6/4/2015 950FSeriesIIWheelLoader8TK00001UP(MACHINE)POWEREDBY3116Engine(SEBP221856)Documentacin

Pantallaanterior
Bienvenido:cr080rhm
Producto:WHEELLOADER
Modelo:950FIIWHEELLOADER8TK
Configuracin:950FSeriesIIWheelLoader8TK00001UP(MACHINE)
POWEREDBY3116Engine

PruebasyAjustes
950FSeriesIIWheelLoaderPowerTrain
NmerodemedioSENR591601 Fechadepublicacin01/11/2000 Fechadeactualizacin09/10/2001

i01401506

DifferentialBacklashandBearingsAdjust
SMCS3258025BKL

Illustration1 g00303284
DifferentialandBevelGear

(1)Bearingsleeve

(2)Bearingcup

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(3)Bearingcone

(4)Adjustingnut

(5)Bolt

(6)Bevelpinion

(7)Bearingcone

(8)Bearingcup

(9)Housing

(10)Bearingcup

(11)Bearingcone

(12)Washer

(13)Nut

(14)Intermediatehousing

(15)Differentialgroup

(16)Bevelgear

(17)Bolt

(18)Bearingsleeve

(19)Bolt

(20)Adjustingnut

(21)Differentialcase

(22)Bearingcone

(23)Bearingcup

(24)Pins

(25)Pin

(26)Pin

(27)Centerhousing

(28)Shims

(A)Boltcircleradius

Note:Thefollowingprocedurecontrolsbearingpreload.Theprocedureprovidesthesameresultsfornew
bearingsandforusedbearings.

1. Assembledifferentialgroup(15).

2. Heatbevelgear(16)to135C(275F)foramaximumoffourhours.Installthebevelgearonthe
differentialgroup.

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3. Installfourlargepins(25)partiallyintobevelgear(16).Installfoursmallpins(26)intolargepins
(25).Makesurethattheserrationsofthesmallpinsare180degreesfromtheserrationsofthelarge
pins.Presspins(25)and(26)sothatthepinsareflushwiththesurfaceofbevelgear(16).Torquethe
209X6493Bolts(17)to9510Nm(707lbft)andthenturntheboltsforanadditional1805
turn.Makesurethatthebevelgearisseatedonthedifferentialgroupshoulder.

Note:Bolts(17)cannotbesubstitutedwithotherbolts.Ifbolts(17)arereplaced,new9X6493Bolts
mustbeinstalled.

4. Pressbearingcone(3)andbearingcone(22)ondifferentialcase(21).Makesurethatthebearing
conesarefullyseated.

Note:Ifyoufreezethebearingcups,allowthepartstoreachauniformtemperature.Thenuseadriver
orapresstoresetthebearingcups.Thelimitforfreezingthebearingcupsis29C(20F).Remove
anyfrostandwipethebearingcupsdry.LubricatethebearingcupswithSAE30Wgearoilinorderto
preventrustonthebearingcups.

Note:Ifyouheatthebearingcones,allowthepartstoreachauniformtemperature.Thenuseadriver
orapresstoresetthebearingcones.Thelimitforheatingthebearingconesisamaximumof135C
(275F)foramaximumoffourhours.LubricatethebearingconeswithSAE30Wgearoilafterthe
bearingconeshavecooledinordertopreventrustonthebearingcones.

5. Removeintermediatehousing(14)fromcenterhousing(27).

6. Installbearingcups(2)and(23),bearingsleeves(1)and(18),andtwopins(24).Lubricatethethreads
ofadjustingnuts(4)and(20)andinstallthenutsinintermediatehousing(14)andincenterhousing
(27).

7. Positioncenterhousing(27)inanappropriatesupportingfixturesothattheopensidefacesupward.
Withaliftingdevice,lowerdifferentialgroup(15)andbevelgearintopositiononthreedowelsin
centerhousing(27).

8. Installintermediatehousing(14)oncenterhousing(27).Apply1U8846LiquidGaskettothe
contactingsurfacespriortoassembly.Torquethethreeboltsto10020Nm(7515lbft).

9. LubricatetheOringsealandinstalltheOringsealonpinionhousing(9).Installpinionhousing(9)
oncenterhousing(27).Toinstallthefrontdifferential,torquethe10boltsto30040Nm(22030
lbft).Toinstallthereardifferential,torquethe12boltsto30040Nm(22030lbft).Usethe
originalthicknessofshims(28)oruseanewshimpackthatismeasuredtothesamethicknessasthe
originalpack.Iftheoriginalshimpackisnotavailable,use70%ofanewshimpack.

Note:Theneededthicknessoftheshimpackmaychangewhenthetoothcontactpatternisadjusted.

10. Tightenadjustingnuts(4)and(20)toapositionthatmaintainsgearbacklashandslightbearingend
play.Thispositionshouldnotmaintaintightgearmesh.

11. Repositioncenterhousing(27)inthesupportingfixturesothatcenterhousing(27)andpinion
housing(9)arehorizontal.Thepartsarehorizontalwhenthepartsaremountedinthemachine.

