Contract No.

CA/CSPD/0116
EPC&C OF GAS TRAIN 5 PROJECT AT MAA REFINERY Project: 8595
Rev: 2 Sheet 3 of 6
SITE INSPECTION AND TEST PLAN
GENERAL DESCRIPTION: ITP for Above Ground Piping Fabrication, Erection and ITP CODE: 3-ITP-340-5-TR-GLSPKW-5001
Testing
Intervention points*
Inspection and/or testing
Item Applicable Procedure/ Acceptance Sub
description Quality Record produced Contractor Comments
No. Spec./Drawing Criteria Contractor Company** TPI**
**
**
1 Pre Inspection Meeting 3-P-000-9-0015 Contract documents Minutes of Meeting H H R -

2 Drawings
Approval & revision Status Scope of work Issued for Construction or Approved for IFC Drawing log H H R -
Construction Status

3 Procedure for Piping Fabrication,

Erection & testing Scope of work Approved for Construction Status Procedure Log H H R -
Approval & revision Status
3-P-340-5-TR/GLSPW-5021& 5002
4 Equipment / Instrument

Equipment Type Manufacturer Data Sheet Capable of Performing the intended Job & Manufacturer Catalogue H R R -
Suitable for Operations

Condition Good working conditions, free form

Instruments
5 Piping Materials
(free Issue from Contractor)
Subcontractor Procured
Materials
Check for Quantity
Check for Size, Mark & Quality
Check for Damages
6 WPS / PQR
Material release Reports
3-P-000-9-0031
Scope of work, ASME Sec IX
3-S-340-14-0004
Shell DEP 30.10.60.18 Gen
damages Calibration certificates.
Instrument Calibration register
With Valid Calibration
As per Material Release reports/ IRC / Packing List/ Material Release - H R -
Packing List Reports
OSD reports
As per Packing List Material Approval Request H W S -
Free from Visible Damages Material test certificates / Batch
certificates
PRJ-QMS 9C-03-5213_Rev.3 (Page 1
of 2)
PRJ-QMS 9C-03-5213_Rev.3 (Page 2
of 2)
PRJ-QMS 9C-03-5198_Rev.2
ASME B31.3 Cl 328.2 / ASME Sec IX / Project WPS Table H W W/R -
Shell DEP 31.38.01.31

7 Welding/Welding Operator
Performance Qualification
8 Welding Consumable Control
Scope of work, ASME Sec IX
3-S-340-14-0004
Shell DEP 30.10.60.18 Gen
Manufacturer Catalogue
Shell DEP 30.10.60.18 Gen
3-P-340-5-TR/GLSPW-5003
Weld Visual & Radiography PRJ-QMS 9I-97-5135_Rev 3 H W W/R -
ASME Sex IX PRJ-QMS 9I-97-5134_Rev 5
PRJ-QMS 9I-97-5136_Rev 2
As per Welding consumables Manufacturer Welding Material Control Log H W S -
recommendations Batch Certificates
ASME Sec IIC, ASME B31.3

