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23rd International Symposium on Transport Phenomena

Auckland, New Zealand


1922 November 2012

LES Analysis of Mixture Formation and Ignitability


in an Unsteady Methane Jet

H. Kawanabe1, T. Senoo1 and M. Shioji1


1
School of Energy Science
Kyoto University, Yoshida Hon'machi, Sakyo-ku, Kyoto 606-8501, Japan

Abstract predict the unsteady fluid motion and nonhomogeneous mixture.


In the present study, flow and mixture formation processes of a
Flow and mixture formation of a natural-gas jet with high-speed unsteady methane-jet at a cavity wall are calculated
impingement on a cavity wall were calculated using a large eddy using a large eddy simulation in order to investigate the fluid
simulation. The calculations were performed for varying wall motion and distribution of flammable mixture by simulating the
shapes and the nozzle-to-wall distance. In addition, the spark previous experiment[7]. And the effects of the wall shape and
ignitability is discussed based on the distributions of flow and the distance between the nozzle exit and wall are investigated.
fuel concentration. The result shows that flow and shear stress In addition, distributions of the turbulent Karlovitz number
are suppressed and fuel concentration increases in a cavity and are estimated from the calculation result. The result shows the
the flammable mixture is widely distributed. Here, a distribution ignition probability is well described by the Karlovitz number.
of the turbulent Karlovitz number Ka is estimated based on the
velocity and equivalence ratio. When the mixture is spark-ignited Numerical Scheme and Methods
at the point of Ka<50, stable combustion is achieved.
Methods
Introduction Development of a fuel jet and its mixture formation in a constant
volume vessel are calculated. The shape of the calculation
Direct-injection spark-ignition (DI-SI) is considered to be a domain is a rectangular pipe with parallel walls with a cavity
promising system for the higher output and higher thermal wall. Figure 1 shows the schematic of calculation area with the
efficiency for a natural gas(NG) engine, and have therefore been constant volume vessel, which was used for previous experiment
widely studied[1]-[3]. However, it is difficult to start combustion work. The distance between the nozzle of gas injector and the
by SI in NG unsteady jet stably because NG has a narrow wall represents xw. The width and depth of the cavity represent W
flammable range. Therefore, in order to achieve measures for and D, respectively. Figure 2 shows a calculation area in a three-
stable ignition and combustion control, fundamental researches dimensional x-y-z coordinate system. The calculation domain was
by using constant volume vessel has also been widely studied, subdivided into 2.6106 graded cell grids that are concentrated
and investigated about the case of igniting in jet after the injection around the jet axis and near wall region.
end and the case of very low injection pressure[4]-[6]. However
DI-SI is used in the practical engine, high injection pressure is
needed because fuel-air has to be mixed quickly. And a cause of
difficulties of stable combustion have to be clarified in detail.
In order to stable combustion by the spark ignition in a methane Gas Injector Gas Injector
Calc. Area
unsteady jet, authors have applied impinging jet on a bluff-body
or cavity wall. The results show that the stable combustion is
xw
xw
xs

Cavity
achieved with the ignition in the wake flow from the bluff-body r Wall

or at edge of the cavity. In these regions, the fluid motion and Electrode
D

shear flow would be suppressed and flammable mixture would 44mm


be formed properly. However, the details have not fully clarified.
Here, in order to investigate the mixture formation in detail, it is
useful to use a large eddy simulation technique, which is able to Figure 1 Schmatic of calculation area
In this study, the fuel is assumed to be methane. The vessel is to ambient pressure is defined as the diameter of the pseudo-
filled with air, which is set to the pressure of pa = 1MPa and nozzle dn, which can be calculated from injection pressure pj and
the temperature of Ta = 300K. Then, methane is injected at the ambient pressure pa, assuming that the velocity at the nozzle exit
pressures of p j = 8 MPa from a single-hole nozzle with the uj is equal to the speed of sound at pj and that the velocity at the
diameter of d0 = 0.4mm , located on the center axis of the upper pseudo nozzle un is equal to the speed of sound at pa.
face. Here, the inlet condition is set by use of the pseudo nozzle +1

concept [8]. Due to the large pressure gradient in the vicinity p 2 2( 1) (1),
dn = d0 Cd j
of the nozzle exit, the diameter of the jet expands quickly just pa +1
downstream of the nozzle exit, such that adiabatic expansion
from the nozzle condition to the ambient condition may occur
in this region. Here, the jet diameter after a notional expansion

Table 1 Calculation conditions

Ambient Pres.: pa [MPa] 1.0

Ambient Temp.: Ta [K] 300

Nozzle Diam.: d0 [mm] 0.4

Inj. Pres.: pj [MPa] 8

Wall Position: xw [mm] 15, 25

Wall Shape: Wall (W, D) [mm] Wall (20, 9), Wall (20, 3.5)

Calc. Region: (x y z) [mm] (18.5 44 44) ~ (34 44 44)


