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Fuel 116 (2014) 608616

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Fuel
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Hydrolysis of delignied sugarcane bagasse using hydrothermal


technique catalyzed by carbonaceous acid catalysts
Witsarut Namchot, Napassanan Panyacharay, Woranart Jonglertjunya, Chularat Sakdaronnarong
Chemical Engineering Department, Faculty of Engineering, Mahidol University, 25/25 Putthamonthon 4 Road, Salaya, Putthamonthon, Nakorn Pathom 73170, Thailand

h i g h l i g h t s

 Carbon-based catalysts were active for hydrolysis of lignocellulose and starch.


 Direct sulfonated catalyst had similar efciency as pyrolyzed/sulfonated ones.
 Higher glucose yield was achieved from more severe condition compared with xylose.

a r t i c l e i n f o a b s t r a c t

Article history: Carbonaceous catalysts derived from sugarcane bagasse (SCB), cellulose and lignin were synthesized by
Received 29 May 2013 three different methods using slow pyrolysis and subsequent sulfonation. The synthesized catalysts were
Received in revised form 7 August 2013 used for hydrolysis of lignocellulose and cassava starch. The catalysts synthesized from SCB 100 mesh
Accepted 22 August 2013
(type I) and lignin (type II) were highly active for hydrolysis of SCB (70 mesh), cellulose and starch at
Available online 5 September 2013
140 C for 3 h yielding 18.0%, 27.6%, 87.6% and 65.0%, 46.0%, 96.5% total reducing sugar (TRS) yields,
respectively. BoxBehnken design was applied to investigate the inuence of reaction temperature,
Keywords:
amount of catalyst and reaction time on hydrolysis yield of delignied SCB in the presence of these
Solid acid catalyst
Lignin-derived catalyst
two catalysts. The nding demonstrated that the lignin catalyst (type II) prepared by direct sulfonation
Sugarcane bagasse without pyrolysis had equal or higher catalytic performance than catalysts prepared by pyrolysis and
Hydrothermal sulfonation.
Lignocellulose hydrolysis 2013 Elsevier Ltd. All rights reserved.

1. Introduction synthesize different types of solid catalysts such as H-form zeolites


[35], cation-exchange resins [69] and transition metal oxide [9].
Lignocellulosic materials which contain mainly cellulose, hemi- However, the catalytic performances of those catalysts were still
cellulose and lignin have become attractive precursors for produc- lower than that of liquid acid catalyst. Recently, carbon catalyst
tion of energy and building block chemicals as they are plentiful, was synthesized by Suganuma and coworkers [10] using incom-
renewable resources and not competitive to human and animal plete carbonization by fast pyrolysis of cellulose followed by sulfo-
consumption. Conventionally, lignocellulose conversion to produce nation in fuming sulfuric acid (15 wt% SO3) [10]. The apparent
C5 and C6 sugars for biorenery processes requires homogeneous activation energy for hydrolysis of crystalline cellulose to glucose
acid catalyst to hydrolyze hemicellulose and cellulose. This process in the presence of carbon catalyst is approximately 110 kJ/mol at
needs high energy input, produces high volume of efuent and 343373 K which is smaller than that of the reaction in the pres-
thus requires difcult practices for wastewater treatment. More- ence of sulfuric acid under optimal conditions (170 kJ/mol) [11].
over, these liquid acid catalysts used in the process cannot be re- However, the former required longer reaction time (24 h) and
used [1,2]. higher reaction temperature (>200 C) to achieve over 50% for
Using heterogeneous acid catalyst is a way to protect the envi- hydrolysis of cellulose [12]. This carbon catalyst additionally
ronment and makes the lignocellulosic pretreatment economically yielded rather low glucose product (4% glucose yield) [10]. After
efcient as the solid acid catalyst is reusable and easily separated that, Guo and colleagues [13] synthesized solid acid catalyst by
from reaction solution by ltration. In addition, amount of waste- hydrothermal carbonization of glucose and subsequent sulfonation
water from the hydrolysis process is signicantly reduced. Due to [13]. The hydrolysis of cellulose catalyzed by this kind of catalyst
these advantages, researchers have initiated many approaches to was performed at 110 C for 4 h and required to use [BMIm][Cl],
an ionic liquid, for better swelling of cellulose. Although the TRS
Corresponding author. Tel.: +66 28892138x6119; fax: +66 28892138x6129. yield of cellulose hydrolysis with sulfonated carbon material in
E-mail address: chularat.sak@mahidol.ac.th (C. Sakdaronnarong). [BMIm][Cl] was high (72.7% TRS yield), there was no report of

0016-2361/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.fuel.2013.08.062
W. Namchot et al. / Fuel 116 (2014) 608616 609

