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Thermoelectric efficiency in graded indium-doped PbTe crystals

Z. Dashevsky, S. Shusterman, M. P. Dariel, and I. Drabkin

Citation: Journal of Applied Physics 92, 1425 (2002); doi: 10.1063/1.1490152


View online: http://dx.doi.org/10.1063/1.1490152
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JOURNAL OF APPLIED PHYSICS VOLUME 92, NUMBER 3 1 AUGUST 2002

Thermoelectric efficiency in graded indium-doped PbTe crystals


Z. Dashevsky, S. Shusterman, and M. P. Dariela)
Department of Materials Engineering, Ben-Gurion University of the Negev, Beer-Sheva 84105, Israel
I. Drabkin
Institute of Chemical Problems for Microelectronics, Moscow 109017, Russia
Received 25 March 2002; accepted for publication 7 May 2002
High efficiency thermoelectric conversion is achieved by using materials with a maximum figure of
merit ZS 2 /k, where S is the Seebeck coefficient, and k, the electrical and thermal
conductivities, respectively. High quality homogeneous thermoelectric materials, based on PbTe
crystals, usually display an elevated value of Z over a narrow temperature range. A maximal value
of figure of merit Z, as a function of electron density, is attained only for one specific location of the
Fermi level, E F , with respect to the conduction band edge, E C . In order to maintain this optimal
Z value, namely, maintain a constant location of the Fermi level, the electron density, which is
determined by the dopant concentration, must increase with increasing temperature. We present a
method for the generation of a dopant indium concentration profile in n-type PbTe crystals that
gives rise to a constant location of the Fermi level, and hence, to an optimal value of Z over a wide
temperature range. The resulting functionally graded material, based on PbTeIn, displays a
practically constant value of the Seebeck coefficient, over the 50 600 C temperature range.
2002 American Institute of Physics. DOI: 10.1063/1.1490152

I. INTRODUCTION orbitals hybridize into an excited sp 2 state. The correspond-


ing s orbital is, therefore, of nonbonding nature and is
It is well established that the efficiency of thermoelectric strongly localized on the impurity atom. As a result, the cor-
semiconductor materials may be improved by generating an responding s level is viewed as the deep-lying one.5 Such a
appropriate graded concentration of the dopant, parallel to level not only releases but also accepts electrons, and it dis-
the temperature gradient that prevails along the sample.1 One plays both donor and acceptor properties, i.e., it is an ampho-
well-known example is that of lead telluride, an n-type ther- teric level. Indium atoms located on substitutional sites dis-
moelectric material for the 100 600 C temperature range, in play in PbTe donor-like properties. The solubility of In in
which a gradient of PbI2 has been set up.2 The preparation of PbTe is of the order of 35 at. %, nevertheless, the electron
a functionally graded material FGM requires determining density reaches a saturation level of n(3 5)1018 cm3
the specific carrier concentration profile that leads to optimal
at T300 K, a level that corresponds to a concentration of
conversion efficiency and is commensurate with the tempera-
only 0.05 at. %. The behavior of indium in IVVI semicon-
ture distribution over the thermoelectric leg.3
ductors has been subject to several investigations.6 8 It was
One common approach that has been used for the prepa-
established that:
ration of such a functionally graded thermoelectric material
i At low temperature the indium energy level E D is
consists of sintering a compacted stack of PbTe powder lay-
close to E C . Its location does not depend on the In concen-
ers, each containing a different concentration of dopant ele-
tration up to N In5 at. %.
ments. The intrinsic disadvantage of this approach is that at
ii Each indium atom that occupies one Pb lattice site
high temperature, after extended duration in service, the ini-
contributes one electron on an impurity level and two al-
tial dopant concentration gradient may decrease on an ac-
lowed states. Thus, the impurity level is half-filled.
count of diffusion-induced homogenization effects and result
iii Indium atoms in interstitial positions are neutral and
in the degradation of the conversion efficiency.
do not contribute to the charge carrier concentration.9
Recently, we have put forward and described a concept
iv At low temperature, the Fermi level E F is deter-
for the preparation of a FG thermoelectric material, based on
mined by the impurity level E D , leading to the so-called
PbTe crystals doped with indium.4 Indium generates in
pinning of the Fermi level.
IVVI compounds a deep-lying impurity level. Deep lying
In the framework of the abovementioned model, the po-
states, in contrast to shallow lying ones, consist of wave
sition of the Fermi level as a function of temperature was
functions that belong to several bands. Their energy levels,
calculated for a given indium concentration. When impurity
consequently, are not connected to any particular band edge,
E C and E V , and may lie within a band as well as within a atoms are introduced, the Fermi level must adjust itself to
band gap. For an indium impurity on a substitutional site, the preserve charge neutrality:
s shell does not participate in bond formation and the In


