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by Seth P. Bates
last update Fall, 2002
Abstract
This paper is a guideline for the conducting and writing up of materials selection reports. Materials
selection means choosing a material from which to make a part or product in industrial production. A material
that is chosen must be able to withstand reasonable stresses during the life of the product, and not fail
catastrophically where life or health of users is endangered.
In order to conduct the selection, you will need to think through every aspect of the part. From this
you will come up with a list of properties which the material should exhibit. The write-up should explain
what the criteria are, how you arrived at them, and how you went through the process of choosing the one
best material for the application.
Introduction
The selection of a material for a specific application involves methodical, thorough, and imaginative
thinking. It should be approached as a big challenge to your knowledge and abilities. There are many models
(procedures) available for selecting materials. This document provides you with two tools to use:
a. a model, or set of procedures, which you will use to arrive at good solutions; and
b. guidelines for writing up your selection report.
Part or product identification. Identify the part or product to be manufactured. Try to use
parts or products which involve only one material, for simplicity. Prepare a simple but clear sketch or
drawing. Describe in detail:
a. The functions of the part - what it is and what it does.
b. The operating environment - in terms of the mechanical, physical, and chemical forces that
will act on the part.
c. Any accidental forces that might reasonably be expected.
Any accidental forces that might not be expected, but could have serious consequences.
d. The potential users of the product. Indicated age range, education or training level, or any
other significant factor
Materials specifications development. Using information from the last section (b. and c.), list
in detail the types of properties and characteristics that the material must exhibit, and the values or ranges of
values where possible. The following list will help:
For examples of relevant properties, consider those listed in the following references (available in the
laboratory planning center, the Clark Library, and on reserve in the Wahlquist Library. Other references
exist, look for them!):
The Materials Selector Issue of Materials Engineering, the Modern Plastics Encyclopedia, the
International Plastics Selector, the Databook Issue of Metal Progress, and the Metals Handbook.
Note that Clausers book Industrial and Engineering Materials and the Materials Reference Issue of
Machine Design are not adequate sources of information for these data.
Coarse screening. Identify those properties which must be met (called go/no-go properties).
Using the go/no-gos, evaluate the major families of materials to determine which actually offer candidate
materials from which to make your part.
Then, using the go/no-gos and the databanks (references) listed above, identify specific materials
from the families which passed the coarse screening. Use correct names, not tradenames (e.g. acrylic or
acrylonitrile, rather than Plexiglass). You may have as many as 15 to 30 candidates (materials) at this point.
Try to be selective enough to keep the number small.
Fine screening. Rate all the properties that are still significant (some may not be) in terms of
relative importance. Using these relative ratings, evaluate the candidates. Use Clausers relative ranking
ASM, (199?) Metals Handbook, vol. 1, Properties and Selection. Author: Metals Park, Ohio
Lavioe, F. (Ed.). (Dec., 199?) Materials Selector Issue, 199?, Materials Engineering. Penton/IPC: Chicago,
Ill.
The following general references are useful, but are not listed in correct APA format: