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Parts Manual

Commercial Mobile Generator Set

HDKCC (Spec AE)


HDKCD (Spec AE)
HDKCG (Spec AE)

English
Original Instructions 8-2015 9810278 (Issue 31)
Introduction

This parts catalog applies to the standard generator sets listed below. Parts are arranged in groups of related items
and each illustrated part is defined by a reference number corresponding to the same reference number in the parts
list. Parts illustrations are typical. Using the model and specification number from your generator set nameplate,
select parts that apply to your set. Right and left sides are detemined by facing the engine end (front ) of the set.

Generator Set Data Table

Wiring Diagram
Model Identification Rating AC/DC Voltage Hertz Phase

8.0HDKCC6154A/B/C* 8,000 Watts 6302854 120/240 50 1


8.0HDKCC66881B/C* 8,000 Watts 6302854 120/240 50 1
10.0HDKCC4512A* 10,000 Watts 6302676 120/240 60 1
10.0HDKCC4512B/C* 10,000 Watts 6302854 120/240 60 1
10.0HDKCC42345A* 10,000 Watts 6302676 120/240 60 1
10.0HDKCC42345B/C* 10,000 Watts 6302854 120/240 60 1
10.0HDKCG5356A/B/C*
12.0HDKCD2209A* 12,000 Watts 6302676 120/240 60 1
12.0HDKCD2209B/C* 12,000 Watts 6302854 120/240 60 1
12.0HDKCD5241B/C* 12,500 Watts 6302854 120/240 60 1

* The specification number denotes customer requested options or deviations from a stan-
dard (1A, 1B, etc.) model. The specification letter advances (A, to B, to C, etc.) with major
manufacturing changes.

1
THIS PAGE IS INTENDED TO BE BLANK

2
Index

A Bracket, Control, 54
Bracket, Engine, 24
Adapter, Generator, 53
Bracket, Engine (Back Assy), 49
Adapter, Oil Filter, 25 , 26
Bracket, Engine (Front Assy), 49
Adapter, Oil Filter (Nut), 25
Bracket, Fill Tube, 39
Adapter, Tube, 25
Bracket, Fuel Filter, 34
Alternator, 44
Bracket, Rocker Arm, 14
Apparatus, Idling, 19
Bracket, Tensioner, 44
Arm, Rocker, 14
Breaker, Circuit, 51
Arm, Tensioner, 44
Brush, Generator, 53
Assy Bearing, Main Case, 10
Bush, Crankshaft, 11
Assy Head, Cylinder, 9
Bush, idle Gear, 12
Assy lever, Fork, 16 , 17
Bush, Piston Pin, 11
Assy, Drip Pan, 49
Bushing, Tensioner, 44
Assy, Bearing Case Wheel, 10
Assy, Connector Rod, 11
Assy, Coupling, 44 C
Assy, Door, 50 Camshaft, 12
Assy, Overflow Pipe, 28 , 29 Camshaft, Fuel, 33
Assy, Solenoid, 18 Camshaft, Fuel , 33
Assy,Camshaft, Fuel, 33 Cap, Cylinder Head Sealing, 9
Cap, Fill, 39

B Cap, Oil Fill, 24


Cap, PushOn, 39
Backplate, Fan, 37
Cap, Seal, 20
Baffle, Air, 37
Cap, Sealing, 8
Ball, 11 , 20 , 33
Cap, Valve, 14
Base, Oil, 27
Case, Governor Ball, 33
Base, Remote Filter, 25
Case, Main Bearing , 10
Bearing, 40
Circle Clip, 33
Bearing, Ball, 12 , 33
Circle Clip, External, 33
Belt, Drive, 44 , 45
Circle Clip, Governor Sleeve, 33
Block, AC Terminal, 56
Circle, Clip, 12
Block, Battery Harness Terminal, 56
Circular, Clip, Internal, 11
Block, Cylinder, 8
Clamp, Cord, 28 , 29
Block, Generator Brush, 53
Clamp, Fuel System Hose, 34
Body, Water Pump, 40
Clamp, Hose, 13 , 34 , 36 , 39 , 41 , 42
Bolt, 10 , 12
Clamp, Pipe, 28 , 29
Bolt, Bearing Case, 10
Cleaner, Air, 36
Bolt, Connector Rod, 11
Clip, Pipe, 28 , 29 , 30
Boot, Circuit Breaker, 51
Collar, 12 , 33
Bracket, Alternator, 44

3
Index

Collar, Camshaft, 11
E
Collar, Valve Seat, 20
Edging, Stator Housing, 53
Collet, Valve Spring, 14
Elbow, 90, 34
Comp Guide, Solenoid, 18
Elbow, Tube, 25
Comp. Crankcase, 8
End, Cap Skid, 49
Comp, Crankshaft, 11
Endbell Generator, 53
Comp, Flange Water, 41 , 42
Engine, Replacement, 8
Comp, Gear Idle, 12
Exhaust System, 47
Comp, Valve Breather, 13
Components, Injection Nozzle, 32
Components, Injection Pump, 30 , 31 F
Connector, Fuel Hose, 34 Fan, Generator, 53
Connector, Male, 25 Fan, Sucker, 37
Control, 54 Fill, Remote Oil, 25 , 26
Control, Idle, 19 Filter, Fuel, 34
Control, Speed, 17 Filter, Oil, 25 , 26
Cord, Glow Plug, 28 , 29 Fitting, Bulkhead, 34
Cover, 20 Flange, w/ Pump Shaft, 40
Cover, Bearing Case, 10 Flange, Water, 41 , 42
Cover, Breather, 13 Flange, Water Return, 20
Cover, Brush Block, 50 Flywheel, 21
Cover, Control, 54 Frame, Door, 50
Cover, Cylinder Head, 13
Cover, Fuel Camshaft, 33
Cover, Fuel Pump, 49
G
Cover, Housing AC, 51 Gasket, 8 , 27 , 28 , 29 , 30 , 31 , 32 , 33
Cover, Injector Pump, 30 Gasket, Bearing Case, 10
Cover, Plate Governor, 16 Gasket, Case Cover, 10
Cover, Thermostat, 41 , 42 Gasket, Cylinder Head, 9
Crankpin, Metal, 11 Gasket, Cylinder Head Cover, 13
Crankshaft, 11 Gasket, Exhaust Manifold, 46 , 47
Crankshaft, Nut, 11 Gasket, Gear Case, 20
Cylinder Head, 9 Gasket, Hourmeter Unit, 20
Gasket, Oil Fill, 24

D Gasket, Oil Filter, 25


Gasket, Oil Pan, 27
Dipstick, Oil , 23 Gasket, Oil Pump, 22
Disc, Generator Drive, 53 Gasket, Plate, 15 , 19
Duct, Air, 37

4
Index

Gasket, Pump Cover, 30 , 31 Hose, Air Bleed, 39


Gasket, Return Flange, 20 Hose, Coolant, 39
Gasket, Thermostat, 41 Hose, Fill, 39
Gasket, Water Flange, 41 , 42 Hose, Fuel, 34
Gasket, Water Pump, 40 Hose, Intake, 36
Gauge, Oil, 23 Hose, Oil, 26
Gauge, Oil Pressure (Remote Panel), 60 Hose, Overflow, 39
Gauge, Water Temperature (Remote Panel), 60 Hose, Remote Oil Fill, 25
Gear, Cam, 12 Hourmeter (Remote Gauge Panel), 60
Gear, Crankshaft, 11 Hourmeter (Remote Switch Panel), 58
Gear, Idle, 12 Housing, 50
Gear, Injection Pump, 33 Housing End Cap, 51
Gear, Oil Pump Drive, 22 Housing, Flywheel, 21
Gearcase, 20 Hub, Bearing Pulley, 44
Generator, 53
Governor, 16 , 18
I
Governor, Actuator, 16
Impeller, Water Pump, 40
Grommet, 49
Insulation, Baffle, 37
Grommet, Engine Harness, 55
Insulation, Duct, 37
Guard, Fan, 53
Insulation, Outlet, 37 , 49
Guide, Exhaust Valve, 9
Insulation, Outlet (Duct), 37
Guide, Inlet Valve, 9
Isolator, Vibration, 49
Guide, Oil Gauge, 23

H J
Joint, Eye, 30 , 31
Hardware, Meter Mounting, 59 , 60
Joint, Pipe, 20
Harness, AC, 56
Harness, Adapter, 61
Harness, Battery , 56 K
Harness, Engine, 55 Key, Feather, 11 , 12 , 22 , 33
Harness, Remote, 61 Kit Holder, Nozzle, 29
Harness, Remote Panel, 61 Kit, Remote Control Panel (W/Switch), 57
Harness, Remote Panel (Gauges), 60 Kit, Remote Panel (Gauges), 60
Harness, Remote Panel (Switch/Hourmeter), 58 Kit, Remote Panel (Switch/Hourmeter), 58
Harness, Remote Panel (Switch/Voltmeter), 59 Kit, Remote Panel (Switch/Voltmeter), 59
Harness, Remote Panel (W/Switch), 57
Harnesses, Remote, 61
Head, Oil Filter, 26
L
Holder, Fork Lever, 15 , 16 , 17 Label, Package (50Hz CE), 62
Holder, Nozzle, 28 , 32 Label, Package (60Hz CE), 62
Hook, Engine, 9 Labels, 62