a
Electronic mail: dariel@bgumail.bgu.ac.il nN D , 1

0021-8979/2002/92(3)/1425/6/$19.00 1425 2002 American Institute of Physics


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1426 J. Appl. Phys., Vol. 92, No. 3, 1 August 2002 Dashevsky et al.

ii Increasing the In concentration aligned parallel to the


increasing temperature along the thermoelectric leg. This
was done in order to maintain a constant position of the
Fermi level.
iii Setting the lowest dopant concentration region to
coincide with the low temperature edge of the thermoelectric
leg, in order to minimize the adverse effect of a large impu-
rity concentration on the electron mobility.

II. TEMPERATURE PROFILE SIMULATION

FIG. 1. Calculated Fermi level in homogeneous PbTeIn as a function of


Optimization of the indium profile along the thermoelec-
temperature and of the In concentration. tric leg requires determining the temperature profile that is
set up in the semiconductor located between the high tem-
perature T h and the low temperature T c reservoirs. For a
thermoelectric leg of length L that extends from x0 at T h ,
where n is the electron density in the conduction band and to xL at T c , the temperature distribution along a leg can

ND , the number of ionized donors indium. The electron be determined from the heat flux equation under steady state
density is given by: conditions:10
n4 2m de kT/h 2 3/2F 1/2 * ,
where k is the Boltzmann constant, h is the Planck constant,
2 d
dx
a T
dT
dx
I 2
1
T a
I
dS dT
T
dT dx
, 4

m de is the density-of-state-effective mass for electrons in the where a is the cross section of the material and I is the
conduction band, in PbTe m de (M c ) 2/3 (m l m 2t ) 1/3 M c is current. The left-hand side represents heat conduction, the
the number of equivalent minima in the conduction band, m l first term on the right-hand side stands for the Joule heat
and m t are the longitudinal and transverse effective mass in generation, the second term for the Thomson effect contribu-
the conduction band; * is the reduced Fermi level equal to tion. The solution of Eq. 4 is found using the boundary
(E F E C )/kT, and F 1/2( * ) is the Fermi integral. conditions at the hot and the cold sides of the leg. The heat

The number of ionized donors N D , is given by7 flux at the hot side and cold side, taking into account the


2 Peltier effect is given by Eqs. 5 and 6, respectively:



ND N D 1 , 3
E D E F dT
1exp Q h S T h IT h a T h , 5
kT dx x0

where N D is the indium concentration and E D is the In im-


purity level. Figure 1 shows a plot of the calculated values
for different temperatures and different levels of indium im-
Q c S T c IT c a T c
dT
dx
xL
. 6

purity concentration. Note that as the temperature increases, Using Eqs. 4, 5, and 6, the temperature distribution is
the indium concentration has to increase in order for the expressed as


