Professional Documents
Culture Documents
The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION!
BE ALERT! YOUR SAFETY CAN BE AFFECTED.
Failure to follow instructions associated with a WARNING symbol could result in severe injury or
WARNING death to the rider, a passenger, a bystander, or a person inspecting or repairing the scooter.
CAUTION A CAUTION symbol indicates that special precautions must be taken to avoid damaging
the scooter.
NOTE
NOTE The NOTE symbol indicates key information about a procedure or to clarify an operation.
California Proposition 65
WARNING
This product contains or emits chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.
TABLE OF CONTENTS
Manual Icon Legend .................................................... (inside of front-cover) Steering & Handlebar Inspection ............................................................... 23
CA Prop 65 Warning .................................................... (inside of front-cover) Instrument Inspection ................................................................................. 23
Table of Contents .......................................................................................... 1 Horn & Lights Inspection ............................................................................ 24
SECTION 1 - SAFETY ................................................................. 2 - 6 Chassis Inspection ..................................................................................... 25
Foreword ....................................................................................................... 2 Starting the Engine (electric start) ...................................................... 26 - 27
Scooter Safety ......................................................................................... 3 - 4 Starting the Engine (kick start) ................................................................... 27
Load Limits & Guidelines ............................................................................. 5 Riding Your Scooter ............................................................................. 28 - 31
Accessories & Modifications ........................................................................ 6 Parking Your Scooter ........................................................................... 31 - 32
SECTION 2 - CONTROLS & FEATURES ............................... 7 - 15 SECTION 4 - MAINTENANCE ............................................... 33 - 50
Locations of Parts & Controls ................................................................. 7 - 8 Importance of Maintenance ....................................................................... 33
Keys ............................................................................................................... 9 Maintenance Schedule ........................................................................ 34 - 35
Ignition Switch & Steering Lock ............................................................ 9 - 10 Tires ............................................................................................................. 36
Right-hand Handlebar Switch .................................................................... 11 Tire Pressure ............................................................................................... 36
Engine-stop Switch ..................................................................................... 11 Air Filter Maintenance ................................................................................ 37
Electric Start Button .................................................................................... 11 Fuel System ................................................................................................ 38
Left-hand Handlebar Switch ................................................................ 11 - 12 Battery .................................................................................................. 38 - 39
Headlight Dimmer Switch ........................................................................... 11 Fuse ............................................................................................................. 39
Turn Signal Switch ...................................................................................... 12 Engine Oil .................................................................................................... 40
Turn Signals ................................................................................................ 12 Engine Oil Level Inspection & Change ............................................... 40 - 41
Under-seat Storage Compartment ............................................................ 12 Transmission Fluid Change ....................................................................... 42
Helmet Posts ............................................................................................... 13 Spark Plug ................................................................................................... 43
Main Stand .................................................................................................. 13 Brake Fluid Level Inspection ...................................................................... 43
Instruments ................................................................................................. 14 Brake Shoe & Pad Inspection .................................................................... 44
Clock ............................................................................................................ 14 Cleaning Your Scooter ......................................................................... 45 - 46
Passenger Foot Rest .................................................................................. 15 Storage ................................................................................................. 47 - 48
SECTION 3 - OPERATION ..................................................... 16 - 32 Maintenance Record ........................................................................... 49 - 50
Break-in Recommendations ....................................................................... 16 Specifications (Agility 50) ........................................................................... 51
Tire Break-in ................................................................................................ 17 Specifications (Agility 125) ......................................................................... 52
Pre-ride Inspection ............................................................................... 18 -25 Emission - KYMCO Clean Air System ....................................................... 53
Engine Oil Inspection ................................................................................. 19 Emission Information & EPA Warranty ...................................................... 54
Brake Inspection .................................................................................. 19 - 20 KYMCO Limited Scooter Warranty ............................................................ 55
Tire Inspection ..................................................................................... 20 - 21 Index ............................................................................................................ 56
Fuel Level / Filler Cap ................................................................................ 22 Identification Numbers Record .................................. (inside of back-cover)
1
SECTION 1 -
FOREWORD & SAFETY INTRODUCTION
Thank you for purchasing this KYMCO Agility scooter, and welcome to the KYMCO riding family.
Please read this owner's manual carefully before riding so that you will be thoroughly familiar with the
proper operation of your scooters controls, its features, its capabilities, and its limitations.
To ensure a long, trouble-free life for your scooter, provide it with the proper care and maintenance as
described in this manual.
For replacement parts and accessories, you should always use genuine KYMCO products, as they have
been specially designed for your vehicle and manufactured to meet KYMCO's demanding standards.
Keep this owner's manual aboard your scooter at all times, so that you can refer to it whenever you need
information. This manual should be considered a permanent part of the scooter and should remain with the
scooter when it is sold.
All information, illustrations, photographs and specifications contained in this manual are based on the
latest product information available at the time of publication. Due to improvements or other changes, there
may be information in this manual that differs slightly from your vehicle. KYMCO reserves the right to make
product and publication changes at any time, without notice, and without incurring any obligation.
2
SCOOTER SAFETY
IMPORTANT SAFETY INFORMATION
Your scooter can provide you many years of service and plea- Keep your scooter in safe condition
sure if you take responsibility for your own safety and under- For safe riding, it's important to inspect your scooter before
stand the challenges that you can meet on the road. There is every ride and perform all recommended maintenance. Never
much that you can do to protect yourself when you ride. You exceed load limits, and only use accessories that have been
will find many helpful recommendations throughout this approved by KYMCO for this scooter.
manual. Here are some very important safety tips: Inspect your scooter before riding
Wear a helmet Do not forget to perform an entire safety inspection to ensure
Scooter safety equipment starts with a quality helmet. One of your, and your passenger's safety, before each ride.
the most serious injuries you can suffer in a crash is a head
injury. Always wear a properly approved helmet. You should Be extra safety conscious on bad weather days
also wear suitable eye protection. Riding on bad weather days, especially wet ones, requires ex-
Make yourself easy to see tra caution. Braking distance can double on a rainy day. Stay
To make yourself more visible, wear bright, reflective clothing; off of painted surfaces, manhole covers and greasy appearing
position yourself so other drivers can see you; signal before areas on the pavement, as they can be especially slippery. Use
turning or changing lanes; and use your horn when it will help extreme caution at railway crossings and on metal gratings and
others notice you. bridges. Whenever your are in doubt about the road conditions,
Know your limits slow down.