glucose yield and cellulose conversion of the hydrolysis. Since the 205 nm according to TAPPI T250 [21]. Total lignin content refers
cost of ionic liquid was extremely high, thus it is not feasible to use to the sum of Klason and acid-soluble lignin contents. Ash content
for industrial application. From the previous reports, the researchers was the residue after ignition of a known dry weight sample at
found that the amorphous carbon bearing ASO3H, ACOOH and 550 5 C for 2 h [22]. Total polysaccharide content is calculated
phenolic AOH groups from sulfonation of pyrolytic carbon materi- by subtraction of weight loss, total lignin, extractives, and ash con-
als can catalyze the hydrolysis of crystalline cellulose indicated as tents from 100 wt% untreated SCB.
either TRS yield or glucose yield [10,13,14]. However, all the earlier
research concerning heterogeneous acid catalysts for lignocellu- 2.3. Preparation of carbon-based solid acid catalyst
lose model compounds, i.e. crystalline cellulose, cellobiose, xylan
has been still in the catalyst screening stage [3,6,1417]. Moreover, In the present study, three types of carbon-based solid acid cat-
the catalytic performance of synthesized carbon-based catalysts on alysts were synthesized. The catalyst type I was prepared by sulfo-
hydrolysis of lignocellulose material such as sugarcane bagasse has nation of pyrolyzed SCB (100 and 50 mesh) and cellulose. SCB and
not been tested before. cellulose were heated at 400 C for 1.5 h in a pyrolysis reactor with
In the present study, solid acid catalysts were synthesized from N2 ow at 30 mL min 1. The pyrolyzed substances were ground to
cellulose, lignin and sugarcane bagasse. Subsequently, their perfor- black powder, and then boiled in concentrated sulfuric acid
mances on hydrolysis of cellulose, cassava starch and delignied (98 wt% H2SO4) using 1:10 of solid to liquid ratio at 170 C for
sugarcane bagasse were investigated. Three methods of catalyst 18 h with N2 ow at 30 mL min 1. After that, sulfonated catalysts
synthesis by different carbonization (dry and hydrothermal) and were cooled at room temperature and washed repeatedly with
sulfonation techniques using concentrated sulfuric acid and fum- deionized water until neutral pH and no released sulfate ions. Sec-
ing sulfuric acid were proposed. The aim of the study was to im- ond type of catalyst (type II) was synthesized by pyrolysis and sub-
prove the catalytic performance of carbonaceous solid acid sequent sulfonation in fuming sulfuric acid (15 wt% SO3) at 100 C
catalyst by enhancing ASO3H functional groups attached to amor- for 18 h. For the third type of catalyst (type III), 10 g of SCB (100
phous carbon support as well as increasing of acid site, surface area mesh and 50 mesh) and cellulose were boiled in 100 mL of distilled
and porosity of synthesized carbon catalyst. Catalyst from lignin water at 100 C for 4 h. Sequentially, the solid phase was ltered
which has polycyclic aromatic structure was rst time used as cat- and washed repeatedly with ethanol and deionized water. Then,
alyst precursor by direct sulfonation without pyrolysis in order to solid catalyst was dried at 60 C overnight and sulfonated by the
optimize the energy consumption during synthesis process. In par- same procedure as the catalyst type I. It was noted that lignin cat-
ticular, hydrophobic groups of aromatic lignin were suggested to alyst was prepared by direct sulfonation according to the proce-
prevent catalyst deactivation by the water during the hydrolysis dures of catalysts type I and II without any prior pyrolysis step.
reaction [18]. Moreover, introduction of hydrophobic lignin for
synthesis of carbonaceous catalyst was proposed to increase the 2.4. Catalyst characterization
afnity of lignin catalyst toward lignincarbohydrate compound
(LCC) in bagasse. The subsequent polysaccharide hydrolysis appar- The crystalline structure of carbon-based solid acid catalyst was
ently enhanced by attack of SO3H groups toward b,14 glycosidic analyzed by X-ray diffractometry (XRD) (Bruker D8-Discover,
linkages. Additionally, performances of all catalysts synthesized Germany) at 2/min scan rate, in the range of 2h = 580. The
were compared with commercial acid catalysts namely Amberlyst functional groups of pyrolytic SCB, pyrolytic cellulose, lignin and
15 and phosphotungstic acid. sulfonated carbon were determined by Fourier transform infrared
(FT-IR) spectroscopy (Thermo Scientic Nicolet 6700, USA) from
4000400 cm 1 with 4 cm 1 resolution and 100 number of scans.
2. Materials and methods
The acid density (mmol g 1 catalyst) of catalysts was estimated
by titration when 0.1 g of catalyst was mixed with 100 mL of a
2.1. Materials
0.1 M NaOH solution and stirred at 145 rpm at room temperature
overnight. Afterward, 10 mL of solution was back titrated with
Cellulose powder (20 lm in particle size) was purchased from
0.5 M HCl until the pH was neutral (3 replicates) [23]. Surface area
Hi-Media Laboratories Pvt. Ltd. Fuming sulfuric acid was pur-
of solid acid catalyst was analyzed by 11-point BET analysis equa-
chased from Merck chemical and concentrated sulfuric acid
tion (Quantachrome AUTOSORB 1-AG, USA). Pore size and pore
(H2SO4) was purchased QREC Chemical Co. Ltd. Lignin (alkali lignin,
volume were calculated by HK method.
low sulfonate content with 150200 lm in particle size, 100
mesh), Amberlyst-15 (600850 lm in particle size, 1823 mesh),
2.5. Screening of active catalysts on hydrolysis of SCB, cellulose and
phosphotungstic acid (H3PW12O40), standard glucose and xylose
cassava starch
were purchased from SigmaAldrich. Sugarcane bagasse was
obtained from Khonburi Sugar Public Co., Ltd. Cassava starch
The objective of this methodology was to determine the most
(915 lm in particle size) was supplied from Chuthin Company.
active catalysts for hydrolysis of SCB (70 mesh and 100 mesh), cel-
lulose and cassava starch. Comparison study was performed using
2.2. Characterization of SCB commercial catalysts, Amberlyst 15 and phosphotungstic acid
(H3PW12O40). In catalytic hydrolysis reaction, 0.05 g of substrate
For compositional analysis of SCB, dry sample was milled to was placed in a Pyrex tube, then 0.03 g of synthesized catalyst
80 lm particles using an ultracentrifugal mill (Retsch GmbH- and 5 mL of deionized water were added. The mixture was heated
5657, Germany) for analyses of extractives, Klason lignin, acid-sol- at 140 C in a pressurized hydrothermal reactor for 3 h. When the
uble lignin, and ash [19]. For extractive determination, 3.5 g milled hydrolysis reaction stopped, the liquid phase was obtained by
sample was sequentially extracted using (1) cyclohexaneethanol ltration. Total reducing sugars released into the liquid phase
(2:1 v/v) for 6 h, (2) ethanol (95%v/v) for 1 h, and (3) water for was measured by modied DNS method [24] and the amount of
24 h according to TAPPI T 264 om-88. Klason lignin was determined glucose and xylose in supernatant was measured by high perfor-
after acid hydrolysis (72 wt% H2SO4, 20 C, 2 h and subsequent mance liquid chromatography (HPLC) (Perkin Elmer Series 200,
3 wt% H2SO4, 100 C, 4 h) [20]. Amount of acid-soluble lignin in USA) equipped with 300 mm  7.8 mm Aminex HPX-87H Ion
3 wt% H2SO4 supernatant was measured by spectrophotometry at Exclusion Column (BioRad) at column temperature of 65 C. The
610 W. Namchot et al. / Fuel 116 (2014) 608616