5
Index

Lever, Fork, 15 , 16 , 17 Piece, Nozzle, 28 , 29 , 32


Line, Fuel, 34 Pin, Dowel, 21
Pin, Pipe, 8

M Pin, Piston, 11
Pin, Spring, 14
Manifold Inlet, 35
Pin, Straight, 8 , 20
Manifold, Exhaust, 35 , 46
Pipe, Flex Exhaust, 47
Manifold, Exhaust , 46
Pipe, Fuel, 30 , 31
Metal, Crankshaft, 10 , 11
Pipe, Injection, 28 , 29
Metal, Side, 11
Pipe, Water Return, 13 , 35 , 41 , 42
Meter, Hour Housing, 51
Piston, 11
Meter, Voltage (Remote Panel), 59
Plate, Bulkhead, 37
Mounting, Fan, 37
Plate, Lifting, 26
Mounting, Radiator, 49
Plate, Speed Control, 15
Muffler, 47
Plug, 8 , 8 , 9 , 20
Plug, Expansion, 8
N Plug, Glow, 29

Neck, Coolant Fill, 39 Plug, Hole, 49

Nipple, Pipe, 25 Plug, Oil Filler, 13


Plug, Oil Gauge, 23
Plug, Pipe, 34
O Pug, Glow, 28
ORing, 11 , 13 , 20 , 27 Pulley, Fan, 40
ORing, Radiator Plug, 39 Pulley, Fan Drive, 43
Orifice, 30 Pulley, Tensioner, 44
Pulley, Water Pump, 44

P Pump, Fuel, 34
Pump, Injection, 28 , 29
Pan, Oil, 27
Pump, Oil, 22
Panel Assy, Housing Top, 50
Pump, Water, 40
Panel, Enclosure, 50
Pump, Water , 40
Panel, Enclosure (Top), 50
Push, Rod, 32
Panel, End Cap, 50
Panel, Printed, 59
Panel, Remote (W/Switch), 57 R
Panel, Remote Gauge, 60 Radiator, 39
Panel, Remote Switch/Hourmeter, 58 Relay, 55
Panel, Remote Switch/Voltmeter, 59 Resonator, Intake, 35 , 36
Panel, w /Decal, 60 Retainer, Valve Spacer, 14
PCB (Control), 54 Rod, Push, 12
Piece, Distance, 32

6
Index

Rotor, Generator, 53 Stopper, Fuel Camshaft, 33


Strap, Electrical, 48

S Switch, Oil Pressure, 8


Switch, Remote Control Panel Rocker, 57
Seal, Heat, 28 , 29 , 32
Switch, Rocker, 51
Seal, Oil, 10 , 11
Switch, Start/Stop (Remote Gauge Panel), 60
Seal, Radiator, 39 , 49
Switch, Start/Stop (Remote Hourmeter Panel), 58
Seal, Shaft, 40
Switch, Start/Stop (Remote Voltmeter Panel), 59
Seal, Valve Stem, 14
System, Air Intake, 36
Seat, Valve, 20
System, Cooling, 38 , 39
Set, Piston Ring, 11
System, Fuel, 34
Shaft, Idle Gear, 12
System, Ground, 48
Shaft, Lever, 15 , 16 , 17
System, Mounting, 49
Shaft, Rocker Arm, 14
System, Pulley , 43 , 44
Shield, Breather, 13
Shim, Injector Pump, 30 , 31
Sleeve, Governor, 33 T
Slinger, Oil, 11 Tank, Recovery, 39
Spacer, Fan, 37 Tappet, 12
Spacer, Generator Fan, 53 Thermostat, 41 , 42
Spring, 20 Thermostat Assy, 41 , 42
Spring, Generator Brush, 53 Transformer, Current, 36
Spring, Governor, 16 Tube, Breather, 13
Spring, Return, 15 Tube, Oil Fill, 24
Spring, Rocker Arm, 14
Spring, Tensioner, 44
V
Spring, Valve, 14
Valve, Exhaust, 14
Starter, 21
Valve, Inlet, 14
Stator, Generator, 53
Vane, Air, 49
Stopper, Camshaft, 12

7
Cylinder Block (Spec AE)

18 11 14
11 4 9
17 7

12
17
17
2
1 5
14

10
19
2
13

8
9
5
3

3
4
6 6

16
15

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1004113 1 Engine, Replacement 12 1855843 2 Pin, Straight


1 Comp. Crankcase 13 1855844 1 Pin, Straight
2 1856039 1 Plug 14 1852094 1 Pin, Pipe
3 1855837 2 Plug 15 5170373 1 Plug
4 1852233 5 Plug 16 1852338 1 Gasket
5 1852234 2 Plug 17 Plug
6 1856121 3 Plug, Expansion 1840023 1 Gasket (Spec AB)
7 1856040 1 Plug, Expansion 5090417 1 Gasket (Spec AB)
8 1855840 5 Cap, Sealing 5052519 1 Plug (Begin Spec C)
9 1855841 2 Cap, Sealing 18 1855483 1 Cap, Sealing
10 1855842 2 Pin, Straight 19 1855492 1 Switch, Oil Pressure
11 1852350 3 Pin, Straight

8 HDKCC/CD/CG
Cylinder Head

2
11
12 10 14
7 3
15

7
1

11

13

4 2
9
6
6
9 5

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Assy Head, Cylinder (Includes 1103952 1 Spec AB


Parts Marked *) Begin Spec C
1103954 1 Spec AB 1104117 1 1.15mm
1104114 1 Begin Spec C 1104116 1 1.20mm
2 1852414 2 Hook, Engine 1104118 1 1.25mm
3 1852563 1 Bolt 1104119 1 1.30mm
4 1856048 1 Stud 1104120 1 1.35mm
5 1852367 1 Nut 14 1855867 1 Plug
6 1856957 2 Washer, Spring 15 1855868 1 Washer, w/ Rubber
7 1855861 9 *Cap, Sealing
8 1852412 1 *Cap, Sealing
9 1852188 2 *Plug * Parts Included in Cylinder Head Assy.
10 1855862 3 *Guide, Inlet Valve
11 1103987 3 *Guide, Exhaust Valve
12 1855865 14 Bolt, Cylinder Head
13 Gasket, Cylinder Head

9 HDKCC/CD/CG
Main Bearing Case

4
5

3
7
8

12
14
11

10
14

9 13

14

13

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1042029 1 Assy, Bearing Case Wheel 9 1042031 1 Assy Bearing, Main Case
2 8006329 2 Bolt, Bearing Case 10 8006329 2 Bolt, Bearing Case
3 1856766 1 Gasket, Bearing Case 11 1042032 1 Assy Bearing, Main Case
4 Cover, Bearing Case 12 8006329 2 Bolt, Bearing Case
1010836 1 Spec AB 13 1855899 2 Bolt, Bearing Case
2324229 1 Begin Spec C 14 Metal, Crankshaft
5 1855893 1 Gasket, Case Cover 1042035 3 Standard
6 1852403 8 Bolt 1042039 3 0.20 Oversized
7 1852404 8 Bolt 1042040 3 0.40 Oversized
8 5090416 1 Seal, Oil

10 HDKCC/CD/CG
Crankshaft

2
4

3 1
4
9
11
6 10

5
8

19
19
18
12
14 20
13
15 16 20
21

17

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Piston 10 1855924 3 Ball


Spec AB 11 1855925 1 Bush, Crankshaft
1120298 3 Standard 12 5070006 1 Gear, Crankshaft
1120299 3 0.25 Oversize) 13 5150320 1 Key, Feather
Begin Spec C 14 1856973 1 Slinger, Oil
1120340 3 Standard 15 1855928 1 Collar, Camshaft
1120341 3 0.25 Oversize) 16 1855929 1 ORing
2 Ring Set, Piston 17 1855930 1 Crankshaft, Nut
5411168 3 Standard 18 Metal, Crankshaft
5411169 3 0.25 Oversized 1042033 1 Standard
3 Pin, Piston 1042037 1 0.20 Oversized
1855915 3 Spec AB 1042038 1 0.40 Oversized
1120339 3 Begin Spec C 19 Metal, Side
4 5180732 6 Circular, Clip, Internal 1042034 2 Standard
5 1855917 3 Assy, Connector Rod 1042041 2 0.20 Oversized
6 1855918 3 Bush, Piston Pin 1042042 2 0.40 Oversized
7 1856771 6 Bolt, Connector Rod 20 Metal, Side
8 Crankpin, Metal 1042036 2 Standard
1856076 3 Standard 1042043 2 0.20 Oversized
1855921 3 0.20 Oversized 1042044 2 0.40 Oversized
1855922 3 0.40 Oversized 21 1855931 1 Seal, Oil
9 Comp, Crankshaft
1042030 1 Spec AB
1042172 1 Begin Spec C

11 HDKCC/CD/CG
Camshaft/Idle Gear

13 2
9 8
10

11 3
12 4
6

7
5

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1855900 6 Tappet 9 5070008 1 Comp, Gear Idle


2 1855901 6 Rod, Push 10 5081216 1 *Bush, idle Gear
3 Camshaft 11 4061071 1 Collar
1050742 1 Spec AB 12 1856072 1 Circle, Clip
1050775 1 Begin Spec C 13 1201354 1 Shaft, Idle Gear
4 1855924 1 Bearing, Ball
5 5070007 1 Gear, Cam
6 1855905 1 Key, Feather
7 1855906 1 Stopper, Camshaft * Parts Included in Camshaft Assy.
8 1852400 5 Bolt

12 HDKCC/CD/CG
Cylinder Head Cover

2
1
6
12 11 5
4

12
3 6

10

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Cover, Cylinder Head 5 Cover, Breather


