Professional Documents
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INSTALLATION DIRECTIVE
E X C E L L E N C E
T E C H N O L O G I C A L
2 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004
FOREWORD
CONTENTS
Page
3. INSTALLATION OVERVIEW 8
6. IDENTIFICATION DATA 12
7. FUEL LINE 13
8. ELECTRICAL EQUIPMENT 15
To obtain the best engine performance, it is essential not to Do not branch pipes off to draw fuel from the engine
deviate from the mission profile for which it was produced supply lines.
and set up.The engine must not be used for purposes other
Do not make any change to the engines hydraulic cir-
than those stated by the manufacturer. IVECO MOTORS is
cuits and components.
willing to examine any need for particular installations
beforehand. Use of an electronically controlled injection sys- Do not execute arc welding operations before remov-
tem, in providing the engine with performance benefits, ing the electronic units from their seating, placing them
requires that the installer and maintenance specialist comply at an adequate safety distance.
with some fundamental rules, which will become more and
more commonplace as use of such equipment becomes Do not subject electronic units to temperatures exceed-
progressively more widespread. Boat outfitters and mainte- ing 80 C.
nance specialists are invited to closely follow the instructions Do not paint electrical components and their connec-
contained herein. No modifications to the engine, its acces- tions.
sories and components, are allowed.
Do not alter the data contained in the engine control
Failure to comply with the instructions that follow shall electronic unit.
void the warranty and relieve IVECO MOTORS of all lia- Comply with prescribed procedures and torque values
bilities. when tightening threaded elements.
The engine fluids and air, water, and oil filters discarded
after use must be properly stored and delivered to
appropriate collection centers.
Figure 1
7 8
9 10 11
6
4
12
13
3
2
1
17
04_006_N
16
15 14
1. Engine coolant discharge cap - 2. Electric starter motor - 3.Tube bundle engine coolant/sea water heat exchanger -
4. Location of sacrificial anode - 5. Cooled exhaust manifold - 6. Exhaust gas and sea water discharge pipeline -
7. Cap for engine coolant outlet to sanitary water heating system - 8. Lifting eyebolts - 9. Rocker arm cover - 10. Oil refill cap
- 11. Coolant refill cap - 12. Location of thermostatic valve - 13. Engine coolant tank - 14. Auxiliary belt automatic tensioner -
15. Alternator - 16. Cap for engine coolant discharge and recirculation from sanitary water heating system - 17. Oil filter.
MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 7
Figure 2
12 13 14 15 16
11
10
9
8
7
17
04_007_N
5 4 3 2 1
1. Combustion air filter - 2. Common rail high pressure injection pump -3. Fuel filter - 4. Sea water pump - 5. Sea water inlet -
6.Throttle potentiometer - 7. Sacrificial anode - 8. Oil vapor separator - 9. Combustion air-sea water heat exchanger -
10. Location of sea water discharge cap - 11. Manual lubricating oil extraction pump - 12. Combustion air pressure and
temperature sensor - 13. Oil dipstick - 14. Common rail distributor - 15. Air filter clogging sensor - 16. Cooled turbocharger -
17. Sea water junction pipe from after-cooler to engine coolant/sea water heat exchanger.
8 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004
3. INSTALLATION OVERVIEW
Figure 3
1 2
11
10
04_071_N
9 8 7 6 5 4
1. Indicator and control panel - 2. Electrical panel with relay box and EDC electronic unit - 3. Exhaust gas and sea water
discharge - 4. Filtered sea water intake - 5. Decanter filter - 6. Fuel feed pipe to the high pressure pump - 7. Fuel return pipe
to tank - 8. Fuel suction pipe - 9.Tank - 10.Throttle Bowden rod - 11.Throttle lever.
Accessibility
The engine must be located in such a way as to allow filling
and draining engine liquids when doing servicing operations.
Moreover, the relay box and the diagnostic push-button pre-
sent on it must be accessible, also when underway.
Anchoring
If anchoring is accomplished by interposing shock mounts,
they must be able to support the engines mass and the lon-
gitudinal thrust exerted by the propeller shaft in motion.
If rigid mounting is adopted, particular care must be given to
support alignment and co-planarity.
Information on dimensions and fastening values are provided
in the Installation Diagram.
Engine pre-heating
If the engine usage profile requires immediate delivery of
power at the highest rpms, it is recommended to install an
auxiliary pre-heater on the closed cooling loop.
Fuel supply
Transfer pump delivery at maximum rpm litres/h 250
Flow rate return to tank litres/h 240
Fuel temperature to allow maximum power C 70
Inner diameter, intake pipe mm 8
Inner diameter, return pipe mm 8
Thread on pre-filter junctions M 14 x 1,5
Free height below filter to replace filter mm 30
Dimensions
Figure 4
780 (30.70)
45 (1.77)
243 (9.57)
= =
177
(6.96) 840 (33.07) 610 (24.01)
6. IDENTIFICATION DATA
Figure 5
S. p. A.
Viale dell'Industria, 15/17 - 20010 Pregnana Mil.se MI - ITALY
ENGINE TYPE
HOMOLOGATION N
04_002_N
Figure 6
04_007_N
The engine identification data are stenciled on a tag positioned over the flywheel case.
MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 13
7. FUEL LINE
Figure 7
4
3
2
6
7
1
8
04_072_N
1. Fuel filter - 2. Common rail - 3. Electro-injector - 4. Electro-injector return loop pressurization valve - 5. Rail overpressure
valve - 6. High and low pressure pump - 7. Priming pump - 8. Settling pre-filter.