mobile phase was 0.6 mL min 1 of 0.005 M sulfuric acid. The possibly due to the higher acid density of the synthesized bagasse
reective index (RI) detector was used. 100 mesh catalyst (Type I) at 1.7 mmol g 1 (Table 3) compared
with 1.1 mmol g 1 of Fe3O4ASBA ASO3H catalyst and 1.9 mmol g 1
of CH0.62O0.54S0.05 catalyst. Additional key parameters required to
2.6. Experimental design for hydrolysis of delignied SCB
be optimized for the hydrolysis of cellulose in the presence of het-
erogeneous acid catalysts included catalyst-to-substrate ratio,
Delignied SCB with 12 mm particle size (12 mesh) was ob-
amount of water, reaction time, reaction temperature, the presence
tained from pretreatment in 40%w/w NaOH in 50%v/v ethanol
of organic solvents and ionic solvents [13,26].
solution at 90 C for 4 h. The catalysts used for hydrolysis of delig-
Concerning the hydrolysis of cassava starch (Table 2), consider-
nied SCB were selected from the previous screening study. Three
ably greater hydrolysis yield (83.089.0% TRS yield) from synthe-
factors used for BoxBehnken design for optimization were reac-
sized catalyst type I was achieved compared to that from
tion temperature (140180 C), reaction temperature (13 h) and
Amberlyst 15 (73.9% TRS yield). There was a report on tapioca our
amount of catalyst (0.030.1 g) when 0.05 g (dry weight) deligni-
hydrolysis demonstrating that inuence of different types of cata-
ed sugarcane bagasse and 5 mL deionized water were kept con-
lyst, reaction temperature and reaction time gave different ratios of
stant. The experimental results were statistically analyzed by
hydrolysis/dehydration products consisting of glucose, 1,6-anhy-
ANOVA (Regression toolbox, Microsoft Excel 2010).
droglucose (AHG), 5-hydroxymethylfurfural (HMF), furfural, fruc-
tose and xylose [27]. As demonstrated in Table 2, the result of
3. Results and discussion other research showed that TRS yield of cellulose hydrolysis cata-
lyzed with phosphotungstic acid and magnetic solid acid were
3.1. Screening of catalysts on hydrolysis of sugarcane bagasse, cellulose nearly equal to the present work (12.043.8%) [6,17]. TRS yield of
and cassava starch cassava starch hydrolysis catalyzed by phosphotungstic acid
(73.9%) was substantially greater than that of cellulose hydrolysis
Compositional analysis of sugarcane bagasse was demonstrated (26.1%). The reason was mainly because a-1,4 glycosidic bonds in
in Table 1. Based on dry basis, it contained relatively high content starch require lower energy to break relative to b-1,4 glycosidic
of lignin (27.9%). Ash and extractives contents were 6.4% and 5.1%, linkages in cellulose. Moreover, particle size of native cassava
respectively. Therefore, carbohydrate content which was the sum- starch (915 lm) was signicantly smaller than that of cellulose
mation of cellulose and hemicellulose contents was 60.6%. For the powder (2030 lm). Finer particles for both catalysts and sub-
BoxBehnken experimental design on hydrolysis of delignied SCB strates are desirable to eliminate the barriers of mass and heat
catalyzed by selected solid acid catalysts, compositional analysis of transfer and expose the catalysts active sites to the substrates.
delignied SCB with 12 mm particle size (12 mesh) in 40% w/w Although most of the hydrolysis yields of SCB, cellulose and cas-
NaOH in 50%v/v ethanol solution at 90 C for 4 h was demonstrated sava starch in the presence of synthesized catalysts in the present
in Table 1. Delignied SCB contained 79.0% carbohydrate, 18.6% lig- work were rather lower than that in the presence of phosphotung-
nin and 2.4% ash based on dry basis. It was found that 33.3% lignin stic acid, phosphotungstic acid cannot be recycled as it is soluble in
removal was obtained from the delignication condition relative to water. Consequently, using phosphotungstic acid as a catalyst in
raw bagasse. hydrolysis of lignocellulose is not practicable in the industrial
From Table 2, all types of catalysts were active for hydrolysis of application.
sugarcane bagasse, cellulose and cassava starch indicated by high- Among all synthesized acid catalysts type II, only the lignin cat-
er TRS yield obtained when compared to the control experiment alyst was more active on hydrolysis of SCB (70 mesh and 100 mesh),
with no catalyst. Considering hydrolysis of sugarcane bagasse with cellulose and cassava starch compared to Amberlyst 15 and phos-
all synthesized catalysts type I, when the size of SCB substrate de- photungstic acid. The lignin catalyst (type II) gave 65.0%, 54.7%,
creased from 70 mesh to 100 mesh, TRS yield increased up to 16.5 46.0% and 96.5% TRS yields from the hydrolysis of SCB 70 mesh,
33.0% as the reaction activity was higher due to better accessibility SCB 100 mesh, cellulose and cassava starch at 140 C for 3 h, respec-
of cellulose toward active sites of catalyst. Size reduction of ligno- tively (Table 1). The reason was mainly because the lignin catalyst is
cellulosic substrate by various means such as ball-milling [7], ham- capable of adsorbing cellulose, cassava starch and water molecules
mer milling and roll milling was substantially found to enhance efciently due to its higher content of AOH and C AOH groups indi-
surface area of materials [25] which leads to increased cellulose cated by FT-IR absorbance as shown in Fig. 3. Moreover, the sulfonic
susceptibility for catalyst during hydrolysis step. Moreover, it acid groups (ASO3H and O@S@O) bound to lignin catalyst can pow-
causes a decrease of cellulose crystallinity, and thus the hydrolysis erfully accelerate the decomposition of the hydrogen bonds and
yield is considerably enhanced. Regarding cellulose hydrolysis as hydrolyze the b-1,4 and a-1,4 glycosidic bonds in the adsorbed cel-
shown in Table 2, considerably higher hydrolysis yield of crystal- lulose and cassava starch molecules resulting in the efcient con-
line cellulose at 140 C for 3 h (23.927.6% TRS yield) was obtained version of cellulose into glucose [28].
from all synthesized catalyst type I relative to that of Amberlyst 15. Synthesized acid catalysts type III gave greater TRS yield of SCB
TRS yield aforementioned from the present work was additionally and cellulose hydrolysis than that of synthesized catalysts type I
higher than that from the previous work providing 12% glucose and type II, nevertheless synthesized catalysts type III provided
yield in the presence of Fe3O4ASBA ASO3H (150 C for 3 h) [6] insignicant different TRS yield of cassava starch hydrolysis rela-
and 4% glucose yield in the presence of CH0.62O0.54S0.05 carbon- tive to that of catalyst type I. Nonetheless, the condition of hydro-
based catalyst (100 C for 3 h) [10]. The higher TRS yield was lysis of sugarcane bagasse and cassava starch in the presence of
synthesized acid catalysts type III was possibly not suitable as
Table 1
Compositional analysis of sugarcane bagasse (SCB) based on dry basis.
the TRS yield obtained was not high enough and lower than that
catalyzed by phosphotungstic acid. In addition, the previous work
Material Lignin (%) Extractives (%) Ash (%) Carbohydrate (%) reported that hydrothermal carbonization of glucose followed by
Native SCB 27.9 5.1 6.4 60.6 sulfonation gave rather low BET surface area of the carbon material
Delignied SCBa 18.6 ND 2.4 79.0 (0.5 m2 g 1) compared to that of catalyst synthesized by pyrolysis
ND = not detected. followed by sulfonation (2 m2 g 1) [29]. Consequently, the optimi-
a
Delignication took place in 40%w/w NaOH in 50%v/v ethanol solution at 90 C for zation was required to further carry on for the better fermentable
4 h. sugar yield from the hydrolysis of lignocellulosic substrates.
W. Namchot et al. / Fuel 116 (2014) 608616 611

