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PP/FG Application
This formula accounts for variable overburden composition The model is widely accepted by operators in many areas of
though the use of the weighted matrix density derived from the world including the Nile and Niger Deltas as the tool to
the vshale calculation. track pore pressure and to use for mud weight determination.14
The older, traditional methods for fracture pressure Since it was introduced to the market in 90s, the PPFGTM
prediction use empirical fracture, pseudo-stress relationships. program was applied to more than 500 wells in different parts
They use depth as a pseudo function to estimate effective of the world both onshore and off shore. It has also been
horizontal stress (h). PP/FG programs compute the fracture applied in the ultra deep water; more than 1500m, with
propagation pressure, the pressure at which naturally outstanding success. It proved its validity as the program gave
occurring fractures will propagate; and it is a guide for a results within 0.5 ppg in pore pressure prediction compared to
lower, safe limit fracture pressure for drilling.9 observed values; and within 0.3 ppg for fracture gradient
Another unique feature of the approach favored in this prediction.
paper is that fracture pressure is calculated from effective The application of the program is subject to three stages of
stress. Fracture pressures are calibrated to effective vertical preparing, extracting, and improving the data before use in
stress rather than depth and are well-specific. This feature each different lease. Application of the method in each new
offers a more accurate and direct measure for fracture pressure concession was preceded with a pre job stage which includes
determination. collecting and evaluating the calibration data.
Effective horizontal stress has a relationship to effective
vertical stress through the DruckerPrager (1959) failure Pre-Drilling Setup. The necessary data included
criteria. This criterion relates effective vertical stress (v) to petrophysical data such as density, deep resistivity, porosity
horizontal stress (h) and is lithology dependent. The general and sonic, with the minimum requirements being gamma and
concept for fracture pressure prediction is the assumption that deep resistivity the routine logging data commonly
the effective borehole stress (Fp) required to propagate an available from most wells. Other important data includes
existing vertical fracture is pore pressure (P) plus the effective formation water conductivity values, repeat formation test
horizontal stress (h)10 values, mud logs, PWD logs, previous drilling history as well
as geologic maps and cross sections.
Fp = P + h The first step in the pre-drilling preparation is to locate the
well in relation to the nearest offsets and select the ones which
This relationship assumes that the principal matrix stress is seem to be geologically more analogous.
vertical, as it is in relaxed tectonic regions; and there is no Drilling experience history log and events, tight hole,
fluid invasion. flows, cavings and connection gases versus depth and mud
Because solidity is a measure of grain matrix strain and the weight were examined from all available offsets. These data
h were commonly used as control points for the intervals which
relationship of with depth approximates the same
v lack measured MDT/RFT values or for intervals within shaley
sections.
h Water conductivity values (Cw) at several depths normally
relationship, solidity can be used to represent . So:
v come from the nearest-location MDT water sample data. In
4 SPE 109219
the case of the lack of such data, attempts have to be made to Post Drilling Review. Once drilling has concluded, the
construct a continuous profile by back calculation from known analysis is evaluated by comparing real time results to
pressures in offset wells. documented events. The direct pressure measurements from
It is important to mention that the accuracy of the results the MDT/RFT results are compared directly with those values
was greatly improved by the availability of Cw measurements predicted by the PP/FG application and are the most
Sensitivity mapping for Cw is also performed with a typical commonly accepted QC by the customer. For those intervals
variation in the Cw in the range from 10-20 mmho resulting in lacking these direct measurements, such as impermeable shale
a formation pore pressure variation of 0.5 PPG in the sections, quality control is still required. The application
shallower sections and 0.2 PPG in the deeper sections. calculates porosity, a bulk density from the resistivity derived
BQv values, representing the electrical activity of the porosity, and a pseudo sonic. All are compared directly with
claystones, present another challenge. In cases of available available measurements.
CW, data attempts are made to back calculate the BQv. For One other important aspect of the post-drilling review is to
example in the Mediterranean Sea, shale surface area values interpret anomalous responses. One example is very low
increase with depth in the Kafer El Sheikh formation as resistivity (<0.2 ohm-m) measured in the sand bodies,
smectite volumes increase. This effect was reflected in especially at the shallower sections of the well. These
increasing of the BQv. Deeper down, the smectite has largely anomalous measurements are close to the response of sea
been diagenetically altered to illite; and the surface charge water and are caused by the sand bodies being loose and
effect is much reduced, producing a lower BQv. naturally uncemented. Lack of cement and being loose result
Sensitivity mapping is also performed on the BQv with in enlarged holes with a diameter beyond the depth of true
typical ranges in the order of 0.7 ppg. investigation of the resistivity tool. This conclusion can be
After completing these preparations, self quality control confirmed from comparing the caliper readings against those
(QC) checks are conducted. Although checks on the intervals with anomalous very low resistivities.
