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Colour Television Chassis

TPN16.3E
LA

Contents Page Contents Page


1. Revision List 2
2. Technical Specs, Diversity, and Connections 2
3. Precautions, Notes, and Abbreviation List 5
4. Mechanical Instructions 9
Cable dressing (22" 4031 series) 9
Cable dressing (24" 4031 series) 10
Cable dressing (24" 5231 series) 10
Cable dressing (32" 4131 series) 11
Cable dressing (43" 4131 series) 11
Cable dressing (49" 4131 series) 12
5. Service Modes, Error Codes, and Fault Finding 21
6. Alignments 29
7. Circuit Descriptions 32
8. IC Data Sheets 39
9. Block Diagrams
Block diagram 43
10. Circuit Diagrams and PWB Layouts Drawing PWB
A 715G7735 PSU 44 45-46
A 715G7734 PSU 47 49-50
A 715G6934 PSU 51 53-54
A 715G7574 PSU 55 56-57
B 715G8232 SSB 58 74-75
J 715G5964 IR/LED Panel 76 77
J 715G8009 IR/LED Panel 78 79
J 715G7055 IR/LED Panel 80 81
E 715G7088 Keyboard control panel 82 83
11. Styling Sheets
4031 series 22" 84
4031 series 24" 85
5231 series 24" 86
4131 series 32" 87
4131 series 43" 88
4131 series 49" 89

Published by CQZ/SC 1643 Quality Printed in the Netherlands Subject to modification EN 3122 785 20213
2016-Oct-28


2016 TP Vision Netherlands B.V.
All rights reserved. Specifications are subject to change without notice. Trademarks are the
property of Koninklijke Philips Electronics N.V. or their respective owners.
TP Vision Netherlands B.V. reserves the right to change products at any time without being obliged to adjust
earlier supplies accordingly.
PHILIPS and the PHILIPS Shield Emblem are used under license from Koninklijke Philips Electronics N.V.
EN 2 1. TPN16.3E LA Revision List

1. Revision List
Manual xxxx xxx xxxx.0 Manual xxxx xxx xxxx.2
First release. Chapter 6: Updated table 6-3 Display code overview.

Manual xxxx xxx xxxx.1 Manual xxxx xxx xxxx.3


Chapter 6: Updated table 6-3 Display code overview. Chapter 6: Updated table 6-3 Display code overview.

2. Technical Specs, Diversity, and Connections


Index of this chapter: Specifications are indicative (subject to change).
2.1 Technical Specifications
2.2 Directions for Use 2.1 Technical Specifications
2.3 Connections For on-line product support please use the links in Table 2-1.
2.4 Chassis Overview Here is product information available, as well as getting started,
user manuals, frequently asked questions and software &
Notes: drivers.
Figures can deviate due to the different set executions.

Table 2-1 Described Model Numbers and Diversity

2 4 9 10 11
Block
Diagram
Mechanics s Schematics

E (Keyboard/Leading Edge)
IR/LED Board Removal
Connection Overview

Rear Cover Removal

Keyboard Removal
Speaker Removal
Stand Removal

Block Diagram
Wire Dressing

Power Supply
SSB Removal

J (IR/LED )

Styling
SSB

CTN
22PFS4031/12 2-1 4-1 - 4-7 4-8 - 4-10 4-9 9.1 10.1 10.5 10.6 - 11.1
22PFT4031/05 2-1 4-1 - 4-7 4-8 - 4-10 4-9 9.1 10.1 10.5 10.6 - 11.1
22PFT4031/12 2-1 4-1 - 4-7 4-8 - 4-10 4-9 9.1 10.1 10.5 10.6 - 11.1
22PFT4031/60 2-1 4-1 - 4-7 4-8 - 4-10 4-9 9.1 10.1 10.5 10.6 - 11.1
24PHS4031/12 2-1 4-2 - 4-7 4-8 - 4-10 4-9 9.1 10.1 10.5 10.6 - 11.2
24PHT4031/05 2-1 4-2 - 4-7 4-8 - 4-10 4-9 9.1 10.1 10.5 10.6 - 11.2
24PHT4031/12 2-1 4-2 - 4-7 4-8 - 4-10 4-9 9.1 10.1 10.5 10.6 - 11.2
24PHT4031/60 2-1 4-2 - 4-7 4-8 - 4-10 4-9 9.1 10.1 10.5 10.6 - 11.2
24PFS5231/12 2-1 4-3 4-11 4-12 4-13 - 4-14 4-15 9.1 10.2 10.5 10.7 - 11.3
32PFS4131/12 2-1 4-4 4-16 4-17 - 4-18 4-19 4-20 & 4-21 9.1 10.2 10.5 10.8 10.9 11.4
32PFT4131/05 2-1 4-4 4-16 4-17 - 4-18 4-19 4-20 & 4-21 9.1 10.2 10.5 10.8 10.9 11.4
32PFT4131/12 2-1 4-4 4-16 4-17 - 4-18 4-19 4-20 & 4-21 9.1 10.2 10.5 10.8 10.9 11.4
32PHS4131/12 2-1 4-4 4-16 4-17 - 4-18 4-19 4-20 & 4-21 9.1 10.2 10.5 10.8 10.9 11.4
32PHT4131/05 2-1 4-4 4-16 4-17 - 4-18 4-19 4-20 & 4-21 9.1 10.2 10.5 10.8 10.9 11.4
32PHT4131/12 2-1 4-4 4-16 4-17 - 4-18 4-19 4-20 & 4-21 9.1 10.2 10.5 10.8 10.9 11.4
43PFS4131/12 2-1 4-5 4-16 4-17 - 4-18 4-19 4-20 & 4-21 9.1 10.3 10.5 10.8 10.9 11.5
43PFT4131/05 2-1 4-5 4-16 4-17 - 4-18 4-19 4-20 & 4-21 9.1 10.3 10.5 10.8 10.9 11.5
43PFT4131/12 2-1 4-5 4-16 4-17 - 4-18 4-19 4-20 & 4-21 9.1 10.3 10.5 10.8 10.9 11.5
49PFS4131/12 2-1 4-6 4-16 4-17 - 4-18 4-19 4-20 & 4-21 9.1 10.4 10.5 10.8 10.9 11.6
49PFT4131/05 2-1 4-6 4-16 4-17 - 4-18 4-19 4-20 & 4-21 9.1 10.4 10.5 10.8 10.9 11.6

2.2 Directions for Use


Directions for use can be downloaded from the following
websites:
http://www.philips.com/support
http://www.p4c.philips.com

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Technical Specs, Diversity, and Connections TPN16.3E LA 2. EN 3

2.3 Connections

Rear Connectors Side Connectors

6 5 4

7
1
HDMI1 HDM I2
ARC
AUDIO IN
AUDIO OUT

VGA / DVI
VGA
DIGITAL

8
SCART(RGB/CVBS)
TV ANTENNA SAT 2
9
SERV.U
3

10 11 12
(Optional)

20210_001.eps

Figure 2-1 Connection overview

Note: The following connector colour abbreviations are used 5 - PC IN:VGA


(acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, 1 5
10
Gy= Grey, Rd= Red, Wh= White, Ye= Yellow. 6
11 15

10000_002_090121.eps
2.3.1 Side Connections 090127

1 - Common Interface Figure 2-3 VGA connector


68p - See figure 10-5-6 jk
1 - Video Red 0.7 VPP / 75 W j
2 - USB 2.0 2 - Video Green 0.7 VPP / 75 W j
3 - Video Blue 0.7 VPP / 75 W j
4 - n.c.
1 2 3 4 5 - Ground Gnd H
10000_022_090121.eps 6 - Ground Red Gnd H
090121
7 - Ground Green Gnd H
Figure 2-2 USB (type A) 8 - Ground Blue Gnd H
9 - +5VDC +5 V j
10 - Ground Sync Gnd H
1 - +5V k
11 - Ground Red Gnd H
2 - Data (-) jk
12 - DDC_SDA DDC data j
3 - Data (+) jk
13 - H-sync 0-5V j
4 - Ground Gnd H
14 - V-sync 0-5V j
15 - DDC_SCL DDC clock j
3 - Head phone (Output)
Bk - Head phone 80 - 600 / 10 mW
6 - HDMI 2: Digital Video - In, Digital Audio with ARC -
In/Out
ot
19 1
18 2
2.3.2 Rear Connections
10000_017_090121.eps
090428
4 - Audio - In: Left / Right, VGA
Bu - Audio L/R in 0.5 VRMS / 10 kW jq Figure 2-4 HDMI (type A) connector

1 - D2+ Data channel j


2 - Shield Gnd H
3 - D2- Data channel j
4 - D1+ Data channel j
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EN 4 2. TPN16.3E LA Technical Specs, Diversity, and Connections

5 - Shield Gnd H 8 - Cinch: Digital Audio - Out


6 - D1- Data channel j BK - Coaxial 0.4 - 0.6VPP / 75 W kq
7 - D0+ Data channel j
8 - Shield Gnd H 9 - Service / UART
9 - D0- Data channel j 1 - Ground Gnd H
10 - CLK+ Data channel j 2 - UART_TX Transmit k
11 - Shield Gnd H 3 - UART_RX Receive j
12 - CLK- Data channel j
13 - Easylink/CEC Control channel jk 10 - EXT1: Video RGB/YC - In, CVBS - In/Out, Audio - In/Out
14 - ARC Audio Return Channel k
20 2
15 - DDC_SCL DDC clock j
16 - DDC_SDA DDC data jk
17 - Ground Gnd H
21 1
18 - +5V j 10000_001_090121.eps
090121
19 - HPD Hot Plug Detect j
20 - Ground Gnd H Figure 2-6 SCART connector

7 - HDMI 1 ARC: Digital Video - In, Digital Audio with ARC - 1 - Audio R 0.5 VRMS / 1 k k
In/Out 2 - Audio R 0.5 VRMS / 10 k j
19 1
3 - Audio L 0.5 VRMS / 1 k k
18 2 4 - Ground Audio Gnd H
10000_017_090121.eps 5 - Ground Blue Gnd H
090428 6 - Audio L 0.5 VRMS / 10 k j
7 - Video Blue/C-out 0.7 VPP / 75 jk
Figure 2-5 HDMI (type A) connector 8 - Function Select 0 - 2 V: INT
4.5 - 7 V: EXT 16:9
1 - D2+ Data channel j 9.5 - 12 V: EXT 4:3 j
2 - Shield Gnd H 9 - Ground Green Gnd H
3 - D2- Data channel j 10 - n.c.
4 - D1+ Data channel j 11 - Video Green 0.7 VPP / 75 j
5 - Shield Gnd H 12 - n.c.
6 - D1- Data channel j 13 - Ground Red Gnd H
7 - D0+ Data channel j 14 - Ground P50 Gnd H
8 - Shield Gnd H 15 - Video Red/C 0.7 VPP / 75 j
9 - D0- Data channel j 16 - Status/FBL 0 - 0.4 V: INT
10 - CLK+ Data channel j 1 - 3 V: EXT / 75 j
11 - Shield Gnd H 17 - Ground Video Gnd H
12 - CLK- Data channel j 18 - Ground FBL Gnd H
13 - Easylink/CEC Control channel jk 19 - Video CVBS 1 VPP / 75 k
14 - ARC Audio Return Channel k 20 - Video CVBS/Y 1 VPP / 75 j
15 - DDC_SCL DDC clock j 21 - Shield Gnd H
16 - DDC_SDA DDC data jk
17 - Ground Gnd H 11 - TV ANTENNA - In
18 - +5V j Signal input from an antenna, cable or satellite.
19 - HPD Hot Plug Detect j
20 - Ground Gnd H
12 - SAT- In
Signal input from an antenna, cable or satellite.

2.4 Chassis Overview


Refer to 9. Block Diagrams for PWB/CBA locations.

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Precautions, Notes, and Abbreviation List TPN16.3E LA 3. EN 5

3. Precautions, Notes, and Abbreviation List


Index of this chapter: 3.3.2 Schematic Notes
3.1 Safety Instructions
3.2 Warnings All resistor values are in ohms, and the value multiplier is
3.3 Notes often used to indicate the decimal point location (e.g. 2K2
3.4 Abbreviation List indicates 2.2 k).
Resistor values with no multiplier may be indicated with
3.1 Safety Instructions either an E or an R (e.g. 220E or 220R indicates 220 ).
Safety regulations require the following during a repair: All capacitor values are given in micro-farads ( 10-6),
Connect the set to the Mains/AC Power via an isolation nano-farads (n 10-9), or pico-farads (p 10-12).
transformer (> 800 VA). Capacitor values may also use the value multiplier as the
Replace safety components, indicated by the symbol h, decimal point indication (e.g. 2p2 indicates 2.2 pF).
only by components identical to the original ones. Any An asterisk (*) indicates component usage varies. Refer
other component substitution (other than original type) may to the diversity tables for the correct values.
increase risk of fire or electrical shock hazard. The correct component values are listed on the Philips
Spare Parts Web Portal.
Safety regulations require that after a repair, the set must be
returned in its original condition. Pay in particular attention to 3.3.3 Spare Parts
the following points:
Route the wire trees correctly and fix them with the
For the latest spare part overview, consult your Philips Spare
mounted cable clamps.
Part web portal.
Check the insulation of the Mains/AC Power lead for
external damage.
3.3.4 BGA (Ball Grid Array) ICs
Check the strain relief of the Mains/AC Power cord for
proper function.
Check the electrical DC resistance between the Mains/AC Introduction
Power plug and the secondary side (only for sets that have For more information on how to handle BGA devices, visit this
a Mains/AC Power isolated power supply): URL: http://www.atyourservice-magazine.com. Select
1. Unplug the Mains/AC Power cord and connect a wire Magazine, then go to Repair downloads. Here you will find
between the two pins of the Mains/AC Power plug. Information on how to deal with BGA-ICs.
2. Set the Mains/AC Power switch to the on position
(keep the Mains/AC Power cord unplugged!). BGA Temperature Profiles
3. Measure the resistance value between the pins of the For BGA-ICs, you must use the correct temperature-profile.
Mains/AC Power plug and the metal shielding of the Where applicable and available, this profile is added to the IC
tuner or the aerial connection on the set. The reading Data Sheet information section in this manual.
should be between 4.5 M and 12 M.
4. Switch off the set, and remove the wire between the 3.3.5 Lead-free Soldering
two pins of the Mains/AC Power plug.
Check the cabinet for defects, to prevent touching of any Due to lead-free technology some rules have to be respected
inner parts by the customer. by the workshop during a repair:
Use only lead-free soldering tin. If lead-free solder paste is
3.2 Warnings required, please contact the manufacturer of your soldering
All ICs and many other semiconductors are susceptible to equipment. In general, use of solder paste within
electrostatic discharges (ESD w). Careless handling workshops should be avoided because paste is not easy to
during repair can reduce life drastically. Make sure that, store and to handle.
during repair, you are connected with the same potential as Use only adequate solder tools applicable for lead-free
the mass of the set by a wristband with resistance. Keep soldering tin. The solder tool must be able:
components and tools also at this same potential. To reach a solder-tip temperature of at least 400C.
Be careful during measurements in the high voltage To stabilize the adjusted temperature at the solder-tip.
section. To exchange solder-tips for different applications.
Never replace modules or other components while the unit Adjust your solder tool so that a temperature of around
is switched on. 360C - 380C is reached and stabilized at the solder joint.
When you align the set, use plastic rather than metal tools. Heating time of the solder-joint should not exceed ~ 4 sec.
This will prevent any short circuits and the danger of a Avoid temperatures above 400C, otherwise wear-out of
circuit becoming unstable. tips will increase drastically and flux-fluid will be destroyed.
To avoid wear-out of tips, switch off unused equipment or
3.3 Notes reduce heat.
Mix of lead-free soldering tin/parts with leaded soldering
3.3.1 General tin/parts is possible but PHILIPS recommends strongly to
avoid mixed regimes. If this cannot be avoided, carefully
Measure the voltages and waveforms with regard to the clear the solder-joint from old tin and re-solder with new tin.
chassis (= tuner) ground (H), or hot ground (I), depending
on the tested area of circuitry. The voltages and waveforms 3.3.6 Alternative BOM identification
shown in the diagrams are indicative. Measure them in the
Service Default Mode with a colour bar signal and stereo It should be noted that on the European Service website,
sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and Alternative BOM is referred to as Design variant.
picture carrier at 475.25 MHz for PAL, or 61.25 MHz for
NTSC (channel 3). The third digit in the serial number (example:
Where necessary, measure the waveforms and voltages AG2B0335000001) indicates the number of the alternative
with (D) and without (E) aerial signal. Measure the B.O.M. (Bill Of Materials) that has been used for producing the
voltages in the power supply section both in normal specific TV set. In general, it is possible that the same TV
operation (G) and in stand-by (F). These values are model on the market is produced with e.g. two different types
indicated by means of the appropriate symbols. of displays, coming from two different suppliers. This will then
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EN 6 3. TPN16.3E LA Precautions, Notes, and Abbreviation List

