 ENGINE
2 CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

1 K90-GA 18 WH 3554322C1 3554318C1
1
2 K90H 18 GY 3554322C1 3554318C1
CONNECTOR 3554317C1

- - ADDED 4016, 4034. B 62476M
RMVD 4041. 61375F 10MAR09 AE08058199 027
S08364

CHAPTER 11
NAVISTAR, INC.
LOW HYD FLUID LEVEL

(4034) W/ V8 ENGINE
(LOCATED AT OUTSIDE CENTER DASH PANEL)
B
A A K90-GA 18 WH 2036586C1
B K90H 18 GY 2036586C1
CONNECTOR 2036583C1
HYD BRAKE SWITCH

(4036)
1

2
1 K90B 18 GY 2036586C1 3522193C1
3 2 K90C 18 GY 2036586C1 3522193C1
3 PLUG - - 3522197C1 -
CONNECTOR 3522187C1
HYD BRAKE VALVE FUSE

(4040)
B
A A K14C 12 RD 1661708C1
B* K94L 12 GY 1661708C1
CONNECTOR 1667639C1
BRAKE SYSTEM FUSE

(4041)
W/ AIR BRAKES

A K14D 10 RD 3515526C1 3515525C1
B* K94B 10 GY 3515526C1 3515525C1
B* K90 12 GY 3614762C1 3541256C1
A
W/ HYD BRAKES W/ AIR COMPRESSOR

A M14H 10 RD 3515526C1 3515525C1
B
B M90A 12 GY 3614762C1 3541256C1
CONNECTOR 3515523C1
W/ HYD BRAKES

A K14E 12 RD 3614762C1 3541256C1
B* K90 12 GY 3614762C1 3541256C1
* MUTUALLY EXCLUSIVE B* K94B 10 GY 3515526C1 3515525C1

62476M 05FEB10 AE08058199 27A
S08364

CHAPTER 11
NAVISTAR, INC.
WIPER MOTOR
(4046)
(LOCATED AT INSIDE RIGHT SIDE TOP OF COWL)
HI
GND LO
GND A82-GA 16 WH 3586990C1 3586991C1
HI A82K 16 GY 3586990C1 3586991C1
LO A82N 16 GY 3586990C1 3586991C1
PF PR OPEN PLUG - - 3586993C1 -

OPEN PF A82DA 16 GY 3586990C1 3586991C1
PR A82H 16 GY 3586990C1 3586991C1
CONNECTOR 3586987C1
BODY LOCK 3586992C1
PAM MODULE
(4087)
(LOCATED AT OUTSIDE RIGHT SIDE DASH PANEL)

1 PLUG - - 3527276C1
2 PLUG - - 3527276C1
3 PLUG - - 3527276C1
4 PLUG - - 3527276C1
5 PLUG - - 3527276C1
6 K26 18 TN 3518963C1
7 K5BB(+) 18 YL 3518963C1
8 K5BB(-) 18 GN 3518963C1
12 1
9 PLUG - - 3527276C1
10 K26B 18 TN 3518963C1
11 K26A 18 TN 3518963C1
CONNECTOR 3553404C1
12 K26-GA 18 WH 3518963C1
BODY LOCK 3553460C1
12V CRANK RELAY

(4090)

86 30 1 K13L 18 PK 2039343C1 3517771C1
2 1 2 K17B 18 PK 2039343C1 1652325C1
3 PLUG - - 0587579C1 -
4 K17FB 16 PK 2039343C1 1652325C1
5 K17A 16 WH 2039343C1 1652325C1
4 3 5
87 87A 85

CNA1 20JUL11 MOVED R/D 4111M TO C 79156C
SHEET 29; ADDED R/D 4090. 61375F 10MAR09 AE08058199 028
S08364

CHAPTER 11
NAVISTAR, INC.
COOLANT PUMP RELAY

(4091)
86 30
2 1
1 K14HJ 12 RD 2039344C1 0589390C1
2 K92HA 18 TN 2039343C1 3517771C1
4 3 5 3 PLUG - - 0587579C1 -
4 K92HG 12 TN 2039344C1 0589391C1
87 87A 85
5 K92HL 18 TN 2039343C1 3517771C1
BATTERY FAN RELAY

(4092)
86 30
2 1
1 K14HK 12 RD 2039344C1 0589390C1
2 K92HE 18 TN 2039343C1 3517771C1
4 3 5 3 PLUG - - 0587579C1 -
87 87A 85 4 K92HJ 12 TN 2039344C1 0589391C1

5 K92HK 18 TN 2039343C1 3517771C1
START ENABLE RELAY

(4093)
86 30
2 1 CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K17HB 16 PK 2039343C1 1652325C1
2 K17K 18 PK 2039343C1 3517771C1
3 PLUG - - 0587579C91 -
4 3 5 4 K17BJ 16 PK 2039343C1 1652325C1
87 87A 85 5 K17L 18 PK 2039343C1 3517771C1
COOLANT PUMP FUSE

(4094)
B
CAV CIRCUIT GAUGE COLOR TERMINAL
A K14HC 12 RD 1661708C1
A
B K14HJ 12 RD 1661708C1
CONNECTOR 1667639C1

79156C 12APR11 AE08058199 28A
S08364
11.33. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 28B

CHAPTER 11
NAVISTAR, INC.
ECA CONN FUSE

(4095)
B
A K14HA 12 RD 1661708C1
A B K14AY 12 RD 1661708C1
CONNECTOR 1667639C1
HCM FUSE
(4096)
B
A K14HB 12 RD 1661708C1
A
B K92C 12 RD 1661708C1
CONNECTOR 1667639C1
HEAT EXCHANGER FAN FUSE

(4098)
B

A A K14HE 12 RD 1661708C1
B K14HF 12 RD 1661708C1
CONNECTOR 1667639C1
BATTERY FAN FUSE

(4099)
B
A K14HD 12 RD 1661708C1
A B K14HK 12 RD 1661708C1
CONNECTOR 1667639C1
START FUSE
(4100)
B

A A K14HZ 16 RD 3895713C1
B K14HH 16 RD 3895713C1
CONNECTOR 1667639C1

79156C 14APR11 AE08058199 28B
S08364

CHAPTER 11
NAVISTAR, INC.
FAN AIR SOLENOID

(4111M)
A (LOCATED AT OUTSIDE LEFT SIDE DASH PANEL)
B
A K23 18 TN 1661875C1 1661872C1
CONNECTOR 3522068C1
B K23-G 18 WH 1661875C1 1661872C1
BODY LOCK 1661874C1
AC COMPRESSOR CLUTCH #1
(4200)
(LOCATED AT LEFT SIDE FLASHER PLATE)
5 CAV CIRC GAUGE COLOR TERMINAL

1 A77Y 14 LTGN 2018946C1
4 3 1 2 A77-GA 18 WH 1659673C1
3 - - - -
2 4 A77U 14 LTGN 1661709C1
5 A77T 18 LTGN 1659673C1
CONNECTOR 0593385C1
AC COMPRESSOR CLUTCH #2
(4201)
5 (LOCATED AT LEFT SIDE FLASHER PLATE)
1 CAV CIRC GAUGE COLOR TERMINAL

4 3
1 A77Z 14 LTGN 1661709C1
A77-GA 18 WH 1661709C1
2 2
A77-GB 18 WH 1661709C1
3 - - - -
CONNECTOR 0593385C1 4 A77V 14 LTGN 1661709C1
5 A77S 18 LTGN 1659673C1
BODY BUILDER #1 AC COMPRESSOR CLUTCH

(4202)
(LOCATED AT OUTSIDE RIGHT DASH PANEL)
2 1
1 A77Y 14 LTGN 2206596C1 2206612C1
2 A77U 14 LTGN 2206596C1 2206612C1
CONNECTOR 2206600C1
BODY BUILDER #2 AC COMPRESSOR CLUTCH

(4203)
(LOCATED AT OUTSIDE RIGHT DASH PANEL)
2 1
1 A77Z 14 LTGN 2206596C1 2206612C1
2 A77V 14 LTGN 2206596C1 2206612C1
CONNECTOR 2206600C1
D CROSSING GATE
(4301)
C (LOCATED AT RIGHT SIDE NEAR FRONT BUMPER)

A N89 16 VT 0587575C1 1652325C1
A
B N89-G 16 WH 0587575C1 1652325C1
C N89A 16 VT 0587575C1 1652325C1
CONNECTOR 0587572C91 D N89B 16 VT 0587575C1 1652325C1

CNA1 20JUL11 ADDED R/D 4111M. B 79156C
61375F 11MAR09 AE08058199 029
S08364

CHAPTER 11
NAVISTAR, INC.
LEFT FOG LIGHT

(4302)
(LOCATED AT LEFT SIDE NEAR FRONT BUMPER)
A
B A M64A 14 YL 0587577C1 0589391C1
B M64A-G 14 WH 0587577C1 0589391C1
RIGHT FOG LIGHT

(4303)
A (LOCATED AT RIGHT SIDE NEAR FRONT BUMPER)

A M64B 14 YL 0587577C1 0589391C1
B M64B-G 14 WH 0587577C1 0589391C1
WASHER PUMP
(4500)
(LOCATED AT ENGINE COMPARTMENT)
1 2
1 M87-G 18 GY 3561584C1 3536867C1
2 M87A 18 GY 3561584C1 3536867C1
CONNECTOR 3536864C1
AIR PARK BRAKE SOLENOID

(4905)
(LOCATED AT OUTSIDE LEFT SIDE DASH PANEL)
B
A
A K44 18 GY 0587576C1 1652325C1
B K44C 18 GY 0587576C1 1652325C1

- - 4302,4303,4500:PREFIX B 62476M
WAS N; REMOVED 6011. 61375F 10MAR09

AE08058199 030
S08364

CHAPTER 11
NAVISTAR, INC.
W/ I6 ENGINE
ENGINE / MELROSE
(6011)
(LOCATED AT LEFT SIDE ENGINE COMPARTMENT)
1 K97AZ 14 PL 3613770C1
2 K19BA 14 GY 3613770C1
3 K97A-G 18 WH 3857802C1
24 12 4 K97AS 18 PL 3857802C1
23 11 5 K97KG 20 PL 3860055C1
6 K97KH 20 PL 3860055C1
7 K97KJ 20 PL 3860055C1
8 K97KK 20 PL 3860055C1
9 K97KL 20 PL 3860055C1
10 K97KM 20 PL 3860055C1
11 K97-GB 14 WH 3613770C1
12 K19-G 14 GY 3613770C1
13 K97UC 16 PL 3613770C1
14 2 14 K97AX 18 PL 3613771C1
13 1 15 K97KN 20 PL 3860055C1
16 K97KP 20 PL 3860055C1
17 K97KR 20 PL 3860055C1
18 K97KS 20 PL 3860055C1
19 K97KT 20 PL 3860055C1
20 K37N 18 TN 3857802C1
CONNECTOR 3857801C1 21 PLUG - - 3857803C1

