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ABSTRACT: The feasibility of the compartmentalized anaerobic meet effluent quality standards, such as for effluent nitrogen and
migrating blanket reactor (AMBR) was studied for the treatment of low- phosphorus levels (Rodrigues et al., 2001).
strength soluble wastewater under low-temperature conditions. During For full-scale treatment of low-strength wastewater, the upflow
an operating period of 186 days, a 20-L AMBR was fed nonfat dry milk anaerobic sludge blanket (UASB) reactor was used widely
substrate as a synthetic wastewater at low temperatures (15 and 20 C).
(Hulshoff Pol et al., 1997, and Lettinga et al., 1993). The UASB
The concentration of the influent was constant at chemical oxygen
demand (COD) and 5-day biological oxygen demand (BOD5) reactor consists of a single vessel with a hydraulic upflow pattern,
concentrations of 600 and 285 mg/L, respectively. The soluble COD and hence a gassolids separator system and a feed-distribution
(SCOD) removal efficiency was 73% at the end of the operating period system are required to retain biomass and to distribute influent
(15 C) at a 4-hour hydraulic retention time (HRT), while the total COD evenly, respectively. Kato (1994) showed in laboratory-scale stud-
(TCOD) removal efficiency was 59%. At a 4-hour HRT, staged ies that the expanded granular sludge bed (EGSB) reactor, which
conditions promoted complete removal of propionic acid in the final resembles a UASB reactor with a higher upflow velocity, was
compartments of the reactor. The specific methanogenic activity of more efficient compared with the UASB reactor for this type of
granules increased slowly until the end of the operating time, improving wastewater. Evidently, a higher mixing intensity in EGSB reactors
the removal rate. Biomass was retained effectively, as evidenced by the
because of a higher upflow velocity decreased transport diffusion
solids retention time (SRT) that was always greater than 50 days even
during step decreases of the reactor HRT from 12 hours to 4 hours. A
limitations of substrate into the granules. Feasibility of this tech-
long SRT also promoted system stability during changes in flow, which nology was confirmed with pilot-scale studies treating low-
was observed by SCOD removal efficiencies staying greater than 70%. strength malting wastewater at 13 C and 20 C (Rebac et al.,
During a hydraulic stress test, the HRT was reduced from 4 hours to 1 1997).
hour for one day (24 HRTs) in which volatile suspended solids (VSS) in Mechanically mixed, anaerobic sequencing batch reactors (AS-
the effluent increased from an average background level of 8.7 g/d to 35 BRs) were also thought to be an attractive option for the treatment
g/d and the SRT decreased from 50.5 days to 12.6 days. However, of low-strength, low-temperature wastewater, because increased
mixed liquor volatile suspended solids concentration decreased only by mixing conditions are combined with ideal conditions for biomass
1 g/L, and hence a similar COD removal efficiency and biogas production
settling and retention in the reactor. In addition, because of the
was found one day after the hydraulic stress (as compared to one day
before the hydraulic stress). Water Environ. Res., 73, 567 (2001).
absence of a hydraulic upflow pattern, gassolids separator and
feed-distribution systems are superfluous, which simplified the
KEYWORDS: anaerobic treatment, low-strength wastewater, low-tem- reactor configuration compared with UASB and EGSB systems.
perature conditions, compartmentalized reactor, granules, staged treatment, Despite eliminating a hydraulic upflow pattern, the ASBR was able
anaerobic migrating blanket reactor, methanogenesis.