result in sets which have the same CTN (Commercial Type 6 = play 16 : 9 format, 12 = play 4 : 3
Number; e.g. 28PW9515/12) but which have a different B.O.M. format
number. AARA Automatic Aspect Ratio Adaptation:
By looking at the third digit of the serial number, one can algorithm that adapts aspect ratio to
identify which B.O.M. is used for the TV set he is working with. remove horizontal black bars; keeps
If the third digit of the serial number contains the number 1 the original aspect ratio
(example: AG1B033500001), then the TV set has been ACI Automatic Channel Installation:
manufactured according to B.O.M. number 1. If the third digit is algorithm that installs TV channels
a 2 (example: AG2B0335000001), then the set has been directly from a cable network by
produced according to B.O.M. no. 2. This is important for means of a predefined TXT page
ordering the correct spare parts! ADC Analogue to Digital Converter
For the third digit, the numbers 1...9 and the characters A...Z AFC Automatic Frequency Control: control
can be used, so in total: 9 plus 26= 35 different B.O.M.s can be signal used to tune to the correct
indicated by the third digit of the serial number. frequency
AGC Automatic Gain Control: algorithm that
Identification: The bottom line of a type plate gives a 14-digit controls the video input of the feature
serial number. Digits 1 and 2 refer to the production centre (e.g. box
SN is Lysomice, RJ is Kobierzyce), digit 3 refers to the B.O.M. AM Amplitude Modulation
code, digit 4 refers to the Service version change code, digits 5 AP Asia Pacific
and 6 refer to the production year, and digits 7 and 8 refer to AR Aspect Ratio: 4 by 3 or 16 by 9
production week (in example below it is 2010 week 10 / 2010 ASF Auto Screen Fit: algorithm that adapts
week 17). The 6 last digits contain the serial number. aspect ratio to remove horizontal black
bars without discarding video
information
ATSC Advanced Television Systems
Committee, the digital TV standard in
the USA
ATV See Auto TV
Auto TV A hardware and software control
system that measures picture content,
and adapts image parameters in a
dynamic way
AV External Audio Video
AVC Audio Video Controller
AVIP Audio Video Input Processor
B/G Monochrome TV system. Sound
carrier distance is 5.5 MHz
BDS Business Display Solutions (iTV)
BLR Board-Level Repair
BTSC Broadcast Television Standard
Committee. Multiplex FM stereo sound
system, originating from the USA and
used e.g. in LATAM and AP-NTSC
10000_053_110228.eps countries
110228 B-TXT Blue TeleteXT
C Centre channel (audio)
Figure 3-1 Serial number (example) CEC Consumer Electronics Control bus:
remote control bus on HDMI
3.3.7 Board Level Repair (BLR) or Component Level Repair connections
(CLR) CL Constant Level: audio output to
connect with an external amplifier
If a board is defective, consult your repair procedure to decide CLR Component Level Repair
if the board has to be exchanged or if it should be repaired on ComPair Computer aided rePair
component level. CP Connected Planet / Copy Protection
If your repair procedure says the board should be exchanged CSM Customer Service Mode
completely, do not solder on the defective board. Otherwise, it CTI Color Transient Improvement:
cannot be returned to the O.E.M. supplier for back charging! manipulates steepness of chroma
transients
CVBS Composite Video Blanking and
3.3.8 Practical Service Precautions
Synchronization
DAC Digital to Analogue Converter
It makes sense to avoid exposure to electrical shock. DBE Dynamic Bass Enhancement: extra
While some sources are expected to have a possible low frequency amplification
dangerous impact, others of quite high potential are of DCM Data Communication Module. Also
limited current and are sometimes held in less regard. referred to as System Card or
Always respect voltages. While some may not be Smartcard (for iTV).
dangerous in themselves, they can cause unexpected DDC See E-DDC
reactions that are best avoided. Before reaching into a D/K Monochrome TV system. Sound
powered TV set, it is best to test the high voltage insulation. carrier distance is 6.5 MHz
It is easy to do, and is a good service precaution. DFI Dynamic Frame Insertion
DFU Directions For Use: owner's manual
3.4 Abbreviation List DMR Digital Media Reader: card reader
0/6/12 SCART switch control signal on A/V DMSD Digital Multi Standard Decoding
board. 0 = loop through (AUX to TV), DNM Digital Natural Motion
DNR Digital Noise Reduction: noise reduction feature of the set

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Precautions, Notes, and Abbreviation List TPN16.3E LA 3. EN 7

DRAM Dynamic RAM a maximum data rate of 270 Mbit/s,


DRM Digital Rights Management with a minimum bandwidth of 135
DSP Digital Signal Processing MHz.
DST Dealer Service Tool: special remote iTV Institutional TeleVision; TV sets for
control designed for service hotels, hospitals etc.
technicians LS Last Status; The settings last chosen
DTCP Digital Transmission Content by the customer and read and stored
Protection; A protocol for protecting in RAM or in the NVM. They are called
digital audio/video content that is at start-up of the set to configure it
traversing a high speed serial bus, according to the customer's
such as IEEE-1394 preferences
DVB-C Digital Video Broadcast - Cable LATAM Latin America
DVB-T Digital Video Broadcast - Terrestrial LCD Liquid Crystal Display
DVD Digital Versatile Disc LED Light Emitting Diode
DVI(-d) Digital Visual Interface (d= digital only) L/L' Monochrome TV system. Sound
E-DDC Enhanced Display Data Channel carrier distance is 6.5 MHz. L' is Band
(VESA standard for communication I, L is all bands except for Band I
channel and display). Using E-DDC, LPL LG.Philips LCD (supplier)
the video source can read the EDID LS Loudspeaker
information form the display. LVDS Low Voltage Differential Signalling
EDID Extended Display Identification Data Mbps Mega bits per second
(VESA standard) M/N Monochrome TV system. Sound
EEPROM Electrically Erasable and carrier distance is 4.5 MHz
Programmable Read Only Memory MHEG Part of a set of international standards
EMI Electro Magnetic Interference related to the presentation of
EPG Electronic Program Guide multimedia information, standardised
EPLD Erasable Programmable Logic Device by the Multimedia and Hypermedia
EU Europe Experts Group. It is commonly used as
EXT EXTernal (source), entering the set by a language to describe interactive
SCART or by cinches (jacks) television services
FDS Full Dual Screen (same as FDW) MIPS Microprocessor without Interlocked
FDW Full Dual Window (same as FDS) Pipeline-Stages; A RISC-based
FLASH FLASH memory microprocessor
FM Field Memory or Frequency MOP Matrix Output Processor
Modulation MOSFET Metal Oxide Silicon Field Effect
FPGA Field-Programmable Gate Array Transistor, switching device
FTV Flat TeleVision MPEG Motion Pictures Experts Group
Gb/s Giga bits per second MPIF Multi Platform InterFace
G-TXT Green TeleteXT MUTE MUTE Line
H H_sync to the module MTV Mainstream TV: TV-mode with
HD High Definition Consumer TV features enabled (iTV)
HDD Hard Disk Drive NC Not Connected
HDCP High-bandwidth Digital Content NICAM Near Instantaneous Compounded
Protection: A key encoded into the Audio Multiplexing. This is a digital
HDMI/DVI signal that prevents video sound system, mainly used in Europe.
data piracy. If a source is HDCP coded NTC Negative Temperature Coefficient,
and connected via HDMI/DVI without non-linear resistor
the proper HDCP decoding, the NTSC National Television Standard
picture is put into a snow vision mode Committee. Color system mainly used
or changed to a low resolution. For in North America and Japan. Color
normal content distribution the source carrier NTSC M/N= 3.579545 MHz,
and the display device must be NTSC 4.43= 4.433619 MHz (this is a
enabled for HDCP software key VCR norm, it is not transmitted off-air)
decoding. NVM Non-Volatile Memory: IC containing
HDMI High Definition Multimedia Interface TV related data such as alignments
HP HeadPhone O/C Open Circuit
I Monochrome TV system. Sound OSD On Screen Display
carrier distance is 6.0 MHz OAD Over the Air Download. Method of
I2 C Inter IC bus software upgrade via RF transmission.
I2D Inter IC Data bus Upgrade software is broadcasted in
I2S Inter IC Sound bus TS with TV channels.
IF Intermediate Frequency OTC On screen display Teletext and
IR Infra Red Control; also called Artistic (SAA5800)
IRQ Interrupt Request P50 Project 50: communication protocol
ITU-656 The ITU Radio communication Sector between TV and peripherals
(ITU-R) is a standards body PAL Phase Alternating Line. Color system
subcommittee of the International mainly used in West Europe (colour
Telecommunication Union relating to carrier = 4.433619 MHz) and South
radio communication. ITU-656 (a.k.a. America (colour carrier
SDI), is a digitized video format used PAL M = 3.575612 MHz and
for broadcast grade video. PAL N = 3.582056 MHz)
Uncompressed digital component or PCB Printed Circuit Board (same as PWB)
digital composite signals can be used. PCM Pulse Code Modulation
The SDI signal is self-synchronizing, PDP Plasma Display Panel
uses 8 bit or 10 bit data words, and has

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EN 8 3. TPN16.3E LA Precautions, Notes, and Abbreviation List

PFC Power Factor Corrector (or SXGA 1280 1024


Pre-conditioner) TFT Thin Film Transistor
PIP Picture In Picture THD Total Harmonic Distortion
PLL Phase Locked Loop. Used for e.g. TMDS Transmission Minimized Differential
FST tuning systems. The customer Signalling
can give directly the desired frequency TS Transport Stream
POD Point Of Deployment: a removable TXT TeleteXT
CAM module, implementing the CA TXT-DW Dual Window with TeleteXT
system for a host (e.g. a TV-set) UI User Interface
POR Power On Reset, signal to reset the uP uP Microprocessor
PSDL Power Supply for Direct view LED UXGA 1600 1200 (4:3)
backlight with 2D-dimming V V-sync to the module
PSL Power Supply with integrated LED VESA Video Electronics Standards
drivers Association
PSLS Power Supply with integrated LED VGA 640 480 (4:3)
drivers with added Scanning VL Variable Level out: processed audio
functionality output toward external amplifier
PTC Positive Temperature Coefficient, VSB Vestigial Side Band; modulation
non-linear resistor method
PWB Printed Wiring Board (same as PCB) WYSIWYR What You See Is What You Record:
PWM Pulse Width Modulation record selection that follows main
QRC Quasi Resonant Converter picture and sound
QTNR Quality Temporal Noise Reduction WXGA 1280 768 (15:9)
QVCP Quality Video Composition Processor XTAL Quartz crystal
RAM Random Access Memory XGA 1024 768 (4:3)
RGB Red, Green, and Blue. The primary Y Luminance signal
color signals for TV. By mixing levels Y/C Luminance (Y) and Chrominance (C)
of R, G, and B, all colors (Y/C) are signal
reproduced. YPbPr Component video. Luminance and
RC Remote Control scaled color difference signals (B-Y
RC5 / RC6 Signal protocol from the remote and R-Y)
control receiver YUV Component video
RESET RESET signal
ROM Read Only Memory
RSDS Reduced Swing Differential Signalling
data interface
R-TXT Red TeleteXT
SAM Service Alignment Mode
S/C Short Circuit
SCART Syndicat des Constructeurs
d'Appareils Radiorcepteurs et
Tlviseurs
SCL Serial Clock I2C
SCL-F CLock Signal on Fast I2C bus
SD Standard Definition
SDA Serial Data I2C
SDA-F DAta Signal on Fast I2C bus
SDI Serial Digital Interface, see ITU-656
SDRAM Synchronous DRAM
SECAM SEequence Couleur Avec Mmoire.
Colour system mainly used in France
and East Europe. Colour
carriers = 4.406250 MHz and
4.250000 MHz
SIF Sound Intermediate Frequency
SMPS Switched Mode Power Supply
SoC System on Chip
SOG Sync On Green
SOPS Self Oscillating Power Supply
SPI Serial Peripheral Interface bus; a
4-wire synchronous serial data link
standard
S/PDIF Sony Philips Digital InterFace
SRAM Static RAM
SRP Service Reference Protocol
SSB Small Signal Board
SSC Spread Spectrum Clocking, used to
reduce the effects of EMI
STB Set Top Box
STBY STand-BY
SVGA 800 600 (4:3)
SVHS Super Video Home System
SW Software
SWAN Spatial temporal Weighted Averaging
Noise reduction

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Mechanical Instructions TPN16.3E LA 4. EN 9

4. Mechanical Instructions
Index of this chapter: 4.6 Set Re-assembly
4.1 Cable Dressing Notes:
4.2 Service Positions Figures below can deviate slightly from the actual situation,
4.3 Assembly/Panel Removal ( for 22"/24"4031 series) due to the different set executions.
4.4 Assembly/Panel Removal (for 24PFS5231/12)
4.5 Assembly/Panel Removal (for 32"/43"/49"Pxx4131)

4.1 Cable Dressing

ECN701

ECN408
CN9101
CN8605

CN701
CN408

CN401

A MAIN POWER SUPPLY


(1054)
SSB
B (1053)

CN601
ECN401

J IR/LED BOARD
(1056)

LOUDSPEAKER
LOUDSPEAKER
(1184)
(1184)

ECN601 ECN601

20210_100.eps

Figure 4-1 Cable dressing (22" 4031 series)

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EN 10 4. TPN16.3E LA Mechanical Instructions

ECN408
ECN701

CN701 CN408
CN9101
CN8605

CN401
SSB
B (1053)

A MAIN POWER SUPPLY


(1054)
ECN401

CN601

ECN401
ECN601

LOUDSPEAKER LOUDSPEAKER
(1184) (1184)
J IR/LED BOARD
(1056)
ECN601
20210_101.eps

Figure 4-2 Cable dressing (24" 4031 series)

CN9101
ECN701
CN8601

ECN408

CN701 CN408
CN401

A MAIN POWER SUPPLY


(1054)

SSB
B (1053)

CN601 CN702
ECN401

ECN601
ECN401

J IR/LED BOARD ECN702


(1056)
ECN601

LOUDSPEAKER
(1184)

20210_102.eps

Figure 4-3 Cable dressing (24" 5231 series)

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Mechanical Instructions TPN16.3E LA 4. EN 11

ECN701

CN701 CN408

CN401
CN8101

SSB
B (1053)
A MAIN POWER SUPPLY
(1054) CN9301
ECN701

CN601

ECN408
ECN401

ECN601
ECN401

ECN601

KEYBOARD CONTROL LOUDSPEAKER LOUDSPEAKER


(1057) E (1184) (1184)
J IR/LED BOARD CN201
(1056)

20210_103.eps

Figure 4-4 Cable dressing (32" 4131 series)

CN8101
CN701 CN408
ECN701
CN401
ECN401
ECN408

A MAIN POWER SUPPLY SSB


(1054) B (1053)
CN9301

CN601

CN01
E
KEYBOARD CONTROL

ECN401

ECN601
ECN601
(1057)

ECN401

LOUDSPEAKER LOUDSPEAKER
(1184) (1184)
J IR/LED BOARD CN201
(1056)

20210_104.eps

Figure 4-5 Cable dressing (43" 4131 series)

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EN 12 4. TPN16.3E LA Mechanical Instructions

ECN701

CN8101 CN9301

A MAIN POWER SUPPLY CN701 CN408

ECN408
(1054)

CN401
SSB
B (1053)

CN601
ECN408

CN01
ECN401
E

ECN601
KEYBOARD CONTROL

ECN601

ECN401
(1057)

LOUDSPEAKER
LOUDSPEAKER
(1184)
J IR/LED BOARD CN201 (1184)
(1056)

20210_105.eps

Figure 4-6 Cable dressing (49" 4131 series)

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Mechanical Instructions TPN16.3E LA 4. EN 13

4.2 Service Positions 4.3.1 Rear Cover


For easy servicing of a TV set, the set should be put face down
on a soft flat surface, foam buffers or other specific workshop Refer to Figure 4-7 for details.
tools. Ensure that a stable situation is created to perform Warning: Disconnect the Speaker cord before removing the
measurements and alignments. When using foam bars take rear cover.
care that these always support the cabinet and never only the 1. Remove fixation screws [1] that secure the base assy, pull
display. Caution: Failure to follow these guidelines can out the base assy from the set.
seriously damage the display! 2. At the indicated areas [2] the cover is secured by clips. Be
Ensure that ESD safe measures are taken. very careful with releasing those.
3. Gently lift the rear cover from the TV. Make sure that wires
4.3 Assembly/Panel Removal ( for 22"/24"4031 and cables are not damaged while lifting the rear cover
series) from the set.
Instructions below apply to the 24PFT4031/12, but will be
similar for other 22"/24" 4031 series.

2 2

1 1

20210_106.eps

Figure 4-7 Rear cover removal

4.3.2 Speakers

Refer to Figure 4-8 for details.


Caution: The Speaker connector on the SSB must be released
first before opening of Back cover, otherwise the Speaker cable
may be demaged
1. The speaker catch on the Back cover, Speaker cable
directly connected from Back Cover to SSB, so the cable
connector[1] form the SSB must be released first during
opening of Back cover. Refer to Figure 4-8 for details.
2. Remove the fixation screws [2] that secure the speakers.
Refer to Figure 4-8 for details.
3. Gently take the speakers out.
When defective, replace the whole unit.

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EN 14 4. TPN16.3E LA Mechanical Instructions

2 2 2 2

20210_107.eps

Figure 4-8 Speakers removal

4.3.3 IR/LED Board

Refer to Figure 4-9 for details. Step 1


Caution: IR/LED Board sitting at the bottom BC, please be
careful to avoid demage during removal of Back cover.
1. Push the area[1] to release the lock of IR Board, then slid
out the IR Board from the clips[2].
2. After carefully pull out the assy from the set, then unplug
the connector [3] from the IR/LED board. The IR/LED
Board can now be lifted and taken out from the cover. Refer
to Figure 4-9 for details.
1

2 2
Step 2

20210_109.eps

Figure 4-9 IR/LED Board removal

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Mechanical Instructions TPN16.3E LA 4. EN 15

4.3.4 Small Signal Board (SSB) 4.3.5 Power Supply Unit (PSU)

Refer to Figure 4-10 for details. Caution: it is mandatory to remount all different screws at their
Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result
original position during re-assembly. Failure to do so may result in damaging the PSU.
in damaging the SSB. 1. Gently unplug all connectors from the PSU.
1. Release the clips from the LVDS [1] connector that connect 2. Remove all fixation screws from the PSU.
with the SSB. 3. The PSU can be taken out of the set now.
Caution: be careful, as these are very fragile connectors!
2. Unplug all other connectors [2]. 4.3.6 Stand bracket
3. Remove all the fixation screws [3] from the SSB.
4. The SSB can now be shifted from side connector cover,
1. Remove all fixation screws of the bracket.
then lifted and taken out of the I/O bracket.Refer to 2. Lift the bracket from the set.
Figure 4-10 for details.

