Manual de Tijera Snorkel

Repair Parts
Manual
battery powered
electric
Manufactured 01-97 through 12-00
P/N 0360525
February 1998 - revised December 2001
General information
About this manual:

This repair parts manual covers current production ma- NPT . . . . . . . . . . . . . . . . . . . . . . national pipe thread
chines only. psi . . . . . . . . . . . . . . . . . . . . . pounds per square inch
qty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .quantity
While Snorkel has attempted in every way to confirm
UL . . . . . . . . . . . . . . . Underwriters Laboratories Inc.
that all information in this manual is correct, improve-
ments are being constantly made to the machine that
may not be reflected in this manual.
If you find information in this manual that is not correct, Electrical Hazard
or is confusing, you are urged to report your findings to
Snorkel for our evaluation.
DANGER
The aerial platform is not electrically insulated.
Your input is important to us and will be used in future Death or serious injury can result from contact with,
printings of this manual. or inadequate clearance from, an energized
Every person who repairs this machine must be quali- conductor.
fied and authorized to do so. Do not go closer than the minimum safe approach
distance as defined by the minimum Safe Approach
CAUTION Distance as defined by ANSI Standards.
DO NOT modify this aerial platform without prior
written consent of Snorkel Engineering Depart- Regard all conductors as energized.
ment. Modification may void the warranty, adversely Allow for electrical wire sag and aerial platform sway.
affect stability, or affect the operational characteris-
If the work platform, or any part of the aerial platform
tics of the aerial platform.
contacts a high-voltage electrical conductor, the entire
This machine is covered by a limited warranty that spe- machine can become electrically charged.
cifically identifies items warrantied by Snorkel and those
If that happens, remain on the machine and do not con-
items covered by original manufacturers warranty.
tact any other structure or object. This includes the
A copy of the Snorkel Limited Warranty is located on the ground, adjacent buildings, poles, and any other objects
inside of the back cover of this manual. that are not part of the aerial platform.
All correspondence relative to this machine, such as Such contact could make your body a conductor to the
field reports, discrepancy reports, requests for informa- other object, creating an electrical shock hazard result-
tion, etc., should be directed to: ing in death or serious injury.
Snorkel International, Inc. If an aerial platform is in contact with an energized con-
P.O. Box 1160 ductor the platform operator must warn ground person-
St. Joseph, MO 64502-1160 USA nel in the vicinity to stay away. Their bodies can conduct
Phone: (816)-364-0317 electricity creating an electrical shock hazard resulting
http://www.snorkelusa.com in death or serious injury.
Do not approach or leave the aerial platform until the
Abbreviations electricity has been turned off.
The following abbreviations may be used in this manual: Do not attempt to operate the lower controls when the
work platform or any part of the aerial platform is in con-
AC. . . . . . . . . . . . . . . . . . . . . . . . . alternating current tact with a high-voltage electrical conductor or if there is
ANSI . . . . . . . American National Standards Institute an immediate danger of such contact.
CCA. . . . . . . . . . . . . . . . . . . . . . . cold cranking amps
cm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .centimeter Personnel on or near an aerial platform must be continu-
DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . .direct current ously aware of electrical hazards, recognizing that
EMS . . . . . . . . . . . . . envelope management system death or serious injury can result from contact with an
GFCI . . . . . . . . . . . . . . . . ground fault circuit interrupt energized conductor.
LP . . . . . . . . . . . . . . . . . . . . . . . . . liquified petroleum
LPG . . . . . . . . . . . . . . . . . . . . liquified petroleum gas
mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .millimeters
ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .feet
in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .inch
lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pounds
no . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .number
Snorkel all rights reserved Printed in USA

Table of Contents
Service and parts information

To order service or repair parts . . . . . . . . . . . . . . . . . . i
ANSI and OSHA compliance . . . . . . . . . . . . . . . . . . . . i
Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i
Parts order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
Section 1. - Repair parts

Base frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Bearing hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Hydraulic tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
Battery tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14
Scissor arm mounting . . . . . . . . . . . . . . . . . . . . . . 1-16
Scissor arm stack . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20
Placards and decals . . . . . . . . . . . . . . . . . . . . . . . 1-23
Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-24
Section 2. - Hydraulics
Control valve, main . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Manifold valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Cylinder, brake - Green . . . . . . . . . . . . . . . . . . . . . . 2-6
Cylinder, brake - Prince. . . . . . . . . . . . . . . . . . . . . . 2-7
Cylinder, brake - Rosenboom . . . . . . . . . . . . . . . . . 2-8
Cylinder, cushion - Green . . . . . . . . . . . . . . . . . . . . 2-9
Cylinder, lift - GBI . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Cylinder, lift - Green . . . . . . . . . . . . . . . . . . . . . . . 2-11
Cylinder, steering - Green . . . . . . . . . . . . . . . . . . . 2-12
Lift cylinder cartridge valve . . . . . . . . . . . . . . . . . . 2-13
Hydraulic drive motor - Parker. . . . . . . . . . . . . . . . 2-14
Hydraulic drive motor - White . . . . . . . . . . . . . . . . 2-16
Section 3. - Electrical
Lower control box before 3-1-99 . . . . . . . . . . . . . . . 3-2
Lower control box after 3-1-99 . . . . . . . . . . . . . . . . 3-5
Upper control box before 12-6-99 . . . . . . . . . . . . . . 3-6
Upper control box after 12-6-99 . . . . . . . . . . . . . . . 3-9
Battery charger . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Controller, upper control box . . . . . . . . . . . . . . . . . 3-11
DC electric motor, Leeson. . . . . . . . . . . . . . . . . . . 3-12
DC electric motor, Ohio . . . . . . . . . . . . . . . . . . . . . 3-13
Platform control cable . . . . . . . . . . . . . . . . . . . . . . 3-14
Proximity switch. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Wire harness, main . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Section 4. - Factory installed options

AC outlet on platform, GFCI . . . . . . . . . . . . . . . . . . 4-2
Battery condition indicator. . . . . . . . . . . . . . . . . . . . 4-4
Dual lanyard attachment . . . . . . . . . . . . . . . . . . . . . 4-5
Flashing light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Key switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Operator horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Platform entry gate, automatic closing . . . . . . . . . . 4-9
SL 19 01-97 through 01-01

Service and parts information
To order service or repair parts Manuals

When placing an order for service or repair parts, please Manuals are available from Snorkel to support any of the
have the following information available for your ma- machines that we produce.
chine.
The specific manuals for SL 19 are as follows:
Machine model number
Operators Manual
Machine serial number Snorkel part number - 0360524
Snorkel part number Repair Parts Manual
Snorkel part number - 0360525
Description of part
Troubleshooting Guide
Quantity of parts required Snorkel part number - 302988
Your purchase order number ANSI Manual of Responsibilities
Address for order to Ship To ANSI/SIA A92.6-1990
Your desired shipment method

The parts order form on the following page may be
mailed or faxed to the attention of Parts Worldwide at the
following location:
Snorkel International, Inc.
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
Phone: 1-(800)-255-0317
Parts Worldwide Fax: (816)-364-6312
Attention: Parts Department
For your convenience, our electronic on-line ordering
system is available at the following Internet location:
http://www.omniquip.com
ANSI and OSHA compliance Record machine information here:

All owners and users of the aerial platform must read,
understand, and comply with all applicable regulations. Model number
Ultimate compliance to OSHA regulations is the respon-
sibility of the user and their employer.
ANSI publications clearly identify the responsibilities of Serial number
all personnel who may be involved with the aerial plat-
form. A reprint of the Manual of Responsibilities for
Dealers, Owners, Users, Operators, Lessors and Les-
sees of ANSI/SIA A92.5-1992 Boom-Supported Ele- Date of purchase
vating Work Platforms is available from Snorkel dealers
or from the factory upon request.
Copies are also available from: Purchased from
Scaffold Industry Association
20335 Ventura Blvd. Suite 310
Woodland Hills, CA 91364-2471 USA
Snorkel dealer or distributor
SL 19 01-97 through 01-01 i

Parts order form
Fill out completely and fax to (816)-364-6312 attention: Parts Worldwide
Date Model
Company Serial number
Address Optional equipment
Purchase order number
Contact name Ship to
Phone number
Fax number
Account number
Purchase order number Ship by
Part number Description Quantity Price
Note: Backordered parts will be shipped as soon as available by the same shipping method
as the original order unless indicated below:
Ship complete order only - do not backorder parts.
Ship all available parts and supply information of disposition of backordered parts.
Other instructions as specified
ii SL 19 01-97 through 01-01

Section 1. - Repair parts
SL 19 01-97 through 01-01 1-1

Base frame
item part no qty description
1 0360040 2 3/8 inch hydraulic hose
3 0070033 2 Pin lock
4 561126 4 Bearing
5 2593404 8 Bearing
6 300351 1 Bearing
7 301473 1 Cylinder, steering - (see page 2-12 for parts breakdown)
8 300394 8 Bearing
9 3011403 1 Cable 14 gauge/3 conductor x 396 inch long
10 301711 1 Mount sensor
11 5560350 3 Carriage bolt 3/8-16 x 1 inch long
12 300726 1 Tubing, 3/8 inch clear x 10 inch long
13 301726 1 Level sensor, 2 non-adjustable
14 301219 1 Hydraulic oil reservoir
212012 1 Replacement filter/strainer
211051 1 Replacement fill cap
15 0360050 1 Sensor mount
16 301263 4 Stabilizer link
17 301264 4 Spacer, stabilizer
20 301267 2 Center link, stabilizer
22 0360879 1 Stabilizer shaft
23 301275 8 Bearing
24 5569920 4 Shoulder bolt 1/2 x 1-1/4 inch long
25 5560597 3 Capscrew 5/16-18 x 1 inch long hex head grade 8
26 301280 16 Carriage bolt 3/8-16 x 1-3/4 inch long
27 301281 4 Clevis pin 1/2 inch diameter x 2-1/2 inch long
28 302625 1 Stabilizer roller
29 301286 3 Stabilizer shaft spring
30 0360066 1 Steering connector link
31 301288 1 Spindle, right hand - (before 09/01/98)
0360200 1 Spindle, right hand - (after 09/01/98)
32 301291 1 Spindle, left hand - (before 09/01/98)
0360203 1 Spindle, left hand - (after 09/01/98)
33 301294 2 Thrust washer
34 968379 2 Snap ring
35 0360051 1 Base frame
36 301399 4 Tire, non-marking
37 301464 2 Brake disc
38 301341 2 Bracket, brake cylinder
39 301351 1 Bracket, stabilizer return
40 301508 1 Bracket, stabilizer
41 301359 1 3/8 inch hydraulic tube
43 301400 1 Stabilizer, skid - right hand
44 301401 1 Stabilizer, skid - left hand
45 301402 4 Bearing, flanged
46 5569921 4 Shoulder bolt 1/2 x 1/2 inch long
47 301405 1 Brake pin, right hand
48 301407 4 Slider stabilizer
Parts list continued on next page
1-2 SL 19 01-97 through 01-01