Ride within the boundaries of your own skill at all times. Know- Modification
ing these limits and staying within them will help you avoid Modification of your scooter, or removal of original equipment
accidents. may render the vehicle unsafe or illegal. Obey all applicable
equipment regulations in your area.
3
SCOOTER SAFETY
PROTECTIVE APPAREL
For your safety, always wear an approved motorcycle or scooter 2 3
helmet, eye protection, boots, gloves, long pants, and a long-
sleeved shirt or jacket whenever you ride your scooter.
Helmets and protection 1
Your helmet is your most important piece of riding gear be-
cause it offers the best protection against head injuries. Your
helmet should fit your head comfortably and securely. Always
wear a face shield or goggles to protect your eyes and to aid
your vision.
Additional riding gear
In addition to a helmet and eye protection, you should also use:
Sturdy boots with nonslip soles to help protect your 4
feet and ankles
Leather gloves to keep your hands warm and help pre- 1 Wear bright or reflective clothing. Clothes should fit
vent blisters, cuts, burns and bruises properly (not too tight or loose)
A motorcycle or scooter riding suit or jacket that has 2 Always wear a helmet and eye protection
been designed for comfort as well as protection. Bright
3 Wear gloves
colored and reflective clothing can help make you more
noticeable in traffic. Be sure to avoid loose clothing 4 Footwear should be the proper size, have low heels,
that can get caught on any part of your scooter. and offer ankle protection
6
SECTION 2 -
CONTROLS & FEATURES
Location of parts & controls
1 Left front turn signal
3
2 Rear brake lever
3 Turn signal switch, headlight dim-
mer switch, passing light button, 4
horn button 2
5
4 Under-seat storage compartment 6
5 Fuel filler
7
6 Tail/Brake Light 1
7 Left rear turn signal
8 Kick start lever 8
9 ESN (Engine Serial Number)
9
AT
AT Main stand
NOTE: Write your scooters VIN and ESN in the boxes provided in the inside, rear cover of this Owner's Manual.
NOTE: Your scooter may differ slightly in appearance from the images in this manual. 7
CONTROLS & FEATURES
Location of parts & controls
1 Battery
2 Exhaust muffler 5
6
3 Right rear turn signal
7
4 Rear carrier
5 Ignition switch 4 8
6 Engine stop switch, starter motor 3
button 9
AT
7 Instruments (Speedometer)
2
8 Center console
9 Right, front turn signal
AT VIN (Vehicle Identification Number)
1
NOTE: Write your scooters VIN and ESN in the boxes provided in the inside, rear cover of this Owner's Manual.
8 NOTE: Your scooter may differ slightly in appearance from the images in this manual.
CONTROLS & FEATURES
Keys Ignition switch & Steering lock
Your Agility scooter is supplied with two identical ignition switch 1
keys. The ignition key operates the ignition switch, the steer-
ing lock, and is used to open the seat to gain access to the
center compartment and the fuel filler cap.
The keys have a unique code that is stamped on the tab sup-
2
plied with the keys. This code is not stamped on the scooter
and is not recorded in the vehicle's basic documentation for
security reasons. Since this code is required if you need re-
placement keys, record this important code in the box provided
on the inside, rear cover of this Owner's Manual.
10
CONTROLS & FEATURES
Right handlebar switch Left handlebar switch
3
1
4 5
2
6 7
9 AT
AK AK
To park your scooter on the main stand, stand on the left side
With the seat up, put the helmets retaining ring onto the helmet of the scooter and grasp the handlebar with your left hand,
post. Lower and press down on the seat to lock it and secure the while grasping the side of the rear rack with your right hand.
helmet in place. To remove the helmet, open the seat. Step down on the foot pad of the main stand with your foot
while pulling up and back on the rear rack. This lifting motion
will allow the scooter to rock backwards and up onto the main
Do not ride your scooter with a helmet hanging from a stand.
helmet post, as this can interfere with your ability to con-
trol your scooter, and may cause an accident. Always park your the scooter on firm, level ground to
The under-seat storage compartment may become warm help prevent it from falling over. If you must park on an
from engine heat. Therefore, do not store any items in incline, aim the front of your scooter uphill.
this compartment that are susceptible to heat damage,
such as food or flammable materials.
13
CONTROLS & FEATURES
Instruments Digital clock
5 8
4
3 6 7
2
9
1
1 Odometer: Indicates the total riding mileage of the scooter. Your Agility scooter is equipped with a digital clock 7. To set the
2 High Beam Indicator Light: This light is illuminated when clock, follow this procedure:
the headlight high beam is on. 1. Press and hold the SETTING BUTTON 8 until the clocks
3 Clock: Indicates the time (24-hour format). hour display begins to flash.
4 Turn Signal Indicator Light: Flashes when either turn 2. Press the ADJUST BUTTON 9 to change the clocks hour
signal is being used. to the desired setting.
5 Speedometer: Indicates the road speed in MPH (miles 3. Press the SETTING BUTTON again so that the clocks
per our) and K/PH (kilometers per hour). minute display is flashing.