4.3.7 LCD Panel

3 1. Remove the SSB as described earlier.


3 2. Remove the PSU as described earlier.
3. Remove the stand bracket as described earlier.
4. Remove the IR/LED as described earlier.
5. Remove the fixations screws that fix the metal clamps to
1 the front bezel. Take out those clamps.
6. Remove all other metal parts not belonging to the panel.
7. Lift the LCD Panel from the bezel.
2
When defective, replace the whole unit.

4.4 Assembly/Panel Removal (for 24PFS5231/12)


Instructions below apply to the 24PFS5231/12.

3 4.4.1 Stand
3
Refer to Figure 4-11 for details.
1. Remove the fixation area [2] that locked from the clips [1]
and the fixation area [4] that locked from the clips [3]. Refer
20210_108.eps
to Figure 4-11 for details.
2. Take the stand bracket out from the set.
Figure 4-10 SSB removal

1 2

20100_101.eps

Figure 4-11 Stand removal

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EN 16 4. TPN16.3E LA Mechanical Instructions

4.4.2 Rear Cover 1. At the indicated areas [5] the cover is securd by clips. Be
very careful with releasing those.
Refer to Figure 4-12 for details. 2. Gently lift the rear cover from the TV. Make sure that wires
Warning: Disconnect the mains power cord before removing and cables are not damaged while lifting the rear cover
the rear cover. from the set.

5 5

20100_102.eps

Figure 4-12 Rear cover removal

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Mechanical Instructions TPN16.3E LA 4. EN 17

4.4.3 Speaker 2. Release the connectors [2] and [3] that connect speake
with the SSB. Refer to Figure 4-13 for details.
Refer to Figure 4-13 for details. 3. Gently lift the Speaker from the TV. Make sure that wires
Warning: Disconnect the mains power cord before removing and cables are not damaged while lifting the rear cover
the rear cover. from the set.
1. Remove the fixation screws [1] that secure the rear cover.
Refer to Figure 4-13 for details.

Q4 12
1

3
1 1

20100_103.eps

Figure 4-13 Speaker removal

4.4.4 Small Signal Board (SSB)

Refer to Figure 4-14 for details.


Caution: it is mandatory to remount all different screws at their
original position during re-assembly. Failure to do so may result
3
in damaging the SSB. 3
1. Release the clips from the LVDS connector that connect
with the SSB[1].
Caution: be careful, as these are very fragile connectors!
2. Unplug all other connectors [2] . 2 1
3. Remove all the fixation screws from the SSB [3].
4. The SSB can now be shifted from side connector cover,
then lifted and taken out of the I/O bracket. Refer to
Figure 4-14 for details.

3
3

20100_104.eps

Figure 4-14 SSB removal

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EN 18 4. TPN16.3E LA Mechanical Instructions

4.4.5 IR/LED Board 4.4.6 Power Supply Unit (PSU)

Refer to Figure 4-15 for details. Caution: it is mandatory to remount all different screws at their
1. Remove the area clips [1] from the stand bracket, pull out original position during re-assembly. Failure to do so may result
the assy from the set. Refer to Figure 4-15 for details. in damaging the PSU.
2. Carefully Releas the cover secured by clips, then unplug 1. Gently unplug all connectors from the PSU.
the connector [2] from the IR/LED board. The IR/LED 2. Remove all fixation screws from the PSU.
Board can now be lifted and taken out from the cover. 3. The PSU can be taken out of the set now.

4.4.7 LCD Panel


Step 1
1. Remove the SSB as described earlier.
2. Remove the PSU as described earlier.
3. Remove the stand bracket as described earlier.
4. Remove the IR/LED as described earlier.
5. Remove the fixations screws that fix the metal clamps to
the front bezel. Take out those clamps.
6. Remove all other metal parts not belonging to the panel.
1 1 7. Lift the LCD Panel from the bezel.
When defective, replace the whole unit.

Step 2 4.5 Assembly/Panel Removal (for


32"/43"/49"Pxx4131)
Instructions below apply to the 32PFT4131/12, but will be
similar for other 32"/43"/49"Pxx4131 series models.
2
4.5.1 Stand

Refer to Figure 4-16 for details.


1. Remove the fixation screws [1] that secure the stand
bracket. Refer to Figure 4-16 for details.
2. Take the stand bracket out from the set.
20100_105.eps

Figure 4-15 IR/LED Board removal

1 1

1 1

M4 16
1

20210_110.eps

Figure 4-16 Stand removal

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Mechanical Instructions TPN16.3E LA 4. EN 19

4.5.2 Rear Cover 1. Remove the fixation screws [2] and [3] that secure the rear
cover. Refer to Figure 4-17 for details.
Refer to Figure 4-17 for details. 2. Gently lift the rear cover from the TV. Make sure that wires
Warning: The Keyboard catch on the Back cover, disconnect and cables are not damaged while lifting the rear cover
the Keyboard cord before removing the rear cove. from the set.

2 2 2 2 2

M3 8
2 2 2
M3 6

2 2
2 2

20210_111.eps

Figure 4-17 Rear cover removal

4.5.3 Keyboard Control unit

Refer to Figure 4-18 for details.


1. Unplug the connector[2] from the keyboard control panel.
2. Remove all the fixation screws from the keyboard [1].
When defective, replace the whole unit.

20210_112.eps

Figure 4-18 Keyboard removal

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EN 20 4. TPN16.3E LA Mechanical Instructions

4.5.4 Small Signal Board (SSB)

Refer to Figure 4-19 for details.


Caution: it is mandatory to remount all different screws at their
original position during re-assembly. Failure to do so may result
in damaging the SSB.
1. Release the clips from the LVDS connector that connect
with the SSB[1].
Caution: be careful, as these are very fragile connectors!
2. Unplug all other connectors [2].
3. Remove all the fixation screws from the SSB [3].
4. The SSB can now be shifted from side connector cover,
then lifted and taken out of the I/O bracket. Refer to
Figure 4-19 for details.
2

3 3

19791_108.eps
1
Figure 4-21 IR/LED Board removal[2]
2
4.5.6 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their


original position during re-assembly. Failure to do so may result
3 in damaging the PSU.
1. Gently unplug all connectors from the PSU.
3
2. Remove all fixation screws from the PSU.
3. The PSU can be taken out of the set now.

20210_114.eps
4.5.7 Speakers

Figure 4-19 SSB removal


1. Gently release the tapes that secure the speaker cables.
2. Unplug the speaker connector from the SSB.
4.5.5 IR/LED Board 3. Take the speakers out.
When defective, replace the both units.
Refer to Figure 4-20 and Figure 4-21 for details.
1. Remove the fixation screws [1] from the stand bracket, pull 4.5.8 LCD Panel
out the assy from the set. Refer to Figure 4-20 for details.
2. Carefully Releas the cover secured by clips, then unplug
1. Remove the SSB as described earlier.
the connector [2] from the IR/LED board. The IR/LED
2. Remove the PSU as described earlier.
Board can now be lifted and taken out from the cover. Refer
3. Remove the keyboard control panel as described earlier.
to Figure 4-21 for details.
4. Remove the stand bracket as described earlier.
5. Remove the IR/LED as described earlier.
6. Remove the fixations screws that fix the metal clamps to
the front bezel. Take out those clamps.
7. Remove all other metal parts not belonging to the panel.
8. Lift the LCD Panel from the bezel.
When defective, replace the whole unit.

4.6 Set Re-assembly


To re-assemble the whole set, execute all processes in reverse
1 order.
1
Notes:
While re-assembling, make sure that all cables are placed
and connected in their original position. See Figure 4-1 to
Figure 4-6.
Pay special attention not to damage the EMC foams on the
SSB shields. Ensure that EMC foams are mounted
correctly.

19791_107.eps

Figure 4-20 IR/LED Board removal[1]

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Service Modes, Error Codes, and Fault Finding TPN16.3E LA 5. EN 21

5. Service Modes, Error Codes, and Fault Finding


Index of this chapter: Display Option Code Selection
5.1 Service Modes When after an SSB or display exchange, the display option
5.2 Stepwise Start-up code is not set properly, it will result in a TV with no display.
5.3 Service Tools Therefore, it is required to set this display option code after
5.4 Software Upgrading such a repair.
5.5 Error Codes To do so, press the following key sequence on a standard RC
5.6 The Blinking LED Procedure transmitter: 062598 directly followed by MENU and xxx,
5.7 Fault Finding and Repair Tips where xxx is a 3 digit decimal value of the panel type. When
the value is accepted and stored in NVM, the set will switch to
5.1 Service Modes Stand-by, to indicate that the process has been completed.
The Service Mode feature is split into follow parts: During this algorithm, the NVM-content must be filtered,
Service Alignment Mode (SAM). because several items in the NVM are TV-related and not SSB
Factory Mode. related (e.g. Model and Prod. S/N). Therefore, Model
Customer Service Mode (CSM). and Prod. S/N data is changed into See Type Plate. In case
a call centre or consumer reads See Type Plate in CSM
SAM and the Factory mode offer features, which can be used mode.
by the Service engineer to repair/align a TV set. Some features
are: 5.1.2 Service Alignment Mode (SAM)
Make alignments (e.g. White Tone), reset the error buffer
(SAM and Factory Mode). Purpose
Display information (SAM indication in upper right corner To modify the NVM.
of screen, error buffer, software version, operating hours, To display/clear the error code buffer.
options and option codes, sub menus). To perform alignments.

The CSM is a Service Mode that can be enabled by the Specifications


consumer. The CSM displays diagnosis information, which the Operation hours counter (maximum five digits displayed).
customer can forward to the dealer or call centre. In CSM Software version, error codes, and option settings display.
mode, CSM, is displayed in the top right corner of the screen. Error buffer clearing.
The information provided in CSM and the purpose of CSM is to: Option settings.
Increase the home repair hit rate. Software alignments (White Tone).
Decrease the number of nuisance calls. NVM Editor.
Solved customers problem without home visit. Set screen mode to full screen (all content is visible).

Note: For the new model range, a new remote control (RC) is How to Activate SAM
used with some renamed buttons. This has an impact on the To activate SAM, use one of the following methods:
activation of the Service modes. For instance the old MENU Press the following key sequence on the remote control
button is now called HOME (or is indicated by a house icon). transmitter: 062596, directly followed by the INFO/OK
button. Do not allow the display to time out between entries
5.1.1 General while keying the sequence.
After entering SAM, the following items are displayed,
Next items are applicable to all Service Modes or are general. with SAM in the upper right corner of the screen to indicate
that the television is in Service Alignment Mode.
Life Timer
During the life time cycle of the TV set, a timer is kept (called
Op. Hour). It counts the normal operation hours (not the
Stand-by hours). The actual value of the timer is displayed in
SAM in a decimal value. Every two soft-resets increase the
hour by + 1. Stand-by hours are not counted.

Software Identification, Version, and Cluster


The software ID, version, and cluster will be shown in the main
menu display of SAM and CSM.
The screen will show: AAAAB-X.YYY, where:
AAAA is the chassis name: TPN163E x.yy.
B is the region indication: E = Europe, A = AP/China, U =
NAFTA, L = LATAM.
X is the main version number: this is updated with a major
change of specification (incompatible with the previous
software version). Numbering will go from 1 - 99 and
AA - ZZ.
- If the main version number changes, the new version
number is written in the NVM.
- If the main version number changes, the default settings
are loaded.
YYY is the sub version number: this is updated with a minor
change (backwards compatible with the previous
versions). Numbering will go from 000 - 999.
- If the sub version number changes, the new version
number is written in the NVM.
- If the NVM is refreshed, the software identification,
version, and cluster will also be written to NVM.

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EN 22 5. TPN16.3E LA Service Modes, Error Codes, and Fault Finding

Table 5-1 SAM mode overview

Main Menu Sub-menu 1 Sub-menu 2 Description


System Information Op Hour e.g. 00082 This represents the life timer. The timer counts normal operation hours, but does not
count Stand-by hours.
Clear Press [OK] to clean the Error Codes Erases the contents of the error buffer. Select this menu item and press the MENU
immediately RIGHT key on the remote control. The content of the error buffer is cleared.
RGB Align Warm R Gain To align the White Tone. See
G Gain paragraph 6.3 Software Alignments in the Alignments section for a detailed
description
B Gain
Normal R Gain
G Gain
B Gain
Cool R Gain
G Gain
B Gain
Store Store the RGB value
Upload to USB Copy Channel List to USB To upload several settings from the TV to an USB stick
Download from USB Copy Channel List from USB To download several settings from the USB stick to the TV

How to Navigate Note: When the TV is switched off by a power interrupt while
In the SAM menu, select menu items with the UP/DOWN in SAM, the TV will show up in normal operation mode as
keys on the remote control transmitter. The selected item soon as the power is supplied again. The error buffer will not be
will be indicated. When not all menu items fit on the screen, cleared.
use the UP/DOWN keys to display the next/previous menu
items. 5.1.3 Contents of the Factory mode:
With the LEFT/RIGHT keys, it is possible to:
(De) activate the selected menu item.
Purpose
(De) activate the selected sub menu.
To perform extended alignments.
Change the value of the selected menu item.
When you press the MENU button once while in top level
SAM, the set will switch to the normal user menu (with the Specifications
SAM mode still active in the background). Displaying and or changing Panel ID information.
Press the following key sequence on the remote control Displaying and or changing Tuner ID information.
transmitter: 062596 directly followed by the Home/Menu Error buffer clearing.
button to switch to (do not allow the display to time out Various software alignment settings.
between entries while keying the sequence). Testpattern displaying.
Public Broadcasting Service password Reset.
etc.
How to Store SAM Settings
To store the settings changed in SAM mode (except the
How to Activate the Factory mode
RGB Align settings), leave the top level SAM menu by using
the POWER button on the remote control transmitter or the To activate the Factory mode, use the following method:
television set. The mentioned exceptions must be stored Press the following key sequence on the remote control
transmitter: from the menu/home press 1999, directly
separately via the STORE button.
followed by the Back/Return button. Do not allow the
display to time out between entries while keying the
How to Exit SAM
sequence.
Use one of the following methods:
After entering the Factory mode, the following items are
Switch the set to STANDBY by pressing the mains button displayed,
on the remote control transmitter or the television set.
Via a standard RC-transmitter, key in 00 sequence.

Table 5-2 Factory mode overview

Default value
Item Item value 22" 24" 32" 43" 49" Description
0 F/W VERSION Press OK Displays the software versions of the supplier, Flash PQ, Smart Picture,
BL Dimming, Source Meter, the Picture Quality checksum, the Dimming library, the
Source meter library, the Flash AQ, MCU and OAD software versions.
1 Board ID 715G8232_3in1 Dispaly the Board ID; be careful changing this, it can result in not correct displaying
the screen!
2 PANEL_ID 8 9 4 6 7 Displays and changes the Panel ID with the left and right cursor; be careful
changing this, it can result in not correct displaying the screen!
3 DB COPY TV to USB Press OK DB COPY TV to USB
4 DB READ USB to TV Press OK DB READ USB to TV
5 CLR_TEMP_R 128 74 116 100 128 Red colour temperature setting
6 CLR_TEMP_G 128 80 119 112 128 Green colour temperature setting
7 CLR_TEMP_B 128 128 128 128 128 Blue colour temperature setting
8 AUTO_COLOR Press OK PC: any pattern that has black and white, YPbPr: SMPTE bar (colour bar), any
timing.
9 ADC_GAIN_R 0 Red ADC gain
10 ADC_GAIN_G 0 Green ADC gain
11 ADC_GAIN_B 0 Blue ADC gain
12 ADC_OFFSET_R 0 Red ADC offset
13 ADC_OFFSET_G 0 Green ADC offset
14 ADC_OFFSET_B 0 Blue ADC offset

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Service Modes, Error Codes, and Fault Finding TPN16.3E LA 5. EN 23

