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The AEFS family is a unique breakthrough technology creating unparallel cleanliness

in lubricating oils and lubrication systems for the power generation, pulp & paper,
manufacturing, petro-chemical, and injection molding markets. The AEFS technology
family is designed to clean and purify lubricating oil, and lubricating systems in the sub
micron level. The electronically activated filtration, executed in a low flow rate off-line
loop, provides 0.09 = 200 particle removal without the disadvantages observed with
other fine filters. Varnish precursors and products of oxidation are quickly removed from
the lubricating oil and lubricating systems, thus restoring fluids to pristine condition,
maximizing equipment and fluid performance.

The AEFS family technology has three product offerings that can filter up to 7,200
gallons, 3,600 gallons, and 1,600 gallons a day. The three systems are designed and
manufactured in a kidney loop fashion as a perfect companion to compliment full flow
filters. These full flow filters are specifically designed to protect the machinery from
clearance sized debris which will cause immediate clearance size wear and damage to the
machinery. In the recent past, operations and maintenance personnel have been lulled
into a false sense of security by reducing the pore size of the full flow filters to increase
particulate cleanliness. Reducing the pore size of full-flow filters has created additional
electrostatic energy and electrostatic discharge which leads to aggressive varnishing.

The AEFS solution suggests a new alternative...return the full flow filters to the
original OEM specifications and add the AEFS Filmax Inc kidney loop / off line
filtration solution exclusively sold through Fluid Assets, LLC. This combination
provides triple benefits at a single stroke;

1. Returning the filters to the OEM Specifications reduces the generation of


electrostatic energy and reduces electrostatic spark discharge. Using non-sparking filters
can reduce this tendency even further.

2. The AEFS technology will over time (3 to 6 weeks), remove all of the fine
particulate material from the fluid, not only achieving lower particle counts but also
removing the material which cause varnishing in the first place.

3. The ultra pure fluid created by the AEFS technology is such a rapacious cleaner
that the entire equipment lubricating system is cleaned as it would be with a chemical
flush. However since the existing fluid is used, there can be no compatibility issues what
so ever...in essence, a chemical flush with no down time!

The AEFS triple benefit savings side of the ledger is thus;

a. The avoidance of the oil system cleaning cost at overhaul.


b. The increased reliability by pre-cleaning all of the sludge holding large reserves of
wear metals which can re-enter the recirculation stream under conditions of vibration.
c. Increased reliability through the removal of varnishing and pre-varnishing materials,
which can, and eventually will cause reduction of critical clearances or the restriction
of lubricant supply lines.
MODEL AEFS-3600
ADVANCED ELECTRONIC FILTRATION SYSTEM

ELIMINATING VARNISH, SLUDGE, AND CONTAMINATION


IN LUBRICATING SYSTEMS
150 GPH

The Filmax AEFS-3600* is a high performance, robust, and


reliable Advance Electronic Filtration System designed to clean and
purify lubricating systems up to 3,600 gallons. The AEFS-3600 is
the confluence of several technologies which rapidly and selectively
remove small and large contamination from many industrial and
hydraulic fluids.

The Filmax AEFS-3600 is a unique breakthrough technology


creating unparallel cleanliness below the 3 micron level.
Electronically activated capillary size depth filtration, executed in
a low flow rate off-line loop, provides 0.05 = 200 particle removal
without the disadvantages observed with other fine filters. Varnish
precursors and products of oxidation are quickly removed from the
lubricating oil and the lubrication system thus restoring fluids to
pristine condition, maximizing equipment and fluid performance.

MARKETS SERVED
Power Generation, Pulp and Paper,
Manufacturing, and Petro Chemical

FEATURES PERFORMANCE CHARACTERISTICS


Manufacturer with 20 years reputation for quality and Provides continuous varnish abatement.
service. Provides continuous fine particulate removal.
Manufactured for continuous service for lube oil systems
up to 3600 gallons. Prevents build up of sludge.
Low power 115VAC, all less than 15 amps, single phase, Prevents deposits from forming in associated systems.
60HZ.
Quick filter change capabilities. Improves demulsability.
External light and audible alarm tower system. Improves heat exchanger performance.
Inline 1/2 flow meter and flow totalizer.
Improves heat transfer throughout the system.
Patented oil spill containment shutdown system.
Built-in high and low pressure shutdown system with Improves labyrinth seal function.
alarm contacts. Reduces electrostatic generation due to tribocharging.
Built-in inlet and outlet isolation valves.
Universal bracketed pump and motor assembly. Reduces servo valve knife edge wear.
Oil flow site glass for fluid monitoring. Reduces systems moisture content.
5 GPM Viton mechanical sealed positive displacement
pump with internal pressure relief. Reduces wear throughout the entire lubrication system.
1/2 Horse Power TEFC Baldor motor with manual Reduces foaming.
thermal overload protection.