Fermi level to stay close to the impurity level adjacent to the
dT Qh S T h IT h I2 x1
conduction edge E C , at a position which is the most favor- dy
able for achieving the maximal value of figure of merit over dx a T a T a T 0 a t


a wide temperature range. I x dS dT
At high temperature T400 C, the negative influence T dy. 7
of minority carriers holes on the thermoelectric properties a T 0 dT dy
cannot be neglected. Fortunately, electrons from the In level The integration of this expression allows determining the
annihilate the minority carriers and exert a twofold beneficial temperature difference on the thermoelectric leg
effect by:
a Maintaining the high value of the Seebeck coefficient Q h L S T h IT h L
TT h T c
up to 600 C, as a result of the decreasing effect of the mi- k ava k ava


nority charge carriers. L 1 x 1
b Eliminating the appearance in the heat conduction of I 2 dx dy
an additional term due to bipolar diffusion of electron-hole 0 a T 0 T a


pairs. L 1 x dS dT
On the basis of these premises, we have adopted a strat- I dx T dy, 8
egy for designing an indium concentration profile in the 0 a T 0 dT dy
PbTe crystal with the purpose of obtaining optimal effi- where the average thermal conductivity is
ciency. The strategy consisted of:
i Setting up an indium concentration profile in an ini-
tially p-type PbTe crystal by diffusion from a gaseous source.
k a1

1
L
0
L 1
k T
dx. 9
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J. Appl. Phys., Vol. 92, No. 3, 1 August 2002 Dashevsky et al. 1427

III. EXPERIMENT
A. Crystal growth
PbTe crystals were grown by the Czochralski
technique.11 The advantage of the Czochralski technique is
that it also enables the application of high axial temperature
gradients, as compared to crucible confined growth tech-
niques, as well as a better control of the gradient. The option
for an improved control on the axial temperature gradient is
important both for preventing constitutional supercooling ef-
fects and also for the prevention of undesirable crystals de-
fects, e.g., low angle grain boundaries or twins, originating
from too steep temperature gradients. In the crystal growing
process, polycrystalline PbTe is placed in the crucible and
FIG. 2. Calculated temperature profile in an n-type PbTe crystal with ex-
the furnace is heated to above the melting temperature of
tremities fixed at 50 C (T c ) and 500 C (T h ), as a function of the location.
1, 2: two homogeneous PbTe crystals with electron density n 1 51018 and PbTe. A 100 oriented seed PbTe crystal was used. To pre-
n 2 81019 cm3 ; 3: graded PbTe crystal with n51018 cm3 at T c and vent decomposition of the melt during crystal growth, a liq-
n81019 cm3 at T h . uid encapsulation method was employed. The liquid encap-
sulant was a molten boron trioxide (B2 O3 ) layer, about 1 cm
thick. Molten boron trioxide is inert to PbTe at the growth
temperature. The temperature gradient at the crystallization
An analytical solution for temperature along the thermo-
front and the crystal pull rate were of the order of 2025
electric leg T(x) can be determined from Eq. 4, knowing
K cm1 and 510 mm h1, respectively. In order to enhance
the temperature dependence of thermal conductivity. As a
the equalization of the heat flux through the lateral surface of
first approximation, the temperature distribution T(x) was
the crystal, the crucible and the crystal were rotated in oppo-
calculated from Eq. 4, for I0 and, assuming for the tem-
site directions at an angular rate of 1 s1. The crystal orien-
perature dependence of the thermal conductivity:
tation was determined by the Laue diffraction method. Back-
1 reflection photographs of an 100 oriented PbTe crystal
k , 10 clearly revealed the fourfold symmetry and the absence of
bTc
any other reflections.
where b and c are constants The crystals were grown from a PbTe melt with an ex-
cess Te up to 1 at. %. Deviations from the stoichiometric
k composition of crystalline PbTe in equilibrium at elevated
b , 11
Tk T h k T c temperatures induce the formation of lattice defects, vacan-
cies, and possibly interstitials.12 These defects can be
k T h T h k T c T c quenched-in by sufficiently rapid cooling, they are electri-
c , 12 cally active and may act as charge carriers that participate in
k T h k T c T
the electrical conduction process. The atomic imperfections
and k(T h ) and k(T c ) are the thermal conductivity on the hot or lattice point defects associated with excess nonmetal
and the cold side of the thermoelectric leg, respectively, and metal vacancies or nonmetal interstitials form acceptor lev-
kk(T c )k(T h ). els with zero activation energy. When the content of electri-
The temperature distribution along the leg as a function cally active foreign impurities is low, as compared to the
of coordinate x, for I0 is given by difference between the concentration of electrically active


excess native defects, the hole carrier concentration can be
1 k Th x/L
expressed as:
T x k T c T T h T h
k Tc


