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Resources Policy 49 (2016) 142152

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Resources Policy
journal homepage: www.elsevier.com/locate/resourpol

A review of cut-off grade policy models for open pit mining operations
Mohammad Waqar Ali Asad n, Muhammad Asim Qureshi, Hyongdoo Jang
Department of Mining Engineering and Metallurgical Engineering, WASM, Curtin University, Australia

art ic l e i nf o a b s t r a c t

Article history: In an open pit mining operation, the heterogeneity of the grade-tonnage distribution of the deposit
Received 10 March 2016 dictates that all available material within the boundaries of an open pit may not be processed. Given this
Received in revised form heterogeneity, it is imperative that the valuable (ore) and waste materials are clearly identied. In this
29 April 2016
context, the cut-off grade denes the quantity of ore and waste, ensuring smooth supply of ore to the
Accepted 12 May 2016
processing streams. While, the earliest signicant effort towards the development of models for cut-off
grade policy dates back to 1960s, a number of contributions on this vital aspect of a mining operation
Keywords: have been made since then. This paper presents a comprehensive overview of the available literature on
Optimization cut-off grade policy models and suggests possible areas of future research.
Modelling
& 2016 Elsevier Ltd. All rights reserved.
Cut-off grade
Processing
Open pit mining

1. Background operation, along with the corresponding quantity of material (ore


and waste) to be mined, quantity and average (head) grade of ore
Fig. 1 presents the layout of an ideal open pit mining system to be processed, and the quantity of metal to be rened (Hirai
that constitutes three essential components: a mine (open-pit), a et al., 1987; Marques and Costa, 2013). Consequently, linking itself
processing plant, and a renery. Mine produces ore and waste to the overall objective of a mining business, this policy forms the
materials, ore is then transported to the suitable processing basis of cash ows and the resultant net present value (NPV) over
streams, and waste is hauled to the waste dumps. Processing plant the life of operation. Moreover, the link between the cut-off grade
then upgrades the metal content in raw ore and produces con- policy and the strategic (size or extent of extraction, scale of op-
centrate, which is then fed to the renery for the production of eration, and sequence of extraction) as well as operational plans of
metal as the nal marketable product (McKee et al., 1995). As a mining operation is well recognized in the mining industry
material ows from one component of the mining system to the (Lane, 1988; Hustrulid et al., 2013; Rendu, 2014; Hall, 2014). Not
next, overall economy of the operation is the driving force that only this explains the overarching impact of cut-off grade policy
guides the decision making process on this material movement. on an ideal mining system (mine, processing plant, and renery)
Cut-off grade is the most important economic criterion that but also this establishes the relevance as well as the signicance of
denes the supply of ore and waste material from the mine to the procedures or models that dene or develop this policy.
subsequent processing streams and waste dumps, respectively
(King 1999, 2001; Wooler, 2001). The material with metal content 1.1. Inputs to cut-off grade models
greater than the cut-off grade is designated as ore because under
existing economic situation, not only this material will pay for the A grasp on the nature of inputs to cut-off grade models is
cost of mining, processing, and rening but also it will generate fundamental to the understanding of these models. Accordingly,
some prot. On the contrary, the material with grade less than the the cut-off calculation models consider economic, geological, and
cut-off grade is identied as waste, and if this material is required operational parameters as inputs (Taylor, 1972; King, 2001).
to be mined, it will incur the cost of mining that includes ex- The economic parameters include metal selling price ($ per
cavation and haulage from the mine to the waste dumps. tonne of metal, $ per pound of metal, or $ per gram of metal),
Given this denition, a cut-off grade policy thus describes a rening, market and/or sales cost ($ per tonne of metal, $ per
schedule or sequence of cut-off grades over the life of an pound of metal, or $ per gram of metal), mining cost ($ per tonne
of material), processing cost ($ per tonne of ore), xed or period
n
cost ($ per period or year), and discount rate (%).
Corresponding author.
E-mail addresses: waqar.asad@curtin.edu.au (M.W.A. Asad),
An orebody model delineating the resource mineralization on a
m.m.qureshi@student.curtin.edu.au (M.A. Qureshi), block-by-block basis becomes the primary geological input. De-
Hyongdoo.jang@curtin.edu.au (H. Jang). pending upon the size of the orebody, a typical orebody model

http://dx.doi.org/10.1016/j.resourpol.2016.05.005
0301-4207/& 2016 Elsevier Ltd. All rights reserved.
M.W.A. Asad et al. / Resources Policy 49 (2016) 142152 143

Metals or Final constitutes several thousand mining blocks, with location (spatial
Stockpiles Run of Mine Products coordinates), metal content (grade), and quantity of material
Leach
(tonnes) associated to each mining block. Fig. 2 presents a hy-
Potential Ore

pothetical copper orebody model, both in complex three-dimen-

Processing Streams
Crushed Leach sional and relatively simple two-dimensional structures.
Ore Concentrates However, this primary geological input is then translated into
Mine Refinery
grade-tonnage curve or distribution that constitutes grade cate-
Flotation gories/increments along with corresponding quantity of material
Waste

(tonnage) within each grade category/increment (Dagdelen, 1992).


- In generalized form, a grade increment in the grade-tonnage curve
Others consists of the lower ( gl ) and upper ( gu ) grades and the available
Waste Dumps - Tailings
quantity of material ( q) between gl and gu , and if the grade-ton-
nage distribution of the mineralization consists of k individual
Fig. 1. Layout of an ideal open pit mining system.
categories, then it may be represented as
( g1, g2 ) , q1 , ( g2, g3 ) , q2 , , gk,gk + 1 , qk , with Q as the total
( )
quantity of available resource between g1 and gk + 1 (Lane, 1988;
Taylor, 1984). Fig. 3 shows the grade-tonnage distribution of a
hypothetical mineralization (Hustrulid et al., 2013).
Finally, the operational parameters include mining, processing,
and rening capacities, and metallurgical recovery. Tables 1 and 2
present a hypothetical data that may be used in description and
comparison of various cut-off grade models.
Given the overall objective of a mining operation, it is the
general understanding within the mine planning community that
an optimal cut-off grade policy, derived from these inputs, would
identify the best possible schedule of cut-off grades and the cor-
0.00 0.20 0.00 0.00 0.15 responding quantities of material to be mined (Qm), ore to be
processed (Qc ), metal to be rened (Qr ), and the cash ows to be
generated (CF ), such that the NPV of the operation is maximized
0.13 0.00 0.26 0.14 0.00 subject to the operational (i.e., mining (M ), processing (C ), and
rening (R )) capacities.
Realizing the importance of the procedures that dene such
0.29 0.35 0.27 0.00 0.25 policy, this paper presents a comprehensive review of cut-off
grade models. As such, in the following sections, we discuss the
details of breakeven model, Lane's model, extensions in Lane's
0.21 0.41 0.25 0.28 0.18 model, stochastic models, and mathematical programming mod-
els. Possible areas of future research are discussed in the con-
cluding remarks.
0.00 0.29 0.46 0.43 0.00