REDUCING YOUR COSTS TODAY TO INCREASE YOUR PERFORMANCE AND PRODUCTIVITY TOMORROW
MODEL AEFS-3600
PERFORMANCE SPECIFICATIONS
Custom NEMA 3R enclosure 30W x 20D x 36.5H One common alarm normally open dry contact, resistive
powder baked ANSI 61 gray with removable top panel rating of 10 Amp @ 120 VAC, 10 Amp @ 30 VDC,
and hinged front opening door with spill containment general rating 20 Amp @ 240 VAC.
reservoir Wired for 110-120 VAC with all electrical components
Two polyurethane powder baked F-1000 element housings. assembled in a separate NEMA 12 enclosure.
Automatic high-pressure shutdown system at 60 PSI and Control Circuit complete requiring only power and alarm
low pressure shutdown at 10 PSI with indicator lamp. connections.
Internally plumbed with all steel fittings and high 3-way inlet valve to allow simple adding of make-up oil
pressure stainless steel high pressure flex hoses. and draining of filter housing.
Suction wye-strainer to protect pump from large debris. Two 0-100 PSI glycerin-filled gauges to monitor individual
Inline double window sight glass with ball float for visual housing pressure.
return fluid return flow monitoring. Sample valve at pump outlet.
1/2 female NPT Inlet and outlet bulkhead fittings with Completely self-contained unit.
3/4 female adapter for connection to external reservoir.

PHYSICAL DIMENSIONS
Front View Side View Top View

FILTER CHANGE
CLEARANCE 15.500

30.000 20.000 32.250


30.000 5.750
2.750
2.0

2.500
FRONT DOOR
(OPENED) 15.0
TOP
20.0

30.000
36.500 36.500

RIGHT 50.500
SIDE

50.750

APPROXIMATE SHIPPING WEIGHT: 315 lbs


Rev. A 050808

Filmax, Inc. 6775 Corporate Park Dr. Loudon, TN 37774 800-321-3895 www.filmaxinc.com
Sales Inquiry: 207-225-5265 Technical Inquiry: 203-285-6838
Product status and specifications are subject to change. *Patent applied for
DISCLAIMER: Filmax reserves the right to make changes to the product(s) and or information contained herein without notice. No liability is
assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information.
d. The improvement of thermal conductivity throughout the lubrication system due to
the removal of coatings, reducing bearing and oil temperatures and thus prolonging
the life of both items.
e. Pre-cleaning beyond the limits of a chemical flush will insure that when the change-
over to the new lubricant occurs, the potential for mixing issues will be minimal.

The above, in aggregate will add up to significant savings and cost avoidance. Varnishing
and sludging is an ongoing procedure which is a natural part of the oxidation process.
Since the generation of this debris is continuous, the treatment must also be continuous!!!
ADVANCED FILTRATION ELEMENT
F-1000 SERIES

ELIMINATING VARNISH, SLUDGE, AND CONTAMINATION


IN LUBRICATING SYSTEMS
99.3% Efficient Particulate Removal > 2 Microns
99.1% Efficient Removal of Free and Dissolved Water

APPLICATIONS
Hydraulic Oils Compressor Oils Gear Oil
Synthetic Lubricants Phosphate Ester Fluids
Insulating Oils Turbine Oil Water Glycols
Engine Oils Transmission Fluids

Efficiency Patented positive sealing system


insures maximum filtration performance and
structural integrity of Filmax preventing any
possibility of fluid bypass. Filmax is rated at
2 microns absolute and maintains fluids dry at
less than 25 ppm water.

Surface Area 3,000 square feet of surface


area provides Filmax with over three (3)
times the holding capacity of other depth and
conventional pleated filters.

Capacity Filmax holds over 3/4 of a pound of


particulate contamination and up to 3/4 gallon of
water from wet oils.

Reduce Maintenance
Extend Equipment Life
Increase Performance

ADVANCED ELECTRONIC
FILTRATION SYSTEMS
Delivering Powerful Solutions for
High Flow and Low Flow Lubricating
and Fluid Power Systems
REDUCING YOUR COSTS TODAY TO INCREASE YOUR PROFITS TOMORROW
Nominal and Absolute are marketing terms for filters that do not address
filter performance and efficiency. The proof is in the results!

