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Original Instructions 8-2015 9810278 (Issue 31)
Introduction
This parts catalog applies to the standard generator sets listed below. Parts are arranged in groups of related items
and each illustrated part is defined by a reference number corresponding to the same reference number in the parts
list. Parts illustrations are typical. Using the model and specification number from your generator set nameplate,
select parts that apply to your set. Right and left sides are detemined by facing the engine end (front ) of the set.
Wiring Diagram
Model Identification Rating AC/DC Voltage Hertz Phase
* The specification number denotes customer requested options or deviations from a stan-
dard (1A, 1B, etc.) model. The specification letter advances (A, to B, to C, etc.) with major
manufacturing changes.
1
THIS PAGE IS INTENDED TO BE BLANK
2
Index
A Bracket, Control, 54
Bracket, Engine, 24
Adapter, Generator, 53
Bracket, Engine (Back Assy), 49
Adapter, Oil Filter, 25 , 26
Bracket, Engine (Front Assy), 49
Adapter, Oil Filter (Nut), 25
Bracket, Fill Tube, 39
Adapter, Tube, 25
Bracket, Fuel Filter, 34
Alternator, 44
Bracket, Rocker Arm, 14
Apparatus, Idling, 19
Bracket, Tensioner, 44
Arm, Rocker, 14
Breaker, Circuit, 51
Arm, Tensioner, 44
Brush, Generator, 53
Assy Bearing, Main Case, 10
Bush, Crankshaft, 11
Assy Head, Cylinder, 9
Bush, idle Gear, 12
Assy lever, Fork, 16 , 17
Bush, Piston Pin, 11
Assy, Drip Pan, 49
Bushing, Tensioner, 44
Assy, Bearing Case Wheel, 10
Assy, Connector Rod, 11
Assy, Coupling, 44 C
Assy, Door, 50 Camshaft, 12
Assy, Overflow Pipe, 28 , 29 Camshaft, Fuel, 33
Assy, Solenoid, 18 Camshaft, Fuel , 33
Assy,Camshaft, Fuel, 33 Cap, Cylinder Head Sealing, 9
Cap, Fill, 39
3
Index
Collar, Camshaft, 11
E
Collar, Valve Seat, 20
Edging, Stator Housing, 53
Collet, Valve Spring, 14
Elbow, 90, 34
Comp Guide, Solenoid, 18
Elbow, Tube, 25
Comp. Crankcase, 8
End, Cap Skid, 49
Comp, Crankshaft, 11
Endbell Generator, 53
Comp, Flange Water, 41 , 42
Engine, Replacement, 8
Comp, Gear Idle, 12
Exhaust System, 47
Comp, Valve Breather, 13
Components, Injection Nozzle, 32
Components, Injection Pump, 30 , 31 F
Connector, Fuel Hose, 34 Fan, Generator, 53
Connector, Male, 25 Fan, Sucker, 37
Control, 54 Fill, Remote Oil, 25 , 26
Control, Idle, 19 Filter, Fuel, 34
Control, Speed, 17 Filter, Oil, 25 , 26
Cord, Glow Plug, 28 , 29 Fitting, Bulkhead, 34
Cover, 20 Flange, w/ Pump Shaft, 40
Cover, Bearing Case, 10 Flange, Water, 41 , 42
Cover, Breather, 13 Flange, Water Return, 20
Cover, Brush Block, 50 Flywheel, 21
Cover, Control, 54 Frame, Door, 50
Cover, Cylinder Head, 13
Cover, Fuel Camshaft, 33
Cover, Fuel Pump, 49
G
Cover, Housing AC, 51 Gasket, 8 , 27 , 28 , 29 , 30 , 31 , 32 , 33
Cover, Injector Pump, 30 Gasket, Bearing Case, 10
Cover, Plate Governor, 16 Gasket, Case Cover, 10
Cover, Thermostat, 41 , 42 Gasket, Cylinder Head, 9
Crankpin, Metal, 11 Gasket, Cylinder Head Cover, 13