2. Breakeven model

The traditional or breakeven model takes the metal selling


price ( s ), rening, market and/or sales cost ( r ), mining cost ( m),
Fig. 2. A hypothetical orebody model (grade in %Cu) in 3D (left) and 2D (right)
processing cost ( p), metal content or grade ( g ), and metallurgical
views. recovery ( y ) as inputs, and derives the prot ( P ) per tonne of
material as follows (Henning, 1963; Taylor, 1972, 1984):

25
20
Tonnage (Tonnes in Million)

20
16
Tonnage (Tonnes in Million)

12 15

8 10

4 5

0 0
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 0.0-0.5 0.5-1.0 1.0-1.5 1.5-2.0 2.0-2.5 2.5-3.0 3.0-4.0
Grade (% Cu) Grade Category Interval (% Cu)

Fig. 3. The grade-tonnage distribution of a hypothetical copper deposit.


144 M.W.A. Asad et al. / Resources Policy 49 (2016) 142152

Table 1 decision is whether a mining block is mined or otherwise (or


Economic and operational parameters of a copper mining operation (Lane, 1964). whether it is inside the ultimate pit limit or otherwise), i.e. any ore
block with value ( V ) that covers the cost of removing overlying
Description Value
waste would be included inside the ultimate pit limit.
Copper price (s ) $550.00 per tonne Once an ultimate pit limit is established (irrespective of the
Rening, marketing or sales cost (r ) $50.00 per tonne nature, whether ore or waste, all mining blocks within the ulti-
Mining cost (m) $0.50 per tonne mate pit limit will be mined), the next decision is whether a
Processing cost (p) $0.60 per tonne
mining block should be sent to the processing streams or waste
Fixed or period cost (f ) $4,000,000.00 per year
Metallurgical recovery (y ) 90%
dumps. At this stage, a mining block that is capable of covering the
Discount rate (d ) 15% processing and rening, marketing, and/or sales costs shall be sent
Mining capacity (M ) 20,000,000 t per year to the processing streams; otherwise, it shall be hauled to the
Processing capacity (C ) 10,000,000 t per year waste dumps. This leads to the modied Eq. (2) that denes the
Rening capacity (R ) 90,000 t per year processing cut-off grade as follows:
p
=
Table 2 ( s r ) y (3)
Grade-tonnage distribution of copper mineralization (Lane, 1964).
As opposed to the mining cut-off grade that takes the orebody
Grade increments (%) Quantity q (tonnes) model (Fig. 2(a)) as the geological input, this processing cut-off
grade considers the grade-tonnage distribution/curve of the de-
gl gu
posit (Fig. 3) within the ultimate pit limit and denes the cut-off
0.0 0.15 14,400,000 grade policy over the life of operation (until exhaustion of re-
0.15 0.20 4,600,000 serves). Given the inputs in previous section, Table 3 presents a
0.20 0.25 4,400,000 cut-off grade policy derived from the breakeven model.
0.25 0.30 4,300,000
0.30 0.35 4,200,000
Aligning with the breakeven model, Vickers (1961) presents a
0.35 0.40 4,100,000 graphical approach based marginal analysis for dening the cut-off
0.40 0.45 3,900,000 grade, as it assumes that the mining rm would be maximizing
0.45 0.50 3,800,000 total prot as in case of breakeven cut-off grades. However, al-
0.50 0.55 3,700,000
ternative to constant cut-off grades in breakeven model are
0.55 0.60 3,600,000
0.60 0.65 3,400,000 available. In this context, Henning (1963) provides a framework of
0.65 0.70 3,300,000 relationships for cut-off grade calculation with varying enterprise
0.70 1.56 42,300,000 objectives, and it conrms that the cut-off grade may not remain
constant if the objective is to maximise the difference between
present value of annual operating prot and associated costs, ra-
P =( s r ) gy mp (1)
ther it would be higher during earlier years and lower during later
Consequently, at breakeven point, the Eq. (1) yields breakeven years, nally reducing to the breakeven value that corresponds to
cut-off grade as follows: the objective of maximizing the difference between revenue and
cost. Dagdelen (1992) also explains similar strategies for increas-
m +p ing the value of breakeven cut-off grade during the initial periods
=
( s r ) y (2) of an open pit mining project.
However, irrespective of these variations, it is evident that in
In this model, depending on the mineral commodity, Eq. (2)
the cut-off policy derived from the breakeven model, Eq. (3) plays
calculates the value of in %, grams per tonne, pounds per tonne,
an exclusive role in the cut-off grade calculation, and as a funda-
or ounces per tonne.
mental aw, not only this calculation ignores the grade-tonnage
Moreover, as part of the strategic mine planning activity, Eq. (2)
distribution of the available mineralization, but also it disregards
nds its application in dening the size or extent of extraction, i.e.,
the operational capacities, and consequently, leads to a schedule of
the ultimate pit limit (Dagdelen, 1992). In this context, is used as cut-off grades that remain constant over the life of operation
a mining cut-off grade, and it identies the ore and waste blocks (Taylor, 1972).
within the orebody model (a mining block with metal content or
grade greater than becomes an ore block, or otherwise), the
value ( V ) of ore and waste blocks is then calculated using Eq. (1), 3. Lane's model
and nally an application of the graph theory based algorithms
generates the ultimate pit limit. Conceptually, at this stage, the Unlike breakeven model, the cut-off grade calculation in Lane's

Table 3
Cut-off grade policy derived from the breakeven model.