Grid Number: (nx ny nz) (102 207 99) ~ (143 207 99) Figure 2 Grid system for calculation

t=0.4ms 0.9ms 1.2ms 2.0ms 5.0ms


~
u 50

[m/s]
5 mm

|u|
~
25

f 0.2
f

0.1

~
|S| 20
104 [1/s]

10
|S|
~

Figure 3 Change of distributions of velocity vector u , mixture fraction f and local stress S
t = 5ms 5mm

1.2<
0.5<<1.2

7ms

10ms

15ms

(a) Wall(209), xw=25mm (b) Wall(209), xw=15mm (c) Wall(203.5), xw=25mm (d) Wall(203.5), xw=15mm

Figure 4 Distributions of flamable mixture for various wall conditions

where Cd is the coefficient of discharge, set here to Cd = 0.86. to the convection and diffusion terms of the momentum equation
Based on this assumption, the pseudo nozzle diameter is assumed and the diffusion term of the mass transport equation. For the
to be 0.80mm when pj = 8MPa, pa = 1MPa and d0 = 0.40mm, and convection term of the mass transport equation, the QUICK
un in methane at 1MPa is assumed to be 451.1m/s. scheme is applied. A third-order Adams-Bashforth method is used
for the temporal integration and the time-step is determined so
Schemes that the maximum Courant number does not exceed 0.14. The
The LES computation technique used here is based on spatial HSMAC method is applied for pressure correction.
Favre-filtered continuous Navier-Stokes and scalar transport Slip walls are assumed for the side boundaries (y, z = 10 mm).
equations. These equations are computed numerically by the The non-slip boundaries are assumed for the cavity walls. Here,
finite volume method. The x-axis coincides with the jet axis fine grid are used for the near wall regions, and Lilly's function
and the component of velocity in this direction is u. The y and is applied to reduce the SGS viscosity near wall field. The SGS
z components of velocity are defined as v and w, respectively. viscosity is calculated based on a modified filter size f, described
The sub-grid scale stress is given by the Smagorinsky model. as follows;
The model constant CS is fixed to 0.11 [9]. The gradient diffusion f = min ( l yw , ) (2)
model and the diffusion coefficient are given by e/Sct. Here, e is Here, l = 0.42 and yw represents the distance from the wall.
the turbulent viscosity and Sct is the turbulent Schmidt number;
Sc and Sct are assumed to be unity [9]. A staggered system is
employed. A second-order central difference scheme is applied
Results and Discussions

By means of the numerical procedures described above, the


methane jet development and mixture formation are calculated.
Figure 3 shows the typical result of the temporal changes for the
grid-averaged distributions of velocity u , fuel mass fraction f,
shear stress S . The jet is developing with entraining surrounding
air. After the impinging at the cavity wall, the flow curls up along
the wall, then after t = 5.0ms, the mixture is entrained by the
main jet flow again. Eventually, the mixture, for the concentration
of f = 0.05, distributes along the cavity wall. Here, f = 0.05 is
approximately the equivalence ratio of unity. Also, the values of
u and S are relatively low along the walls.
In order to achieve the stable ignition combustion, it is necessary
to become the flammable mixture at the ignition point. Figure
4 shows the distributions of the flammable mixture, which is
defined by equivalence ratio between 0.5 and 1.2[11]. A black
Figure 5 Changes of SL and L agains hatching region represents the flammable mixture and a grey

t = 5ms 5mm

Ig Ig

7ms

Ig Ig

10ms

Ig Ig

0 50 100 ~
Ka
15ms

Ig Ig

(a) Wall(209), xw=25mm (b) Wall(209), xw=15mm (c) Wall(203.5), xw=25mm (d) Wall(203.5), xw=15mm

Figure 6 Distributions of Ka for various wall conditions


L urms
Ka = (3)
(a) Wall(209), SL g
xw=25mm,
(x, y)=(20, 7.5)[mm]
g and urms represent Talor's micro scale and the standard deviation
of fluctuation velocity. Next, Ka is estimated by obtained data by
the LES calculation. The ratio of urms and g is described by the
local dissipation rate of turbulent kinetic energy and kinematic
(b) Wall(209),
xw=25mm, viscosity based on the assumption of the isotropic turbulent
(x, y)=(20, 6)[mm]
flow[12].
2
u
rms = (4)
g 15
(c) Wall(209),
xw=25mm,
Most of the dissipation of the turbulent kinetic energy occurs in
(x, y)=(20, 9)[mm] the sub-grid scale region, if the Reynold's number is enough high
and the calculation filter for the LES is enough big compared
with the micro-scale of flow, a following equation is led.
= GS + SGS SGS (5)
(d) Wall(209), Here, when local equilibrium of the turbulent kinetic energy, is
xw=15mm,
(x, y)=(10, 7.5)[mm] expressed by the Smagorinsky model.
2 3
SGS = (CS ) S (6)