(Includes Ventilator Valve and 1232263 1 Spec AB
Screws) 1819238 1 Begin Spec C
1103953 1 Spec AB 6 1232264 1 Comp, Valve Breather
1345393 1 Begin Spec C 7 1103949 1 Gasket, Cylinder Head Cover
2 1232261 1 Shield, Breather 8 8006330 8 Bolt
3 1856103 1 Pipe, Water Return 9 1852093 1 Plug, Oil Filler
4 1852384 4 Screw 10 5090414 1 ORing
11 1232266 1 Tube, Breather
12 5032551 1 Clamp, Hose

13 HDKCC/CD/CG
Rocker Arm

15
13
16
8 14
11 17
9
17
17
17 10
9
17 17
7
18 5
19 4

10 3
13
15
9 6
12
14
16
2
1

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Valve, Inlet 10 1856026 2 Spring, Rocker Arm


1856107 3 Spec AB 11 8006335 3 Bolt, Flange
1104122 3 Begin Spec C 12 Pin, Spring
2 Valve, Exhaust 1856749 1 Spec AB
1856108 3 Spec AB 1856789 1 Begin Spec C
1104123 3 Begin Spec C 13 1856025 5 Washer, Rocker Arm Shaft
3 1856016 6 Spring, Valve 14 1857221 2 Washer, Plain
4 1856017 6 Retainer, Valve Spacer 15 1856957 2 Washer, Spring
5 1103948 6 Collet, Valve Spring 16 8006327 2 Bolt
6 1856018 6 Seal, Valve Stem 17 1856028 6 Arm, Rocker
7 1856019 6 Cap, Valve 18 1856029 6 Screw, Adjusting
8 1150509 1 Shaft, Rocker Arm 19 1856030 6 Nut
9 1856022 3 Bracket, Rocker Arm

14 HDKCC/CD/CG
Speed Control
Plate
15
10
9
8

6
7
13
14 11

11
7

12

3
5 1

2
3
4

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 8006307 1 Bolt, Adjusting 9 5090555 1 Seal, Oil


2 1856169 1 Nut 10 1852351 1 Pin, Spring
3 1852284 1 Lever, Fork 11 5060027 1 Spring, Return
4 1855529 2 Nut 12 1010871 1 Gasket, Plate
5 1502840 1 Assy Bolt, Adjustment 13 1852390 2 Bolt
6 1520379 1 Assy. Plate, Control 14 1819034 2 Stud
7 5102841 1 Comp. Level, Governor 15 1857166 2 Nut, Flange
8 1520380 1 Level, Speed Control

15 HDKCC/CD/CG
Governor (Spec AB)

12 4
1

10
5

9 6 3
8 2
7
8

11

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 5060028 1 Spring, Governor 7 8006306 1 Bolt


2 1502847 1 Assy lever, Fork 8 1856759 1 Washer, Spring
3 1502842 1 Lever, Fork 9 8006334 2 Bolt, Flange
4 1502805 1 Shaft, Lever 10 1855147 1 Bolt
5 8006305 1 Bolt, Flange 11 3330707 1 Governor, Actuator
6 1502836 1 Holder, Fork Lever 12 1502851 1 Cover, Plate Governor

16 HDKCC/CD/CG
Speed Control (Begin Spec C)

10

5
3

4
1 9
2
7
9 6

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 5060028 1 Assy lever, Fork 6 8006306 1 Bolt


2 1502843 1 Lever, Fork 7 1856759 1 Washer, Spring
3 1502805 1 Shaft, Lever 8 8006334 2 Bolt, Flange
4 1502836 1 Holder, Fork Lever 9 1855147 1 Bolt
5 8006305 1 Bolt, Flange 10 1481390 1 Spring, Governor

17 HDKCC/CD/CG
Governor

1
3
4

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1502843 1 Comp Guide, Solenoid 3 5090409 1 ORing


2 3330707 1 Assy, Solenoid 4 1819034 2 Stud
5 8602070 2 Nut

18 HDKCC/CD/CG
Idle Control (Begin Spec C)

6
3
8 1

2
4

REF PART QTY PART


NO. NO. USED DESCRIPTION

1 1502853 1 Apparatus, Idling


2 5090418 1 Gasket
3 5170374 1 Cap
4 1030865 1 Cover
5 1502844 1 Gasket, Plate
6 1852388 2 Bolt
7 1855727 2 Stud
8 1857166 2 Nut

19 HDKCC/CD/CG
Gearcase

21
2
19
1
7 20
7 6

11 5

9 3

14 4
15
17
18
16
23
27
8
24 25 13

22 12
26
10 2
27
10

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1030833 1 Gearcase 14 5052256 1 Joint, Pipe


2 1856481 2 Plug 15 5090415 1 Collar, Valve Seat
3 5090410 1 ORing 16 1855877 1 Spring
4 5090412 2 ORing 17 1855878 1 Seat, Valve
5 5090413 1 ORing 18 1856711 1 Ball
6 1855843 2 Pin, Straight 19 1855879 1 Flange, Water Return
7 5170370 1 Cap, Seal 20 Gasket, Return Flange
8 1030832 1 Gasket, Gear Case 1320449 1 Spec AB
9 Bolt 1855880 1 Begin Spec C
1852565 1 Spec AB 21 1852390 3 Bolt
8006334 1 Begin Spec C 22 3022084 1 Gasket, Hourmeter Unit
10 Bolt 23 1852105 4 Stud
1856713 1 Spec AB 24 1854255 4 Nut
8006546 1 Begin Spec C 25 1856759 4 Washer, Spring
11 Bolt 26 1852153 1 Cover
1856961 1 Spec AB 27 Bolt
8006543 1 Begin Spec C 1855874 4 Spec AB
12 1857120 2 Bolt 8151599 4 Begin Spec C
13 1856957 2 Washer, Spring

20 HDKCC/CD/CG
Flywheel

2
4 3 1

8
7

5
6
9

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1042022 1 Housing, Flywheel 6 7401008 11 Washer, Flat (M10)


2 Flywheel 7 1912229 1 Starter (See Separate Page for
1042020 1 Spec AB Components)
1042132 1 Begin Spec C 8 815095403 2 Screw, Flange Head Mach
3 526039964 6 Washer (M12) (M8 x 30mm)
4 8003032 6 Screw, Hex Head 9 5160247 1 Pin, Dowel
(12 x 1.25 x 30mm)
5 8150600 11 Screw, Lock Head Flange
(M10 x 1.5 x 25mm)

21 HDKCC/CD/CG
Oil Pump

2
1

5
4

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1855848 1 Assy Pump, Oil (Includes Parts 5 1852352 1 *Key, Feather


Marked *) 6 1857031 1 *Nut, Flange
2 1855849 1 *Gasket, Oil Pump
3 1857069 4 *Bolt
4 1855851 1 *Gear, Oil Pump Drive * Parts Included in Oil Pump Assy.

22 HDKCC/CD/CG
Oil Dipstick

2
3

REF PART QTY PART


NO. NO. USED DESCRIPTION

1 1232265 1 Gauge, Oil


2 1232262 1 Guide, Oil Gauge
3 Plug, Oil Gauge
5170371 1 Spec AB
1819231 1 Begin Spec C

23 HDKCC/CD/CG
Oil Fill

8
6

2
3

1 7

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1232253 1 Tube, Oil Fill 6 8003031 1 Screw, Hex Head


2 1852093 1 Cap, Oil Fill 7 1232254 1 Gasket, Oil Fill
3 4055508S0 1 Bracket, Engine 8 3322921 1 Clamp
4 7181037 2 Screw, Hex Head
5 8003030 1 Screw, Hex Head

24 HDKCC/CD/CG
Remote Oil Fill (Spec AB)

14

15
13 16

10

11
17

12

7
1

5 4 3
2
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1220886 1 Gasket, Oil Filter 11 1220476 1 Base, Remote Filter


2 1220882 1 Adapter, Oil Filter 12 1220893 1 Filter, Oil
3 1220884 1 Gasket, Oil Filter 13 815095402 1 Screw, Flanged Head
4 1220883 1 Adapter, Oil Filter (Nut) (M8 x 20mm)
5 5021505 1 Elbow, Tube 14 403545102 1 Plate, Lifting
6 5050139 1 Nipple, Pipe (3/8 NPT x 2) 15 8003033 1 Screw, Hex Head Cap
7 5021506 1 Adapter, Tube (M12 x 1.25 x 25mm)
8 5010848 2 Hose, Remote Oil Fill 16 526039964 1 Washer, Flat (M12)
9 815095402 3 Screw, Flange Head Mach 17 8702055 3 Nut, Locking Flange
(M8 x 25mm) (M8 x 1.25mm)
10 5020804 2 Connector, Male

25 HDKCC/CD/CG
Remote Oil Fill (Begin Spec C)

5 6
7
4

12
6
7
2
5
1

13

14
10

11
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1220893 1 Filter, Oil 8 5032971 1 Hose, Oil


2 1220914 1 Head, Oil Filter 9 5032970 1 Hose, Oil
3 823100203 1 Screw, Pan Head Torx 10 1220916 1 Adapter, Oil Filter (Nut)
(M6 x 10mm) 11 1220915 1 Adapter, Oil Filter
4 403676402 1 Plate, Lifting 12 1220918 1 Seal, Oil
5 815095402 1 Screw, Flanged Head 13 120138802 1 Bracket , Oil Drain
(M8 x 1.25 x 20mm) 14 3320941 1 Cable, Tie
6 8003033 8 Screw, Hex Head Cap
(M12 x 1.25 x 25mm)
7 526039964 2 Washer, Flat (M12)

26 HDKCC/CD/CG
Oil Base

9
2

6 8
10 11 7

1 3

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1021572 1 Pan, Oil (Includes Plug and 7 Bolt