6 Fuel Gauge: This gauge indicates the amount of gasoline 4. Press the ADJUST BUTTON to adjust the minute setting.
in the fuel tank. Refill the tank with unleaded gasoline be-
fore the needle reaches the E (empty) mark. (Best prac- 5. Once the desired time is set, press the SETTING BUTTON
once again to finalize your adjustments to the clocks set-
tice is to maintain the fuel level no lower than the one- tings and to release the clock from the adjustment mode.
14 quarter mark above empty whenever possible).
CONTROLS & FEATURES
Passenger foot rest
The floorboard of your Agility scooter is equipped with a raised
section AT and floorboard area for use when you are carrying a
passenger.
AT
15
SECTION 3 -
OPERATION
Break-in recommendations
The first 600 miles (1,000 km) of riding are the most important This aids in the mating process of the engine and transmis-
in the life of your scooter. Following proper break-in proce- sion components. It is essential that some stress be placed on
dures during this time will help ensure maximum life and per- these components during break-in to ensure that this mating
formance from your new scooter. Proper break-in operation process occurs. Do not, however, apply excessive load on the
allows the machined surfaces to polish each other and mate scooter's drive line.
smoothly.
Your scooters reliability and performance depend on your Avoid constant low speed:
exercise of special care and restraint during the break-in pe- Operating the engine at constant low speed (light load) can
riod. It is especially important that you avoid operating the cause parts to glaze and not seat in properly. Allow the engine
engine in a manner which could expose the engine parts to to accelerate freely through the gears, without exceeding the
excessive heat. recommended throttle openings.
The following guidelines should be followed during the break- Avoid using full throttle for the first 300 miles (500 km).
in period: The initial service:
Maximum throttle operation: The 200 mile (300 km) initial service is the most important
Initial 300 miles (600 km): ........ Less than 1/2 throttle service your scooter will receive. Take extra care to observe
Up to 600 miles (1,000 km): ..... Less than 3/4 throttle your scooters initial service in a timely fashion. During
the break-in period, all of the engine components will have
worn in, and all of the other parts will have seated in, so ad-
Vary the engine speed: justments will be required. All fasteners will be tightened, and
The engine speed should be varied and not held at a constant the contaminated engine oil will be replaced.
rate for long periods of time. This allows the parts to be "loaded"
with pressure, and then unloaded, allowing the parts to cool. NOTE: Completion of the 200 mile (300 km) initial service
will ensure optimum service life and performance from
16 your scooter. Do not delay in having this service performed
OPERATION
Troubleshooting
It can be fustrating if your scooter fails to start or stops running
The 200 mile (300 km) service should be performed as while your are riding. In the rare instance this occurs, take a
outlined in the maintenance schedule section of this few moments to check the following items. This checklist cov-
owner's manual. Pay particular attention to the cautions ers some of the most common, simple problems which may
and warnings in the Maintenance Schedule section. arise and which can be quickly resolved.
Unless you have formal training as a service techni-
cian and have access to KYMCO technical reference
materials, it is strongly suggested that you have the
initial service performed by a KYMCO dealer.
18
OPERATION
PRI - Engine oil level inspection
NOTE: Park your scooter on the main stand, on level ground.
Use extreme caution when performing the oil level in-
1 spection or any other checks if the scooters engine
has been recently run. The engine oil, engine case and
F
muffler can become very hot creating a burn hazard.
L
PRI - Rear brake lever inspection (left lever)
Your scooter requires the proper brake lever free-play so the
brakes will be responsive and will not drag, causing prema-
ture wear to the brake pads. The free-play is the measured
distance between the brake lever at rest and the point at which
1. Unscrew the dip stick 1, remove it and wipe it with a clean the brake first begins to engage.
cloth
0.4 - 0.6 in
2. Reinsert the dip stick until the threaded part of the dip stick (10 - 20 mm)
touches the engine case. Do not thread the dipstick into the
engine case.
3. Remove the dip stick again and inspect the oil level on the
stick. The engine oil level should be above the "L" mark but
not higher than the "F" mark. Add or remove oil as required.
Do not overfill the engine with oil. Overfilling the en- 1. Measure the free-play at the left brake lever end:
gine can cause oil leaks and/or oil contamination of 0.4 - 0.6 in (10 - 20 mm).
the air filter element. Always make sure the oil level is 2. Use the cable adjuster on left brake lever perch for minor
above the "L" mark but not higher than the "F" mark. free play adjustment.
19
OPERATION
PRI - Front brake lever & fluid inspection PRI - Tire inspection
(right lever) The condition of your scooters tires is vital for operational ef-
ficiency and your safety. Check the tires inflation pressure,
The right brake lever on your Agility scooter controls the front
the tread depth, and for damage before each ride.
hydraulic brake. Check the free-play at the end of the lever so
the brake will be responsive and will not drag, which could
cause premature wear to the brake pads or brake rotor.
1. Measure the free-play at the right brake lever end:
0.4 - 0.6 in (10 - 20 mm).
2
Front tire (rider only): 17.5 PSI (1.25 kg/cm2)
Rear tire (rider only): 29.0 PSI (2.0 kg/cm2)
1
Front tire (rider & passenger): 17.5 PSI (1.25 kg/cm2)
Rear tire (rider & passenger): 32.0 PSI ( 2.25 kg/cm2)
1. Measure and adjust the tire pressure when the tires are
2. Verify that the fluid level is between the L mark 1 and the touching the ground (with no person on the scooter).
F mark 2 in the brake fluid reservoir window. See the
MAINTENANCE section of this Owners Manual for addi- NOTE: Measure the pressure before riding as the heat gen-
tional information about the front brake fluid. erated during operation may cause improper readings.
20
OPERATION
3 67
2. Inspect the tires for nails, screws and other objects 3 that 4. Check for damage 6 (blisters or cuts) in the side wall, or
may be imbedded into the rubber. for significant flat spots 7 on the tires tread. Replace the
tire immediately if any damage of this type is present.