For the installation, the following connections are required: Tanks must be provided with vents to avoid exceeding an
internal pressure of 5kPa ( 0.5 m of H2O column); their
- from the tank to the pre-filter
shape and the suction assembly must be such as to assure a
- from the pre-filter to the pump inlet suction at the maximum longitudinal and transverse inclina-
- from the fuel discharge outlet to the tank tion allowed for the boat, with a residual quantity of fuel oil
considered reserve.
Pre-filter The suction inlet should be positioned in such a way as to
avoid taking in sludge.The return flow must be in such a way
The pre-filter with priming pump, supplied separately from as to facilitate the mixing of the returning fuel with the fuel
the engine, must be fastened near the tank, in a relatively low in the tank. If the tank is lower than the filter, then the return
point of the line to allow for easy replacement of the filter- pipe must always be submerged.The pipes and union fittings
ing cartridge and/or the operation of the hand pump. Avoid of the fuel line must withstand a fuel oil flow rate of 250 l/h
the use of additional mesh or paper filters along the feed at a temperature of 120 C and a pressure of 3 bar (300
lines between pre-filter and engine. To avoid introducing kPa) without noticeable deformation, wear or release of
impurities in the feeding lines inside the engine, do not place material. Metal tubes, preferably made of iron alloys, are rec-
filter cartridges pre-filled with fuel in the system. ommended, taking care to connect each individual segment
to engine ground to avoid the accumulation of electrostatic
Materials Characteristics charges and inserting a vibration damper elastic joint on each
The fuel tank and the suction and return assembly must segment. The pipes used must be certified according to the
withstand the continuous abrasion caused by a flow of fuel relevant Countries rules or to the standards issued by clas-
oil of 250 l/h at a temperature of 120 C without noticeable sification Bodies.
deformation or wear or release of material. Use of metal
tanks, preferably made of iron alloys, is allowed, provided they
are connected to the negative terminal of the battery to pre-
vent the accumulation of electrostatic charges.
14 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004
Figure 8 2 3 4 5 6 7 8
19
18
17
16
15
14 13 12 11 10 9
04_040_N
1. High pressure radial pump - 2. Fuel temperature sensor - 3. Fuel filter - 4. Electro-injector - 5. Pressure sensor - 6. Common
rail - 7. Common rail overpressure valve - 8. Electro-injector return loop pressurization valve, 1.3 to 2 bar - 9. Fuel tank -
10. Recirculation manifold - 11. Manual priming pump - 12. Pre-filter - 13. Low pressure pump recirculation valve - 14. High
and low pressure pump - 15. Low pressure mechanical feed pump - 16. Low pressure pump by-pass valve - 17. Fuel filter
support - 18. Low pressure limiter valve - 19. Pressure regulating electrical valve.
Hydraulic connections
Figure 9
B
2
A
1
5
4
04_244_N
A.To rail supply - B. Return flow from rail - 1. Low pressure fuel feed pump - 2. High pressure pump - 3. Rubber holder
junction for fuel inflow from pre-filter - 4. Rubber holder junction for fuel outflow to the tank - 5. Fuel filter.
MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 15
8. ELECTRICAL EQUIPMENT
Figure 10
2
1
11 4
10
3
5
15 9
7 8
14
13 12
04_073_N
1. Engine wiring - 2. Indicator and control panel - 3. Provided wire harness - 4. JB Connection - 5. Relay box -
6. JA Connection - 7. Power supply and interface wire harness - 8. JF1 and JF2 connectors - 9. A2 connector of the ECU -
10. A and A1 connectors of the ECU - 11. M Connector - 12. Wiring harness to be manufactured by the yard -
13. Sensor for the presence of water in the fuel - 14. Sedimenting pre-filter -
15. Power line for electric starter motor and alternator.
Synoptic
Figure 11
GEAR BOX
INDICATIONS AND
ALARMS SENSORS
THROTTLE POSITION
SENSOR
INDICATIONS AND
ALARMS SENSORS
ELECTRO-INJECTORS
EDC COMPONENTS
ALTERNATOR
ELECTRIC STARTER
RELAY MOTOR
BOX
JB JA
A
BATTERY
EDC
A2 04_235_N
A1
1 2 3 4
1. Connector for instrument panel connection wire harness - 2. Engine wire harness - 3. Interface wire harness - 4. Power line.
04_221_N
H E1 E2 E3
MARCH 2004
T K
Figure 12
O PR C
Wire harness
T
E2
F
WI
V
B
SI PF A
GG M
MM JA
A EDC
VI
A1 EDC
JF2 JF1
A2 EDC + BATT
JB
- BATT
A. Fuel temperature sensor for EDC - B. Drive shaft sensor for EDC - C. Camshaft sensor - F. Engine coolant temperature sensor for EDC - H. Combustion air
pressure/temperature sensor for EDC - K. Air filter clogging sensor (for alarm) - M. Sensor for detecting the presence of water in the fuel pre-filter (for alarm) - O. Exhaust gas
N60 ENT M37
temperature sensor (for gauge) - T. Coolant temperature sensor (for gauge) - V. Oil pressure sensor (for gauge) - E1. Cylinders 1 and 2 electro-injectors - E2. Cylinders 3 and 4
electro-injectors - E3. Cylinders 5 and 6 electro-injectors - GG. Alternator - JB. Instrument panel connection wire harness - JF1,JF2. Relay box - MM. Electric starter motor -
PA.Throttle position sensor - PF. Heating element on fuel filter - PR. Rail pressure sensor - SI. Gear box oil temperature sensor - VE. Engine oil pressure/temperature sensor for
EDC - VI. High gear box oil pressure sensor (25 bar) - WI. Low gear box oil pressure sensor (7 bar) - ZH. Pressure control solenoid valve.