to develop and grow granular biomass (Sung and Dague, 1995, and
Wirtz and Dague, 1996), which protects the strict anaerobes from
Introduction oxygen toxicity in low-strength, low-temperature wastewater treat-
Advantages of anaerobic pretreatment over aerobic treatment ment (Kato, 1994). Studies by Dague et al. (1998) on ASBR
for low-strength wastewater include decreased sludge production treatment of nonfat dry milk wastewater at temperatures ranging
and lower energy requirements, which result in decreased operat- from 5 to 25 C showed that solids retention times (SRTs) were
ing costs (Mergaert et al., 1992). Low-strength wastewater, such as always exceeding 25 days and hence could offset the low growth
domestic and food-processing wastewater, is often discharged at rates of biomass at these low temperatures. At a temperature of 5
ambient temperatures (15 to 20 C) and heating the wastewater to C and a 6-hour hydraulic retention time (HRT), the ASBR still
maintain mesophilic conditions (35 C) for anaerobic treatment achieved a total chemical oxygen demand (TCOD) removal effi-
introduces large energy requirements. This would eliminate sav- ciency of 60%. An advantage of the ASBR technology was the
ings in operating cost for the anaerobic system completely. There- alternating higher and lower substrate levels (feast and famine
fore, pretreatment of low-strength wastewater is more attractive conditions) during the operating cycle, which resulted in increased
under low-temperature conditions. Recently, several laboratory- biomass settling and retention before effluent decanting and in-
and pilot-scale studies revealed promising results for high-rate creased substrate utilization rates just after feeding (Dague et al.,
anaerobic treatment of low-strength wastewater at temperatures as 1998). Increased substrate utilization is preferred, as for low-
low as 3 to 5 C (Dague et al., 1998; Lettinga et al., 1999; and strength wastewater substrate utilization rates are generally low,
Rebac et al., 1997). Most often an aerobic polishing (posttreat- dictated by Monod kinetics (Monod, 1949).
ment) step is needed after the anaerobic system (pretreatment) to The kinetic advantage of relatively high substrate levels can also
of COD (SCOD) of the nonfat dry milk substrate solution was on obtained after dividing the biogas production with the wet volume
average 8.4% smaller than the TCOD fraction. The sulfate con- of the reactor and converting it to the methane percentage that was
centration of the influent (mainly from the city of Ames, Iowa, tap present in the biogas. Therefore, the SMPR was expressed as
water) was approximately 110 mg/L (COD/sulfate ratio was 5.5). volume of methane production per reactor volume per day (L/Ld).
Analyses. Concentrations of nitrogen, methane, and carbon The methane that left the reactor in a soluble form with the effluent
dioxide in the headspaces of the AMBR and activity bottles were was then calculated. First, the solubility of methane in water at 15
measured using a gas chromatograph (model 350, Gow-Mac In- or 20 C was estimated using Henrys law (Perry et al., 1997).
struments, Co., Bridgewater, New Jersey) with a thermal conduc- Second, the methane quantity per day that left the reactor through
tivity detector (column: 1.7 m x 3 mm stainless steel Poropack Q its effluent was calculated and was corrected to STP and converted
0.177/0.149 mm [80/100 mesh]; carrier gas: helium). The individ- to SMPR. Theoretically, 0.35 L of methane has 1 g of COD, which
ual VFA levels were measured with an ion chromatograph (model also means 1 g of COD can potentially generate 0.35 L of methane
DX-500, Dionex, Sunnyvale, California) containing a CD 20 con- at STP (when biomass growth is ignored). Hence, the methane-
ductivity detector and an anion micromembrane suppressor (col- based COD (MCOD) removal efficiency can be calculated by the
umn: Ion Pac ICE-As1; eluant: 0.8 to 1.0 mM heptafluorobutyric total SMPR (methane that left the reactor through the gas meter
acid). For VFA analyses, samples were first acidified with hydro- and the effluent) using the following formula:
chloric acid. The total alkalinity, total VFAs, TCOD, SCOD, total
suspended solids (TSS), volatile suspended solids (VSS), and SMPR
MCOD removal efficiency, % (100)
sludge volume index tests were performed according to procedures (VLR)(0.35)
described in Standard Methods (APHA et al., 1995). Effluent
samples were taken at the midpoint of the time interval between Results and Discussion
reversals of flow. Operating Conditions. At the start of the operating period, the
Biomass Characteristics. The specific methanogenic activity of reactor was fed at a 12-hour HRT and a VLR of 1.25 g COD/Ld.
biomass was assessed at 35 1 C using the headspace method These loading rates at a temperature of 20 C were possible,
according to tests described by Rinzema et al. (1988). To analyze because the inoculum was already acclimated to similar environ-
the change in size of the granules during the operational time, the mental conditions. The concentration of the influent was kept
arithmetic mean diameter [Sum (d/n), where d is the granule constant at 600 mg COD/L (as TCOD) during the entire operating
diameter and n is the number of granules] and area-weighted mean period and decreasing the HRT resulted in an increase in the VLR.