5
4 The tires on your scooter must be replaced if they:
5 Leak air (even at a slow rate)
Have any damage on the tread or side wall areas
Have been damaged by intrusion of objects, such as a nail
Are worn as evidenced by the wear indicators
Failure to replace a tire in poor condition will cause an
3. Check the tread depth 4 at the wear indicator points 5. If unsafe riding condition on your scooter. Replace worn or
the tread is worn smooth at these points, the tire must damaged tires immediately for your, and your passengers,
be replaced. safety.
Consult your KYMCO dealer for replacement tire service.
21
OPERATION
PRI - Fuel level inspection / Refilling
When the fuel level gauge needle approaches E (indicating
the tank is nearly empty) refill the tank with unleaded gasoline.
Do not overfill the tank. There should be no fuel in the
To open the fuel filler cap: fuel filler neck. Excess fuel can contaminate the evapo-
1. With the engine OFF, place the scooter on its main stand rative emission canister, resulting in poor drivability.
and open the seat (see page 12 of this manual).
4. Replace the fuel filler cap by aligning the tabs on the cap
with the slots in the fuel filler neck.
5. When closing the cap, press down on the cap slightly and
2. Insert the ignition switch key into the lock on the fuel filler
rotate the ignition switch key clockwise to lock the cap into
cap 1 and rotate the key counterclockwise to unlock and
place.
open the cap.
6. Remove the key from the fuel filler cap and close the seat.
3. Add fuel (per the recommendations listed in this manual).
Fuel recommendation
Use unleaded gasoline with a research octane number of 91
or higher. Unleaded gasoline will extend spark plug life.
22
OPERATION
PRI - Steering & handlebar inspection
Before riding, inspect your scooters handlebars for damage,
and make sure the steerings side-to-side and up-and-down If you detect any looseness or abnormal sounds dur-
movement is smooth. ing your steering inspection, do not ride your scooter.
Consult your KYMCO dealer for chassis service.
2
1 3
24
OPERATION
PRI - Chassis inspection
Complete the pre-ride inspection of your scooter by checking Front suspension & rear shock absorber: Check the op-
items on its chassis. eration of the suspension by pressing down on the handlebars
and seat. Make sure the suspension returns in a smooth fash-
ion.
Brake lever operation: Check that the rear brake (left lever)
and the front brake (right lever) have pressure and lock the
wheels when you squeeze the levers.
25
OPERATION
Starting the engine (electric start)
To start your scooter using the electric starting motor, follow
this procedure: The brake must be adjusted and functioning properly
NOTE: Before starting, check the engine oil and fuel lev- to lock the rear wheel during starting or the scooter
els. Take the scooter off of the main stand. could accelerate away when the engine starts.
NOTE: The rear brake must be held for the starter motor
to engage the engine. It is normal for the stop light to be
illuminated during starting.
1. Unlock the steering with the ignition switch key and turn the
ignition switch to ON. 1
3. Press the starter button 1 without rotating the throttle grip.
NOTE: If the scooters engine is warm and does not start
immediately, rotate the throttle grip to 1/8 to 1/4 open to
help the engine start.
27
OPERATION
Riding your scooter
NOTE: After starting, allow the engine oil to circulate be-
fore riding your scooter. Allow sufficient idling time after
warm or cold engine start-up before applying load or rev-
ving the engine. This allows time for the lubricating oil to
reach all the critical engine components.
NOTE: Review the scooter safety recommendations on
pages 2 through 6 before you ride.
1
Make sure flammable materials such as dry grass or
leaves do not come into contact with the exhaust sys- 3. Release the rear brake and slowly rotate the throttle grip
tem when riding, idling, or parking your scooter. so that the engine power will be transmitted smoothly to
the rear wheel.
1. Make sure the throttle is closed and the rear brake is en-
gaged before moving the scooter off the main stand.
2. Mount the scooter from the left side and sit in an upright Use the scooters turn signals to signal your intention to
position on the seat. Place both hands on the handlebars merge into traffic. Always scan around you and check the
and touch the ground with your left foot 1 for stability. rear view mirrors so you are aware of other traffic. Use
caution as you merge into traffic, keeping to the right until
you match the pace of the traffic.
28
OPERATION
5. Limit the maximum speed of your scooter during the first
600 miles (1,000 km) of operation. Keep the road speed
2 below 25 MPH (40 KPH) during this break-in period.
29
OPERATION
9. When you stop the scooter, press the center of the turn
signal indicator switch to cancel the signal flashing. Turn
the ignition switch to the OFF position to stop the engine
and turn off the scooters electrical system.
The scooter may fall over if it is not parked on level Do not park your scooter in a place that hinders traffic,
ground. or that is unsafe to you or others.
Make sure flammable materials such as dry grass or
leaves do not come into contact with the exhaust sys-
tem when parking your scooter.
Lock the steering of your scooter (see pages 9 & 10) to
reduce the risk of theft.
32
SECTION 4 -
MAINTENANCE
The importance of maintenance
Maintaining your scooter properly is essential for safe, eco-
nomical and trouble-free riding. It will also help reduce air pol- If your scooter tips over or becomes involved in a crash,
lution and maximize fuel economy. be sure your KYMCO dealer inspects all major parts,
even if you are able to make some repairs.
Improperly maintaining this scooter or failing to cor-
To help you properly care for your scooter, the following pages rect a problem before you ride could result in a crash in
in this Owner's Manual include a maintenance schedule to which you could be seriously hurt or killed.
help you make sure your scooter is serviced at the appropri-
ate intervals.
33
MAINTENANCE
Maintenance Schedule
Perform the pre-ride inspection (see pages 18 - 25) at each scheduled maintenance period. This interval should be judged by
odometer reading or months, whichever comes first.