Year Cut-off Grade, (%) Average Grade, g (%) Qm (tonnes) Qc (tonnes) Qr (tonnes) CF ($) NPV ($)

1 0.1333 0.7538 11,467,890 10,000,000 67,844 18,187,987 85,337,863


2 0.1333 0.7538 11,467,890 10,000,000 67,844 18,187,987 79,950,555
3 0.1333 0.7538 11,467,890 10,000,000 67,844 18,187,987 73,755,151
4 0.1333 0.7538 11,467,890 10,000,000 67,844 18,187,987 66,630,436
5 0.1333 0.7538 11,467,890 10,000,000 67,844 18,187,987 58,437,014
6 0.1333 0.7538 11,467,890 10,000,000 67,844 18,187,987 49,014,579
7 0.1333 0.7538 11,467,890 10,000,000 67,844 18,187,987 38,178,778
8 0.1333 0.7538 11,467,890 10,000,000 67,844 18,187,987 25,717,607
9 0.1333 0.7538 08,256,880 07,200,000 48,848 13,095,351 11,387,262
M.W.A. Asad et al. / Resources Policy 49 (2016) 142152 145

Qm
model not only considers the grade-tonnage distribution of the t = M , with the opportunity cost ( f + vd
) to be distributed per unit
mineralization, but also it honours the production capacities of of material mined, also, if processing plant is limiting the opera-
various components of the mining operation. The model aligns Qc
tion, then t = C , with the opportunity cost ( f + vd ) to be covered
with the overall objective of a mining operation, as it maximises by each unit of ore processed, and nally, if renery or market is
the NPV subject to the mining, processing, and rening capacity Qr
responsible for delaying the operation, then t = R , with the op-
constraints. (Eqs. (4)7) present the general mathematical for-
mulation of the Lane's model (Lane, 1964, 1988): portunity cost ( f + vd
) to be distributed per unit of metal rened
or marketed. Eqs. (1416) reect these scenarios:
T
Pt
NPV = t
QmpQc
f +vd
t = 1 ( 1+d ) (4) vm=( s r ) Qr m+
M (14)
Subjected to
Qc
f +vd
Qmt M ,t (5) vc =( s r ) QrmQm p+
C (15)
QctC ,t (6)
f +vd QrmQmpQc
vr = s r +
QrtR,t (7) R (16)

Here, Pt =( s r ) Qrt mQmt pQct ft is the cash ow or prot Finally, the optimum value of cut-off grade ( ) thus requires a
realized by mining Qm quantity of material, processing Qc quantity calculation of the increase in present values vm , vc , and vr as a
of ore, and rening or marketing Qr quanity of metal during time function of gl . Fig. 5 shows a graphical presentation of these
period t . Thus, over the life of operation (T ), the model aims to functions.
dene a schedule of cut-off grades ( t T ), such that the NPV is According to the Lane's model, Fig. 5 depicts that the curve vm
maximized by satisfying the constraints Eqs. (5)(7). relates to the mine being a bottleneck in the system (i.e., Eq. (5) is
In this context, given the grade-tonnage distribution and pro- an equality), and the grade at the maximum value of vm corres-
duction capacities, if gl is considered as the cut-off grade, then the ponds to the mine limiting cut-off grade ( m ); the curve vc relates
quantity of waste ( qw ), the quantity of ore ( qo ), and the average to the processing plant being a bottleneck in the system (i.e., Eq.
grade of ore ( g ) as a function of this cut-off may be dened, which (6) is an equality), and the grade at the maximum value of vc
leads to the following relationships: corresponds to the process limiting cut-off grade ( c ); and the
curve vr relates to the renery or market being a bottleneck in the
C; ifq > C

system (i.e., Eq. (7) is an equality), with the grade at the maximum
o
Qc =
qo; otherwise (8) value of vr corresponding to the renery or market limiting cut-off
grade ( r ).
Moreover, the point of intersection of curves vm and vc shows
q
Qm=Qc 1 + w that both mine and processing plant are bottleneck (i.e., (Eqs.
qo (9) (5) and 6) are equalities), and the grade at this point corresponds
to the mine and processing plant balancing cut-off grade ( mc ),
Qr =Qc ( g y) (10) ensuring that both components produce at their maximum
throughput. Also, the point of intersection of curves vm and vr
Now, if next Qm quantity of material in Eq. (9) is mined over shows that both mine and renery are bottleneck (i.e., (Eqs.
time period t , then a cash ow Pt will be realized at the end of
(5) and 7) are equalities), and the grade at this point corresponds
period t . However, after mining Qm, Q Qm quantity of the re-
to the mine and renery balancing cut-off grade ( mr ). Likewise,
serves still remains available, and if it is scheduled to be mined the point of intersection of curves vc and vr shows that both
from time period t + 1 to T , with possible cash ows Pt + 1 to PT , W
processing plant and renery are bottleneck (i.e., (Eqs. (6) and 7)
as the corresponding present value of these cash ows in time t ,
are equalities), and the grade at this point corresponds to the
and v as the overall present value of future cash ows generated
process and renery balancing cut-off grade ( cr ).
from time t to T . Fig. 4 presents this situation in a time-diagram. While, the optimum cut-off grade ( ) is one of the six limiting
P PT
While, W = t + 1 1 + + T t
, v becomes: and balancing cut-off grades, Fig. 5 shows that any value of less
( 1 + d) ( 1 + d)
Pt +W than r or cr will result in violation of the processing plant capacity
v= constraint (Eq. (6)), and any value of greater than r or cr would
( 1+d)t (11)
not only violate the renery or market capacity constraint (Eq. (7)),
Thus, an increase in the present value ( v ) by mining next Qm but a further increase in would require excessive mining of waste
quantity of material may be derived from Eq. (11) as follows: material, so that the access to high-grade ore becomes possible,
resulting in violation of the mine production capacity constraint
v=v W =Pt vdt
(12)
(Eq. (5)). This reveals that as given in Fig. 6, the optimum cut-off
Substituting Pt in Eq. (12) yields: grade ( ) corresponds to the maximum value vmax among the
minimums from functions vm , vc , vr , and this general rule is pre-
v=( s r ) QrmQmpQc( f +vd
)t (13) sented as (Lane, 1988):
Now, time t is purely dependent upon the limiting production vmax ( )=max min ( vm, vc , vr ) (17)
capacity during this period, i.e., if mine is the bottleneck, then
Given the complexity and a number of repetitive iterations in
these calculations, it is best to implement the Lane's model
through an algorithm. Table 4 presents the cut-off grade policy
derived from the Lane's model that has been generated using such
an algorithm.
Fig. 4. Presentation of the cash ows and the present value in Lane's model. Table 4 shows that as opposed to the cut-off grade policy based
146 M.W.A. Asad et al. / Resources Policy 49 (2016) 142152