diameter [Sum(d3)/Sum(d2)] were calculated by automated image At the end of operating time, the HRT was 4 hours, which resulted
analysis. Mixed liquor samples were collected six times through- in a VLR of 3.5 g COD/Ld (Figure 2a). The operating length of
out the course of the study and diluted to obtain fully suspended each different HRT was chosen based on TCOD, SCOD, and
granular biomass samples for image analysis. Next, 1.75 mL of MCOD removal performance. If two or more data points were
this sample was added to a specially prepared slide consisting of within 5% margin after the system was operated for at least 10
two, 3-mm thick glass sheets cemented together, with a 25-mm HRTs, a quasi steady state was determined. True steady-state
diameter hole in the top sheet. The image analysis setup contained conditions were not achieved at the HRTs of 12, 8, and 4 hours,
a black and white video camera (series 68, Dage-MTI, Michigan because the MLVSS and SRT were still increasing slowly while
City, Indiana), a microscope (model SZH, Olympus, Melville, the HRT was decreased again (Figure 2c). It needs to be empha-
New York), and a personal computer with Quartz PCI Imaging sized that the AMBR is a dynamic process in which substrate
software (Quartz Imaging Corporation, Vancouver, British Colum- concentrations and environmental conditions change over time
bia, Canada). Some manual editing of the image was necessary to because of reversing the flow.
separate adjacent granules. Particles smaller than 0.1 mm were not Figure 2 illustrates the operating conditions during the operating
included in the calculations of the size distribution (Grotenhuis et period. Biomass levels in the reactor stayed at approximately 23
al., 1991). g/L during this period (Figure 2b). Meanwhile, VSS losses with
The biomass migration rate was determined by the decline in the effluent oscillated around a mean of 4.4 g/d (standard error,
MLVSS from the initial compartment during the time of feeding. SE 1.9; number of datapoints, n 18) during the operating
The food/microorganism (F/M) ratio was calculated by dividing period (not including the hydraulic stress data). The oscillation
the mass of COD fed per day with the total VSS in the reactor. The pattern was the result of temporary solids loss in the effluent after
SRT was determined by dividing the total VSS in the reactor with a temperature decrease at day 88 and after the increased flows due
the daily loss of VSS in the effluent. to HRT changes. Even during the temporary biomass loss in-
Assessment of Reactor Performance. To obtain information creases, biomass retention was high and the SRT remained greater
on the performance of the system, COD removal efficiencies were than 50 days. After a period of acclimation, VSS levels in the
based on COD concentrations measured in the influent and effluent effluent decreased and the SRT increased to values greater than
and methane production. The volumetric loading rate (VLR) was 100 days. The HRT could then be decreased again (by increasing
calculated as the mass of COD fed to the system per reactor the flow), which resulted in temporarily lower SRTs of 50 days
volume per day (g COD/Ld). Data for the SCOD and TCOD (Figure 2c). Because the MLVSS levels remained constant, F:M
removal efficiencies were obtained by measuring the COD con- during the operating period increased from 0.05 to 0.18 g COD/g
centrations of the feed and the effluent. Effluent samples and VSSd, depending on VLR (Figure 2c). Meanwhile, pH levels in
samples from individual compartments were taken at the midpoint the initial compartment measured at the midpoint between rever-
of the time interval between two reversals of flow. Methane sals of flow (12 hours of feeding the initial compartment) were
production was determined as follows. First, the biogas production constant over the operating period with a mean of 6.7 (SE 0.1;
(gas meter) was corrected to standard temperature and pressure n 30). The alkalinity in the effluent remained constant as well
(STP). Next, the standard methane production rate (SMPR) was (mean 0.53 g/L as calcium carbonate; SE 0.04; n 18).