Base frame
52 301427 1 Brake pin, left hand
53 301431 2 Lanyard
54 301432 2 Hairpin cotter
56 0070148 2 Engine mount washer
57 411226 4 Bearing
58 416246 1 Plug 1/4 NPT hex
59 302802 2 Proximity switch - (see page 3-15 for parts breakdown)
60 465276 6 Clevis pin 1/2 inch diameter x 1-9/32 inch grip
61 472326 2 Clevis pin 1/2 inch diameter x 1-1/8 inch grip
62 5036803 1 Swivel nut branch tee
63 5033615 1 Male adapter
64 971069 9 Capscrew 1/2-13 x 2-3/4 inch long hex head grade 5
65 5034502 2 Bulkhead straight thread 90 elbow
66 5034503 1 Bulkhead straight thread 90 elbow
67 5035303 2 Straight thread 90 elbow
68 301433 2 Hydraulic drive motor - (see page 2-16 for parts breakdown)
69 5036105 1 Straight thread run tee
70 5036505 2 Straight thread branch tee
71 300729 10 Capscrew, special
72 5037005 1 Swivel nut 90 elbow
73 301442 2 Swivel short 90
74 5064001 1 Tube end reducer
75 5074404 1 Bulkhead locknut
77 5093028 2 Clamp
78 5550028 2 Clamp
79 5560004 6 Nut 1/4-20 self locking
80 5560033 27 Nut 3/8-16 self locking
81 5560034 2 Nut #10-24 self locking
82 5560039 9 Nut 1/2-13 self locking
83 5560097 8 Speed nut 5/16-18
84 590984 2 Cylinder, brake
(see page 2-6 for Green cylinder)
(see page 2-7 for Prince cylinder)
(see page 2-8 for Rosenboom cylinder)
85 594184 1 Cylinder, cushion - (see page 2-9 for parts breakdown)
86 5076116 2 Adapter
88 970229 4 Capscrew 5/16-18 x 5/8 inch long hex head grade 5
89 5560031 8 Nut 5/16-18 self locking
90 5570008 2 Air vent
91 974709 2 Machine screw #10-24 x 1 inch long round head
93 5569926 2 Nut 1-1/4 slotted hex
94 987099 2 Washer 1/4 medium lock
95 986019 4 Washer 1/4 medium flat
98 5560172 2 Washer 1 inch medium flat
100 986389 4 Washer special .765 inch flat
Parts list continued on next page
SL 19 01-97 through 01-01 1-3

Base frame
101 5569922 12 Washer 5/16 split
102 5569923 2 Washer 3/8 split
103 988379 2 Cotter pin 3/16 inch diameter x 1-3/4 inch long
104 5569924 4 Cotter pin 1/4 inch diameter x 1 inch long
105 989739 2 Roll pin 1/4 inch diameter x 1 inch long
106 301443 2 Swivel long 90
107 5034602 2 Bulkhead 45 elbow
108 5074403 4 Bulkhead locknut
109 5065707 7 Straight thread adapter
112 3040269 1 Insulator boot
117 3080046 1 Electric motor - 24 volt DC
(see page 3-12 for Leeson motor)
(see page 3-13 for Ohio motor)
118 6020068 1 Gear pump
6091146 1 Seal repair kit, Parker pump
8190112 1 Seal repair kit, Sundstrand pump
119 301412 1 Battery cable
120 301480 2 Bearing hub - (see page 1-9 for parts breakdown)
121 5093030 1 Clamp
123 301406 2 Pin tray adjuster
124 5569819 2 Capscrew, special serrated head
125 300356 2 Hub
126 0071510 1 Spacer, air cleaner
129 5569925 1 Washer 15/32 shakeproof
130 984109 2 Nut 3/8-16 hex
131 5093004 3 Clamp
135 301510 12 Spacer
136 301509 8 Shim
137 984459 10 Lug nut 1/2-20 hex 60
138 971049 10 Capscrew 1/2-20 x 2-1/4 inch long hex head grade 5 full thread
139 460476 4 Spacer, brake disc
140 984089 3 Nut 5/16-18 hex
141 302624 1 Spacer
1-4 SL 19 01-97 through 01-01

42 134 118
101 116 74
96 109 102 72
83 128 69 35
A B C D 70 E
9
14
114
L L
12
78
109
13 H
63
SECTION L-L H
55
66
75
A B C 113 D E
117
115
51
42 83
101
95
94 110
92 15
79 92
59
AW0360116-1
Base frame
sheet 1
Snorkel model SL 19 Page 1 - 5
104 104
99 27 61 101
46 23 6 88
8 19
18 104
91 132
41 81 104 61 7 33
20 19 27 67
108 18 3
21 107 23
108 65 96
80 4
26
17 26 80 96 17 122 34
80 30
56
97104
8 60 F
16 45
53
126
16 96
16
54
71 30
43 121
26
44 80 96
29 48 136 135 48
DETAIL 1 103
8
5 60 F 36
97 68
24
99 26 104 31 1 32
22 80 125 1 109
25 96 64 127
45 82
100
140 106 VIEW A-A
SECTION C-C 99 104
46 27
73 8 85 23
20 19
80 I J 18
50 70
97 11
82 32
39 140
25 64 68 19
18
23 27 104
40
64 I J
82
VIEW F-F 17 26
49 80 96
49
29 123
17 8
26 50
80 60
96 97
26 104
48 80
28 124 29 48
43 44 135 96
141 125 136
SECTION B-B 5 26
24 80 8
99 96 60
25 97
45 104
100
140
SECTION D-D AW0360116-2
Base frame
sheet 2
Page 1 - 6 Snorkel model SL 19
132 131
62 96 104
80 90
105 86 60
52 11
84
37
38
138
137
76 80 96
38
84 67 47 93
103 98
2 57
105 120
76 10 95
VIEW E-E 87
79
80
129
92 139
80 GNDLS GROUND WIRES 79
GNDBX FROM MAIN
GNDDN HARNESS
DETAIL K
20
59
SECTION H-H
119
77
131
77 DETAIL M
131
96
80
80 96
96
133
96
96 130
133 96 112
130
SECTION J-J
SECTION I-I SECTION G-G AW0360116-3
Base frame
sheet 3
Bearing hub
301480 2 Bearing hub
1 301479 1 Hub
2 2540012 2 Bearing cup
3 034377 2 Bearing cone
4 034387 1 Grease seal
5 301507 1 Dust cap
4
3 2
AW301480
SL 19 01-97 through 01-01 1-9

Hydraulic tray
1 301698 1 Hydraulic tray
2 301804 1 Lower control box - (see page 3-5 for parts breakdown)
3 301434 1 Control valve, main - (see page 2-2 for parts breakdown)
4 301440 1 Return filter
5080025 1 Replacement filter element
5 301428 1 Oil drain pan
6 300437 2 Bearing flange
7 301743 1 Battery cable, standard
301742 1 Battery cable, quick disconnect
8 300909 1 Battery charger, standard
300755 1 Battery charger, world
9 5093027 1 Clamp
10 5076003 2 Reducer-expander
12 5560082 1 Trim lock, 1/4 inch x 10 inches long
13 5569930 3 Capscrew 3/8-16 x 3/4 inch long button head
18 3044836 2 Terminal ring tongue insulated 12/10 wire
23 5560004 2 Nut 1/4-20 self locking
24 5560033 6 Nut 3/8-16 self locking
25 5093008 5 Clamp
34 0070703 1 Battery wire
35 300228 1 Platform control cable - (see page 3-14 for replacement parts)
36 0360098 1 Wire harness, main - (see page 3-16 for replacement parts)
1 - 10 SL 19 01-97 through 01-01

23
16 8
21
14
11
10
10
11
22
20
1 15 3 12
2
FLOW
9 17
13 19
24
25 AWA36003C-2
Hydraulic tray
sheet 1
HYDRAULIC TRAY
MANIFOLD VALVE
3 3 3 STEER CYLINDER
TO LEFT DRIVE
MOTOR PORT "A"
FWD
DRIVE
REV LEFT RT. PUMP/MOTOR

DRIVE STR. STR. 31
LIFT
BRAKE
T
28
P
29
(LH SIDE) (RH SIDE) (BACK)
CUSHION
31 CYLINDER
27
32
TO RIGHT DRIVE
30 MOTOR PORT "A"
HYDRAULIC
RESERVOIR
27
4
33
RETURN FILTER
BRAKE CYLINDERS
TO LIFT
CYLINDER
AWA36003C-3
Hydraulic tray
sheet 2
26
MAIN CONT VALVE (FRONT) MAIN CONT VALVE (REAR)
8 3
3
18 FWD DRIVE REV

CHARGER
LEFT STEER RIGHT
BAT--
BRAKE
LIFT
HISP
BAT--
DUMP
MOTOR
2
GROUND CONT BOX
NEG BTRY CABLE TO BTRY TRAY
POS NEG
MEDSP
BAT--
7
34 MAIN HARNESS
PLATFORM CONT HARNESS
POS BTRY CABLE TO BTRY TRAY
HYDRAULIC TRAY
AWA36003C-4
Hydraulic tray
sheet 3
Battery tray
2 300437 2 Bearing flange
4 301215 1 Battery tray
5 301687 1 Plate, battery hold down
6 301411 1 Bracket, battery tray
9 5093004 4 Clamp
10 5560033 6 Nut 3/8-16 self locking
11 301686 1 Angle, plastic battery insulator
12 3050009 4 Battery, 6 volt DC - 220 amp hour
3050023 4 Battery, 6 volt DC - 220 amp hour - (Exide)
13 301412 1 Battery cable, standard
16 5560004 2 Nut 1/4-20 self locking
17 301504 1 Battery cable, quick disconnect
1 - 14 SL 19 01-97 through 01-01

Battery tray
13
1
- (NEG) BATTERY CABLE 12
+ (POS) BATTERY CABLE
+ + + +
- - - -
10
7
3
3 3
7 7 6
9 10
10 4
18 11
5
14
15
QUICK DISCONNECT 16 3
ELECTRICAL SYSTEM 7
9
10 AW301414
SL 19 01-97 through 01-01 1 - 15

Scissor arm mounting
2 986039 8 Washer 3/8 wide flat
5 5560031 6 Nut 5/16-18 self locking
6 302802 1 Proximity switch
11 5560033 4 Nut 3/8-16 self locking
12 5560004 5 Nut 1/4-20 self locking
14 989579 2 Roll pin 3/8 inch diameter x 2 inch long
15 0360083 2 Split collar
16 0360034 2 Slider block, platform
17 0360039 2 Slider block, base frame
18 0360001 1 Scissor arm stack - (see page 1-19 for parts breakdown)
19 0360023 2 Pin, slider base
20 0360025 4 Pin, platform pivot
21 301366 1 Bracket, bleed down
23 0360032 1 Slider shaft
24 0360074 2 Tube
25 0360041 1 Safety prop
26 0360044 1 Bracket
27 300719 1 Lift cylinder cartridge valve - (see page 2-13 for parts breakdown)
28 986129 1 Washer 1-1/4 wide flat
29 300720 1 Check valve, orificed
30 5550060 2 Clamp
31 9980005 1 Cable tie
32 301726 1 Level sensor, 2 non-adjustable
33 5025003 1 Swivel adapter
34 5063905 1 Fitting nut
37 5093004 7 Clamp
39 5560712 1 Machine bushing 1-7/8 inch OD x 1-1/4 inch ID x 14 gauge thick
1 - 16 SL 19 01-97 through 01-01