Maintenance Schedule Legend (see page 35):
I: INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY
C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE T: TIGHTEN
The maintenance schedule on page 35 specifies the maintenance required to keep your Agility scooter in peak operating
condition. Maintenance work should be performed in accordance with KYMCO standards and specifications by properly trained
and equipped technicians. Your KYMCO dealer meets all of these requirements.
* Should be serviced by your KYMCO dealer, unless you have the proper tools, service data and are technically qualified.
* * In the interest of safety, we recommend these items be serviced only by your KYMCO dealer. KYMCO USA recommends
that your KYMCO dealer road test your scooter after each periodic maintenance service is completed.
Maintenance Schedule Notes (see page 35):
1. At higher odometer readings, repeat at the frequency interval listed here.
2. Service more frequently if the scooter is ridden in unusually wet or dusty areas.
3. Service more frequently when riding in rain or at full throttle.
4. PRI indicates that the item should be checked as part of the Pre-Ride Inspection (see page 18 through 25)
5. See page indicates on which page of the Owners Manual you will find information about the required maintenance.
6. Dealer indicates maintenance or service procedure that should be performed by your KYMCO dealer.
34
MAINTENANCE
Maintenance Schedule - Agility 50 & 125
MILEAGE 200 mi 600 mi 1850 mi 3100 mi 4300 mi 5500 mi 7000 mi Pre-ride See
300 km 1000 km 3000 km 5000 km 7000 km 9000 km 11000 km inspection page
ITEM
Engine oil * R R R R R R R PRI 19, 40
Engine oil strainer * C - C - C - C - 40
Gear oil * R - R - R - R - 42
Spark plug * C I C R C I R - 43
Valve clearance ** A - A - A - A - Dealer
Carburetor ** I - I - I - I - Dealer
Drive belt ** - - - - I - - - Dealer
Air cleaner * C I R I R I R - 37
Battery * I I I I I I I PRI 38, 39
Fuel filter ** - - - - R - - - Dealer
Brake system ** I I I I I I I PRI 19, 43
Tires ** I I I I I I I PRI 20, 36
Bolts & nuts * T I I T I I T PRI 25
36
MAINTENANCE
Air cleaner filter element
The air cleaner filter element should be serviced at regular
intervals. Service the element more often when riding in un-
usually wet or dusty areas. 3
1. Open seat (see page 12).
1
38
MAINTENANCE
Battery removal & installation Fuse replacement
The battery 5 is in the battery box below seat. FUSE SIZE: 7A (One MAIN fuse & one SPARE)
6
1. Open the fuse holder 6.
Pull the fuse holder clips
7 out of the holder.
2. Slide the fuse 8 out of
5 the holder clips.
7
3. Install a new fuse 8 of
the proper specification
into the holder clips.
4. Press the fuse and the 8
NOTE: Always keep ignition switch OFF when servicing
holder clips 7 back into 6 8
the battery.
the holder.
1. When removing the battery for charging or replacement, dis-
connect the negative (-) terminal lead from the battery first, 5. Close the fuse holder 6
then disconnect the positive (+) terminal lead. and set it back in place.
2. When installing the battery, connect the positive terminal
7
lead (+) first, then the negative terminal lead (-).
Fuses
Never use a fuse with a different rating from that speci-
When frequent fuse failures occur, it usually indicates a short fied. Serious damage to the electrical system or a fire
circuit or an overload in the electrical system. hazard may result, causing a dangerous loss of lights
NOTE: See your KYMCO dealer for electrical system or engine power.
diagnosis and repair. 39
MAINTENANCE
Engine oil
Engine oil recommendation
Use a premium quality 4-stroke engine oil to ensure longer The engine and related components can become very hot.
service life of your scooter. Only use oils that have a SJ rating Use care when inspecting or adjusting the oil level to avoid
per the API service classification. injury. If needed, let the engine and exhaust system cool
Engine oil capacity: 0.95 qt (0.9 L) before working in those areas.
Engine oil viscosity: SAE 15W-40 Prolonged contact with used engine oil can cause skin
cancer. Although rare, this possibility exists if you handle
If this viscosity is not available, select an alternative engine oil on a frequent basis. Thoroughly wash your hands with
oil according to the chart shown below. soap and water as soon as possible after handling used
oil.
ENGINE OIL VISCOSITIES
Engine oil replacement
Engine oil quality is the primary factor affecting engine longev-
ity. Change your scooter's engine oil as specified in the main-
tenance schedule (see page 35).
NOTE: When riding your scooter in very dusty conditions,
oil changes should be performed more frequently than
specified in the maintenance schedule.
NOTE: Always dispose of used engine oil in a environ-
mentally responsible manner. You should take the drained
oil in a sealed container to your local recycling center or
service station for reclamation. Do not throw the oil in the
Engine oil level inspection trash, pour it on the ground, or pour it down a drain.
Check the engine oil level each day before riding your scooter NOTE: Change the engine oil with the engine at normal
(see page 19). operating temperature, with the scooter positioned on its
main stand, to assure complete and rapid draining.
40
MAINTENANCE
1
Do not overfill the engine with oil. Overfilling the en-
1. Place a suitable container (drain pan) under the left crank- gine can cause oil leaks and/or oil contamination of
case. Remove the drain bolt 1 to drain the oil. the air filter element. Always make sure the oil level is
above the "L" mark but not higher than the "F" mark
on the dipstick.
2 5. Refer to page 19: Wipe the dipstick 2 off with a clean cloth
and reinstall it in its hole, but do not thread it into the engine
case. Push the dip stick in until it touches the case.
6. Remove the dip stick and visually inspect the oil level on the
stick. The engine oil level should be above the "L" mark but
not higher than the "F" mark. Add or remove oil as required.