temperature, the SMPR for the soluble methane fraction accounted production can be reduced greatly, as the data suggest a true
for one third of the total SMPR at a temperature of 15 C (Figure growth yield of 0.16 g biomass COD formed/g SCOD removed
3a). The biogas production remained at a similar level for the rest over the final three data points at a 6-hour HRT (15 C). This is in
of the 8-hour HRT period (days 94 to 108) during which the agreement with ASBR data that showed a true growth yield of
SCOD, TCOD, and MCOD removal efficiencies were 82.1% 0.145 g COD/g COD at 15 C (Banik et al., 1998). In contrast,
(SE 1.0; n 3; eSCOD 96.3 mg/L), 70.3% (SE 3.0; n typical activated-sludge growth yields are greater than (0.6 g
3; eTCOD 159.8 mg/L), and 53.4% (SE 7.3; n 13), COD/g COD) (Grady et al., 1999). In contrast to the procedures
respectively. These removal efficiencies decreased further when used by Barbosa and Sant Anna (1989), the AMBR of the current
the HRT was reduced from 8 hours to 6 hours. At the end of the study was operated with a highly soluble synthetic wastewater. For
6-hour HRT period (days 157 to 165), the biogas production nonsettled domestic wastewater that contains relatively high levels
increased slowly to approximately 7 L/d (as measured with the gas of suspended solids, the AMBR can be operated at a longer HRT
meter). During this period, the AMBR achieved SCOD, TCOD, to facilitate primary solids separation and the possibility to main-
and MCOD removal efficiencies of 75.9% (n 2; eSCOD tain flocculent biomass instead of granular biomass to promote
136.1 mg/L), 62.1% (n 2; eTCOD 213.7 mg/L), and 42.8% suspended and colloidal solids destruction. For this type of waste-
(SE 2.1; n 9), respectively, which were lower than those at the water, hydrolysis and acidogenesis rather than methanogenesis
8-hour HRT and temperature of 15 C (Figure 3b). become the rate-limiting steps, and hence to provide for solids
The biogas production increased to approximately 8 L/d (gas destruction, the entrapment of suspended solids and long SRTs
meter) when the HRT was further decreased to 4 hours, indicating become important (Switzenbaum and Grady, 1986). An AMBR
that the system was increasing its removal rates. An increase in operated with (partly) flocculent biomass may provide for suffi-
removal rate was also determined by the specific methanogenic cient biomass and solids retention, because this study with granular
activity of the granules, which increased slowly for the final 100 biomass showed an SRT that was longer than 100 days during
days of operation (Figure 3c). The increase in removal rate resulted pseudo-steady-state conditions. However, further studies are
in only slightly lower COD removal efficiencies at a 4-hour HRT needed to elucidate the feasibility for AMBR treatment of non-
compared to the 6-hour HRT. The SCOD, TCOD, and MCOD settled domestic wastewater.
removal efficiencies for the two data points (days 172 and 184) at Besides reducing nutrient levels in the effluent, posttreatment of
a 4-hour HRT before the hydraulic stress test were 73.0% (n 2; anaerobic reactor effluent is needed to reduce the mean SCOD
eSCOD 163.9 mg/L), 59.2% (n 2; eTCOD 248.4 mg/L), concentrations of 106 mg/L (SE 50; n 19) as found in this
and 35.6% (SE 1.7; n 11), respectively. The lower SCOD study. The soluble organic material in the effluent consisted of
removal efficiencies were a result of an increase in the VFA VFAs with a mean total concentration of 39 mg/L as acetate (SE
concentrations of the effluent from 30 mg/L as acetic acid (n 2) 14; n 21). The remaining soluble organic material may have
to 60 mg/L (n 2) during the HRT decrease. partly consisted of soluble microbial products (Langenhoff and
The operating performance showed an SCOD removal effi- Stuckey, 2000). Most soluble microbial products are not, or
ciency greater than 70% throughout the operating period, while the slowly, biodegradable and, therefore, are not measured with BOD5
TCOD removal efficiency remained at approximately 60% for a tests. Hence, BOD5 measurements and removal efficiencies would
4-hour HRT. These values did not dramatically decrease after HRT have given an additional evaluation of the performance of the
changes, and hence the system showed stability after flow in- AMBR, especially as the nonfat dry milk substrate was not fully
creases. During each period of a 12, 8, and 6-hour HRT, the degraded under aerobic conditions within 5 days (BOD5/COD
performance of the AMBR improved slightly. Therefore, the per- ratio of 0.49).