ORing) 1856956 1 Spec AB
2 1021523 1 Gasket, Oil Pan 1852976 1 Begin Spec C
3 Bolt, Flange 8 5090411 1 ORing
8006340 20 Spec AB 9 08006542 2 Bolt, Flange
8006547 20 Begin Spec C 10 1021574 1 Cover
4 1856046 1 Plug 11 1856392 1 ORing
5 1855495 1 Gasket
6 1856728 1 Pickup, Oil

27 HDKCC/CD/CG
Injection Pump (Spec AB)

10
9

13 12 15
16

11 14

8 1
14
4 14
17

18
6 5
18 7
6 5
18 7
5
6
7

3
2 4

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 5010883 1 Assy, Overflow Pipe 10 5010886 1 Pipe, Injection


2 1856181 1 Assy, Overflow Pipe 11 1855612 2 Clamp, Pipe
3 1855608 1 Clip, Pipe 12 1852345 2 Clamp, Pipe
4 1856093 1 Clip, Pipe 13 1852385 2 Screw, w/ Washer
5 1857008 3 Holder, Nozzle 14 1855990 3 Pug, Glow
6 1855337 3 Gasket 15 3373739 1 Cord, Glow Plug
7 1855985 3 Seal, Heat 16 1855615 3 Nut, Flange
8 5010884 1 Pipe, Injection 17 1855140 1 Clamp, Cord
9 5010885 1 Pipe, Injection 18 1857006 3 Piece, Nozzle

28 HDKCC/CD/CG
Injection Pump (Begin Spec C)

11
10
17
14 18
13 16 15

12

1
9
4

19 6
7 5
8

5 6
7
8
2 3
4

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1857003 1 Assy, Overflow Pipe 11 1855988 1 Pipe, Injection


2 1856181 1 Assy, Overflow Pipe 12 1855612 2 Clamp, Pipe
3 1855608 1 Clip, Pipe 13 1852345 2 Clamp, Pipe
4 1201399 1 Clip, Pipe 14 1852385 2 Screw, w/Washer
5 1857008 3 Kit Holder, Nozzle 15 1855990 3 Plug, Glow
6 1857006 3 Piece, Nozzle 16 3373739 1 Cord, Glow Plug
7 1855337 3 Gasket 17 1855615 3 Nut, Flange
8 1855985 3 Seal, Heat 18 1857004 3 Washer, Plain
9 5010884 1 Pipe, Injection 19 1855140 1 Clamp, Cord
10 5010885 1 Pipe, Injection

29 HDKCC/CD/CG
Injection Pump Components (Spec AB)

8
15
16 6
10
15
1
16

4
9 7
2
10
3

14

13

11

12

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1470892 1 Pump, Injection 8 5052258 1 Orifice


2 Shim, Injector Pump 9 1855979 1 Pipe, Fuel
1856987 1 .20mm 10 5030731 2 Clip, Pipe
1856988 1 .25mm 11 1520373 1 Cover, Injector Pump
3 1856989 1 Shim, Injector Pump 12 1010837 1 Gasket, Pump Cover
4 8006333 2 Bolt, Flange 13 1852388 2 Bolt
5 1852106 2 Stud 14 1852389 2 Bolt
6 1857134 2 Nut, Flange 15 5052251 1 Screw, Follow
7 1856991 1 Joint, Eye 16 1856996 2 Gasket

30 HDKCC/CD/CG
Injection Pump Components (Begin Spec C)

9
2
3 7
1 2
11

5
8
4

12 6

10

11

12

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1470892 1 Pump, Injection 5 8006333 2 Bolt, Flange


2 1856998 1 Screw, Hollow 6 1852106 2 Stud
3 1856996 1 Gasket 7 1857134 2 Nut, Flange
4 Shim, Injector Pump 8 1856991 1 Joint, Eye
1470985 1 .175mm 9 5052258 1 Orifice
1856987 1 .200mm 10 1520373 1 Cover, Injection Pipe
1856988 1 .250mm 11 1010837 1 Gasket, Pump Cover
1856989 1 .300mm 12 1852388 2 Bolt

31 HDKCC/CD/CG
Injection Nozzle Components

2
8

3
4
11 6 1
11
10 5
11
9

12

13

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1857008 3 Holder, Nozzle 1855381 3 1.325mm


2 1855616 3 Nut 1855382 3 1.350mm
3 1855364 3 Washer, Adjusting 1855383 3 1.375mm
4 1855617 3 Spring, Nozzle 1855384 3 1.400mm
5 1855618 3 Piece, Distance 1855385 3 1.425mm
6 1855619 3 Push, Rod 1855386 3 1.450mm
7 1856825 3 Nut, Nozzle 1855387 3 1.475mm
8 1855621 3 Washer 1855388 3 1.500mm
9 1857006 3 Piece, Nozzle 1855389 3 1.525mm
10 1855363 3 Washer, Adjust 1855390 3 1.550mm
11 Washer, Adjust 1855391 3 1.575mm
1855364 3 0.900mm 1855392 3 1.600mm
1855365 3 0.925mm 1855393 3 1.625mm
1855366 3 0.950mm 1855394 3 1.650mm
1855367 3 0.975mm 1855395 3 1.675mm
1855368 3 1.000mm 1855396 3 1.700mm
1855369 3 1.025mm 1855397 3 1.725mm
1855370 3 1.050mm 1855398 3 1.750mm
1855371 3 1.075mm 1855399 3 1.775mm
1855372 3 1.100mm 1855400 3 1.800mm
1855373 3 1.125mm 1855401 3 1.825mm
1855374 3 1.150mm 1855402 3 1.850mm
1855375 3 1.175mm 1855403 3 1.875mm
1855376 3 1.200mm 1855404 3 1.900mm
1855377 3 1.225mm 1855405 3 1.925mm
1855378 3 1.250mm 1855406 3 1.950mm
1855379 3 1.275mm 12 1855337 3 Gasket
1855380 3 1.300mm 13 1855985 3 Seal, Heat

32 HDKCC/CD/CG
Fuel Camshaft

12
2 13
1 14
2
11 5

7
8
6

4 3
10

9 19

15
11 18 17
16

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Assy,Camshaft, Fuel 10 5180713 1 Circle Clip


1502838 1 Spec AB 11 1050741 7 Ball
1050773 1 Begin Spec C 12 5100214 1 Bearing, Ball
2 1502839 1 Camshaft, Fuel 13 1855962 1 Stopper, Fuel Camshaft
3 1855947 1 Bearing, Ball 14 1856956 2 Bolt
4 Gear, Injection Pump 15 1856772 1 Cover, Fuel Camshaft
1470882 1 Spec AB 16 1502837 1 Collar
1470984 1 Begin Spec C 17 Gasket
5 1855949 1 Key, Feather 1502848 1 Spec AB
6 1502798 1 Sleeve, Governor 1502993 1 Begin Spec C
7 5180712 1 Circle Clip, Governor Sleeve 18 1855963 1 Circle Clip, External
8 1502800 1 Case, Governor Ball 19 1856773 1 Bolt
9 1050740 39 Ball

33 HDKCC/CD/CG
Fuel System

12

16 18
13 11
19
17
19
4
7 1 2
8 3
21 16

14
5
9

15

10
6 2

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1492790 1 Pump, Fuel 10 5170273 2 Plug, Pipe


2 821209602 4 Screw, Locking Flange Head 11 A026F730 1 Hose, Fuel
(M6 x 1 x 12mm) 12 149258002 1 *Line, Fuel
3 149272602 1 Bracket, Fuel Filter 13 503195113 1 Clamp, Hose
4 1492513 1 Filter, Fuel 14 503195109 2 Clamp, Hose
5 8700257 1 Nut, Self Locking Flange 15 A030D745 1 Line, Fuel
(5/1618) 16 5020313 2 Elbow, 90
6 502129602 2 Fitting, Bulkhead 17 A029L892 1 Hose, Fuel
7 8540028 2 Washer, IT Lock (5/8) 18 503195206 1 Clamp, Hose
8 8680007 2 Nut, Hex Jam (5/818) 19 503195112 2 Clamp, Hose
9 5021299 1 Connector, Hose 21 5180288 1 Sealant, Thread

34 HDKCC/CD/CG
Exhaust Manifold

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1543289 1 Manifold Inlet 3 1543188 1 Gasket, Inlet Manifold


2 Pipe, Water Return 4 1852402 5 Bolt
1856103 1 Spec AB
1856103 1 Begin Spec C

35 HDKCC/CD/CG
Air Intake System

12
10 1, 2, 3

14
7
13 11
7 5
6
4
7

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1403050 1 Cleaner, Air (Includes 10 5030465 1 Clamp, Hose


Parts Marked *) 11 8700506 5 Nut, Nylon Locking (M6)
2 1403072 1 *Cover, Cleaner 12 821209706 2 Screw, Lock Flange
3 1403071 1 *Cleaner, Element (M8 x 1.25 x 40mm)
4 5032497 1 Hose, Intake 13 3150899 1 Transformer, Current
5 140351901 1 Resonator, Intake 14 8150888 4 Screw, Pan Head (SDT)
6 5032436 1 Hose, Air
7 5030365 5 Clamp, Hose
8 5032446 1 Hose, Intake * Parts included in Air Cleaner.
9 5031148 2 Clamp, Hose

36 HDKCC/CD/CG
Fan Mounting

10
15

3
14

18

1
11 4
16

17

2 12
8
19 5
19
20
7 6
13

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 405823802 1 Baffle, Air 11 4058500 1 Insulation, Baffle