16

14

12

10
($ millions)

0
0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80
Grade (% Cu)

Fig. 5. A graphical presentation of, vm , and vc as a function of gl .

on the breakeven model, Lane's model not only demonstrates a previous sections, a careful comparison of both Lane and break-
substantial increase in NPV, but also it establishes a dynamic cut- even models demonstrates the signicance of Lane's model, and
off grade policy, ensuring higher cut-off grades during early years this became a reason for its large-scale acceptance in the mining
of operation, with a subsequent decrease during later years, linked industry. Today, not only the Lane's model has been implemented
with the exhaustion of reserves. This exclusive attribute in Lane's in the standard strategic mine planning software (Whittle and
model allows the management of stockpiles between the lowest Vassiliev, 1998), but also several extensions of the original Lane's
(0.2396%) and the highest (0.5036%) cut-off grade values. For ex- model are available.
ample, during year 1, any material with grade greater than or In this context, Mol and Gillies (1984) suggest an improvement
equal to 0.2396% and less than 0.5036% would be sent to the into traditional cut-off models (breakeven and Lane), such that it is
stockpiles, as it may be retrieved for processing as soon as it be- relevant to the iron mining operations, where market driven
comes economical, either during the mine life or after the ex- contracts dene the required grade specications, thus max-
haustion of reserves within the ultimate pit limit. Table 5 presents imization of the marketable reserves is the priority, and material
the cut-off grade policy with the option to stockpile, which in- blending to achieve required grade specications becomes
dicates a further increase in the life as well as NPV of the imminent.
operation. Dagdelen (1992, 1993) present the steps of algorithm for im-
plementation of the Lane's model and a case study that conrms
3.1. Extensions in Lane's model the benets of this model. Through examples, it demonstrates that
mining companies recognize the value of using higher cut-off
Lane's model is the pioneer work that describes the general grades during early years of a mining operation, as it generates
theory of cut-off grades as well as its relevance to the mine higher cash ows, ensuring an early return of the capital invest-
planning aspects of an open pit mining operation. As explained in ments. Also, Dagdelen (1993) provides more insights into

16

14

12

10
($ millions)

0
0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80

Grade (% Cu)

Fig. 6. Choosing the optimum value in Lane's model.


M.W.A. Asad et al. / Resources Policy 49 (2016) 142152 147

Table 4
Cut-off grade policy derived from the Lane model.

Year Cut-off Grade, (%) Average Grade, g (%) Qm (tonnes) Qc (tonnes) Qr (tonnes) CF ($) NPV ($)

1 0.5036 0.9999 17,847,221 10,000,000 89,997 26,074,739 95,765,702


2 0.5034 0.9998 17,847,221 10,000,000 89,985 26,071,221 84,055,818
3 0.4590 0.9705 16,831,262 10,000,000 87,339 25,254,067 70,592,970
4 0.4106 0.9389 15,829,898 10,000,000 84,471 24,320,538 55,927,848
5 0.3581 0.9035 14,828,295 10,000,000 81,314 23,242,717 39,996,487
6 0.3011 0.8655 13,848,932 10,000,000 77,902 22,026,447 22,753,244
7 0.2396 0.8248 02,971,851 02,303,661 17,101 04,760,751 04,139,784

Table 5
Lane's model based cut-off grade policy with stockpiles.

Year Material Source Cut-off Grade, (%) Average Grade, g (%) Qm (tonnes) Qc (tonnes) Qr (tonnes) CF ($) NPV ($)

1 Mine 0.5036 0.8100 17,847,221 10,000,000 89,997 26,074,739 97,399,414


2 Mine 0.5036 0.8100 17,847,221 10,000,000 89,997 26,074,739 85,934,586
3 Mine 0.4670 0.7903 17,004,459 10,000,000 87,809 25,402,434 72,750,035
4 Mine 0.4198 0.7651 16,010,921 10,000,000 85,010 24,499,351 58,260,107
5 Mine 0.3686 0.7375 15,020,620 10,000,000 81,944 23,461,819 42,499,772
6 Mine 0.3132 0.7076 14,046,817 10,000,000 78,620 22,286,569 25,412,919
7 Mine 0.2535 0.6756 02,222,742 01,695,897 12,730 03,557,755 06,938,289
8 Stockpile 0.2396 0.2813 10,000,000 10,000,000 31,252 03,375,911 04,421,277
9 Stockpile 0.2396 0.2813 05,820,183 05,820,183 18,189 01,964,842 01,708,558