22 PLUG - - 3857803C1
23 K97B-G 16 WH 3613770C1
24 PLUG - - 3857804C1
W/ V8 ENGINE
ENGINE / MELROSE
(6011)

1 K19-GM 14 GY 3850092C1
8 4 K37B 18 TN 3850120C1
16
6 K97T 18 PL 3850120C1
8 K19BA 14 GY 3850092C1
15 7 9 K97-GH 14 WH 3850092C1
16 K97NC 14 PL 3850092C1
10 2
9 1
NOTE :
CAVITIES 2,3,5,7 AND 10-15 ARE MOLDED SHUT.
IF UNUSED CAVITY HAS BUILT-IN PLUG
SNAPPED OUT USE CAVITY PLUG 3833742C1.
CONNECTOR 3849648C1

62476M 05FEB10 AE08058199 30A
S08364

CHAPTER 11
NAVISTAR, INC.
ECM
(6020M)
(LOCATED AT ENGINE COMPARTMENT AT ECM) W/ I6 ENGINE
59 6
76 5
58 41
4
3
40 24
2
23 7 1
SEAL/
SLEEVE
CONNECTOR 3612247C1
BODY LOCK1 3612248C1 39 K23-GD 18 WH 3612254C1 -
BODY LOCK2 3612249C1 40 PLUG - - 3612253C1 -
41 PLUG - - 3612253C1 -
SEAL/ 42 K34A 18 TN 3612254C1 -
SLEEVE 43 PLUG - - 3612253C1 -
1 K97FA 14 PL 3613275C1 3509903C1 44 PLUG - - 3612253C1 -
2 K97-GV 14 WH 3613275C1 3509903C1 45 K97UD 18 PL 3612254C1 -
3 K97FB 14 PL 3613275C1 3509903C1 46 PLUG - - 3612253C1 -
4 K97-GW 14 WH 3613275C1 3509903C1 47 PLUG - - 3612253C1 -
5 K97FC 14 PL 3613275C1 3509903C1 48 K99F 18 PL 3612254C1 -
6 K97-GX 14 WH 3613275C1 3509903C1 49 PLUG - - 3612253C1 -
7* K17M 18 PK 3612254C1 - 50 PLUG - - 3612253C1 -
7* K17L 18 PK 3612254C1 - 51 K97 18 PL 3612254C1 -
8 K95K 18 TN 3612254C1 - 52 PLUG - - 3612253C1 -
9 PLUG - - 3612253C1 - 53 K47A(-) 18 GN 3612254C1 -
10@ K3A(-) 18 GY 3612254C1 - 54@ K47#125 18 TN 3612254C1 -
10# K3AB(-) 18 GY 3612254C1 - 54& K47A(+) 18 YL 3612254C1 -
11 PLUG - - 3612253C1 - 55 PLUG - - 3612253C1 -
12 PLUG - - 3612253C1 - 56 PLUG - - 3612253C1 -
13 PLUG - - 3612253C1 - 57 PLUG - - 3612253C1 -
14 PLUG - - 3612253C1 - 58 K23B 18 TN 3612254C1 -
15 PLUG - - 3612253C1 - 59 PLUG - - 3612253C1 -
16 PLUG - - 3612253C1 - 60 PLUG - - 3612253C1 -
17 K95J 18 TN 3612254C1 - 61@ K5B(+) 18 YL 3612254C1 -
18 PLUG - - 3612253C1 - 61# K5C(+) 18 YL 3612254C1 -
19 K95H 18 TN 3612254C1 - 62@ K5B(-) 18 GN 3612254C1 -
20 PLUG - - 3612253C1 - 62# K5C(-) 18 GN 3612254C1
21 PLUG - - 3612253C1 - 63 K97C 18 PL 3612254C1 -
22 PLUG - - 3612253C1 - 64 PLUG - - 3612253C1 -
23 PLUG - - 3612253C1 - 65@ K92#141 18 LTGN 3612254C1 -
24 PLUG - - 3612253C1 - 65& K17JJ 16 PK 3612254C1 -
25@ K3A(+) 18 DKBL 3612254C1 - 66 PLUG - - 3612253C1 -
25# K3AB(+) 18 DKBL 3612254C1 - 67 K95L 18 TN 3612254C1 -
26 K97AX 18 PL 3612254C1 - 68 PLUG - - 3612253C1 -
27 K99D 18 PL 3612254C1 - 69 PLUG - - 3612253C1 -
28 PLUG - - 3612253C1 - 70 K97J 18 PL 3612254C1 -
29 K97E 18 PL 3612254C1 - 71 K48 18 GY 3612254C1 -
30 PLUG - - 3612253C1 - 72 K47 18 GY 3612254C1 -
31 K97UB 18 PL 3612254C1 - 73 PLUG - - 3612253C1 -
32 PLUG - - 3612253C1 - 74 PLUG - - 3612253C1 -
33 K99A 18 PL 3612254C1 - 75 PLUG - - 3612253C1 -
34 K97R 18 PL 3612254C1 - 76 K37M 18 TN 3612254C1 -
35 K97WC 18 PL 3612254C1 -
36 PLUG - - 3612253C1 - @ W/ LCT AND WTEC XMSN
# W/ J1939 EATON HYBRID XMSN
37 K97ZD 18 PL 3612254C1 -
& W/ EATON HYBRID XMSN
38 PLUG - - 3612253C1 - * MUTUALLY EXCLUSIVE

CNA1 20JUL11 ADDED HEV CIRCUITS; D 79156C
CONN P/N WAS 3705322C1. 61375F 10MAR09 AE08058199 031
S08364

CHAPTER 11
NAVISTAR, INC.
ECM W/ V8 ENGINE
(6020M)
(LOCATED AT ENGINE COMPARTMENT AT ECM)
82 43 21
98 64
93
14
88
7
83
44 22 1
65
CONNECTOR 6086794C1
1 PLUG - - 6086793C1 26 K95JT 18 TN 6086791C1
2 PLUG - - 6086793C1 27 PLUG - - 6086793C1
3 PLUG - - 6086793C1 28 PLUG - - 6086793C1
4 K97R 18 PL 6086791C1 29 K95LL 18 TN 6086791C1
5 K95NN 18 TN 6086791C1 30 PLUG - - 6086793C1
6 K95F 18 PL 6086791C1 31 K3A(-) 18 GY 6086791C1
7 K95KK 18 TN 6086791C1 32 K3A(+) 18 DKBL 6086791C1
8 K34AX 18 TN 6086791C1 33 PLUG - - 6086793C1
9 K97T 18 PL 6086791C1 34 PLUG - - 6086793C1
10 PLUG - - 6086793C1 35 PLUG - - 6086793C1
11 PLUG - - 6086793C1 36 PLUG - - 6086793C1
12 PLUG - - 6086793C1 37 PLUG - - 6086793C1
13 PLUG - - 6086793C1 38 PLUG - - 6086793C1
14 PLUG - - 6086793C1 39 PLUG - - 6086793C1
15 K23-GD 18 WH 6086791C1 40 PLUG - - 6086793C1
16 PLUG - - 6086793C1 41 PLUG - - 6086793C1
17 PLUG - - 6086793C1 42 PLUG - - 6086793C1
18 PLUG - - 6086793C1 43 PLUG - - 6086793C1
19 PLUG - - 6086793C1 44 PLUG - - 6086793C1
20 K37A 18 TN 6086791C1 45 PLUG - - 6086793C1
21 PLUG - - 6086793C1 46 PLUG - - 6086793C1
22 PLUG - - 6086793C1 47 K97WC 18 PL 6086791C1
23 PLUG - - 6086793C1 48 PLUG - - 6086793C1
24 PLUG - - 6086793C1 49 PLUG - - 6086793C1
25 K97C 18 PL 6086791C1 50 PLUG - - 6086793C1
CHART CONTINUED ON SHEET 31B

62476M 17FEB10 AE08058199 31A
S08364

CHAPTER 11
NAVISTAR, INC.
CHART CONTINUED FROM SHEET 31A W/ V8 ENGINE
ECM
(6020M)
82 43 21
98 64
93
14
88
7
83
44 22 1
65
CONNECTOR 6086794C1
51 K95HH 18 TN 6086791C1 75 PLUG - - 6086791C1
52 PLUG - - 6086793C1 76 PLUG - - 6086791C1
53 K5B(+) 18 YL 6086791C1 77 PLUG - - 6086791C1
54 K5B(-) 18 GN C 78 PLUG - - 6086791C1
55 PLUG - - 6086793C1 79 PLUG - - 6086791C1
56 PLUG - - 6086793C1 80 PLUG - - 6086791C1
57 PLUG - - 6086793C1 81 PLUG - - 6086791C1
58 K23C 18 TN 6086791C1 82 PLUG - - 6086791C1
59 PLUG - - 6086793C1 83 K97ND 16 PL 3686944C1
60 K92#141 18 LTGN 6086791C1 84 K97NE 16 PL 3686944C1
61 PLUG - - 6086793C1 85 K97NF 16 PL 3686944C1
62 PLUG - - 6086793C1 86 K97-GL 18 WH 3686943C1
63 K97JC 18 PL 6086791C1 87 K97-GK 18 WH 3686943C1
64 K17M 18 PK 6086791C1 88 K97-GM 18 WH 3686943C1
65 PLUG - - 6086793C1 89 K47 18 GY 3686943C1
66 PLUG - - 6086793C1 90 PLUG - - 6086791C1
67 K99D 18 PL 6086791C1 91 K23L 18 TN 3686943C1
68 PLUG - - 6086791C1 92 K48 18 GY 3686943C1
69 K47#125 18 TN 6086791C1 93 PLUG - - 6086791C1
70 PLUG - - 6086791C1 94 PLUG - - 6086791C1
71 PLUG - - 6086791C1 95 PLUG - - 6086791C1
72 K99A 18 PL 6086791C1 96 PLUG - - 6086791C1
73 K95JJ 18 TN 6086791C1 97 K13H 18 PK 3686943C1
74 PLUG - - 6086791C1 98 K14KA 18 RD 3686943C1

62476M 17FEB10 AE08058199 31B
S08364

CHAPTER 11
NAVISTAR, INC.
ECM POWER RELAY

(6022)
* W/ V8 ENGINE
86 30
2 1
1 K97XA 10 PL 3512334C1 0589390C1
2 K97XB 14 VT 3535486C1 3517771C1
4 3 5 2* K97XB 16 VT 2039343C1 1652325C1
87 87A 85 3 PLUG - - 0587579C1 -
4 K97FF 10 PL 3512334C1 0589390C1
4* K97N 10 PL 3512334C1 0589390C1
CONNECTOR 3512331C91 5 K97JA 18 PL 2039343C1 3517771C1

5* K97JC 18 PL 2039343C1 3517771C1
EGR / TURBO POWER RELAY

(6023)

86 30
2 1 1 K97MA 10 PL 3512334C1 0589390C1
2 K97MB 16 VT 2039343C1 1652325C1
3 PLUG - - 0587579C1 -
4 3 5 4 K97A 10 PL 3512334C1 0589390C1
87 87A 85
5 K97JB 18 VT 2039343C1 1652325C1

CNA1 20MAY10 ADDED V8 ENG EFFECTS B 62476M
TO 6022. 61375F 10MAR09 AE08058199 032
S08364

CHAPTER 11
NAVISTAR, INC.
FREON COMPRESSOR
(6200)
(LOCATED ON AC COMPRESSOR FRONT RIGHT SIDE OF ENGINE)