2 1304748 1 Fan, Sucker 12 4058499 1 Insulation, Outlet (Duct)
3 405954002 1 Duct, Air 13 4058285 1 Insulation, Outlet
4 4058489 1 Insulation, Duct 14 4059150 1 Insulation, Outlet
5 1301872 1 Spacer, Fan 15 4059148 1 Insulation, Outlet (Duct)
6 7401006 4 Washer, Flat (M8) 16 4059149 1 Insulation, Outlet (Duct)
7 8002066 4 Screw, Hex Head 17 4058491 1 Insulation, Outlet (Duct)
(M8 x 1.25 x 65mm) 18 4059578 1 Insulation, Outlet (Duct)
8 821209602 12 Screw, Locking Flange 19 205032002 2 Backplate, Fan ( Begin Spec B)
(M6 x 1 x 12mm) 20 821209603 7 Screw, Locking Flange
9 403545002 1 Plate, Bulkhead (M6 x 1 x 16mm)
10 8702054 3 Nut, Locking, Flange (M6 x 1)

37 HDKCC/CD/CG
Cooling System

19
4 16
17
25 or 24
26
24 or 25
19 26
8 5

19

7
10
11
6

9
12 15
18

14
2
15
13
3

13
18

21 23

20 22

38 HDKCC/CD/CG
Cooling System

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1306171 1 Radiator 17 5090329 1 ORing


2 5032500 1 Hose, Coolant 18 5031137 2 Clamp, Hose
3 5032501 1 Hose, Coolant 19 821209602 5 *Screw, Locking, Flange
4 A041E766 Tank, Recovery Kit (M6 x 1 x 12mm)
5 123224003 1 *Bracket, Fill Tube 20 1306248 2 Seal, Radiator
6 1304321 1 Neck, Fill 21 1306247 1 Seal, Radiator
7 1304320 1 Cap, Fill 22 A041A765 1 Seal, Radiator
8 5031959 1 Hose, Air Bleed 23 5050180 1 Plug, Counter Sunk Head
9 5032059 1 Hose, Overflow 24 5021529 2 @Connection, Hose Nylon 90
10 503195112 3 Clamp, Hose 25 A028T907 2 *#Connector, Hose (90)
11 5032555 1 Hose, Coolant (Vent) 26 05081104 2 *#Grommet
12 503195109 1 Clamp, Hose
13 5031138 2 Clamp, Hose * Parts included in coolant recovery tank.
14 5032554 1 Hose, Fill @ For use with older coolant recovery tanks.
15 503195135 2 Clamp, Hose # For use with coolant recovery tank kit part A041E766 and
16 130445002 1 Cap, PushOn expansion A040V501.

39 HDKCC/CD/CG
Water Pump

2
1 4
9
6
2 5
11
12

3
6
7

8
10

13 10
14

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1320448 1 Pump, Water 8 1852404 2 Bolt


2 1320446 1 Body, Water Pump 9 5202655 1 Stud
3 5100215 1 Bearing 10 1852389 6 Bolt
4 1320444 1 Impeller, Water Pump 11 1856957 1 Washer, Spring
5 5090419 1 Seal, Shaft 12 1852367 1 Nut
6 1306347 1 Flange, w/ Pump Shaft 13 5120447 1 Pulley, Fan
7 1320447 1 Gasket, Water Pump 14 1857013 4 Bolt, Flanged

40 HDKCC/CD/CG
Thermostat Assy (Spec AB)

20

16 2
21 18 1
22 6
17
19

5 6
13

3
4

15
14

12
11

10
2
8

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1306330 1 Comp, Flange Water 12 1856957 1 Washer, Spring


2 1306331 1 Flange, Water 13 5032553 1 Pipe, Water Return
3 1306333 1 Flange, Water 14 1856722 1 Clamp, Hose
4 5052252 1 Plug 15 5032552 1 Clamp, Hose
5 8006331 2 Bolt, Flange 16 1857298 1 Cover, Thermostat
6 8006332 1 Bolt, Flange 17 1856004 1 Gasket, Thermostat
7 1855999 1 Gasket, Water Flange 18 1852565 2 Bolt
8 1852402 1 Bolt 19 1306329 1 Thermostat
9 1852106 1 Stud 20 1930318 1 Sender, Water Temperature
10 8006328 1 Bolt 21 502136705 1 Connector, Hose
11 1852367 1 Nut 22 5180347 1 Sealant, Thread

41 HDKCC/CD/CG
Thermostat Assy (Begin Spec C)

13
16

17 14

15

2 3

10

12
11

4
7

5
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1306330 1 Comp, Flange Water (Includes 9 1856957 1 Washer, Spring


Parts Marked * A and B) 10 5032553 1 Pipe, Water Return
1 5052252 1 *Plug 11 5033135 1 Clamp, Hose
2 1306331 1 *Flange, Water 12 5032552 1 Clamp, Hose
3 8006332 1 *Bolt, Flange 13 1857298 1 Cover, Thermostat
4 1855999 1 Gasket, Water Flange 14 1852565 2 Bolt
5 1852401 1 Bolt 15 1306329 1 Thermostat
6 1852106 1 Stud 16 1930318 1 Sender, Water Temperature
7 8006328 1 Bolt 17 502136705 1 Connector, Hose
8 1852367 1 Nut

42 HDKCC/CD/CG
Pulley System

REF PART QTY PART


NO. NO. USED DESCRIPTION

1 5120293 1 Pulley, Fan Drive


2 1855905 1 Key, Feather

43 HDKCC/CD/CG
Pulley System (Spec A)

23

24

14
2 13
5
22 18
9
7
10

18 11

12
14
8
6 19
20

21
4
18
17
3
16
15

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 5110218 1 Belt, Drive 14 5120316 1 *Arm, Tensioner


2 5120276 1 Pulley, Water Pump 15 8000052 1 *Screw, Thread Form
3 5110214 1 Belt, Drive (3/816 x 15)
4 5120279 1 Assy, Coupling 16 5262120 1 *Washer, Flat (M10)
5 512028702 2 Bushing, Tensioner 17 1900758S0 1 *Pulley, Tensioner
6 512028701 2 Bushing, Tensioner 18 1920451 2 Hub, Bearing Pulley
7 8212033 4 Screw, Locking Head Flange 19 1900759 1 Washer, Tensioner
(M6 x 1 x16mm) 20 5260461 1 Washer, Flat (M9 x 34mm)
8 7181037 1 Screw, Hex Head Cap 21 815095405 1 Screw, Flange Head Mach
(M8 x 1.25 x 35mm) (M8 x 35mm)
9 8502008 4 Washer, Locking Split (M8) 22 512028302 1 Bracket, Tensioner
10 8002072 2 Screw, Hex Head Cap 23 1912378 1 Bracket, Alternator
(M8 x 1.25 x 100mm) 24 1912377 1 Alternator
11 1900754 1 Bushing, Tensioner
12 1900753 1 Spring, Tensioner
13 5411293 1 Assy, Tensioner Arm * Parts included in Tensioner Arm Assembly
(Includes Parts Marked *)

44 HDKCC/CD/CG
Pulley System (Begin Spec B)
12
7

8
1

9
10

11
2

6
2

2
3

REF PART QTY PART


NO. NO. USED DESCRIPTION

1 5110218 1 Belt, Drive


2 870206502 8 Nut, Hex Flange (M6)
3 5120294 1 Hub, Coupling (Mach)
4 5120274 1 Coupling, Assy
5 5120302 1 Hub, Coupling (Assy)
6 8212067 1 Screw, Locking Flange
(M10 x 1.5 x 55mm)
7 191238002 1 Bracket, Alternator
8 1912379 1 Alternator
9 5262100 1 Washer, Flat (M8)
10 8502008 1 Washer, Lock Split (M8)
11 8212067 1 Screw, Hex Head Cap
(M8 x 1.25 x 80mm)
12 815095403 1 Screw, Flange Head (M8 x 25mm)

45 HDKCC/CD/CG
Exhaust Manifold

3 1
2

4
6

8
7

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1543288 1 Manifold, Exhaust 6 5202697 2 Stud


2 1543189 1 Gasket, Exhaust Manifold 7 1855445 2 Nut,
3 1852106 6 Stud 8 1856785 2 Washer, Plain
4 8602136 6 Nut
5 1856848 1 Gasket, Exhaust Out

46 HDKCC/CD/CG
Exhaust System

6
5
3
2

10
9

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1554662 1 Muffler 7 815095403 1 Screw, Hex Flanged Head


2 1543238 1 Pipe, Flex Exhaust (M8 x 1.25 x 25mm)
3 1856848 1 Gasket, Exhaust Manifold 8 8702055 1 Nut, Locking Flange Head
4 1542800 1 Gasket, Exhaust Manifold (M8 x 1.25mm)
5 8502008 2 Washer, Split Locking (M8) 9 8003033 1 Screw, Hex Head Cap
6 7251051 4 Screw, Hex Head Cap (M12 x 1.25 x 25mm)
(M8 x 1.25 x 20mm) 10 526039964 1 Washer, Flat

47 HDKCC/CD/CG
Ground System

6
8 5
2
4
1 3

7
5

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 3370090 1 Strap, Electrical 5 8560010 2 Washer, EIT Locking


2 8003031 1 Screw, Hex Head Cap 6 8560013 1 Washer, EIT Locking
(M12 x 1.25 x 20mm) 7 8702056 1 Nut, Locking Flange
3 8212061 1 Screw, Locking Head Flange (M10 x 1.5mm)
(M10 x 25mm) 8 5262140 1 Washer, Flat (M12)
4 5262120 1 Washer, Flat (M10)