10
31 3
16
27
15 CIRCUIT DOWN 22 12
23 4
13
28
14 MAIN ELECT
HARNESS
36
LIFT CYLINDER 29
CIRCUIT GNDDN
21
35 TO HYD TRAY (PRESSURE)
36 29 TO HYD TRAY (RESERVOIR)
33 34
4TH INNER ARM (TOP VIEW)
DETAIL A
2 11
8
SPRING
41
38 3RD INNER ARM (TOP VIEW)
42 37
41 12 RETURN ROLLER
16 20 5
40 9
37 4TH
INNE
R AR
M
DETAIL B
25
25
3RD
INNE
R AR
M
7 1 19 30
39 24
2ND INNER ARM (TOP VIEW) 95
2ND
INNE
18
A R AR
17 M
SEE DETAIL B
1ST 20
26
INNE
R AR
M
59
32 43
6
HOSE ASSY-LIFT CYL
MAIN ELECT HARNESS
HOSE ASSY-LIFT CYL. (PRESSURE)
PLATFORM CONTROL WIRE
1ST INNER ARM (TOP VIEW)
31 AW0360117
Scissor arm mounting

23
22
21
14
13
17
18
19
15 20 16
8
9
DETAIL A
12 11
10
2
4
1
7
3 5
56
5
5
A
10
11
12 AW0360001
Scissor arm stack

Scissor arm stack
0360001 1 Scissor arm stack
1 0360002 1 1st inner arm
2 0360013 1 2nd inner arm
3 0360014 1 3rd inner arm
4 0360518 1 4th inner arm
5 0360003 7 Inner/outer arm
6 0360088 1 Outer arm, right hand
7 036100 1 Cylinder, lift
(see page 2-10 for GBI cylinder)
(see page 2-11 for Green cylinder)
8 5569928 40 Washer 1-1/4 medium flat
9 0360024 20 Pin
10 571364 2 Pin
11 5560031 2 Nut 5/16-18 self locking
13 2500051 96 Bearing
14 5560637 44 Roll pin 3/8 inch diameter x 1-3/4 inch long
22 5560004 1 Nut 1/4-20 self locking
23 300657 1 Cartridge valve, manual pull
SL 19 01-97 through 01-01 1 - 19

Platform
1 0360021 1 Side guard rail, left hand
2 0360019 1 Side guard rail, right hand
3 0360103 1 Platform
4 0360005 1 Extension deck
5 302920 1 Detent paddle
6 468886 7 End cap, 1-1/2 inch square plastic
7 583326 4 Roller, extension deck
8 5560031 2 Nut 5/16-18 self locking
9 301260 1 Cross rail
10 301677 1 Bracket, detent stop
11 301387 1 Guide
12 592114 4 Slider mount
13 5569852 2 Machine bushing 2 inch OD x 1-1/4 inch ID x 14 gauge thick
14 0360082 1 Cover, platform cable
15 302722 1 Cable
16 302723 1 Torsion spring
19 5560033 15 Nut 3/8-16 self locking
20 5560004 1 Nut 1/4-20 self locking
23 583406 5 Plug, plastic 2 inch diameter
24 455006 1 Pin, spiral 1-1/8 inch diameter
25 986309 8 Washer hard flat 1-7/8 inch OD x 3/4 inch ID
26 302717 1 Detent trigger
27 2572009 2 Bushing
28 5560278 1 Propeller nut
30 5560677 1 Capscrew 5/16-18 x 1/2 inch long socket button head
35 592144 4 Washer special 3/4 flat zinc plated
36 5569845 1 Machine screw #10-24 x 1 inch long hex head grade 5
37 5560034 1 Nut #10-24 self locking
38 5580002 1 Snapper pin
39 301682 1 Entry chain gate
40 301497 1 Threaded connector link
1 - 20 SL 19 01-97 through 01-01

34 31
32 29
2 19 E
20
11
6 6
6 F F
5
28
19 34 25
10 26
22 D
35 30
E 15
D
6
6 18
21
1 7 DETAIL C-C
13 12
SECTION A-A
SECTION B-B
9
DETAIL C 19 6 38
4 26
17
28 32
22
15 8
32
19 14
17
27
15 16
SECTION D-D 19 33
B A 39
40
VIEW F-F
17 19
36
37
SECTION E-E
17
19
B A
23 3 AW0360115
Platform

2
26
31 38 27
23
28
24
29
1 12 6
4 13
20
5 28
29
16
14 19
31 30 9307000001 TOP VIEW
26 BASE FRAME
11
8
9 37 29
28 10 17 28 FRONT VIEW
36
RIGHT SIDE VIEW 29 35

33 SAFETY PROP
2 29
UPPER
CONTROL BOX
25
1 4 39
15
15 34 34
24
5
3
7
22
14
REAR VIEW
21 BRAKE COVER REMOVED
10
11
28 18 28
REAR VIEW
LEFT SIDE VIEW AW0360118
Placards and decals

Placards and decals
1 0073585 2 Decal, made in USA
2 480658 2 Decal, danger tipover/electrical hazard
3 0181562 1 Placard, ANSI standard
4 560239 2 Decal, Snorkel brand logo
5 300698 2 Decal, Snorkel logo
6 300699 1 Decal, Snorkel logo
7 300700 1 Decal, danger shearing/crushing
8 302781 1 Placard, upper control box
9 301741 1 Placard, lower control box
10 300740 2 Decal, danger towing instructions
11 300760 2 Decal, danger tipover hazard
12 0360076 2 Decal, SL 19 logo
13 569255 1 Safety tread 3 inch x 6 inch
14 301476 2 Decal, danger safety prop
15 2 Decal, platform capacity - (consult factory)
16 0070420 1 Placard, emergency bleed down valve
17 416836 1 Decal, battery charge
18 451726 1 Decal, check battery before charging
19 451776 1 Decal, hydraulic fluid level
20 451986 2 Placard, danger do not alter switch
21 302950 1 Decal, hydraulic oil level
22 475596 2 Decal, caution cylinder disassembly
23 5560004 2 Nut 1/4-20 self locking
24 562386 1 Literature compartment
25 562426 1 Decal, operating manual enclosed
26 7030004 2 Decal, OmniQuip logo
27 301667 1 Ground strap
28 621486 6 Decal, fork lift here
29 969249 1 Decal, warning stripes x 134 inches long
30 0070901 1 Placard, caution serial number
32 978109 4 Drive screw #4 x 5/16 inch long PK type U
33 9980003 1 Foam pipe wrap x 19 inches long
34 0074311 3 Decal, danger cylinder failure - (1 per cylinder)
35 0072545 1 Decal, emergency stop
36 301695 1 Decal, hydraulic schematic
37 301803 1 Decal, lower control schematic
38 7030002 1 Decal, lube recommendations
SL 19 01-97 through 01-01 1 - 23

Covers
1 0360777 1 Cover plate
2 0360067 1 Base frame cover, front
3 0360056 1 Brake cylinder cover
4 25560083 1 Trim lock x 96 inches long
5 5560031 4 Nut 5/16-18 self locking
6 5560033 4 Nut 3/8-16 self locking
9 978629 4 Capscrew 1/4-20 x 1/2 inch long self tapping type B
9 9
24
14
75
8
6 10
3 AWM00314
1 - 24 SL 19 01-97 through 01-01

Section 2. - Hydraulics
SL 19 01-97 through 01-01 2-1

Control valve, main
301434 1 Control valve, main
1 301691 1 Manifold valve - (see page 2-4 for parts breakdown)
2 5065803 1 Long straight thread adapter
7 5070005 1 Diagnostic nipple
9 5065806 1 Long straight thread adapter
12 302818 1 Decal set, valve
13 5075203 2 Hex head plug
15 5034802 1 Connector
16 5063906 1 Fitting nut
2-2 SL 19 01-97 through 01-01

Control valve, main
13
13
4
3
CUSHION
CUSHION
32
R STEER
12
L STEER
12
LIFT
T
P
12
11
8 9
12
14
16
5 12
5
F DRIVE
FWD
REV
DRIVE
REV DRIVE
RIGHT
LEFT
STEER
12
BRAKE
4
6
7
10
15 AW301434
SL 19 01-97 through 01-01 2-3

Manifold valve
301691 1 Manifold valve
1 6010719 1 Check valve cartridge
565666 1 Seal repair kit
2 6010779 1 Relief valve cartridge
6 6010816 1 Flow control cartridge valve
9 6010787 2 Solenoid valve
8220193 1 Replacement cartridge
8220194 1 Replacement solenoid, 24 volt DC
12 6010886 2 Directional control valve section
13 6010292 1 Manual bleed down cartridge valve
8060188 1 Replacement knob
15 6010813 1 Orifice disc, .030 inch diameter
16 6010792 1 Counterbalance pilot piston
2-4 SL 19 01-97 through 01-01

Manifold valve
12 12
9 11
7
14 - installed in port 15
8
9
4
4
13
2 1
6
11 3 16
5
AW301691
10
SL 19 01-97 through 01-01 2-5

Cylinder, brake - Green
590984 1 Cylinder, brake - Green
8070203 1 Seal repair kit - (kit includes items 13 through 20)
1 1 Cylinder barrel - (not sold separately)
2 8070990 1 Rod
3 8070976 1 Spring retainer
4 8070977 1 Spring
5 8070979 1 Spring cap
6 8070939 1 Full lock nut
7 8070940 1 Piston
8 8070944 1 Washer
9 8070237 1 Lockwire
10 8070878 1 Head
11 8070871 1 O-ring
12 8070872 1 Back-up
13 Kit item 1 O-ring - (not sold separately)
14 Kit item 2 Back-up - (not sold separately)
20 Kit item 1 Rod wiper - (not sold separately)
14 17
13 16
5
15 10
1 12
3 4 6 7 8 9
11
20
18
19 AWV00355
2-6 SL 19 01-97 through 01-01

Cylinder, brake - Prince
590984 1 Cylinder, brake - Prince
1 1 Butt and tube - (not sold separately)
2 8160432 1 Piston rod
3 8160434 1 Piston
4 8160368 1 Gland
5 8160423 1 Locknut
6 8160424 1 Spring
7 8160425 1 Washer
8 8160426 1 Washer
9 8160394 1 Snap ring
10 8160427 1 Rod and wiper cover
16 Kit item 1 Wiper - (not sold separately)
7 15 15
3 9
6 14 8 14 4 10
16
5 11 2 12
13
1 AWV00348
SL 19 01-97 through 01-01 2-7

Cylinder, brake - Rosenboom
590984 1 Cylinder, brake - Rosenboom
1 1 Tube - (not sold separately)
2 6091338 1 Support washer
3 6091340 1 Head gland
4 6091342 1 Capscrew 7/16-14 flange bolt grade 8
5 6091414 1 Rod
6 458916 1 Die spring
7 6091415 1 Piston
8 6091416 1 Spring guide
9 Kit item 1 Snap ring - (not sold separately)
12 Kit item 1 Crown seal - (not sold separately)
13 Kit item 1 Deep Z-seal - (not sold separately)
15 Kit item 1 Square wrap-in wire - (not sold separately)
5
1 6 8 4 12 10 15 2 9 3 14
7 11 13
AW590984
2-8 SL 19 01-97 through 01-01

Cylinder, cushion - Green
594184 1 Cylinder, cushion - Green
8070981 1 Seal repair kit before 9-13-99 - (kit includes items 5, 6 and 7)
8070998 1 Seal repair kit after 9-13-99 - (kit includes item 7 and 8)
2 8070983 1 Piston, before 9-13-99
8070999 1 Piston, after 9-13-99
3 8070984 2 Compression spring
4 8070982 2 End cap, before 9-13-99
8070982 1 End cap, after 9-13-99
8 Kit item 1 Piston seal - (not sold separately)
4 7 3 2 6 5 6 3 7 4
Before 9-13-99
9 4
1 8
After 9-13-99
AWV00338
1
SL 19 01-97 through 01-01 2-9

