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Chemical Engineering Science 62 (2007) 2302 2308

www.elsevier.com/locate/ces

Shorter Communication
A discrete particle model for particleuid ow with considerations of
sub-grid structures
Ming Xu a,b , Wei Ge a, , Jinghai Li a,
a Multiphase Reaction Laboratory, Institute of Process Engineering, Chinese Academy of Sciences, P.O. Box 353, Beijing 100080, China
b Graduate University of Chinese Academy of Sciences, Beijing 100039, China

Received 9 September 2006; received in revised form 1 December 2006; accepted 2 December 2006
Available online 13 December 2006

Abstract
The effect of meso-scale structures on the hydrodynamic behaviors of particleuid systems is considered in an EulerianLagrangian model
utilizing the detailed particle distribution information provided by such models. The uid ow is distributed within each computational cell
from pressure balance considerations according to weighted local porosities, rather than by using traditional linear interpolations. The drag on
each particle is then calculated with its local porosity and slip velocity, which shows signicant difference to traditional methods. Simulations
in this model have reproduced multi-scale ow behaviors in better agreement with experimental results, suggesting the validity of the model.
2007 Elsevier Ltd. All rights reserved.

Keywords: Discrete particle model; Particleuid ow; Sub-grid structure

1. Introduction fundamental and reliable Newtonian mechanics directly (Tsuji


et al., 1993; Hoomans et al., 1996, Xu and Yu, 1997; Ouyang
Particleuid two-phase ows are very common in both and Li, 1999). However, a common deciency of this model
natural and industrial processes, which are characterized by is the incompatibility between the resolutions for the two
remarkable nonlinear non-equilibrium phenomena and multi- phases. As mentioned by Ge and Li (2003), the uid phase
scale dynamical structures. Traditional two-uid model (TFM), is still calculated on the same scale as in TFM, so the trajec-
where both phases are treated as continua, presents the prevail- tory of any specic particle is actually predicted inaccurately
ing and, in many engineering applications, the only practical because of the coupling between the two phases. Moreover,
simulation approach so far (e.g., Anderson and Jackson, 1967; DPM traditionally calculates the drag on a particle with a
Gidaspow, 1986; Kuipers et al., 1992). However, as the basis local slip velocity interpolated at the particle position from
of the model, the constitutive laws for the solid phase and its values on neighboring grid nodes, which apparently deviates
interactions with the uid phase still lack matured theoretical further from the original meaning of those correlations than
treatment. Therefore, empiricism has to be introduced in one in TFM.
way or another, which results in gross uncertainty and poor In this shorter communication, we try to demonstrate that, to
generality of the model. some extent, this deciency can be remedied within the frame-
By tracking down the motion of each particle and the inter- work of DPM by distributing uid ow on the sub-grid scale
actions between particles, discrete particle modeling (DPM) in a physically more meaningful way (Ge et al., 2006). The
seems to be capable of reproducing the continuum behavior, idea is seeded by the perception that the velocity and posi-
which is described with constitutive laws in TFM from more tion of each particle are known in DPM, which has, unfortu-
nately, been overlooked previously. In this way, local particle
Corresponding author. Tel.: +86 10 82616050. conguration, or in other words, the sub-grid ow structure is
E-mail addresses: wge@home.ipe.ac.cn (W. Ge), jhli@home.ipe.ac.cn taken into account, which introduces multi-scale properties into
(J. Li). DPM.
0009-2509/$ - see front matter 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ces.2006.12.008
M. Xu et al. / Chemical Engineering Science 62 (2007) 2302 2308 2303

2. Formulation of the model In this exploratory work, we make the following approxima-
tions to deal with arbitrary porosity distributions:
As in traditional DPM, the uid ow is described by the
NavierStokes equations over the uid occupied volume on the
(1) The porosity gradients at different points in the cell have
grid scale, that is,
similar directions which can be represented by the direction
j(g ) of their summation dened as
+ ( g u) = 0, (1)
jt 
N
 = i , (7)
j(g u)
+ ( g uu) = p Sp ( g ) + g g, i=1
jt where i is the local porosity at the position of particle i,
(2) and N is the total number of particles in the cell.
where Sp is the momentum exchange source term, and g is (2) The ow velocity in the cell can be decomposed into the
the viscous stress tensor. According to Newtons third law of components parallel and perpendicular to , denoted as
motion, Sp can be obtained by summating the drag exerting on u and u , which are distributed in the cell according to
all the particles in the cell, i.e., the elementary processes, respectively.