48 HDKCC/CD/CG
Mounting System
14 3
7 23
6
8
4
19
20 3 42 9
18 13
2
33 6 34
39 32 1
40
36 8
21 16
22 35
9 41 11

5 17

8 12

26 10
30
15

12 37
28
27
28
38
29
24
25
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 403607202 1 Assy, Drip Pan 24 403555202 1 Assy, Frame


2 402068002 3 Isolator, Engine (Secondary Mount)
3 5260014 4 *Washer, Flat (7/16) 25 402072801 2 Isolator, Vibration
4 821209602 6 Screw, Locking Head 26 402072802 2 Isolator, Vibration
(M6 x 1 x 12mm) 27 5260174 4 Washer, Flat (3/8)
5 8150861 3 Screw, Isolator Mount 28 5260324 4 Washer, Flat (3/8)
6 8702056 4 Nut, Lock Flange 29 8000055 4 Screw, Hex Head Cap
(M10 x 1.5mm) (M16 x 1.5mm)
7 403551902 1 Mounting, Radiator 30 8212045 8 Screw, Locking Flange
8 821209602 12 Screw, Locking Flange (M8 x 16mm)
(M6 x 1 x 12mm) 31 4058519 1 Seal, Pan (Not Shown)
9 517013809 1 Plug, Hole 32 3370090 1 Strap, Electrical
10 149273402 1 Cover, Fuel Pump 33 8560010 2 Washer, EIT Lock
11 403552002 1 End, Cap Skid 34 8003031 1 Screw, Hex Head Cap
12 821209603 4 Screw, Locking Flange (M12 x 1.25 x 20mm)
(M6x 1 x 16mm) 35 4033859 2 Seal, Oil Drain
13 A041A768 1 Seal, Radiator 36 8212061 1 Screw, Locking Head Flange
14 1306250 1 Seal, Radiator (M10 x 25mm)
15 5080071 4 Grommet, Rubber 37 4141898 4 Bracket, Shipping
16 4058284 1 Insulation, Outlet 38 8210029 4 Screw, Locking Head
17 134534102 1 Vane, Air (M16 x 0.75mm)
18 8003004 1 Screw, Hex Head Cap 39 5262140 1 Washer, Flat (M12)
(M10 x 1.25 x 20mm) 40 5262120 1 Washer, Flat (M10)
19 5262120 1 Washer, Flat (M10) 41 8560013 1 Washer, EIT Lock
20 403535902 1 Bracket, Engine (Front Assy) 42 A041A770 1 Seal, Radiator
21 526039964 8 Washer, Flat (M12)
22 8003033 8 Screw, Hex Head Cap
(M12 x 1.25 x 25mm)
23 403535602 1 Bracket, Engine (Back Assy)

49 HDKCC/CD/CG
Housing

9 14

9
3

15 9
6

12 13 9

2 11
1
4
8 9

10

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 4058252 1 Panel, Enclosure 10 800649702 20 Screw, Locking Flange


2 405835202 1 Frame, Door (M6 x 1 12mm)
3 4059821 1 Panel, Enclosure 11 405824902 1 Panel, Enclosure
4 405589501 1 Assy, Door (Includes Latches 12 4058250 1 Panel, Insulation
and Insulation) 13 4059147 1 Panel, Insulation
5 4059822 1 Panel, Enclosure (Top) 14 405872102 1 Panel, Access (Includes these
6 4058294 1 Panel, End Cap parts)
7 212130802 1 Cover, Brush Block 4058722 Insulation, Cover
8 823100201 2 Screw, Pan Head Mach 15 405538005 1 Cover, AC
(Torx M6 x 1 x 12mm)
9 800649701 43 Screw, Locking Flange
(M6 x 1 12mm) * All Panels Include Insulation and PushOns.

50 HDKCC/CD/CG
Housing End Cap

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Breaker, Circuit 4 8150549 4 Screw, Pan Head


320244102 1 45A (HDKCC, HDKCG) (632 x .25 )
320244101 1 35A (HDKCC, HDKCG) 5 3081038 1 Switch, Rocker
320244103 1 50A (HDKCD) 6 3022002 1 Meter, Hour
2 821209602 2 Screw, Lock Flange 7 320195101 1 Boot, Circuit Breaker
3 405538005 1 Cover, AC

51 HDKCC/CD/CG
Generator

17 16
23 27
22 26 24
25 20
18 19 21

14 28

31
15 30

13
9

12
10
9
29

32
11 1
7
6
10
9

34
8

4
3
2

52 HDKCC/CD/CG
Generator

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Rotor, Generator 21 #End, Bell Generator


201354903 1 HDKCC (142mm, 50Hz) 211044701 1 Spec A
2013506S4 1 HDKCC, HDKCD , 211048501 1 Begin Spec B
HDKCG (178mm, 22 526039956 2 #Washer, Flat (M5)
60Hz) 23 800030989 2 #Screw, Hex Head Machine
2 8002056 6 Screw, Hex Head Cap (M5 x 0.8 x 16)
(M8 x 1.25 x 16mm) 24 2121285 1 #Block Assy, Generator Brush
3 5262100 6 Washer, Flat (M8) (Includes Parts Marked >)
4 Disc, Generator Drive 25 2121286S0 1 >Block, Brush
2324145 1 Begin Spec B 26 2140103 2 >Brush, Generator
5 2050220 1 Fan, Generator 27 212127603 2 >Spring, Generator Brush
6 2323296 6 Spacer, Fan 28 Stud
7 8002515 6 Screw, Hex Head Cap 520100003 4 HDKCC, HDCKCG (142mm)
(M8 x 1.25 x 30mm) 520100004 4 HDKCD(178mm)
8 2310347 1 Adapter, Generator 29 5080239 1 Edging
9 8502010 4 Washer, Lock (M10) 30 Stator, Generator
10 7181055 3 Screw, Hex Head Cap Spec AD
(M10 x 30mm) 220464908 1 HDKCC (142mm, 50Hz
11 8210004 3 Screw, Hex Head Cap 120/240)
(M5 x 14mm) 220464909 1 HDKCC (142mm, 50Hz
12 232375502 1 Guard, Fan 230Vac Spec 6881C)
13 8002089 1 Screw, Hex Head Cap 220464901 1 HDKCC, HDKCD, HDKCG
(M10 x 1.5 x 40mm) (178mm, 60Hz)
14 4057774 1 Insulation Cover (Endbell) 31 ORing
15 4057773 1 Insulation Cover (Generator) 5090196 1 Spec A
16 2341020 1 Cover, Generator Intake 5090420 1 Begin Spec B
17 821209606 4 Screw, Locking Flange (M6 x 34 8002087 3 Screw, Hex Head Cap
30mm) (M10 x 1.5 x 30mm)
18 8620003 4 Nut, Hex (3/816) 32 5100217 1 Bearing Generator
19 5260029 4 Washer, Flat (3/8)
20 211048501 1 Endbell Assy (Includes Parts
Marked #) * 5240118 Generator Lube
# Parts Included in Endbell Assy.
> Parts Included in Generator Brush Block Assy.

53 HDKCC/CD/CG
Control

6
6
3

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 3005961 1 PCB (Control) 5 815094302 1 Screw, Hex Thread Form


2 4057808 1 Insulation, Cover Plug 6 821209602 3 Screw, Locking Flange
3 319520003 1 Cover, Control (M6 x 12mm)
(Generator Intake)
4 319519903 1 Bracket, Control

54 HDKCC/CD/CG
Engine Harness

15
14
13

K1, K2, K3 7 8
9
5

P8

P9

2 4
3 12
11 16
P1
17

10

J3
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

3384461 1 Harness, Engine 9 5081105 1 Grommet


3384856 1 Harness, Engine 10 3231708 AR Seal, Cable
(HDKCC 50Hz) 11 3231543 1 Wedge (J3)
1 3081019 1 Connector, Switch (P9) 12 3231541 1 Connector (8 Pin) (J3)
2 323181901 1 Connector, Plug (35 Pin) (P1) 13 A040G405 3 Relay (K1 and K2)
3 3231615 5 Plug, Cavity (P1) 14 5260003 3 Washer
4 323161401 AR Socket, Terminal (P1) 15 8602005 3 Nut, Lock Flange (M4 x 1)
5 3231711 1 Connector, Plug (10Pin) (P8) 16 3232166 1 Connector, Receptacle
6 3231719 1 Lock, Housing 17 3321356 2 Clamp, Loop
7 3231773 AR Connector, Alt 18 898119633 1 Sleeving, Convoluted
8 3231591 2 Plug, Cavity

55 HDKCC/CD/CG
Battery/AC Harness

10
11

3
5
1
11 6 12
4 2
6
15 1
15
14
13
16

8 ,9

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 3384498 1 Harness, Wiring (Includes Parts 10 8710025 2 Nut, Hex Brass (5/1618)
Marked *) 11 5260054 4 Washer, Flat (5/16)
2 3323408 1 *Block, Terminal (TB1) 12 3321356 1 Clamp, Insulated Loop
3 3321554 2 *Clamp, Insulated Loop 13 8003004 1 Screw, Hex Head
4 8620015 2 *Nut, Hex (5/1618) (M10 x 1.25 x 20mm)
5 821209603 2 Screw, Lock Flange 14 5262120 1 Washer, Flat
(M6 x 1 x 16mm) 15 8560010 2 Washer, Eit
6 8702054 3 Nut, Lock Flange (M6 x 1) 16 3385009 1 Harness, Jumper
7 3385008 1 Harness, AC (Includes AC
Terminal Block)
8 332353103 1 Block, AC Terminal (TB2) * Parts Included in Battery Wiring Harness.
9 8120070 2 Screw, Round Head Machine
(632 x 11/4)