A K77-G 16 WH 2033819C1 1652325C1
A B K77A 16 LTGN 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
DOCT SENSOR BLACK

(6260HL)
(LOCATED BY RIGHT FRAME RAIL NEAR TRANSMISSION AREA)

1 K95F4 18 TN 3613771C1
2 K95K 18 TN 3613771C1
CONNECTOR 3626435C1
DOCT SENSOR BLACK

(6260HR)
CONNECTOR 3626435C1

1 K95S4 18 TN 3613771C1
2 K95KK 18 TN 3613771C1
DPFT1 SENSOR LIGHT GREY

(6261)
2
(LOCATED BY RIGHT FRAME
RAIL NEAR TRANSMISSION AREA)

1 K95F3 18 TN 3613771C1
1
2 K95J 18 TN 3613771C1
CONNECTOR 3626436C1 2* K95JJ 18 TN 3613771C1
* W/ V8 ENGINE

- - RVSD 6200 CHART;ADDED B 62476M
6260HR,6261. 61375F 10MAR09 AE08058199 033
S08364

CHAPTER 11
NAVISTAR, INC.
DPFT2 SENSOR DARK GREY

(6262)

1 K95F2 18 TN 3613771C1
2 K95L 18 TN 3613771C1
2* K95LL 18 TN 3613771C1
1
* W/ V8 ENGINE
CONNECTOR 3626437C1
EXHAUST DELTA P DPFDP SENSOR

(6263)
3

1 K95F1 18 TN 3613771C1
2 K95H 18 TN 3613771C1
2* K95HH 18 TN 3613771C1
3 K97 18 PL 3613771C1
1
3* K95JT 18 TN 3613771C1
CONNECTOR 3626438C1
* W/ V8 ENGINE
FREON COMPRESSOR 2
(6309)
A

A K77-GG 16 WH 2033819C1 1652325C1
B K77AA 16 LTGN 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
START MOTOR OVERCRANK

(6316M)
2
1 K17L 18 PK 3554322C1 3554318C1
2 K17K 18 PK 3554322C1 3554318C1
CONNECTOR 2036583C1
AMMETER SENSE
(6334)
A
A K26C 18 TN 1667742C1 3535424C1
B CONNECTOR 3540757C1 B K26D 18 TN 1667742C1 3535424C1
BODY LOCK 3540758C1
C C K26E 18 TN 1667742C1 3535424C1
D D K26-G 18 WH 1667742C1 3535424C1

- - RMVD 6231.ADDED V8 TO B 62476M
6262,6263;ADDED 6334. 61375F 10MAR09 AE08058199 034
S08364

CHAPTER 11
NAVISTAR, INC.
DOWNSTREAM CONTROL UNIT

(6340)
43
53
9 7
A 42 32
6 4
31 21
B 20 10
3 1
CAV CIRC GAUGE COLOR TERMINAL SEEL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEEL/SLEEVE
1 K97KB-G 16 WH 3710403C1 3535401C1 27 - - - - -
2 K97KC-G 16 WH 3710403C1 3535401C1 28 - - - - -
3 K97KD-G 16 WH 3710403C1 3535401C1 29 - - - - -
4 K97KE-G 16 WH 3710403C1 3535401C1 30 - - - - -
5 K97KF-G 16 WH 3710403C1 3535401C1 31 - - - - -
6 K97KB 16 PL 3710403C1 3535401C1 32 - - - - -
7 K97KC 16 PL 3710403C1 3535401C1 33 - - - - -
8 K97KD 16 PL 3710403C1 3535401C1 34 - - - - -
9 K97KE 16 PL 3710403C1 3535401C1 35 - - - - -
10 - - - - - 36 - - - - -
11 - - - - - 37 - - - - -
12 - - - - - 38 - - - - -
13 - - - - - 39 - - - - -
14 K5CD(+) 20 YL 3710402C1 - 40 - - - - -
15 K5CD(-) 20 LTGN 3710402C1 - 41 - - - - -
16 - - - - - 42 - - - - -
17 - - - - - 43 - - - - -
18 - - - - - 44 - - - - -
19 - - - - - 45 - - - - -
20 - - - - - 46 - - - - -
21 - - - - - 47 - - - - -
22 - - - - - 48 - - - - -
23 - - - - - 49 - - - - -
24 - - - - - 50 - - - - -
25 - - - - - 51 - - - - -
26 - - - - - 52 K97KF 20 PL 3710402C1 -
53 - - - - -

- - INITIAL RELEASE. A 62476M
62476M 08FEB10 AE08058199 34A
S08364

CHAPTER 11
NAVISTAR, INC.
86 67
6 5
A 66 47
DOWNSTREAM
CONTROL UNIT
4 3 (6341)
46 27 (LOCATED AT LEFT SIDE
ENGINE COMPARTMENT)
B 26 7
2 1
1 - - - - 44 - - - -
2 - - - - 45 - - - -
3 - - - - 46 - - - -
4 - - - - 47 - - - -
5 - - - - 48 - - - -
6 - - - - 49 - - - -
7 - - - - 50 - - - -
8 - - - - 51 - - - -
9 - - - - 52 - - - -
10 K97KM 20 PL 3710402C1 53 - - - -
11 K97KT 20 PL 3710402C1 54 - - - -
12 - - - - 55 - - - -
13 - - - - 56 - - - -
14 - - - - 57 - - - -
15 - - - - 58 - - - -
16 - - - - 59 - - - -
17 - - - - 60 - - - -
18 - - - - 61 - - - -
19 - - - - 62 - - - -
20 - - - - 63 - - - -
21 K97KK 20 PL 3710402C1 64 - - - -
22 K97KG 20 PL 3710402C1 65 - - - -
23 K97KH 20 PL 3710402C1 66 - - - -
24 - - - - 67 - - - -
25 - - - - 68 - - - -
26 - - - - 69 - - - -
27 - - - - 70 - - - -
28 - - - - 71 - - - -
29 - - - - 72 - - - -
30 K97KL 20 PL 3710402C1 73 - - - -
31 K97KS 20 PL 3710402C1 74 - - - -
32 - - - - 75 - - - -
33 - - - - 76 - - - -
34 - - - - 77 - - - -
35 - - - - 78 - - - -
36 - - - - 79 - - - -
37 - - - - 80 - - - -
38 - - - - 81 - - - -
39 - - - - 82 - - - -
40 - - - - 83 - - - -
41 K97KP 20 PL 3710402C1 84 - - - -
42 K97KR 20 PL 3710402C1 85 - - - -
43 K97KN 20 PL 3710402C1 86 K97KJ 20 PL 3710402C1

62476M 10FEB10 AE08058199 34B
S08364

CHAPTER 11
NAVISTAR, INC.
COOLANT LEVEL SENSOR

(6400)
B
A CAV CIRC GAUGE COLOR TERMINAL
A K26C 18 TN 1667742C1
CONNECTOR 2036583C1 B K26D 18 TN 1667742C1
LEFT SURGE TANK

(6401)
2
CAV CIRC GAUGE COLOR TERMINAL SEEL/SLEEVE
1 1 K34A 18 TN 3554322C1 3554318C1
2 K34-G 18 TN 3554322C1 3554318C1
CONNECTOR 3554317C1
FAN CLUTCH
(6406M)
(LOCATED AT OUTSIDE RIGHT SIDE DASH PANEL)

A K23 18 TN 1661875C1 3568570C1
B
B K23-G 18 WH 1661875C1 3568570C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1
E-FAN
(6561)

A
A K14CA 12 RD 1661708C1
B B K14CB 14 RD 1661707C1
CONNECTOR 3522068C1

CNA1 20MAY10 RVSD 6401,6406M CHART B 62476M
& TITLE;ADDED 6400,6561. 61375F 10MAR09 AE08058199 035
S08364

CHAPTER 11
NAVISTAR, INC.
GROUND ADAPTER
(6704M)
(LOCATED NEAR THE ENGINE ECM CONNECTION)

F CONNECTOR 3551896C1 A PLUG - - 0587579C1 -
BODY LOCK 3551897C1 B K77-G 16 WH 2033819C1 1652325C1
E
C K10-GB 14 WH 2033816C1 0589391C1
D
D% K10-GG 16 WH 2033814C1 1652325C1
C E@ K34-G 18 TN 2033819C1 3517771C1
* MUTUALLY EXCLUSIVE E% K77-GG 16 WH 2033819C1 1652325C1

B
@ W/ I6 ENGINE F*@ K23-G 18 WH 2033819C1 3517771C1
A % W/ V8 ENGINE
F*@ K23-G 18 WH 2033819C1 1652325C1
AIR COMPRESSOR PRESSURE

(6715)
(LOCATED AT ENGINE COMPARTMENT AIR COMPRESSOR)

A M9H 18 GY 1651943C1
B
C CONNECTOR 1678137C1 B M6H 16 GY 1651943C1
A C M40 18 GY 1651943C1
GROUND ADAPTER
(6740)
(LOCATED NEAR LEFT SIDE DASH PANEL)

F A M11-GA 12 WH 2033816C1 0589390C1
B M89-G 16 WH 2033819C1 1652325C1
E
C M31-G 18 WH 2033819C1 0589391C1
D D@ M75-G 10 WH 1687847C1 0589390C1
D# M75-GC 10 WH 1687847C1 0589390C1
C E M39C-G 14 WH 2033816C1 3517771C1
F* M39B-G 14 WH 2033816C1 0589391C1
B
F* M39D-G 14 WH 2033816C1 0589391C1
A
BODY LOCK 3551897C1 @ RSM FUEL TANK W/ ESPAR COOLENT HEATER
# AF FUEL TANK W/ ESPAR COOLENT HEATER
ECM ZVR / ECM 5V / BC ZVR SPLICE

(6747)
M
L
A K95NN 18 TN 3535303C1 3535424C1
K B K34-GG 18 WH 3535303C1 3535424C1
J C K95A1 18 TN 3535303C1 3535424C1
H D K95S4 18 TN 3535303C1 3535424C1

E PLUG - - 3535425C1 -
G
CONNECTOR 3543733C1 F PLUG - - 3535425C1 -
F
BODY LOCK 3543732C1 G PLUG - - 3535425C1 -
E
H PLUG - - 3535425C1 -
D I PLUG - - 3535425C1 -
C J PLUG - - 3535425C1 -
B K PLUG - - 3535425C1 -
A L PLUG - - 3535425C1 -
M PLUG - - 3535425C1 -