Crankshaft, 11 Gasket, Exhaust Manifold, 46 , 47
Crankshaft, Nut, 11 Gasket, Gear Case, 20
Cylinder Head, 9 Gasket, Hourmeter Unit, 20
Gasket, Oil Fill, 24
4
Index
H J
Joint, Eye, 30 , 31
Hardware, Meter Mounting, 59 , 60
Joint, Pipe, 20
Harness, AC, 56
Harness, Adapter, 61
Harness, Battery , 56 K
Harness, Engine, 55 Key, Feather, 11 , 12 , 22 , 33
Harness, Remote, 61 Kit Holder, Nozzle, 29
Harness, Remote Panel, 61 Kit, Remote Control Panel (W/Switch), 57
Harness, Remote Panel (Gauges), 60 Kit, Remote Panel (Gauges), 60
Harness, Remote Panel (Switch/Hourmeter), 58 Kit, Remote Panel (Switch/Hourmeter), 58
Harness, Remote Panel (Switch/Voltmeter), 59 Kit, Remote Panel (Switch/Voltmeter), 59
Harness, Remote Panel (W/Switch), 57
Harnesses, Remote, 61
Head, Oil Filter, 26
L
Holder, Fork Lever, 15 , 16 , 17 Label, Package (50Hz CE), 62
Holder, Nozzle, 28 , 32 Label, Package (60Hz CE), 62
Hook, Engine, 9 Labels, 62
5
Index
M Pin, Piston, 11
Pin, Spring, 14
Manifold Inlet, 35
Pin, Straight, 8 , 20
Manifold, Exhaust, 35 , 46
Pipe, Flex Exhaust, 47
Manifold, Exhaust , 46
Pipe, Fuel, 30 , 31
Metal, Crankshaft, 10 , 11
Pipe, Injection, 28 , 29
Metal, Side, 11
Pipe, Water Return, 13 , 35 , 41 , 42
Meter, Hour Housing, 51
Piston, 11
Meter, Voltage (Remote Panel), 59
Plate, Bulkhead, 37
Mounting, Fan, 37
Plate, Lifting, 26
Mounting, Radiator, 49
Plate, Speed Control, 15
Muffler, 47
Plug, 8 , 8 , 9 , 20
Plug, Expansion, 8
N Plug, Glow, 29
P Pump, Fuel, 34
Pump, Injection, 28 , 29
Pan, Oil, 27
Pump, Oil, 22
Panel Assy, Housing Top, 50
Pump, Water, 40
Panel, Enclosure, 50
Pump, Water , 40
Panel, Enclosure (Top), 50
Push, Rod, 32
Panel, End Cap, 50
Panel, Printed, 59
Panel, Remote (W/Switch), 57 R
Panel, Remote Gauge, 60 Radiator, 39
Panel, Remote Switch/Hourmeter, 58 Relay, 55
Panel, Remote Switch/Voltmeter, 59 Resonator, Intake, 35 , 36
Panel, w /Decal, 60 Retainer, Valve Spacer, 14
PCB (Control), 54 Rod, Push, 12
Piece, Distance, 32
6
Index
7
Cylinder Block (Spec AE)
18 11 14
11 4 9
17 7
12
17
17
2
1 5
14
10
19
2
13
8
9
5
3
3
4
6 6
16
15
8 HDKCC/CD/CG
Cylinder Head
2
11
12 10 14
7 3
15
7
1
11
13
4 2
9
6
6
9 5
9 HDKCC/CD/CG
Main Bearing Case
4
5
3
7
8
12
14
11
10
14
9 13
14
13
1 1042029 1 Assy, Bearing Case Wheel 9 1042031 1 Assy Bearing, Main Case
2 8006329 2 Bolt, Bearing Case 10 8006329 2 Bolt, Bearing Case
3 1856766 1 Gasket, Bearing Case 11 1042032 1 Assy Bearing, Main Case
4 Cover, Bearing Case 12 8006329 2 Bolt, Bearing Case
1010836 1 Spec AB 13 1855899 2 Bolt, Bearing Case
2324229 1 Begin Spec C 14 Metal, Crankshaft
5 1855893 1 Gasket, Case Cover 1042035 3 Standard
6 1852403 8 Bolt 1042039 3 0.20 Oversized
7 1852404 8 Bolt 1042040 3 0.40 Oversized
8 5090416 1 Seal, Oil
10 HDKCC/CD/CG
Crankshaft
2
4
3 1
4
9
11
6 10
5
8
19
19
18
12
14 20
13
15 16 20
21
17
11 HDKCC/CD/CG
Camshaft/Idle Gear
13 2
9 8
10
11 3
12 4
6
7
5
12 HDKCC/CD/CG
Cylinder Head Cover
2
1
6
12 11 5
4
12
3 6
10
13 HDKCC/CD/CG
Rocker Arm
15
13
16
8 14
11 17
9
17
17
17 10
9
17 17
7
18 5
19 4
10 3