balancing cut-off grades, and shares linear interpolation as an al- creation of stockpiles, describe the strategy to reclaim the stock-
ternative procedure to graphical approach in Lane (1964, 1988), pile material after exhaustion of in-pit reserves, compare the cut-
which is more suitable for algorithmic implementations. off grade policies with and without stockpiling, and demonstrate
Whittle and Vassiliev (1998) conrm that changes in proces- the benets in terms of increase in NPV and life of operation.
sing costs, recoveries, and capacities impact the cut-off grade Osanloo et al. (2008) modify and improve the basic Lane's
calculation in Lane's model, and consequently, based on a sto- model by incorporating the environmental issues specic to the
chastic liberation modelling technique, it provides a recovery porphyry copper deposits. Apart from the traditional framework in
prediction system, which feeds variable predicted values for re- basic Lane's model, this modied model accounts for separate
coveries (as opposed to the constant and average values for re- waste dumps and tailing dams for acid and non-acid generating
covery) as an input to the Lane's model. Whittle and Wooller wastes. Consequently, the mathematical formulation in (Eqs. (13)
(1999) establish the relevance between the cut-off grade and the 17) includes the operating costs associated to the disposal of these
subsequent milling time, apply the stochastic liberation modelling wastes to the waste dumps and nally to the tailing dams. An
technique in Whittle and Vassiliev (1998), and simultaneously application of this model not only reects an improvement in NPV
optimise the performance of the comminution circuit and pro- as compared to the basic Lane's model, but also it ensures the
cessing cut-off grade in the Lane's model. Wooler (2001) also ap- environmental sustainability of the open pit mining operations.
plies Whittle programming's Opti-Cut (a commercial im- Similarly, Narri and Osanloo (2015) suggest a sustainable mining
model through a reduction in the undesirable impacts of en-
plementation of the Lane's model) for dening the optimal strat-
vironmental issues associated to the open pit mining, and their
egy for a milling operation, and a simultaneous optimization of the
improved Lane's model that denes different types of wastes, not
mine cut-off grade and mill throughput.
only incorporates the environmental costs, but also considers the
Nieto and Bascetin (2006) as well as Bascetin and Nieto (2007)
possible revenues from waste rock reclamation.
modify the opportunity cost concept in (Eqs. (14)16) with an
He et al. (2009) apply a combination of the genetic algorithm
optimization factor, and realizing the non-linear nature of the
and neural networks nesting method for dynamic optimization of
model implement the Generalized Reduced Gradient (GRG) algo-
cut-off grades. This study realizes the complexity and non-linear-
rithm to generate solution through their modied model. The
ity of the basic model and offers a solution through evolutionary
optimization factor is introduced to address the convergence of
approaches. More specically, a neural network establishes the
NPV over a number of steps in the iterative process, which con-
local link between the revenue factor ((Eqs. (14)16)) and chro-
sequently leads to an improvement in overall NPV of the mosomes ( gl ), and genetic algorithm performs a search for the
operation. optimal cut-off grade globally by satisfying (Eq. (17)). An applica-
Asad (2007) incorporates commodity price and operating cost tion of the method at an actual iron mine suggests changes in the
escalation into the basic Lane's model. Thus, the commodity price present scheme of cut-off grades, which leads to substantial im-
and operating costs do not remain constant during the life of provement in NPV.
operation, rather depending upon the dened escalation rates, Gholamnejad (2008, 2009) introduces waste dump rehabilita-
these economic parameters vary from one year to next. Therefore, tion cost into the prot function of the basic Lane's model, which
this study offers a relatively realistic cut-off grade policy. An ap- leads to the change in relationships for vm , vc , vr ((Eqs. (14)16)),
plication of the algorithm at a hypothetical copper deposit de- with a consequent shifting of the optimum point . A case study of
monstrates the impact of these changes on overall NPV of the this modied model demonstrates that inclusion of the waste
operation. While a sensitivity analysis in this study delineates the dump rehabilitation cost leads to a reduction in the value of ,
relative importance of escalation in economic parameters, Asad coupled with a consequent decrease in the quantity of waste sent
and Topal (2011) complement stockpiling option in Asad (2007). to the waste dumps, which indirectly translates into the benet of
Asad and Topal (2011) present the mathematical formulation for processing low-grade ores.
148 M.W.A. Asad et al. / Resources Policy 49 (2016) 142152

King (2009) relies on the initial works in King (1999, 2001, capital costs, and present an evaluation of their proposed models
2004) and then builds on the terminology in the basic Lane's in real-life case studies. More specically, Rahimi et al. (2015b)
model to explain the intricacies in practical applications of Lane's focuses on the development of optimal cut-off grade policy under
approach. It outlines the details of various possible strategies and the impact of environmental costs associated to low-grade copper
their implications specic to the operating and administrative cost mining operations, where copper is recovered through the appli-
modelling. For example, it suggests change in the prot and cut-off cation of environmentally sensitive hydrometallurgical methods.
grade formulations by separating the cost of mining ore and waste An implementation of the mathematical models and proposed
as two components, because some operations pay relatively less algorithm in a case study reects an improvement in NPV as
cost on blasting waste and haulage cost for both ore and waste is compared to the original Lane's model.
always different. Whereas, the contributions discussed above focused on the
Rendu (2009) summarizes the Lane's theory of cut-off grades, extension in Lane's model applicable to the mineral deposits with
modies the basic cut-off grade relationships such that they are single economic mineral, Lane (1984) as well as Lane (1988) pro-
applicable in a variety of situations, and demonstrates the differ- posed a vital extension into the original model (Lane, 1964), al-
ence between cut-off grade policies that maximize NPV or internal lowing cut-off grade calculation for mineral deposits with multiple
rate of return (IRR). It also classies the inputs into naturally xed economic minerals.
(mineralization) and human controlled (economic and technical) Lane (1984) overruled the perception that the cut-off grade
variables, and establishes that the complex relationship between calculation procedure for ore bodies with single economic mineral
both classes of variables must be considered for dening the op- remains valid for dening cut-off grades for mining operations
timal cut-off grade strategies. The paper outlines that under NPV dealing with multiple economic minerals. More specically, it
maximization regime, the cut-off grade policy would be in- questioned the application and accuracy of the methods that re-
dependent of the past investments, i.e. it relates to the past in- sort to alterations of the realistic grade-tonnage distributions, by
vestments indirectly through the imposed capacity constraints. mere conversion of the primary and secondary mineral grades into
However, in IRR maximization regime, the discount rate remains a a single equivalent grade (Osanloo and Ataei, 2003). Such con-
function of the initial investment, and at the beginning of rst versions would be unrealistic if one of the economic minerals is
period, the NPV at this discount rate would neutralize the initial subject to market or demand limitation. Alternatively, a mining
investment. operation that is producing two economic minerals requires re-
Abdollahisharif et al. (2012) incorporate the concept of variable ning or marketing component for two (primary and secondary)
production capacities in the basic Lane's model. This modied metals, and with the addition of a renery/market, the structure of
model sets the renery capacity to the market demand and derives (Eqs. (14)16) updates as follows:
the processing and mining capacities as a function of cut-off grade
QmpQc
f +vd
and renery capacity. Even though, as opposed to an accepted vm=( s1r1) Qr1+( s2r2 ) Qr2 m+
mathematical procedure in Lane's model, this study shares a re- M (18)
latively crude framework for dening the optimum cut-off grade;
nevertheless, a comparison with basic Lane's model and Gho- Qc
f +vd
vc =( s1r1) Qr1+( s2r2 ) Qr2mQm p+
lamnejad (2009) reects a higher NPV using this variable capacity C (19)
based model. This improvement in NPV is attributed to the sche-
dule of cut-off grade that ensures processing of low-grade ore and
vr1= s1 r1+ Qr +( s r ) Qr mQmpQc
f +vd
sends less waste material to the waste dumps. 1 2 2 2
R1 (20)
Khodayari and Jafarnejad (2012) reform the Lane's model such
that it maximizes the quantity of metal ( Qr ) to be produced per
year. The mathematical formulation in this method relies on the Qr mQmpQc
f +vd
vr2=( s1r1) Qr1+ s2 r2+ 1
conceptual framework for balancing cut-off grades in Lane's R2 (21)
model, and the step-by-step derivation of the method reects that
the maximum quantity of metal would be possible only if the Here, s1= selling price of metal 1, s2= selling price of metal 2, r1=
optimum cut-off grade remains equal to the mine and process rening or marketing cost of metal 1, r2= rening or marketing
balancing cut-off grade ( mc ). cost of metal 2, Qr1= quantity of metal 1 to be rened/marketed,
Gama (2013) utilizes a modied form of the prot function for Qr2= quantity of metal 2 to be rened/marketed, R1= rening or
nding the optimum value of cut-off grade in Lane's model. More marketing capacity for metal 1, and R2= rening or marketing
specically, it relies on the derivation of minimum allowable cut- capacity for metal 2.
off grade and maximum allowable stripping ratio (the ratio of This indicates that as opposed to a single optimum cut-off
quantity of waste to the quantity of ore), and then the optimum grade ( ) dening ore and waste on the grade-tonnage curve, an
cut-off grade is dened such that it is never less than the mini- intercept between 1, 2 identies the ore and waste on the grade-
mum allowable cut-off and the corresponding stripping ratio tonnage distribution in two minerals case. Fig. 7 shows this in-
never exceeds maximum possible waste stripping. The paper de- tercept on a surface representing the grade-tonnage distribution in
monstrates the value of the procedure through a sensitivity ana- this scenario (Lane, 1988). This leads to an update in Eq. (17) as
lysis based on variation in commodity selling price. follows:
Hustrulid et al. (2013), Rendu (2014) provide a comprehensive vmax ( 1, 2 )=max min ( vm, vc , vr1, vr2 ) (22)
overview of both breakeven and Lane's models, describe the in-
tricacies in application of the Lane's model in open pit and un- The convergence at the optimum values for 1 and 2, and
derground mining situations, and share valuable case studies with consequently the solution to Eq. (22) is a challenge. Lane (1984),
different stockpiling strategies. (1988) utilize grid search technique as a solution approach to this
Rahimi and Ghasemzadeh (2015) and Rahimi et al. (2015a, problem, as well as share the implementation of this technique in
2015b) utilize Lane's model as a basis for sharing a novel approach a case study. Again, a number of studies (Dagdelen and Asad, 1997;
towards the calculation of cut-off grade policy that simultaneously Cetin and Dowd, 2002; Osanloo and Ataei, 2003; Ataei and
considers bio-heap leaching and concentration as processing Osanloo, 2003a, 2003b, 2004; Asad, 2005; Cetin and Dowd, 2013;
methods, associated environmental concerns, variable recoveries, Nieto and Zhang, 2013) then followed as an extension to the Lane's
M.W.A. Asad et al. / Resources Policy 49 (2016) 142152 149