Cylinder, lift - GBI
036100 1 Cylinder, lift - GBI
1 1 Cylinder tube - (not sold separately)
2 8070925 1 Rod
3 8070924 1 Retainer
4 6091195 2 Bearing spacer
5 8070917 1 Pipe plug
6 8070923 1 Wire ring
7 2501624 4 Bushing
8 6091200 1 Set screw
9 8070015 1 Port plug
10 8070580 1 Port plug
15 Kit item 1 Wear ring - (not sold separately)
16 Kit item 1 U-ring - (not sold separately)
17 Kit item 1 Wiper - (not sold separately)
8 13 14 3 17
15 1 2
6
16
4
4 7
7
10
11
9 AWV00353
12
2 - 10 SL 19 01-97 through 01-01

Cylinder, lift - Green
036100 1 Cylinder, lift - Green
2 8070922 1 Rod
3 8070921 1 Piston
4 8070962 1 Head
5 8070963 1 O-ring
6 8070965 1 Back-up
8 8070968 1 Plug
9 8070969 2 Plug
13 Kit item 1 Rod seal - (not sold separately)
11
10
9
8 7 6
3 2 1 4 5
13 12
AWV00354
SL 19 01-97 through 01-01 2 - 11

Cylinder, steering - Green
301473 1 Cylinder, steering - Green
2 8070258 1 Rod
3 8070878 1 Head
4 8070940 1 Piston
5 8070944 1 Washer
6 28070241 1 Clevis
8 8070939 1 Full lock nut
9 8070871 1 O-ring
10 8070872 1 Back-up
15
12 14
11 2 10
8 9
5
4 18
6
3
8 13 16
1
17 AWV00337
2 - 12 SL 19 01-97 through 01-01

Lift cylinder cartridge valve
300719 1 Lift cylinder cartridge valve
1 6010509 1 Replacement cartridge valve
2 3040458 1 Replacement solenoid, 24 volt DC
AW300719
SL 19 01-97 through 01-01 2 - 13

Hydraulic drive motor - Parker
301433 1 Hydraulic drive motor
8160481 1 Seal repair kit - (kit includes items 2, 8 and 14)
1 8160469 1 Snap ring
2 Kit item 1 Seal/retainer assembly
3 8160478 1 IGR assembly
4 8160472 8 Capscrew 5/16-24
5 8160480 1 Nut 1-20 slotted hex
6 8160470 2 Check valve ball
7 8160484 1 Vent plug 7/16-20 with o-ring
8 Kit item 3 Square ring
9 8160485 1 Commuter plate
10 8160477 1 Snap ring
14 Kit item 1 O-ring
15 8160479 1 Woodruff key
16 8160482 1 Shaft 1-1/4 inch taper
17 1 Body - (not sold separately)
18 8160483 1 Cover/bearing assembly
2 - 14 SL 19 01-97 through 01-01

Hydraulic drive motor - Parker
8 7
18
14
11
10
6
6
15 8
17
16
13
12
1
2
5 AWV00365
SL 19 01-97 through 01-01 2 - 15

Hydraulic drive motor - White
301433 1 Hydraulic drive motor
1 Kit item 1 Dust seal - (not sold separately)
2 Kit item 1 Split wire ring - (not sold separately)
3 Kit item 1 Metal backup shim - (not sold separately)
4 Kit item 1 High pressure seal - (not sold separately)
5 Kit item 1 Metal backup shim - (not sold separately)
6 Kit item 1 Polyamide seal - (not sold separately)
7 Kit item 1 Shaft seal - (not sold separately)
8 Kit item 1 Rear housing seal - (not sold separately)
9 Kit item 2 Body seal - (not sold separately)
10 Kit item 1 End cover seal - (not sold separately)
11 Kit item 1 Seal carrier - (not sold separately)
12 Kit item 1 Thrust washer - (not sold separately)
13 8230131 1 Rear thrust bearing
14 8230132 1 Front housing bearing
15 1 Housing - (not sold separately)
16 8230134 1 Rear housing bearing
17 8230135 1 Drive link
18 8230136 1 Forward manifold
19 8230137 1 Manifold boot
20 8230138 1 Drive link spacer
21 8230139 1 Rotor
22 8230140 1 Balance plate - (includes item 23)
23 8230141 4 Steel balls
24 8230142 1 End cover
25 8230143 1 Bolt set
26 8230144 1 Shaft, tapered 1-1/4 inch with nut
27 8230145 1 Key
28 8230133 1 Front thrust bearing
2 - 16 SL 19 01-97 through 01-01

Hydraulic drive motor - White
24
10
22
21 9 25
20
9
23
19
18
9
17
13
16
27
15
14
26
28
12
7
6
5
11
4
3
2
1
AWV00364
SL 19 01-97 through 01-01 2 - 17

Section 3. - Electrical
SL 19 01-97 through 01-01 3-1

Lower control box before 3-1-99
301797 1 Lower control box
1 301714 1 Control
2 301715 1 Gasket kit
3 301716 1 Cover
4 302837 2 Catch
5 302883 1 Drain plug
6 302834 1 Power plate
7 302882 1 Bracket, power plate
8 0070967 1 Corrosion inhibitor
9 300192 1 Fuse block
10 446076 1 Fuse, 250 amp capacity
11 302832 1 Speaker
12 0360759 1 Printed circuit board, lower control box
13 465026 1 Contactor 24 volt DC
14 302824 2 Bus bar
15 455186 1 Hour meter
16 582206 1 Circuit breaker, 5 amp thermal
17 302829 1 Light, red 24 volt DC bezel mount
18 3020016 1 Switch, toggle
20 562236 1 Guard, emergency stop switch
21 302853 1 Switch, battery disconnect
22 301717 1 Wire harness, lower control box internal
24 302858 1 Jumper wire
30 302854 1 Poly switch - (service part)
3-2 SL 19 01-97 through 01-01

15 22
12
26
23
3
8 2
29 12
1 30
17 16 7
6
11
15
27 28
11 17
16
18
19 25
18
20
19
19 24 19
14
21
21
10
5 14 13
4 9
10
14
13
AW301797
Lower control box

before 3-1-99
20 27 12
+ -
J1-12
J1-11
31 J1-10
J1-9
J1-8
J1-7
J1-6 8 3
J1-5 1 14 2
22 21 J1-4
+
J1-3
J1-2
-
J1-1 12
15 20
16
6 7
11
21
23 22
11
30 28
23
24 GND
STUD
24 25
24
B
24 29 26
19
26 19 18 13
5
4 19
9
10
-
+
10
19
18
AW301804
Lower control box

after 3-1-99
Lower control box after 3-1-99
301804 1 Lower control box
1 301714 1 Control box
3 301716 1 Cover
4 302837 2 Catch
5 302883 1 Drain plug
6 302834 1 Power plate
7 302882 1 Bracket, power plate
9 300192 1 Fuse block
11 302832 1 Speaker
12 0360759 1 Printed circuit board, lower control box
13 0360818 1 Bracket, contactor
18 0360814 1 Contactor, 24 volt DC
19 302824 2 Bus bar
20 455186 1 Hour meter
21 582206 1 Circuit breaker, 5 amp thermal
25 562236 1 Guard, emergency stop switch
26 302853 1 Switch, battery disconnect
27 301717 1 Wire harness, lower control box internal
SL 19 01-97 through 01-01 3-5

Upper control box before 12-6-99
302935 1 Upper control box, before 12-6-99
1 302949 1 Control box housing
2 446826 1 Contact block, emergency stop switch
3 302840 1 Joystick controller
3020033 2 Replacement microswitch
8150099 1 Replacement handle
3020124 1 Replacement handle grip kit
3020125 1 Replacement rocker switch
3020126 1 Replacement rocker switch boot
3020127 1 Replacement enable trigger
3020128 1 Replacement enable switch
8150086 1 Replacement controller boot
4 302841 1 Wire harness, upper control box internal
5 446836 1 Emergency power switch
10 3049862 1 Connector, 14 pin
3040095 1 Replacement pin
15 3040342 1 Socket contact
16 3040208 12 Panel nut
20 3040209 1 Panel nut lock washer
3-6 SL 19 01-97 through 01-01

7
8
11 8
18
17
7
4
14
12
19
5
10
13
10
5 2 15
9 6 - inside box
16
20
AW302935
Upper control box

before 12-6-99
8
13
8
14 PIN PLATFORM CONTROL CABLE CONN
A MEDIUM SPEED SIGNAL FROM PLATFORM
B OPERATOR HORN
LOW VOLT C GROUND TO PLATFORM (-)
GROUND LIGHT D POWER TO PLATFORM (+)
E LIFT UP SIGNAL FROM PLATFORM
F STEER RIGHT SIGNAL FROM PLATFORM
DRIVE/PLATFORM G DRIVE FORWARD SIGNAL FROM PLATFORM
SELECT SWITCH
7 H DRIVE REVERSE SIGNAL FROM PLATFORM
J STEER LEFT SIGNAL FROM PLATFORM
3 2 1
12
K HIGH SPEED SIGNAL FROM PLATFORM
6 5 4 L LOW VOLT LIGHT (+) (PLATF CONT)
M LIFT DOWN SIGNAL FROM PLATFORM
N
P
JOYSTICK
1 3
2
3
4
5
10
FWD/UP
MID SPD REV/DWN HI SPD
3
P
E N
9 D
F M
A C
G B L 1
H K 5
J 2
EMERGENCY
STOP SWITCH 5
6 AW0360826
Upper control box

after 12-6-99
Upper control box after 12-6-99
0360826 1 Upper control box, after 12-6-99
1 302949 1 Control box housing
3 0360811 1 Controller, upper control box - (see page 3-11 for parts breakdown)
4 302943 1 Wire harness, upper control box internal
5 446836 1 Emergency power switch
3040095 1 Replacement pin
11 3040208 1 Panel nut
12 300549 1 Mounting bracket
13 300550 1 Mounting bracket
SL 19 01-97 through 01-01 3-9

Battery charger
Battery charger, 115 volt standard
300909 1 Battery charger, standard - Lester
1 8120046 1 Case
2 8120015 1 Transformer
3 8120031 1 Heatsink
4 8120023 1 Capacitor
5 8120013 1 Ammeter
6 8120030 1 Electronic timer
7 3040384 1 Fuse assembly
8 8120035 1 Strain relief bushing, AC cord
9 8120047 1 Cordset, DC
10 8120038 1 Motor base receptacle
Battery charger, 115/230 volt world charger

300755 1 Battery charger, world - Lester
11 8120032 1 Case
12 8120025 1 Transformer
13 8120013 1 Ammeter
14 300938 1 Electronic timer
15 8120033 1 Shunt
16 8120022 2 Heatsink
17 8120034 1 Control cable
18 8120035 1 Strain relief bushing, DC cord
19 8120036 1 Strain relief bushing, AC cord
20 8120026 1 Cordset, AC
21 8120027 1 Cordset, DC
22 8120028 2 Fuse holder
24 8120007 1 Switch, slide
25 8120029 1 Switch, with wires
26 8120014 1 Circuit breaker, 40 amp
Lester Electrical OF NEB. INC. BATTERY CAPACITY

