Service Bulletin

Volvo Trucks North America, Inc.

Greensboro, NC USA Trucks
Date Group No. Page
11.2002 223 13 1(4)

Overflow Valve, Oil Cooler

Replacement
D12D
Oil Cooler Overflow Valve Replacement

T2019121

This information covers the proper procedure for replacement of the overflow valve for
the oil cooler on the VOLVO D12D engine.

Contents
Overflow Valve, Oil Cooler, Replacement page 2

NOTE: Information is subject to change without notice.

Illustrations are used for reference only, and may differ slightly from the actual
engine version. However, key components addressed in this information are repre-
sented as accurately as possible.

PV776-TSP176944 USA12099
Page 2

Service Procedures
2229-03-02-03 3
Overflow Valve, Oil Cooler, Re-
placement
See also:

Oil Cooler Overflow Valve Replacement page 1

You must read and understand the precautions and

guidelines in Service Information, group 20, "General
Safety Practices, Engine" before performing this pro-
cedure. If you are not properly trained and certified in
this procedure, ask your supervisor for training before
you perform it.

Removal
T2019229

1 Upper screws for the turbocharger outlet pipe (A)

W2003849

Remove inner fender and bracket.

2
T2019230

Lower screw and bracket for the turbocharger outlet

pipe (B)

Remove the upper (A) and lower (B)

screws. Remove the turbocharger out-
let pipe mounted above the oil filter
housing.

4
Clean the area around the thermostat
on the oil filter housing.

T2019228

Remove the lower charge air hose be-

tween the turbocharger pipe and the
charge air cooler.
Volvo Trucks North America, Inc. Date Group No. Page
Service Bulletin 11.2002 223 13 3(4)

5 2

T2019124 T2019229
Remove the screws. Remove the by-
Upper screws for the turbocharger outlet pipe (A)
pass valve and cover from the oil
cooler housing.

Installation
1

T2019230

Lower screw and bracket for the turbocharger outlet

pipe (B)

T2019124 Install a new O-ring on the tur-

Place a new seal in the bypass valve bocharger pipe. Install the pipe in the
housing recess. Install bypass valve adapter. Tighten screws in the oil filter
and cover. Tighten the mounting (A) and the lower mounting bracket
screws. (B).
Page 4

T2019228

Install new seals on the lower charge

air hose. Attach the hose between the
turbocharger pipe and the charge air
cooler (CAC). Tighten the clamps.

W2003849

Install inner fender and bracket.

5
Start the engine and check for leaks.