1 
Sp = Fd . (3) First, each i is calculated by a weighted averaging method
Vcell
which discriminates the inuence of the particles (j) with
For laminar uid ow and solid particles with homogeneous different distances from the considered particle i, similar to
mass distribution, Ge et al. (2006) have proved that this average that used in smoothed particle hydrodynamics (SPH) (Lucy,
is exact and the constitutive laws to close this equation set 1977; Gingold and Monaghan, 1977), that is,
remain unchanged.
Accordingly, the external forces acting on each particle is i = 1 ni 16 dp2 (8)

dv in which ni is the weighted local number density of the particle


mp = mp g + F d + Fc , (4) constructed by
dt
where Fc is the collision force between the particle and its 
Ni
 
neighbors. Following Wen and Yu (1966), the drag force Fd is ni = W (ri rj  , h), (9)
given by j =1

where Ni is the number of the neighbors of particle i


Fd = 18 dp2 Cd 2.7 g |u v|(u v). (5)
and

W (r, h) is a normalized kernel function which satises
The local uid velocity at the position of particle i, ui , is tra- 0 W (r, h) 2r dr = 1. For two-dimensional simulations, the
ditionally calculated by bilinear interpolation using the values quintic form introduced by Morris et al. (1997) is taken in this
of four surrounding grid nodes (Hoomans, 2000), that is, work, that is,
W (r, h)
ui
Ai,j ui,j +Ai+1,j ui+1,j +Ai,j +1 ui,j +1 +Ai+1,j +1 ui+1,j +1 (3 r/ h)5 6(2 r/ h)5
=

, +15(1 r/ h)5 , 0 r/ h < 1,
Ai,j + Ai+1,j + Ai,j +1 + Ai+1,j +1 7
= (3 r/ h)5 6(2 r/ h)5 , 1 r/ h < 2,
(6) 478h2

(3 r/ h)5 ,
2 r/ h < 3,
where Ai,j is the area weighting of the node velocity ui,j as 0, r/ h3,
shown in Fig. 1a. However, this approximation results in linear (10)
variations of the ow velocities within a cell, which smoothes where h is a characteristic radius of the neighboring area, or
the effect of sub-grid structures on local slip velocities. the smoothing length. Also with reference to SPH, i in Eq.
In fact, the uid would distribute its velocity according to (7) can be calculated as
the local conguration of the particles with a tendency of min-
imizing the resistance it bears, as have been analyzed in the 1 i
N

so-called energy minimization multi-scale model (EMMS) (Li i = dp2 W (ri rj  , h). (11)
6
and Kwauk, 1994; Li et al., 1988; Ge and Li, 2002). As shown j =1

in Fig. 1b, two elementary processes involved in this distribu- Then, as shown in Fig. 1c the particles are grouped into layers of
tion has been studied (Ge, 1998; Li and Kwauk, 2001): when different phases according to their local porosity (i ), which
the uid ow is parallel to the gradient of porosity (), the reconstructs the simplied sub-grid structure as considered by
supercial uid velocity will be distributed evenly across the our model. The volume fraction of each layer is
cell, and when it is perpendicular to , a non-uniform dis-
nl /(1 l )
tribution develops to ensure the pressure drop balance across fl = , (12)
each ow stream. nl /(1 l )
2304 M. Xu et al. / Chemical Engineering Science 62 (2007) 2302 2308

ui,j+1 ui+1,j+1

Ai+1,j Ai,j

i ui

Ai+1,j+1 Ai,j+1
ui,j ui+1,j

c
f l , u l , l f l , u l , l

i
u
u d

ul
u

u
Fig. 1. Schematic diagram for determining local uid velocities at the position of each particle.

where nl is the number of particles in each group and l is their and the pressure drop balance expressed as
average local porosity.