MDT/RFT points are the main quality control, they are Additional indications exist from the drilling data to
restricted to the permeable zones such as sand and fractured support the conclusion with the PWD measurements after
carbonates. For the rest of the well path, other quality controls passing those intervals exhibited pulses of high annulus
are required. These controls are performed by comparing the pressure as the loose material enters the annulus increasing the
available measured porosity, density, and sonic logs with the circulating density.
same calculated parameters generated by the PP/FG program It is important to emphasize that the program cannot
during its processing. predict correct values within depleted reservoirs. However, the
pore pressure predicted by the program for depleted intervals
While Drilling Calibration. Once drilling commences at the was generally found to be very close to that pressure recorded
rig site, the preliminary, real-time model framework when that interval was drilled before depletion (Fig. 5).
established from the previous, pre-drilling phase is applied.
This model frame work is subjected to modifications to match Pressure While Drilling Measurements
the onsite measurements and the specific LWD tool responses.
Pressure while drilling tools (PWD) are a drilling performance
One common change to the model is to the gamma ray
tool (Fig. 6) that provide continuous downhole measurement
baseline values. The gamma ray responses may differ. The use
of internal and annular pressure under pumps-on or pumps-off
of long intervals for the calibration will be recorded inside
conditions. These pressure measurements provide information
casing, a difference which is likely to reduce these values
on downhole hydraulics and fluid performance that help to
compared to those recorded in open hole.
avoid drilling problems and also help to optimize drilling
Another factor is that the formations encountered in the
performance. Their smart sensor electronics:
subject wellbore may encounter lateral facies changes which
were not covered with the original data provided for 1- Detect pumps-on and pumps-off transitions
calibration.
2- Measure annular and internal pressure across the
Drilling to depths which were not reached by the pre job
range of 0 to 22500 psig
data represents another challenge. Then, available calibrations
are in fact an extrapolation of previous values and commonly 3- Sample and record both annular and internal
need to be adjusted. When additional direct pressure pressures at rates from 1 to 220 seconds per sample
measurement data becomes available, the porosity transforms
4- Measure annular and internal transducer temperature.
are adjusted with the help of the available MDT/RFT pore
The tool can withstand a temperature as high as
pressure points and the drilling history logs.
175C with a resolution 0.05% of the full scale.
In the case of other available real time petrophysical data
such as density, porosity, or sonic, such data is used The measurement taken is an absolute pressure measurement.
immediately for a real time QC by comparing it to the offset To make this data easier to compare with mud properties,
data. Using these techniques, accuracies of values less than 0.3 surface readings and pressure gradients, the surface software
ppg were reached in ultradeep water wells in the same lease of converts the pressure to psig and then to equivalent mud
the western province of the Mediterranean. weight (EWM). Of course, this transformation is sensitive to
(Fig. 4) depth and survey errors.
SPE 109219 5
Application of PWD with Pore Pressure Prediction available from the PWD tool, it should show a progressively
Using the previously explained approach, accuracies between increasing trend if bit balling were the cause of slowing or stay
0.5 to 0.3 ppg can be obtained for pore pressure and fracture almost steady if bit dulling were the cause.
pressure predictions. This accuracy is extremely important Another important use of the PWD readings is the value of
when the margins between the pore pressure and fracture the pumps off measurements for pore pressure prediction.
pressure are very small (Fig. 7), when the window is as They can be used to directly refine the predicted pore pressure.
narrow as 1.4 ppg EMW, and when managing the mud Simply stated, in permeable formations the predicted pore
pressures (both when the pumps are on and off) becomes pressure can not be higher than the minimum pumps off value.
crucial. To aid in critical decisions concerning increasing the mud
It must be stressed that during drilling operations, the weight where there is a narrow window between the fracture
engineer utilizes all available measurements to optimize the pressure and the mud weight, an accurate determination of the
drilling process. The measurements from the PWD tool have formation leak off test value is needed. Fig. 9 shows a value of
been applied for the following applications to provide 100 psi difference in the maximum pressure reached as
verification of the pore pressure model and prevent other calculated from pressure measurements at the surface
drilling problems from escalating. compared to the actual pressure exerted on the formation
measured downhole.
Another common phenomenon is alternating mud losses
1- Picking the precise pressure of Formation Integrity
while drilling which are followed by mud volume increase
Test (FIT) and Leak Off Tests
during connections when the pumps are off. Some times this
2- Measuring pumps-off surge and swab pressures and phenomenon has been interpreted incorrectly as a well kick.
gel pressure to determine the actual minimum and Later this phenomenon was clarified and interpreted as the
maximum pressures exerted on the formation ballooning effect.