Table 2
Total reducing sugar (TRS) yield from hydrolysis of sugarcane bagasse, cellulose and cassava starch (0.05 g. substrate, 0.03 g. catalyst, 5 mL distilled water, reaction time of 3 h,
reaction temperature at 140 C).

Catalysts Total reducing sugar (%)


Substrates
SCB 70 mesh SCB 100 mesh Cellulose Cassava starch
Type I SCB 50 mesh 19.4 22.6 25.9 86.5
SCB 100 mesh 18.0 21.8 27.6 87.6
Cellulose 400 mesh 19.4 25.6 24.4 83.0
Lignin 100 mesh 18.5 24.6 23.9 89.0
Type II SCB 50 mesh 21.5 25.9 21.9 70.2
SCB 100 mesh 20.9 13.8 13.4 59.4
Cellulose 400 mesh 38.6 27.3 22.0 78.1
Lignin 100 mesh 65.0 54.7 46.0 96.5
Type III SCB 50 mesh 38.4 42.5 31.1 80.6
SCB 100 mesh 41.6 32.0 29.7 83.6
Cellulose 400 mesh 39.9 33.9 27.3 76.3
34.8 30.9 26.1 73.9
Amberlyst 15
H3PW12O40 59.9 60.3 40.1 93.8
Control (no catalyst) 4.1 3.8 1.1 0.3

Note: SCB is sugarcane bagasse.

Table 3
Physical properties of solid acid catalysts.