TcTc . 14
p2 V Pb 0 I Te ,

where V and I denote the vacancy and interstitial concen-


15

Using this equation for the temperature profile along trations, respectively.
thermoelectric leg, the terms in Eq. 7 were calculated tak- The Hall effect is the most commonly used method for
ing into account the known temperature dependence of S, , direct measurement of the carrier concentration. At low tem-
and k in PbTe. Integration of Eq. 7 yields a second approxi- perature 80 K, all acceptor impurities are ionized. Under
mation for the temperature distribution along the thermoelec- these circumstances the carrier concentration is equal to the
tric leg. The results of these calculations for PbTe crystals concentration of the lattice point defects metal vacancies
with constant electron concentrations n51018 and 8 namely, to the excess Te, of the order of (1 5)
1019 cm3 and for a graded material n51018 cm3 1018 cm3 .
on the cold side and n81019 cm3 on the hot side are A second group of crystals was grown from a PbTe melt
shown in Fig. 2. doped with Na (Pb0.99Na0.01Te). Na is a shallow acceptor in
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1428 J. Appl. Phys., Vol. 92, No. 3, 1 August 2002 Dashevsky et al.

FIG. 4. Profile of the Seebeck coefficient in Pb0.99Te1.01 and Na-doped PbTe


crystals after diffusion of indium.
FIG. 3. Dependence of the In surface concentration, as determined by EDS,
on the annealing temperature.
IV. RESULTS AND DISCUSSION
The variation of the Seebeck coefficient S, measured in a
PbTe with practically zero ionization energy. The hole con- direction parallel to the penetration of In by diffusion in a
centration in these crystals was p71019 cm3 . p-type PbTe grown from a melt with excess Te crystal is
shown in Fig. 4. The S values for all crystals in which In had
diffused curves 13 drop at the front end of the crystal to a
B. Doping with In large negative value reflecting the effect of the large In ad-
dition. The transition from n- to p-type conductivity p-n
Doping was done by indium that diffused from a gaseous
junction causes a change of sign of the Seebeck coefficient
source (In4 Te3 ), allowing to maintain a constant level of
and its location can be determined, as described above, by
surface In concentration during the diffusion anneal. The
scanning the local Seebeck coefficient. The presence of In
concentration profile of the In dopant lies in the 0.1 4 at. %
substituting for Pb on the Pb sublattice overcompensates the
range and can be varied by changing the diffusion length and
V Pb acceptors and transforms the initial p-type PbTe into
the annealing temperature 600700 C. The concentration
n-type PbTe. Similar measurements were carried out in the
profile of In within the crystal, as will be described in the
Na-doped p-type PbTe crystals that had no excess Te and
following, was assumed to be consistent with the solution of
hence no structural vacancies, but due to the presence of Na
the diffusion equation for a constant surface source. The sur-
on the Pb lattice sites had an initial hole concentration. The
face concentration C S as determined by EDS as a function of
penetration profile of In in this crystal also indicates a cross-
the annealing temperature is shown in Fig. 3.
over point of the Seebeck coefficient occurring closer to the
In source, namely at a higher In concentration. These results
can be accounted for by assuming a model that rests on the
C. Determination of the In dopant profile in the PbTe following premises:
crystal
a Indium atoms in stoichiometric PbTe diffuse essen-
The determination of dopant concentration variations tially by an interstitial mechanism.
and of the location of the p-n junction in the doped crystals is b In the PbTe crystal with excess Te, any In interstitial
of utmost importance. The Seebeck coefficient S of electrical that encounters a Pb vacancy becomes an active atom,
conducting materials is a measure of the carrier concentra- according to the dissociative mechanism reaction: Ini
tion and, hence, of the dopant distribution. We have made V PbInPbe.
use of a recently developed method for local Seebeck coef- c The Seebeck coefficient is sensitive only to active In
ficient measurements along the surface of the doped atoms located on Pb lattice sites. Each such active In con-
crystal.13 The determination of the local Seebeck coefficient tributes one electron to the conduction band.8
is carried out by a simple probe technique. A very thin and d At In concentrations that exceed the initial V Pb con-
sharp probe, heated to temperature T 1 , is placed in contact at centrations, a kick-out-like mechanism, Ini PbPbPbi
its tip with the surface of the isothermal sample maintained InPb2e, takes place leading to an increased electron con-
at temperature T o . The measuring probe is actually the junc- centration and to negative values of the Seebeck coefficient.
tion of a CuCuNi thermocouple. A second, similar thermo- Interstitial Pb atoms, Pbi are donors and contribute one
couple is in good electric and thermal contact with the electron.12
sample and its junction is at temperature T o . The voltage e The energy barrier for the dissociative mechanism is
values, V 1 and V 2 , between the CuCu and the CuNiCuNi significantly lower than for the kickout mechanism. Thus, as
wires, respectively, of the two thermocouples are measured long as V Pb sites are available, the diffusing Ini will prefer-
simultaneously. The apparatus that has been constructed al- entially occupy these sites.
lowed a spatial resolution of 10 m. The Seebeck coefficient The values of S, as one proceeds into the crystal, initially
variations were measured along a direction normal to the reflect the number of In atoms located on Pb lattice sites, but
external free surface on a polished plane of the crystal. increase algebraically, as one proceeds along the diffusion
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J. Appl. Phys., Vol. 92, No. 3, 1 August 2002 Dashevsky et al. 1429

