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Instructions
1. a. On the Tools menu, click Options, then click the Calculation tab and tick on the Iteration
ls (B34-B38)
change the heat transfer area in the cells H19 and/or J19 and/or M19
ls (B33-B37)
change the heat transfer area in the cells H19 and/or J19 and/or L19 and/or N19
ls (B33-B37)
change the heat transfer area in the cells H19 and/or J19 and/or L19 and/or N19
c p =1672+2508 x w
where xw is the mass fraction of water content
( 8. 29692
log p w =10 .79586 ( 1 )+5 .02808 log +1 . 50474 x 104 110
[( ) ])+ 0. 42873 x 10
1
1
3
(
273 .16
=
T
273 .16
where = with T in Kelvin
T
Ulos and Ao L are set equal to 0, the heat losses are neglected
1
)1 ])
+ 0. 42873 x 103 ( 104 . 76955 ( 1 )1 )2 . 2195983
Forward-Feed 2-Effect Evaporator
Control panel
SWITCH= 1
FINISHED
0.000
Input data
Feed flow rate, mf = 10000 kg/h
Feed solids content, xf = 10%
Desired product solids content, Xspec = 30%
Feed temperature, Tf = 70 oC
Temperature of the environment, Te = 20 oC
Overall Heat transfer coeffic. for heat losses, Ulos= 0 W/m2oC
Outside Area of each effect of the evaporator, AoL= 50 m2
Cooling water temper. at the inlet of the cond., Twin= 25 oC
Control variables
Steam temperature, Ts = 122 oC
Mass flow rate of cooling water in the conden.,mWin = 38300 kg/h
Results
Concentrated product flow rate, m p= 3332 kg/h
Solids content at the outlet, x p= 30.0%
Steam consumption, m s= 3937 kg/h
Steam economy 1.7 kg/kg
Cooling water flow rate, m Win= 38300 kg/h
Parameters 1st EFFECT 2nd EFFECT CONDENSER
Heat transfer area (m2), A 80 80 Heat transf. area
Overall heat transfer coef. (W/m2oC), U 1800 1000 Overal heat transf. coef.
Liquid flow rate at the inlet (kg/s), mi 2.778 1.878 Cooling water flow rate in
Solids content at the inlet, xi 0.1 0.148 Cooling water temper. in
Liquid temperature at the inlet ( C),
o
Ti 70 105.3 Water vapour temper. in
Boiling temperature (oC), Tb 105.3 79.8 Cooling water temp. out
Saturation temperature ( C),
o
Tv 105.0 79.2 Condensation temperat.
Saturation pressure (atm), P 1.194 0.453 Water vapour pressure
Temperature drop (oC), 16.7 25.2
Boiling Point Elevation (oC), BPE 0.3 0.6
Heat capacity of liquid at inlet (J/kg C), cpi
o
3929 3809
Heat capacity of liquid at outlet(J/kgoC), cpo 3809 3427
Heat losses (W), qL 0 0
Evaporation rate (kg/s), mv 0.899 0.953
Liquid flow rate at the outlet (kg/s), mo 1.878 0.925
Solids content at the outlet, xo 0.148 0.300
Heating steam/vapour flow rate (kg /s), m s 1.094 0.899
Heating steam/vapour temperature ( C), Ts o
122 105.0
CONDENSER
50 m2
2500 W/m2oC
10.639 kg/s
25 oC
79.2 oC
74.5 oC
79.1 oC
0.452 atm
Forward-Feed 4-Effect Evaporator
Control panel
SWITCH= 1
FINISHED
0.0000
Input data
Feed flow rate, mf = 20000 kg/h
Feed solids content, xf = 9%
Desired product solids content, Xspec = 48%
Feed temperature, Tf = 60 oC
Temperature of the environment, Te = 20 oC
Overall Heat transfer coeffic. for heat losses, Ulos= 0 W/m2oC
Outside Area of each effect of the evaporator, AoL= 50 m2
Cooling water temper. at the inlet of the cond., Twin= 25 oC
Control variables
Steam temperature, Ts = 75 oC
Mass flow rate of cooling water in the conden.,mWin = 530000 kg/h
Results
Concentrated product flow rate, m p= 3756 kg/h
Solids content at the outlet, x p= 47.9%
Steam consumption, m s= 4244 kg/h
Steam economy 3.8 kg/kg
Cooling water flow rate, m Win= 530000 kg/h