off grade policy. While, the conventional studies discussed in the


breakeven and Lane's model consider the constant (deterministic)
values for metal selling price and the grade-tonnage distribution,
in reality, being merely estimated values during the life of a
mining operation, both parameters are subject to change or
variation.
The variation in metal selling price is market driven, and the
impact of this change on mining operations is enormous, specially,
during the periods of economic downturn or declining metal pri-
ces (Abdel Sabour and Dimitrakopoulos, 2011). Similarly, the var-
iation in grade or metal content spans over the extent of the
orebody, and given that the grade-tonnage curve is derived from
an orebody model, the uncertainty in supply of ore to the pro-
cessing streams is natural, which nally translates into an en-
ormous impact in terms of meeting the production targets. It has
been reported that premature closure of mining operations is in-
stigated mainly due to poor description (under- or over-estima-
tion) of the ore body or forecasted metal prices (Baker and Gia-
como, 1998; Vallee, 2000).
Not only this validates that cut-off grade policies derived from
Fig. 7. Grade-tonnage distribution of the deposit in two-minerals case (Lane, 1988). constant inputs for metal selling price and grade-tonnage curve
may be biased or unrealistic, but also it demonstrates the im-
model in two minerals case. portance of stochastic models for dening the cut-off grade policy
Dagdelen and Asad (1997) implement grid search technique, under market and/or grade uncertainties (Dimitrakopoulos, 2011).
provide a sensitivity analysis based on a variation in production Therefore, as opposed to using the constant or known values for
capacities, and relate the resultant cut-off grade policy with after- metal selling price and grade-tonnage distribution in conventional
tax cash ow analysis. models, the stochastic models consider multiple equally probable
Cetin and Dowd (2002) argue that in multi-minerals case realizations of the metal selling price and/or grade-tonnage dis-
equivalent grade-tonnage distribution is valid only in situations tribution (Goodfellow and Dimitrakopoulos, 2016). Therefore, if
where a strong correlation exists among the constituent minerals. is an indicator for a price or grade-tonnage distribution realization,
This study then implements genetic algorithm as a search method then metal selling price would be represented as s , and accord-
for dening the cut-off grades and provides a comparison with the ingly, if the grade-tonnage curve of the mineralization consists
grid search method outlined in Lane's approach (Lane, 1988). of k individual categories or increments, then it may be re-
Osanloo and Ataei (2003) introduce an equivalent grade factor presented as g1, g2 , q1 , g2, g3 , q2 , , gk,gk + 1 , qk ,
( ) ( ) ( )
in Lane's model and employ golden section search method for
dening the cut-off grade policy. Ataei and Osanloo (2003a) use with Q as the total quantity of available resource between g1 and
Lane's model and provide a comprehensive overview of the golden gk + 1 (Asad and Dimitrakopoulos, 2013).
section search method (without dening the equivalent grade Given this new framework of inputs, some contributions
factor), along with its application for nding the optimum values (Dowd, 1976; Krautkraemer, 1988; Mardones, 1993; Cairns and
of the cut-off grades in a copper-molybdenum ore body. Ataei and Shinkuma, 2003; Johnson et al., 2011; Azimi et al., 2012; Asad and
Osanloo (2003b) present an overview of the application of genetic Dimitrakopoulos, 2013; Azimi et al., 2013; Thompson and Barr,
algorithm, golden section search method, grid search technique, 2014) provide an insight into the development of cut-off grade
and equivalent grades method for Lane's model, and share im- policy under market and/or grade uncertainty.
plementation of these methods in their computer program, along Dowd (1976) is the earliest contribution sharing the dynamic
with a case study on a lead-zinc orebody. Ataei and Osanloo and stochastic programming based cut-off grade models, such
(2004) use Lane's model and share the implementation of an al- that, the dynamic programming model assumes perfectly pre-
gorithmic structure that employs a sequential application of both dicted (known or constant) values for selling price, and the sto-
grid search technique and genetic algorithm, such that a rened chastic programming model accepts random changes with possi-
search for the optimal values of cut-off grades in a lead-zinc ore- ble prediction as probable values. In this study, the stochastic
body is ensured. model uses transition probability matrix for dening the com-
Asad (2005) addresses the management of stockpiles in two modity price uncertainty, where within a dened range for prices
minerals case, employs grid search technique, and presents a step- during the life of operation, probability that the price will move
by-step procedure in an algorithm implementing this extension in from one value to another is dened within the matrix. An ap-
the Lane's model. Cetin and Dowd (2013) improve the Lane's plication at a copper deposit shows that the cut-off grade strategy
model for mining operations dealing with more than two eco- with stochastic model under uncertain prices generated relatively
nomic minerals, and share an application of the grid search higher discounted value as compared to the cut-off grade strategy
technique in such situations. Nieto and Zhang (2013) present an with dynamic programming model.
algorithm that implements Lane's model with equivalent grade Krautkraemer (1988) initially examines the cut-off grade re-
distribution, and share a valuable sensitivity analysis that accounts sponse to change (anticipated increase or decrease) in commodity
for variation in price of by-product (secondary mineral) in a rare price coupled with xed or relaxed mining capacity and declining
earth case study. ore quality. The model is then extended to describe the cut-off
grade response to unanticipated price change along with the
4. Stochastic models ability of the mining operation for expansion in mining capacity,
which leads to a conclusion contrary to the industry view of de-
The metal selling price and grade-tonnage distribution are creasing cut-off grade in increasing price regimes. However, the
among the most important inputs for the development of the cut- hypothetical basis on the structure or shape of an orebody does
150 M.W.A. Asad et al. / Resources Policy 49 (2016) 142152