Catalyst Total pore volume (cm3 g 1


) Pore radius () Surface area (m2 g 1
) Acid density (mmol g 1
)
3
Bagasse 100 mesh (Type I) 1.05  10 1.39 1.88 1.7
3
Lignin (Type II) 1.85  10 1.77 7.62 1.3

To select the most active synthesized catalysts (type I, II and III) was released from the SCB hydrolysis (Fig. 1(B)). The ndings sug-
on hydrolysis of SCB, cellulose and cassava starch, glucose and gested that SCB 50 mesh catalyst type III converted SCB to soluble
xylose yields were taken into consideration instead of TRS yield. organic substances other than glucose and xylose. Considering the
Glucose and xylose content in supernatant from the result with TRS yields of cellulose and SCB hydrolysis in Fig. 1(A) and (B), glu-
high levels of TRS yield from the screening study (Table 2) was cose and xylose yields from hydrolysis of these substrates were
illustrated in Fig. 1. The results suggested that the synthesized cat- signicantly different. TRS yield was much greater than the glucose
alysts from bagasse 100 mesh (type I) and lignin (type II) efciently and xylose yields. One possible reason was the re-formation of
catalyzed cellulose hydrolysis yielding 17.9% and 17.3% glucose oligomers or formation of 5-HMF, furfural, AUG [27,30], levulinic
yield, respectively (Fig. 1(A)). In contrast, glucose yield of cellulose acid (LA), formic acid [6] or other soluble organic by-products
hydrolysis in the presence of synthesized catalyst from bagasse 50 which were not able to be detected or identied by HPLC analysis.
mesh (type III) was very low (1.8% glucose yield) although the TRS Consequently, two types of synthesized catalysts yielding high
yield was considerably high (31.1% TRS yield) as demonstrated in glucose yield from crystalline cellulose hydrolysis, namely SCB
Table 2. Nevertheless, when compared with other research for cel- 100 mesh catalyst (type I) and lignin catalyst (type II), were se-
lulose hydrolysis catalyzed by different catalysts in ionic liquid or lected for further catalyst characterization and optimization study
water [6,28], it was demonstrated that catalysts prepared in the using BoxBehnken design of experiment.
present work was more active. Lais catalyst [6] provided 12% glu-
cose yield of cellulose hydrolysis when using 1.5 g Fe3O4-SBA-SO3H 3.2. Characterization of carbon-based catalyst
solid acid catalyst, 1.0 g cellulose, 15 mL H2O, at 150 C for 3 h [6].
Yamaguchis catalyst [28] gave 8.08% glucose yield of cellulose Fig. 2(A) and (B) show XRD patterns of the catalysts which were
hydrolysis when using 0.025 g cellulose, 2.25 mL water, 3 g cata- synthesized from SCB 100 mesh (type I) and lignin (type II), respec-
lyst, at 100 C for 3 h [28]. tively. The XRD pattern in Fig. 2 shows two broad but weak diffrac-
The comparison of the xylose yield from the hydrolysis of sug- tion peaks at 2h angles of 1030 and 3550. This indicates that
arcane bagasse (100 mesh) catalyzed by active catalysts selected two carbon-based catalysts are amorphous carbon which is appar-
from Table 2 was shown in Fig. 1(B). No glucose product was de- ently composed of aromatic carbon sheets oriented in a consider-
tected from hydrolysis of SCB by synthesized catalysts tested at ably random fashion [10]. Similar XRD diffractograms were
140 C for 3 h. This was primarily caused by strong lignin/carbohy- obtained from the previous study on cellulose-derived carbon-
drate matrix within native SCB (27.9%w/w lignin) that impedes based solid acid catalyst synthesized from microcrystalline cellu-
hemicellulose and cellulose accessibility to react with acid site of lose [14].
solid catalyst. Similar xylose yield of SCB hydrolysis was achieved The FT-IR spectra of two carbon-based catalysts are shown in
from synthesized acid catalyst cellulose type I (4.4% xylose yield) Fig. 3. The vibration bands near 1035 cm 1 assigned to SO3 stretch-
and lignin type II (4.2% xylose yield). Minimum xylose yield was ing and the peak at 1400 cm 1 attributed to O@S@O stretching
obtained from synthesized bagasse 50 mesh catalyst (type III) indicate that the two catalysts were composed of SO3H groups
(1.2% xylose yield). Though selected SCB 50 mesh catalyst (type [10,13]. The ASO3H and O@S@O groups play an important role in
III) yielding high TRS yield of SCB (100 mesh) hydrolysis from decomposition of the hydrogen bonds and hydrolyze b-1,4-glyco-
Table 2, relatively low xylose yield was obtained while no glucose sidic bonds of the absorbed cellulose molecules [28]. The bands
612 W. Namchot et al. / Fuel 116 (2014) 608616

(A) 20.0 17.9


70
(A)
18.0 17.3 60
16.0 50

Intensity (cps)
Glucose yield (%)

14.0 40
12.0
30
10.0
20
8.0
10
6.0
0
4.0
0 20 40 60 80
1.8
2.0
2 (degrees)
0.0
Bagasse 100 mesh Lignin (Type 2) Bagasse 50 mesh 70
(Type 1) (Type 3)
60
(B)
Type of catalyst
50

Intensity (cps)
(B) 5.0
4.4
40
4.2
30
4.0
Xylose yield (%)

20

3.0 10

0
2.0 0 20 40 60 80

1.2 2 (degrees)
1.0 Fig. 2. XRD patterns of catalysts synthesized from (A) sugarcane bagasse 100 mesh
(type I) and (B) lignin (type II).