Default value
Item Item value 22" 24" 32" 43" 49" Description
15 VIRGING_MODE off Use this to return the set to virgin mode. Depends whether the set has been used
already.
16 E_Fuse on E-fuse mode
17 ORT_MODE off ORT mode
18 AGEING MODE off Use this for aging a new LCD panel
19 AUD_LIMITE_MODE 1 1 1 1 1 Three modes,0: off, 1: adaptive mode, 2: fixed mode
20 AUD_THRESHOLD_BYTE1 100 100 100 100 100 Limit threshold
21 AUD_THRESHOLD_BYTE2 200 200 200 200 200 Limit threshold
22 AUD_THRESHOLD_BYTE3 100 100 100 100 100 Limit threshold
23 AUD_GAIN_LINEIN 0 Line-in audio gain
24 AUD_GAIN_HDMI 0 HDMI audio gain
25 AUD_GAIN_ATV 0 Analogue TV audio gain
26 AUD_GAIN_DTV 0 Digital TV audio gain
27 AUD_GAIN_USB 0 USB audio gain
28 TUNER_ID 0 Displays and changes the Tuner ID with the left and right cursor. Not to be changed
when the tuner is replaced with the correct service part.
29 CIPLUS QUERY Press OK Shows the Validity of the CI+ key and the supplier information
30 CIPLUS UPDATE Press OK Used to enter a new CI+ code into the NVM. This can only be used when no CI+
code exists in the NVM
31 CI Key Type Selection ProductKey CI Key Type Selection
32 AQ_TABLE_INDEX 6 7 2 4 10 Audio Quality index
33 EDID UPDATE Press OK Used to enter a new EDID codes into the NVM
34 LVDS SSC Ratio 4% 5% 5% 5% 3% LVDS SSC ratio
35 LVDS SSC Freq 30KHz 30KHz 30KHz 30KHz 30KHz LVDS SSC frequency
36 DDR MU0 SSC Ratio 0.3% 0.3% 0.3% 0.3% 0.3% DDR MU0 SSC ratio
37 DDR MU0 SSC Freq 30KHz 30KHz 30KHz 30KHz 30KHz DDR MU0 SSC frequency
38 DDR MU1 SSC Ratio 0.2% 0.2% 0.2% 0.2% 0.2% DDR MU1 SSC ratio
39 DDR MU1 SSC Freq off SSC DDR MU1 SSC frequency
40 Panel H.Flip on on off off on Flip panel
41 Panel V.Flip on on off off on Flip panel
42 Panel ABSwap off off off off off ABSwap panel
43 Watchdog 5sec 5sec 5sec 5sec 5sec Watchdog
44 Backlight PWM freq.(Hz) 5sec 5sec 150 150 150 Backlight PWM frequency
45 Backlight PWM Limit 150 150 20 20 20 Backlight PWM Limit
46 VGA_TxRx_Mode 20 20 off off off VGA_TxRx_Mode
47 LVDS Driving off off 2 2 3 LVDS Driving
48 LVDS Format VESA 8bit Jeida 8bit VESA 8bit VESA 8bit Jeida 8bit LVDS Format
49 Ziggo Aging Press OK Ziggo Aging
50 SPDIF On On On On On Enable/Disable SPDIF source
51 Standard PWM Gain 100 100 100 100 100 Standard PWM Gain
52 ECO PWM Gain 100 100 100 100 100 ECO PWM Gain
53 VGA port on on Off Off Off Enable/Disable VGA port
54 Zero Detect Enable on on on On On Zero Detect Enable
55 Copy PQ table to TV Press OK Copy PQ table to TV
56 Copy AQ table to TV Press OK Copy AQ table to TV
57 Headphone on on on On On Enable/Disable Headphone source
58 EnhancedH/88 on on on on On EnhancedH/88
59 Joysticker Enable Off Off on On On Joysticker Enable
60 Satellite Tuner Slave Address Auto Auto Auto Auto 0xC6 TUNER Address
61 Ambilight Enable Off Off Off Off Off Ambilight Enable
62 Lounge Light Enable Off Off Off Off Off Lounge Light Enable
63 FRC F/W Upgrade Press OK FRC F/W Upgrade
64 912_SSC_LVDS_PERCENT 0 Percent of 912_SSC_LVDS
65 912_SSC_LVDS_FREQ 0 912_SSC_LVDS_FREQ
66 912_LVDS_DRIVING 0 912_LVDS_DRIVING
67 912_LVDS_FORMAT JEDIA 8bit The format for 912_LVDS
68 Blue Tooth Off Blue Tooth
69 Freeview-HD on Off Off Off Off Freeview-HD
70 Certification Bit Enable Off Certification Bit Enable
71 EXIF_FACTORY Press OK Exits the Factory mode

How to Exit the Factory mode 5.1.4 Customer Service Mode (CSM)
Use one of the following methods:
Select EXIT_FACTORY from the menu and press the OK Purpose
button. The Customer Service Mode shows error codes and
Note: When the TV is switched off by a power interrupt, or information on the TVs operation settings.The call centre can
normal switch to stand-by while in the factory mode, the TV instruct the customer (by telephone) to enter CSM in order to
will show up in normal operation mode as soon as the power identify the status of the set.This helps the call centre to
is supplied again. The error buffer will not be cleared. diagnose problems and failures in the TV set before making a
service call.
The CSM is a read-only mode; therefore, modifications are not
possible in this mode.

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EN 24 5. TPN16.3E LA Service Modes, Error Codes, and Fault Finding

Specifications
Ignore Service unfriendly modes.
Line number for every
line (to make CSM language independent).
Set the screen mode to full
screen (all contents on screen is visible).
After leaving the Customer Service Mode, the original
settings are restored.
Possibility to use CH+ or CH- for channel surfing, or
enter the specific channel number on the RC.

How to Activate CSM


To activate CSM, press the following key sequence on a
standard remote control transmitter: 123654 (do not allow the
display to time out between entries while keying the sequence).
After entering the Customer Service Mode, the following items
are displayed.

Note: Activation of the CSM is only possible if there is no (user)


menu on the screen!

Contents of CSM
1.1 Set Type This information is very helpful for a
helpdesk/workshop as reference for further diagnosis. In
this way, it is not necessary for the customer to look at the
rear of the TV-set. Note that if an NVM is replaced or is
initialized after corruption, this set type has to be re-written
to NVM.
1.2 Production code Displays the production
code (the serial number) of the TV. Note that if an NVM is
replaced or is initialized after corruption, this production
code has to be re-written to NVM.
1.3 Installation date Indicates the date of the first
installation of the TV. This date is acquired via time
extraction.
1.4 SSB Gives an identification of the SSB as stored in
NVM. Note that if an NVM is replaced or is initialized after
corruption, this identification number has to be re-written to
NVM. This identification number is the 12NC number of the
SSB.
1.5 Display 12NC NVM read/write.
1.6 PSU 12NC NVM read/write.
2.1 Current Main SW Displays the built-in main software
version. In case of field problems related to software,
software can be upgraded. As this software is consumer
upgradeable, it will also be published on the internet.
2.2 Standby SW Displays the built-in stand-by processor
software version. Upgrading this software will be possible
via USB.
2.3 Panel Code Displays the Display Code number.
2.4 NVM Version The version of NVM.
3.1 Signal Quality Analog/digital signal strength.
3.2 Child lock Not active / active. This is a combined item
for locks. If any lock (channel lock, parental lock) is active,
it is indicated as active.
3.3 HDCP keys Indicates the validity of the HDMI keys (or
HDCP keys). In case these keys are not valid and the
customer wants to make use of the HDMI functionality, the
SSB has to be replaced.

How to Navigate
By means of the CURSOR-DOWN/UP knob (or the scroll
wheel) on the RC-transmitter, can be navigated through the
menus.

How to Exit CSM


To exit CSM, use one of the following methods.
Press the MENU/HOME button on the remote control
transmitter.
Press the POWER button on the remote control
transmitter.
Press the POWER button on the television set.

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Service Modes, Error Codes, and Fault Finding TPN16.3E LA 5. EN 25

5.2 Stepwise Start-up

Standby Soft Mode


Command Received,
previously in Standby Switch
Soft Mode (Power tact Off(Mains
Standby Power Plug)
switch)

Digital Digital
background background
TV Wakeup tasks started tasks completed
commands
Received
(TV Wakeup Standby
keys) commands Swith On,
Semi-
previously in
Received (RC Standby Standby/Semi-
Standby key) Standby (Mains
Power Plug)

Standby
Standby Soft Mode Soft Mode
Command Received, Command Switch Off (Mains
previously in Standby Received Power Plug)
TV Wakeup Soft Mode (Power (Power tact
commands tact switch) switch)
Received
(TV Wakeup Switch Off
keys) (Mains Power
Switch On, previously Plug)
in Power On Mode Standby Power Off
Power On (Power tact switch) Soft Mode Swith On,
previously in
Standby Soft Mode Standby Soft Mode
Command Received, (Mains Power Plug)
(Power tact switch)

Switch Off (Mains


Switch On,previously in
Power Plug)
TV Operation Mode
(Mains Power Plug)
19080_206_110323.e
12022

Figure 5-1 Stepwise Start-up

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EN 26 5. TPN16.3E LA Service Modes, Error Codes, and Fault Finding

5.3 Service Tools 5. Upgrading will now begins and the status of the updating
progress will be displayed.
5.3.1 ComPair 6. When the TV software is updated. Remove your USB flash
drive, then select [Restart] and press OK to restart the TV.
The ComPair Tool is no longer supported here. Still, the
interface box can be used as level shifter between the TV Note:
chassis and PC. Do not remove the USB flash drive during the software
update.
If a power failure occurs during the update, do not remove
5.4 Software Upgrading the USB flash drive from the TV. The TV will continue the
software update as soon as the power comes up again.
5.4.1 Description
If an error occurs during the update retry the procedure or
contact the dealer.
It is possible for the user to upgrade the main software via the We do not recommend downgrading to an older version.
USB port. This allows replacement of a software image in a Once the upgrade is finished, use the PC to remove the TV
stand alone set. A description on how to upgrade the main software from the USB portable memory.
software can be found in the DFU or on the Philips website.
5.4.6 Content and Usage of the One-Zip Software File
5.4.2 Introduction
Below you find a content explanation of the One-Zip file, and
Philips continuously tries to improve its products, and its instructions on how and when to use it. Only files that are
recommend that the TV software is updated when updates are relevant for Service are mentioned here.
available. Software update files can be obtained from the EDID_clustername.zip: Contains the EDID content of the
dealer or can be downloaded from the following websites: different EDID NVMs.
http://www.philips.com/support FUS_clustername_version.zip: Contains the file
downloaded which is needed to upgrade the TV main
Preparing a portable memory for software upgrade software and the software download application.
The following requirements have to be met: NVM_clustername_version.zip: Default NVM content.
1. A personal computer connected to the internet.
2. An archive utility that supports the ZIP-format (e.g. WinZip 5.4.7 How to Copy NVM Data to/from USB
for Windows or Stufflt for Mac OS).
3. A FAT formatted USB memory stick (preferably empty).
When copying data to and from a USB memory stick, the folder
repair is used. When inserting an empty USB memory stick,
Note: and downloading data to the stick, the TV will create this folder.
1. Only FAT/DOS-formatted memory sticks are supported. When sending data from a USB memory stick to a TV, the
2. Only use software update files that can be found on the intended data must be available in the repair folder.
http://www.philips.com/support web site. Note that when copying EDID data to the TV, all necessary
EDID files must be in this folder.
5.4.3 Check the current TV software version Service mode overview for your reference.

Before starting the software upgrade procedure, it is advised to Table 5-3 Service mode overview
check that what the current TV software:
1. Press the 1 2 3 6 5 4 button on the remote control to enter Service Modes Description
the CSM mode. SAM Service alignment mode
2. Use the up/down cursor keys to select Current Main Factory Mode Used for extended alignments
Software. CSM 3-page compact CSM pages. There will be CSM dump to
If the current software version of the TV is the same as the USB-stick upon entering CSM-mode
latest update file found on http://www.philips.com/support, it is USB SW upgradeable SW-upgrading of flash memories NT72562 can be done
not necessary to update the TV software. via USB. The main SW can be upgraded via the ZIP file
downloaded.
NVM-Editor in SAM NVM-editor will function as in the past: Address and Value
5.4.4 Download the latest software field is a decimal value via digit entry
Service Data New Service data in SAM for CTN, Prod. no., 12NC
1. Open the internet page http://www.philips.com/support. programming with virtual keyboard

2. Find information and software related to the TV. USB copy/paste in Channel list, NVM data, Readable info, EDID
SAM
3. Select the latest software update file and download it to the
UART logging There will be printout available in UART. No specifications
PC. of the printout, per MTK provision/definition.
4. Insert the USB memory stick into one of the USB ports of Blind SAM RC sequence 062598 + Menu +
the PC. Panel code
5. Decompress the downloaded ZIP file and copy it to the root Clear Buffer RC sequence 062599 + OK or via SAM
directory of the USB flash drive.

5.4.5 Update the TV software

1. Switch off the TV and disconnect all USB storage devices.


2. Insert the USB memory stick that contains the software
update files in one of the TVs USB ports.
3. Switch on the TV, the TV will detect the USB memory stick
automatically, and starts to scan for software version. Then
will a message prompts you to update the software.
Note: If the USB flash drive is not detected after power up,
disconnect it and re-insert it.
4. Follow the on-screen instructions to update the TV
software.

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Service Modes, Error Codes, and Fault Finding TPN16.3E LA 5. EN 27

5.5 Error Codes 5.5.2 How to Read the Error Buffer

5.5.1 Introduction You can read the error buffer in three ways:
On screen via the SAM/CSM (if you have a picture).
Error codes are required to indicate failures in the TV set. In Example:
principle a unique error code is available for every: ERROR: 000 000 000 000 000: No errors detected
Activated (SW) protection. ERROR: 013 000 000 000 000: Error code 13 is the
Failing I2C device. last and only detected error
General I2C error. ERROR: 034 013 000 000 000: Error code 13 was
The last five errors, stored in the NVM, are shown in the detected first and error code 34 is the last detected
Service menus. This is called the error buffer. (newest) error
The error code buffer contains all errors detected since the last Via the blinking LED procedure (when you have no
time the buffer was erased. The buffer is written from left to picture). See paragraph 5.6 The Blinking LED Procedure.
right. When an error occurs that is not yet in the error code
buffer, it is displayed at the left side and all other errors shift one 5.5.3 Error codes
position to the right.
An error will be added to the buffer if this error differs from any In this chassis only layer 2 error codes are available and point
error in the buffer. The last found error is displayed on the left. to problems on the SSB. They are triggered by LED blinking
An error with a designated error code never leads to a when CSM is activated. Only the following layer 2 errors are
deadlock situation. It must always be diagnosable (e.g. error defined:
buffer via OSD or blinking LED).
In case a failure identified by an error code automatically
results in other error codes (cause and effect), only the error
code of the MAIN failure is displayed.

EB: in error buffer


Prot. Error/

Defective board
BL: Blinking LED
LAYER 1 error

LAYER 2 error

IC address
Description

Monitored

Medium

Device
IC BUSSES
IC 0 (SSB bus) 2 13 SOC ICM0 E BL/EB SSB SSB
IC MCU (BE bus) 2 14 SOC ICMCU E BL/EB SSB SSB
IC 2 (FE bus) 2 15 SOC ICM2 E BL/EB SSB SSB
IC 1 (SFR bus) 2 18 SOC ICM1 E BL/EB SSB SSB
SOC doesnt boot
2 15 St-by P P D4 BL MT5593 SSB
(HW cause)
Supply related:
12V 3 16 St-by P I/O P BL Supply
Display supply
3 17 SOC I/O E EB Supply
(POK)
SSB
I2C switch 2 24 SOC ICMCU E E0 EB PCA9540 SSB

Channel dec 2 27 SOC ICM2 E D8-DC EB Silab Si216x SSB

Boston(HDMI2.2) 2 29 SOC ICM0 E 64 EB SIL 9777 SSB

Lnb controler 2 31 SOC ICM2 E 10 EB LNBH 25 SSB

Kleernet (Wireless
2 32 SOC ICM1 E EB SSB
Audio)
Silab Si2157
(H/T models)
DTV Tuner 2 34 SOC ICM2 E C0 EB SSB
Sony Helene
)
(K/S models

Tuner DVB-S2 2 36 SOC ICM2 E C6 EB STV 6111 SSB

TAS 5731
Class-D 2 37 SOC ICM3 E 36 EB SSB
PHP

FPGA PQ 2 38 SOC ICMCU E 84 EB Durango SSB

2nd Audio
2 39 SOC ICM3? E EB SSB
amplifier

T sensor SSB/set 2 42 SOC ICM1 E 98 EB LM 75 Tsensor

Light sensor 6 43 SOC ICM3 E 72 EB TSL2571 SET

SOC doesnt boot 2 53 St-by P P D4 BL MT5593 SSB

Figure 5-2 Error code overview

5.5.4 How to Clear the Error Buffer If the contents of the error buffer have not changed for 50
hours, the error buffer resets automatically.
The error code buffer is cleared in the following cases:
By using the CLEAR command in the SAM menu Note: If you exit SAM by disconnecting the mains from the
By using the CLEAR command in the Factory mode: television set, the error buffer is not reset.
By using the following key sequence on the remote control
transmitter: 062599 directly followed by the OK button.