CS represents the Smagorinsky constant. When the equations of


(4), (5) and (6) are substituted in the equation (3), Ka will be
(e) Wall(203.5),
xw=25mm, calculated as follows;
(x, y)=(20, 7.5)[mm]
32
L CS S
Ka = (7)
SL 15
SL and L changes with the temperature , pressure and equivalence
(f) Wall(203.5), ratio, so that SL and L are calculated by the PREMIX code of the
xw=15mm,
(x, y)=(10, 7.5)[mm]
CHEMKIN package Ver 3.7 with GRI-Mech 3.0. The pressure
and temperature of the calculation condition are set to 1.0MPa
and 300K, respectively. The results of SL and L are shown in
Figure 5.
Figure 7 Relation between Ka and Firstly, the spatial distributions of Ka are shown in Figure 6.
The calculation condition for this figure corresponds to that for
Figure 3. Also, Ka is displayed only in the flammable mixture
hatching region corresponds the richer mixture. The flammable region. The flammable mixture is formed after jet impinging on
mixture is formed from the bottom of the cavity wall, then it the cavigty wall. After that, Ka becomes relatively low (Ka<50)
widely distributes by following with the vortex flow in the cavity. in the center of vortex generated in the cavity. When the mixture
Based on the experimental data by the previous study, the stable of low Ka is spark-ignited, the combustion would stably progress
ignition is achieved by igniting at the cavity edge. The flame in the experimental result. On the other hand, when the mixture is
propagates into the vortex region because of the flammable ignited in the early timing at the edge of cavity, combustion does
mixture existence. In the case of the (c) shallow cavity and xw = not occur due to higher Ka. Furthermore, temporal changes of
25mm, the flammable mixture is quickly formed, which enables Ka at the ignition point in the expeiment are shown in Figure 7.
early timing of stable ignition. However for the (d) shallow The ignition probability measured by the previous experimental
cavity and xw = 15mm case, the mixture in the cavity becomes work is also displayed in the figure. For all condition, Ka
over rich so that the stable ignition is not achieved in the previous becomes higher just after the injection start, then decreases with
experimental data. large fluctuation. Here, the decrease of Ka and the increase of
Generally, ignition probability would be affected by the local are the same timing, then reaches unity when Ka decreases
concentration of the fuel and fluid motion at the ignition point. below 50 for these conditions. For the case (c), the ignition point
Flame development just after the ignition depends on the local is located at the outer edge of the vortex. The value of Ka keeps
burning velocity and stretch of the flame due to the gradient relatively high and becomes small. On the other hand for the
of velocity. Here, the ignition probability is estimated by the cases of (a) and (b), Ka becomes small after t = 10ms and stable
turbulent Karlovitz number Ka. Ka is defined using the laminar ignition achieved in this period. Based on these data, the ignition
burning velocity SL and the flame thickness L as follows; stability could be estimated by the turbulent Karlovitz number.
Conclusions [2] Honjo, F., et al., Proc. World NGV2002, CD-ROM(2002).
[3] Taniguchi, S., et al., Transactions of Japan Society for
Flow and mixture formation of a natural-gas jet with Automotive Engineers, 36-6, 2005, 31-37.
impingement on a cavity wall were calculated using a large eddy [4] Mohammadi,A., Shioji, M., Matsui, Y. and Kajiwara, R.,
simulation. The calculations were performed for varying wall Journal of Engineering for Gas Turbines and Power,130,2008,
shapes and the nozzle-to-wall distance. In addition, the spark 062801-1-7.
ignitability is discussed based on the distributions of flow and [5] Kidoguchi, Y., et al., Transactions of Japan Society for
fuel concentration. The result shows that flow and shear stress Automotive Engineers, 36-1, 2005, 15-20.
are suppressed and fuel concentration increases in a cavity and [6] Kidoguchi,Y., et al., Transactions of Japan Society for
the flammable mixture is widely distributed. Here, a distribution Mechanical Engineers B, 74-743, 2007, 1655-1661.
of the turbulent Karlovitz number Ka is estimated based on the [7] Shioji,M., Suganuma,H. and Sasaki,M., Transactions of Japan
velocity and equivalence ratio. When the mixture is spark-ignited Society for Automotive Engineers, 40-1, 2009.
at the point of Ka<50, stable combustion is achieved. [8] Birch, A. D., et al, Combustion Science and Technology, 36,
1984, 249-261.
References [9] Kawanabe, H., Kawasaki, K., Seno, T., Kondo, C. and Shioji,
M., Heat Transfer Asian Research, 36-5, 2007, 303-313.
[1] Ishiyama,T., Shioji,M., Tanaka, H. and Okumura, K., [10] Lilly, D. K., NCAR manuscript, No. 123, 1966.
Transactions of Japan Society for Automotive Engineers, 33-4, [11] Kitagawa, T., Transactions of Japan Society for Automotive
2002, 39-44. Engineers, 37-1, 2006, 7-12.

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