Table1
RequiredTools

PartNumber Description Quantity

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1U6690 SocketWrenchAssembly 1

12. Measurethetorquethatisneededtorotatepinionshaft(6).Recordthistorque.Forthismeasurement,
usea1U6690SocketWrenchAssemblyonpinionshaftnut(13).

13. Whileyourotatepinionshaft(6)backandforth,tightenadjustingnut(20)tothezerobacklash
position.Thenbackoffadjustingnut(20)byavalueof20plustheincrementtothenearestlock
position.

14. Tightenadjustingnut(4)atthesametimewhileyourotatepinionshaft(6).Tightennut(4)untilthe
torqueincreasesto0.2to0.6Nm(2.0to5.0lbin)overthetorquethatwasrecordedinStep12.This
istheseatedposition.

15. Tightenadjustingnut(4)by60plustheincrementtothenearestlockposition.

Note:Whenyoucheckforcorrectassemblyandforcorrectadjustment,measuretherollingtorqueof
thebevelgeargroupattheshaftofthepinion.Fornewbearings,therollingtorqueshouldbe1.4to
2.4Nm(12to21lbin).Forusedbearings,therollingtorqueshouldbe0.7to1.2Nm(6to11lbin).

16. Measurethebacklashbetweenbevelgear(16)andpinionshaft(6).Measurethebacklashattheheel
ofthebevelgear.Thebacklashmustbe0.30+0.120.10mm(.012+.005.004inch).Tomeasure
thebacklash,placeadialindicatortangenttothespline.RefertoIllustration2foranexample.Make
surethattheyokeorthesplineadapteristighttothespline.

Illustration2 g00275111
PinionShaftSpline(backlashmeasurement)

(B)Distanceofdialindicatorfromthecenterlineofthepinion.

17. Table2thatfollowslistsexamplesofbacklashatthepinionshaft.Table2showsthedifferent
distancesfromthecenterlineofthepiniontothedialindicator.

Table2
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Table2
ExamplesofBacklashatPinionShaft
Dimension(B) NominalBacklash MaximumBacklash MinimumBacklash

50mm(2inch) 0.28mm(.011inch) 0.40mm(.016inch) 0.18mm(.007inch)

100mm(4inch) 0.55mm(.022inch) 0.80mm(.032inch) 0.35mm(.014inch)

150mm(6inch) 0.83mm(.033inch) 1.20mm(.047inch) 0.53mm(.021inch)

200mm(8inch) 1.10mm(.043inch) 1.60mm(.063inch) 0.70mm(.028inch)

18. Ifthebacklashdoesnotmeetspecifications,loosenoneadjustingnutandtightentheopposite
adjustingnutbythesameamount.Thiswillmaintainthebearingpreload.

CheckthePinionandBevelGearToothContact

Illustration3 g00103470

1. Afterthedifferentialbacklashadjustmentsandthepinionpreloadadjustmentshavebeenmade,the
toothcontactbetweenpinionshaft(6)andbevelgear(16)mustbechecked.Performtheprocedure
thatfollows:

a. ApplyasmallamountofPrussianblue,ofredlead,orofpaintonthreeadjacentteethoronfour
adjacentteethofbevelgear(16).

b. Rotatepinionshaft(6)forseveralrevolutionsinonedirection.Thenrotatepinionshaft(6)for
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severalrevolutionsintheoppositedirection.Thenturnthepinionshaftinonedirectionuntilthe
markedteethcanbeviewed.

c. Thecorrectareaoftoothcontactbeginsneartheinsideendoftheteethofbevelgear(16).The
correctareareachesamaximumof50percentofthetoothlength.SeeIllustration3foran
exampleofthecorrectareaoftoothcontact.

Illustration4 g00103471

2. IfthetoothcontactlookslikethemarksinIllustration4performtheprocedurethatfollows:

a. Removesomeofshims(28).

b. FromTestingAndAdjusting,"DifferentialBacklashandBearingAdjust",performStep16,
Step17,andStep18again.

c. PerformStep1of"CheckthePinionandBevelGearToothContact"again.

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Illustration5 g00103472

3. IfthetoothcontactlookslikethemarksinIllustration5,performtheprocedurethatfollows:

a. Addsomeofshims(28).

b. FromTestingAndAdjusting,"DifferentialBacklashandBearingAdjust",performStep16,
Step17,andStep18again.

c. PerformStep1of"CheckthePinionandBevelGearToothContact"again.

Note:Alwaysmakesurethatthebacklashadjustmentiscorrectbeforeanadjustmentismadetothe
areaoftoothcontact.Togetthecorrectadjustments,thebacklashandtoothcontactmayneedtobe
adjustedseveraltimes.Alwaysrememberthatachangetogearclearance(backlash)willalsochange
thegearcontact.Achangeingearcontactwillalsochangegearclearance(backlash).

4. Afteradjustmentsaremade,removethePrussianblue,redleadorpaintfromthegears.

5. Installoneboltandlock(5)and(19)ineachadjustingnut(4)and(20).Tightenbothboltsandbend
thelocks.

Copyright19932015CaterpillarInc. MonApr06201516:43:20GMT0500(Horaest.Pacfico,Sudamrica)
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