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EN 28 5. TPN16.3E LA Service Modes, Error Codes, and Fault Finding

5.6 The Blinking LED Procedure 5.7.3 No Picture

5.6.1 Introduction When you have no picture, first make sure you have entered
the correct display code. See paragraph 6.4 Option Settings for
The software is capable of identifying different kinds of errors. the instructions. See also Table 6-3.
Because it is possible that more than one error can occur over
time, an error buffer is available, which is capable of storing the 5.7.4 Guidelines Uart logging
last five errors that occurred. This is useful if the OSD is not
working properly. Possible cases:
Errors can also be displayed by the blinking LED procedure. Uart loggings are displayed:
The method is to repeatedly let the front LED pulse with as We can conclude that the TV-set is starting up and
many pulses as the error code number, followed by a period of thatcommunication with the flash RAM seems to be
1.5 seconds in which the LED is off. Then this sequence is supported. The processor is able to read and write in the
repeated. DRAMs.
Example (1): error code 4 will result in four times the sequence We can not yet conclude that flash RAM and DRAMs are
LED on for 0.25 seconds / LED off for 0.25 seconds. After fully operational/reliable.There still can be errors in the data
this sequence, the LED will be off for 1.5 seconds. Any RC transfers, DRAM errors, read/write speed and timing
command terminates the sequence. Error code LED blinking is control.
in red color. Uart loggings report fault conditions, error messages, error
Example (2): the content of the error buffer is 12 9 6 0 0 After codes and fatal errors:
entering SAM, the following occurs. Some failures are indicated by error codes in the logging,
1 long blink of 5 seconds to start the sequence. check referring to figure 5-2 Error code overview.
12 short blinks followed by a pause of 1.5 seconds. I2C bus errors.
9 short blinks followed by a pause of 1.5 seconds. Not all failures or error messages should be interpreted as
6 short blinks followed by a pause of 1.5 seconds. fault. For instance the root cause can be wrong option
1 long blink of 1.5 seconds to finish the sequence. codes settings.
The sequence starts again with 12 short blinks.
5.7.5 Unstable Picture via HDMI input
5.6.2 How to Activate Blinking LED Procedurer
Check if HDMI EDID data is properly programmed.
Use one of the following methods:
Activate CSM.The blinking front LED will show the layer 1
5.7.6 No Picture via HDMI input
error(s), this works in normal operation mode or
automatically when the error/protection is monitored by the
Check if HDCP key is valid. This can be done in CSM.
standby processor.
In case no picture is shown and there is no LED blinking,
read the logging to detect whether error devices are 5.7.7 TV Will Not Start-up from Stand-by
mentioned. (see section 5.7 Fault Finding and Repair
Tips, 5.7.4 Guidelines Uart logging). Possible Stand-by Controller failure. Re-flash the software.
Activate SAM. The blinking front LED will show the entire
content of the LAYER 2 error buffer, this works in normal 5.7.8 Audio Amplifier
operation mode.
The Class D-IC U606 has a powerpad for cooling. When the IC
5.7 Fault Finding and Repair Tips is replaced it must be ensured that the powerpad is very well
Note: pushed to the PWB while the solder is still liquid. This is needed
It is assumed that the components are mounted correctly to insure that the cooling is guaranteed, otherwise the Class
with correct values and no bad solder joints. D-IC could break down in short time.
Before any fault finding actions, check if the correct options
are set.
5.7.9 Loudspeakers

5.7.1 NVM Editor


Make sure that the volume is set to minimum during
disconnecting the speakers in the ON-state of the TV. The
In some cases, it can be convenient if one directly can change audio amplifier can be damaged by disconnecting the speakers
the NVM contents. This can be done with the NVM Editor in during ON-state of the set!
SAM mode. With this option, single bytes can be changed.
5.7.10 Display option code
Caution:
Do not change these, without understanding the function of
Attention: In case the SSB is replaced, always check the Panel
each setting, because incorrect NVM settings may
Code in CSM, even when picture is available. Performance
seriously hamper the correct functioning of the TV set! with the incorrect display option code can lead to unwanted
Always write down the existing NVM settings, before
side-effects for certain conditions.
changing the settings. This will enable you to return to the
original settings, if the new settings turn out to be incorrect.

5.7.2 CSM

When CSM is activated and there is an USB stick connected to


the TV set, then the software will collect the complete CSM
content in a file Csm.xml and dump the file in a folder CSM on
the USB stick.
When this mechanism works it can be concluded that a large
part of the operating system is already working (SOC, USB ...).

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Alignments TPN16.3E LA 6. EN 29

6. Alignments
Index of this chapter: In case you have a colour analyser:
6.1 General Alignment Conditions Measure with a calibrated (phosphor- independent) color
6.2 Hardware Alignments analyser (e.g. Minolta CA-210) in the centre of the screen.
6.3 Software Alignments Consequently, the measurement needs to be done in a
6.4 Option Settings dark environment.
6.5 Reset of Repaired SSB Adjust the correct x, y coordinates (while holding one of the
White point registers R, G or B on max. value) by means of
6.1 General Alignment Conditions decreasing the value of one or two other white points to the
Perform all electrical adjustments under the following correct x, y coordinates (see Table 6-1 White D alignment
conditions: values). Tolerance: dx: 0.003, dy: 0.003.
Power supply voltage: 90 - 264 VAC, 50/ 60 3 Hz. Repeat this step for the other colour Temperatures that
Connect the set to the mains via an isolation transformer need to be aligned.
with low internal resistance. When finished return to the SAM root menu and press
Allow the set to warm up for approximately 15 minutes. STANDBY on the RC to store the aligned values to the
Measure voltages and waveforms in relation to correct NVM.
ground (e.g. measure audio signals in relation to
AUDIO_GND). Table 6-1 White D alignment values
Caution: It is not allowed to use heat sinks as ground.
Test probe: Ri > 10 MW, Ci < 20 pF. Value Cool (11000 K) Normal (9000 K) Warm (6500 K)
Use an isolated trimmer/screwdriver to perform x 0.276 0.287 0.313
alignments. y 0.282 0.296 0.329

6.2 Hardware Alignments If you do not have a colour analyser, you can use the default
Not applicable.
values. This is the next best solution. The default values are
average values coming from production (statistics).
6.3 Software Alignments
Put the set in SAM mode (see Chapter 5. Service Modes, Error
6.3.2 Display Adjustment
Codes, and Fault Finding). The SAM menu will now appear on
the screen. Select RGB Align and go to one of the sub menus.
The alignments are explained below. You can use the default values. The default values are average
values coming from production.
The following items can be aligned:
Enter SAM mode.
White point.
Select a colour temperature (e.g. COOL, NORMAL, or
To store the data: WARM).
Set the RED, GREEN and BLUE default values according
Press OK on the RC before the cursor is moved to the
to the values in Table 6-2.
left.
Select Store and press OK on the RC. When finished press OK on the RC, then press STORE to
store the aligned values to the NVM.
Switch the set to stand-by mode.
Restore the initial picture settings after the alignments.
For the next alignments, supply the following test signals via a
video generator to the RF input: Table 6-2 White tone default settings
EU/AP-PAL models: a PAL B/G TV-signal with a signal
strength of at least 1 mV and a frequency of 475.25 MHz Colour temperature
US/AP-NTSC models: an NTSC M/N TV-signal with a Picture mode Screen size Red Green Blue
signal strength of at least 1 mV and a frequency of Normal (9000K) 22PFS4031/12 78 97 128
61.25 MHz (channel 3). 22PFT4031/05 76 96 127
LATAM models: an NTSC M TV-signal with a signal 22PFT4031/12 77 98 126
strength of at least 1 mV and a frequency of 22PFT4031/60 75 95 125
61.25 MHz (channel 3). 24PHS4031/12 91 85 127
24PHT4031/05 92 86 125

6.3.1 RGB Alignment 24PHT4031/12 93 85 126


24PHT4031/60 92 86 126
24PFS5231/12 87 94 128
Before alignment, set the picture as follows:
32PFS4131/12 128 127 118
Picture Setting 32PFT4131/05 126 125 116
Dynamic backlight Off 32PFT4131/12 128 127 115
Dynamic Contrast Off 32PHS4131/12 127 125 117
Color Enhancement Off 32PHT4131/05 128 127 118
Picture Format Unscaled 32PHT4131/12 128 127 118
Light Sensor Off 43PFS4131/12 120 127 128
Brightness 50 43PFT4131/05 122 125 108
Color 0 43PFT4131/12 121 124 107
Contrast 100 49PFS4131/12 122 123 106
49PFT4131/05 121 122 105
White Tone Alignment:
Activate SAM.
Select RGB Align. and choose a color temperature.
Use a 100% white screen as input signal and set the
following values:
Red BL Offset and Green BL Offset to 7 (if
present).
All White point values initial to 128.

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EN 30 6. TPN16.3E LA Alignments

Colour temperature 6.4.3 Display Code Overview


Picture mode Screen size Red Green Blue
Cool (11000K) 22PFS4031/12 62 87 126 Press the following key sequence on a standard RC
22PFT4031/05 65 90 125 transmitter: 062598 directly followed by MENU and xxx,
22PFT4031/12 62 88 128 where xxx is a 3 digit decimal value of the panel type: see
22PFT4031/60 63 89 128 column Display Code in Table 6-3. After resetting the Display
24PHS4031/12 74 80 128 Code, restart the set immediately.
24PHT4031/05 72 82 125
24PHT4031/12 75 81 127 Table 6-3 Display code overview
24PHT4031/60 73 79 128
24PFS5231/12 106 106 128
CTN_ALT BOM# Panel Type Display Code
32PFS4131/12 116 119 128
22PFS4031/12 TPM215HW01-HGEL02 C3D 008
32PFT4131/05 114 115 125
22PFS4031/12 TPM215WF1-WU3101.K 485BC 014
32PFT4131/12 116 118 126
32PHS4131/12 117 120 128 22PFS4031/12 TPM215HW01-HGEL02 C5A 020

32PHT4131/05 116 119 127 22PFT4031/05 TPM215HW01-HGEL02 C3D 008


32PHT4131/12 115 118 128 22PFT4031/05 TPM215WF1-WU3101.K 485BC 014
43PFS4131/12 100 112 128 22PFT4031/05 TPM215HW01-HGEL02 C5A 020
43PFT4131/05 101 113 127
22PFT4031/12 TPM215HW01-HGEL02 C3D 008
43PFT4131/12 102 112 128
22PFT4031/12 TPM215WF1-WU3101.K 485BC 014
49PFS4131/12 115 123 125
22PFT4031/12 TPM215HW01-HGEL02 C5A 020
49PFT4131/05 117 122 126
Warm (6500K) 22PFS4031/12 120 128 121 22PFT4031/60 TPM215HW01-HGEL02 C3D 008

22PFT4031/05 120 128 121 22PFT4031/60 TPM215WF1-WU3101.K 485BC 014


22PFT4031/12 121 127 122 22PFT4031/60 TPM215HW01-HGEL02 C5A 020
22PFT4031/60 121 127 120 24PHS4031/12 TPM236WH2-WHBN00.K 5943 009
24PHS4031/12 128 114 125 24PHS4031/12 TPM236WH2-WHBN00.K 5853 011
24PHT4031/05 128 114 125
24PHT4031/05 TPM236WH2-WHBN00.K 5943 009
24PHT4031/12 128 114 123
24PHT4031/05 TPM236WH2-WHBN00.K 5853 011
24PHT4031/60 127 112 124
24PHT4031/12 TPM236WH2-WHBN00.K 5943 009
24PFS5231/12 126 113 104
32PFS4131/12 127 115 75 24PHT4031/12 TPM236WH2-WHBN00.K 5853 011
32PFT4131/05 128 119 77 24PHT4031/60 TPM236WH2-WHBN00.K 5943 009
32PFT4131/12 125 116 75 24PHT4031/60 TPM236WH2-WHBN00.K 5853 011
32PHS4131/12 126 118 78 24PFS5231/12 TPM236WF1-HJJP02.N SC4M 010
32PHT4131/05 127 119 77
32PFS4131/12 TPT315B5-FHBN0.K S49P2F 005
32PHT4131/12 128 119 76
32PFT4131/05 TPT315B5-FHBN0.K S49P2F 005
43PFS4131/12 128 124 96
32PFT4131/12 TPT315B5-FHBN0.K S49P2F 005
43PFT4131/05 127 123 95
43PFT4131/12 127 121 95 32PFT4131/12 TPT315B5-HVN05.A S601A 018

49PFS4131/12 127 122 77 32PHS4131/12 TPT315B5-WHBN0.K S8940A 004


49PFT4131/05 126 122 76 32PHS4131/12 TPT315B5-WHBN0.K S8940J 012
32PHS4131/12 TPT315B5-WHBN0.K S8D62D 015
This group setting of colour temperature will be applied 32PHS4131/12 TPT315B5-DXYSHA.G S3A 017
automatically to the TV / VGA / HDMI / AV sources. 32PHS4131/12 TPT315B5-DXYSGA.G S6A 019
Note: The information of the RGB value is only for reference,
32PHT4131/05 TPT315B5-WHBN0.K S8940A 004
the specific value is based on model adjustment.
32PHT4131/05 TPT315B5-WHBN0.K S8940J 012
32PHT4131/05 TPT315B5-WHBN0.K S8D62D 015
6.4 Option Settings
32PHT4131/05 TPT315B5-DXYSHA.G S3A 017
32PHT4131/05 TPT315B5-DXYSGA.G S6A 019
6.4.1 Introduction
32PHT4131/12 TPT315B5-FHBN0.K S49P2F 004

The microprocessor communicates with a large number of I2C 32PHT4131/12 TPT315B5-WHBN0.K S8940J 012

ICs in the set. To ensure good communication and to make 32PHT4131/12 TPT315B5-WHBN0.K S8D62D 015
digital diagnosis possible, the microprocessor has to know 32PHT4131/12 TPT315B5-DXYSHA.G S3A 017
which ICs to address. The presence / absence of these 32PHT4131/12 TPT315B5-DXYSGA.G S6A 019
MT5561 ICs is made known by the option codes. 43PFS4131/12 TPT430H3-DUYSHA.G S1AM 006
43PFT4131/05 TPT430H3-DUYSHA.G S1AM 006
Notes:
43PFT4131/12 TPT430H3-DUYSHA.G S1AM 006
After changing the option(s), save them by pressing the OK
49PFS4131/12 TPT490F2-FHBN0.K S8940J 007
button on the RC before the cursor is moved to the left,
select STORE and press OK on the RC. 49PFS4131/12 TPT490F2-FHBN0.K S8940G 016

The new option setting is only active after the TV is 49PFS4131/12 TPT490F2-FHBN0.K S8940Q 021
switched off / stand-by and on again with the mains 49PFT4131/05 TPT490F2-FHBN0.K S8940J 007
switch (the NVM is then read again). 49PFT4131/05 TPT490F2-FHBN0.K S8940G 016
49PFT4131/05 TPT490F2-FHBN0.K S8940Q 021
6.4.2 Option Code Overview

Enter SAM mode to check the option codes. they could be 6.5 Reset of Repaired SSB
A very important issue towards a repaired SSB from a Service
edited in the NVM.
repair shop (SSB repair on component level) implies the reset
of the NVM on the SSB.
A repaired SSB in Service should get the service Set type
00PF0000000000 and Production code 00000000000000.

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Alignments TPN16.3E LA 6. EN 31

Also the virgin bit is to be set. To set all this, you can use the
NVM editor and Dealer options items in SAM (do not forget
to store).

After a repaired SSB has been mounted in the set (set repair
on board level), the type number (CTN) and production code of
the TV has to be set according to the type plate of the set. For
this, you can use the NVM editor in SAM.

In case of a display replacement, reset the Operation hours


display to 0, or to the operation hours of the replacement
display.
Remark:
- After the NVM has been replaced, go to SAM and scroll to the
<Reload MAC address> (see figure 1*).
- Select the item and press <OK> on the RC.

6.5.1 Reset of Repaired SSB

Instruction
After NVM replacement, reload MAC address via SAM
menu.This ensures the correct MAC address to be available in
CSM for future repair actions.
Way of working:
After the NVM has been replaced, go to SAM and scroll to
the <Reload MAC address> .
Select the item and press <OK> on the RC.

Notes:
Only applicable to all related models that are Smart TV
level 0enabled (only YouTube access). For models
without internet connection feature, no action is needed.
HDCP keys are located in the NVM.

New NVM EEPROMs are shipped with pre-loaded HDCP keys.

6.5.2 SSB Identification

SSBs of this chassis are identified by a 715 code on the SSB.


715Axxxx-Nnn-MMM-OOOO
715 main category, Printed Wiring Board
Axxxx sub category, sequential coding number
Nnn Version code
N Development number
nn Production number
MMM Mounting variation code
OOOO Optional variation code
Make sure when replacing an SSB the SSB identification codes
match the replacement panel.

6.6 Cable position numbers


In this chassis, the cable position numbers can be defined via
the rule that the number is always starting with an E followed
by the connector number of the current sourcing board. The
order is always seen from where the power initiates from. So
from PSU to SSB, from SSB to IR/LED panel, from IR/LED
panel to keyboard control panel. For example, a cable from the
PSU connector CN902 to the SSB connector CN701, will have
the position number ECN902.

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EN 32 7. TPN16.3E LA Circuit Descriptions

7. Circuit Descriptions
Index of this chapter: 7.1 Introduction
7.1 Introduction The TPN16.3E LA is a new chassis launched in Europe in
7.2 Power Supply 2016. The whole range is covered by NT72453.
7.3 DC/DC Converters
The major deltas versus its predecessor support DVB-TC;
7.4 Front-End Analogue and DVB-T, DVB-C; ISDB-T reception
DVB-TC/T2; DVB-S2 with also multi-media, Video out
7.5 Front-End DVB-S(2) reception
7.6 HDMI function and bluetooth for 24PFS5231/12.
7.7 Video and Audio Processing - NT72562TBG-BB
The TPN16.3E LA chassis comes with the following stylings:
series xxPxx4031
Notes:
series xxPxx4131
Only new circuits (circuits that are not published recently)
series xxPxx5231
are described.
Figures can deviate slightly from the actual situation, due
to different set executions. 7.1.1 Implementation
For a good understanding of the following circuit
descriptions, please use the wiring, block (see chapter Key components of this chassis are:
9. Block Diagrams) and circuit diagrams (see chapter SCALER NT72562TBG-BB/D HS-LFBGA-510
10. Circuit Diagrams and PWB Layouts).Where necessary, NAND FLASH MX30LF1G18AC-TI 1Gb TSOP-48
you will find a separate drawing for clarification. AUDIO AD87588-LG48NAY 20W E-LQFP-48
TUNER EU ST42CS-2-E
TUNER EUROPE TDQS-A751F for S series

7.1.2 TPN16.3E LA Architecture Overview

For details about the chassis block diagrams refer


to 9. Block Diagrams. An overview architecture can be found in
Figure 9.1.

7.1.3 SSB Cell Layout

DC/DC
COMMON INTERFACE
DDR

NT72453

HDMI HDMI

AUDIO IN

VGA USB
SPDIF OUT

TUNER SAT

Headphone
SERVICE
CONNECTOR
SCART

20210_200.eps

Figure 7-1 SSB layout cells (top view)

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Circuit Descriptions TPN16.3E LA 7. EN 33

7.2 Power Supply


Refer to figure Figure 7-2 for the power architecture of this
platform.