7. Replace the oil filler/dipstick and tighten it securely.
42
MAINTENANCE
Spark plug Brake fluid (front brake)
Remove the carbon deposits from the spark plug Your scooter is equipped with a hydraulic front brake. Check
with a small wire brush or a spark plug cleaning the brake fluid level window on the master cylinder reservoir
machine. After cleaning (or when installing on the handlebars per the maintenance schedule.
a new spark plug) readjust the spark plug
gap to specified limit by using a spark plug
gap thickness gauge. The spark plug
should be replaced periodically. Under nor- UPPER LEVEL
mal usage, a spark plug's porcelain tip should
appear light brown or tan in color. If the spark plug porcelain LOWER LEVEL (add)
tip is very white or glazed appearing, then the spark plug has
been operating too hot. In such a situation, you Adding brake fluid:
should replace the standard spark plug with a spark
1. Remove the two Phillips screws retaining the master cylin-
plug that has a colder heat range (usually a higher
der cap. Remove the cap.
number; consult with your KYMCO dealer when
selecting an alternate spark plug). 2. Add the specified type of brake fluid to bring the level up to
the UPPER level in the window.
Recommended spark plug
3. Wipe the master cylinder cap and gasket with a clean cloth
Spark plug type: CR7HSA and reinstall the cap, tightening the screws securely.
Spark plug gap: 0.024 - 0.028 in
(0.6 - 0.7 mm) Brake fluid type: DOT 4
An improper spark plug may have an incorrect fit or Do not mix brake fluid types. Doing so may cause brake
heat range for your engine. This may cause severe en- failure and could result in an accident.
gine damage which will not be covered under warranty. Do not allow brake fluid to touch the scooters body
Never use a spark plug with an improper heat range, as work, as it will damage the painted surface.
severe engine damage may result. 43
MAINTENANCE
Brake shoe adjustment (rear brake)
Your scooter requires the proper lever free-play and brake
shoe adjustment so the rear brake will be responsive and will
not drag, causing premature wear to the brake shoes. 2 4
3
Note: The free-play is the measured distance between the Make sure the rear wheel turns freely after free play
brake lever at rest and a fully applied brake. adjustment so the brake will function properly and not
1. Measure the free-play at the left brake lever end 1: wear prematurely.
0.4 - 0.6 in (10 - 20 mm).
NOTE: If the brake arm pointer is outside of the adjust-
2. Use the cable adjuster on left brake lever perch for minor
ment range markings 3 the brake shoes must be in-
free play adjustment.
spected and possibly be replaced by your KYMCO dealer.
3. Adjust the rear brake major free play so the pointer on the NOTE: If the wear indicator grooves in the front brake pads
brake arm 2 is within the adjustment range markings 3 5 are no longer visible , it is an indication that the brake
on the transmission case. pads are worn and require replacement. Consult your
44
KYMCO dealer for any brake-related service.
MAINTENANCE
Cleaning
Clean your scooter regularly to protect the surface finishes
and inspect for damage, wear, and oil, coolant or brake fluid
leakage.
Avoid cleaning products that are not specifically designed for
scooter, motorcycle, or automobile surfaces. Nonspecific clean-
ers may contain harsh detergents or chemical solvents that
could damage the metal, paint, and plastic on your scooter.
NOTE: If your scooter is still warm from recent operation,
give the engine and exhaust system time to cool off be-
fore washing. Avoid the use of high pressure water spray
(typical in coin-operated car washes), as the powerful
spray can damage components on your scooter.
Washing your scooter 4. After cleaning, rinse the scooter thoroughly with plenty of
1. Rinse the scooter thoroughly with cool water to remove any clean water. This rinsing is required to remove detergent
loose dirt. residue which can corrode alloy parts.
2. Clean the scooter with a sponge or soft cloth using cool water. 5. Dry the scooter and then start the engine, allowing it to run
Avoid directing water at muffler outlets and electrical parts. for several minutes.
3. Clean the plastic parts using a cloth or sponge dampened with NOTE: The inside of the headlight lens may become clouded
a solution of mild detergent and water. Rub the soiled area immediately after washing the scooter. Moisture condensa-
gently, rinsing it frequently with fresh water. Take care to keep tion inside the headlight lens will disappear gradually as it is
brake fluid or other chemical solvents away from the scooter, heated by the headlight. After washing, run the engine while
as they will damage the plastic and painted surfaces. keeping the headlight on to dissipate any condensation.
45
MAINTENANCE
6. Test the brakes before riding the scooter. Several applica- Removing road salt
tions of the brakes may be necessary to restore normal brak- The salt used in some communities to prevent road icing can
ing performance. become very corrosive to your scooter. Wash your scooter as
soon as possible if it comes in contact with road salt (or sea
water).
1. Clean the scooter using cool water (see page 45). Do not
use warm water; as this will increase the corrosive effect of
the salt.
2. Dry the scooter and protect painted and metal surfaces
with wax or polish.
NOTE: Due to water on the brake components, braking Painted aluminum wheel maintenance
efficiency may be temporarily impaired immediately after Even if protected by paint, aluminum may corrode from con-
washing the scooter. Anticipate longer stopping distances tact with dirt, mud, or road salt. Clean the scooter's wheels
to avoid a possible accident. with a wet sponge and mild detergent. Avoid stiff brushes, steel
Finishing touches: wool, or cleaners containing abrasives or chemical compounds.
After washing your scooter, consider using a commercially- After washing, rinse with plenty of water and dry with a clean
available spray cleaner/polish or a quality liquid or paste wax cloth. Apply touch-up paint to the wheels where damage has
to enhance and protect the paint's finish. Use only a nonabra- occurred.
sive polish or wax made specifically for scooters, motorcycles,
or automobiles. Apply the polish or wax according to the in- Exhaust pipe maintenance
structions on the container. The exhaust system is stainless steel, but it can become stained
by oil or mud. If necessary, remove heat stains with a liquid
kitchen-counter abrasive.