CNA1 20MAY10 RVSD 6704M,6715,6740, B 62476M
CHARTS;ADDED 6747. 61375F 10MAR09 AE08058199 036
S08364

CHAPTER 11
NAVISTAR, INC.
GEN4 TCM
(7150)
(LOCATED AT TCM CONNECTION)
CAV CIR GAUGE COLOR TERMINAL
21 41 29 - - - -
30 - - - -
1 61
31# K92#131 18 YL 3686945C1
32 - - - -
33 K92#133 18 YL 3686945C1
34* K92#134 18 YL 3686945C1
34* K92#134 18 WH 3686945C1
35 - - - -
36 K92#136 18 OR 3686945C1
# WT 3 / 4000 GEN4 37# K92#137 18 WH 3686945C1
@ LCT 1 / 2000 GEN4 38@ K92#138 18 OR 3686945C1
** W/ I6 ENGINE
39 K48#139 18 OR 3686945C1
% W/ V8 ENGINE
40 K47#140 18 LTGN 3686945C1
41 K92#141 18 LTGN 3686945C1
42@ K92#142 18 WH 3686945C1
43 - - - -
20 44 - - - -
80
45 - - - -
40 60 46 - - - -
47 - - - -
CONNECTOR 3605713C1
48 - - - -
CAV CIRC GAUGE COLOR TERMINAL 49 - - - -
1 K92#101 18 LTBL 3686945C1 50 - - - -
2 - - - - 51 K92#151 18 WH 3686945C1
3 K92#103 18 YL 3686945C1 52 K92#152 18 LTGN 3686945C1
4 - - - - 53@ K92#153 18 YL 3686945C1
5 - - - - 54 K31#154 18 TN 3686945C1
6 - - - - 55 K92#155 18 WH 3686945C1
7 - - - - 56 - - - -
8 K5#108 18 GN 3686945C1 57@ K92#157 18 WH 3686945C1
9 K92#109 18 GY 3686945C1 58 K92#158 18 LTGN 3686945C1
10 K92#110 18 PK 3686945C1 59 K48#159 18 TN 3686945C1
11 K92#111 18 OR 3686945C1 60 K47#160 18 YL 3686945C1
12# K92#112 18 PK 3686945C1 61 K#161 18 TN 3686945C1
13 - - - - 62 - - - -
14@ K92#114 18 GY 3686945C1 63 K92#163 18 YL 3686945C1
15 - - - - 64 - - - -
16# K92#116 18 LTBL 3686945C1 65 K71#165 18 TN 3686945C1
17@ K92#117 18 LTBL 3686945C1 66 - - - -
18 - - - - 67 - - - -
19 - - - - 68 - - - -
20 K92#120 18 LTBL 3686945C1 69 K92#169 18 GY 3686945C1
20% K92#120 18 GY 3686945C1 70 K92#170 18 PK 3686945C1
21 - - - - 71 K92#171 18 YL 3686945C1
22 - - - - 72 - - - -
23 - - - - 73@ K92#173 18 LTBL 3686945C1
24 - - - - 74 K92#174 18 LTBL 3686945C1
25 K47#125 18 TN 3686945C1 75 - - - -
26 - - - - 76 K92#176 18 YL 3686945C1
27 - - - - 77 K92#177 18 LTGN 3686945C1
28 K5#128 18 YL 3686945C1 78@ K92#178 18 WH 3686945C1
28% K5#128 18 GN 3686945C1 79@ K92#179 18 PK 3686945C1

80 K92#180 18 OR 3686945C1

CNA1 20MAY10 REVISED CHART AND B 62476M
TITLE. 61375F 10MAR09 AE08058199 037
S08364

CHAPTER 11
NAVISTAR, INC.

1 K92#111 18 OR 3686945C1
2 K92#155 18 WH 3686945C1
3 K92#177 18 LTGN 3686945C1
WTEC MD XMSN BULKHEAD
4 K92#136 18 OR 3686945C1
(7250)
(LOCATED AT TCM CONNECTION) 5 K92#152 18 LTGN 3686945C1
6 K92#171 18 YL 3686945C1
7 - - - -
1 8 K92#174 18 LTBL 3686945C1
7 11 15 9 K92#133 18 YL 3686945C1
10 K92#151 18 WH 3686945C1
11 K92#131 18 YL 3686945C1
12 K92#137 18 WH 3686945C1
13 K92#180 18 OR 3686945C1
14
6 10
14 K92#120 18 LTBL 3686945C1
20
15 K92#116 18 LTBL 3686945C1
16 K92#112 18 PK 3686945C1
17 - - - -
18 K31#154 18 TN 3686945C1
CONNECTOR 3605715C1 19 K92#158 18 LTGN 3686945C1
BODY LOCK 3610532C1
20 K92#176 18 YL 3686945C1

LCT XMSN BULKHEAD
(7350) 1 K92#152 18 LTGN 3686945C1
(LOCATED AT TRANSMISSION 2 K92#133 18 YL 3686945C1
BULKHEAD CONNECTION)
3 K92#151 18 WH 3686945C1
4 K92#117 18 LTBL 3686945C1
5 - - - -
6 K92#157 18 WH 3686945C1
7 K92#179 18 PK 3686945C1
12
8 K31#154 18 TN 3686945C1
1 20 9 K92#158 18 LTGN 3686945C1
6 14
10 K92#178 18 WH 3686945C1
11 K92#177 18 LTGN 3686945C1
12 - - - -
11 19 13 - - - -
5 24
14 K92#111 18 OR 3686945C1
13
15 K92#155 18 WH 3686945C1
16 K92#171 18 YL 3686945C1
17 K92#136 18 OR 3686945C1
18 K92#138 18 OR 3686945C1
19 K92#174 18 LTBL 3686945C1
CONNECTOR 3605714C1
20 K92#114 18 GY 3686945C1
21 K92#153 18 YL 3686945C1
22 K92#173 18 LTBL 3686945C1
23 K92#134 18 WH 3686945C1
24 K92#176 18 YL 3686945C1
BACK-UP LIGHT SWITCH LCT OUTPUT SPEED SENSOR

(7502M) (7600)
(LOCATED ON TOP REAR OF TRANSMISSION) (LOCATED AT ENGINE COMPARTMENT TRANSMISSION)
A B
B BODY LOCK 1661874C1
A
A K71C 18 TN 1661875C1 1661872C1 A K47#160 18 YL 3554322C1 3554318C1
B K71-G 18 TN 1661875C1 1661872C1 B K47#140 18 LTGN 3554322C1 3554318C1

CNA1 20JUL11 ADDED R/D 7502M. B 79156C
61375F 10MAR09 AE08058199 038
S08364

CHAPTER 11
NAVISTAR, INC.
WTEC MD ENGINE SPEED SENSOR

(7603)
B (LOCATED AT ENGINE COMPARTMENT TRANSMISSION)
A
A K48#159 18 TN 3554322C1 3554318C1
CONNECTOR 3610533C1
B K48#139 18 OR 3554322C1 3554318C1
BODY LOCK 3610532C1
LCT ENGINE SPEED SENSOR

(7604)

A K48#159 18 TN 3554322C1 3554318C1
CONNECTOR 3610533C1 B K48#139 18 OR 3554322C1 3554318C1
WTEC MD OUTPUT SPEED SENSOR

(7605)
(LOCATED AT ENGINE COMPARTMENT TRANSMISSION)
B
A K47#160 18 YL 3554322C1 3554318C1
CONNECTOR 3610533C1 B K47#140 18 LTGN 3554322C1 3554318C1
EATON ENGINE SPEED SENSOR CONNECTOR

(7606M)
(LOCATED ON RIGHT SIDE OF TRANSMISSION)
1 2
1 K47(+) 16 WH 1680206C1
CONNECTOR 3602756C1
2 K47(-) 16 BK 1680206C1
BODY LOCK 1684262C1
LCT TURBINE SPEED SENSOR

(7607M)
A
A K92#180 18 OR 3554322C1 3554318C1
B K92#120 18 LTBL 3554322C1 3554318C1
CONNECTOR 3610533C1
B* K92#120 18 GY 3554322C1 3554318C1
* W/ V8 ENGINE
OUTPUT ENGINE SPEED SENSOR

(7609M)
(LOCATED ON REAR OF TRANSMISSION)
2
1 K47A(+) 18 YL 3554322C1 3554318C1
2 K47A(-) 18 GN 3554322C1 3554318C1
CONNECTOR 3554317C1
XMSN OIL FILTER

(7701)
A (LOCATED AT FRAME MOUNTED TRANSMISSION OIL FILTER)
B
C
A M31-G 18 WH 2033819C1 3517771C1
B M31C 18 TN 2033819C1 3517771C1
CONNECTOR 1686834C1
C PLUG - - 0587579C1 -
BODY LOCK 1664408C1

CNA1 20JUL11 ADDED R/D 7606M AND C 79156C
7609M. 61375F 10MAR09 AE08058199 039
S08364

CHAPTER 11
NAVISTAR, INC.
* W/ I6 ENGINE
@ w/ V8 ENGINE
J1939 TERMINATING
RESISTOR
(7801M) CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
C (LOCATED AT ENGINE
A* K5E(+) 18 YL 1661875C1 3568570C1
COMPARTMENT TRANSMISSION)
B A@ K5D(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
A
C* K5E(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1 C@ K5D(-) 18 GN 1661875C1 3568570C1
BODY LOCK 1667771C1
ARENS SHIFTER MOTOR

D ACTUATOR SENSOR (7802) CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED AT KEY SWITCH IN CAB)
A K92HA 16 TN 2033819C1 1652325C1
C
B K92HB 16 TN 2033819C1 1652325C1
B C K92HC 16 TN 2033819C1 1652325C1
CONNECTOR 3535482C1
A D K92HD 16 TN 2033819C1 1652325C1
BODY LOCK 3535483C1
ARENS POSITION SENSOR

F (7805) CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
E A K92GA 18 TN 3554322C1 3554318C1
B K92GB 18 TN 3554322C1 3554318C1
D
C K92GC 18 TN 3554322C1 3554318C1
C D K92GD 18 TN 3554322C1 3554318C1
B CONNECTOR 3599051C1 E K92GE 18 TN 3554322C1 3554318C1
BODY LOCK 3573833C1
F K92GF 18 TN 3554322C1 3554318C1
A
ARENS SBW SHIFT SELECTOR A

(7808) CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED AT KEY SWITCH IN CAB) 1* A5D(-) 18 GN 3517243C1 -
1** A5D(-) 18 GN 3517243C1 -
2* A5D(+) 18 YL 3517243C1 -
24 13
2** A5D(+) 18 YL 3517243C1 -
3 PLUG - - 3518314C1 -
4 PLUG - - 3518314C1 -
5 A92NE 18 DKBL 3517243C1 -
6 A92NF 18 TN 3517243C1 -
7 A92NG 18 TN 3517243C1 -
8 A92NH 18 TN 3517243C1 -
9 PLUG - - 3518314C1 -
1 10 PLUG - - 3518314C1 -
12
11 PLUG - - 3518314C1 -
12 PLUG - - 3518314C1 -
13 PLUG - - 3518314C1 -
14 A92NP 18 TN 3517243C1 -
15 PLUG - - 3518314C1 -
16 PLUG - - 3518314C1 -
17 A#163A 18 PK 3517243C1 -
18 A92NT 18 TN 3517243C1 -
19 A92NU 18 TN 3517243C1 -
20 A92NV 18 TN 3517243C1 -
21 PLUG - - 3518314C1 -
22 PLUG - - 3518314C1 -
* W/ AWARE EFFECTS
** N/ AWARE EFFECTS 23 PLUG - - 3518314C1 -
24 PLUG - - 3518314C1 -

- - 7801M:WAS 7801; ADDED B 62476M
ENGINE LEGEND AND CIRCUITS. 61375F 10MAR09 AE08058199 040
S08364

CHAPTER 11
NAVISTAR, INC.
ARENS SBW SHIFT SELECTOR B

(7809)

D E
A A14MA 14 RD 3535486C1 0589391C1
C F B A92MB 16 TN 2039343C1 1652325C1

C A92MC 16 TN 2039343C1 1652325C1
B G D A14MD-G 14 WH 3535486C1 0589391C1
E A14ME-G 14 WH 3535486C1 0589391C1
A H F A92MF 16 TN 2039343C1 1652325C1
G A92MG 16 TN 2039343C1 1652325C1
H A14MH 14 RD 3535486C1 0589391C1
CONNECTOR 3599048C1

EATON SHIFT SELECTOR
A1 PLUG - - 3554386C1
(7905)
(LOCATED AT KEY SWITCH IN CAB) A2 PLUG - - 3554386C1
A3 PLUG - - 3554386C1
B1 PLUG - - 3554386C1
B2 PLUG - - 3554386C1
321
B3 A62U 18 DKBL 3565443C1
C1 A92YB 16 TN 3554090C1
K C2 PLUG - - 3554386C1
J C3 PLUG - - 3554386C1
H D1 PLUG - - 3554386C1
G D2 PLUG - - 3554386C1
F D3 PLUG - - 3554386C1
E1 PLUG - - 3554386C1
E2 PLUG - - 3554386C1
E3 PLUG - - 3554386C1
E F1 A92(+) 18 YL 3565443C1
D F2 A92(-) 18 GN 3565443C1
C F3 PLUG - - 3554386C1
B G1 PLUG - - 3554386C1
A G2 PLUG - - 3554386C1
G3 PLUG - - 3554386C1
H1 PLUG - - 3554386C1
H2 PLUG - - 3554386C1
H3 PLUG - - 3554386C1
CONNECTOR 3554089C1
J1 PLUG - - 3554386C1
J2 PLUG - - 3554386C1
J3 A92AE 16 TN 3554090C1
K1 PLUG - - 3554386C1
K2 PLUG - - 3554386C1
K3 PLUG - - 3554386C1

79156C 14APR11
AE08058199 40A
S08364

CHAPTER 11
NAVISTAR, INC.

1 PLUG - - 3527276C1
2 K5BB(-) 18 GN 3518963C1
3 K5BB(+) 18 YL 3518963C1
4 K17K 18 PK 3518963C1
5 PLUG - - 3527276C1
6 PLUG - - 3527276C1
HCM CONNECTOR 3 7 PLUG - - 3527276C1
(7909)
8 PLUG - - 3527276C1
(LOCATED ON LEFT SIDE OF TRANSMISSION)
9 PLUG - - 3527276C1
10 K3AC(+) 18 DKBL 3555249C1
13
11 K3AC(-) 18 GY 3555249C1
35
37
12 PLUG - - 3527276C1
29
23
13 PLUG - - 3527276C1
1
14 PLUG - - 3527276C1
15 PLUG - - 3527276C1
16 PLUG - - 3527276C1
17
17 PLUG - - 3527276C1
3
31
26 25
18 PLUG - - 3527276C1
19 PLUG - - 3527276C1
32
10
4
20 PLUG - - 3527276C1
18
21 PLUG - - 3527276C1
22 PLUG - - 3527276C1
23 PLUG - - 3527276C1
24 PLUG - - 3527276C1
12
34
28
6
25 K92AZ 16 TN 3518963C1
36
38
26 K17J 16 PK 3555249C1
22
27 K92(-) 18 GN 3518963C1
28 K92(+) 18 YL 3518963C1
29 PLUG - - 3527276C1
CONNECTOR 3599542C1 30 PLUG - - 3527276C1
31 K92YZ 16 TN 3518963C1
32 K17L 18 PK 3518963C1
33 PLUG - - 3527276C1
34 PLUG - - 3527276C1
35 K13D 14 PK 3557534C1
36 K11-GAM 12 WH 3557534C1
37 PLUG - - 3527276C1
38 K14AW 10 RD 3841700C1

79156C 14APR11 AE08058199 40B
S08364
11.53. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 40C

CHAPTER 11
NAVISTAR, INC.
HCM CONNECTOR 2
(7910)

1 PLUG - - 3527276C1
2 K5BE(-) 18 GN 3518963C1
3 K5BE(+) 18 YL 3518963C1
4 K17A 16 WH 3555249C1
5 PLUG - - 3527276C1
6 PLUG - - 3527276C1
7 PLUG - - 3527276C1
8 PLUG - - 3527276C1
13
35
37
9 PLUG - - 3527276C1
29
23
10 K3G(+) 18 DKBL 3555249C1

1
11 K3G(-) 18 GY 3555249C1
12 PLUG - - 3527276C1
13 PLUG - - 3527276C1
17
14 PLUG - - 3527276C1
3
31
15 PLUG - - 3527276C1
26 25
16 PLUG - - 3527276C1
32
10
17 PLUG - - 3527276C1
4
18
18 PLUG - - 3527276C1
19 PLUG - - 3527276C1
20 K17C 18 PK 3555249C1
21 PLUG - - 3527276C1
12
34
28
6
22 PLUG - - 3527276C1
36
38
23 K98D 18 BK 3518963C1
22
24 PLUG - - 3527276C1
25 PLUG - - 3527276C1
26 K17FA 16 PK 3555249C1
27 K98C(-) 18 GN 3518963C1
CONNECTOR 3599542C1
28 K98C(+) 18 YL 3518963C1
29 PLUG - - 3527276C1
30 PLUG - - 3527276C1
31 PLUG - - 3527276C1
32 K17B 18 PK 3555249C1
33 PLUG - - 3527276C1
34 PLUG - - 3527276C1
35 K13B 12 PK 3557534C1
36 K92-GC 12 WH 3557534C1
37 PLUG - - 3527276C1
38 K92C 12 RD 3557534C1

79156C 14APR11 AE08058199 40C
S08364
11.54. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 40D

CHAPTER 11
NAVISTAR, INC.
HCM CONNECTOR 1
(7911)

1 PLUG - - 3527276C1
2 K92DFD 18 TN 3518963C1
3 PLUG - - 3527276C1
4 K92HB 18 TN 3518963C1
5 PLUG - - 3527276C1
13
6 PLUG - - 3527276C1
35
37
7 PLUG - - 3527276C1
23
29
1
8 PLUG - - 3527276C1
9 PLUG - - 3527276C1
10 PLUG - - 3527276C1
11 PLUG - - 3527276C1
17
12 PLUG - - 3527276C1
3
31
9
26 25
13 K92YA 16 TN 3555249C1
14 PLUG - - 3527276C1
32
10
4
15 PLUG - - 3527276C1
18
16 PLUG - - 3527276C1
17 K98E 18 BK 3518963C1
18 PLUG - - 3527276C1
19 PLUG - - 3527276C1
28
12
34
6
20 PLUG - - 3527276C1
36
38
21 PLUG - - 3527276C1
22
22 PLUG - - 3527276C1
23 PLUG - - 3527276C1
24 PLUG - - 3527276C1
25 K98G 18 BK 3518963C1
CONNECTOR 3665411C1 26 K92HE 18 TN 3518963C1
27 PLUG - - 3527276C1
28 PLUG - - 3527276C1
29 PLUG - - 3527276C1
30 PLUG - - 3527276C1
31 K98F 18 BK 3518963C1
32 K92HA 18 TN 3518963C1
33 PLUG - - 3527276C1
34 PLUG - - 3527276C1
35 K92HC 12 TN 3557534C1
36 PLUG - - 3527276C1
37 K92HD 12 TN 3557534C1
38 PLUG - - 3527276C1

79156C 05JUL11 AE08-58199 40D
S08364

CHAPTER 11
NAVISTAR, INC.
RIGTH HEADLIGHT / TURN SIGNAL

(8000)
(LOCATED AT HOOD NEAR RIGHT HEADLIGHT)

A K97E 18 PL 3535303C1 3535424C1
C B K97SA 18 VT 3535303C1 3535424C1
C K97AS 18 PL 3535303C1 3535424C1
B D K97AT 18 VT 3535303C1 3535424C1
E K97A-G 18 WH 3535303C1 3535424C1
A
CONNECTOR 1661375C2
BODY LOCK 1661376C1
HOOD HARNESS
(8003)
(LOCATED AT INSIDE LEFT FRAME RAIL NEAR BUMPER)

F A M11-GB 12 WH 2039344C1 0589390C1
E G
B M58AA 14 BN 3535486C1 0589390C1
A
D B C M57A 14 OR 3535486C1 0589390C1
C
D M56A 14 OR 3535486C1 0589390C1
E M53B 12 YL 2039344C1 0589391C1
F M52B 12 YL 2039344C1 0589391C1
CONNECTOR 2039311C91 G M11-GC 12 WH 2039344C1 0589391C1
BODY LOCK 2039342C1
RIGHT HEADLIGHT HI / LOW BEAM

(8004)
(LOCATED AT LEFT HEADLIGHT)

A M53A 12 YL 2033816C1 0589390C1
B M52A 12 YL 2033816C1 0589390C1
A
CONNECTOR 1671610C1
BODY LOCK 1671608C1

CNA1 20JUL11 MOVED R/D 7809 TO C 79156C
SHEET 40A. 61375F 10MAR09 AE08058199 041
S08364

CHAPTER 11
NAVISTAR, INC.
HORN INTERCONNECT
(8310)
(LOCATED AT ENGINE COMPARTMENT NEAR BUMPER)
A
A M85A 16 GY 1661875C1 1661872C1
B M85-GA 16 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
SHUTTER SOLENOID
(8450)
(LOCATED AT ENGINE COMPARTMENT AT XMSN BULK HEAD)

A K23D 18 TN 2033819C1 1652325C1
A* K23D 18 TN 2033819C1 3517771C1
CONNECTOR 1671610C1
B K23-GD 18 WH 2033819C1 3517771C1
BODY LOCK 1671608C1
* W/ V8 ENGINE
TEMP SENDER (8601)

(LOCATED AT FRONT OF LEFT FRAME RAIL)

B A M41 18 TN 1661875C1 1661872C1
B M110AD 18 GY 1661875C1 1661872C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1

- - 8450: ADDED V8; 8310, B 62476M
8601 PREFIX WAS N. 61375F 10MAR09

AE08058199 042
S08364

CHAPTER 11
NAVISTAR, INC.
ESPAR HEATER FUEL PUMP W/ RIGHT SIDE

(9001)
(LOCATED AT HYD ABS AT LEFT FRAME RAIL)

1 N75B 18 LTGN 3509874C1 3509903C1
1 2 N75-GB 18 WH 3509874C1 3509903C1
CONNECTOR 3578645C1

(9003)
(LOCATED AT RIGHT SIDE FUEL TANK)
E CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R75A 14 YL 2033816C1 0589391C1
D B R75C 14 DKBL 2033816C1 0589391C1
C R75 10 WH 1687847C1 0589391C1
C D* R75-GA 10 WH 1687847C1 0589391C1
D* R75-GD 10 RD 1687847C1 0589391C1
B E R75B 14 LTGN 2033816C1 0589391C1
W/ AF FUEL TANK
ESPAR HEATER FUEL PUMP W/ AF FUEL TANK

(9004)
(LOCATED AT RIGHT SIDE FUEL TANK)

2
1 R75BB 18 BK 3509874C1 3509903C1
1 2 R75-GE 18 WH 3509874C1 3509903C1
CONNECTOR 3578645C1

- - RMVD 9000,9002; B 62476M
ADDED 9003,9004. 61375F 10MAR09

AE08058199 043
S08364

CHAPTER 11
NAVISTAR, INC.
W/ RSM FUEL TANK

(9005)
A E
B D
C C
D B
E CONNECTOR 1677851C1 CONNECTOR 1661375C2 A

A R75-GA 10 WH 1687848C1 0589390C1 A M75-GA 10 WH 1687847C1 0589390C1
B R75B 14 LTGN 2033912C1 0589391C1 B M75B 18 LTGN 2033819C1 1652325C1
C R75 10 RD 1687848C1 0589390C1 C M75 10 LTGN 1687847C1 0589390C1
D R75A 14 YL 2033912C1 0589391C1 D M75A 18 LTGN 2033819C1 1652325C1
E R75C 14 DKBL 2033912C1 0589391C1 E M75C 16 DKBL 2033819C1 1652325C1

W/ AF FUEL TANK
(9006)
C F
D B E G
A A
E G D B
F C

A R75-GD 10 WH 1687848C1 0589390C1 A M75-GD 10 WH 3512334C1 0589390C1
B R75B 14 LTGN 2033912C1 0589391C1 B M75B 18 LTGN 2039343C1 1652325C1
C R75 10 RD 1687848C1 0589390C1 C M75 10 LTGN 3512334C1 0589390C1
D R75A 14 YL 2033912C1 0589391C1 D M75A 18 LTGN 2039343C1 1652325C1
E R75BB 18 BK 2033911C1 1652325C1 E M75BB 18 LTGN 2039343C1 1652325C1
F R75-GE 18 WH 2033911C1 1652325C1 F M75-GE 18 WH 2039343C1 1652325C1
G R75C 14 DKBL 2033912C1 0589391C1 G M75C 16 DKBL 2039343C1 1652325C1
FUEL CONNECTION ABS

(9100)
(LOCATED AT INSIDE LEFT FRAME RAIL AND BEHIND HCU)
A
B A M36 18 TN 2033819C1 3517771C1

B M9D 18 GY 2033819C1 1652325C1
CONNECTOR 1671611C1
BODY LOCK 1671608C1

- - ADDED 9005,9006; RMVD B 62476M
9003,9004,9100:PREFIX WAS N. 61375F 10MAR09 AE08058199 044
S08364

CHAPTER 11
FUEL INTERCONNECT
(9100)
(LOCATED AT INSIDE LEFT FRAME RAIL AND BEHIND HCU)
A
B A R36 18 BK 2033911C1 3517771C1
B R9D 18 WH 2033911C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
AF FUEL SENDER
(9101)
(LOCATED AT OUTSIDE RIGHT FRAME RAIL)
A
B
A N36 18 TN 1661875C1 3568570C1
B N9D 18 GY 1661875C1 3568570C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
FUEL GAUGE LEVEL SENSOR

(9101)
(LOCATED AT REAR MOUNTED FUEL TANK)

A R36 18 BK 1661875C1 1661872C1
B
B R9D 18 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
AIR DRYER
(9257)
(LOCATED AT BATTERY CABLES)

A N39C 14 BK 2033816C1 0589391C1
A B N39C-G 14 WH 2033816C1 0589391C1
CONNECTOR 1673790C1
BODY LOCK 1673791C1

61375F 10MAR09
AE08058199 045
S08364

CHAPTER 11
NAVISTAR, INC.
ENGINE ECM NEGATIVE CONNECTION

(9260)

A* K97-G 10 WH 2025425C1 1667735C1
B B& K92A109 10 WH 2025425C1 1667735C1
B# K11-GAM 12 WH 2025424C1 1671603C1
C
C* K97-GG 10 WH 2025425C1 1667735C1
C@ K97-GP 10 WH 2025425C1 1667735C1
* W/ I6 ENGINE
@ W/ V8 ENGINE
CONNECTOR 1667732C1 & W/ LCT AND WTEC TRANSMISSION
BODY LOCK 1667734C1 # W/ EATON HYBRID TRANSMISSION
ENGINE ECM POSITIVE CONNECTION

(9261)

C
A* K97XX 10 RD 1667737C1 1667735C1
A@ K97AA 10 RD 1667737C1 1667735C1
B
B* K92A110 10 RD 1667737C1 1667735C1
B@ K92A110 10 PK 1667737C1 1667735C1
A B# K14AW 10 RD 1667737C1 1667735C1
C* K97M 10 RD 1667737C1 1667735C1
* W/ I6 ENGINE
@ W/ V8 ENGINE
CONNECTOR 1667733C1 # W/ EATON HYBRID TRANSMISSION
BODY LOCK 1667734C1
ARENS SHIFTER POSITIVE

(9262)
LOCATED AT STARTER MOTOR ENGINE COMPARTMENT
B
A A K92IC 14 RD 3540782C1 2025428C1

B K92JC 14 RD 3540782C1 2025428C1
CONNECTOR 2031522C1
BODY LOCK 2033927C1

CNA1 20JUL11 CONN 9261 P/N WAS C 79156C
1667732C1. RVSD 9260, 9261 CHARTS. 61375F 10MAR09 AE08058199 046
S08364

CHAPTER 11
NAVISTAR, INC.
NEC GPS
PRE-WIRE SIGNAL
(9264)
(LOCATED IN INSTRUMENT PANEL) 1 A145 16 LTGN 3707318C1
2 A145A 16 LTGN 3707318C1
3 - - - -
5 10
4 - - - -
5 - - - -
6 A145H 16 LTGN 3707318C1
7 A145B 16 LTGN 3707318C1
1 6 8 - - - -
9 - - - -
10 - - - -
CONNECTOR 3705257C1
NEC GPS PRE-WIRE

PWR / GND
(9265)
(LOCATED IN INSTRUMENT PANEL) CAV CIRC GAUGE COLOR TERMINAL
1 A14Z 16 RD 3545087C1
2 A17Z-G 16 WH 3545087C1
1 3
3 A12Z 16 LTBL 3545087C1
2 4 4 - - - -
CONNECTOR 3544980C1
REGEN SWITCH
(9266)
(LOCATED IN INSTRUMENT PANEL)
7 8 1 A95C 18 PK 1661224C1
2 A95A 18 GY 1661224C1
4 1
3 A11-GD 18 WH 1661224C1
5 2 4 - - - -
5 - - - -
6 3 6 - - - -
9 10 7 - - - -
8 - - - -
9 A11-GE 18 WH 1661224C1
10 A95B 18 GY 1661224C1
CONNECTOR 3530564C1
MANUAL HYD
PARK BRAKE SW
(9267)
(LOCATED IN INSTRUMENT PANEL)
A A A9K 18 GY 1661261C1
B B A44CC 18 GY 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1

CNA1 20JUL11 CONN 9265 P/N WAS B 79156C
35449801. 62476M 17FEB10 AE08058199 46A
S08364

CHAPTER 11
NAVISTAR, INC.
BATTERY DSI PSITIVE CONN

(9270F)
A
B A K97KA 10 PL 2025423C1 2025427C1
B PLUG - - 2025432C1 -
CONNECTOR 2031520C1
BODY LOCK 2033927C1
BENDIX AIR LEFT REAR WHEEL SPEED SENSOR

(9501)
(LOCATED AT LEFT REAR WHEEL)

1* R94DL+ 16 GY 1651969C1
2 1 1* R94LR+ 16 GY 1651969C1
2* R94DL- 16 OR 1651969C1
2* R94LR- 16 OR 1651969C1
CONNECTOR 3539777C1
BODY LOCK 3539784C1
BENDIX AIR RIGHT REAR WHEEL SPEED SENSOR

(9503)
(LOCATED AT RIGHT REAR WHEEL)

1* R94DR+ 16 YL 1651969C1
2 1 1* R94RR+ 16 YL 1651969C1
2* R94DR- 16 DKBL 1651969C1
2* R94RR- 16 DKBL 1651969C1
CONNECTOR 3539777C1
BODY LOCK 3539784C1 * MUTUALLY EXCLUSIVE
SUPPLY VALVE
(9506)
(LOCATED AT INSIDE LEFT FRAME RAIL FRONT HCU)
2
1
1 M44B 18 GY 3509874C1 3532128C1
2 M90E-G 18 WH 3509874C1 3509903C1
CONNECTOR 3578645C1
RIGHT FRONT WHEEL SPEED SENSOR

(9507)
(LOCATED AT RIGHT FRONT WHEEL)

1 M94R+ 16 DKBL 1651969C1
2 M94R- 16 YL 1651969C1
CONNECTOR 3539777C1
BODY LOCK 3539784C1

- - ADDED R/D 9270F;9506, B 62476M

AE08058199 047
S08364

CHAPTER 11
NAVISTAR, INC.
LEFT FRONT WHEEL SPEED SENSOR

(9508)
2 1 (LOCATED AT LEFT FRONT WHEEL)

1 M94L+ 16 GY 1651969C1
CONNECTOR 3539777C1 2 M94L- 16 OR 1651969C1

BODY LOCK 3539784C1
FULL POWER BRAKE CONTROLLER

(9510)
(LOCATED INSIDE LEFT FRAME RAIL AT HCU)

1 M90AA-G 12 WH 3573654C1 3615148C1
2 M90A 12 GY 3573654C1 3573655C1
2
CONNECTOR 3573656C1
FULL POWER BRAKE CONTROLLER CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
(9511) 1 M90C 18 GY 3573652C1 3573653C1
(LOCATED INSIDE LEFT
2 PLUG - - 3577744C1 -
FRAME RAIL AT HCU)
3 M90F 18 GY 3573652C1 3573653C1
4 M44B 18 GY 3573652C1 3573653C1
5 M44C 18 GY 3573652C1 3573653C1
6 M90B-G 18 WH 3573652C1 3573653C1
26 7 M44D 18 GY 3573652C1 3573653C1

8 PLUG - - 3577744C1 -
31 15 9 M90H 18 GY 3573652C1 3573653C1
10 M90B 18 GY 3573652C1 3573653C1
11 M44A 18 GY 3573652C1 3573653C1
12 PLUG - - 3577744C1 -
13 PLUG - - 3577744C1 -
14 M5(+) 18 YL 3573652C1 3573653C1
15 M5(-) 18 GN 3573652C1 3573653C1
16 M90 12 GY 3573654C1 3615148C1
17 M94L 12 GY 3573654C1 3573655C1
18 M90-GA 12 WH 3573654C1 3573655C1
19 M94-GB 12 WH 3573654C1 3573655C1
20 PLUG - - 3577744C1 -
21 PLUG - - 3577744C1 -
22 M94RR+ 18 DKBL 3573652C1 3573653C1
16 1
23 M94LR- 18 OR 3573652C1 3573653C1
24 M94L- 18 BN 3573652C1 3573653C1
25 M94R- 18 BN 3573652C1 3573653C1
26 M3C- 18 GY 3573652C1 3573653C1
CONNECTOR 3573648C2 27 M94RR- 18 YL 3573652C1 3573653C1
28 M94LR+ 18 GY 3573652C1 3573653C1
29 M94L+ 18 BK 3573652C1 3573653C1
30 M94R+ 18 BK 3573652C1 3573653C1
31 M3C+ 18 DKBL 3573652C1 3573653C1

- - 9508,9510,9511 PREFIX B 62476M
WAS N. 61375F 10MAR09

AE08058199 048
S08364

CHAPTER 11
NAVISTAR, INC.