0.0
Bagasse 100 mesh Lignin (Type 2) Bagasse 50 mesh
(Type 1) (Type 3) possible reason of reduction of surface area and pore volume after
sulfonation by concentrated sulfuric acid was that strong acid
Type of catalyst
either degraded or deformed catalyst structure. Comparing physi-
Fig. 1. (A) Glucose yield of cellulose hydrolysis and (B) xylose yield of sugarcane cal properties of two catalysts synthesized, the surface area of cat-
bagasse (100 mesh) hydrolysis catalyzed by synthesized bagasse 100 mesh catalyst alyst synthesized from lignin (type II) (7.62 m2 g 1) by direct
(type I), lignin catalyst (type II) and bagasse 50 mesh catalyst (type III) (0.05 g sulfonation was greater than that of catalyst synthesized from
substrate, 0.03 g catalyst, 5 mL distilled water at 140 C for 3 h).
bagasse 100 mesh (type I) (1.86 m2 g 1) and Suganumas catalyst
(2 m2 g 1) [10].
near 3397 cm 1 attributed to CAOH stretching vibration and AOH Correspondingly, total pore volume of catalyst synthesized from
bending indicate that the synthesized acid catalyst possess large lignin (type II) (1.85  10 3 cm3 g 1) was greater than that of cat-
numbers of hydroxyl groups [31] which remarkably improve the alyst synthesized from bagasse 100 mesh (type I) (1.05  10 3 -
binding efciency of carbon-based catalysts to lignocellulosic sub- cm3 g 1). Therefore, using fuming sulfuric acid for sulfonation
strates during hydrolysis. The high catalytic activity of the carbon- gave superior amorphous carbon structure in terms of surface area
based acid catalyst for lignocellulose hydrolysis can be attributed and porosity of carbon material than using concentrated sulfuric
to phenolic AOH or phenolic ACOOH groups of carbon material acid. The results were in good accordance with a previous work
which are capable of absorbing cellulose and hemicellulose. Com- of Dehkhoda and coworkers [33].
parison of two FT-IR spectra of SCB 100 mesh catalyst (type I) and On the other hand, acid density of bagasse 100 mesh catalyst
lignin catalyst (type II) in Fig. 3 illustrated that stronger absorbance (type I) (1.7 mmol g 1) sulfonated by concentrated sulfuric acid
of CAOH stretching and AOH bending near 3397 cm 1 as well as was greater than that of lignin catalyst (type II) (1.3 mmol g 1)
O@S@O and SO3 stretching was detected in lignin catalyst (type and higher than sulfonated activated carbonASO3H
II) relative to SCB 100 mesh catalyst (type I). Nevertheless, higher (1.63 mmol g 1) from the previous study [7]. Besides, acid density
intensities of COO- and C@C stretching vibration bands were ob- of synthesized carbon-based catalyst in the present work was still
served from SCB 100 mesh catalyst (type I) relative to lignin cata- less than that of concentrated sulfuric acid sulfonated wood acti-
lyst (type II). vated carbon catalyst (5.65 mmol g 1) and sulfonated pine chip
As demonstrated in Table 3, the surface area of carbon-based char catalyst (2.59 mmol g 1) from the previous work [23]. The
catalyst synthesized from sugarcane bagasse 100 mesh (type I) reason that rather low acid density of carbon material was
was 1.86 m2 g 1 which was nearly equal to the surface area of cat- obtained which was different from the previous work was predom-
alyst from the previous study [14]. Suganuma and colleagues [14] inantly due to the different methods of sulfonation. In the previous
synthesized cellulose-derived carbon-based solid acid catalyst research, dry sulfonation of concentrated acid soaked wood bio-
having 2 m2 g 1 surface area by pyrolysis (400 C, 1 h) and sulfona- char in a furnace at 100 C for 1218 h [23] was performed
tion with fuming sulfuric acid (15 wt% SO3) at 80120 C for 10 h whereas hydrothermal sulfonation in concentrated sulfuric acid
[14]. Moreover, the result was in agreement with an earlier re- at 170 C for 18 h was conducted in the present study. Regarding
search work that the carbon material before sulfonation have lar- acid density of sulfonated carbon-based catalyst, sulfonation tech-
ger surface area (356 m2 g 1) and greater mesopore volumes nique using concentrated sulfuric acid was more appropriate for
(0.44 cm3 g 1) than the carbon material after sulfonation having addition of ASO3H groups onto surface of carbon material com-
59 m2 g 1 surface area and 0.06 cm3 g 1 pore volume [32]. One pared with the technique using fuming sulfuric acid performed at
W. Namchot et al. / Fuel 116 (2014) 608616 613

0.30
C=C stretching
Bagasse 100 mesh 1617 cm-1
0.25 Lignin COO- group O=S=O SO3- stretching
1716 cm-1 1400 cm-1 1035 cm-1

0.20

Absorbance
0.15

C-OH stretching
0.10 and-OH bending
3397 cm-1

0.05
CH aromatic
1510 cm-1
0.00
4500 4000 3500 3000 2500 2000 1500 1000 500 0
Wave number (cm-1)

Fig. 3. FT-IR spectra of solid acid catalysts synthesized from bagasse 100 mesh (type I) and lignin (type II).