46
MAINTENANCE
STORAGE GUIDE 3. To prevent rusting in the cylinder, perform the following:
Extended storage, such as for the winter months, requires that
Remove the spark plug cap from the spark plug, and use tape
you take certain steps to reduce the effects of deterioration
or string to secure the cap to any convenient plastic body part
from the non-use of your scooter. Whenever possible, perform
so that it is positioned away from the spark plugs.
any necessary periodic maintenance or repairs before storage
so the scooter will be in good condition for riding when it is Remove the spark plug from the engine and store it in a
removed from storage. safe, dry place. Do not connect the spark plug to the spark
plug cap.
Pour a tablespoon (15 - 20 cc) of clean engine oil into the
Storage
cylinder and cover the spark plug hole with a piece of cloth.
1. Change the engine oil and filter.
Crank the engine several times to distribute the oil.
2. Drain the carburetor (if equipped) and empty the fuel tank
into an approved gasoline container using a commercially Reinstall the spark plug and spark plug cap.
available hand siphon or an equivalent method. Spray the 5. Remove the battery. Store it in an area protected from freez-
inside of the tank with an aerosol rust-inhibiting oil. Close ing temperatures and direct sunlight. Slow charge the bat-
the fuel filler cap on the fuel tank tery once a month (use a quality charger designed for use
on a maintenance-free type battery).
6. Wash and dry the scooter. Wax all painted surfaces. Coat
Gasoline is highly flammable and explosive. You can the chrome or bare aluminum parts with rust inhibiting oil.
be burned or seriously injured when handling fuel. Stop 7. Inflate the tires to their recommended pressures. Place the
the engine and keep heat, sparks, and flame away. Re-
fuel the scooter outdoors and wipe up any spills imme- scooter on blocks to raise both tires off the ground.
diately. 8. Cover the scooter (don't use plastic or other coated materi-
als) and store in an unheated area, free of excessive mois-
ture, with a minimum of daily temperature variation. Do not
store the scooter in direct sunlight, as the sun's UV rays
can damage the body work and other components.
47
Removal from storage
1. Uncover and clean the scooter.
2. Change the engine oil if more than 1 month has passed
since the start of storage.
3. Charge the battery as required (use a quality charger de-
signed for use on a maintenance-free type battery). Install
the battery.
4. Drain any excess aerosol rust-inhibiting oil from the fuel
tank. Fill the fuel tank with fresh gasoline.
5. Perform all the pre-ride inspection checks (see pages 18 -
25). Test ride the scooter at low speeds in a safe riding
area, away from traffic.
48
MAINTENANCE RECORD
DATE MILEAGE SERVICE PERFORMED & NOTES
49
MAINTENANCE RECORD
DATE MILEAGE SERVICE PERFORMED & NOTES
50
SPECIFICATIONS - AGILITY 50
Dimensions Chassis
Overall length .......................................... 72.0 in (1830 mm) Tire size, front ..................................................... 120/70 - 12
Overall width .............................................. 27.1 in (690 mm) Tire size, rear...................................................... 130/70 - 12
Overall height .......................................... 44.5 in (1130 mm) Chassis material ................................................... Aluminum
Wheel base ............................................... 52.1 in (1325mm) Front suspension ......................................... Telescopic forks
Seat height ................................................ 29.0 in (790 mm) Rear suspension .............................. Single shock absorber
Dry weight ............................................... 202.8 lbs (92.0 kg) Brake (front) ........................................................... Disc type
Brake (rear) ................................................. Drum/shoe type
Capacities
Engine oil ................................................. 0.95 US qt. (0.9 L)
Electrical
Transmission oil............................................ 0.12 qt (0.11 L) Ignition type .............................................................. DC-CDI
Fuel tank ................................................... 1.3 US gal (5.0 L) Battery ..................................................................... 12v-6Ah
Maximum weight capacity ....................... 544.0 lbs (247 kg) Headlight ........................................................... 12v 35/35W
Tail/brake light ..................................................... 12v 5/21W
Engine Turn signal light ................................................ 12v 10W X 4
Type ...................................... Four-stroke, air-cooled SOHC
Position light ........................................ 12v5W (front & rear)
Displacement ....................................... 49.5 cm3 (3.0 cu. in)
Main Fuse ......................................................................... 7A
Bore and stroke ...............1.53in X 1.61 in (39 X 41.4 mm)
Compression ratio .......................................................... 11:1
Spark plug .............................................................. CR7HSA
Idle speed ............................................................ 2000 RPM
Cooling system ............................................ Forced Air (fan)
Starting system ... Electric starter motor (kick-start back-up)
Transmission ................................................ Automatic CVT
51
SPECIFICATIONS - AGILITY 125
Dimensions Chassis
Overall length .......................................... 72.0 in (1830 mm) Tire size, front ..................................................... 120/70 - 12
Overall width .............................................. 27.1 in (690 mm) Tire size, rear...................................................... 130/70 - 12
Overall height .......................................... 44.3 in (1125 mm) Chassis material ................................................... Aluminum
Wheel base.............................................. 51.7 in (1315 mm) Front suspension ......................................... Telescopic forks
Seat height ................................................ 30.9 in (785 mm)
Rear suspension .............................. Single shock absorber
Dry weight ................................................ 233.6 lbs (106 kg)
Brake (front) ........................................................... Disc type
Brake (rear) ................................................. Drum/shoe type
Capacities
Engine oil ............................................. .. 0.95 US qt. (0.9 L)
Transmission oil............................................. 0.21 qt (0.2 L) Electrical
Fuel tank ................................................... 1.3 US gal (5.0 L) Ignition type .............................................................. DC-CDI
Maximum weight capacity .......................... 570 lbs (259 kg) Battery ..................................................................... 12v-6Ah
Headlight ........................................................... 12v 35/35W
Engine Tail/brake light ..................................................... 12v 5/21W
Type ...................................... Four-stroke, air-cooled SOHC Turn signal light ................................................ 12v 10W X 4
Displacement ..................................... 124.6 cm3 (7.6 cu. in) Position light ........................................ 12v5W (front & rear)
Bore and stroke .......... 2.06 in X 2.27 in (52.4 X 57.8 mm) Main Fuse ......................................................................... 7A
Compression ratio .......................................................... 13:1
Spark plug .............................................................. CR7HSA
Idle speed ............................................................ 1700 RPM
Cooling system ............................................ Forced Air (fan)
Starting system... Electric starter motor (kick-start back-up)
Transmission ................................................ Automatic CVT
52
EXHAUST EMISSION CONTROL SYSTEM
KYMCO Clean-Air System
The KYMCO Clean-Air System is a secondary air suction system that helps the exhaust gases to burn more completely.