56 HDKCC/CD/CG
Remote Control Panel

5 2

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

3004942 1 Kit, Remote Panel 4 3383812 1 Harness, Remote Panel


1 3081062 1 Switch, Rocker (S11) 5 3231199 4 Pin, Contact
2 319698801 1 Panel, Remote (Includes Label) 6 3231291 1 Plug (9 Pin)
3 8150910 2 Screw, Wood (#6 x 1)

57 HDKCC/CD/CG
Remote Switch/Hourmeter Panel

2
3

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

3004943 1 Kit, Switch/Hourmeter Remote 4 3022002 1 Hourmeter


Panel 5 3383475 1 Harness, Remote Panel
1 8150910 2 Screw, Wood Mounting (#6 x 1) (Includes Pins and Plug)
2 319698802 1 Panel, Printed 6 3231199 4 Pin, Contact
3 3081062 1 Switch, Rocker 7 3231291 1 Plug (9 Pin)

58 HDKCC/CD/CG
Remote Switch/Voltmeter Panel

2
4

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

3004944 1 Kit, Remote Switch/Voltmeter 6 Hardware, Meter Mounting


Panel 5260409 2 Washer, Nylon (3/16)
1 3081062 1 Switch, Rocker 5260049 4 Washer, Flat (#10)
2 319698903 1 Panel, Printed 8710010 4 Nut, Hex Brass Machine
3 3021641 1 Meter, Voltage (#1032)
4 8150910 2 Screw, Wood Mounting (#6 x 1) 8500030 2 Washer, Lock (#10)
5 3383509 1 Harness, Remote Panel 7 3231199 4 Pin, Contact
(Includes Pins and Plug) 8 3231291 1 Plug (9 Pin)

59 HDKCC/CD/CG
Remote Gauge Panel

11

3
10

2
1

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

3005027 1 Kit, Remote Gauge Panel 8 3231291 1 Plug (9 Pin)


1 3196993 1 Panel, w /Decal 9 3231199 8 Pin, Contact
2 8080023 4 Screw, Pan Head Sheet Metal 10 3022002 1 Hourmeter
Mounting (#8 x 1/2) 11 Hardware, Meter Mounting
3 3081062 1 Switch, Rocker (SPDT) 5260409 8 Washer, Nylon (3/16)
4 3021641 1 Meter, Voltage 5260049 16 Washer, Flat (#10)
5 1930351 1 Gauge, Water Temperature 8710010 16 Nut, Hex Brass Machine
6 1930352 1 Gauge, Oil Pressure (#1032)
7 3383637 1 Harness, Remote Panel 8500030 8 Washer, Lock (#10)
(Includes Plug and Pins)

60 HDKCC/CD/CG
Remote Harnesses

6
5

9 10

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 3004947 1 Harness, Remote (Includes 6 3231708 8 +*Seal, Cable


Parts Marked *) 7 3231707 8 +*Pin, Contact
2 Harness, Remote Panel 8 3231719 1 +*Housing, Lock
(Includes Parts Marked +) 9 3231200 AR +#Socket, Contact
338349001 1 10 10 3231325 1 +#Cap, Connector*
338349002 1 30
3 3383573 1 Harness, Adapter (Includes
Parts Marked #) Parts Included in Remote Harness (3004947).
4 3231710 1 +*Connector, Receptacle + Parts Included in Remote Panel Harness (3383490).
5 3231712 2 +*Plug, Cavity # Parts Included in Adapter Harness (3383573).

61 HDKCC/CD/CG
Labels, Miscellaneous

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

987906 1 Label, Unit ID 98819201 1 Label, Information


988190 1 Label, Packaged (Includes (Breaker 45 AMP)
Parts Marked +) 12kW
543001802 1 +Label, Ground 98792403 2 Label, Model Ident (12000)
98749701 1 +Label, Warning Install 98819202 1 Label, Information
987476 1 +Label, Coolant Level (Breaker 50 AMP)
987244 1 +Label, Warning Multiple A030E718 1 Label, Package
98749802 1 +Label, Warning Voltage (50Hz CE)
988191 1 Label, Information (Control) 0986877 1 Label, Coolant Level
988385 1 Label, Information (Control) 098873202 1 Label, Information (Lifting Eye)
988755 1 Label, Logo 098873801 1 Label, Information
988718 1 Label, Logo 0988099 1 Label, Danger
988720 1 Label, Logo A030E224 1 Label, Package
988720 1 Label, Logo (60Hz CE)
988385 1 Label, Information (Control) 0986877 1 Label, Coolant Level
98819203 1 Label, Information 098873202 1 Label, Information (Lifting Eye)
(Breaker 35 AMP) 0988099 1 Label, Danger
10kW
98792402 2 Label, Model Ident (10000)

62 HDKCC/CD/CG
Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

05081104, 39 1042035, 10 1220476, 25 1403050, 36


08006542, 27 1042036, 11 1220882, 25 1403071, 36
0986877, 62 1042037, 11 1220883, 25 1403072, 36
0987244, 62 1042038, 11 1220884, 25 140351901, 36
0987476, 62 1042039, 10 1220886, 25 1470882, 33
098749701, 62 1042040, 10 1220893, 25 , 26 1470892, 30 , 31
098749802, 62 1042041, 11 1220914, 26 1470984, 33
0987906, 62 1042042, 11 1220915, 26 1492513, 34
098792402, 62 1042043, 11 1220916, 26 149258002, 34
098792403, 62 1042044, 11 1220918, 26 149272602, 34
0988099, 62 1042132, 21 123224003, 39 149273402, 49
0988190, 62 1042172, 11 1232253, 24 1492790, 34
0988191, 62 1050740, 33 1232254, 24 1502798, 33
098819201, 62 1050741, 33 1232261, 13 1502800, 33
098819202, 62 1050742, 12 1232262, 23 1502805, 16 , 17
098819203, 62 1050773, 33 1232263, 13 1502836, 16 , 17
0988385, 62 1050775, 12 1232264, 13 1502837, 33
0988718, 62 1103948, 14 1232265, 23 1502838, 33
0988720, 62 1103949, 13 1232266, 13 1502839, 33
098873202, 62 1103952, 9 1301872, 37 1502840, 15
098873801, 62 1103953, 13 1304320, 39 1502842, 16
0988755, 62 1103954, 9 1304321, 39 1502843, 17 , 18
1004113, 8 1103987, 9 130445002, 39 1502844, 19
1010836, 10 1104114, 9 1304748, 37 1502847, 16
1010837, 30 , 31 1104116, 9 1306171, 39 1502848, 33
1010871, 15 1104117, 9 1306247, 39 1502851, 16
1021523, 27 1104118, 9 1306248, 39 1502853, 19
1021572, 27 1104119, 9 1306250, 49 1502993, 33
1021574, 27 1104120, 9 1306329, 41 , 42 1520373, 30
1030832, 20 1104122, 14 1306330, 41 , 42 1520379, 15
1030833, 20 1104123, 14 1306331, 41 , 42 1520380, 15
1030865, 19 1120298, 11 1306333, 41 1542800, 47
1042020, 21 1120299, 11 1306347, 40 1543188, 35
1042022, 21 1120339, 11 1320444, 40 1543189, 46
1042029, 10 1120340, 11 1320446, 40 1543238, 47
1042030, 11 1120341, 11 1320447, 40 1543288, 46
1042031, 10 1150509, 14 1320448, 40 1543289, 35
1042032, 10 1201354, 12 1320449, 20 1554662, 47
1042033, 11 120138802, 26 134534102, 49 1819034, 15 , 18
1042034, 11 1201399, 29 1345393, 13 1819231, 23

63
Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

1819238, 13 1855365, 32 1855405, 32 1855906, 12


1840023, 8 1855366, 32 1855406, 32 1855915, 11
1852093, 13 , 24 1855367, 32 1855445, 46 1855917, 11
1852094, 8 1855368, 32 1855483, 8 1855918, 11
1852105, 20 1855369, 32 1855492, 8 1855921, 11
1852106, 30 , 31 , 41 , 1855370, 32 1855495, 27 1855922, 11
42 , 46
1855371, 32 1855529, 15 1855924, 11 , 12
1852153, 20
1855372, 32 1855608, 28 , 29 1855925, 11
1852188, 9
1855373, 32 1855612, 28 , 29 1855928, 11
1852233, 8
1855374, 32 1855615, 28 , 29 1855929, 11
1852234, 8
1855375, 32 1855616, 32 1855930, 11
1852284, 15
1855376, 32 1855617, 32 1855931, 11
1852338, 8
1855377, 32 1855618, 32 1855947, 33
1852345, 28 , 29
1855378, 32 1855619, 32 1855949, 33
1852350, 8
1855379, 32 1855621, 32 1855962, 33
1852351, 15
1855380, 32 1855727, 19 1855963, 33
1852352, 22
1855381, 32 1855837, 8 1855979, 30 , 31
1852367, 9 , 40 , 41 , 42
1855382, 32 1855840, 8 1855985, 28 , 29 , 32
1852384, 13 1855383, 32 1855841, 8 1855990, 28 , 29
1852385, 28 , 29 1855384, 32 1855842, 8 1855999, 41 , 42
1852388, 19 , 30 , 31 1855385, 32 1855843, 8 , 20 1856004, 41
1852389, 30 , 40 1855386, 32 1855844, 8 1856016, 14
1852390, 15 , 20 1855387, 32 1855848, 22 1856017, 14
1852400, 12 1855388, 32 1855849, 22 1856018, 14
1852401, 42 1855389, 32 1855851, 22 1856019, 14
1852402, 35 , 41 1855390, 32 1855861, 9 1856022, 14
1852403, 10 1855391, 32 1855862, 9 1856025, 14
1852404, 10 , 40 1855392, 32 1855865, 9 1856026, 14
1852412, 9 1855393, 32 1855867, 9 1856028, 14
1852414, 9 1855394, 32 1855868, 9 1856029, 14
1852561, 17 1855395, 32 1855874, 20 1856030, 14
1852563, 9 1855396, 32 1855877, 20 1856039, 8
1852565, 20 , 41 , 42 1855397, 32 1855878, 20 1856040, 8
1852976, 27 1855398, 32 1855879, 20 1856046, 27