12 CELL SERIES CONNECTED
625 West "A" St.,Lincoln,Nebr. 68522 LEAD-ACID SYSTEMS,180 TO 305
AMPERE-HOURS(20 HR. RATE)
AC VOLTS HERTZ MODEL DC VOLTS TYPE
U.S. PAT. NO.3,794,905.
120 60 15660 24 24LC25-8ET GR. BR. PAT. NO.1,414,359
FR. PATENT NO.2,203,199.
AC AMPS PHASE DC AMPS SERIAL NO. W.GR. PAT.NO.2,351,559
8.5 1 25 JAPAN PAT. NO.39133/1978
10 20 OPERATING INSTRUCTIONS REPLACE FUSE

O 30 FROM INSIDE CASE
DC
AMPERES
16369
AW300909
3 - 10 SL 19 01-97 through 01-01

Controller, upper control box
0360811 1 Controller, upper control box
3020176 1 Handle kit - (kit includes items 1, 2, 3 and 4)
5560591 1 Hardware kit - (kit includes items 17 and 18)
1 3020184 1 Handle half, front
2 3020185 1 Handle half, back
3 3020186 1 Gasket
4 5560594 4 Assembly screw
5 3020177 1 Side mount nut
6 3020178 1 Trigger lever
7 3020179 1 Rocker
8 3020180 1 Push button, side mounted
9 3020181 1 Handle coupling
10 3020182 1 Coupling setscrew
11 3020183 2 Microswitch
12 3020187 1 Axle rocker
13 3020188 3 Microswitch
14 3020189 1 Terminal board
15 3020190 1 Detent assembly
16 3020191 3 Insulator
17 5560592 1 Trigger axle screw
18 5560593 1 Trigger axle nut
19 8150119 1 Rocker boot
21 8150131 1 Replacement boot
22 8150136 1 Adapter plate
19
1
7
18
17
6 12
11
4
21
5
8 9
10
22
16
20
13
14
15
16 AW0360811
SL 19 01-97 through 01-01 3 - 11

DC electric motor, Leeson
3080046 1 Electric motor - 24 volt DC - Leeson
1 3080064 1 Bearing
2 3080065 1 Brush/plate
3 3080066 1 Bearing
4 3080067 2 Brush
5 3080068 1 Spring
6 3080069 1 Arm/shaft
5 6
4
1
2 AWV3080046
3 - 12 SL 19 01-97 through 01-01

DC electric motor, Ohio
3080046 1 Electric motor - 24 volt DC - Ohio
1 3080049 1 Brush/ring, complete
2 3080050 4 Brush
3 3080051 4 Brush spring
4 5560585 2 Machine screw #10-24 x 1/2 inch long pan head
5 5560586 4 Washer 3/8 star tooth lock
6 5560587 4 Nut 3/8-16 heavy hex jam
8 3080052 4 Insulator washer
10 3080054 1 Bearing
11 3080055 1 Bearing
12 3080056 1 Bearing spring washer
13 3080057 1 Pulley end cover
14 5560588 2 Thru bolt
15 3080058 1 Retaining ring
16 3080059 1 Brush inspection cover
17 3080060 1 Brush inspection cover
18 5560589 1 Machine screw #10-32 x 3/4 inch long pan head
19 5560590 1 Nut #10-24 square
20 3080061 1 Fan
4 20
3 14 15
2
1
10 11
12
13
See detail - A
19
18
17
6
5
8
8 9
5 7
Detail - A
16 AWV00328
SL 19 01-97 through 01-01 3 - 13

Platform control cable
300228 1 Platform control cable
1 1 Cable - (not sold separately)
2 3049818 1 Shrink warp x 3 inch long
3 3049813 1 Connector 12 pin
4 3049814 1 Lock wedge 12 pin plug
6 3049861 1 Connector, 14 pin plug
5
4
3 1
2
5
6 AW300228
3 - 14 SL 19 01-97 through 01-01

Proximity switch
302802 1 Proximity switch
3 3040341 2 Pin, contact
1
23 AW302802
SL 19 01-97 through 01-01 3 - 15

Wire harness, main
0360098 1 Wire harness, main
6 3049820 1 Contact plug, 3 contact
7 3049822 1 Contact plug wedge, 3 contact
1 1
4 4
5 5
1
2
3
1
2
3
1
6 AW0360098
7
3 - 16 SL 19 01-97 through 01-01

Section 4. - Factory installed options
SL 19 01-97 through 01-01 4-1

AC outlet on platform, GFCI
1 6066149 1 AC outlet mounting strip
2 3040297 1 Electrical outlet box
3 0150606 1 Decal, 125 volt 15 amp power to platform
4 3040397 3 Terminal #8 spade 12/10 wire
5 3040115 1 Connector
6 974679 2 Machine screw #10-24 x 5/8 inch long round head
7 984049 4 Nut #10-24 hex
8 987089 2 Washer #10 medium lock
11 5560033 1 Nut 3/8-16 self locking
12 238396 1 Plug male 125 volt AC
13 3040624 1 Electrical outlet, GFCI - 20 amp capacity
14 3040625 1 Cover, GFCI electrical outlet
4-2 SL 19 01-97 through 01-01

AC outlet on platform, GFCI
4
GREEN
WHITE GREEN
12
GREEN
BLACK
BLACK WHITE
2
14 5
2
13 1
14
6
7
8
12
9
10 3
11 AW0360096
SL 19 01-97 through 01-01 4-3

Battery condition indicator
1 487696 1 Gauge, battery condition indicator
2 7110031 1 O-ring
2
1
4 5
Upper control box

AW302850-1
4-4 SL 19 01-97 through 01-01

Dual lanyard attachment
1 0360892 2 Tie down D ring
2 0360891 2 Bracket, lanyard attachment
3 0360893 2 Plate, lanyard attachment
7 0150448 2 Decal, attach fall restraint
6
5
1 4
2 2
1 3
3
4
5
6
SECTION A-A SECTION B-B
A A
B
AWA36030B-3
SL 19 01-97 through 01-01 4-5

Flashing light
1 3014949 1 Angle, light mount
2 302847 1 Wire harness, flashing light
3 3040082 1 Terminal .250 tab male slip-on fully insulated 16/14 wire
4 3040083 1 Terminal .250 tab female slip-on fully insulated 16/14 wire
5 487686 1 Guard, flashing light
6 5093019 2 Clamp
7 564136 1 Flashing light, yellow
300159 1 Flashing light, blue
11 974689 2 Machine screw #10-24 x 3/4 inch long round head
12 5560034 2 Nut #10-24 self locking
13 986009 4 Washer #10 medium flat
14 3040046 1 Terminal .250 tab male slip-on fully insulated 22/18 wire
15 3040047 1 Terminal .250 tab female slip-on fully insulated 22/18 wire
16 302849 1 Wire harness, motion lights
17 3049809 1 Strain relief
10
9 5
8
BLK WHT
89 17
10
7
16
2
5
7
15 3
2
WHT RED
BLK BLK
14 4 AW302848
4-6 SL 19 01-97 through 01-01

Key switch
1 486756 1 Switch, key type
488216 1 Replacement key
4 480006 1 O-ring
1 2
Key Switch
Fuse
Emergency
Stop
4
1
Lower control box AW302873
SL 19 01-97 through 01-01 4-7

Operator horn
1 560332 1 Switch, push button
2 3040341 1 Pin, contact
3 960359 1 Terminal, #6 spade 18-14 wire
4 964749 1 Wire, 16 gauge single conductor x 30 inch long
5 0071269 1 Placard, horn
4
3
1
2
1 5 2
3
4
Upper control box AW302850-2
4-8 SL 19 01-97 through 01-01

Platform entry gate, automatic closing
1 301514 1 Platform entry gate
4 479824 2 Spring hinge
5 984529 15 Nut sert 1/4-20
6 468886 2 End cap, 1-1/2 inch square plastic
7 300891 1 Door latch
8 300899 1 Latch stop
11 984539 2 Nut sert 3/8-16
14 301522 1 Tube
6
8
5 1
3
2 A 2
3
5 View B-B
9
A
14
9
5
13 2
12 B
4 10
11
B 7
Section AA
AW301517
SL 19 01-97 through 01-01 4-9

index
B Decal, warning stripes, 1-23
Diagnostic nipple, 2-2
Base frame, 1-2
Door latch, 4-9
Base frame cover, front, 1-24
Dust cap, 1-9
Battery cable, 1-4
Battery cable, quick disconnect, 1-10
Battery cable, standard, 1-10
E
Battery charger, standard, 1-10 Electric motor - 24 volt DC, 1-4, 3-12, 3-13
Battery charger, standard - Lester, 3-10 Electrical hazard
Battery charger, world, 1-10 See inside front cover
Battery charger, world - Lester, 3-10 Electrical outlet, GFCI - 20 amp capacity, 4-2
Battery tray, 1-14 Emergency power switch, 3-6, 3-9
Battery wire, 1-10 Engine mount washer, 1-3
Battery, 6 volt DC - 220 amp hour, 1-14 Entry chain gate, 1-20
Bearing hub, 1-4, 1-9
Bracket, battery tray, 1-14 F
Bracket, bleed down, 1-16, 1-19 Flashing light, blue, 4-6
Bracket, brake cylinder, 1-2 Flashing light, yellow, 4-6
Bracket, contactor, 3-5 Fuse block, 3-2, 3-5
Bracket, power plate, 3-2, 3-5 Fuse, 250 amp capacity, 3-2, 3-5
Bracket, stabilizer, 1-2
Bracket, stabilizer return, 1-2
Brake cylinder cover, 1-24
G
Brake pin, left hand, 1-3 Gauge, battery condition indicator, 4-4
Brake pin, right hand, 1-2 Gear pump, 1-4
Bus bar, 3-2, 3-5 Ground strap, 1-23
Guard, emergency stop switch, 3-2, 3-5
C Guard, flashing light, 4-6
Cartridge valve, manual pull, 1-19
Circuit breaker, 5 amp thermal, 3-2, 3-5
H
Contact block, emergency stop switch, 3-6, 3-9 Hour meter, 3-2, 3-5
Contactor, 24 volt DC, 3-5 Hub, 1-4
Control valve, main, 1-10, 2-2 Hub , 1-9
Controller, upper control box, 3-9, 3-11 Hydraulic drive motor, 1-3, 2-14, 2-16
Corrosion inhibitor, 3-2, 3-5, 3-6, 3-9 Hydraulic oil reservoir, 1-2
Cover plate, 1-24 Hydraulic tray, 1-10
Cover, electrical outlet, 4-2
Cover, platform cable, 1-20 I
Cylinder, brake, 1-3, 2-6, 2-7, 2-8 Insulator boot, 1-4, 1-10, 1-14
Cylinder, cushion, 1-3, 2-9
Cylinder, lift, 1-19, 2-10, 2-11 J
Cylinder, steering, 1-2
Joystick controller, 3-6
D
L
Decal set, valve, 2-2
Decal, 125 volt 15 amp power to platform, 4-2 Lanyard, 1-3
Decal, attach fall restraint, 4-5 Level sensor, 1-2, 1-16
Decal, battery charge, 1-23 Lift cylinder cartridge valve, 1-16, 2-13
Decal, caution cylinder disassembly, 1-23 Literature compartment, 1-23
Decal, check battery before charging, 1-23 Lower control box, 1-10, 3-2, 3-5
Decal, danger cylinder failure, 1-23
Decal, danger safety prop, 1-23 M
Decal, danger shearing/crushing, 1-23 Manifold valve, 2-2, 2-4
Decal, danger tipover hazard, 1-23 Manual bleed down cartridge valve, 2-4
Decal, danger tipover/electrical hazard, 1-23
Decal, danger towing instructions, 1-23 P
Decal, emergency stop, 1-23
Decal, fork lift here, 1-23 Pin lock, 1-2
Decal, hydraulic fluid level, 1-23 Pin, platform pivot, 1-16
Decal, hydraulic oil level, 1-23 Pin, slider base, 1-16
Decal, hydraulic schematic, 1-23 Placard, ANSI standard, 1-23
Decal, lower control schematic, 1-23 Placard, caution serial number, 1-23
Decal, lube recommendations, 1-23 Placard, danger do not alter switch, 1-23
Decal, made in USA, 1-23 Placard, emergency bleed down valve, 1-23
Decal, OmniQuip logo, 1-23 Placard, horn, 4-8
Decal, operating manual enclosed, 1-23 Placard, lower control box, 1-23, 3-2, 3-5
Decal, SL 19 logo, 1-23 Placard, upper control box, 1-23, 3-6, 3-9
Decal, Snorkel brand logo, 1-23 Plate, battery hold down, 1-14
Decal, Snorkel logo, 1-23 Platform control cable, 1-10, 3-14
Platform entry gate, 4-9
SL 19 01-97 through 01-01 index 1

Index
Printed circuit board, lower control box, 3-2, 3-5
Proximity switch, 1-3, 3-15
S
Scissor arm stack, 1-16, 1-19
Sensor mount, 1-2
Slider block, base frame, 1-16
Slider block, platform, 1-16
Spacer, air cleaner, 1-4
Spacer, brake disc, 1-4
Speaker, 3-5
Spindle, left hand, 1-2
Spindle, right hand, 1-2
Stabilizer link, 1-2
Stabilizer, skid - left hand, 1-2
Stabilizer, skid - right hand, 1-2
Steering connector link, 1-2
Switch, battery disconnect, 3-2, 3-5
Switch, key type, 4-7
Switch, push button, 4-8
Switch, toggle, 3-2, 3-5, 3-6, 3-9
T
Tire, non-marking, 1-2
U
Upper control box, 3-6, 3-9
W
Warranty
See inside back cover
Wire harness, flashing light, 4-6
Wire harness, lower control box internal, 3-2, 3-5
Wire harness, main, 1-10, 3-16
Wire harness, motion lights, 4-6
Wire harness, upper control box internal, 3-6, 3-9
index 2 SL 19 01-97 through 01-01

LIMITED WARRANTY
Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a
period of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in a
Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are
found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no
charge.
Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms,
of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four
(4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective will
be replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a
result of such replacement or repair will be the responsibility of the Customer or Dealer.
The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during the
applicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel
Service Department prior to performing any warranty repair or replacement.
Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder
unless the Pre-Delivery and Inspection Report has been properly completed and returned to the Snorkel Service
Department within ten (10) days after delivery of the Snorkel product to Customer or Dealers rental fleet. Snorkel must be
notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealers rental fleet during the warranty
period.
At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repaired
under this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warranty
replacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkels
Vendor to Dealer or Customer.
REPLACEMENT PARTS WARRANTY

Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond the
normal warranty period of the machine upon which the part was installed.
THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT:

1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty.
Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer.
2. Any Snorkel product which has been modified or altered outside Snorkels factory without Snorkels written approval, if
such modification or alteration, in the sole judgment of Snorkels Engineering and/or Service Departments, adversely
affects the stability, reliability or service life of the Snorkel product or any component thereof.
3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. Misuse includes but is not
limited to operation beyond the factory-rated load capacity and speeds. Improper maintenance includes but is not
limited to failure to follow the recommendationscontained in the Snorkel Operation, Maintenance, Repair Parts Manuals.
Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but not limited to
hydraulic fluid, filters and lubrication.
4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application or
type of environment in which the machine may be used; such as, but not limited to sandblasting applications.
5. Any Snorkel product that has come in direct contact with any chemical or abrasive material.
6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not
limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lost
orders, lost rental revenue, lost profits or increased cost.
This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied,
unless otherwise amended in writing by Snorkels President, Vice President-Engineering, Vice President-Sales or Vice
President-Marketing.
SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY.
SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT
LIMITED TO INJURY TO PERSONS OR PROPERTY.
The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whom
the Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel Service
Department for further assistance.
Effective July 1995

Maintenance and schematics
Maintenance information
The parts drawings located in the repair parts sections, Parts should be thoroughly inspected before restoring to
are designed for use as a guide for proper disassembly service at the time of reassembly. Burrs, nicks or
of the machine and components as well as for parts re- scratches may be removed from machined surfaces by
placement. Always refer to the hydraulic system installa- honing or polishing with #600 crocus cloth, followed by a
tion drawings and the electrical wiring diagram before thorough cleaning in an approved cleaning solvent, and
removing or disassembling associated parts. blown dry with compressed air. Do not alter the contour
of any part. If this operation does not restore the part to a
CAUTION serviceable condition, replace the part. Replace all
Do not attempt to disconnect or remove any hydrau- O-rings, seals, and gaskets at reassembly. Use new roll
lic line before reading and understanding all text pins or cotter pins. Dip all packing rings and seals in hy-
concerning the system hydraulics. In most cases, draulic oil before reassembling in cylinder and manifold
disassembly of the machine will be obvious from the installations. Replace any part having imperfect threads.
illustration. In general, units that have been disassembled can be
reassembled by reversing the order of disassembly.
When disassembling or reassembling components,
complete the procedural steps in sequence. Do not par- Remember that the service life of a machine can be in-
tially disassemble or assemble one part, then start on creased by keeping dirt and foreign materials out of the
another. Always check your work to assure that nothing vital components. Precautions have been taken to safe-
has been overlooked. guard against this; shields, covers, seals and filters are
provided to keep air and oil supplies clean; however,
The following list is a gentle reminder when disassem-
these items must be maintained on a scheduled basis in
bling or assembling the machine.
order to function properly.
Always be conscious of weight. At any time air or oil lines are disconnected, clean sur-
Never attempt to lift heavy objects without the aid of rounding areas as well as the opening and fittings them-
a mechanical device. selves. As soon as a line or component is disconnected,
Do not allow heavy objects to rest in an unstable cap or cover all openings to prevent the entry of dirt or
foreign materials.
condition.
New parts should remain in their container until they are
Always make sure work platform is in stowed ready to be used.
position - blocked or the weight removed by a
suitable lifting device before disconnecting the Clearly mark or tag hydraulic lines and electrical wiring
hydraulic hose from the motor/pump unit to the lift connections when disconnecting or removing them from
cylinder. unit. This will assure that they are correctly reinstalled.
When raising a portion of the machine, be sure that Proper assembly is critical to the successful rebuilding
of any unit. Carefully inspect any parts which are to be
adequate blocking is properly positioned - Do not
reused. If in doubt, replace.
depend on lifting device to hold and secure weight.
If a part resists removal, check to see if all SAFETY FIRST is a good slogan.
fasteners, electrical wiring, hydraulic lines, etc., Replace any guards and protective devices that have
have been removed or that other parts are not been removed to carry out maintenance and repair
interfering. work.
SL 19 revised December 2001 1

Maintenance schedules
Snorkel has established a Preventive Maintenance They also require that all placards and decals on the unit
Schedule that includes Daily Maintenance (Operator's are to be inspected.
Inspection), 90 Day or 150 Hour (frequent) Maintenance
All placards and decals must be in place and legible. Use
and Yearly or 500 Hour (annual) Maintenance, to detect
the placards installation drawing and parts listing in the
any defective, damaged or improperly secured parts
repair parts section 1 of this manual to check these plac-
and provide information regarding lubrication and other
ards and decals.
minor maintenance items.
Snorkel recommends that you make additional copies of
The Maintenance Schedule following, outlines the re-
the Preventive Inspection Maintenance Checklist forms
quirements of these maintenance checks for each time
for your use in performing these inspections.
interval. The Operator's Daily Maintenance and inspec-
tion must be performed by a trained operator. All other DANGER
maintenance and inspections must be performed by a
Failure to perform the Preventive Maintenance at
trained service technician only.
the intervals outlined in the Maintenance Schedule
Note that the 90 Day or 150 hour (frequent) and yearly or may result in a unit being operated with a defect that
500 hour (annual) Maintenance, require use of the Pre- could result in INJURY or DEATH of the unit opera-
ventive Inspection Maintenance Checklist to pinpoint all tor. Do not allow a unit to be operated that has been
inspection items. Retain a copy of these forms for your found to be defective.
records.
Repair all defects before returning the unit to service.
Daily maintenance - (operators inspection)

Components Service Required
Operators manual In document holder
Battery fluid level Proper level
Battery Terminals Clean, connections tight
Battery Charger Proper operation
Cables and wiring harness No wear or physical damage
Hydraulic fluid level Check fluid level
Hoses, tubes, and fittings No leaks
Free-wheeling valve Fully closed
Tires and wheels Good condition
Parking brakes Proper cam orientation
Operating controls Proper operation
Emergency stop Shuts off controls
Lowering alarm Proper operation
Pothole protector interlock Proper operation
Level sensor interlock Proper operation
Emergency lowering Proper operation
Safety bar No damage or deformation
Flashing light Proper operation
Weldments No damage or deformation
Guides, rollers, and slides Proper operation, no damage
Fasteners In place and tight
Guardrail system No damage or deformation
Platform extension Proper operation
Operating controls Proper operation
Emergency stop Shuts off upper controls
Lowering alarm Sounds when platform lowers
2 SL 19 revised December 2001

Maintenance schedules
Daily maintenance - (operator's inspection) continued
Components Service Required
Drive motion alarm Sounds when platform moves
Battery condition indicator Proper operation
Lanyard anchors No damage or deformation
Horn Sounds when activated
Electrical power outlet Proper operation
Placards and decals In place and readable
90 day or 150 hour maintenance - (trained service technician)

Components Service Required Recommended Lubricant or
Further Instructions
Daily maintenance Perform maintenance as per schedule
Preventive inspection mainte- Perform inspection, complete form Retain copy of checklist
nance checklist
Placards and decals inspection Inspect using drawing and parts listing Replace any missing or unread-
in section 1 (repair parts) able decals/placards
Door hinges and latches Lubricate SAE 10W oil or spray lubricant
Tie rods and king pins Lubricate Conoco Super Sta #2
Steer cylinder ends Above 32 Mobilgrease CM-P
Below 32 Mobilgrease CM-L
Batteries Check specific gravity 1.260/1.275 at 80 F.
Platform lift capacity Check if platform can lift maximum load
Platform lift/lower speeds Check smooth operation and speeds
Hydraulic return filter Check condition Replace if dirty
Charging system Check operation
Platform controller Check smooth operation and speeds
Slide pads Check condition Do not lubricate
Scissor arm bearings Check condition Do not lubricate
Yearly or 500 hour maintenance - (trained service technician

Components Service Required Recommended Lubricant or
Further Instructions
90 day or 150 hour maintenance Perform maintenance per schedule
Hydraulic oil reservoir Clean and replace fluid Above 10 Mobil DTE-13M
Below 10 Mobil DTE-11M
Hydraulic return filter Replace After 1st. 50 hours, thereafter
at recommended interval
Hydraulic pressures Check pressures
Platform controller Check operation
Base controls Check operation
Wheel bearings Clean and repack Conoco Super Sta #2
Above 32 Mobilgrease CM-P
Below 32 Mobilgrease CM-L

Service information
Lubrication illustration
9
7 10 5 1
4 2
6 3
4
The illustration locates the lubrication points of the SL 19.
Lubricants King pins

Specific lubricants as recommended by Snorkel, should King pins (item 1.): Pressure gun lubricate at recom-
be used in maintaining your unit. If in doubt regarding the mended interval using lubricant as outlined in the main-
use of lubricants other than those listed, contact Snorkel tenance schedule.
Customer Service Department, St. Joseph Missouri, for
evaluation and recommendation. Tie rods
Anytime the work platform is elevated to perform main- Tie rods (item 2.): Pressure gun lubricate at recom-
tenance work, properly position the safety prop as out- mended interval using lubricant as outlined in the main-
lined on the safety prop decal. tenance schedule.
DANGER Steer cylinder ends

DO NOT reach through scissors mechanism unless the
Steer cylinder ends (item 3.): Pressure gun lubricate at
safety prop is properly positioned. Injury or death could
recommended interval using lubricant as outlined in the
occur if the platform is not supported by the safety prop
maintenance schedule.
and should suddenly drop onto personnel performing
maintenance work under the raised platform. Wheel bearings
Refer to the above lubrication illustration for location of Wheel bearings (item 4.): Clean and repack wheel bear-
item numbers. ings on non-drive wheels yearly, (or every 500 hours of
operation), using specific lubricants and outlined in the
Pressure gun application maintenance schedule.
Service all fittings as indicated in the Maintenance
Clean and repack wheel bearings following normal au-
Schedule and lubrication illustration. Wipe away all ex-
tomotive procedures.
cess lubricant from exposed surfaces. Over lubrication
can collect dirt and foreign matter which acts as an abra- Note:
sive. Lubrication of accessory equipment should be in The wheel bearings used on drive wheels are sealed
accordance with the manufacturers recommendations. bearings and do not require lubrication.

Service information
Hydraulic oil reservoir Batteries
Hydraulic oil reservoir (item 5.): The fluid level should be Batteries (item 10.): The batteries and battery cables
kept level with the indicator line of the side of the reser- should be checked to assure that the connections are
voir and should be checked with all cylinders fully re- tight and free of corrosion. Fluid level should be main-
tracted and the platform in stowed position. tained to assure that the batteries will maintain proper
charge.
The interior of the reservoir should be wiped out and
cleaned each time the hydraulic oil is changed. The res- Check the batteries specific gravity per the maintenance
ervoir filler/breather cap should be removed and the cap schedule.
breather cleaned yearly with Kerosene, Fuel Oil, or
The batteries are enclosed within a tray located on the
other solvent.
side of the machine. For access to the batteries when
Any time the hydraulic oil is changed or added, it is abso- the machine is lowered, position the machine on a hard
lutely necessary that only clean hydraulic oil is used. level surface, unlatch and open tray.
Note: DANGER
If it becomes necessary to add or use an oil other Lead-acid batteries contain sulfuric acid which will dam-
than the recommended fluid, it is important that it be age eyes or skin on contact. When working around bat-
compatible and equivalent to the factory fill. Local oil teries, ALWAYS wear a face shield to avoid acid in eyes.
suppliers can generally furnish this information.
If acid contacts eyes, flush immediately with clear water
If questions still remain, contact Snorkel Customer Ser- and get medical attention.
vice Department, St. Joseph, Missouri, for further infor- Wear rubber gloves and protective clothing to keep acid off
mation. skin, if acid contacts skin, wash off immediately with clear
water.
Return filter
Lead-acid batteries produce flammable and explosive
Return filter (item 6.): The hydraulic oil return filter is
gases. NEVER allow smoking, flames or sparks around
mounted in the right hand tray close to the hydraulic oil
batteries.
reservoir.
The filter element is a throwaway type filter and should
be changed after the initial break-in period (approxi-
mately 50 hours operation time).
The filter condition should be checked at the 90 day or
150 hour Preventive Inspection Maintenance interval or
more frequently under extreme working conditions.
When changing the filter element, the oil inside of the fil-
ter element, should be examined for deposits of metal
cuttings, which if present, could indicate excessive wear
in some of the system components.
Door hinges and latches

Door hinges and latches (item 7.): Lubricate at recom-
mended interval using specific lubricants as outlined in
the maintenance schedule.
After lubricating, remove any excess oil or over spray so
it will not collect dirt and debris.
Slide pads
Slide pads (item 8.): Check slide pads for excessive
wear and replace as required. Slide pads do not require
lubrication.
Scissor arm bearings

Scissor arm bearings (item 9.): Scissor arm bearings
are self lubricating. Check bearings for signs of damage
and excessive wear as outlined in the maintenance
schedule. Do not lubricate scissor arm bearings.

Service information
Pothole protection interlock test Level sensor interlock test
1. Find a smooth flat, level concrete slab to park on in 1. First, test pothole protection interlock to verify
order to avoid level sensor interlock action. proper operation.
2. Remove all persons and materials from platform. 2. Lower platform to stowed position.
3. With platform fully lowered and swing-out trays 3. Remove all materials and persons from platform.
closed, check ground clearance under pothole pro-
4. Find a level concrete slab to use as a test surface.
tector skids. Clearance should be over 1-1/2 inches
Verify with a carpenters bubble level that the four
on both sides of machine.
locations where the machines tires will rest are in a
4. Using lower controls, raise the platform while level plane within 1/8 inch between front and rear
watching movement of pothole protector skids. axles, and within 1/16 inch between left and right
Skids should lower to less than 1 inch ground clear- wheels on each axle.
ance, lift slightly as the linkage goes over center
5. Elevate front tires of machine 2-1/2 inches.
and then stop in locked position before platform
floor reaches 6 feet. 6. Using lower controls, raise the platform no more
than 9 feet platform floor height. The level sensor
5. Using lower controls, fully lower the platform while
interlock system should shut off raising motion and
watching movement of the pothole protector skids.
sound an alarm at less than 6 feet platform floor
Skids should lower slightly as the linkage goes
height. The alarm should then sound whenever the
back over center and then raise to their original
UP switch is activated, and the platform should
position at over 2-1/2 inches ground clearance.
not lift any further.
6. Place a 1-1/2 inch thick board (such as a standard
7. Repeat steps 5 and 6 above, elevating rear tires.
2 x 4 lumber) under the right side pothole protector
skid to prevent it from lowering fully. 8. Elevate tires on right side of machine 3/4 inch.
7. Using lower controls, raise the platform while 9. Using lower controls, raise the platform to 9 feet
watching the pothole protector. When the board platform floor height. The level sensor interlock
prevents the pothole protector skid from fully lower- system should allow platform to be raised to 9 foot
ing to over center locked position, the pothole pro- floor elevation. The system should not cut out plat-
tection interlock system should shut off raise form raise function and should not sound an alarm.
motion and sound an alarm at less than 6 feet plat-
10. Elevate tires on right side of machine 1-1/4 inches.
form floor height. The alarm should then sound
whenever the UP switch is activated and the plat- 11. Using lower controls, raise the platform no more
form should not lift any further. than 9 feet platform floor height. The level sensor
interlock system should shut off raising motion and
8. Lower the platform and move the board to prevent
sound an alarm at less than 6 feet platform floor
the left side pothole protector skid from lowering
height. The alarm should then sound whenever the
fully.
UP switch is activated, and the platform should
9. Using lower controls, raise the platform while not lift any further.
watching the pothole protector. When the board
12. Repeat steps 8 through 11 above elevating tires on
prevents the pothole protector skid from fully lower-
left side of machine.
ing to over center locked position, the pothole pro-
tection interlock system should shut off raising
motion and sound an alarm at less than 6 feet plat- DANGER
form floor height. The alarm should then sound If system does not operate properly, the machine must
whenever the UP switch is activated and the plat- be repaired or adjusted by a trained service technician
form should not lift any further. before it can be used to elevate workers.
DANGER
If system does not operate properly, the machine must
be repaired or adjusted by a trained service technician
before it can be used to elevate workers.

Service information
Battery care and maintenance 11. Batteries should not be discharged below 20% of ca-
pacity (approximately 1.8 volts per cell under normal
The following information about battery care and main- operating load; 1.98 volts open circuit; 1.145 specific
tenance was supplied by Interstate Batteries and is re- gravity). Proper battery sizing will help avoid exces-
printed here with their permission. sive discharge.
1. New batteries need to be cycled several times be- 12. Battery chargers should be sized to fully charge bat-
fore reaching full capacity (20-50 cycles, depend- teries in an eight hour period. Chargers should be
ing on type). Usage should be limited during this kept in proper operating condition.
period.
13. Do not use a mismatched charger of any type; i.e.,
2. Always recharge batteries fully, immediately after a 12 volt charger on a 24 volt pack or a 24 volt
use. Batteries perform best when they are fully charger on a 12 volt pack. An undersized charger
charged. More capacity and longer life will result will never get the job done, no matter how long it
from this practice. tries. An oversized charger will cause excess gas-
3. The deeper the discharge, the fewer number of cy- sing and heat that could possibly result in a battery
cles a lead-acid battery will deliver. Deep dis- meltdown and/or explosion.
charges deteriorate the battery quicker than lighter 14. Never charge a lead-acid battery with a sealed (gel
shallow cycles. cell) battery charger. The lead-acid battery needs
4. Battery cables should be intact, and connectors higher voltage to finish its charge. Without it the
kept tight at all times. Systematic inspection is rec- battery will never come back to 100% and sulfation
ommended. can occur.
5. Vent caps should be kept in place and tight during 15. Always allow batteries to cool off after charging.
vehicle operation and battery charging. The cooling time is very important because heat is
generated during the recharge and discharge cy-
6. Batteries should be kept clean -- free of dirt and cles. Without the cooling time the heat grows, ac-
corrosion -- at all times. Always keep the top of bat- celerating grid corrosion which is one of the major
teries clean. A film on top of the battery can cause causes of battery failure. Charging practice should
the current to migrate between the posts, acceler- enable batteries to cool before use.
ating self discharge.
16. Deep cycle batteries need to be equalized periodi-
7. Never let the electrolyte level of a lead-acid battery cally. Equalizing is an extended, low current charge
fall below the plates. Lack of maintaining the elec- performed after the normal charge cycle. It helps
trolyte in a lead-acid battery causes damage to the keep cells in balance. Actively used batteries
exposed portion of the plate which reduces capac- should be equalized once per week. Manually
ity. timed chargers should have the charge time ex-
8. Always check electrolyte level before charging. Do tended approximately 3 hours. Automatically con-
not add water to individual cells unless plates are trolled chargers should be unplugged and
exposed. Batteries should be watered after charg- reconnected after completing a charge cycle.
ing unless the plates are exposed before charging. 17. In situations where multiple batteries are con-
If exposed before charging, the plates should be nected in series, parallel, or series-parallel, a re-
covered by approximately 1/8 of water. Check wa- placement battery's should be of the same size,
ter level after charging. Water should be kept 1/4 age, and usage level as the companion batteries.
below the bottom of the fill tube in the cell cover. Do not put a new battery in a pack that has 50 or
9. Water used to replenish batteries should be dis- more cycles. Either replace all the batteries with
tilled or treated to not exceed 200 T.D.S. (total dis- new batteries or install a good used battery's in
solved solids... parts per million). Particular care place of the bad. New batteries should be given a
should be taken to avoid metallic solids (iron). full charge before use.
10. A full charged battery will give you the best and lon- 18. Periodic battery testing is an important preventative
gest service. Be sure the batteries are fully charged maintenance procedure. Hydrometer readings of
before testing or using. A fully charged battery, each cell (fully charged) give and indication of balance
without a drain or load, after the surface charge has and true charge level.Imbalance could mean the need
dissipated, is 6.35 volts for a 6 volt battery. for equalizing and is often a sign of improper charging
or a bad cell. Voltage checks (open circuit, charged
6.30 volts = 93% charged and discharged) can locate a bad cell or weak battery.
6.27 volts = 89% charged Load testing will pick out a bad cell when other meth-
6.25 volts = 85% charged ods fail. The point is to look for the abnormal. A weak
cell or battery will cause premature failure of compan-
6.22 volts = 80% charged
ion cells or batteries respectively.