lower temperature of sulfonation. Consequently, critical concerns glucose yield reached its maximum at 6.7% (Exp. No. 12) and
between physical properties (surface area and porosity) and acid xylose yield reached its maximum at 17.5% (Exp. No. 11). Judging
density of carbonaceous catalyst to achieve active catalyst with from statistics, the experimental error in glucose yield from the
highest performance are necessary to be taken into consideration. present study was estimated to be 3% yield from three replicated
experiments of cellulose hydrolysis corresponding to the value
3.3. The optimal condition of delignied sugarcane bagasse hydrolysis from the previous work [28]. Therefore, there was no signicant
difference of maximum glucose yield between the two catalysts
According to the high TRS yield (Table 2) and glucose yield tested. Thus, high amount of glucose was preferentially produced
(Fig. 1(A)) from the screening study, sugarcane bagasse 100 mesh from more severe conditions which were 8.5% yield at 180 C for
catalyst (type I) and lignin catalyst (type II) were selected for 2 h (Exp. No. 4) and 6.7% yield at 160 C for 3 h (Exp. No. 12) when
hydrolysis of delignied sugarcane bagasse. These two catalysts the catalysts were sugarcane bagasse (100 mesh) catalyst (type I)
were highly effective for cellulose and sugarcane bagasse hydroly- and lignin catalyst (type II), respectively. It was noted that lignin
sis than the other synthesized catalysts investigated. In the optimi- catalyst (type II) required lower temperature to get the highest
zation study, alkaline/organosolv delignied sugarcane bagasse glucose yield compared to SCB 100 mesh catalyst (type I). Higher
used as substrate contained 18.6% lignin, 2.4% ash and 79.0% carbo- xylose yield was achieved from less severe hydrolysis conditions
hydrates as demonstrated in Table 1. The result of delignied sug- which were 140 C for 2 h (Exp. No. 2) and 160 C for 1 h (Exp.
arcane bagasse hydrolysis in the presence of sugarcane bagasse No. 11) when the catalysts were sugarcane bagasse (100 mesh) cat-
(100 mesh) catalyst (type I) and lignin catalyst (type II) with differ- alyst (type I) and lignin catalyst (type II), respectively. This was
ent amount of catalyst, reaction temperature and time from the substantially owing to greater pore volume and surface area as
BoxBehnken design were summarized in Table 4. It was found well as stronger intensities of ASO3H and O@S@O absorbance of
that main dened products from the hydrolysis of delignied sug- lignin catalyst (type II) relative to those of SCB 100 mesh catalyst
arcane bagasse were glucose and xylose. For sugarcane bagasse (type I). However, the glucose and xylose yield were rather low
(100 mesh) catalyst (type I), the glucose yield reached the maxi- when compared with carbohydrate content in delignied sugar-
mum at 8.5% (Exp. No. 4) and xylose yield reached the maximum cane bagasse because the lignin barrier still remained in high
at 14.6% (Exp. No. 2). When the lignin catalyst (type II) was used, amount in the substrate (18.6% by weight). Lignin seal

Table 4
Experimental design and results of delignied sugarcane bagasse hydrolysis.

Experimental condition Bagasse 100 mesh catalyst (type I) Lignin catalyst (type II)
Exp. No. Temperature (C) Amount of catalyst (g) Reaction time (h) Glucose yield (%) Xylose yield (%) Glucose yield (%) Xylose yield (%)
1 140 0.03 2 ND 1.4 ND 0.4
2 140 0.1 2 2.0 14.6 3.1 15.0
3 180 0.03 2 1.4 0.7 1.5 0.7
4 180 0.1 2 8.5 0.3 5.0 0.6
5 140 0.065 1 0.3 4.4 ND 11.7
6 140 0.065 3 0.8 8.1 0.5 12.1
7 180 0.065 1 4.0 2.9 4.0 2.9
8 180 0.065 3 3.2 ND 5.0 ND
9 160 0.03 1 0.4 4.9 ND ND
10 160 0.03 3 1.6 2.5 0.6 6.2
11 160 0.1 1 4.6 7.8 6.0 17.5
12 160 0.1 3 5.1 2.2 6.7 9.4
13 160 0.065 2 2.1 8.0 1.9 4.9
14 160 0.065 2 2.4 6.7 1.6 8.4
15 160 0.065 2 2.6 8.1 1.5 12.2

Note: ND = not detected.


Glucose yield and xylose yield were calculated based on carbohydrate in delignied sugarcane bagasse (790 mg carbohydrate g-1 delignied SCB).
614 W. Namchot et al. / Fuel 116 (2014) 608616

Fig. 4. HPLC Chromatogram of Run#12 from the BoxBehnken design (Table 4) when delignied sugarcane bagasse was hydrolyzed by synthesized lignin catalyst type (II).

Table 5
Regression coefcients and coefcients of determination (R2) for quadratic model prediction of glucose and xylose yields from hydrolysis of delignied SCB catalyzed by Lignin
catalyst (type II) and Bagasse 100 mesh catalyst (type I).

Regression coefcients Symbol Bagasse 100 mesh catalyst (Type I) Lignin catalyst (Type II)
Glucose Xylose Glucose Xylose
Linear (temperature, C) c1 0.008 0.308 0.008 0.179
Linear (amount of catalyst, g) c2 303.098 860.228 56.195 1092.937
Linear (reaction time, h) c3 3.670 14.673 4.410 0.041
Interaction (temperature  catalyst) c12 1.837 4.072 0.198 4.210
Interaction (temperature  time) c13 0.016 0.053 0.008 0.003
Interaction (catalyst  time) c23 5.562 18.803 0.493 97.316
quadratic (temperature  temperature) c11 2.1  10 5 0.002 0.000 0.001
Quadratic (catalyst  catalyst) c22 617.875 901.204 692.423 771.300
Quadratic (time  time) c33 0.162 1.490 0.848 1.577
Coefcient of determination (R2) of the model 0.99 0.91 0.96 0.93
P-value 7.09  10 5 0.027 0.004 0.013

Note: Glucose and xylose yields (%) from hydrolysis of delignied SCB by two types of catalysts were able to estimate from the regression models; sugar yield (%) = c1
X + c2Y + c3Z + c12XY + c13XZ + c23YZ + c11X2 + c22Y2 + c33Z2, when X was temperature (C), Y was amount of catalyst (g) and Z was reaction time (h).