8595-ZQ-G53-B Rev. 0
 Contract No. CA/CSPD/0116
EPC&C OF GAS TRAIN 5 PROJECT AT MAA REFINERY Project: 8595
Rev: 2 Sheet 4 of 6
SITE INSPECTION AND TEST PLAN
GENERAL DESCRIPTION: ITP for Above Ground Piping Fabrication, Erection and ITP CODE: 3-ITP-340-5-TR-GLSPKW-5001
Testing
Intervention points*
Inspection and/or testing
Item Applicable Procedure/ Acceptance Sub
description Quality Record produced Contractor Comments
No. Spec./Drawing Criteria Contractor Company** TPI**
**
**
9 Fit up Inspection (Fabrication & ASME B 31.3 Permitted Misalignment for inside diameters Note:
Erection) Shell DEP 31.38.01.31 - Gen shall not be more than 1.5 mm PRJ-QMS 9I-02-5078_Rev 2 H W S - 1) Non-
Shell DEP 30.10.60.18 Gen welded fit up
Misalignment Shell DEP 31.38.01.31 Transfer heat no. prior to cutting clamps shall
Approved Isometric Drawings H W S - be used for
Material Traceability 3-P-340-5-TR/GLSPW-5021 As per WPS alignment of
H W S - all pipes,
Bevel Surface free from rust, grease & foreign pipe lines
material H W S - and
equipment
Cleanliness Minimum 45 deg rotation or 2 times the work.
Nominal Wall Thickness of Thicker Pipe. H W S - 2) Long
seam
Longitudinal Seam Location Circumferential welds separated by position of
minimum of 2T, attachment welds separated H W S - welded
Weld Separation by 2T. pipes shall
(T=Nominal Wall Thickness of Thicker Pipe) be 45deg
Flange Bolt holes orientation As per Shell DEP 31.38.01.31 H W S - away from
bottom
10 Welding (Fabrication & Erection) 3-P-340-5-TR/GLSPW-5021 ASME B31.3 Table 341.3.2 PRJ-QMS 9I-02-5078_Rev 2 H R R -
Correct WPS to suit dia, WT position &
Applicable WPS Shell DEP 31.38.01.31 - Gen material grade
Shell DEP 30.10.60.18 Gen Qualified for the Material and Thickness H R R -
Welder range
-
Preheating (If applicable) As per Applicable WPS H S S
-
Weld Visual Inspection Free From Visual Defects. H W W

Orifice flange inside weld

Flush Grinding H W W -
penetration
11 Post Weld Heat treatment Piping Line List, Shell DEP Shell DEP 30.10.02.17, ASME B31.3
(Fabrication & Erection) 30.10.02.17, Shell DEP Shell DEP 30.10.60.18 PWHT & Hardness Reports H R R -
Hardness Testing 30.10.60.18,ASME B31.3
(Fabrication & Erection) 3-P-340-5-TR/GLSPW-5009 & 5006 NACE MR0103 H W SW -
12 NDE Examinations Line List, Approved Drawings
(Fabrication & Erection) ASME SEC V, Shell DEP ASME B31.3
Dye Penetrant Testing 31.38.01.31Gen App -4 ASME Sec VIII Div 1 NDE Reports H W W -
3-P-340-5-TR/GLSPW-5012
Magnetic Particle Testing 3-P-340-5-TR/GLSPW-5013 H W W -

Radiography Testing 3-P-340-5-TR/GLSPW-5010 H R R -

Ultrasonic Testing 3-P-340-5-TR/GLSPW-5015 H W W -

8595-ZQ-G53-B Rev. 0
 Contract No. CA/CSPD/0116
EPC&C OF GAS TRAIN 5 PROJECT AT MAA REFINERY Project: 8595
Rev: 2 Sheet 5 of 6
SITE INSPECTION AND TEST PLAN
GENERAL DESCRIPTION: ITP for Above Ground Piping Fabrication, Erection and ITP CODE: 3-ITP-340-5-TR-GLSPKW-5001
Testing
Intervention points*
Inspection and/or testing
Item Applicable Procedure/ Acceptance Sub
description Quality Record produced Contractor Comments
No. Spec./Drawing Criteria Contractor Company** TPI**
**
**
13 PMI (Contractor scope) Shell DEP 31.10.00.10 Shell DEP 31.10.00.10 - W W -
Ferrite Check PMI & Ferrite Reports
(Fabrication & Erection) 3-P-340-5-TR/GLSPW-5008 For Austenitic Stainless steel: 4% to 8% H SW/R S/R -
14 Repairs (Fabrication & Erection) 3-P-340-5-TR/GLSPW-5022 By qualified Welder as per approved WPS PRJ-QMS 9I-01-5071_Rev 1 H W W

15 Piping Erection 3-P-340-5-TR/GLSPW-5021

Spool Protection ASME B31.3 Cover the ends & protect the flange faces PRJ-QMS 9I-02-5082_Rev 4 H S S -
Shell DEP 31.38.01.31 Gen
Piping Internal Shell DEP 31.38.01.11 Gen Free from debris H S S -
Isometric Drawings
As per drawing, run level & plump & on
Pipe Level & Direction north-south or east-west direction unless H S S -
mentioned otherwise