Service information
19. As batteries age, their maintenance requirements General charging cautions
change, Generally their specific gravity is higher and
gassing voltage goes up. This means longer charging 1. Do not recharge batteries unless Electrolyte level
time and/or higher finish rate (higher amperage at the has been checked. Operate charger in accordance
end of charge). Usually, older batteries need to be wa- with the battery charging instructions outline in this
tered more often and their capacity decreases. manual. Place BATTERY DISCONNECT switch in
the OFF position before charging batteries.
20. Opportunity charging, a short partial charge during an
extended duty cycle, is a controversial subject. Gen- 2. Do not smoke or introduce a flame or spark in the
erally, the practice is a crutch to make up for under- charging area.
sized batteries. The correct approach is to install
adequate battery capacity. If this is impossible because DANGER
of lack of space in the battery compartment or extreme Lead acid batteries generate highly explosive Hy-
operating conditions (24 hour intermittent use, as an
drogen gas, especially during charging cycle. To
example), opportunity charging is better than exces-
sive battery discharging. However, the practice can avoid the possibility of an explosion, charge batter-
cause batteries to over heat, require more watering, ies only in a well ventilated area away form sparks or
and usually will shorten battery life. Opportunity charg- flame.
ing is a trade off; something to avoid if possible. One 3. Use protective face and eye equipment when
charging cycle per day is preferable. checking the condition of charging batteries.
21. Extreme temperatures can substantially affect bat-
tery performance and charging. Cold reduces bat-
tery capacity and retards charging. Heat increases
water usage and can result in overcharging. Very
high temperature can cause thermal run away
which may lead to and explosion or fire. If extreme
temperature is an unavoidable part of an applica-
tion, consult a battery/charger specialist about
ways to deal with the problem.
22. An overly discharged battery might need to be cy-
cled a few times before it can recover fully. If a bat-
tery begins to heat before coming up to a full
charge, it might be necessary to discharge the bat-
tery and recharge it a few times. The charge and
discharge cycle might help the current acceptance
of the battery and facilitate its recovery to a usable
condition.
23. Inactivity can be harmful to deep cycle batteries. If
they sit for several months, a boost charge should
be given -- more frequently in warm climate (about
once a month) than in cold (every 2-3 months).
24. Never store a battery in a discharged state. The sul-
fate that forms during discharge can make the bat-
tery impossible to recharge fully.
Battery charger
SL 19 units are equipped with an onboard automatic
battery charger. This charger has an electronic circuit
that will completely recharge the batteries and automati-
cally turn off after the charge cycle is completed.
The charging cycle may last 1-1/2 to 16 hours depend-
ing on the state of charge of the batteries. If the charging
cycle should exceed 16 hours without the batteries be-
ing fully recharged, the charger should be shut off and
the batteries should be checked.
If the batteries show no signs of problems and the spe-
cific gravity readings are within the range indicated pre-
viously, then the charger should be checked.

Preventive inspection maintenance
90 day or 150 hour checklist
OK OK - No Service Required
Serial Number
Corrective Action Required
X Corrected, (Record description of corrective action).
Inspection Procedures Codes Check OK X

(1) Weld cracks, dents and/or rust Platform
(2) Installation Structural (1)
(3) Leaks Guardrails properly installed and fastened (2,5)
(4) Operation Platform entry chain or gate (2,5)
(5) Condition Wires and electrical cables (2,5)
(6) Tightness Decals and placards (2,8)
(7) Residue buildup Correct operators manual in document holder
(8) See placards and decals inspection chart Roll-out extension deck (2,4,5,8)
Upper controls
Check OK X
Control select switch (4)
Baseframe
DRIVE/STEER
Structural (1) control select switch activated on DRIVE (4)
Steering cylinder (2,3,4) Speed switch, speed 1 - SLOW (4)
Steering cylinder fasteners and linkage (1,2) Speed switch, speed 2 - MEDIUM (4)
Tires and wheels (5) Speed switch, speed 3 - FAST (4)
Hydraulic tubes and hoses (3,5) Platform elevated, drives slow only (4)
Decals and placards (2,8) Platform lowered, drives fast, medium or slow (4)
Cowling covers (5,6) Platform UP/DOWN switch, UP - DOWN
Torque all wheel lug nuts/bolts per placard (2,6) control select switch activated on PLATFORM (4)
Right drive motor (3,6) Emergency stop OFF
no controls work (4)
Left drive motor (3,6)
Parking brakes (3,4)
Electrical
Free wheeling valve (4,6)
Motor and hydraulic pump assembly (2,4)
Cords and wire assemblies (2,5)
Batteries (2,4)
Pothole protector interlock and alarm (1,2,4)
Battery terminals (5,6,7)
Level sensor interlock and alarm (4,5)
Battery electrolyte level (5)
Swing-out trays (2,4,5)
Battery specific gravity reading (5)
Hydraulic oil reservoir (3,5)
Wires and cables (2,5,6)
Filler cap (6)
Battery charger (2,4,5)
Hydraulic fluid level (2,5)
Return filter (2,6)
Oil level tube (3,4) Optional equipment
Platform entry gate, spring loaded (2,4,5)
Battery condition indicator (2,4)
Scissor arm stack
AC 110 volt outlet on platform (2,4)
Structural (1)
Operator horn (2,4)
Scissor arm pivot pins, snap rings and roll pins (2,5)
Motion warning alarm (2,4)
Lift cylinder and valves (2,3,4)
Flashing light (2,4)
Safety bar (2,4,5)
Manual lowering valve (4)
Hydraulic tubes and hoses (3,5)
Wires and electrical cables (2,5)
Decals and placards (2,8)
Lower controls
Control select switch BASE
platform controls do not work (4)
Control select switch PLATFORM
base controls do not work (4)
Toggle switch, lift UP - DOWN (4)
Lowering alarm (4)
Battery disconnect switch OFF
controls do not work (4)
Emergency stop switch OFF
controls do not work (4)
Hour meter (4)

Preventive inspection maintenance
Corrective Action Required
Note: If correction action is required on any item, attach sheet indicating problem and action taken.
All items have been properly checked and tested and found to be operating satisfactory or necessary corrective action has been completed.
Inspected By: Date

Capscrew torque chart
GRADE SAE GRADE SAE GRADE SAE GRADE SAE GRADE

BOLT 1 OR 2 5 6 8
MARKING
INDETERMINATE MINIMUM MEDIUM
DEFINITION QUALITY COMMERCIAL COMMERCIAL
QUALITY QUALITY
LOW MEDIUM MEDIUM MED. CARBON
MATERIAL CARBON CARBON CARBON ALLOY
STEEL STEEL STEEL STEEL
TEMPERED Q&T Q&T
MIN. TENSILE 64,000 P.S.I. 105,000 P.S.I. 133,000 P.S.I. 150,000 P.S.I.
STRENGTH
BOLT SIZE RECOMMENDED TORQUE VALUES (FT - LBS)
1/4 5 7 10 10.5
5/16 9 14 19 22
3/8 15 25 34 37
7/16 24 40 55 60
1/2 37 60 85 92
9/16 53 88 120 132
5/8 74 120 167 180
3/4 120 200 280 296
7/8 190 302 440 473
1 282 466 660 714
The following rules apply to the chart

1. Consult manufacturers' specific recommendations when available.
2. The chart may be used with both course and fine thread fasteners lightly lubricated.
3. Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used.
4. The torque values are given in foot-pounds.
5. Inch pound equivalent may be obtained by multiplying by 12.

Hydraulic schematic
Snorkel model SL 19 Page 13

Wiring schematic
Page 14 Snorkel model SL 19

Logic diagram
electrical wiring
Snorkel model SL 19 Page 15

Manual de Tijera Snorkel

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Repair Parts

Manufactured 01-97 through 12-00

About this manual:

Snorkel all rights reserved Printed in USA

Service and parts information

Section 1. - Repair parts

Section 4. - Factory installed options

SL 19 01-97 through 01-01

To order service or repair parts Manuals

Your desired shipment method

ANSI and OSHA compliance Record machine information here:

SL 19 01-97 through 01-01 i

Fill out completely and fax to (816)-364-6312 attention: Parts Worldwide

Part number Description Quantity Price

ii SL 19 01-97 through 01-01

SL 19 01-97 through 01-01 1-1

Parts list continued on next page

1-2 SL 19 01-97 through 01-01

Parts list continued on next page

SL 19 01-97 through 01-01 1-3

1-4 SL 19 01-97 through 01-01

SL 19 01-97 through 01-01 1-9

1 - 10 SL 19 01-97 through 01-01

REV LEFT RT. PUMP/MOTOR

MAIN CONT VALVE (FRONT) MAIN CONT VALVE (REAR)

18 FWD DRIVE REV

PLATFORM CONT HARNESS

POS BTRY CABLE TO BTRY TRAY

1 - 14 SL 19 01-97 through 01-01

SL 19 01-97 through 01-01 1 - 15

1 - 16 SL 19 01-97 through 01-01

Scissor arm mounting

Snorkel model SL 19 Page 1 - 17

Scissor arm stack

Page 1 - 18 Snorkel model SL 19

SL 19 01-97 through 01-01 1 - 19

1 - 20 SL 19 01-97 through 01-01

Snorkel model SL 19 Page 1 - 21

RIGHT SIDE VIEW 29 35

Placards and decals

Page 1 - 22 Snorkel model SL 19

SL 19 01-97 through 01-01 1 - 23

1 - 24 SL 19 01-97 through 01-01

SL 19 01-97 through 01-01 2-1

2-2 SL 19 01-97 through 01-01

SL 19 01-97 through 01-01 2-3

2-4 SL 19 01-97 through 01-01

SL 19 01-97 through 01-01 2-5

2-6 SL 19 01-97 through 01-01

SL 19 01-97 through 01-01 2-7

2-8 SL 19 01-97 through 01-01

SL 19 01-97 through 01-01 2-9

2 - 10 SL 19 01-97 through 01-01

SL 19 01-97 through 01-01 2 - 11

2 - 12 SL 19 01-97 through 01-01

SL 19 01-97 through 01-01 2 - 13

2 - 14 SL 19 01-97 through 01-01

SL 19 01-97 through 01-01 2 - 15

2 - 16 SL 19 01-97 through 01-01

SL 19 01-97 through 01-01 2 - 17

SL 19 01-97 through 01-01 3-1

3-2 SL 19 01-97 through 01-01

Lower control box

Lower control box