not make this contribution worth applying in real life scenarios. grade strategies developed under selling price and grade un-
Mardones (1993) offers an option valuation approach to modify certainties. More specically, as a rst step, given a set of equally
the available cut-off grade strategy under market or price un- probable selling price and orebody realizations, the algorithm
certainty. The method employs current selling price and develops applies Lane's model for the development of all feasible cut-off
a cut-off grade strategy using Lane's model with stockpiling op- grade strategies, where each strategy relates to a unique selling
tion, then applies contingent claims analysis or option valuation price and grade-tonnage curve realizations, and then in second
framework, which allows the exibility to modify the governing step, ranking system selects the best among feasible strategies.
cut-off grade as a response to the expected selling price. While, an Also, the exibility to close the mine prematurely during early
application of the method at a copper mine demonstrates rela- years of operation is built into the system.
tively higher value under varying expected price regimes, a si- Thompson and Barr (2014) consider selling price uncertainty,
multaneous rather than sequential (two steps) approach would formulate the cut-off grades optimization problem as a system of
have generated more value as compared to the traditional models. nonlinear partial differential equations, and solve this formulation
Cairns and Shinkuma (2003) present a model that looks into using a numerical approach. The model simultaneously generates
the possibility of a positive or negative impact of changing price on the maximum value based cut-off grade strategy and hedging
cut-off grades, and conclude that not only the description of this statistics for a set of equally probable selling price realizations. An
impact is complicated but also the response of the cut-off grades is implementation of the model in a real life scenario establishes that
mine-dependent, because, the geology (grade-tonnage distribu- as compared to the cut-off grade values realized through con-
tion) and available technology may play their role, leading to an ventional or deterministic (Lane's model and extensions) models,
increasing or decreasing cut-off grade as price increases. the projected cut-off grades are far lower under market un-
Johnson et al. (2011) contribute a partial differential equations certainty regimes as well as long-term valuation horizons, con-
based mathematical algorithm that calculates a dynamic cut-off rming the results reected in Asad and Dimitrakopoulos (2013)
grade policy under the market uncertainty regime. It presents an that marginal/low-grade orebodies would suffer the most in such
implementation of the proposed algorithm in a real mine case conditions.
study and concludes that the decision on a mining block being
sent to the processing streams or waste dump, not only depends
on the commodity price or ore grade, but also the grade of sub- 5. Mathematical programming models
sequent mining blocks, processing costs, as well as mining and
processing capacities have their signicant role in this decision. It has been established that not only Lane's model integrates
Azimi et al. (2012) share real option and discounted cash ow grade-tonnage distribution and mining system capacities into the
analysis based ranking system that implements a combination of calculation of cut-off grade policy, but also it may be modied or
single and multiple criteria for selection of the best strategy extended to incorporate various important dimensions of a rea-
among a number of feasible cut-off grade strategies developed listic mining operations, such as stockpiles, multiple processing
under selling price uncertainty. More specically, as a rst step, streams, environmental issues, stochasticity of inputs into the al-
given a set of equally probable selling price realizations, the al- gorithmic implementation of the model. However, the inherent
gorithm applies Lane's model for the development of all feasible assumptions and nature of the procedure in Lane's model as well
cut-off grade strategies, where each strategy relates to a unique as these additional considerations contribute to the complexity of
selling price realization, and then in second step, ranking system the problem, which makes it prone to miss the optimum values for
selects the best among feasible strategies. Also, as part of the real cut-off grades (Asad, 2005).
options evaluation, under a low price regime, the method explores Therefore, the basic Lane's model remains heuristic, and it in-
the exibility to close the mine prematurely during early years of dicates the need to develop and implement mathematical pro-
operation. gramming models, ensuring the optimal solution to the problem
Li and Yang (2012) consider the grade uncertainty and model (Dagdelen and Kawahata, 2007, 2008). While, the application of
the cut-off grade calculation as a multi-stage stochastic program- mathematical programming approaches to open pit mine design
ming problem. The proposed model and its implementation and production scheduling dates back to 1960s, realizing the
through an algorithm are also suitable for application at multi- limitations of Lane's model, a very few applications (Dagdelen and
mineral mining operations. The solution is generated through the Kawahata, 2008; Ganguli et al. 2011; Azimi and Osanloo, 2011;
general reduced gradient approach, where NPV is optimized Yasrebi et al. 2015) of mathematical programming approach for
iteratively over each production period. cut-off grade optimization are available.
Asad and Dimitrakopoulos (2013) present an extension into the Dagdelen and Kawahata (2007, 2008) share mathematical
basic Lane's model, such that, the stochastic framework generates modelling framework, considerations, and applications of mixed
a risk-quantied cut-off grade policy considering grade un- integer linear programming (MILP) formulation for dening the
certainty as well as a mining operation or complex with multiple optimal cut-off grade policy for an open pit mining operation that
processing streams. The stochastic model takes a set of equally constitutes multiple mines as material sources and multiple
probable realizations of the grade-tonnage distribution and gen- dumps, stockpiles, and processing streams as material destina-
erates a unique (single) cut-off grade policy. The study also shares tions. More specically, Dagdelen and Kawahata (2007) look into
an application of the method on an actual copper mining complex the variety of possible situations for the successful application of
that constitutes ve (two otation mills, one bio-leach pad, and an MILP model. Also, Dagdelen and Kawahata (2008) present the
acid leach plant) ore processing destinations, and the risk analysis application on a gold mining operation considers four processing
reects a considerable difference between the minimum and options, including, run-of-mine leach, crushed ore leach, otation
maximum possible NPV, conrming the signicance of stochastic circuit with concentrates fed to autoclave mill, and direct feed to
approaches in low-grade orebodies. autoclave mill, and as part of the year-by-year production sche-
Azimi et al. (2013) incorporate both selling price and grade dule, the formulation seeks to dene a set of four different cut-off
uncertainties, and continuing with contribution in Azimi et al. grades per year, each corresponding to the relevant processing
(2012), it shares real option and discounted cash ow analysis stream. A comparative analysis of the cut-off grade policies with
based ranking system that implements multi-criteria for the se- and without stockpiles provides further insights into operational
lection of the best strategy among a number of feasible cut-off intricacies. While, these articles describe the conceptual
M.W.A. Asad et al. / Resources Policy 49 (2016) 142152 151