PWD measurements can recognize these phenomena via
3- Monitoring hole cleaning, i.e., cuttings load in the
the tracking of the pumps shutdown and operating behavior.1
annulus to prevent exceeding the fracture pressure A normal connection typically has a square shaped pressure
and inducing losses profile when the pumps are stopped and started. When
4- Detecting the warning signs before complete hole ballooning occurs, the ECD pressures are greater then the
packoff occurs and confirming it if it happens fracture opening pressure, and drilling fluid (mud) is forced
into the formation. When circulation stops, the static weight of
5- Mud weight optimization monitoring to ensuring a the drilling fluid is below the fracture closure pressure and is
stable EMW maintained between the fracture forced out of the fractures. As this loss/gain phenomenon
pressure and pore pressure develops, the PWD connection signature changes from a
6- Measuring the mud condition, identification of square profile to a curved profile. When the pumps are turned
unplanned fluctuations in mud weight and ECD off, the EMW slowly decays to the static mud weight as mud
under stable circulating conditions bleeds back from the formation. When circulation is re-
established, the EMW slowly builds up to the ECD level as
7- Providing information to analyze the causes of fractures are slowly re-filled.
drilling problems; for example, the cause of In many cases, identifying PWD spikes in the annular
formation fracture, the cause of stuck pipe, the cause pressure are good warning alarms for a potential drill pipe
of hole to collapse, the cause of a kick pack off. This condition is commonly identified as repeated
8- Detecting the formation fluid influxes which appear spikes in the ECD. Identification of this condition in the past
as a decrease or increase in the EMW depending on has commonly stopped drilling, and the hole was swept with
the density contrast between the mud and the high viscous mud pills to remove the cuttings from the hole.
intruding fluid. (Fig. 8) Another example of the use of PWD data (Fig. 10) is the
comparison of actual measurements and the expected ECDs
9- Detecting formation instability such as modeled for expected penetration rates. This comparison
unconsolidated sand pulses or hole collapse allows the determination of effective hole cleaning. The
example is from the drilling of an 8.5-in. section using a rotary
Through integrating the pore pressure, PWD, and drilling steerable tool and full triple combo MWD tool with 5 7/8-in.
measurements, drilling can be optimized in other ways as drill pipe. A discrepancy was seen from the modeled ECD
illustrated in the following examples. data at various ROPs and the actual ECD readings from the
Using pore pressure predictions, ROP, and PWD PWD tool. Initially the model was questioned but was
measurements to differentiate between bit dulling conditions separately confirmed as being accurate against two other
and bit balling. Both exhibit the same surface character and models. It was then believed that the increasing ECD reading
both produce a reduced rate of penetration. When comparing with depth was a result of poor hole cleaning due to
the pore pressure values calculated by the PP/FG application continually increasing inclination from 40o at section start to
(which utilizes petrophysical data) with the behavior of the horizontal by 12000ft.
rate of penetration when bit balling is occurring, the opposite However, poor hole cleaning in high inclination boreholes
relationship is found: namely an increase in the calculated typically results in a reducing ECD trend as the cuttings fall
pore pressure while the ROP slows. If the internal pressure is out of suspension to the low side of the hole and stay put. This
6 SPE 109219
is clearly not the case. What can also be seen is that when the References
RPM was reduced from 150 rpm to 123 rpm, there was an 1. Ward, C. and Beique, M, 2000, Pore and Fracture Pressure
immediate decrease in the ECD readings over and above what information from PWD data. 2000 AADE Drilling
would typically be expected from rotational friction. Technology Forum.
The explanation for the higher than modeled ECD readings 2. Rehm, W.A. and McClendon, R., 1971, Measurements of
Formation Pressure from Drilling Data. SPE 3601
was believed to be the result of mud spiraling around the 3. Jorden, J.R., Shirley, O.J., 1966, Application of Drilling
drillstring when higher RPM is used in sections with smaller and Performance Data to Overpressure Detection. Journal
annular clearances. In this instance the drillstring was of Petroleum Technology, Vol. 18, No. 11, pp.1387-1394.
comprised 5 7/8-in. DP with 7-in. tool joints. 4. Bingham, M.G., 1965, A New Approach to Interpreting
The final example (Fig. 11) illustrates poor hole cleaning Rock Drillability. The Petroleum Publishing Company.
from a 12 -in. hole section drilled with a rotary steerable 5. Eaton, B.A., 1976, Graphical Method Predicts
assembly. During the section the inclination was planned to Geopressures Worldwide. World Oil, May. .
build up from 20o to hold at 80o by 7000 ft. Throughout the 6. Terzaghi and Peck, R.P, 1968. Soil mechanics in
section, the ECD is seen to be decreasing despite a relatively engineering practice. John Wiley and Sons.