FIG. 6. Thermovoltage as a function of temperature in doped n-type PbTe


crystals.

FIG. 5. Diffusivity of In as a function of the reciprocal temperature in


both PbTe-based crystals, In diffused by an interstitial
Pb0.99Te1.01 and in Na-doped PbTe crystals. mechanism, the overall concentration profiles of In in both
instances should be the same. If the crossover in the Na-
doped PbTe appears to occur at a lower penetration, i.e., a
path, change sign and revert to the positive value, character- larger In concentration, it is because the Seebeck coefficient
istic of In-free PbTe. We can estimate the In concentration is sensitive only to active InPb atoms, thus at the crossover in
N In at a location x at which the Seebeck coefficient reverses the Na doped PbTe crystal, a significant Ini is still present.
its sign from positive sample with V Pb acceptors to nega- The apparently lower diffusivities of In in Na-doped PbTe
tive sample doped with In. At point x, the contribution of reflect the effect of the lack of V Pb on the active In con-
the electrons due to the presence of In on Pb lattice sites centration.
counterbalances the initial hole concentration, due to the ex- A 4 mm thick slice was cut from the p-type PbTe sample
cess Te, i.e., Pb lattice vacancies, V Pb . Since each In that that had been doped with In that originated from the gaseous
jumps into a V Pb contributes three electrons versus the initial phase. The portion that was cut coincided with the region in
two holes, we can deduce that the In concentration at that which an In gradient was set up, as determined by the See-
point corresponds to 2/3 of the initial V Pb concentration. beck coefficient measurements. The two end surfaces of the
This latter value is known from the prediffusion Hall effect graded crystal were polished and positioned between two flat
measurements. Using this value and that of the surface con- surfaces. The lower surface was kept at constant 50 C and
centration, as determined by EDS measurements, the diffu- the temperature of the upper surface increased to 550 C. The
sion coefficient of indium in PbTe was approximated by fit- measured thermovoltage, V of the graded n-doped PbTe In
ting to the appropriate solution of the diffusion equation. is shown in Fig. 6. It is noteworthy that the dependence
V(T) is linear within a close approximation. This behavior
C x,T C s erfc x/2Dt . 16 of V(T) is very different from that in homogeneous n-type
The value of the diffusion coefficient of indium in PbTe doped only by iodine which reaches a saturation level
Pb0.99Te1.01 with the relatively high structural vacancy con- at elevated temperature Fig. 6. The measured Seebeck co-
centration at 700 C is high, D4.5109 cm2 /s. Further efficient SV/T in PbTe doped with In is practically con-
measurements performed at different temperatures, allowed stant (S250 V/K) over a wide temperature range. At
estimating the activation energy E a 1.5 eV Fig. 5. These high temperatures, electron-hole pairs can undergo thermal
results support the initial assumption regarding the interstitial excitation. Both the electron and the hole components con-
diffusivity of In in PbTe. A similar analysis was performed tribute to the Seebeck coefficient. At this temperature
for the Seebeck coefficient profiles in Na-doped PbTe, shown n p
in Fig. 5. In Na-doped PbTe, there are no structural V Pb , thus SS n S p
n p n p
indium can become active only via the kickout mechanism,
but since the overall NaPb is low, the dominant mechanism b p