17
18 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004
Figure 14
04_076_N
1 3
Battery recharging
Supplementary services battery
To assure that the engine can be started with a sufficient Figure 15
quantity of energy, it is advisable to provide for the installa-
tion of a supplementary battery, dedicated to supplying
power to the on-board electrical services.The power line to
recharge it may be constructed according to the indications
provided in Chapter 24.
This is accomplished through the power supply line of the Relay box
electric starter motor and connection to the +B of the alter-
nator. The electronic regulator of the alternator that equips Figure 17
the engine allows an effective control over the battery
recharging operation.
If, due to installation requirements, the batteries need to be
positioned at a distance from the engine, we recommend
increasing the cross section of the power line conductors
and verifying recharging effectiveness by measuring voltage
across the battery poles.
Figure 16 1 2 3 4 5
This shall be installed and anchored in such a way as to
dampen the vibrations and stresses occurring when under-
way, and they shall be accessible during servicing operations
and when underway.The electrical commands positioned on
the panel allow to control engine starting and stopping (2)
A A1 directly from the engine room, while excluding any possibili-
ty that anyone may involuntarily start the engine from the
bridge (1), during servicing operations. Among the controls
present on the panel are also the push-button (3) and the
blink code light indicator (4), useful to obtain, also while
underway, indications that will lead to identify failures or
improper engine operating conditions (see Chapter 20).
Figure 18
3 4 5
electronic
RPMx100
HOURS
bar
F
1 6
11 10 9 8
7
12
13 04_233_N
1. Coolant temperature gauge (TA) - 2. Revolution counter and hour counter (CG) - 3.Voltmeter (V) - 4. Buzzer (SA) -
5. Indications and alarms module (MS) - 6. Engine oil pressure gauge (MO) - 7. Connector for secondary instrument panel
(JE)- 8. On board panel instrument light switch (L) - 9. Engine start/stop key switch (CA) - 10. Engine stop push-button
(usable only on versions with excitation engine stop) - 11. Sound alarm inhibition push-button (P1) - 12. Connector for main
panel wiring (JC) - 13. Cap with electrical continuity connection.
Installation of the IVECO MOTORS onboard panel with ana- To the main panel is connected the JE connector, provided
log indicators entails connecting the panels JC connector to for connection to the secondary panel; in installations with
the JB connector on engine wire harness, interposing the no secondary panel, do not remove the cap of the JE con-
appropriate extension wire harness available in 3, 5 and 7 nector to avoid compromising the electrical continuity of the
meter-long versions. The JC-JB wire harness comprises 47 systems power supply circuit.
lines, each connected to the terminal identified on both con-
nectors by the same number.
MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 21
Figure 19
SECONDARY
2 INSTRUMENT
PANEL
MAIN
INSTRUMENT
PANEL
JE JE JH JH
JC
JC
ENGINE
EQUIPMENT
1 RELAY
BOX
JF1 JF2
JB JA
EDC BATTERY
A2 04_254_N
A1
Figure 20
34 34
47 35 35 47
46 33 20 36 36 20 33 46
32 8 21 21 8 32
31 19 9 22 9 19 31
22
18 2 10 10 3 2 18 30
30 23 23
3 37 7
45 7 1 37 11 4 1 17
17 11 45
29 6 4 24 38 24 6 29
44 5 38 5 15
16 12 12 13 16 44
39 14
15 14 13 25 43
43 28 25 39 28
40 42
27 26 26 27
42 40
41
41
JC JB 04_250_N
CONNECTORS OF THE JB - JC EXTENSION WIRE HARNESS, SEEN FROM THE COUPLING SIDE
To identify the functions served by the individual lines, refer to the electrical diagrams in Chapter 24.
22 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004
The standard set-up of the N60 ENT M37 provides for use
of the indicators SAC, SS, SIFA, SATA, SBPO, EDC.
MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 23
Figure 22
1 2 3 4
04_255_N
1. Adjustment screw -
2. Panel lighting lamp.
Maintenance
Should it become necessary to replace a panel light, remove
the lamp holder from the rear part of the instrument (see
Figure 22).
24 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004
Figure 23
electronic
RPMx100 5
3
2
6
04_240_N
1 7
1.Connector for secondary panel wire harness (JH) - 2. Engine start push-button (CS) - 3. Revolution counter and hour
counter (CG) - 4. Buzzer (SA) - 5. Indications and alarms module (MS) - 6. Engine stop push-button (AS) -
7. Sound alarm inhibition push-button (P1).
The connection is achieved by removing the cap on the JE Operation of the secondary panel
connector of the main panel, and connecting the JE connec- After completing the electrical connection to the main panel
tor to the JH connector on the secondary panel, interposing and engine preparation, and performing the tests required
the extension wire harness, available in 3, 5 and 7 meter-long for the first start (as described in Chapter 18), verify the
versions (see Figure 19). The JE-JH wire harness comprises proper operation of the panel, proceeding as follows:
12 lines, each connected to the terminal identified on both
connectors by the same number (see Figure 24). Make sure that the ENGINE ROOM / BRIDGE switch
of the Relay Box is in the BRIDGE position, then turn
Figure 24 the key switch to the first position, thus enabling the
operation of both panels.
1 5 5 1 Carry out the same tests for the secondary panel as
were carried out for the main panel.
Disable the secondary panel by bringing the key switch
on the main panel to the resting or zero position.
Figure 25
4
26
4
MAIN PANEL
140
200
=
4
26
4
4 26 = = 26 4
225
285
Figure 26
2
28
4
4
SECONDARY PANEL
=
140
80
=
28
2
2 28 = = 28
180
240
Figure 27
3 4 3
+
20
15 25
2 8 1 2
0 10 0 3
2 10 30 5
BAR BAR
50 90
PROG.
16 7
15 14 13 12 11 10
8
04_256_N
1. Engine coolant temperature indicator - 2. Lubrication loop pressure indicator - 3. Service and alarm indicators -
4. Revolution counter - 5. Supercharger air pressure indicator - 6.Voltmeter - 7. Engine start/stop key switch - 8. JE connector
for secondary panel - 9. Cap with electrical continuity connection - 10. Accessory function programming push-button -
11. Push-button for selecting accessory information - 12. Digital display - 13. Push-button for zeroing the programmed
maintenance indication - 14. Sound alarm inhibition push-button - 15. JH connector for panel wiring - 16. Buzzer.
Installing the panel provided with digital displays requires con- To the main panel is connected the JE connector, set for con-
necting the JH connector of the panel to the JE connector of nection to the secondary panel; in installations lacking the
the interface wire harness, itself connected to the Convert- secondary panel, do not remove the cap of the JE connector
er Module, interposing the JE-JH extension wire harness, in order not to compromise the electrical continuity of the
available in 3, 5 and 7 meter-long versions (Figure 24). system power supply circuit.
MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 27
Figure 28
SECONDARY
INSTRUMENT
PANEL
MAIN
INSTRUMENT
PANEL
JE JE JH JA
JH
JH
JE
JE JE1
CAN - BUS
JD CONVERTER
MODULE
JO
1
ENGINE
EQUIPMENT
RELAY
BOX
JF1 JF2
JB JA
EDC BATTERY
A2 04_258_N
A1
1. Interface wire harness for converter module - 2. JE-JH extension wire harness.
04_259_N
7 Battery positive with key in ON position
8 Power supply negative (ground)
REAR VIEW OF THE MODULE
WITH JO CONNECTOR 9 Optional output
10 Engine rpm signal
The presence of the Converter Module is necessary to 11 Pre-lubrication signal
translate the information of some sensor, provided in analog
form, into information suited to be decoded by the digital 12 Not connected
converters of the panel. 13 Exhaust gas temperature signal (-)
The interface wire harness is set up to connect the main
panel (JE) from which the secondary panel is to be branched 14 Exhaust gas temperature signal (+)
off, and it is provided with a branch (JD) for connecting an
15 Gear box oil temperature signal
electronic engine rpm managing system or an electronic
throttle. 16 Engine oil temperature signal
17 Engine oil pressure signal
The JE1 connector is branched from the interface cable.The
connector provides connection to an optional second main 18 Air filter clogging signal 2
onboard panel. Its installation is subject to IVECO MOTORS
19 Power supply negative (ground)
approval (see figure 28).
20 Not connected
21 Alternator anomaly signal
Figure 30
22 Pre-heating signal
PIN 25 PIN 36 23 EDC failure signal
24 Low coolant level signal
25 Exhaust gas temperature signal ()
26 Exhaust gas temperature signal (+)
27 External throttle input signal
28 Coolant temperature signal
29 Air filter clogging signal 1
30 Not connected
PIN 1 PIN 12 31 Power supply negative (ground)
PIN 13 04_218_N PIN 24
32 Not connected
JO CONNECTOR 33 Runaway engine signal
VIEW OF THE WIRE HARNESS TERMINAL, 34 Water in fuel signal
COUPLING SIDE
35 Oil filter clogging signal
36 Fuel filter clogging signal
MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 29
Connector JD
Figure 31
04_263_N
1 2 3 4
Checking indications
If programming operations were not performed correctly,
After starting the engine, verify whether the operating the display will show the indication Err.P; check whether
modes of the indications and alarms module are similar to the electrical connections of the main panel and of the con-
those set out above. verter module were performed correctly, then repeat the
Using appropriate measuring instruments, verify the consis- procedure.
tency of the indications provided by the analog instruments.
Symbology key
Pre-lubrication in progress
Pre-post heating
Alternator fault
Runaway engine
EDC fault
32 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004
Figure 32 3 4 3
+
20
15 25
2 8 1 2
0 10 0 3
2 10 30 5
BAR BAR
50 90
1 RPM 6
C +
V
h
12 7
START STOP
11 8
10 9
04_257_N
1. Engine coolant temperature indicator - 2. Lubrication loop pressure indicator - 3. Service and alarm indicators -
4. Revolution counter - 5. Supercharger air pressure indicator - 6.Voltmeter - 7. Push-button for selecting accessory
information - 8. Engine stop push-button - 9. Digital display - 10. JA connector for panel wire harness -
11. Engine start push-button - 12. Sound alarm inhibition push-button.
The secondary panel is branched to the main panel. Operation of the secondary panel
Remove the cap from the main panel JE connector and After completing the electrical connection to the main panel
connect the JE connector to the JA connector on the sec- and engine preparation, and performing the tests required
ondary panel, placing the special extension JE-JH cable, for the first start (as described in Chapter 18), verify the
available 3, 5 and 7 meters long (see figure 24). IVECO proper operation of the panel, proceeding as follows:
MOTORS standard supply is provided for the installation of
the main and secondary board and their simultaneous use Make sure that the ENGINE ROOM / BRIDGE switch
with no operation limitations. of the Relay Box is in the BRIDGE position, then turn
the key switch to the first position, thus enabling the
Installation operation of the main and secondary panels.
In order to drill holes on the area where the panel is to be Carry out the same tests for the secondary panel as
mounted, refer to the dimensions indicated in Chapter 14. were carried out for the main panel.
Disable the secondary panel by bringing the key switch
on the main panel to the resting or zero position.
Checking indications
Proceed in the same way as for the main panel.
MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 33
Figure 33
16
7
7
MAIN PANEL
=
AND SECONDARY PANEL
159
191
=
7
7
16 = =
244
276
34 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004
Using only the components of the panel that are not wired Figure 35
to allow for panel customization, they will have to be wired
using the 10 meter long wire harness, set up at one end for
coupling to the JB connector and at the opposite end with
conductors with free terminals with identifying numbering 1 2 3
on each wire. The conductors will have to be connected to 4
5 6 7 8
the individual components as indicated in the electrical and
9 10 11 12
wiring diagrams in Chapter 24.
13 14 15 16
CAUTION
17 18 19 20
To assure the functionality of the safeties pertaining to the 21 22 23 24
engine start/stop commands from the instrument panel or
engine room, it is mandatory to wire the key switch strict-
ly as shown in the electrical diagrams in Chapter 24. 04_241_N
The wiring details of the indications and alarms module VIEW FROM THE TERMINAL SIDE
alone are provided below; indications for IVECO MOTORS OF THE COUPLING SIDE WIRING
indicator instruments, are shown in the related wiring dia-
grams in Chapter 24.
Connector TRIDENT - ITT Cannon part # TST 24PA00
JD Connector for indications and alarms
module terminal female part # 192990-0050
lid rear part # TST24AH00
Figure 34
04_252_N
CAUTION
To assure the utmost reliability and safety while underway, all installations must be provided with the following alarm indi-
cations:
(EDC) EDC failure
(SATA) high coolant temperature
(SBPO) low oil pressure
It is also recommended that the following indications be present:
(SAC) presence of water in the fuel pre-filter
(SIFA) clogged air filter
(SS) alternator fault
36 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004
Figure 38
04_236_N
High coolant temperature sensor Vacuum switch, providing the signal for the clogged air filter
alarm indicator.
Function served by the ECU EDC according to its coolant
temperature sensor.
Operating voltage from 12V to 24 V
Condition at ambient pressure normally open
Oil pressure sensor Closing vacuum 52 mbar
Operating temperature from -20 C to +80 C
Figure 37
Poles isolated
Figure 39
04_237_N
04_260_N
Figure 40
04_239_N
Figure 41
2
1
1 2 3
A B C
1 2 3
A B C
04_253_N
04_080_N
Instrument panel
Verify the efficiency of all light indicators, as described in the
related Chapters.
MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 39
Before starting the engine, check the levels of the lubricating RPM control
oil and of the engine coolant, and complete venting the air To allow easily to control engine RPM from the engine
from the fuel feed loop, acting on the hand pump of the pre- room, a simultaneous acceleration/deceleration function
filter or with the aid of a dedicated electrical pump. (SET+/SET-), active only when the switch (1) is in the
Loosen the vent fitting on the pre-filter and operate the ENGINE ROOM position, has been implemented in the
pump until only fuel without air flows out. start function.
Tighten the vent fitting and continue pumping during the ini-
tial start-up phases. Acceleration (SET +)
Make sure that the fuel that flows out of the fitting is not dis-
persed in the environment. If, when the engine is running, the start - stop push-button
is held down in the start position, then engine rpm are pro-
gressively increased; the increase ends when the push-button
CAUTION is released, allowing the engine to run at the desired rpm.
Never attempt to vent the high pressure system, as this is
useless and extremely dangerous. Deceleration (SET )
Moving the start - stop push-button back to the start
position, after releasing it during the rpm increase phase, a
Start-up procedures progressive reduction in rpm is obtained; when the push-but-
ton is release, the function is inhibited and the rpm reached
Figure 43 at that point is maintained.
CAUTION
04_074_N Never operate the BRIDGE - ENGINE ROOM switch
when the engine is running.
1 2
Once the first start-up phase is complete, verify that:
The electrical equipment of this engine allows to start it from There are no liquid leaks from the coolant loop pipeline
the engine room and from the bridge. junction hoses.
Starting the engine from the bridge There are no exhaust gas leaks into the hull.
This is allowed only if the Relay box switch (1) is in the Complete the instrument panel operation tests as
BRIDGE position. described in the related Chapters.
Start the engine and let it run until the idling rpm has fully Verify that the power supply voltage across the battery,
stabilized (see also the Chapters on the instrument panels). after about 15 minutes with the engine running, is no
less than about 13 V.
Starting the engine from the engine room
Moving the Relay box switch (1) to the ENGINE ROOM Stop the engine and delete any errors which may have
position (which must absolutely not be done when the been stored in the injection system ECU during the sta-
engine is running), regardless of the position of the key bilization phases. For the deletion procedure, refer to
switch on the indicator and control panel, enables the use of Chapter 20.
the adjacent STOP - START push-button (2).
It will thereby be possible to start and stop the engine with
complete independence from the bridge controls.
Moving the switch (1) back to the BRIDGE position,
inhibits use of the START-STOP push-button positioned
on the Box, allowing the engine to be started only from
bridge controls.
40 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004
Blink code A. Shut the engine down and keep the key switch in the
The emission of the anomaly codes detected during self- OFF position.
testing and stored in the ECU starts after pressing and
releasing the CHECK push-button on the relay box panel, B. Approach the relay box. Keeping the CHECK diagnos-
when the BRIDGE - ENGINE ROOM switch is in the tic push-button (3) pressed, move the adjacent BRIDGE
ENGINE ROOM position - ENGINE ROOM switch (1) to the ENGINE ROOM
The LED located at the side of the push-button and the position, while keeping the diagnostic push-button
EDC indicator light on the indicator and control panel will pressed for 8 more seconds.
simultaneously signal, with two series of emissions at differ- C. Release the push-button and move the ENGINE
ent frequencies, the blink codes that indicate the anomaly ROOM switch to the BRIDGE position
with decimal numbering.
Slow blinks identify the area of the anomaly (engine, injec- At the end of this procedure, the codes of any anomalies
tors, ...), fast blinks identify a specific anomaly. detected during the engine installation and first start-up
operations will be deleted in the ECU.To make sure that no
Every time the push-button is pressed and released, only one anomaly data remain stored in it, or that there are no other
of the stored codes is emitted; therefore, the procedure errors in the system, set the BRIDGE - ENGINE ROOM
must be repeated until an error indication identical to the switch to the ENGINE ROOM position and verify that,
first one is obtained, which means the entire error memory when the diagnostic push-button is pressed, the blink code
has been analyzed. light (4) does not emit any code.
If no anomalies are stored, the light comes on when the At the end of these operations, return the switch to the
push-button is pressed and comes off about 1 second after BRIDGE position
its release, without any subsequent blinking.
If the ECU signals the presence of errors or operating anom-
Recovery alies, the installation will have to be reviewed to remove the
cause of the error or anomaly.
The recognition of significant or severe anomalies causes the
Indications for decoding the codes are provided in Chapter 21.
adoption of strategies that allow to use the engine with com-
plete safety, guaranteed by limiting performance within pre-
NOTE: The blink code diagnostic procedure provides indica-
set thresholds according to the severity of the case.
tions about current anomalies as well as past anomalies that
are no longer present when the diagnosis is carried out;
These strategies cause the reduction of the maximum values
therefore, it is absolutely mandatory, at the end of every
of torque and power delivered by the engine.
repair operation, to erase the error memory to prevent
In the case of intermittent anomalies, i.e. recognized by the
anomalies whose cause has already been removed from
ECU and subsequently no longer present, performance
being signaled in the future.
reduction will continue until the engine is shut down.
Normal operation will be restored only the next time the
engine is started, while the anomaly data will be saved in
the failure memory.
MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 41
ECU Temperature
Verify that the temperature of the surface of the electronic
engine control unit, after 30 minutes underway at full engine
power, is less than +70 C.
Exhaust back-pressure
Verify that the value of back-pressure present at the inlet of
the exhaust gas conduit, with the engine(s) at full load and
maximum power output, complies with the value specified
herein.
Exhaust temperature
Verify that the temperature of the exhaust gases under
maximum engine power output conditions is close to the
prescribed value.To determine the propeller power absorp-
tion curve, it will also be possible to obtain the fuel injection
values from the ECU parameters by using the IVECO
MOTORS tool.
Fuel temperature
Verify that the temperature of the fuel in the low pressure
line, while underway at full power and with a stable quantity
of fuel in reserve, does not exceed 70 C. A higher value
would entail a reduction in engine performance. If the ten-
dency to reach the maximum allowed temperature is noted,
install a heat exchanger for the fuel.
1. Drain the lubricating oil from the sump, after heating the
engine.
2. Pour 30/M protective oil (alternatively, oil conforming
with MIL 2160B Type 2 specifications) into the engine to
the minimum level marked on the dipstick.
Start the engine and let it run for about 5 minutes.
3. Drain the fuel from the injection line and from the filter,
taking care to avoid letting the fuel come in contact with
the auxiliaries belt.
4. Connect the fuel line to a tank containing CFB protec-
tive liquid (ISO 4113) and assist the inflow of the liquid
by pressurizing the line and turning the engine over for
about 2 minutes, after excluding the operation of the
injection system.The required operation may be carried
out by directly polarizing the terminal 50 of the electric
starter motor with positive voltage 12 V, using a con-
ductor prepared for the occasion.
5. Nebulize 30/M protective oil at the rate of about 60 g
(10 g per liter of displacement) into the turbocharger
intake, while the engine is turning over as described
above.
6. Close with suitable stoppers or seal with adhesive tape
all engine intake, exhaust, aeration and venting ports.
7. Drain the residual 30/M protective oil from the sump;
it may be re-used for 2 more engine preparation oper-
ations.
8. Apply tags with the inscription ENGINE WITHOUT
OIL on the engine and onboard panel.
9. Drain the coolant, if it has not been mixed with anti-
freeze and corrosion inhibiting agents, affixing tags to
indicate that the operation has been carried out.