formance at a 4-hour HRT was expected to have improved at a Biomass Characteristics. An increase in the size of the gran-
longer operating period, because the biogas production and spe- ules over time is illustrated in Figure 3c. At the end of the
cific methanogenic activity of the granules were increasing slowly operating period, the arithmetic and area-weighted mean diameter
at the end of the operating time. Dague et al. (1998) performed were 1.1 and 3.0 mm, respectively. Also, the area distribution of
similar studies with ASBRs fed with a similar nonfat dry milk the granules in Figure 4 shows an increase in granular diameter
substrate. At a 6-hour HRT and a temperature of 15 C, these over the operating time, during which the graph at day 185 had
workers found an SCOD removal efficiency of 81.5%. A slightly shifted to the right compared with the graph of the seed granules
lower SCOD removal efficiency of 75.9% at similar conditions and the graph at day 105. At day 185, 40% of the projected
was achieved during the current study. Although the ASBR granular area was due to particles between 3.16 and 5.62 mm in
achieved a higher SCOD removal efficiency, the HRT could not be diameter. For the seed sludge no particles with a diameter between
reduced from 6 hours to 4 hours because of physical limitations of 3.16 and 5.62 mm were found (Figure 4). A selection for larger
the batch-fed system. In contrast, the HRT of the AMBR was granules occurred because of growth and an increasing washing
reduced to 4 hours and was even decreased to 1 hour during the out of smaller biomass at higher flows. It needs to be realized that
hydraulic stress test. selection of larger granules occurred despite the absence of a
Pretreatment of raw domestic wastewater by a UASB system at hydraulic upflow pattern. At the end of the operation, the migration
ambient temperatures was studied by Barbosa and Sant Anna rate of large granules was virtually zero because of their good
(1989). Although solids were present in their wastewater, the settling characteristics (sludge volume index was 18.7 mL/g) and
BOD5 and COD concentrations were 357 and 627 mg/L, respec- a compartmentalized configuration of the AMBR. This absence of
tively, which were close to those of the current study (285 and 600 migration became ubiquitous because a difference in granular
mg/L, respectively). Similar to this previous study, current results structure was observed between the compartments. The surfaces of
suggest that the AMBR as a pretreatment step can be effective in granules from the outside compartments showed an abundance of
removing COD, and thus can reduce energy requirements and add white colonies (75 m in diameter), consisting of microorganisms
stability to an aerobic posttreatment facility. Moreover, sludge with a different morphology (microscopic observations of the
The 4-hour to 1-hour HRT drop at day 185 increased the VLR stability of the system during changes in flow, as was demonstrated
from 3.5 g COD/Ld to 14.4 g COD/Ld (COD level of the feed during a temporary drop in HRT from 4 hours to 1 hour.
was kept constant). Consequently, the F/M ratio was increased The results of this study indicate that the AMBR is an attractive
from 0.18 to 0.72 g COD/g VSSd (Figure 2c). The SCOD, TCOD, option for treating highly soluble industrial and domestic low-
and MCOD removal efficiencies decreased to 39.3% (eSCOD strength wastewater at low-temperature conditions, because the
384.3 mg/L), 30.3% (eTCOD 441.2 mg/L), and 14.8% (SE AMBR showed high biomass retention and stability during
0.8; n 4), respectively, while the VFA concentration of the changes in flow. Moreover, at a 4-hour HRT it showed substrate
effluent increased to 110 mg/L as acetic acid (Figure 3b). Despite staging with relatively high SCOD and acetic acid concentrations
lower removal efficiencies, the AMBR removed more SCOD in the initial compartment and low SCOD and acetic acid concen-
during than before the hydraulic stress test (123.4 and 58.5 g/d, trations in the final compartment. These conditions were beneficial
respectively). The hydraulic stress did not upset the reactor in in promoting a complete removal of propionic acid in the final
terms of a pH drop in the initial compartment, but reactor perfor- compartments of the reactor. We did not study the dynamic be-
mance (COD removal efficiencies) was deteriorated severely. Sub- havior of the AMBR because of the flow reversals over the
strate staging that was apparent at a 4-hour HRT was lost com- horizontal plane of the reactor and the possible advantages this
pletely at day 185 (Figure 5b). For example, the acetic acid might have on reactor stability. Also, we did not optimize the
concentration in compartment 1 was lower than that in compart- frequency of reversing the flow over the horizontal plane of the
ments 2 to 4. Moreover, propionic acid levels that were lower than reactor. Hence, further studies should include optimization of the
the detection limit in compartments 2 to 4 at a 4-hour HRT, had AMBR operation, while feeding real domestic or low-strength
reached a level as high as 22 mg/L during the hydraulic stress. industrial wastewater.