CN8605(For 715G7735) AMP LVDS AMP


CN8602(For 715G7734)
CN8601(For 715G6934)
CN8601(For 715G7574)
12V 12V
Platform power
BL-ON/OFF
DIM
PS-ON
Display power ON/off
12V
Platform
12V_A NT72562T
CN701
Low stby
power

PFC for 49 Ac-input + Mains filter


AC IN 1 power- PCB

CN9901

20210_201.eps

Figure 7-2 Power Architecture

7.2.1 Power Supply Unit 7.2.2 Diversity

All power supplies are a black box for Service. When defective, The diversity in power supply units is mainly determined by the
a new board must be ordered and the defective one must be diversity in displays.
returned, unless the main fuse of the board is broken. Always
replace a defective fuse with one with the correct The following displays can be distinguished:
specifications! This part is available in the regular market. CCFL/EEFL backlight: power panel is conventional IPB
Consult the Philips Service web portal for the order codes of the LED backlight:
boards. - side-view LED without scanning: PSL power panel
- side-view LED with scanning: PSLS power panel
Important deltas with the TPN16.3E LA classis platform are: - direct-view LED without 2D-dimming: PSL power panel
New power architecture for LED backlight - direct-view LED with 2D-dimming: PSDL power panel.
Boost-signal is now a PWM-signal + continuous variable.
PSL stands for Power Supply with integrated LED-drivers.
The control signals are: PSLS stands for a Power Supply with integrated LED-drivers
PS_ON with added Scanning functionality (added microcontroller).
Lamp on/off PSDL stands for a Power Supply for Direct-view LED backlight
DIM (PWM) (not for PSDL) with 2D-dimming.

In this manual, no detailed information is available because of


design protection issues.

The output voltages to the chassis are:


+12V output for 715G7735P(standby mode)
+24V Boost for Backlight for 715G7735
+12V output for 715G7734P(standby mode)
+18V Boost for Backlight for 715G7734P
+8.5V output for 715G7574P(standby mode)
+8.5V output for 715G6934P(standby mode)
+12V output for all modoul (standby mode)
Output to the display; in case of
- IPB: High voltage to the LCD panel
- PSL and PSLS (LED-driver outputs)
- PSDL (high frequent) AC-current.

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EN 34 7. TPN16.3E LA Circuit Descriptions

7.2.3 Connector overview

Table 7-1 Connector overview

Connector
Number CN9101 CN8605 CN9101 CN8602 CN9101 CN8601
Description to SSB to panel to SSB to panel to SSB to panel
Pin 16 6 16 6 16 12
1 DIM +VLED DIM +VLED DIM +VLED
2 BL_O/F +VLED BL_O/F +VLED BL_O/F n.c.
3 n.c. n.c. PS_ON n.c. PS_ON -VLED1
4 n.c. n.c. n.c. n.c. n.c. -VLED1
5 GND -VLED GND -VLED GND n.c.
6 GND -VLED GND -VLED GND n.c.
7 GND - GND - GND n.c.
8 GND - GND - GND n.c.
9 +12V_Audio - +12VA - +12VA -VLED2
10 +12V_Audio - +12VA - +12VA -VLED2
11 +12V - +12V - +12V n.c.
12 +12V - +12V - +12V +VLED
13 +12VA - +12V - +12V -
14 +12VA - +12V - +12V -
15 n.c. - +5v - +5v -
16 n.c. - +5v - +5v -

7.3 DC/DC Converters +3V3, from the power supply for the scaler IC NT72562
The on-board DC/DC converters deliver the following voltages +1V5, supply voltage for DDR2
(depending on set execution): +3V3-TUN, supply voltage for tuner
+5V-STANDBY, permanent voltage for the Stand-by +5V_SW, input intermediate supply voltage for USB
controller. AUDIO_12V for the AUDIO AMP
DV33SB, voltage forIR/Key board
+12V, input from the power supply for the panel Figures gives a graphical representation of the DC/DC
common(active mode) converters with its current consumptions :
+12V, input from the power supply for LNB supply
+1V5, from the power supply for the scaler IC NT72562

AUDIO AMP
1.3A
AUDIO_12V AD87588

MAIN CHIP

BUCK CONVERTER BUCK CONVERTER DV11


NT72562
+5V_STB
PWR_12V SY8104ADC SPEC 4 A (1.15V) 1945mA
RT6206B SPEC 5.5A(5V) Act :
U706 285mA U713
1404 mA Act :

PWR_ON_2 PWR_ON_2

LDO CONVERTER MAIN CHIP NAND FLASH


+5V_STB 11mA
UP0113 DV33SB K9F1G08U0D
SPEC 1.5 A (3.3V) NT72562
285mA U712 10mA -SIB0 1mA
Act :

POWER SWITCH USB multi-media


+5V_SW
+5V_STB AO4449 USB
Q701 SPEC 7A 500 mA
2581 mA(5V)
PWR_ON_2
LDO TUNER TUNER

+5V_SW TCL_Tuner LG_Tuner


AZ1117_1.35A DVB-S/S2
U203_SOT-223 SPEC 1.35 A (3.3V) DVB-C/T/T2
230 mA +3V3_TUNER
Act : 230 mA
POWER protect PCMCIA CARD
SPEC 1 A (CI power)
+5V_SW Act : 80 mA
G5250M1T1U VCC_CI CI CARD PWR
80 mA U102

CI_PWR_EN
BUCK CONVERTER MAIN CHIP
SPEC 1 A (3.3V)
+5V_SW SY8088AAC Act : 435 mA DV33
U702 NT72562
640 mA

BUCK CONVERTER MAIN CHIP


SPEC 1 A (1.5V)
SY8088AAC Act : 419 mA
+5V_SW DV15 NT72562
U703_SOT_23_5
110 mA
PWR_ON_2

TUNER
BUCK CONVERTER
PWR_12V S2_Tuner
MP8124GD-Z DVB-S/S2
U202 SPEC 500mA (High 18V / Low 13V)
Act :
13V/18V SW & LNB EN

Depend on panel
FB751 +5V_SW POWER SWITCH
FB411
PANEL_T-CON
PANEL_VCC LVDS_VDD
1367 mA PWR_12V AON4421 PANEL_22"~55"
Q750 1367 mA +5V or +12V 1367 mA
FB412
FB750
PANEL_VCC_ON/OFF

20210_202.eps

Figure 7-3 DC/DC converters

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Circuit Descriptions TPN16.3E LA 7. EN 35

7.3.1 Power layout SSB

C626 PVDD(12V)

L704,DV33

L703, +5V_STB

L701, DV11

C764, Panel_VCC

U203, +3V3_Tuner

U102, VCC_CI

20210_203.eps

Figure 7-4 Power SSB Top View

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EN 36 7. TPN16.3E LA Circuit Descriptions

C1301,+5V_SW

20210_204.eps

Figure 7-5 Power SSB Bottom View

7.4 Front-End Analogue and DVB-T, DVB-C;


ISDB-T reception ST42CS-2-E
I 2C
7.4.1 DVB-C part I2C
IF
The Front-End for DVB-T/C DTV part consist of the following IF_AGC
key components: IF_AGC

TUNER EUROPE system ST42CS-2-E


SCALER NT72562TBG-BB/D HS-LFBGA-510

NT72562
Below find a block diagram of the front-end application for
DVB-T/C DTV part.

20210_205.eps

Figure 7-6 Front-End DVB-T2 DTV block diagram

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Circuit Descriptions TPN16.3E LA 7. EN 37

7.4.2 DVB-T2 DTV part 7.6 HDMI


Refer to figure 7-9 HDMI input configuration for the application.
The Front-End for DVB-T2 DTV part consist of the following
key components:

TUNER EUROPE system ST42CS-2-E I2C


SCALER NT72562TBG-BB/D HS-LFBGA-510 NT72562TBG RX

Below find a block diagram of the front-end application for


DVB-T2 DTV part.

ST42CS-2-E I2C TX
DIF_OUT TX RX CN502
HDMI 2
TUNER EUROPE IF_AGC
TDQS-A751F
CN501
NT72562BG-BB
IF HDMI1
20210_208.eps
I2C Analog+
DVB-T/C/T2/S2
De-mod
Figure 7-9 HDMI input configuration

The following HDMI connector can be used:


20210_206.eps
HDMI 1: HDMI input ( TV digital interface support HDCP)
with digital audio/PC DVI input/ARC
Figure 7-7 Front-End DVB-T2 DTV block diagram HDMI 2: HDMI input ( TV digital interface support HDCP)
with digital audio/PC DVI input
7.5 Front-End DVB-S(2) reception +5V detection mechanism
The Front-End for the DVB-S(2) application consist of the Stable clock detection mechanism
following key components: HPD control
Sync detection
TUNER EUROPE ST42CS-2-E TMDS output control
SCALER MT5593FPIJ HSBGA-900 CEC control
DEMODULATOR Si2168-C50-GMR QFN-48 ARC control
MHL control
Below find a block diagram of the front-end application for
DVB-S(2) reception. 7.7 Video and Audio Processing -
NT72562TBG-BB
The NT72562TBG-BB is an integrated digital TV
system-on-chip which compliants with variety ATV as NTSC,
S2 function
PAL and SECAM, and DTV standards as ISDB-t,
DV-T/-T2/-C/-S/-S2, ITU-TJ.83B, ATSC, DTMB, integrates
NT72562TBG-BB

System I2C
S2 tuner LNB power DTV and nulti-media AV decoder, SIF demodulator, and
support A/V post-processing.

Tuner I2C
Si2166
Spread Spectrum PLL for EMI reduction
IP/IN/OP/ON eMMC 4.51 with HS200 type flash
Tuner I2C Support VGA / IR / KeyPad / CEC/DDCCI wake-up
TS DATA
Meet Common Interface Pluss Robust and Compliance
rule
20210_207.eps
Integrated triple high speed ADCs/ PLL to support both
YPbPr and RGB format signal
Support multi-standards, macro-vision detection and
Figure 7-8 Front-End DVB-S2 DTV block diagram
related status report
A transport de-multiplexer
The application supports the following protocols:
Support VPS signal decode for EU channel sorting
purpose
Polarization selection via supply voltage ( 18V = horizontal, Built-in 10-bit DAC for CVBS Analog Video output
13V = vertical) Support pixel formats in YUV420,YUV422 and YUV444
Band selection via toneburst (22kHz): tone on = high
band, tone off = low band
Satellite ( LNB) selection via DiSEqC 2.0 protocol
Reception of DVB-S ( supporting QPSK encoded signals)
and DVB-S2 ( supporting QPSK, 8PSK encoded signals)

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EN 38 7. TPN16.3E LA Circuit Descriptions

The integrated video ADC and video decoder support PC VGA


port, YPbPr, SCART, CVBS and S-Video Input. Regarding the
tuner input, the digital VIF performs the universal analog TV
demodulation (NTSC, PAL, and SECAM), including IF
processing, AGC, video demodulation, and second sound IF
generation (SSIF).The video decoder supports universal TV
video format. The integrated audio ADC supports stereo audio
input corresponding to video input sources. The integrated TV
sound decoder supports universal TV sound format
The advanced picture quality and color engine create more
vivid image impression than ever. The HDMI receiver v1.4a,
supports deep color, CEC features and 3D formats. The USB
high speed host supports updating firmware code, multi-media
playback from the external USB flash devices.
The standby controller can operate sololy from the main
system, powered by the standby power source from power
module, consumes as low current as possible. It meets the
requirement of Green appliance.

For a functional diagram of the NT72562TBG, refer


to Figure 8-1.

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IC Data Sheets TPN16.3E LA 8. EN 39

8. IC Data Sheets
This chapter shows the internal block diagrams and pin
configurations of ICs that are drawn as black boxes in the
electrical diagrams (with the exception of memory and logic
ICs).

8.1 Diagram 10-5-4 NT72562_ADC/DAC/AUDIO/SIF, B04, NT72562TBG-BB/D (IC U401)

Block diagram
NT72562TBG

Pinning information

20210_300.eps

Figure 8-1 Internal block diagram and pin configuration

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EN 40 8. TPN16.3E LA IC Data Sheets

8.2 Diagram 10-5-10 T2/S2 Tuner, B10, MP8126DF (IC U202)

Block diagram
MP8126DF
8~14V Vin

VDD TCAP COMP

SW

EN Internal VBOOST
Regulator Boost
BYPASS Driver
PGND

Vref Charge BST


Pump

13V/18V 13V / 18V


Switch
SGND
VOUT 13V/18V

LINEDROP +1V Offset

22kHz
Shaper
POK POK
Current ILIMIT
Limit

EXTM

Pinning information

TOP VIEW

SGND 1 16 PGND

BYPASS 2 15 SW
VDD 3 14 BST

COMP 4 EP 13 VBOOST

EN 5 12 VOUT

LINEDROP 6 11 ILIMIT
POK 7 10 TCAP

13V/18V 8 9 EXTM

19790_304.eps

Figure 8-2 Internal block diagram and pin configuration

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IC Data Sheets TPN16.3E LA 8. EN 41

8.3 Diagram 10-5-11 SPK AMP/HP OUT, B11, AD87588 (IC U601)

Block diagram

AD87588

Pinning information

19790_301.eps

Figure 8-3 Internal block diagram and pin configuration

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EN 42 8. TPN16.3E LA IC Data Sheets

8.4 Diagram 10-5-16 BT, B16, AD22650 (IC U602)

Block diagram

AD22650

Pinning information

TSSOP-14
(Top View)

LINP 1 14 RINP
LINN 2 13 RINN
OUTL 3 12 OUTR
SGND 4 11 UVP
EN 5 10 PGND
PVSS 6 9 PVDD
CN 7 8 CP

20210_301.eps

Figure 8-4 Internal block diagram and pin configuration

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Block Diagrams TPN16.3E LA 9. EN 43

9. Block Diagrams
9.1 Block diagram

DAC HSBGA-511
CVBS (MIX) LVDS PANEL
SCART
RGB/CVBS ADC
VGA VGA

NT72562TBG-BB/B
DVBS2 DTV
Demod EJTAG Debug
DVBT/T2

UART UART
PCMICA CI
Card x 1
8 bit
NAND
HDMI x 2 HDMI STBC FLASH
x3 1Gb
USB x 1 USB
x4
SCART
HP-AMP DDR3
AMP AUDIO 2Gb
SPDIF
20210_400.eps

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Circuit Diagrams and PWB Layouts TPN16.3E LA 10. EN 44

10. Circuit Diagrams and PWB Layouts


10.1 A 715G7735 PSU
10-1-1 Power

A01 POWER A01

!
2

4 - + 1

BD9901
KBP208G-C
B+
Hot Cold L8601
NC/47UH
R8612
NC/22K 1%
C8605
NC/100PF 500V

FB9903
3

FB9905 D8601 BEAD VLED+


FB9906 BEAD ! 1
SR510-22
2 1 2
+24V_AL
1 2 1 2 T9101 L8602
6 POWER X'FMR 47uH
127R R9107 R9108 C8601 + C8604 + R8617
C9907 C9906 82K OHM 1% 82K OHM 1% 330UF 35V 0.1uF 50V C8613 NC C8602 C8615 200K 1/8W 5% C8614

5
6
7
8
470PF 250V A 470pF 250V 0.1uF 50V 47uF 100V 0.1uF 100V
5 OUT
C9801 + + C9802

D
D
D
D
56UF 450V NC/47UF 450V C9102 11 R9129
30 OHM 1/4W
2.2NF Q8601
R9109 R9110 AO4286

G
S
S
S
82K OHM 1% 82K OHM 1% 4 8 R9116
1 7 30 OHM 1/4W FB

4
3
2
1
R9130 DIM R8601
30 OHM 1/4W
56R 1/8W 5%
10 D9108 ON/OFF
D9105 2 9 R9119 C9114 NC/SR204 R8607
30 OHM 1/4W R8613 R8602
FR107G-A0 1NF 500V 1 2 D8602 30K 1% 1/4W
3 L9902 2 +12V_Audio 10ohm +/-1% 1/8W
100KOHM +-5% 1/8W
D9101 +12V1

8
7
6
5
R9105 SR510-22 +12V_AL 1N4148W R8603
4R7 1/4W 5% 1 2 C9107 10K 1/8W

GM
CS/OVP DIM
FB

GND
4 1 1NF 500V C8606 C8607
NC/23mH D9102 10nF 50V 10nF 50V
L9101
D9103 R9111 SR510-22 R8605
2 L9901 3 1N4148W 75ohm 1/8W 1 2 +12V IC8601 30K 1% 1/4W

OUT
VCC
LED
PF7708BS R8608
3UH
! R9104 R9134 R9106 C9100
D9106
PR1007G
D9110
NC/SR510-22
2K7 1/4W 1% R8604
0.18R 5%

1
2
3
4
1 4 510K +-1% 1/4W 510K +-1% 1/4W 510K +-1% 1/4W R9112 Q9101 220PF 1 2 C9117 + + C8609
100 OHM 1/8W STF6N65K3 470UF 25V C9108 R9122 22pF 50V CN8601
30MH C9118 0.1uF 50V + C9111 12K 5% 1/4W LED_a LED_a
33ohm 1/4W +/-5% NC/CONN
0 OHM +-5% 1/8W R9121 470UF 25V 220uF 25V Vcc2
R9117
IC9101 10K OHM +-5% 1/8W R9140
C9903 C9904 R9102 1 6 D9104 33ohm 1/4W +/-5% +
2 GND OUT 5

5
100PF 250V 100PF 250V 3M3 1% R9113 1N4148W R9118 R9141 +24V1 C8608 C8603
2

3 FB VCC 4 33ohm 1/4W +/-5% 33ohm 1/4W +/-5%


10UF 50V 0.47UF 50V
ZD9103 OUT LED2 6 3 CN8602
BNO CS
NC/BZT52-B20 R9139 R9142 5 2
R9135 PF6005AG + C9103 VLED+ LED1 4 1 NC/CONN

! !
3M3 1% R9114
3M3 1%
C9104
0.1uF 50V
4.7uF 50V + C9106
4.7uF 50V
33ohm 1/4W +/-5% D9107
SR515
33ohm 1/4W +/-5%
C9113 VLED+
3
2
1

