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Abstract If for any reason there is a risk of over death of batteries and monitoring the cell temperature is
charging the battery, either from errors in a good way of detecting signs of trouble from a variety
determining the cut off point or from abuse this will of causes. The temperature signal, or a resettable fuse,
normally be accompanied by a rise in temperature. can be used to turn off or disconnect the charger when
Internal fault conditions within the battery or high danger signs appear to avoid damaging the battery. This
ambient temperatures can also take a battery beyond simple additional safety precaution is particularly
its safe operating temperature limits. Elevated important for high power batteries where the
temperatures hasten the death of batteries and consequences of failure can be both serious and
monitoring the cell temperature is a good way of expensive.
detecting signs of trouble from a variety of causes.
The temperature signal, or a resettable fuse, can be Charging Times
used to turn off or disconnect the charger when During fast charging it is possible to pump electrical
danger signs appear to avoid damaging the battery. energy into the battery faster than the chemical process
This simple additional safety precaution is can react to it, with damaging results.
particularly important for high power batteries
The chemical action can not take place instantaneously
where the consequences of failure can be both serious
and expensive. and there will be a reaction gradient in the bulk of the
electrolyte between the electrodes with the electrolyte
nearest to the electrodes being converted or "charged"
before the electrolyte further away. This is particularly
I. INTRODUCTION
noticeable in high capacity cells which contain a large
Getting the charge into the battery (Charging) II. BASIC CHARGING METHODS
Optimising the charging rate (Stabilising) Constant Voltage : A constant voltage charger is
Knowing when to stop (Terminating) basically a DC power supply which in its simplest form
may consist of a step down transformer from the mains
with a rectifier to provide the DC voltage to charge the
The charging scheme is a combination of the charging battery. Such simple designs are often found in cheap car
and termination methods: battery chargers. The lead-acid cells used for cars and
Charge Termination backup power systems typically use constant voltage
chargers. In addition, lithium-ion cells often use constant
Once a battery is fully charged, the charging current voltage systems, although these usually are more
has to be dissipated somehow. The result is the complex with added circuitry to protect both the
generation of heat and gasses both of which are bad for batteries and the user safety.
batteries. The essence of good charging is to be able to
detect when the reconstitution of the active chemicals Constant Current: Constant current chargers vary the
is complete and to stop the charging process before any voltage they apply to the battery to maintain a constant
damage is done while at all times maintaining the cell current flow, switching off when the voltage reaches the
temperature within its safe limits. Detecting this cut off level of a full charge. This design is usually used for
point and terminating the charge is critical in nickel-cadmium and nickel-metal hydride cells or
preserving battery life. In the simplest of chargers this batteries.
is when a predetermined upper voltage limit, often Taper Current: This is charging from a crude
called the termination voltage has been reached. This is unregulated constant voltage source. It is not a
particularly important with fast chargers where the controlled charge as in V Taper above. The current
danger of overcharging is greater. diminishes as the cell voltage (back emf) builds up.
Safe Charging There is a serious danger of damaging the cells through
overcharging. To avoid this the charging rate and
If for any reason there is a risk of over charging the duration should be limited. Suitable for SLA batteries
battery, either from errors in determining the cut off only.
point or from abuse this will normally be accompanied
by a rise in temperature. Internal fault conditions Pulsed charge: Pulsed chargers feed the charge current
within the battery or high ambient temperatures can to the battery in pulses. The charging rate (based on the
also take a battery beyond its safe operating average current) can be precisely controlled by varying
temperature limits. Elevated temperatures hasten the the width of the pulses, typically about one second.
During the charging process, short rest periods of 20 to inversely proportional to the operating frequency.
30 milliseconds, between pulses allow the chemical Switching heavy currents gives rise to EMI and
actions in the battery to stabilise by equalising the electrical noise.
reaction throughout the bulk of the electrode before
recommencing the charge. This enables the chemical
reaction to keep pace with the rate of inputting the
electrical energy. It is also claimed that this method can
reduce unwanted chemical reactions at the electrode
surface such as gas formation, crystal
A simpler and less expensive alternative to this Mechanical charging can be carried out in minutes. This
opportunity charging is for the vehicle to make a is much quicker than the the long charging time
conductive coupling with electric contacts on an associated with the conventional reversible cell
overhead gantry at each bus stop. electrochemistry which could take several hours. Zinc
air batteries have therefore been used to power electric
Proposals have also been made to install a grid of buses to overcome the problem of excessive charging
inductive charging coils under the surface along the times.
length of public roadways to allow vehicles to pick up
charge as they drive along however no practical V. CONCLUSION
examples have yet been installed. The battery charger should be selected based on four
main qualities i.e. charger performance, charger
performance, efficiency and inrush current. The charger
should deliver a clean regulated voltage output with tight
limits on spikes, ripple, noise and radio frequency
interference (RFI) all of which could cause problems for
the battery or the circuits in which it is used. When
charging high power batteries, the energy loss in the
charger can add significantly to the charging times and
to the operating costs of the application. Typical charger
efficiencies are around 90%, hence the need for efficient
designs. When a charger is initially switched on to an
empty battery the inrush current could be considerably
higher than the maximum specified charging current.
The charger must therefore be dimensioned either to
IV. CHARGER POWER SOURCES deliver or limit this current pulse.
When specifying a charger it is also necessary to
specify the source from which the charger derives its
power, its availability and its voltage and power range.
Efficiency losses in the charger should also be taken
into account, particularly for high power chargers
where the magnitude of the losses can be significant.
Regulated DC Battery Supply :
May be provided by special purpose installations such
as mobile generating equipment for custom
applications.
Opportunity Charging :
Opportunity charging is charging the battery whenever
power is available or between partial discharges rather
than waiting for the battery to be completely