framework for MILP model, being part of the OptiMine software, development and implementation of stochastic models for den-
they do not share the actual mathematical formulation. ing the schedule of cut-off grades in open pit mining operations.
Ganguli et al. (2011) utilizes the conceptual framework similar Given the nature of Lane's models and their extensions, not
to the one contributed in Dagdelen and Kawahata (2007, 2008); only their algorithmic implementations rely on a pre-dened
however, rather than focusing on a particular case study, it shares mining sequence but also being iterative generate solutions by
a generalized form of the model, and describes the details of the trial and error method (Dagdelen and Kawahata, 2008), and sub-
MILP formulation as well. It is evident that this generalized MILP sequently, become prone to offer a heuristic solution to the cut-off
takes economic parameters and grade-tonnage distribution of the grade problem. Alternatively, mathematical programming based
deposit as an input, maximizes NPV of the operation, satises re- cut-off grade models derive an exact or true optimum solution;
serve, production capacity, blending, as well as mine sequencing however, to date, only few studies are available in literature. Thus,
constraints, and solves for a multi-period production schedule the development and implementation of mathematical program-
based on the optimal cut-off grade policy. ming based cut-off grade models becomes another area of future
Moosavi et al. (2014) propose a mixed integer programming research.
model that offers simultaneous solution to both mining sequence Nevertheless, given the scale of open pit mining operations, the
and cut-off grade optimization problems. The method considers size or number of decision variables within the mathematical
multiple ore destinations or processing streams along with equally models is excessive, which leads to the computational complexity
probable realizations of the orebody model, and with these vari- of these models. Consequently, generating the solution to the
able inputs, it calculates the expected economic loss associated to mathematical programming based cut-off grade models within
a mining block. The mathematical formulation minimizes this reasonable time becomes a challenge. Thus, the development of
economic loss and satises the production capacity, reserve, and new methods or algorithms to solve these models is another
precedence constraints. While an application at gold deposit de- emerging eld of future research.
monstrates the method, the details on the size of mathematical So far, in the context of inputs to cut-off grade models, while
model and the possible solution strategies to counter the com- the nature of economic or operational inputs varies from one
putational complexities of MILP models are not discussed. model to the next, the structure of the geological input remains
Yasrebi et al. (2015) considers the conceptual framework as same, i.e. the grade-tonnage curve of the deposit as the geological
well as the structure of the inputs described in Lane's model, input is the common factor among these models. Nevertheless, as
formulates the cut-off grades problem as a non-linear program- explained in previous sections, apart from known mining se-
ming model, and presents an application of this model on a hy- quence, uniform distribution of grades in a given mineralization is
pothetical data given in Hustrulid et al. (2013). However, a com- the basic assumption in conversion of the orebody model (Fig. 2)
parison of the cut-off grade policy derived from this non-linear into a grade-tonnage curve, and given the heterogeneity of grades,
model with an implementation of the Lane's model in Hustrulid this assumption is unrealistic and invalid. Therefore, a schedule of
et al. (2013) suggests no improvement in NPV, indicating that cut-off grades that is derived using the grade-tonnage curve pro-
Lane's model generated an optimal solution for this hypothetical vides a strategic guidance only, because in practice, it lacks the
data. synchronization with the short-term operational plans. Conse-
quently, during the exploitation of the reserves, in a given period,
it is possible that the available or accessible material for mining
6. Concluding remarks may not satisfy the dened cut-off grade for that period.
This limitation of the available heuristic as well as mathematical
While breakeven model provides a basic understanding into programming based models presents an opportunity on the de-
the calculation of cut-off grades, the drawbacks of its application velopment and implementation of mathematical models that take
to realistic, large-scale, and complex open pit mining operations orebody models (Fig. 2) as an input and endeavor to generate the
are obvious, as it is proven that keeping a constant cut-off grade optimal mining sequence and cut-off grade policy simultaneously.
throughout the life of operation allows exposure to serious eco-
nomic risks.
Lane's model not only overcomes the deciencies in breakeven
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