As per drawings & manufacturer's H S S -

Inline Items recommendations

Free from stress H S S -

Mating Flanges
Logical sequence to ensure even gasket
Bolting Sequence compression H S S -

Minimum one complete thread exposed or H S S -

Bolt Tightening not more than 6 mm

Threaded Joints With Approved sealant H S S -

16 Support Welding & Erection 3-S-340-5-0008 ASME B31.3 &

Weld Visual Inspection Approved Drawings Approved Drawing PRJ-QMS 9I-02-5078_Rev 2 H SW/R S -
Verification of installation
17 Pressure Test Package
Clearance Piping Line List, P&ID and Approved As per Approved Drawings and P&ID Pressure Test package H R R
Test Package Documents Drawings Weld Inspection Summary Sheet -
Preparation ASME B31.3 PRJ-QMS 9I-02-5072_Rev 3 H W W
Line Walk down for Punch Listing -
Punch List Clearance All A category Punch items Closeout PRJ-QMS 9C-02-5054_Rev 2 H W/R W/R -
Signed off Hydro test Package
Package Release for Testing PRJ-QMS 9I-02-5081_Rev 5 H H H -

18 RF Pad leak test AFC Drawings Free from leakage PRJ-QMS 9I-01-5074_Rev 1 H W S -

8595-ZQ-G53-B Rev. 0
 Contract No. CA/CSPD/0116
EPC&C OF GAS TRAIN 5 PROJECT AT MAA REFINERY Project: 8595
Rev: 2 Sheet 6 of 6
SITE INSPECTION AND TEST PLAN
GENERAL DESCRIPTION: ITP for Above Ground Piping Fabrication, Erection and ITP CODE: 3-ITP-340-5-TR-GLSPKW-5001
Testing
Intervention points*
Inspection and/or testing
Item Applicable Procedure/ Acceptance Sub
description Quality Record produced Contractor Comments
No. Spec./Drawing Criteria Contractor Company** TPI**
**
**

19 Pressure Testing 3-P-340-5-TR/GLSPW-5002 Potable, Dematerialized or Fresh water

Water Type Shell DEP 31.38.01.31 Gen / Pressure Test Package H R R -
Shell DEP 31.38.01.31 Gen / Shell DEP 61.10.08.11 Gen
Chloride Content Shell DEP 61.10.08.11 Gen Lab test Report H R R -
From the lowest point of the system
Water Filling Point H S S -
Gradually at an increment of 10% of the test
Pressurization pressure H S S -

1.5 x design Pressure / as per Line List PRJ-QMS 9I-01-5073_Rev 3

Test Pressure PRJ-QMS 9I-01-5074_Rev 1 H R R -
Until all the joints are examined for leak and H R R -
Holding Time at any case shall not be less than 1 hr.

ASME B31.3 Cl.345, No pressure drop and

Test acceptance no leakage in the system H W W -

Free from dirt or any foreign material

Flushing & Blowing PRJ-QMS 9C-06-5479 Rev. 0 H W S -

Seal Welding and LPT of ASME B31.3 PRJ-QMS 9I-02-5078_Rev 2

20 AFC drawings H SW/R S/R -
Hydrostatic Vent and Drains ASME Sec VIII Div 1 NDE Reports

21 Painting at Shop and Field Activities and Interventions as specified in separate ITP, ITP for Surface Preparation and Painting 3-ITP-340-5-TR-GLSPKW-5004 Rev 0.

22 Insulation at Field Activities and Interventions as specified in separate ITP, ITP for Insulation works 3-ITP-340-4-TR-GLSPKW-5003 Rev 0.

As per Approved Drawings

Reinstatement and Final Walk Shell DEP 31.38.01.31 Gen /
23 Shell DEP 31.38.01.31 Gen PRJ-QMS 9C-03-5214 Rev.3 H W W
down Shell DEP 61.10.08.11 Gen
Shell DEP 61.10.08.11 Gen

Scope of Work
24 Quality Records All signed reports and closed out punch list Handover Dossier (HOD) H R R
3-P-000-9-0015

8595-ZQ-G53-B Rev. 0