Clearly, a shift in degradation of nonfat dry milk substrate had
occurred from the initial compartment to the middle and final Acknowledgments
compartments because of the flow increase from 120 to 480 L/d. Credits. This research was made possible by a grant from the
The biomass migration rate during the hydraulic stress increased U.S. Department of Agriculture (Washington, D.C.), through the
from virtually zero to approximately 13.2 g VSS/Ld, and hence Iowa Biotechnology Byproducts Consortia (Ames, Iowa). The
more granules were migrating through the system. Also, the wash authors acknowledge Richard Dague, who initiated anaerobic re-
out of biomass with the effluent increased from 8.7 to 35 g VSS/d search with low-strength wastewater at Iowa State University
(Figure 2b), which decreased the SRT from 50.6 to 12.6 days (Ames) and Warren Straszheim (Civil and Construction Engineer-
(Figure 2c). However, after 1 day of feeding the AMBR at a 1-hour ing Material Analyses Research Laboratory, Iowa State Univer-
HRT, the MLVSS had decreased only by 1 g/L. Because of the sity) for his assistance with image analyses. This paper was pre-
retention of biomass in the system, the reactor performed almost sented in part at WEFTEC 2000, the Water Environment
Federations 73rd Annual Conference and Exposition held in Ana-
similarly the day after the hydraulic stress as compared to the day
heim, California, October 14 18, 2000.
before the hydraulic stress, with SCOD, TCOD, and MCOD re-
Authors. At the time of this work, all authors were in the
moval efficiencies of 69.6% (eSCOD 168.1 mg/L), 49.2%
Department of Civil and Construction Engineering at Iowa State
(eTCOD 280.5), and 32.8%, respectively (Figure 3b). Figure 5c
University. Largus T. Angenent is currently a postdoctoral re-
illustrates that the AMBR showed substrate staging at day 186
search associate in the Department of Civil, Environmental, and
similar to that before the hydraulic stress. Only slightly elevated
Architectural Engineering, University of Colorado at Boulder;
acetic and propionic acid concentrations of approximately 10 mg/L
Gouranga C. Banik is an assistant professor in the construction
in compartments 2 to 4 indicated that the system had been stressed
department at Southern Polytechnic State University (Atlanta,
(Figure 5c). Studies with an alternative compartmentalized anaer-
Georgia); and Shihwu Sung is an assistant professor in the De-
obic system, called the anaerobic baffled reactor, also showed a
partment of Civil and Construction Engineering, Iowa State Uni-
compartmentalized system to be very stable during large changes
versity. Correspondence should be addressed to Largus T. Ange-
in flow (Nachaiyasit and Stuckey, 1997). The anaerobic baffled
nent, Department of Civil, Environmental and Architectural
reactor recovered to its baseline performance shortly after the
Engineering, University of Colorado at Boulder, Campus Box 428,
period of hydraulic stress ended. Hence, anaerobic systems with a
Boulder, CO 80309.
configuration that promotes high biomass retention are required in
Submitted for publication November 16, 2000; revised manu-
off-setting hydraulic stress. This is especially important for low-
script submitted May 14, 2001; accepted for publication August
strength wastewater at low-temperature conditions, because of the
28, 2001
low biomass growth rate. The Deadline to submit Discussions of this paper is February
15, 2002.
Conclusions
A laboratory-scale AMBR, which consisted of four compart- References
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