1st EFFECT 2nd EFFECT 3rd EFFECT 4th EFFECT
Heat transfer area (m2), A 270 270 270 270
Overall heat transfer coef. (W/m C), 2o
U 2200 1800 1300 506
Liquid flow rate at the inlet (kg/s), mi 5.556 4.481 3.372 2.230
Solids content at the inlet, xi 0.09 0.112 0.148 0.224
Liquid temperature at the inlet ( C),
o
Ti 60 70.4 65.0 57.3
Boiling temperature (oC), Tb 70.4 65.0 57.3 37.1
Saturation temperature ( C),
o
Tv 70.2 64.7 56.9 35.7
Saturation pressure (atm), P 0.310 0.244 0.170 0.058
Temperature drop (oC), 4.6 5.2 7.4 19.8
Boiling Point Elevation (oC), BPE 0.2 0.3 0.4 1.6
Heat capacity of liquid at inlet (J/kg C), cpi
o
3954 3900 3808 3618
Heat capacity of liquid at outlet(J/kgoC), cpo 3900 3808 3618 2979
Heat losses (W), qL 0 0 0 0
Evaporation rate (kg/s), mv 1.075 1.109 1.142 1.188
Liquid flow rate at the outlet (kg/s), mo 4.481 3.372 2.230 1.042
Solids content at the outlet, xo 0.112 0.148 0.224 0.479
Heating steam/vapour flow rate (kg /s), m s 1.179 1.075 1.109 1.142
Heating steam/vapour temperature ( C), Ts o
75 70.2 64.7 56.9
CONDENSER
Heat transf. area 150 m2
Overal heat transf. coef. 2500 W/m2oC
Cooling water flow rate in 147.2 kg/s
Cooling water temper. in 25 oC
Water vapour temper. in 35.7 oC
Cooling water temp. out 29.7 oC
Condensation temperat. 35.7 oC
Water vapour pressure 0.058 atm
Backward-Feed 4-Effect Evaporator
Control panel
SWITCH= 1
FINISHED
0.000
Input data
Feed flow rate, mf = 20000 kg/h
Feed solids content, xf = 9%
Desired product solids content, Xspec = 48%
Feed temperature, Tf = 60 oC
Temperature of the environment, Te = 20 oC
Overall Heat transfer coeffic. for heat losses, Ulos= 0 W/m2oC
Outside Area of each effect of the evaporator, AoL= 50 m2
Cooling water temper. at the inlet of the cond., Twin= 25 oC
Control variables
Steam temperature, Ts = 75 oC
Mass flow rate of cooling water in the conden.,mWin = 220000 kg/h
Results
Concentrated product flow rate, m p= 3745 kg/h
Solids content at the outlet, x p= 48.1%
Steam consumption, m s= 4327 kg/h
Steam economy 3.8 kg/kg
Cooling water flow rate, m Win= 220000 kg/h
1st EFFECT 2nd EFFECT 3rd EFFECT 4th EFFECT
Heat transfer area (m2), A 270 270 270 270
Overall heat transfer coef. (W/m C), 2o
U 1214 1400 1270 1044
Liquid flow rate at the inlet (kg/s), mi 2.202 3.312 4.350 5.556
Solids content at the inlet, xi 0.227 0.151 0.115 0.090
Liquid temperature at the inlet ( C),
o
Ti 57.7 49.6 40.5 60.0
Boiling temperature (oC), Tb 66.5 57.7 49.6 40.5
Saturation temperature ( C),
o
Tv 64.9 57.2 49.3 40.3
Saturation pressure (atm), P 0.246 0.173 0.118 0.074
Temperature drop (oC), 8.5 7.2 7.7 8.8
Boiling Point Elevation (oC), BPE 1.6 0.4 0.3 0.2
Heat capacity of liquid at inlet (J/kg C), cpi
o
3611 3801 3892 3954
Heat capacity of liquid at outlet(J/kgoC), cpo 2974 3611 3801 3892
Heat losses (W), qL 0 0 0 0
Evaporation rate (kg/s), mv 1.162 1.110 1.037 1.206
Liquid flow rate at the outlet (kg/s), mo 1.040 2.202 3.312 4.350
Solids content at the outlet, xo 0.481 0.227 0.151 0.115
Heating steam/vapour flow rate (kg /s), m s 1.202 1.162 1.110 1.037
Heating steam/vapour temperature ( C), Ts o
75 64.9 57.2 49.3
CONDENSER
Heat transf. area 150 m2
Overal heat transf. coef. 2500 W/m2oC
Cooling water flow rate in 61.1 kg/s
Cooling water temper. in 25 oC
Water vapour temper. in 40.3 oC
Cooling water temp. out 36.4 oC
Condensation temperat. 40.2 oC
Water vapour pressure 0.074 atm