FRAME LIFTING LUG (ASSUMES 4 LIFT LUGS)

JOB/ITEM NO. :
CLIENT :
PLANT LOCATION :
ENGINEER : pr Checked : 1. STRESSES BASED ON AISC-ASD
Date : 06/22/09 Revision : A 2. DESIGN LOADS HAVE BEEN
INPUT IN SHADED GREEN & RED AREAS INCREASED BY DESIGN FACTOR.
TOTAL LIFTED LOAD 110.2743 kips Considered a Medium Package!
PLATE THICK t= 0.787 inches Warning, tmax 1.904 inches AND, tmin 1.428 inches
PLATE WIDTH b= 7.874 inches
HOLE DIAM DIA= 2.362 inches Warning, Confirm Dia size for propsed Shackle, see tab below
PLATE RADIUS 3.937 inches DESIGN FACTOR made up from
BOTTOM OF PLATE TO TOP OF FRAME d= 9.37 inches 1.25 Dynamic Impact factor (Fh)
TOP OF FRAME TO CENTER OF RADIUS h= 3.94 inches 1.05 Consequence factor
FY 36.00 ksi 1.03 Weight factor
SLING ANGLE W/ HORIZONTAL 60 deg 1.03 Tilt & Yaw factor
FILLET WELD SIZE 0.250 of an inch 1.00 Skew Load factor (Heavy lifts only!)
DESIGN FACTOR 2.00 1.40 Generally Accepted Min Design Factor
ASSUME OUT OF PLANE LOADING 5 %
DO YOU INTEND TO USE A SPREADER BAR? YES Loads Proportioned for 0.6 x Total Lift Load per pair of lugs
DESIGN LOAD PER LIFTING LUG Pvert = 66.16 kips
DESIGN LOAD PER LIFTING LUG Ph = 38.20 kips these are factored SWL
Sling Load = Shackle SWL = 76.40 kips
LUG LAYOUT Pv
CHECK STRESS IN HORZ. PLANE AT PIN ASD cl ref
2 SL
NET AREA An=(b-DIA)*t 4.34 in t
NET SECTION Sxn=t*b 2 /6-t*DIA 2 /6 7.40 in3
Syn=(b-DIA)*(t 2 )/6 0.57 in3 ANGLE
SHEAR fv = Ph/An 8.80 ksi
SHEAR RESULTANT fvr =(fv 2 +(PER/100*fv) 2 ) 0.5 8.81 ksi
Ph
SHEAR ALLOWABLE Fv = 0.4Fy 14.40 ksi (EQU, F4-1)
Weld
SHEAR STRESS RATIO 0.61 h

TENSION ft = Pvert/An 15.25 ksi Welds

Equipment d
IN PLANE BENDING STRESS = 0
OUT OF PLANE fbo = PER/100*b*Pvert/Syn 45.74 ksi
b
RESULTANT AXIAL STRESS far = ft + fbo 60.98 ksi
Weld
TENSION ALLOWABLE Ft = 0.6Fy 21.60 ksi (EQU, D1)
TENSION STRESS RATIO 2.82
COMBINED STRESS f = (far 2 +3*fvr 2 ) 0.5 62.86 ksi #
COMBINED STRESS ALLOW Fa = 0.66Fy 23.76 ksi NOTE : this is for a welded side plate, for top welded
COMBINED STRESS RATIO @ PIN 2.65 lugs d = the plate thickness!!
CHECK BEARING ON PLATE AT PIN
SHACKLE PIN DIAMETER from Crosby Tab below 1.5 inches PIN SWL = 34 kips, ch'k Pin Dia!!
SHACKLE PIN DIAMETER = DIA1, User Input 1.5 inches
2
BEARING AREA Ap = DIA1*t 1.181 in Note: In General FPBW are required
BEARING STRESS fp = SL/Ap 64.69 ksi for all but light lifts!! & recommended
BEARING STRESS ALLOW = 0.9FY 32.40 ksi (EQU, J8-1) min safety factor of 2.0 applied.
BEARING STRESS RATIO 2.00 DESIGN WELD SIZE BASED ON 0.33Fu = 19.1 ksi
AND ELASTIC METHOD
CHECK STRESS IN PLANE BELOW PIN e = 8.123 e=((d/2)*2*d+2*b+d*b)/(2*d+3*b)+h
AREA A=b*t 6.20 in2 Lw = 42.36 Lw=2*(b+d)+b
2
in3
2 2 3
SECTION Sx=t*b /6 8.14 Ix = 624.67 Ix=2*b*(e-h) +b*(d-(e-h)) +2*d /12
2
in3
2 3
Sy=b*(t )/6 0.81 Iy = 412.52 Iy=2*d*(b/2) +3*b /12
SHEAR fv = Ph/A 6.16 ksi Ip = 1037.19 Ip=Ix+Iy
SHEAR RESULTANT fvr = (fv 2 +(PER/100*fv) 2 ) 0.5 6.17 ksi fx = .20 fx=Pvert*PER/100*e*d/2/Ix, (see ##)
SHEAR ALLOWABLE Fv = 0.4Fy 14.40 ksi f'x = 0.90 f'x=Ph/Lw, (see ##)
SHEAR STRESS RATIO 0.43 f"x = 1.55 f"x=(Ph*e*(d-(e-h)))/Ip, (see ##)
f'y = 1.56 f'x=Pvert/Lw, (see ##)
TENSION ft = Pvert/A 10.67 ksi f"y = 1.18 f"y=(Ph*e*b/2)/Ip, (see ##)
IN PLANE BENDING STRESS = Ph*h/Sx 18.48 ksi f = 3.68 f=SQRT((f'x+f"x) 2 +(f'y+f"y) 2 +fx 2 )
OUT OF PLANE fbo = PER/100*b*Pvert/Sy 48.02 ksi 0.223 Weld Size=f/(19.1*SIN(60*PI()/180))
RESULTANT AXIAL STRESS far = ft + fbo 77.18 ksi 0.25 FW size too small increase!!
TENSION ALLOWABLE Ft = 0.6Fy 21.60 ksi Weld Size = 1/4 INCHES
TENSION STRESS RATIO 3.57 S.R. = 0.89 ## (design factor of 2 used)
COMBINED STRESS f = (far 2 +3*fvr 2 ) 0.5 77.91 ksi # Weld f.o.s = 3.4
COMBINED STRESS ALLOW Fa = 0.66Fy 23.76 ksi
FAILS!!!
COMBINED STRESS RATIO BELOW PIN 3.28
Must Comply with the requirements of ASME
The min Factor of Safety for the design as noted F.O.S =
BTH-1-2005 Chapter 3-1.2
NOTE: for Category A lifts, Min F.O.S is 2.0 - 2.5 for lug and for Category B lifts, Min F.O.S is 3.0 - 3.6 for the lug.
Additional Notes # - the formula used to combine these stresses is equ (3-37) from ASME BTH-1-2005 with fy =0