Now the uid ow velocity as felt by particle i in layer l p p
can be calculated as (l , ul ) = (l  , ul  ), (15)
L l L l

ui ul = ul + u// , (13)
where l  denotes any another layer. The pressure drop per unit
where ul is the component of the uid ow velocity perpen- length (p/L)l (l , ul ) can be calculated by Wen and Yus
dicular to  in layer l, which should satisfy the continuity correlation as
condition

p 3g 1 l
 (l , ul ) = Cd (ul vl )2 , (16)
fl ul = u (14) L l 4dp 2.7
l
M. Xu et al. / Chemical Engineering Science 62 (2007) 2302 2308 2305

give a te st value of u l for layer l low gas velocity case high gas velocity case

p
calculate ( ) l accord ing to E q. 16
L

ge t u l ' of all other layers according to Eq. 15

sum up the weighted velocity fl u l W=0.2m

H=1.2m
H=1m
ful l u < W=0.04m

fu fu
No No
Increase u l l l < u l l > u Decrease u l
Yes

stop

0.1m
Fig. 2. Flow chart of the iterative process for solving for ui .

ug ug
where vl is the component of the average particle velocity
perpendicular to  in layer l. The number of layers actually
used in the simulation, which is regulated by the interval of Fig. 3. Sketch of the simulated uidization systems.
porosity, presents a compromise between accuracy and compu-
tational cost. Our experience is that the results are not sensitive
to this number when it is greater than 10 in most cells, which, boundary condition is applied to the side walls, and zero normal
in our case, corresponds to porosity intervals less than 0.025. gradient is assumed at the top exit. In the low velocity case
Note that the approximation adopted here only affects the pres- (a), the particles are initially packed in the bottom of the tube,
sure drop balance, or the distribution of u, the motion of each whereas in the high velocity case (b) the particles are initially
particle is still predicted by integrating Eqs. (4) and (5) with ui distributed randomly in the tube. The simulation conditions and
solved from Eqs. (13)(16). parameters are listed in Table 1.
The iterative process for solving ui is illustrated in the ow
chart of Fig. 2. To speed up this computation, a matrix of 3.1. Simulation of slugging under low uid ow velocity
(p/L) under different values of l and |ul vl | are cal-
culated based on Eq. (16), and the ui values are determined by Fluidization in a thin tube under low uid ow veloc-
table-looking and linear interpolation. With these techniques, ity, i.e., case (a) in Table 1, is studied rst. Fig. 4a shows
the computational cost is roughly tripled as compared with tra- the snapshots of the ow structures computed by traditional
ditional DPM, which is still acceptable. A version of the dis- DPM. Initially, the bulk of the particles undergoes a plug
tinct particle model (DEM, Tsuji et al., 1993) developed by ow, while discrete particles fall apart from the rear of the
Xu and Yu (1997) is used to calculate particleparticle and bulk continuously, forming a homogeneous tail behind. As
particlewall collisions. And the SIMPLE scheme (Patankar, the leading plug gets shorter, the falling particles eventually
1980) is used to solve the equation for the uid ow. As stag- stack on the distributor again and give rise to a new plug. For
gered grids are used in this scheme, the two components of the this simulation, the leading plug has nally exceeded the bed
average gas velocity in a cell is taken as the arithmetic mean top.
of their values at the two edges of the cell in that direction, Snapshots in Fig. 4b show the corresponding results from
respectively. our revised DPM. In the start-up process, particles move up as
a plug and blocks of particles break away from the rear of the
3. Results and discussion slug intermittently. The particles aggregate when falling down
because of different velocities or encountering particles owing
Two typical gassolid uidization systems, which display upward, and multi-plugs form thereby, which exhibit stronger
signicant heterogeneity, are simulated with the sub-grid model resistance to the gas phase, result in the lower maximum height
described above, so as to verify its validity and demonstrate of slugging.
its performance. In both cases, as shown in Fig. 3, a specied For comparison, experiments under identical condi-
gas velocity is xed at the inlet. For the gas phase, the no-slip tions are carried. A slugging pattern is also found and the
2306 M. Xu et al. / Chemical Engineering Science 62 (2007) 2302 2308

Table 1
Simulation conditions for the two cases ((a) and (b) in Fig. 3)

Particle Case (a) Case (b) Gas Case (a) Case (b)

Density p (kg m3 ) 810 1170 Density g (kg m3 ) 1.29 1.29


Number Np 4800 6000 Velocity ug (m s1 ) 1.6 5.6
Restitution coefcient 0.8 0.9 Viscosity g (kg m1 s1 ) 1.8 105 1.8 105
Friction coefcient 0.4 0.2 Incipient uidization 0.8 2.7
Diameter dp (mm) 0.8 2 velocity Umf (m s1 )

Geometry Case (a) Case (b) Numerical Case (a) Case (b)

Height H (m) 1.0 1.2 Grids 50 10 40 15


Width W (m) 0.04 0.2 Time step t (s) 1 104 1 104
Smoothing length h 1.5dp 3dp Simulation time t (s) 3 20
Porosity interval of a layer 0.02 0.02

a b c

0s 0.2s 0.4s 0.6s 0.8s 0s 0.2s 0.4s 0.6s 0.8s

Fig. 4. Slugging as simulated by the different models.

maximum height of slugging, as illustrated by the snap- 3.2. The simulation results under high ow velocity
shots in Fig. 4c, is comparable to that in our new sim-
ulation, but signicantly lower than in traditional DPM The riser of a circulating uidized bed under high ow ve-
simulations. locity is then simulated. The particle number is maintained
M. Xu et al. / Chemical Engineering Science 62 (2007) 2302 2308 2307

This phenomenon is often observed for Geldarts (1973) D-


type powders. According to Stewart and Davidson (1967), the
minimum gas velocity for slug ow is

umsl = umf + 0.07 gW ,

and the minimum bed height for slug ow proposed by Baeyens


and Geldart (1974) is

Hmsl = 1.34W 0.175 .

In this case, the value of umsl and Hmsl is 2.8 m s1 and


1.01 m, respectively, so the operating gas velocity and bed
height have well exceeded these limits and the results in Fig. 6
should be more reasonable than that in Fig. 5.
Fig. 5. Evolution of the ow pattern as simulated without considering sub-grid
4. Conclusions
structure.

A sub-grid model is proposed for EulerianLagrangian sim-


ulation of particleuid two-phase ows, which utilizes the de-
tailed particle distribution information provided by these meth-
ods. The uid ow is distributed within each computational cell
according to weighted local porosities from pressure balance
considerations, rather than traditional linear interpolations. In
general, the sub-grid model produces stronger heterogeneity in
simulations, with relatively lower uid ow velocity in particle-
rich regions, which is supported by experimental correlations
and observations. Although a long way is ahead in develop-
ing a theoretically more rigorous and practically more accurate
and efcient sub-grid model along this direction, the prospect
is illuminated by this exploratory work.

Acknowledgments
Fig. 6. Simulation result of ow pattern evolution with consideration to
sub-grid structure. The authors would like to express their gratitude to Prof.
Mooson Kwauk for his valuable suggestions to this work. The
work is sponsored by National Natural Science Foundation
constant during the simulation. Once a particle moves out of of China (NSFC) under the Grant nos. 20336040, 20221603
the bed top, a new one is inserted at the bottom. and 20490201 and Chinese Academy of Sciences (CAS) under
Fig. 5 shows the ow pattern simulated with traditional DPM. Grant no. KJCX-SW-L08.
The dispersed particles aggregate into clusters at rst, and then
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