SAE J1858 Beta Test


For Example:
No. of particles greater than
x = > 5m particles
x= x upstream of the filter
No. of particles greater than 5 = 500 = 500
x downstream of the filter 1

The following are the results from the


SAE J1858 Beta Test on Filmax
Upstream Downstream 500 particles
Time Count Count Beta Ratio Efficiency entering the filter...
30 min. 4598 13 354 99.72%
60 min. 4882 19 257 99.61%
1 particle



90 min.
120 min.
150 min.
4983
4998
4884
6
8
9
831
625
543
99.88%
99.84%
99.82%
5 = 500 leaving
the filter
180 min. 4470 13 344 99.74%
492 99.80%

Upstream Downstream 150 particles


Time Count Count Beta Ratio Efficiency
entering the filter...
30 min. 7236 67 108 99.07%
60 min. 7758 60 129 99.23%
1 particle
2 = 150
90 min. 7934 41 194 99.48%
120 min. 7871 41 192 99.48% leaving
150 min. 7784 51 153 99.34% the filter
180 min. 7341 59 124 99.20%
150 99.33%

Filmax is the industry leader in the application of filtration technology specializing in Advanced
Filtration Systems for Fluid Power Applications, Mobile and Stationary Engines. Filmax holds
the most recent patents for specific advancements in oil filtration technology, which allows the
company to manufacture the finest oil filtration equipment in the industry. We at Filmax are
committed and dedicated to providing the highest standard of customer service and technical
support in the industry.
Filmax, Inc./Resource Recovery Systems, Inc. 6775 Corporate Park Drive, Loudon TN 37774
865-408-0030 www.sales@filmaxinc.com
ADVANCED FILTRATION ELEMENT
F-3000 SERIES

ADVANCED FILTRATION SYSTEMS DESIGNED SPECIFICALLY


FOR ENGINES FROM 500 HP TO 5000 HP
Extend Your Engine Oil Drain Intervals Up To 9000 Hours*

99.3% Effcient Particulate


Removal > 2 Microns

99.1% Effcient Removal


of Free and Dissolved Water

SPECIFICATIONS
Patented Hot Melt seals at
exit points to avoid Filmaxs F-3000 filtration element was
by-passing or channeling designed for large internal combustion
engines, eliminating the need to utilize
multiple vessels to achieve extended oil drain
Barriers intervals. The F-3000 provides an immediate
ensures ROI for customers who are currently
particle
retention
extending drain intervals from 1500 hours to
9000 hours, *depending on their application.

Efficiency patented positive sealing system


insures maximum filtration performance and
structural integrity of the Filmax F-3000
preventing any possibility of fluid by-pass.

Surface Area The Filmax F-3000 provides


an enormous amount of filtration media with
over four (4) times the holding capacity of
other partial flow and depth filters. With
Filmaxs two (2) stack configuration this
amounts to 9000 square feet of surface
area required for large engine applications.
Screens provide
axial flow of clean Capacity Filmax F-3000 Series (2) two
fluid to outlet tube stack filtration element holds up to four (4)
Particulate & other gallons of water and up to six (6) pounds of
solid contamination
particulate contamination to provide absolute
maximum filtration.

REMOVES OXIDATION AND NITRATION BY-PRODUCTS

REDUCING YOUR COSTS TODAY TO INCREASE YOUR PROFITS TOMORROW


ADVANCED FILTRATION VESSEL
F-3000 SERIES

Advanced Side Stream


Filtration Systems
for Stationary Engines

System capacity 50 to 150 gallons

Multiple vessels used for larger capacities

Swing bolt design for easy element change

Polyurethane Powder Baked Coating

Pressure Rating 125 PSI.

Fluid Fill Capacity 20 gallons

Flow Rate 5 gpm.

Weight 110 lbs.

3/4 NPT Inlet and Outlet Ports

3/4 NPT Drain Port

1/4 NPT Air Bleeder Port

Element removal clearance 21

42 tall x 15.50 OD

Short Term ROI Extended Oil Drain Intervals


Long Term ROI Extended Engine Overhauls

Filmax is the industry leader in the application of filtration technology specializing in Advanced Filtration Systems for Fluid Power Applications,
Mobile and Stationary Engines. Filmax holds the most recent patents for specific advancements in oil filtration technology, which allows
the company to manufacture the finest oil filtration equipment in the industry. We at Filmax are committed and dedicated to providing the
highest standard of customer service and technical support in the industry.

Filmax, Inc./Resource Recovery Systems, Inc. 6775 Corporate Park Drive, Loudon TN 37774 865-408-0030 www.sales@filmaxinc.com

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