1854255, 20 1855399, 32 1855880, 20 1856048, 9


1855140, 28 , 29 1855400, 32 1855893, 10 1856072, 12
1855147, 16 , 17 1855401, 32 1855899, 10 1856076, 11
1855337, 28 , 29 , 32 1855402, 32 1855900, 12 1856093, 28
1855363, 32 1855403, 32 1855901, 12 1856103, 13 , 35
1855364, 32 1855404, 32 1855905, 12 , 43 1856107, 14

64
Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

1856108, 14 1857221, 14 3005961, 54 3321356, 55 , 56


1856121, 8 1857298, 41 , 42 3021641, 59 , 60 3321554, 56
1856169, 15 1900753, 44 3022002, 51 , 58 , 60 3322921, 24
1856181, 28 , 29 1900754, 44 3022084, 20 3323408, 56
1856392, 27 1900758S0, 44 3071886, 55 332353103, 56
1856481, 20 1900759, 44 3081019, 55 3330707, 16 , 18
1856711, 20 1912229, 21 3081038, 51 3370090, 48 , 49
1856713, 20 1912377, 44 3081062, 57 , 58 , 59 , 3373739, 28 , 29
60
1856722, 41 1912378, 44 3383475, 58
3150899, 36
1856728, 27 1912379, 45 338349001, 61
319519903, 54
1856749, 14 191238002, 45 338349002, 61
319520003, 54
1856759, 16 , 17 , 20 1920451, 44 3383509, 59
319698801, 57
1856766, 10 1930318, 41 , 42 3383573, 61
319698802, 58
1856771, 11 1930351, 60 3383637, 60
319698903, 59
1856772, 33 1930352, 60 3383812, 57
3196993, 60
1856773, 33 2013506S4, 53 3384461, 55
320195101, 51
1856785, 46 201354903, 53 3384498, 56
320244101, 51
1856789, 14 2050220, 53 3384856, 55
320244102, 51
1856825, 32 205032002, 37 3385008, 56
320244103, 51
1856848, 46 , 47 211044701, 53 3385009, 56
3231199, 58 , 59 , 60
1856956, 27 , 33 211048501, 53 402068002, 49
3231200, 61
1856957, 9 , 14 , 20 , 40 212127603, 53 402072801, 49
, 41 , 42 3231291, 58 , 59 , 60
2121285, 53 402072802, 49
1856961, 20 3231325, 61
2121286S0, 53 4033859, 49
1856973, 11 3231492, 57
212130802, 50 403535602, 49
1856987, 30 , 31 3231541, 55 , 57
2140103, 53 403535902, 49
1856988, 30 , 31 3231543, 55
220464901, 53 403545002, 37
1856989, 30 , 31 3231591, 55
220464908, 53 403545102, 25
1856991, 30 , 31 323161401, 55
220464909, 53 403551902, 49
1856996, 30 3231615, 55
2310347, 53 403552002, 49
1857003, 29 3231707, 61
2323296, 53 403555202, 49
1857004, 29 3231708, 55 , 61
232375502, 53 403607202, 49
1857006, 28 , 29 , 32 3231710, 61
2324145, 53 403676402, 26
1857008, 28 , 29 , 32 3231711, 55
2324229, 10 405538005, 50 , 51
1857013, 40 3231712, 61
2341020, 53 4055508S0, 24
1857031, 22 3231719, 55 , 61
3004942, 57 405589501, 50
1857069, 22 3231773, 55
3004943, 58 4057773, 53
1857120, 20 323181901, 55
3004944, 59 4057774, 53
1857134, 30 , 31 3232166, 55
3004947, 61 4057808, 54
1857166, 15 , 19 3320941, 26
3005027, 60 405823802, 37

65
Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

405824902, 50 5031137, 39 5090329, 39 5180712, 33


4058250, 50 5031138, 39 5090409, 18 5180713, 33
4058252, 50 5031148, 36 5090410, 20 5180732, 11
4058284, 49 503195109, 34 , 39 5090411, 27 520100003, 53
4058285, 37 503195112, 34 , 39 5090412, 20 520100004, 53
4058294, 50 503195113, 34 5090413, 20 5202655, 40
405835202, 50 503195135, 39 5090414, 13 5202697, 46
4058489, 37 503195206, 34 5090415, 20 5240118, 53
4058491, 37 5031959, 39 5090416, 10 5260003, 55
4058499, 37 5032059, 39 5090417, 8 5260014, 49
4058500, 37 5032436, 36 5090418, 19 5260029, 53
4058519, 49 5032446, 36 5090419, 40 5260049, 59 , 60
405872102, 50 5032497, 36 5090420, 53 5260054, 56
4058722, 50 5032500, 39 5090555, 15 5260174, 49
4059147, 50 5032501, 39 5100214, 33 5260324, 49
4059148, 37 5032551, 13 5100215, 40 526039956, 53
4059149, 37 5032552, 41 , 42 5100217, 53 526039964, 21 , 25 , 26
, 47 , 49
4059150, 37 5032553, 41 , 42 5102841, 15
5260409, 59 , 60
405954002, 37 5032554, 39 5110214, 44
5260461, 44
4059578, 37 5032555, 39 5110218, 44 , 45
5262100, 45 , 53
4059821, 50 5032970, 26 5120274, 45
5262120, 44 , 48 , 49 ,
4059822, 50 5032971, 26 5120276, 43 , 44 49 , 56
4061071, 12 5033135, 42 5120279, 44 5262140, 48 , 49
4141898, 49 5050139, 25 512028302, 44 5411168, 11
5010848, 25 5050180, 39 512028701, 44 5411169, 11
5010883, 28 5052251, 30 512028702, 44 5411293, 44
5010884, 28 , 29 5052252, 41 , 42 5120294, 45 543001802, 62
5010885, 28 , 29 5052256, 20 5120302, 45 7181037, 24 , 44
5010886, 28 5052258, 30 , 31 5120316, 44 7181055, 53
5020313, 34 5052519, 8 5120447, 40 7251051, 47
5020804, 25 5060027, 15 5150320, 11 7401006, 37
502129602, 34 5060028, 16 , 17 5160247, 21 7401008, 21
5021299, 34 5070006, 11 517013809, 49 8000052, 44
502136705, 41 , 42 5070007, 12 5170273, 34 8000055, 49
5021505, 25 5070008, 12 5170370, 20 800030989, 53
5021506, 25 5080071, 49 5170371, 23 8002056, 53
5021529, 39 5080239, 53 5170373, 8 8002066, 37
5030365, 36 5081105, 55 5170374, 19 8002072, 44
5030465, 36 5081216, 12 5180288, 34 8002089, 53
5030731, 30 5090196, 53 5180347, 41 8002515, 53

66
Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

8003004, 49 , 56 8212061, 48 , 49
8003030, 24 8212067, 45
8003031, 24 , 48 , 49 821209602, 34 , 37 , 39
, 49 , 51 , 54
8003032, 21
821209603, 37 , 49 , 56
8003033, 25 , 26 , 47 ,
49
821209606, 53
8006305, 16 , 17
821209706, 36
8006306, 16 , 17
823100201, 50
8006307, 15
823100203, 26
8006327, 14
8500030, 59 , 60
8006328, 41 , 42
8502008, 44 , 45 , 47
8006329, 10
8502010, 53
8006330, 13
8540028, 34
8006331, 41
8560010, 48 , 49 , 56
8006332, 41 , 42
8560013, 48 , 49
8006333, 30 , 31
8602005, 55
8006334, 16 , 17 , 20
8602070, 18
8006335, 14
8602136, 46
8006340, 27
8620003, 53
800649701, 50
8620015, 56
800649702, 50
8680007, 34
8006543, 20
8700257, 34
8006546, 20
8700506, 36
8006547, 27
8702054, 37 , 56
8080023, 60
8702055, 25 , 47
8120070, 56
8702056, 48 , 49
8150549, 51
870206502, 45
8150600, 21
8710010, 59 , 60
8150861, 49
8710025, 56
8150888, 36
898119633, 55
8150910, 57 , 58 , 59
A026F730, 34
815094302, 54
A028T907, 39
815095402, 25 , 26
A029L892, 34
815095403, 21 , 45 , 47
A030D745, 34
815095405, 44 A030E224, 62
8151599, 20 A030E718, 62
8210004, 53 A041A765, 39
8210029, 49 A041A768, 49
8212033, 44 A041A770, 49
8212045, 49 A041E766, 39

67
THIS PAGE IS INTENDED TO BE BLANK

68
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Copyright E 2015 Cummins Power Generation Inc. All rights reserved.
Cummins, Onan, the C logo, and Performance you rely on. are
trademarks of Cummins Inc. Other company, product, or service names
may be trademarks or service marks of others. Specifications are subject to
change without notice.

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