4
1NF 500V +24V_AL LED4 1
C9109
R9103
! 1nF 50V R9115 D9109 LED3

7
100K 1/8W 1% 470OHM +-5% 1/8W NC/SR515
C9902 NC/470NF 305V FB

3.3R 1%
R8609

3.3R 1%
R8606

3R9 1%
R8611

3R9 1%
R8614
C9115 +
R9101 330UF 35V
C9901 0.33 OHM 2W
470nF 275V C9105 CN8603
220pF 50V 2
R9903 1 NC/CONN
R9905 R9901

NC/750K +-5% 1/4W NC/750K +-5% 1/4W NC/750K +-5% 1/4W

R9904 R9902
NC/750K +-5% 1/4W NC/750K +-5% 1/4W
R9906
NC/750K +-5% 1/4W
D8604
1N4148W
+12V1

8
+24V_AL +12V Vcc2
R9907 1M5 +12V1 +24V1 Q8602 6 CN8604
DTA144WN3/S 5 NC/CONN
R9125 R9127 4

2
680R 1/8W 1% NC/100K 1/8W 1% 3
R9144 ZD9102 C8611 C8610 2
RV9901 0R05 1/4W GDZJ33B 0.1uF 50V 0.1uF 50V 1
680V R9124
390K 1/8W 1%

1
IC9102 4 1

7
EL817M(X) R9128 R9120 R9136
C9119 1K5 +-1% 1/8W 22K 1/8W 1% 470R 5%
2.2nF 50V 3 2 C9112 R9138 Q8603
220nF50V 470 OHM 1/4W 2N7002K
HS9101 ON/OFF
1

HEAT SINK R8615


1

5
1K OHM +-5% 1/8W C8612
FB9907 1 R9123 0.1uF 50V 3 CN8605
2

BEAD NR9902 NR9901 2 10K OHM +-5% 1/8W Q9102 R8616 2 CONN
NC/5R 5R 3 IC9103 2N3904 330K 1/8W 5% 1
t t 4 ZD9101 AS431AN-E1
2

! BZT52-B13G
2

4
1

R9126
5K1 1/8W 1%
1

C9121 R9137 DIM


1K OHM +-5% 1/8W
FB9908 0.1uF 50V ON/OFF R9143 0R +-5% 1/8W CN9101
FB9901
BEAD BEAD
C9905 A R9131
2 1
1 2 0 OHM +-5% 1/8W C9120
4 3
2

100PF 50V Scan_BL_EN


6 5
! R9132
NC/0 OHM +-5% 1/8W
8 7

T2.5AL/250V
1NF 250V
! 10
12
9
11
14 13
+12V_Audio
16 15
F9901

! 2.5A 250V
GND3
+12V
+12V_AL
CN9901
AC 2P R9145 CONN
1 0R05 1/4W
2 1

Hot Cold NC/GND

3 2016-04-28

POWER 715G7735

20210_500.eps

2016-Oct-28 back to
div.table
Circuit Diagrams and PWB Layouts TPN16.3E LA 10. EN 45

10-1-2 Power layout top

GND3

CN8602
MH2 MH3 D8601 CN9101 MH4 MH5
L8602

FB9903
CN8601 L8601 S13

R8604 J912

CN8605
CN8604 D9108

C9111
C8601 J908

C8615
J910

C8608
J909

J913

J914
J907

J906
J911

CN8603 J904

SU1

ZD9102
R9136
L9101

D9109
D9107
S12

C9115
IC9102 J903

D9106
HS9101 C9117
C9106
Q9102
C9103
Q9101 C9118
T9101 D9110
S6
C9100

D9105

D9102
R9101

D9101 SU3
FB9901
S7
S10

J901

C9905
C9102
S3

C9906

S15
S11

FB9905
NR9902

NR9901

F9901
SU2 FB9908
BD9901

C9802 SG1
C9901

C9801 L9901
L9902 C9902
R9907

CN9901
J902
S16

FB9906
S14
RV9901
FB9907
C9907

C9903
C9904

S5 TE-PIN S8 S9

MH1 2016-04-27

LAYOUT TOP 715G7735

20210_501.eps

2016-Oct-28 back to
div.table
10-1-3

Q8602 Q8603

C9108
D8604 R8615
C8612
R8616
SM6

C8603

C9121
R9137
Power layout bottom

R9138

C9113
C9107 C9114 C8611

SM7
R9902 R9139 R9142 R9122
R9904 R9901 R9117 R9140

R9119
R9130
R9129
R9116
R9145

R9905 R9118 R9141

R9903 R9906

R9143
C8613

C8604
R9120 R9124
R9123 R9126
C9112 R8605 R8607
R9131

IC9103
R9127 R8608
R9132 C8610
R9125 R9128
Circuit Diagrams and PWB Layouts

C8606 C9120 C8609


ZD9101
R8603
R8601
R8613

S1 S2
R8602
C8607 Q8601
IC8601
R8609 D8602
R9108
R9107

R8611
TPN16.3E LA

R9109
R9110
R8606
R8612
R8614
C8605
10.

R9105

R8617

C8614
D9104
EN 46

C9104
R9115
R9144

C9105
R9113

R9103
R9121

R9135
R9104
C9109

2016-Oct-28 back to
div.table
R9112
C9119
IC9101
R9111

R9134 R9106 D9103

R9114 R9102

SM5

LAYOUT BTM
715G7735
2016-04-27

20210_502.eps
Circuit Diagrams and PWB Layouts TPN16.3E LA 10. EN 47

10.2 A 715G7734 PSU


10-2-1 Power

A01 POWER A01


A +18V
BD9901
NC/KBJ608G-FUC
BD9902
GBL408-C

2
D9110 D9109
SR510-22 SR34H ZD9101
1 2 1 2 +12V_A BZT52-B22

4 4 1 1 D9111

1
- - SR510-22 +12VS

470OHM +-5% 1/8W


1 2
+ +

R9130
Q9306 1K OHM

R9129
D9112 NC/P1604ED L9101
SR510-22 +12V
2

2
1

1 2
NR9901 C9101 R9302 3UH
C9110 NC/100K 1/8W
2.5R D9101 C9121 NC/470uF 25V
SR510-22 470uF 25V JUMPER +

0.1uF 50V
t

C9307
!

HOT COLD 1 2 +

+ C9111 C9112
C9109
+

470UF 25V 0.1uF 50V


2

4 1 NC/1uF Q9102
470uF 25V
R9115 2N3904
!
22 OHM 1/4W C9107 R9304
3.3NF 500V C9308 NC/100K 1/8W
3 2 R9116 NC/1uF
L9903 22 OHM 1/4W
4mH FB9908 Q9305 R9131
BEAD R9148 NC/2N7002K C9119 1K 1/8W
T9101 22 OHM 1/4W
PS_ON 0.1uF 50V
1 2 POWER X'FMR
5
! !

R9149
R9104 R9106 22 OHM 1/4W C9306
A 82K OHM 1% 82K OHM 1% NC/100N 50V R9307
R9117 NC/270K +-1% 1/8W
C9801
+

C9113 3 8 NC
C9903 C9902 100uF 450V 2.2NF C9103 9
1000PF 250V 1000PF 250V 2.2NF R9150
R9105 R9107 6 NC
4 7
!

82K OHM 1% 82K OHM 1%


2
3 2
NC

D9102
R9112 R9102 R9103 SR515
SG9902 SG9901 510K 1/4W 510K 1/4W 510K 1/4W 10
NC D9103 1
4 1 NC FR107G-A0 D9107
L9901 R9108 SR515
18MH D9104 R9109 4R7 1/4W 5% +18V
!
R9127 IN4148W 10R 1/8W 5%
3.3M 1/4W D9108
R9128 SR515
DIM ON/OFF
! !

3.3M 1/4W R9110 C9126

330UF 35V

330UF 35V
R9903 47R 1% Q9101 NC/100PF D9105 CN9101

C9122

C9116
!

R9905 620K +-1% 1/4W R9901 PR1007G CONN


TK6A65D(STA4,X,M) +

R9142
620K +-1% 1/4W 620K +-1% 1/4W
3.3M 1/4W R9111 10K OHM +-5% 1/8W + 1 2
R9146

U9101 C9904 R9120 C9127 3 4


0 OHM +-5% 1/8W

1 8 PS_ON 5 6
R9904 1NF 250V 22 OHM 1/4W 1nF 50V
R9906 620K +-1% 1/4W R9902 2 BNO VCC 7 D9106 7 8 C9128
620K +-1% 1/4W 620K +-1% 1/4W 3 FB NC 6 R9140 9 10 1nF 50V
4 CS VCC 5
For Q9101
+12V_A 11 12
22 OHM 1/4W +12V_A
GND OUT IN4148W 13 14
15 16
! ! !
+ +

PF6005AS HS9101 !
R9138 R9121 +12V +12V
C9102 C9104 C9105 HEAT SINK 22 OHM 1/4W C9108 2K4 1/8W 5%
2.2UF 50V 0.1uF 50V 10UF50V 470pF 1KV
1
!

R9114 C9125 2 1 2 R9118


110K 1NF R9113 3 NC +5.2V
1K 1/4W 4 FB9906 C9908
C9901 R9101 NC NC R9119
470nF 275V C9106 0.27R 2W NC
330PF 50V +12VS
NC

R9139
NC C9129
R9909 R9907 R9123 R9125 NC
4 1 43K 1/8W 1% 620K 1/8W 1%
!

C9124
CN9902 1NF R9122
2 NC/CONN 3 2 9.1K OHM
1 N JUMPER
U9102
L EL817M(X)

U9901
1 8 FB9302
NC NC
R9908

2 7 BEAD
3 D1 D2 6
4 D1 D2 5 1 2

10K OHM +-5% 1/8W


FB9301 C9117
NC NC ZD9301 NC/BZT52-B5V1 220nF50V PS_ON
NC/CAP004DG-TL 1 2 2 1

R9124
+12VS NC/BEAD 1 8 L9301 +5.2V
C9906 2 PGND EN 7
3 VIN LX 6
! NC/47pF

2
AGND COMP R9144
NC/10.5K
R9348

4 5 R9143
VCC FB C9335 NC/100K 1/8W 1%
RV9901 680V U9301 R9345 NC/2N2 50V ZD9104 Q9106
1

NC/AOZ3015AI NC/20K 1% BZT52-B16G U9103 NC/8.2K 1/8W NC/2N7002K


NC470UF 25V
C9332

NC/220N 50V
C9323

! !

FB9902 TL431G-AE2-R R9126

1
C9336

127R 9.31K +-1% 1/8W


NC/200R
R9342
NC/220N 50V

C9907 C9910
100PF 250V 100PF 250V C9331 C9333 C9140 R9145
NC/470UF 25V
+ C9334 NC/2N2 50V NC/1N 50V NC/100K 1/8W 1%
2

NC/3K OHM 1%

! NC/100N 50V R9361 R9141


1

R9344

R9358 NC/30R 680R 1/8W 1%


C9330 NC/30R 1/4W
4
2

NC/2K
R9347

FB9901 F9901 NC/1N 50V


127R NC/T4AL 250V
CN9901
2

AC 2P
3
1

2 1

F9902
T4AH/250V

3 2015-10-24

POWER 715G7734

20060_500.eps

2016-Oct-28 back to
div.table
Circuit Diagrams and PWB Layouts TPN16.3E LA 10. EN 48

10-2-2 LED Driver

LED DRIVER
A02 A02

R8615 C8617
22K 1/4W 100PF 500V

+18V FB8605
L8602 BEAD VLED+
47uH
1 2 1 2

+
D8601
C8601 C8605 SR506

220uF 50V

NC/220uF 50V
330UF 35V 0.1uF 50V C8621 R8612 R8611 C8623

C8612

C8616
OUT D8602
+ +

0.1uF 50V 100K NC NC


1N4148
R8616
0 OHM +-5% 1/8W R8604
33R 1/8W 5% Q8601

2
AOD2922
R8602
NC D8603 R8609 ZD8601
R8617 IN4148W RHG 10R 1/8W 5% BZT52-B18
62K 1/8W 1%

2 1
R8647
10K OHM +-5% 1/8W ZD8602 CN8602
BZT52-B18 CONN

7
LED- VLED+
Vcc2 1
U8601 2
PF7708BS 3
Add ON/OFF Function
C8602 1 8 4
220nF50V 2 LED FB 7 R8608 5
3 VCC GM 6 4.7KOHM +-1% 1/8W D8604 6
4 CS/OVP DIM 5 DIM
IN4148W RHG LED-
OUT OUT GND C8607 R8603

8
220pF 50V 33K 1/8W 5%
C8606 R8601 +12V
1NF C8603 C8610 0R05 Q8603
47nF 50V 22pF 50V DTA144WN3/S
Vcc2 CN8601
NC/CONN
C8604 C8611

4
0.47UF 50V 0.47UF 50V
1
2
3

5
Q8602
2N7002K
ON/OFF
R8605
R8652 R8653 R8654 R8655 R8656 1K 1/8W C8609
1.2R 1% 1.2R 1% 1.2R 1% 1.2R 1% 1.5R 1% R8606 0.1uF 50V
330K 1/8W 5%

2015-10-24

LED DRIVER 715G7734

20060_501.eps

2016-Oct-28 back to
div.table
Circuit Diagrams and PWB Layouts TPN16.3E LA 10. EN 49

10-2-3 Power layout top

CN8602

CN8601
FB9906
MH1 BD9901
MH2
NR9901 Q9101
SU2 C9908

C8616

MH5
MH28
BD9902
HS9101

DR2

J9101
C9105

DR4

C8612
C9126

D8602
FB8605

J9103
C9102
C9902

DR7
SU1
DR1

R9101

D9105
L9903 R8601

D8601
C9113

DR8

J9104
J9102

C9903

D9103
C9103
FB9908
DR3

DR5
SU4 J9106

C8601
L9901

U9102
SG9901
SG9902

J9120

T9101 L8602
R9907
C9801 J9107
R9908

C9904
J9108
CN9902

DR10
J9109
J9112

C9901 J9110 J9111


R9909

C9906 R9130

J9113

CN9101
J9115
D9108 Q9102
DR6

C9907
RV9901

J9116
D9107 C9111
FB9901

D9111
D9110

D9112
D9101
FB9902

F9901

J9117
D9102

J9118
F9902 L9101

J9119
DR11

C9116
C9122

MH6
C9910 SU3
C9332

MH7
CN9901 L9301
C9109 C9121 C9101
FB9301 C9331
FB9302
MH3

2015-08-01

LAYOUT TOP 715G7734

20060_502.eps

2016-Oct-28 back to
div.table
Circuit Diagrams and PWB Layouts TPN16.3E LA 10. EN 50

10-2-4 Power layout bottom

MH19

R9142 R9128

C8623
C8621
R9127

C9124
C9125
R9114
R9103 R9102
JR9101 R9112
R9109

C9104 C9106

U9101

R9110
R9111
D9104
JR9102
R9113
R8612

R8656
R8654
R8655
R8611

R8652
R8653
MH14

JR9105 ZD8602

ZD8601

R9146
JR9103

D9106
R8604 R8609

R8608
C8617

R8647
D8603

U8601

R9905
R9906
R9108
R8615

C8610
Q8601
R8617

R9104 R9105
C8602 C8606 R8603
R8602 C8611

JR9104 R9106 R9107

R9903
R9904
SG2

SG1
C8607
C8603
D8604
Q8603

R9901
R9902
ZD9104
R8616 C8605
R8606
C8609

C8604

R9307
Q8602

C9306
C9140
R9145

R9141
R8605 Q9106 R9122
Q9305

U9103

C9117
C9307
R9302

R9143 R9126
R9304
C9129 R9124
C9308 R9144
R9121
R9123

JR9107 R9125

U9901
C9127
JR9108
C9128
JR9109 R9139

R9118
C9112

C9119 R9119
D9109

R9117
R9115
R9116
R9148
R9149
R9150
R9131
C9108 R9120
R9129
Q9306

R9140
ZD9101

R9138

C9107
C9323

R9348 R9342
R9345
R9347
C9334 C9333

C9110

C9335
ZD9301
R9344
C9330
R9361
R9358

C9336

U9301

MH4

MH11

2015-08-01

LAYOUT BOTTOM 715G7574

20060_503.eps

2016-Oct-28 back to
div.table
Circuit Diagrams and PWB Layouts TPN16.3E LA 10. EN 51

10.3 A 715G6934 PSU


10-3-1 POWER

POWER
A01 A01

3
R9161
33ohm 1/4W +/-5%
FB9902
! 127R HOT COLD C9161 C9162 R9162
4 1 1 2 1 2 1N5 50V 1N5 50V 33ohm 1/4W +/-5%
- +
FB9901 R9163
BEAD 33ohm 1/4W +/-5%
BD9901
KBJ608G-FUC
+12V1 +12V'
12V Switch
+ + R9164
(option)

3
D9151 33ohm 1/4W +/-5%
C9801 C9802 C9104 R9105 C9105 FMEN-220A L9101
82UF 450V NC/68UF 450V 2.2NF 75K 2.2NF 2 3UH
+12V
AC-1 + + + + + Q9181

NC/4.7UF 50V

NC/100KOHM
1

NC/100N 50V
NC/AOD4185
C9156

C9159
C9155

R9181
C9160
L9902 C9151 C9152 C9153 C9154 C9158
470UF 25V 470UF 25V 470UF 25V 1uF 220N 50V 100N 50V
! 4
18MH
1
470UF 25V

SG9901
NC/DSPL-501N-A21F
3 2 AC-1
D9101
FR107G-A0 ! T9101 R9121
150 OHM 1/4W
R9182
NC/100KOHM

POWER X'FMR
C9913 C9914 6
R9111 R9102
! 220PF 250V
! 220PF 250V
2M2 5% 1/2W 47K 1/4W C9123 C9124 R9122
150 OHM 1/4W
Q9182
NC/2N7002K
R9187
NC/10K OHM +-5%
1NF 500V 1NF 500V
5 7 PS_ON

NC/100N 50V
R9123

C9182
R9112 150 OHM 1/4W
3.3M 1/4W +22V
C9902
! 470nF 275V 4 11 R9124 R9183

3
2 8 D9121 150 OHM 1/4W NC/100KOHM
D9102 R9104 FMXA-2202S

! R9908
NC/390K
R9113
SS1060FL 22OHM 1/8W 2

3.3M 1/4W 1 10
C9907 + +

1
NC/47pF
R9106 C9121 C9122
U9901 47OHM 1/8W 220uF 50V 220uF 50V

10 OHM 1/4W
NC/CAP004DG-TL

10 OHM 1/4W
R9108

R9103
TK8A65D
Q9101
1 8 FB_1
NC NC 7 R9114
2 3.3M 1/4W C9103
3
4
D1
D1
D2 6
D2 5 U9101
R9107
10K 1/4W
NC
3.5V/5V output
NC NC
1
PF6003AHS
8 (option)
BNO VCC
! R9907
NC/390K
2
3 FB
CS
NC
VCC
7
6 +12V1
4 5 D9104
GND OUT
! R9901 SS1060FL D9103

2
510K 1/4W + FR107G-A0 L9301
ZD9301
+ NC/BZT52-B5V1 NC/47uH
C9110

2
C9111
! R9902 C9112 2 1

NC/BZT52-B30
ZD9101
100K 1/8W 1%
R9110

510K 1/4W 1NF 50V 100N 50V 4.7UF 50V C9107 ZD9121 +5V
22UF 50V R9125 R9126 BZT52-B27

NC/10.5K OHM 1%
R9304
1

1
C9109 1K OHM 1K OHM +
2N2 50V FB9301 U9301
! R9903 NC/AOZ3015AI C9309

NC/470UF 25V
C9306

NC/220N 50V
C9307
NC/BEAD
510K 1/4W 1 8 NC/2N2 50V

470 OHM 1/4W


R9127

1
R9109 2 PGND EN 7 R9301
470 OHM 1/4W VIN LX

NC/30 OHM 1/4W


NC/20K 1/4W
!

R9302
R9904 3 6
510K 1/4W HS-GND 4 AGND COMP 5 R9303
VCC FB NC/30 OHM 1/4W
C9108
220P 50V
R9101
0.22OHM +-5% ! Q9121
BTN5551A3
! R9905
510K 1/4W C9921
+ C9308
NC/2N2 50V
R9305
NC/220R 1%

NC/470UF 25V
C9302

NC/220N 50V
C9303

NC/100N 50V
C9304

NC/100N 50V
C9305
470PF 250V
! R9906
510K 1/4W

100N 50V
R9128

C9125
1K 1/8W
R9306
NC/2K 1/8W 1%
L9901
! 3 18MH 2
FB9904 !
HS9901 HS9101 BEAD
NC/HEAT SINK HEAT SINK C9920
SG9902 1 2 470PF 250V
4 1 NC/DSPL-501N-A21F HS-GND
2
1

4
3
2
1

! C9901
470nF 275V
FB_1 +12V1 +12V' +22V
1

CN9902 CN9101
NR9902 NC CONN DIM
t

2 2.5R
1 1 2 1 PS_ON
2 L ON/OFF 4 3
FB9903
N BEAD 6 5 C9157
8 7 100N 50V
2

10 9
R9175 R9129 +12V_AUDIO
12 11
680R 1/8W 1%

0 OHM +-5% 1/8W


R9173

1K5 +-1% 1/8W

330K 1%
R9172

2
1 2 14 13
D9105 16 15
FB9905 NC/1N4148W PS_ON C9301
! BEAD
! 4
! 1
NC/220N 50V
D9152
+5V SR34

1
C9911 C9912 U9102
100PF 250V 100PF 250V R9176
Q9102
EL817M(X) 10K 1% +12V

6.8KOHM +-1%
R9184
3 2
NC/LMBT3906LT1G C9172

10K OHM +-5% 1/8W


R9185
220N 50V

! C9106
NC/4N7 50V

Q9183
2

RV9901 GND1 GND2 GND3 GND4 GND5


680V 2N7002K HS9151 HS9152 HS9121 HS9122
C9171 R9171 GND GND GND NC NC HEAT SINK NC/HEAT SINK NC/HEAT SINK HEAT SINK
!
1

22NF 50V 2K OHM


!
2
4

1 3 1 1 1
5A 250V

BZT52-B15
F9902

ZD9171

2 4 2 2 2
NC/5A 250V
F9901

1
3 3 3
1

100KOHM +-5% 1/8W


t

R9186
4 4 4
! U9103
1
3

NR9901
2

2.5R AS431AN-E1

2 1 R9174
3K9 1/8W 1%
CN9901
SOCKET

2014-06-05

POWER
715G6934

19597_507.eps

2016-Oct-28 back to
div.table
Circuit Diagrams and PWB Layouts TPN16.3E LA 10. EN 52

10-3-2 LED DRIVER

LED DRIVER
A02 A02
L8602 FB8602
+22V NC NC/BEAD
D8602
NC/SR506 1 2
6 VLED+
FB8601
4 L8601 BEAD
33uH D8601
SR506 1 2

8
D8605 +
NC/1N4148 + +
C8601 OUT C8605 R8603 R8604 C8606 C8607
220uF 50V 100N 50V C8603 C8604 100K NC 1uF 1uF
220uF 50V 220uF 50V
2

R8612
33K 1/8W 1% R8605
10ohm +/-1% 1/8W Q8601 R8619
CYS9240 10 OHM
ZD8601
NC/BZT52-B22 D8603 D8604
1

VCC SS1060FL R8607 SS1060FL


5.1R 1/8W
2

R8606
33K 1/8W 1%
C8613 Q8602
100pF 50V LMBT3906LT1G
ZD8602
R8608 +12V VCC
NC/BZT52-B22
10K 1/8W
1

R8602
10R 1/8W 5%
R8609

OUT VLED- NC/0R05 1/4W C8615 R8620 C8616


ON/OFF 100N 50V 2K2 1/8W 2.2UF 25V
U8601
PF7708AS
1 8 R8610
2 LED FB 7 4K3 1/8W 1%
3 VCC GM 6
4 CS/OVP DIM 5 DIM
OUT GND R8621
1K 1/8W 1%
R8601
R8611 0.05R R8622
+ 33K 1/8W 1% 10K 1/8W 1%
ON/OFF Q8603
1NF 50V
C8610

C8611
C8609

C8608 LMBT3904LT1G
220P 50V
NC/22UF 50V
C8614

220N 50V 22pF 50V

C8612
47N 50V R8623 C8617
300K 1/8W 5% 100N 50V

CN8601
CONN
12
VLED+ 11
10
VLED- 9
VLED- 8
R8618 7
R8613 R8614 R8615 R8616 R8617
1R2 1% 1R2 1% 1R2 1% 1R2 1% 1R2 1% 1R2 1% 6
5
4
VLED- 3
VLED- 2
1
VLED+

2014-06-05

LED DRIVER
715G6934

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2016-Oct-28 back to
div.table
Circuit Diagrams and PWB Layouts TPN16.3E LA 10. EN 53

10-3-3 Power layout top

MH6 CN8601 GND3


MH1
GND1
C9802

C8604
MH7

TP7
HS9101 C9921
H3

C8614
TP9

FB8601
J906

FB8602
Q9101

C8603
C9801
H5

C9112
J905

C9104

R8601
J908
R9111

FB9901

C9107

D8605
TP8

J904
R9101
GND4

D9103
SG9901
MH2

D8601

D8602
MH8

FB9902

J909

GND5
D9101 C9103
C9105
R9907

DR1
J926

MH3
L9902

HS9901
TP2

R9105
C9914
R9126

L8602
C9907

L8601
BD9901

J923
C9913 R9125

FB9904
R9908

T9101 U9102
TP3

C9902

J911
Q9121

C8601
CN9902

H1
NR9902

C9920

J917

J918
TP6

L9901
SG9902

J915

J916
J901

J914
C9122

J912

J913
FB9905

C9911 FB9903
C9901

C9121

J903
TP4

H2

J921
RV9901 D9151

C9154

J910

CN9101
HS9152

J902
NR9901

J920

J919
C9151 C9152 C9153

J924

F9901 D9121
C9160
TP5

HS9151 L9101
FB9301

F9902 C9912 HS9121

C9306
HS9122 L9301

GND2

MH4
CN9901 C9302

J922
J925

H4 MH5
2014-06-05

LAYOUT TOP
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2016-Oct-28 back to
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10-3-4

C8615 R8622
Q8603
R8620

R8623
C8617
SM3

R8621
C9157 C8616
C9301 Q8602

R8602
C9307
D9152 D8604 R9187

R8604
R8603
C8605

R9302 R8619
R9183
C8607

SM2
R8614

C9158
C9156
C9155
R9303
C9182 C8606
Power layout bottom

R8615

C8613
ZD9301

R9185
Q9182 R8616
R9186

C9309
Q9181 R9182 Q9183 ZD9121 R8617
U9301 Q8601

C9305
R9181 R8613
R9129

R8608
R8610
C8611
R9304 U9103

R9184
C9159 R8618

C9172
R8611

R9128
C9125
R9305

R9127
ZD9171 R8605 C8612

C9303
C8609
R9171

R8612
R8606

R8607
R9306 D8603 C8610

R9175
R9174
C9171

C9304
R8609

R9301
C9308 U8601
C8608

JR904
R9176
R9172 ZD8602 ZD8601
R9173

JR902
D9104
ZD9101
Q9102

R9122
R9121
R9123
R9124
C9106
Circuit Diagrams and PWB Layouts

R9108
R9103

D9105
C9124 C9123
R9109
C9108
R9107

R9106

D9102
U9101
TPN16.3E LA

R9104

C9111 C9109
R9110
R9163 JR903
C9110
R9164
JR901
10.

C9161
R9162
R9161 C9162
EN 54

2016-Oct-28 back to
div.table
SG4

R9906 R9904 R9902


R9905 R9903 R9901

U9901
SG3
R9102
SM4

R9114

R9112 R9113
SM5

LAYOUT BOTTOM
715G6934
2014-06-05

19597_510.eps
Circuit Diagrams and PWB Layouts TPN16.3E LA 10. EN 55

10.4 A 715G7574 PSU


10-4-1 AC input

AC input
A01 A01

HS9801 HOT
HS9901 BD9901 COLD

1
TS10K80-01 R9128 +12V
1 100 OHM 1/4W
1 2
!

D9803
+

D9802 C9114

+
2 3 R9142 Q9108 470UF 25V
2 3 4 100KOHM +-5% 1/8W
R9111

2
AOD4185
100 OHM 1/4W
FB9803
HEAT SINK QG806C HV C9116
JUMPER QG806C
-

HEAT SINK R9145 4.7UF 25V-NC


100 OHM 1/4W
4

1 2

1
2 3 L9801 +12V_A
R9146

4
C9821 D9801 C9104 R9104 100 OHM 1/4W C9117 D9107
1UF 450V MUR460-28 C9132 1UF SR34H-NC
+

82K 2W
1NF 2.2NF C9115
R9136

47UF 450V

47UF 450V
1 4 C9141 470UF 25V

3
100KOHM +-5% 1/8W

C9801

C9802
L9903 Q9801 2N2 50V

3
47K +-1% 1/4W
!
+ +

0.25mH R9802 D9804 TK12A60W

47 OHM 1/4W
C9143 Q9105

47 OHM 1/4W
300uH 10R 1/8W 5% SCS160P POWER X'FMR R9133

R9155
2N7002K

R9157
R9805
2 1 T9102 2 2N2 50V 1K OHM +-5% 1/8W
R9163
12 12V
!

47 OHM 1/4W PS_ON/OFF

10K OHM +-5% 1/8W


D9111

470PF-NC
1 C9146
L9100
TSF20U100C
R9118

C9819
2N2 50V

12mH R9804 3UH R9143

1
2
4 1 R9132 R9131 C9124
ZD9107 330K 1/8W 5%
DSPL-501N-A21F R9803 1MOHM +-1% 1/4W 7 470 OHM 1/4W 470 OHM 1/4W 100N 50V
47 OHM 1/4W

R9806
BZT52-B39
SG9901 DSPL-501N-A21F 33R 1/8W 5% 2 9
SG9902 SARS01-V1 + + +

D9101 R9102 C9112 DIM


NR9901 3 2 470 OHM 1/4W R9103 C9111 470uF 25V-NC
C9113

1
2

470 OHM 1/4W


1.5R L9902 R9807 470uF 25V 470uF 25V C9120
3 8 CN9101 1N 50V

2
5K1 1/8W 1%
CONN-NC 4 11
t

1MOHM +-1% 1/4W CONN


C9804 ZD9108 R9167 R9113

R9814
47P 50V R9801 BZT52-B39 D9102 2 1
470 OHM 1/4W 470 OHM 1/4W BL_ON/OFF 4 3
0.15R SCS160P Q9101 C9119 A3D PS_ON/OFF
1

2 !

R9809 2 1 5 6 6 5
AOTF12N65 100PF-NC

1
1 VCC_ON R9144 8 7
C9902 8 470 OHM 1/4W R9114
7
6
5
470 OHM 1/4W 10 9
220NF 305V 750K 1% R9106 C9134 +12V_A +12V_A
C9913 C9914 12 11
C9806 R9810 33R 1/8W 5%
VCC
COMP OUT
RAMP GND
ZCD
470pF 1KV +24VS

CN9903 100N 50V 470OHM +-5% 1/8W C9144 14 13


!

R9107 ! D9121
100N 50V 16 15

3
10K OHM +- 5% 1/ 8W C9131
U9801 FMXA-2202S 470pF 1KV
220PF 250V 220PF 250V
INV

CS

LD7591T R9815 VCC_ON R9105


2 1 2
! !

130K 1% 10R 1/8W 5% +12V +5.2V


1
2
3
4

FLAG

C9145
100N 50V
R9112

FB9102
3R9 1%
+ + +

BEAD

1
18.7K 1/8W 1%

R9101
2 3 C9807 R9910

10K OHM +-5% 1/8W


R9818

0.2R 2W

8mH R9813 220P 50V 4.7M 5% 1/8W R9147

R9811
!

220R 1/8W 5%
L9901 C9808 10K OHM +-5% 1/8W HS9111
VCC
100P 50V Q9802 C9122

3
1 4 R9812 BSS127 R9909 C9121 C9123 C9155 C9156 C9157 C9126 C9148 C9149 C9151 C9152 C9154
U9101 330uF 35V
0.47UF 50V

1 330uF 35V-NC 1uF-NC C9153


!

30K 1/8W 1% R9808 0R05 1/4W D9104 D9103 330uF 35V 1uF 1uF 1uF 1uF 1uF 1uF 1uF 1uF-NC
C9901
C9810

C9809 0R05 1/4W-NC 1 8 R9135 1R 1/8W 5%


1N4148W PG1010R 2 1uF-NC
1 2 FB/OLP GND 7 3

BZT52-B18
47N 50V
BR VCC 6 4

R9816
100KOHM +-5% 1/8W
2
OCP

100N 50V
4 5
!

2
470nF 275V ST DRV

C9101
22uF50V
+ +

C9125 ZD9102
C9911 C9912

ZD9103
!

SSC3S121A C9139 C9128 47UF 50V BZT52-B5V1_R1_00001

C9130
3.3NF 50V
330P 50V 100N 50V HEAT SINK 2 1

1
FB9301

C9811

10N 50V
R9165
47pF 250V 47pF 250V

C9103
2K 1/8W 5% Q9104 C9304
R9109 BTB1424AM3 1 2 100N 50V
R9162 12V C9308
C9903 130K 1% 100P 50V +5.2V
100K 1/8W 1%
+

47PF 2.2M 1/4W 2.2M 1/4W 2.2M 1/4W C9102 127R


E U5 5 0 0 4 3 " &4 0 "

R9116 R9117 R9119 1UF 50V U9301 L9301


R9116=2M2 R 1 6
R9160 4.7uH
U9901 R9117=2M2 R R9164
1K 2W 2 BS LX 5
1K 2W GND IN R9305

100N 50V
4.7UF 25V

10uF 16V

C9310 22UF 50V


8 1 R9166 U9105 3 4 C9306
NC NC R9119=2M2 R FB EN

C9303
7 2 10K 1/8W 1%

C9301
20K +- 5% 1/ 8W
2N2 50V C9302
6 D2 D1 3 C9307 C9312
C9102=1UF/ 50V
+

5 D2 D1 4 SY 8113BADC
TL431G-AE2-R
NC NC R9109=130K R C9150 R9159 10uF 16V
10uF 16V
100N 50V
C9311

3K 1/8W +/-1%

C9309
9K1 1/8W 1%
CAP004DG-TL 1N 50V 1UF 16V-NC
R9901 R9905

C9305
1N 50V

C9313
4N7 50V/NC
750K +-5% 1/4W 750K +-5% 1/4W HS8601

R9302

R9303
20R 1%

R9304
20R 1%

R9306
1.96KOHM +-1% 1/8W
12V +24VS 12V

R9903 1
R9906
0 OHM +-5% 1/8W

R9902 330K 1/4W-NC 2


750K +-5% 1/4W 750K +-5% 1/4W
3
4
L8604
R9173

R9904 2K 1/8W 1% D8601


330K 1/4W-NC R9124 R9130 TSF20U100C
91KOHM +- 1% 1/ 8W- NC 33uH-NC
10K 1/8W 1%

HEAT SINK
RV9901 L8601