When the engine's exhaust is sent into the exhaust system, it contains some unused fuel. This exhaust is still hot
enough to burn the unused fuel. The Clean-Air system introduces more air so the oxygen will then permit the unused fuel
to burn in the exhaust system. This continued burning action uses up a great deal of the normally unused fuel and other
gases, as well as changing a significant portion of the poisonous carbon monoxide into harmless carbon dioxide. The
Clean-Air system does not use any energy from the engine and does not affect the scooter's performance.
1 Exhaust valve
8 9
2 Cylinder
7 3 Catalytic converter
4 Engine oil
6 AT 5 Crankshaft
6 Fresh air
5 AK
7 Carburetor
4
8 Intake manifold
3 9 Fresh air
AL AT Air injection air cleaner
2 AK Vacuum hose
AM
AL Air injection control valve
1
AM Air
53
EMISSION CONTROL & WARRANTY INFORMATION
Crankcase Emission Control System
Your Agility scooters engine is equipped with a closed crankcase system. Blow-by gases are routed back in to the combus-
tion chamber via the intake system. This system does not allow the blow-by gases to enter the atmosphere.
Please do not modify or change any KYMCO-designed components that may alter the sound or emission level from
your Agility scooter.
54
KYMCO LIMITED WARRANTY
55
INDEX
Accessories & Modifications .................................. 6 Headlight Dimmer Switch ..................................... 11 Right-hand Handlebar Switch .............................. 11
Air Filter Maintenance .......................................... 37 Helmet Posts ......................................................... 13 Scooter Safety .................................................. 3 - 4
Battery ........................................................... 38 - 39 Horn & Lights Inspection ...................................... 24 SECTION 1 - SAFETY ..................................... 2 - 6
Brake Fluid Level Inspection ................................ 43 ID Numbers Record .............. (inside of back-cover) SECTION 2 - CONTROLS & FEATURES ..... 7 - 15
Brake Inspection ........................................... 19 - 20 Ignition Switch & Steering Lock ..................... 9 - 10 SECTION 3 - OPERATION .......................... 16 - 32
Brake Shoe & Pad Inspection .............................. 44 Importance of Maintenance ................................. 33 SECTION 4 - MAINTENANCE ..................... 33 - 50
Break-in Recommendations ................................. 16 Index ...................................................................... 56 Spark Plug ............................................................. 43
CA Prop 65 Warning ............. (inside of front-cover) Instrument Inspection ........................................... 23 Specifications (Agility 125) ................................... 52
Chassis Inspection ............................................... 25 Instruments ........................................................... 14 Specifications (Agility 50) ..................................... 51
Cleaning Your Scooter .................................. 45 - 46 Keys ......................................................................... 9 Starting the Engine (electric start) ............... 26 - 27
Clock ...................................................................... 14 KYMCO Limited Scooter Warranty ...................... 55 Starting the Engine (kick start) ............................. 27
Electric Start Button .............................................. 11 Left-hand Handlebar Switch ......................... 11 - 12 Steering & Handlebar Inspection ......................... 23
Emission - KYMCO Clean Air System ................. 53 Load Limits & Guidelines ....................................... 5 Storage .......................................................... 47 - 48
Emission Information & EPA Warranty ................ 54 Locations of Parts & Controls .......................... 7 - 8 Table of Contents .................................................... 1
Engine Oil Inspection ........................................... 19 Main Stand ............................................................ 13 Tire Break-in .......................................................... 17
Engine Oil Level Inspection & Change ........ 40 - 41 Maintenance Record .................................... 49 - 50 Tire Inspection .............................................. 20 - 21
Engine Oil .............................................................. 40 Maintenance Schedule ................................. 34 - 35 Tire Pressure ......................................................... 36
Engine Stop Switch .............................................. 11 Manual Icon Legend ............. (inside of front-cover) Tires ....................................................................... 36
Forward ................................................................... 2 Parking Your Scooter .................................... 31 - 32 Transmission Fluid Change ................................. 42
Fuel Level / Filler Cap .......................................... 22 Passenger Foot Rest ............................................ 15 Turn Signal Switch ................................................ 12
Fuel System .......................................................... 38 Pre-ride Inspection ........................................ 18 -25 Turn Signals .......................................................... 12
Fuse ....................................................................... 39 Riding Your Scooter ...................................... 28 - 31 Under-seat Storage Compartment ...................... 12
56
Identification Numbers Record
1 2
3
1. IGNITION SWITCH KEY IDENTIFICATION NUMBER
The ignition switch key identification code is stamped on tab 1 supplied with the key. If you require a replacement key, you will
need this code to obtain a new key from your authorized KYMCO dealer. Record the key number in the box above.
2. VEHICLE IDENTIFICATION NUMBER (VIN)
Record the Vehicle Identification Number 2 and Engine Serial Number 3 in the boxes above for future reference (to assist
you in ordering parts from your authorized KYMCO dealer or for reference in case the vehicle is stolen).
NOTE: Your scooters keys may differ in appearance from those shown in this manual.
5 Stan Perkins Road
Spartanburg, SC 29307
Telephone: (888) 235-3417
FAX: (864) 327-4745