BENDIX AIR ABS
A1 R94S 16 LTGN 3554090C1
(9512)
(LOCATED INSIDE LEFT FRAME RAIL AT ABS) A2 PLUG - - 3554386C1
A3 PLUG - - 3554386C1
3 2 1
B1 R94T 16 LTBL 3554090C1
B2 PLUG - - 3554386C1
F B3 PLUG - - 3554386C1
E C1 R94R 16 VT 3554090C1
D C2 PLUG - - 3554386C1
C3 PLUG - - 3554386C1
D1 R94M 16 BK 3554090C1
D2 R94A 16 DKBL 3554090C1
C D3 R94B 16 YL 3554090C1
B E1 R94P 16 BN 3554090C1
A E2 R94RR- 16 DKBL 3554090C1

E3 R94RR+ 16 YL 3554090C1
F1 R94N 16 RD 3554090C1
F2 R94LR- 16 OR 3554090C1
CONNECTOR 3554088C1
F3 R94LR+ 16 GY 3554090C1
REAR CHASSIS / FORWARD CHASSIS

14 7 14 7
(9513M / 9513F)
(LOCATED AT INSIDE LEFT FRAME RAIL BEHIND HCU)
8 1 8 1
1 PLUG - - 3573076C1 1 - - - -
2 M94LR+ 18 GY 3613771C1 2 - - - -
3 M94LR- 18 OR 3613771C1 3 - - - -
4 M94RR- 18 YL 3613771C1 4 - - - -
5 M94RR+ 18 DKBL 3613771C1 5 - - - -
6 M44C 18 GY 3613771C1 6 R44C 18 RD 3618272C1
7 M44D 18 GY 3613771C1 7 R44D 18 BN 3618272C1
8 PLUG - - 3573076C1 8 - - - -
9 M94-GE 16 WH 3613770C1 9 R94-GE 18 GN 3618272C1
10 M90D-G 16 WH 3613770C1 10 R90D-G 18 BN 3618272C1
11 M90D 16 GY 3613770C1 11 R90D 18 YL 3618272C1
12 PLUG - - 3573076C1 12 - - - -
13 M9D 18 GY 3613771C1 13 R9D 18 WH 3618272C1
14 M36 18 TN 3613771C1 14 R36 18 BK 3618272C1

- - 9513M/9513F WAS 9513 B 62476M
PREFIX WAS N. 61375F 10MAR09

AE08058199 049
S08364

CHAPTER 11
NAVISTAR, INC.
HYD BRAKE RIGHT FRONT WHEEL SPEED SENSOR

(9516)
(LOCATED AT RIGHT FRONT WHEEL)
1
1 M94R+ 18 BK ASSY
2 M94R- 18 BN ASSY
2
CONNECTOR 3526351C1
HYD BRAKE LEFT FRONT WHEEL SPEED SENSOR

(9517)
(LOCATED AT LEFT FRONT WHEEL)

1 M94L+ 18 BK ASSY
2 M94L- 18 BN ASSY
2
CONNECTOR 3519666C1

- - RMVD 9514,9515; 9516, B 62476M

AE08058199 050
S08364

CHAPTER 11
BENDIX AIR ABS LEFT REAR MODULATOR

A (9518)
(LOCATED AT INSIDE LEFT FRAME RAIL)
B
C
A R94M 16 BK 2033819C1 1652325C1
B R94N 16 RD 2033819C1 1652325C1
C R94P 16 BN 2033819C1 1652325C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
BENDIX AIR ABS RIGHT REAR MODULATOR

(9519)
(LOCATED AT INSIDE RIGHT FRAME RAIL)

A R94R 16 VT 2033819C1 1652325C1
B B R94S 16 LTGN 2033819C1 1652325C1
C R94T 16 LTBL 2033819C1 1652325C1
C
CONNECTOR 1686834C1
BODY LOCK 1664408C1
BENDIX AIR ABS LEFT FRONT MODULATOR

(9520)
(LOCATED AT OUTSIDE LEFT FRAME RAIL)
A
B A N94BA 16 BK 2033819C1 1652325C1
B N94BB 16 RD 2033819C1 1652325C1
C C N94BC 16 BN 2033819C1 1652325C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
BENDIX AIR ABS RIGHT FRONT MODULATOR

(9521)
(LOCATED AT OUTSIDE RIGHT FRAME RAIL)
A
B A N94BD 16 VT 2033819C1 1652325C1

B N94BE 16 LTGN 2033819C1 1652325C1
C C N94BF 16 LTBL 2033819C1 1652325C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1

61375F 12MAR09
AE08058199 051
S08364

CHAPTER 11
NAVISTAR, INC.
AIR AUTO TRACTION CONTOL

(9522)
(LOCATED AT CROSSMEMBER FRONT OF REAR AXLE)
1 2
1 R94A 16 DKBL 3518961C1
2 R94B 16 YL 3518961C1
CONNECTOR 3518183C1
BODY LOCK 3518174C1
HSA SOLENOID
(9525)
(LOCATED AT INSIDE LEFT FRAME RAIL)
1
2 1 R94KA 18 GY 3601686C1 3601687C1
2 R94KB 18 GY 3601686C1 3601687C1
CONNECTOR 3678796C1
DRAIN VALVE
(9526)
(LOCATED OUTSIDE LEFT FRAME RAIL AT AIR TANK)

A
A N39B 14 BK 2033816C1 0589391C1
B N39B-G 14 WH 2033816C1 0589391C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
HALDEX DRAIN VALVE

(9527)
(LOCATED OUTSIDE LEFT FRAME RAIL AT AIR TANK)

A N39D 14 BK 0587575C1 0589391C1
B N39D-G 14 WH 0587575C1 0589391C1

CNA1 20JUL11 ADDED R/D 9525. B 79156C
61375F 12MAR09 AE08058199 052
S08364

CHAPTER 11
E - STROKE RIGHT FRONT SENSOR

(9533)
(LOCATED AT MIDDLE INSIDE FRAME RAIL)
C CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A N59S 18 GY 1661875C1 1661872C1
B
B N59T 18 GY 1661875C1 1661872C1
A C N59U 18 GY 1661875C1 1661872C1
CONNECTOR 1667741C1
CONNECTOR 1667771C1
1667741C1
BODY LOCK
LOCK 1667771C1
E - STROKE LEFT FRONT SENSOR

(9534)
C
B A N59N 18 GY 1661875C1 1661872C1
A B N59P 18 GY 1661875C1 1661872C1

C N59R 18 GY 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
E - STROKE RIGHT REAR SENSOR

(9535)
C
A R59Y 16 BK 1661875C1 1661872C1
A B R59Z 16 BN 1661875C1 1661872C1
C R59AA 16 RD 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1

61375F 11MAR09
AE08058199 053
S08364

CHAPTER 11
E - STROKE LEFT REAR SENSOR

(9536)

C
A R59V 16 LTBL 1661875C1 1661872C1
B B R59W 16 LTGN 1661875C1 1661872C1
A C R59X 16 VT 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
E - STROKE REAR CHASSIS / FORWARD CHASSIS

(9537)
1 6 6 1
2 5 5 2
3 4 4 3

1 N59V 18 GY 1680205C1 1 R59V 16 LTBL 1680206C1
2 N59W 18 GY 1680205C1 2 R59W 16 LTGN 1680206C1
3 N59X 18 GY 1680205C1 3 R59X 16 VT 1680206C1
4 N59Y 18 GY 1680205C1 4 R59Y 16 BK 1680206C1
5 N59Z 18 GY 1680205C1 5 R59Z 16 BN 1680206C1
6 N59AA 18 GY 1680205C1 6 R59AA 16 RD 1680206C1
BENDIX AIR ABS6 CONNECTOR

(LOCATED AT INSIDE LEFT FRAME RAIL AT ABS) 1 N3C- 18 GY 1680205C1
2 N5(-) 18 GN 1680205C1
3 N94L+ 16 GY 1680205C1
4 N94R+ 16 DKBL 1680205C1
1 5 10
5 N3C+ 18 DKBL 1680205C1
6 N5(+) 18 YL 1680205C1
7 N94L- 16 OR 1680205C1
8 N94R- 16 YL 1680205C1
4 13
9 N94BJ 18 GY 1680205C1
9 10 PLUG - - 0453133C1
14 15
11 PLUG - - 0453133C1
12 N94BCS 18 GY 1680205C1
13 PLUG - - 0453133C1
CONNECTOR 3598469C1
14 N94BP 12 GY 3557534C1
15 N94-G 12 WH 3557534C1

61375F 10MAR09
AE08058199 054
S08364

CHAPTER 11
NAVISTAR, INC.

(LOCATED INSIDE LEFT FRAME RAIL AT ABS) 1 R94DL+ 16 GY 1680205C1
2 R94DL- 16 OR 1680205C1
12 3 R94DR+ 16 YL 1680205C1
4 R94DR- 16 DKBL 1680205C1
6 18
5 PLUG - - 0453133C1
6 PLUG - - 0453133C1
7 R94BC 16 BN 1680205C1
8 R94BA 16 BK 1680205C1
9 R94BF 16 LTBL 1680205C1
1 13 10 R94BD 16 VT 1680205C1
11 R94P 16 BN 1680205C1
7
12 R94M 16 BK 1680205C1
13 R94BB 16 RD 1680205C1
14 R94BE 16 LTGN 1680205C1
CONNECTOR 3597379C1
15 R94N 16 RD 1680205C1
16 R94S 16 LTGN 1680205C1
17 R94T 16 LTBL 1680205C1
18 R94R 16 VT 1680205C1

(9540) 1 PLUG - - 0453133C1
(LOCATED INSIDE LEFT FRAME RAIL AT ABS) 2 PLUG - - 0453133C1
3 PLUG - - 0453133C1
4 PLUG - - 0453133C1
12
5 PLUG - - 0453133C1
6 18 6 PLUG - - 0453133C1
7 R94A 16 DKBL 1680205C1
8 R94KA 18 GY 1680205C1
9 PLUG - - 0453133C1
10 PLUG - - 0453133C1
13
11 PLUG - - 0453133C1
1
12 PLUG - - 0453133C1
7 13 R94B 16 YL 1680205C1
14 R94KB 18 GY 1680205C1
15 PLUG - - 0453133C1
CONNECTOR 3597380C1
16 PLUG - - 0453133C1
17 PLUG - - 0453133C1
18 PLUG - - 0453133C1
BENDIX AIR ABS6 MOD

(9541)
(LOCATED INSIDE LEFT FRAME RAIL AT ABS)
F A D C
E B
E B
D C
F A
A N94BA 16 BK 1661875C1 1661872C1 A R94BA 16 BK 1667742C1 1661872C1
B N94BB 16 RD 1661875C1 1661872C1 B R94BB 16 RD 1667742C1 1661872C1
C N94BC 16 BN 1661875C1 1661872C1 C R94BC 16 BN 1667742C1 1661872C1
D N94BD 16 VT 1661875C1 1661872C1 D R94BD 16 VT 1667742C1 1661872C1
E N94BE 16 LTGN 1661875C1 1661872C1 E R94BE 16 LTGN 1667742C1 1661872C1
F N94BF 16 LTBL 1661875C1 1661872C1 F R94BF 16 LTBL 1667742C1 1661872C1