is through the reaction Ini PbPbPbi InPb2e. The elec- S n S p , 17
p p
tron concentration increases by two electrons for each sub- b nb b
n n
stitution of Pb on a lattice site by an interstitial In atom, via
the kickout mechanism. Hence at this point InPb equals 0.5 where S n and S p are partial terms for electrons and holes
Na. At the Seebeck coefficient crossover, this electron con- consequently, n and p are the concentrations of electrons
centration equals the initial hole concentration that is present majority carriers and holes minority carriers, respectively,
on account of the presence of the Na dopant. The diffusivi- b is the ratio of electron and hole mobilities b in PbTe is
ties of In in Na-doped PbTe are lower by an order of mag- close to 1. According to Eq. 17, even the presence of a
nitude but associated with the same within experimental er- small concentration of holes may cause a drastic decrease of
ror value of the activation energy as for the PbTe crystals the Seebeck coefficient and, hence, of the conversion effi-
containing structural vacancies. Since we assumed that in ciency at a high temperature. The practically constant value
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1430 J. Appl. Phys., Vol. 92, No. 3, 1 August 2002 Dashevsky et al.

of S up to 600 C that was observed can be attributed to the of indium in Pb1x Te1x (E a 1.40.1 eV,D O (92)
negligible influence of the minority carriers. The electrons 102 cm2 /s) and to design In concentration profiles.
present in the In-generated level annihilated the latter. v The graded material displays a linear dependence of
The near-surface concentration of In, about 3 at. % at the thermovoltage on the temperature difference, suggesting
T h , Fig. 3, is well above that needed to ensure a carrier a practically constant value of the Seebeck coefficient, over a
concentration commensurate with optimal conversion effi- wide temperature range 50 600 C. This value of the See-
ciency. This high level of In ensures that a sufficient content beck coefficient corresponds to an optimal carrier concentra-
of In will be maintained at the T h side of the thermoelectric tion distribution, generated by the In concentration profile.
leg in spite of the downward diffusion flux along the tem- vi The results demonstrate the validity of the FGM
perature gradient, in the course of extended durations of op- approach for preparing thermoelectric materials with im-
eration of the thermoelectric generator. A significant In con- proved efficiency for energy conversion.
centration reaching the T c side of the thermoelectric leg may
affect negatively the mobility of the charge carriers. It is
1
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2
I. Shiota and I. A. Nishida, Proceedings of the XVI International Confer-
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5
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V. I. Kaidanov and Yu. I. Ravich, Sov. Phys. Usp. 28, 31 1985.
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V. I. Kaidanov, Defect Diffus. Forum 103-105, 387 1993.
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G. D. Mahan, Solid State Phys. 51, 81 1997.
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M. P. Dariel, Z. Dashevsky, A. Jarashneli, S. Shusterman, and A. Horow-
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12
L. Palmetshofer, Appl. Phys. A: Solids Surf. 34, 139 1984.
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E. Muller, W. Heiliger, P. Reinshaus, and H. Submann, Proceedings of the
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