7. Holbrook, P., 2001, Pore Pressure through Earth
steady ROP of 150 ft/hr. The initial assessment of the Mechanical Systems. Force Balanced Publication, p. 136.
decreasing ECD was improved hole cleaning compared to 8. Swarbrick, R.E., 2002, Challenges of Porosity-Based Pore
section start. Pressure Prediction. CSEG Recorder, p. 74-77.
The actual conclusion was determined to be poor hole 9. Ward, C.D, 1993, Pore and Fracture Pressure Evaluation.
cleaning as inclination increased with depth. The cuttings were Euroil, 27-29
not being transported efficiently and were dropping out of 10. Hubbert, M.K. and Willis, D.G. 1957 Mechanics of
suspension to form semi-permanent cuttings beds on the low Hydraulic Fracturing. Trans. AIME Vol. 210, pp. 153-166.
side of the hole. Further evidence of this can be seen in the 11. Ward, C.D. and Holbrook, P.W., 1995, Authors Reply to
pick-up weight friction factor increasing with depth. This Discussion of Brief: Pore and Fracture-Pressure
Determinations: Effective-Stress Approach. JPT. P. 914-
shows the additional friction of cuttings beds, as the friction 918.
factor calculated account for the inclination change with 12. Yasser, N., 1995, Discussion of Brief: Pore-and Fracture-
depth. Pressure Determinations: Effective-Stress Approach. JPT,
As a result of the poorer hole cleaning, the BHA was pp. 913-914
backreamed out of the hole to the previous casing shoe to 13. Carroll, M.M., 1980, Compaction of dry or fluid-filled
ensure the borehole was fully cleaned prior to running casing. porous materials, Amer. Soc. Civil Engineers, J.
Back reaming out was only undertaken once the cause of the Engineering Mechanics Div.
reducing ECD was determined. Failure to fully clean the 14. Calis, H. and Priestley, J., 2002, Lessons Learned and the
borehole by back reaming could possible have led to stuck Way Forward In DW Drilling as a Result of
Shell/Bapetcos 1st drilling Campaign in NEMED, AAPG,
pipe. It was determined that the back reaming time was p. 6.
quicker than the time to circulate and clean the well bore at
TD conventionally. Nomenclature
formation porosity
Conclusions b measured bulk density (g/cc)
The integrated application of accurate pore pressure/ fracture
fl fluid bulk density (g/cc)
prediction and PWD Tool measurements of annulus pressure
have proved their validity in drilling optimization and in their shale shale bulk density (g/cc)
reliability for predicting and warning for potential hazards ma matrix bulk density (g/cc)
while drilling. h horizontal matrix stress (psi)
By applying an effective stress approach to pore pressure v vertical matrix stress (psi)
prediction and using measured petrophysical data, the model Anorm value on normal compaction trend line
proved its accuracy in giving results which are better than 0.5 Aobs observed value
ppg in pore pressure prediction and greater than 0.3 ppg in BQv shale activity
fracture pressure prediction. The only limitation is the ability Co conductivity observed (mmho)
to predict precise values in depleted intervals. Cw water conductivity (mmho)
The PWD Tool provides continuous downhole GRlog measured gamma ray (API)
measurement of internal and annular pressure under pumps-on GRmax measured gamma ray (API)
or pumps-off conditions. These pressure measurements GRmin measured gamma ray (API)
provide information on downhole hydraulics and fluid P formation pressure (psi)
performance that help avoid drilling problems and optimize Pn normal pore pressure (psi)
drilling performance. S overburden pressure (psi)
Vshale shale Volume %
Acknowledgements
The authors thank International Egyptian Oil Company
(IEOC) and Ermenegildo Possamai, well operations manager
at IEOC, for permission to publish the information reported in
this paper.
SPE 109219 7
Figures
Dc Exp,
Resistivity
Sonic Density
Fig. 2-The normal compaction trend expected from each parameter in red, and the expected log response in blue for an initially normally
pressured sequence which then cuts back to an overpressured response.
8 SPE 109219
Fig. 4-Accuracy range for some shallow, deep, and ultra deep wells in Nile Delta.
SPE 109219 9
Fig. 5-A post-job quality control investigation comparing predicted and measured pore pressure. The under-predicted interval, S1, is a
depleted sand zone.
Fig. 7-Illustration of narrow mud window on Mediterranean well. The fracture pressure is displayed in yellow, the actual ECD is displayed in
green, the surface mud weight is in blue and the calculated pore pressures are displayed in black. RFT measurements from the sands are
blue dots and LOT measurements are red dots.
Fig. 9-Comparison between the pressure recorded on surface and that recorded downhole by the PWD tool.
12 SPE 109219