13
15
9 6
12
14
16
2
1
14 HDKCC/CD/CG
Speed Control
Plate
15
10
9
8
6
7
13
14 11
11
7
12
3
5 1
2
3
4
15 HDKCC/CD/CG
Governor (Spec AB)
12 4
1
10
5
9 6 3
8 2
7
8
11
16 HDKCC/CD/CG
Speed Control (Begin Spec C)
10
5
3
4
1 9
2
7
9 6
17 HDKCC/CD/CG
Governor
1
3
4
18 HDKCC/CD/CG
Idle Control (Begin Spec C)
6
3
8 1
2
4
19 HDKCC/CD/CG
Gearcase
21
2
19
1
7 20
7 6
11 5
9 3
14 4
15
17
18
16
23
27
8
24 25 13
22 12
26
10 2
27
10
20 HDKCC/CD/CG
Flywheel
2
4 3 1
8
7
5
6
9
21 HDKCC/CD/CG
Oil Pump
2
1
5
4
22 HDKCC/CD/CG
Oil Dipstick
2
3
23 HDKCC/CD/CG
Oil Fill
8
6
2
3
1 7
24 HDKCC/CD/CG
Remote Oil Fill (Spec AB)
14
15
13 16
10
11
17
12
7
1
5 4 3
2
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
25 HDKCC/CD/CG
Remote Oil Fill (Begin Spec C)
5 6
7
4
12
6
7
2
5
1
13
14
10
11
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
26 HDKCC/CD/CG
Oil Base
9
2
6 8
10 11 7
1 3
27 HDKCC/CD/CG
Injection Pump (Spec AB)
10
9
13 12 15
16
11 14
8 1
14
4 14
17
18
6 5
18 7
6 5
18 7
5
6
7
3
2 4
28 HDKCC/CD/CG
Injection Pump (Begin Spec C)
11
10
17
14 18
13 16 15
12
1
9
4
19 6
7 5
8
5 6
7
8
2 3
4
29 HDKCC/CD/CG
Injection Pump Components (Spec AB)
8
15
16 6
10
15
1
16
4
9 7
2
10
3
14
13
11
12
30 HDKCC/CD/CG
Injection Pump Components (Begin Spec C)
9
2
3 7
1 2
11
5
8
4
12 6
10
11
12
31 HDKCC/CD/CG
Injection Nozzle Components
2
8
3
4
11 6 1
11
10 5
11
9
12
13
32 HDKCC/CD/CG
Fuel Camshaft
12
2 13
1 14
2
11 5
7
8
6
4 3
10
9 19
15
11 18 17
16
33 HDKCC/CD/CG
Fuel System
12
16 18
13 11
19
17
19
4
7 1 2
8 3
21 16
14
5
9
15
10
6 2
34 HDKCC/CD/CG
Exhaust Manifold
35 HDKCC/CD/CG
Air Intake System
12
10 1, 2, 3
14
7
13 11
7 5
6
4
7
36 HDKCC/CD/CG
Fan Mounting
10
15
3
14
18
1
11 4
16
17
2 12
8
19 5
19
20
7 6
13
37 HDKCC/CD/CG
Cooling System
19
4 16
17
25 or 24
26
24 or 25
19 26
8 5
19
7
10
11
6
9
12 15
18
14
2
15
13
3
13
18
21 23
20 22
38 HDKCC/CD/CG
Cooling System
39 HDKCC/CD/CG
Water Pump
2
1 4
9
6
2 5
11
12
3
6
7
8
10
13 10
14
40 HDKCC/CD/CG
Thermostat Assy (Spec AB)
20
16 2
21 18 1
22 6
17
19
5 6
13
3
4
15
14
12
11
10
2
8
41 HDKCC/CD/CG
Thermostat Assy (Begin Spec C)
13
16
17 14
15
2 3
10
12
11
4
7
5
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
42 HDKCC/CD/CG
Pulley System
43 HDKCC/CD/CG
Pulley System (Spec A)
23
24
14
2 13
5
22 18
9
7
10
18 11
12
14
8
6 19
20
21
4
18
17
3
16
15
44 HDKCC/CD/CG
Pulley System (Begin Spec B)
12
7
8
1
9
10
11
2
6
2
2
3
45 HDKCC/CD/CG
Exhaust Manifold
3 1
2
4
6
8
7
46 HDKCC/CD/CG
Exhaust System
6
5
3
2
10
9
47 HDKCC/CD/CG
Ground System
6
8 5
2
4
1 3
7
5
48 HDKCC/CD/CG
Mounting System
14 3
7 23
6
8
4
19
20 3 42 9
18 13
2
33 6 34
39 32 1
40
36 8
21 16
22 35
9 41 11
5 17
8 12
26 10
30
15
12 37
28
27
28
38
29
24
25
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
49 HDKCC/CD/CG
Housing
9 14
9
3
15 9
6
12 13 9
2 11
1
4
8 9
10
50 HDKCC/CD/CG
Housing End Cap
51 HDKCC/CD/CG
Generator
17 16
23 27
22 26 24
25 20
18 19 21
14 28
31
15 30
13
9
12
10
9
29
32
11 1
7
6
10
9
34
8
4
3
2
52 HDKCC/CD/CG
Generator
53 HDKCC/CD/CG
Control
6
6
3