substantially interrupts adsorption of solid catalyst toward poly- Moreover, when compared with Suganumas catalyst [10] on
saccharides moieties which in turn lead to decrease efciency of hydrolysis of cellulose at 100 C for 3 h (4% glucose yield) [10],
catalytic hydrolysis. Another principle reason was owing to the un- the yield of delignied sugarcane bagasse hydrolysis of the present
known soluble sugar derivatives generated during the reaction and study was higher (8.5% glucose yield) when the temperature was
the remaining oligosaccharides as illustrated by HPLC chromato- 180 C and the reaction time was 3 h. Therefore, the longer period
gram (Fig. 4). An increase in temperature, reaction time or amount or higher temperature of hydrolysis catalyzed by solid acid catalyst
of catalyst possibly enhanced glucose yield as cellulose chain re- apparently yielded a greater amount of glucose from lignocellu-
quired rather high energy to break down. losic material.
In view of the selectivity of xylose of these two catalysts, when As shown in Table 5, predicting models for glucose yield and
the reaction temperature was 140 C, xylose selectivity was in- xylose yield of the two catalysts investigated were developed
creased. An important reason was due to lower decomposition using the experimental factors (temperature, amount of catalyst
temperature of xylan in hemicellulose moieties relative to decom- and reaction duration) and responses (glucose and xylose yields).
position temperature of crystalline structure of cellulose at approx- The tness and signicance of regression models of xylose and
imately above 180 C [26]. Conversely, glucose selectivity was glucose yields to experimental results were evaluated by the
increased with the increase in reaction temperature and reached coefcient of determination (R2) and P-value. The R2 of lignin
the maximum at 180 C of reaction temperature. The results indi- catalyst (type II) models were considerably high for both glucose
cated that xylose was decomposed or transformed to other by- yield (R2 = 0.96) and xylose yield (R2 = 0.93). Both models were
products at elevated temperature above 140 C, thus only glucose signicant (P < 0.05) at 95% condential level as shown in
was detected at this high level of temperature. Additionally, an in- Table 5. Likewise, the R2 of sugarcane bagasse (100 mesh) cata-
crease of amount of catalyst from 0.03 g to 0.1 g signicantly en- lyst (type I) models were substantially high for both glucose
hanced glucose and xylose yields for both catalysts investigated. yield (R2 = 0.99) and xylose yield (R2 = 0.91). Both models were
Compared with previous work of Onda and coworkers [34] who re- signicant at 95% condential level (P < 0.05). The statistical
ported that the 40.5% glucose yield of cellulose hydrolysis at 150 C analysis of the predicting models for glucose and xylose yields
for 24 h and substrate-to-catalyst ratio was 0.9 [34], cellulose from these two types of catalysts indicated the very good tness
hydrolysis of the present work was lower (17.4% glucose) due to of the responses which substantially depended on changes in all
the lower temperature and shorter time (at 140 C for 3 h). factors tested.
W. Namchot et al. / Fuel 116 (2014) 608616 615

(A) (B)
6-8 20-25
4-6 15-20 25
2-4 8

Glucose yield (%)


10-15
0-2 20
5-10

Xylose yield (%)


6
0-5 15
180 4 180
10
2 5
Reaction 160 160
Reaction
Temperature 0 0
Temperature
(C) 1 1
(C)
140 2 140 2
Duration time (h)
3 3 Duration time (h)

(C) (D) 10-12


12 8-10
10 6-8

Xylose yield (%)


8-9
7-8 9 8 4-6
6-7 8

Glucose yield (%)


2-4
5-6 6
7 0-2
4-5
3-4 6 4
2-3 5 2
180 4
0
3
2
Reaction 160 1
Temperature 0 Reaction
(C) 1 Temperature
3
(C)
140 2 2
Duration time (h) Duration time (h)
3 1

Fig. 5. Response surface plots for glucose yield and xylose yield of delignied sugarcane bagasse hydrolysis catalyzed by lignin catalyst (type II) (A and B), and sugarcane
bagasse 100 mesh catalyst (type I) (C and D) when 0.05 g dry delignied bagasse, 5 mL deionized water and 0.1 g catalyst were used.

Response surface plots of glucose and xylose yields from four  The results suggested that synthesized catalyst from lignosulfo-
equations from Table 5 were shown in Fig. 5. The results demon- nate, waste from pulp and paper industry, has the potential to
strated that the glucose yield increased with the increase in investigate as solid catalyst for cellulose hydrolysis on the route
reaction temperature for both catalysts tested (Fig. 5(A) and (C)). of biorenery concept.
Conversely, the xylose yield decreased with the increase in
reaction temperature for both catalysts tested (Fig. 5(B) and (D)).
However, the effect of reaction time on glucose and xylose yields
was not obvious because it signicantly depended on interaction Acknowledgement
of reaction temperature and amount of catalyst (P < 0.04). Focusing
on xylose yield of lignin catalyst (type II), xylose yield decreased The work was supported by a research grant from Mahidol Uni-
with the increase in reaction time (Fig. 5(B)) and glucose yield from versity. W. Namchot and N. Panyacharay would like to acknowl-
sugarcane bagasse 100 mesh catalyst (type I) slightly decreased edge the partial support from Energy Policy and Planning Ofce
with increase in the reaction time (Fig. 5(C)). Nevertheless, reaction (EPPO), Ministry of Energy, Thailand.
temperature gave more signicant inuence on sugar yield than
reaction time designated by slope of sugar yield prole.
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