CNA1 20JUL11 ADDED CIRC R94KA AND B 79156C
R94KB FOR R/D 9540. 61375F 10MAR09

AE08058199 055
S08364

CHAPTER 11
NAVISTAR, INC.
AIR SOLENOID 4 - PACK

(9736)
E (LOCATED AT ENGINE COMPARTMENT REAR)
D
C A M59H-G 14 WH 2033816C1 0589391C1
B M59J 18 GY 2033819C1 1652325C1
B C M59K 18 GY 2033819C1 1652325C1
D M59L 18 GY 2033819C1 1652325C1
A CONNECTOR 1661375C2 E M59M 18 GY 2033819C1 1652325C1
BODY LOCK 1661376C1

PEC CONNECTOR
(9751) 1 R98H(+) 18 YL 1680205C1
(LOCATED AT BACK SIDE OF PEC) 2 R98H(-) 18 GN 1680205C1
3 PLUG - - 0453133C1
4 PLUG - - 0453133C1
5 R92PJ 18 TN 1680205C1
6 R92PA 18 TN 1680205C1
7 R92PE 18 TN 1680205C1
19 9
8
8 PLUG - - 0453133C1
7 2
18 10 9 R92PC 18 TN 1680205C1
17 6 1 3 11 10 PLUG - - 0453133C1
11 R92PF 18 TN 1680205C1
16 5 4
12
12 R92HA 12 TN 3557534C1
15 14 13
13 R92PD 18 TN 1680205C1
14 R11-GHD 12 WH 3557534C1
15 R92PG 18 TN 1680205C1
16 PLUG - - 0453133C1
17 R92PB 18 TN 1680205C1
CONNECTOR 3665410C1
18 PLUG - - 0453133C1
19 R92PH 18 TN 1680205C1
CLUTCH DATA LINK

(9755)
E (LOCATED AT NEAR XMSN ELECTRIC MOTOR OF RIGHT SIDE)
F
C A K98D(+) 18 YL 1661875C1 3568570C1

B K98D(-) 18 GN 1661875C1 3568570C1
B C PLUG - - 2025431C1 -
A D PLUG - - 2025431C1 -
G E PLUG - - 2025431C1 -
H F K47(+) 16 WH 1661875C1 1661872C1
G K47(-) 16 BK 1661875C1 1661872C1
CONNECTOR 3525872C1
BODY LOCK 3525873C1 H K92YA 16 TN 1661875C1 1661872C1
CLUTCH POWER
(9756)
(LOCATED AT NEAR XMSN ELECTRIC MOTOR OF RIGHT SIDE)
C
A PLUG - - 1675451C1 -
B B K92-GD 12 WH 1667737C1 1671603C1
C K14AY 12 RD 1667737C1 1671603C1
A
CONNECTOR 1667733C1
BODY LOCK 1667734C1

79156C 14APR11 AE08058199 55A
S08364

CHAPTER 11
NAVISTAR, INC.
WATER PUMP HEAT EXCHANGER

(9758)
(LOCATED AT BACK SIDE OF PEC)

1 PLUG - - 0453133C1
1 4 2 R11-GHK 12 WH 3557534C1
3 R92HT 12 TN 3557534C1
2 3 4 R92HS 12 TN 3557534C1
CONNECTOR 3601743C1
BODY LOCK 3557539C1
HYBRID CAN BUS TERMINATING RESISTER

(9759)

C A A98C(+) 18 YL 1661875C1 3568570C1
B B PLUG - - 2025431C1 -
C A98C(-) 18 GN 1661875C1 3568570C1
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1
HEAT EXCHANGER FAN MOTOR

(9760)
(LOCATED AT NEAR HYBRID RADIATOR)

B A R92HH 14 TN 2033816C1 0589391C1
B R11-GHJ 12 WH 2033816C1 0589390C1
A
CONNECTOR 1671610C1
BODY LOCK 1671608C1
START ENABLE FUSE

(9760)
LOCATED LEFT SIDE VEHICLE AT FLASHER PLATE)

B
A A13K 14 PK 1661707C1
B A17HB 16 PK 3895713C1
CONNECTOR 1667639C1

79156C 14APR11 AE08058199 55B
S08364
11.73. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 55C

CHAPTER 11
NAVISTAR, INC.

1 R92DFA 18 TN 1651988C1
2 R92DFB 18 TN 1651988C1
3 R11-GHA 18 WH 1651988C1
4 R98(+) 18 YL 1651988C1
HEV INVERTER CONNECTOR 5 R98(-) 18 GN 1651988C1
(9767)
6 R11-GHB 18 WH 1651988C1
(LOCATED AT NEAR INVERTER)
7 R11-GHC 18 WH 1651988C1
8 PLUG - - 0453133C1
9 PLUG - - 0453133C1
10 PLUG - - 0453133C1
11 PLUG - - 0453133C1
12 PLUG - - 0453133C1
1 31 13 R92PJ 18 TN 1651988C1
14 R92PAA 18 TN 1651988C1
15 R92PEA 18 TN 1651988C1
16 PLUG - - 0453133C1
17 PLUG - - 0453133C1
18 PLUG - - 0453133C1
5 35 19 PLUG - - 0453133C1
20 PLUG - - 0453133C1
21 R92PB 18 TN 1651988C1
22 R92PC 18 TN 1651988C1
6 36 23 R92PD 18 TN 1651988C1
24 R92PAB 18 TN 1651988C1
25 R92PEB 18 TN 1651988C1
26 PLUG - - 0453133C1
27 PLUG - - 0453133C1
28 R92RC 18 TN 1651988C1
40 29 R92RB 18 TN 1651988C1
30 R92RF 18 TN 1651988C1
31 R92PH 18 TN 1651988C1
CONNECTOR 3866320C1 32 R92PF 18 TN 1651988C1
33 R92PG 18 TN 1651988C1
34 R98H(+) 18 YL 1651988C1
35 R98H(-) 18 GN 1651988C1
36 R92TB 18 TN 1651988C1
37 R92TA 18 TN 1651988C1
38 R92RA 18 TN 1651988C1
39 R92RD 18 TN 1651988C1
40 R92RE 18 TN 1651988C1

79156C 14APR11 AE08058199 55C
S08364
11.74. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 55D

CHAPTER 11
NAVISTAR, INC.
RESOLVER
(9768)
(LOCATED AT NEAR XMSN)

1 M92RA 18 TN 3572625C1
1 6
2 M92RC 18 TN 3572625C1
2 5 3 M92RE 18 TN 3572625C1
3 4 4 M92RF 18 TN 3572625C1
5 M92RD 18 TN 3572625C1
6 M92RB 18 TN 3572625C1
CONNECTOR 3866305C1
BODY LOCK 2005242C1
TEMPERATURE SENSOR
(9769)
(LOCATED AT NEAR XMSN)

1 M92TA 18 TN 3572625C1
2 1 2 M92TB 18 TN 3572625C1
CONNECTOR 3866308C1
BODY LOCK 1684263C1

79156C 14APR11 AE08058199 55D
S08364

CHAPTER 11
NAVISTAR, INC.
SAHR SENSOR
(9777)
(LOCATED INSIDE LEFT FRAME RAIL AT SAHR CANISTER)
C
B
A A R90D 18 YL 1661875C1 1661872C1
B R94-GE 18 GN 1661875C1 1661872C1
C R44D 18 BN 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
SAHR CUTOFF SOLENOID

(9778)
(LOCATED INSIDE LEFT FRAME RAIL AT HCU)
A
A R44C 18 RD 1661875C1 1661872C1
CONNECTOR 3582941C1 B R90D-G 18 BN 1661875C1 1661872C1
BODY LOCK 1661874C1
HCM DIAGNOSTIC CONNECTOR

(9921)
(LOCATED AT LEFT SIDE OF TRANSMISSION )
A D CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A K98E 18 BK 0587576C1 3517771C1
B C B K98G 18 BK 0587576C1 3517771C1
C K98F 18 BK 0587576C1 3517771C1
D K98D 18 BK 0587576C1 3517771C1
ALERT CONNECTOR SWITCH

(9994A)
(LOCATED INSIDE CAB AT DASH SWITCHES)

E D A A9VA 18 GY 1661261C1
F C B A6 18 GY 1661261C1
G B C AOUT1 18 WH 1661261C1
H A D A11-GN 18 WH 1661261C1
E A62A 18 DKBL 1661261C1
CONNECTOR 3515762C1 F - - - -
BODY LOCK 3515764C1-2
G - - - -
H - - - -

CNA1 20JUL11 MOVED R/D 9736 TO C 79156C
SHEET 55A; ADDED R/D 9921. 61375F 10MAR09 AE08058199 056
S08364

BE, CE Hybrid Bus Built 2010 - Electrical Circuit Diagrams

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BE, CE Hybrid Bus Built 2010 - Electrical Circuit Diagrams

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SERVICE MANUAL

SERVICE MANUAL SECTION

BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

Model: BE, CE Hybrid Bus

1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. 12 VOLT POWER DISTRIBUTION AND DATA LINK (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

4. CHARGING AND CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

5. CAB ACCESSORIES (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

6. ENGINE ELECTRONICS (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

7. GAUGES AND WARNING LIGHTS (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

8. CHASSIS ACCESSORIES (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

8.11. ALLISON LCT TRANSMISSION (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

9. LIGHT SYSTEMS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

10. BODY BUILDER CONNECTION DATA (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

11.3. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .127

11.56. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 42. . . . . . . . . . . . . . . . . . . . . . . . . .180

1. TABLE OF CONTENTS (CHAPTER 1)

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS

61375F 31MAR09 AE08058190 001

INTERNATIONAL TRUCK AND ENGINE CORPORATION

DESCRIPTION ACRONYM DESCRIPTION ACRONYM

AXLE TO FRAME AF INJECTOR DRIVE MODULE IDM

ACCELERATOR PEDAL MODULE APM INPUT/OUTPUT I/O

ACCELERATOR POSITION SENSOR APS INTEGRATED MOBILE

DIESEL PARTICULATE FILTER TERRESTRIAL COMMUNICATION UNIT TCU

ELECTRONIC CONTROL UNIT ECU VEHICLE SPEED OUTPUT VSO

EXHAUST GAS RECIRCULATION EGR VEHICLE SPEED SENSOR VSS

EXHAUST GAS TEMPERATURE EGT ZERO VOLT REFERENCE ZVR

ELECTRO MAGNETIC INTEFERENCE EMI VEHICLE SPEED OUTPUT VSO

END OF FRAME EOF VEHICLE SPEED SENSOR VSS

ELECTRIC TRAILER BRAKE ETB ZERO VOLT REFERENCE ZVR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS

61375F 31MAR09 AE08058190 002

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

(12-A) AND/OR D C B A (12)

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

KEY SWITCH INTERNAL BODY CONTROLLER

SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS

61375F 31MAR09 AE08058190 003

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS

61375F 31MAR09 AE08058190 004

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS

61375F 31MAR09 AE08058190 005

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION