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0% R1 Project:
W8X62DF 103.0 rpm 100.0% R1 Yard / Plant:
IMO Tier II / III compliant Owner:
Created: 18.06.2017 / Manu
2
R1
100
CMCR
Rating field 1
90
80 R3 CSR R2
70
60 R4
50 6 5 3 4
40
40 50 60 70 80 90 100
CMCR Speed [%]
Engine Configuration
Engine Data
CMCR Power Rx: 19080 kW = 100.0% R1 MCR Power R1: 19080 kW
CMCR Speed Rx: 103.0 rpm = 100.0% R1 MCR Speed R1: 103.0 rpm
CSR Power: 16218 kW = 85.0% CMCR
CSR Speed: 97.6 rpm
Turbocharger (ABB): 2 x A170-L *1) Bore: 620 mm
Scavenge air cooler: 2 x SAC-A63-SD Stroke: 2658 mm
Tuning:
Options:
NOx emission compliance: IMO Tier II / III compliant
Type of propeller: Fixed pitch
Ancillary System
Cooling system: FW cooled / Single-Stage SAC / Sep. HT circuit
Cylinder cooling water inlet temperature: 78 C
Cylinder cooling water outlet temperature: 90 C
Lubricating oil system: integrated TC lubrication
Oil temperature before engine: 45 C
Oil pressure before engine: 4.5 bar
Viscosity: 84.3 mm/s
Tier III
Power [%] - 100.0 95.0 90.0 85.0 80.0 75.0 70.0 60.0 50.0 40.0 30.0 25.0
BSEC [kJ/kWh] - 7166 7136 7111 7098 7089 7085 7089 7115 7192 7303 7452 7529
Tier II
Power [%] 110.0 100.0 95.0 90.0 85.0 80.0 75.0 70.0 60.0 50.0 40.0 30.0 25.0
BSFC [g/kWh] 180.9 180.0 177.0 174.3 172.7 171.9 171.5 171.5 172.2 173.9 176.3 178.4 178.4
BSFC: Total fuel consumption including pilot oil (diesel mode) LHV MDO 42707 kJ/kg
BSEC: Total energy consumption (gas mode), BSEC = BSGC LHV Gas + BSPC LHV MDO LHV Gas 50000 kJ/kg
Summary
Oil consumption
System oil consumption per cylinder and per day 6.0 kg
Cylinder oil consumption, guide feed rate (pulse lubricating system) PLS 0.6 g/kWh
Guide feed rate 0.6 g/kWh for low sulphur content only.
Other components
Aux. blower: min. installed electric motor power (shaft) 2 x 73 kW (400/440 V / 50/60 Hz)
Turning gear capacity 5,5 kW (400/440 V / 50/60 Hz)
*1) Pressure difference across pump (final delivery head) must be according to the actual piping layout. The capacities do not account for other
components than the engine itself.
*2) LO system excluding heat and oil flow for damper. System pressure loss 2.0 bar assumed.
The capacities are for the engine only and without PTO.
Engine inertia is given for engine without damper and front
disc on crankshaft but including smallest flywheel.
Tolerances apply from and above 50% power. In general, an increase of BSEF by 8% corresponds to a decrease of tEaT by
23C.
*1) Depending on the suction air condition of the engine, the dynamic combustion control (DCC) can be active at about 80-100% power. As a
consequence, the gas consumption will decrease and the liquid fuel amount will increase. With active DCC, the energy consumption will
remain constant. The liquid fuel is injected with the main engine injectors.
Tolerances
BSFC + 5 % 100-85 % Power
+ 6 % 84-65 % Power
+ 7 % 64-50 % Power
BSEF 8 %
tEaT 23 C
Tolerances apply from and above 50% power. In general, an increase of BSEF by 8% corresponds to a decrease of tEaT by
23C.
7400
7200
7000 ISO
6800
6600
Design
6400
6200
6000
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
11
10 ISO
8 Design
6
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
280
270
ISO
260
250
240 Design
230
220
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
Effective values and shape of curves up to 40% power will depend on final settings of auxiliary blower.
184
182
180 ISO
178
176
Design
174
172
170
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
13
12
ISO
11
10
9 Design
7
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
300
280
ISO
260
240
220 Design
200
180
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
Effective values and shape of curves up to 40% power will depend on final settings of auxiliary blower.
SPP: Steam production power 7% for a constant temperature after economizer of 180C.
The heat dissipation figures above reflect the actual available heat in the cooling and lubricating oil system. To layout the cooler capacities, a
safety margin is to be added, see the summary and system pages. Tolerance of cylinder heat dissipation: +0%/-15%.
SPP: Steam production power 7% for a constant temperature after economizer of 180C.
The heat dissipation figures above reflect the actual available heat in the cooling and lubricating oil system. To layout the cooler capacities, a
safety margin is to be added, see the summary and system pages. Tolerance of cylinder heat dissipation: +0%/-15%.
Since the exhaust waste gate is controlled by the scavenge air pressure, the indicated load is an approximation only. The opening/closing
hysteresis is not shown.
*1) Exhaust gas temperature drop of 2C from mixed temperature after turbine to economizer inlet.
*2) Guiding steam production capacity at 7 bar(a) / 165C, boiler efficiency 100%, pinch point temperature difference 15C, feed water
temperature 80C.
Since the exhaust waste gate is controlled by the scavenge air pressure, the indicated load is an approximation only. The opening/closing
hysteresis is not shown.
*1) Exhaust gas temperature drop of 2C from mixed temperature after turbine to economizer inlet.
*2) Guiding steam production capacity at 7 bar(a) / 165C, boiler efficiency 100%, pinch point temperature difference 15C, feed water
temperature 80C.
350
[C] tEbT
[C] tEaT 300
250
200
pScav [bar]
5.0
4.5
4.0
3.5
3.0
2.5
20 2.0
18 1.5
16 1.0
14
12
10 110 Speed [rpm]
[bar] BMEP
8 100
6 90
80
70
60
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
Effective values and shape of curves up to 40% power will depend on final settings of auxiliary blower.
12
11
10
7
BSFC [g/kWh]
182
180
178
176
174
500 172
450 170
400
350
[C] tEbT 300
150 5.0
4.5
4.0
3.5
3.0
20 2.5
18 2.0
16 1.5
14
12
Speed [rpm]
10 110
[bar] BMEP
8 100
6 90
80
70
60
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
Effective values and shape of curves up to 40% power will depend on final settings of auxiliary blower.
Turbocharger: 2 x A170-L
ISO Conditions
Air temperature before compressor: 25 C
Coolant temperature before SAC: 29 C
Relative humidity: 30 %
Back pressure after turbine: 300 mm WC
SAC differential pressure (max.): 300 mm WC
Turbocharger: 2 x A170-L
ISO Conditions
Air temperature before compressor: 25 C
Coolant temperature before SAC: 29 C
Relative humidity: 30 %
Back pressure after turbine: 300 mm WC
SAC differential pressure (max.): 300 mm WC
Cooling System
Design Conditions
Air temperature before compressor: 45 C
Coolant temperature before SAC: 36 C
Relative humidity: 60 %
36 C 1625 kW 2940 kW
141 m/h 46 C ENGINE 90 C
LOC
801 m/h
214 m/h
11275 kW 60 m/h
660 m/h SAC 51 C
0 m/h
0 kW 152 m/h
Anc 73 C 90 C
0 m/h 36 C
CWC
46 C 64 C
2940 kW
15840 kW
53 C
CC
32 C
Design Conditions
Air temperature before compressor: 45 C
Coolant temperature before SAC: 36 C
Relative humidity: 60 %
Displacement pump
1625 kW 1585 kW
60 C 45 C 28 m/h
LOC
45 C
ENGINE
221 m/h 0 m/h
193 m/h Separ.
0 m/h
90 C
60 C Drain Heater
tank
221 m/h 18.0 m 2.4 m/h 36 kW
Centrifugal pump (initial filling)
ENGINE
HFO
Feed circuit
85 C Mixing Booster circuit
unit
from service tank
4.8 m/h 65 lt
MDO 170 kW
Heater
150 C
8.6 m/h
Installation Data
F1
D
C
G
A B
Dimensions A 10320 mm
In mm with a tolerance of approx. 10mm B 4200 mm
C 1360 mm
D 9580 mm
E 3915 mm
F1 11775 mm
G 2110 mm
Weight masses
Net engine mass 482 t
Weight water/oil 4.7 t
Minimum crane capacity 5.0 t
Engine mass is calculated according to nominal dimensions of drawings, incl. turbochargers and scavenge air coolers (specified for R1), piping
and platforms but without oil / water. The dimensions are in mm across R1-rated engines without Efficiency-Booster System with a tolerance of
approx. 10mm.
The standard piston dismantling height as shown in the sketch can be reduced by using special tools and / or tilted lift of the piston.
The data on this page is for guiding in an early project stage only and is not binding.
Design Conditions
2 x A170-L
dC
dB
Exhaust gas
Mass flow 154944 kg/h
dA Temperature after TC 283 C
Density 0.644 kg/m
Back pressure 300 mm WC
Power [%]
ISO conditions, without DCC
105
100
95
90
85
80
75
70
65
60
60 65 70 75 80 85 90 95 100
Methane Number [-]
Power [%]
110 Selected rating
at 28 at 32 at 36
100 [MJ/Nm3] [MJ/Nm3] [MJ/Nm3]
Power Gas feed pressure at GVU inlet
90 [%] [bar g] [bar g] [bar g]
30.0 7.4 7.1 6.8
80 40.0 8.5 8.1 7.7
50.0 9.6 9.1 8.7
70 60.0 10.7 10.2 9.7
70.0 11.7 11.2 10.6
60 80.0 12.8 12.2 11.6
90.0 13.9 13.2 12.5
50
100.0 15.0 14.2 13.5
40
LHV: 28.0 MJ/Nm3, Selected rating
30 LHV: 32.0 MJ/Nm3, Selected rating
LHV: 36.0 MJ/Nm3, Selected rating
20
10
6 7 8 9 10 11 12 13 14 15 16
Gas feed pressure at GVU inlet [bar g]
References
*1) The seawater temperature will be 4C lower than the specified coolant temperatures.
Abbreviations
BMEP Brake mean effective pressure MCR Maximum continuous rating (R1/R1+)
BSAC Brake specific air consumption MDO Marine diesel oil
BSEC Brake specific energy consumption mScav Scavenge air mass flow
BSEF Brake specific exhaust gas flow
pExh Exhaust gas pressure before turbine
BSFC Brake specific fuel oil consumption
pScav Scavenge air pressure
BSGC Brake specific gas consumption
PTO Power take-off
BSPC Brake specific pilot oil consumption
RH Air relative humidity before compressor
CMCR Contract max. continuous rating (Rx)
CPP Controllable pitch propeller SAC Scavenge air cooler
CSR Continuous service rating SCR Selective catalytic reduction
SPC Steam production control
etaTC Turbocharger overall efficiency
SPP Steam production power
FPP Fixed pitch propeller
tAaC Air temperature after compressor
HFO Heavy fuel oil tAbC Air temperature before compressor
HP High pressure tCbS Coolant temperature before SAC
HT High temperature tEaT Exhaust temperature after turbine
tEaTm Exhaust temperature after turbine, mixed
LHV Lower heating value
tEbE Exhaust temperature before economizer
LP Low pressure
tEbT Exhaust temperature before turbine
LT Low temperature
tScav Scavenge air temperature