54 HDKCC/CD/CG
Engine Harness
15
14
13
K1, K2, K3 7 8
9
5
P8
P9
2 4
3 12
11 16
P1
17
10
J3
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
55 HDKCC/CD/CG
Battery/AC Harness
10
11
3
5
1
11 6 12
4 2
6
15 1
15
14
13
16
8 ,9
1 3384498 1 Harness, Wiring (Includes Parts 10 8710025 2 Nut, Hex Brass (5/1618)
Marked *) 11 5260054 4 Washer, Flat (5/16)
2 3323408 1 *Block, Terminal (TB1) 12 3321356 1 Clamp, Insulated Loop
3 3321554 2 *Clamp, Insulated Loop 13 8003004 1 Screw, Hex Head
4 8620015 2 *Nut, Hex (5/1618) (M10 x 1.25 x 20mm)
5 821209603 2 Screw, Lock Flange 14 5262120 1 Washer, Flat
(M6 x 1 x 16mm) 15 8560010 2 Washer, Eit
6 8702054 3 Nut, Lock Flange (M6 x 1) 16 3385009 1 Harness, Jumper
7 3385008 1 Harness, AC (Includes AC
Terminal Block)
8 332353103 1 Block, AC Terminal (TB2) * Parts Included in Battery Wiring Harness.
9 8120070 2 Screw, Round Head Machine
(632 x 11/4)
56 HDKCC/CD/CG
Remote Control Panel
5 2
57 HDKCC/CD/CG
Remote Switch/Hourmeter Panel
2
3
58 HDKCC/CD/CG
Remote Switch/Voltmeter Panel
2
4
59 HDKCC/CD/CG
Remote Gauge Panel
11
3
10
2
1
60 HDKCC/CD/CG
Remote Harnesses
6
5
9 10
61 HDKCC/CD/CG
Labels, Miscellaneous
62 HDKCC/CD/CG
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
63
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
64
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
65
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
66
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
8003004, 49 , 56 8212061, 48 , 49
8003030, 24 8212067, 45
8003031, 24 , 48 , 49 821209602, 34 , 37 , 39
, 49 , 51 , 54
8003032, 21
821209603, 37 , 49 , 56
8003033, 25 , 26 , 47 ,
49
821209606, 53
8006305, 16 , 17
821209706, 36
8006306, 16 , 17
823100201, 50
8006307, 15
823100203, 26
8006327, 14
8500030, 59 , 60
8006328, 41 , 42
8502008, 44 , 45 , 47
8006329, 10
8502010, 53
8006330, 13
8540028, 34
8006331, 41
8560010, 48 , 49 , 56
8006332, 41 , 42
8560013, 48 , 49
8006333, 30 , 31
8602005, 55
8006334, 16 , 17 , 20
8602070, 18
8006335, 14
8602136, 46
8006340, 27
8620003, 53
800649701, 50
8620015, 56
800649702, 50
8680007, 34
8006543, 20
8700257, 34
8006546, 20
8700506, 36
8006547, 27
8702054, 37 , 56
8080023, 60
8702055, 25 , 47
8120070, 56
8702056, 48 , 49
8150549, 51
870206502, 45
8150600, 21
8710010, 59 , 60
8150861, 49
8710025, 56
8150888, 36
898119633, 55
8150910, 57 , 58 , 59
A026F730, 34
815094302, 54
A028T907, 39
815095402, 25 , 26
A029L892, 34
815095403, 21 , 45 , 47
A030D745, 34
815095405, 44 A030E224, 62
8151599, 20 A030E718, 62
8210004, 53 A041A765, 39
8210029, 49 A041A768, 49
8212033, 44 A041A770, 49
8212045, 49 A041E766, 39
67
THIS PAGE IS INTENDED TO BE BLANK
68
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Copyright E 2015 Cummins Power Generation Inc. All rights reserved.
Cummins, Onan, the C logo, and Performance you rely on. are
trademarks of Cummins Inc. Other company, product, or service names
may be trademarks or service marks of others. Specifications are subject to
change without notice.