Pagina
EDC connector A2 49
EDC connectors A - A1 50
Figure 45
1
JA 7 F3 F4 F1
17
13
JB JF2
1
5 6
SW1 SW2
JC JB JA JF1
STOP
START
ENGINE NORMAL
2 2 12 25 ROOM B A T
30 F2
CA
50 15 10 JE 8 JC
7 JC 4 JE 10 JH 8 JB
K4 K3
7 JB 4 JH 15 JA
AS JF1
14 JA 15 JF2 DK4 DK3
13
36 JF1
JF1
D1 JF2 JF2 JF2
8 9 19 20 32
17 9 16
JB 5
26 JA R3
A M
EDC
JF2
JC JC
2 3 4 8
12 38
6
JF1 JB JB
JA JF1 K1 K2 12 38
BAT
1 10 11 21 22 34 7 18 31 JA JA
+ DK1 DK2
10 16
29 JA 28 JF1 5 JA JF1
3
6 JA
70
10
AC MM
9 JB R4
A
30 50
B+ PF
BAT 2 B
GG JF2
DL1
70
R1 14
2 JA
6
JA JA JF1 JF1
25 28 6 1
JF1 JF1 JF1 JF1
27 15 5 33
A2 3 9 14 15 74 56 36 2 37 4 16 39 64 28 41 42 19 45 44 1 7 12 13
JF2
12
85150
A fuel temperature sensor for EDC VI high gear box oil pressure sensor (25 bar)
B drive shaft sensor WI low gear box oil pressure sensor (7 bar)
C camshaft sensor ZH pressure control solenoid valve
F engine coolant temperature sensor for EDC DL1 EDC fault indicator and blink code LED
(on relay box panel)
H combustion air pressure/temperature sensor for
EDC SW1 bridge or engine room engine control selector
(on relay box panel)
K air filter clogging sensor (for alarm)
SW2 manual throttle control in engine room
L instrument panel light switch
(on relay box panel)
M sensor for detecting the presence of water in
SW3 blink code emission request push-button (on
the fuel pre-filter (for alarm)
relay box panel)
O exhaust gas temperature sensor
85150 ECU of the EDC system
T coolant temperature sensor (for gauge)
V oil pressure sensor (for gauge) (continues on next page)
P1 sound alarm inhibition push-button
R1 3.3 k resistor to inhibit speed input
R2 120 resistor for CAN line balancing
R3 alternator pre-excitation resistor
R4 DL1 resistor
AC battery
AQ engine shut-off push-button on main panel
AS engine shut-off push-button on secondary panel
CA key switch
CS engine start push-button on secondary panel
GG alternator
IN electro-injector
MC converter module for digital panel
MM electric starter motor
MS IVECO MOTORS indications and alarms module
PA throttle position sensor
PE emergency shut-down push-button
(optional, installers responsibility)
PF heating element on fuel filter
PR rail pressure sensor
QP main analog instrument panel
QS secondary analog instrument panel
SA buzzer
SI gear box oil temperature sensor
VE engine oil pressure/temperature sensor for EDC
48 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004
JF2 relay box K5 start request signal, from key switch to EDC
electronic unit
JH ON SECONDARY ANALOG INSTRUMENT PANEL
set for connection to the main analog
instrument panel Fuses contained in the relay box
1 QP
JF2
5 6 10 11
SW1 SW2 SS SBPO SATA
JC JB JA JF1 J1
EDC connector A2
ENGINE NORMAL
2 2 12 25 ROOM B A T C D A B F E V U
STOP
START
30 F2
CA
10 JE 8 JC
50 15
7 4 10 JH 8 JB 18 31 35 JC
JC JE K4 K3 R2
15 JA
7 JB 4 JH
AS JF1 JF1
15 JF2 DK4 DK3
14 JA 13 30 29 26 16 4 JA JB
36 JF1 8 13 JB 18
JF1
D1 JF2 JF2 JF2 JF2
8 9 19 20 32
17 9 16 18
K5
26 JA R3
JB 5
A M
DK5
EDC
JF1 JF1
JF2 17 35
JC JC JC PA
2 3 4 8
12 38 3
6
INSTALLATION DIRECTIVE
JF1 JB JB
JA JF1 JB
K1 K2 12 38
BAT 3
1 10 11 21 22 34 7 18 31 JA JA
+ DK1 DK2
10 16
JA
11 D E A C B
JA JA JA JA JA
29 JA 28 JF1 JF1
5 JA 27 22 20 21 18
3
6 JA
70
10
AC MM
9 JB R4
A
30 50 JF1
B+ PF 2
BAT 2 B JB
GG JF2
14 DL1 SW3 31 35
70
2 JA R1
6
JA JA JF1 JF1 JF1 JA
25 28 6 1 14 7 9
JF1 JF1 JF1 JF1
27 15 5 33
N60 ENT M37
A2 3 9 14 15 74 56 36 2 37 4 16 39 64 28 41 42 19 45 44 1 7 12 13 53 52 30 31 48 49 20 27 8 72 83 81 55 63 65
JF2
12
85150
49
50
F1
N60 ENT M37
EDC connectors A - A1
JF2 JF2
1 7 13 5 6 10 11
JF1
6
A2 3 9 14 15 1 7 12 13 39 85150
5 7 21 10 28 29 19 9 33 35 20 27 12 17 18 36 34 25 24 23 30 6 3 9 13 14 5 4 12 15 10 11 16
A A1
6
INSTALLATION DIRECTIVE
BAT
+
E2
2 1 4 3
E1 E3
AC 2 1 4 3 2 1 4 3
A F
BAT 1 1 1 1 1 1 1
1 3 4 2 1 3 4 2 1 2 3 2 1 3 2 1 3
6
2 P t P t P 2 2 2 2 2 2
U R U R U
JF2 CG
30 20 30 TA MO V
CA X100
10 40
F1
SAC
SS
SIFA
EDC
SATA
SBPO
SCP
SBLA
SIFB
SIFO
SIFC
SP
SSV
C C
F3 15 50 0 0 0 0 1 50
4 JE
Main analog instrument panel
4 JH L
L- L+ 3 2 1
JD 9 1 7 8 10 19 15 13 2 3 17 18 4 5 16 12 11 14 6 20
AS
10 JH
10 JE
SA
AQ P1
JC 1 2 8 4 7 6 14 15 36 16 27 9 39 13 5 JC 33 34 32 44 40 41 26 25 21 42 22 43 23 45 46 47 19 18 30 38 12 35 31 3 17 20 24 28 29 37 10 11 JC
JB 1 2 8 4 7 6 14 15 36 16 27 9 39 13 5 JB 33 34 32 44 40 41 26 25 21 42 22 43 23 45 46 47 19 18 30 38 12 35 31 3 17 20 24 28 29 37 10 11 JB
JA 17 12 15 14 JA 8 JA 2 16 10 9 7 11 13 JA 23 24 JA
1 1 1 1
INSTALLATION DIRECTIVE
25 JF1 36
O VI WI SI
ENGINE NORMAL 8
ROOM 9 2 1 1 1
6
B 19
15 JF2
+ BAT SW1
20
32 26
K3 JF1 JA JF2
5 6 10 11
AC M A B C JF1
8 6
DK3 A2 EDC
20
B+
- BAT 3 1 2 1 1 1
K5
6
B+
12 M T V GG K A2 3 9 14 15 49 28 64 65 63 8 46 39 53 52 1 7 12 13
2
N60 ENT M37
JF2
DK5 1 1 1
2 JA
85150
51
MS
52
CG
20 30 TA MO V
30 CA
X100
10 40
C C
15 50 0 0 0 0 1 50
N60 ENT M37
L
L- L+ 3 2 1
JD 9 1 7 8 10 19 15 13 2 3 17 18 4 5 16 12 11 14 6 24
* * QP
AQ P1
SA
Secondary analog instrument panel
1
7
13
JF2
JC 1 2 8 4 7 6 14 15 36 16 27 9 39 13 34 5
QS
JE 1 2 3 4 5 6 7 8 9 10 11 12
MS
JB 1 2 8 4 7 6 14 15 36 16 27 9 39 13 34 5 CG
F3
JA 17 12 15 14 JA 8 2
20 30
25 X100
JF1 36 A2 EDC 49
10 40
ENGINE NORMAL 8
ROOM
6
INSTALLATION DIRECTIVE
9
B 15 19 0 0 0 0 1 50
+ BAT SW1 20
JF2
32 26
+
K3 JF1 JA L- L+ 3 2 1
JD 9 1 7 8 10 19 15 13 2 3 17 18 4 5 16 12 11 14 6 23
AC
SA
8
DK3 A2 EDC
20
BAT AS CS
K5
6
P1
12
JF2 DK5
2 JA
JH 12 11 10 9 8 7 6 5 4 3 2 1
Connector key:
1.0
0.5
0.5
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
JB
MARCH 2004
7
JE main digital instrument panel
1.0
8 (engine side)
1.0
9
10
JO converter for digital panel
0.5
11
0.5
12
1.0
13
14 JD
15
1.0
16 1
17 1.0
1.0 2
1.0
18 3
1.0
1.0
19 4
1.0
20
1.0
CAN - BUS converter module interface wiring
21
1.0
22
23
1.0
24
1.0
25
1.0
26
1.0
27
1.0
INSTALLATION DIRECTIVE
28
1.0
29
1.0
30
1.0
31
32
1.0
33
1.0
34
2.5
35
36
37
1.0
38
39
40
41
42
43
44
N60 ENT M37
0.5
0.5
1.0
1.0
1.0
1.0
1.0
1.0
0.5
0.5
1.0
1.0
1.0
1.0
1.0
1.0
45
46
47 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
JE JE1
53
54
C bar
80 100 2 4 6 12 14
8
40 120 0 10 8 16
175 210 58 87
29 116
105 F 250 0 psi 145 VOLT
min
X100
N60 ENT M37
G G
Customized instrument panel wiring
8 7 6 5 4 3 2 1
4 3 2 1
8 7 6 5
12 11 10 9
INSTALLATION DIRECTIVE
16 15 14 13
20 19 18 17
24 23 22 21
JB 13 5 33 34 32 2 8 7 19 18 31 35 30 17 38 12 3
10 meter long Connections Identifying numbering JD Connector integrated in the rear part
wire harness on each wire of the indications and alarms module
MARCH 2004
6
29 JA
+ BAT
MARCH 2004
RL Key:
+
30 87 - AC1: Main Battery
70
10
Single engine MM 86 85
AC1 - AC2: Battery for auxiliary services
10
10
installation
30 50 + - IE1: Engine 1 electrical system
B+ - IE2: Engine 2 electrical system
AC2
M GG
BAT 2 * - RL: Relay 50A max.
6
70
- * : Electrical power supply for services
10
Supplementary services battery recharge
IE1 IE2
6
Two-engines
installation
BAT + + BAT
INSTALLATION DIRECTIVE
+
10
70
70
JA 29 MM MM 29 JA
AC1
50 30 30 50
10
B+ B+
2
+ GG2 M M GG1
2
70
70
AC2
*
BAT BAT
10
6
N60 ENT M37
6
55
56 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004
NOTES
IVECO S.p.A.
PowerTrain
Viale DellIndustria, 15/17
20010 Pregnana Milanese - MI - (Italy)
Tel. +39 02 93.51.01 - Fax +39 02 93.59.00.29
www.ivecomotors.com