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Diagnostics

Summary This document contains the diagnostics instructions for the elevator control Miconic MX-GC
with SMLCD Rel. 4.0 and higher.

Modification 01 02 03 04 Prepared 17.05.2005 eberhaer


KA No. 107022 107045 107049 160255 Reviewed 17.05.2005 ferreite
KA Date 13.06.03 14.11.03 12.12.03 20.05.05 Norms Chkd 13.05.2005 plattle
Released 19.05.2005 barriosre
Miconic MX-GC with SMLCD
Format
Diagnostics A4
Classification Lead Office
INVENTIO AG CH-6052 Hergiswil
11220 LO1 K 604454 E
This Manual is the property of INVENTIO AG and shall only be used by SCHINDLER personnel or authorized SCHINDLER agents for purposes which are in the
interest of SCHINDLER. This design and information is our intellectual property. Without written consent, it must neither be copied in any manner, nor used for
manufacturing, nor communicated to third parties. Application for such consent should be addressed to: INVENTIO AG, Postfach, CH-6052 Hergiswil NW
Page 1/33
Table of Contents

1 Safety Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 * General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 *Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1 *Control Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1.1 ASIXA PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1.2 * User Interface MX-UI with SMLCD . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1.3 GCIOB 360 PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1.4 EBBIO PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1.5 * BCM3 PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1.6 * BCM420 PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1.7 Ethernet Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.1.8 Gateway PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.2 Car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2.1 LONIC PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2.2 LONIBV PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.3 Hoistway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.3.1 LONCUB PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.3.2 NWRIO4 PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6 Fault Rectification According to Symptoms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
A.1 System- and Communication Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7

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1 Safety Advice

1.1 General

Safety All persons involved must know and follow all company and local safety regulations, with
Requirements special attention to the following:
Make sure that there is enough light to work safely.
Immediately replace damaged or lost safety equipment.
Keep all tools in good condition.
Follow instructions when using tools.
In addition to protective clothing, the following safety equipment must be used:

Description Safety Equipment


Safety Shoes

Hardhat

Safety Goggles

Full Body Safety


Harness

Protective
Gloves

1.2 Symbols Used

Danger
This symbol indicates a high risk of serious injury. Follow instructions to prevent serious
injury or even death.

Caution
This symbol indicates a risk of personal injury or property damage. Follow instructions to
prevent injury or property damage.

Caution
This symbol indicates components that are sensitive to electrostatic discharge (ESD).
Follow precautions for handling electrostatic sensitive devices.

Note
This symbol indicates special or additional information.

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2 * General Notes

HW and SW
Versions HW/SW Location Components
Base Software GCIOB 360 SW V 2.43
Hardware Control Base Module ASIXA 31 (QA)
Cabinet GCIOB 360 (QB)
FS 213255 (QA)
EBBIO1 (QB)
EBFAN 1 (QA) *
NGL
BATNSG
Power Module PDB 3 (QA)
Brake Module BCM 2 (QD)
BCMM 1 (QD) *
BCMZA 1 (QB) ***
BCM420 1 (QB)
Options Module GW
HUB
Others NGO
2NGO
NGO1
2NGO1
LDBCS (only with Hong Kong)
RMVE 1 (QA) *
DM236 (only for Italy)
Hardware Hoistway MX-Fixtures LONCUS 2 (QB) **
LONCUB 1 (QA)
LONPBD 2 (QA) **
NWPBU/D 2 (QA) **
NWSL 2 (QA) **
NWLC 2 (QB) **
NWPBC 2 (QA) **
LONDI 2 (QD) **
LONDY 2 (QC) **
LONDYH 1 (QA)
LONDYIO 3 (only with S300P MRL)
Z-Line Fixtures ZRTM10
(Miconic 10)
BIO2 Fixtures BIODCE 1 (QA)
BIOPCSE 1 (QA)
BIB (= Building NWRIO 4 (QB)
Interface Box) LONCUB 1 (QA)

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HW/SW Location Components
Hardware Car OKR LONIC 1 (QA)
RECPCB 1 (QA)
MX-Fixtures LONCOP 2 (QB) **
LONCOPE 1 (QA)
NWDB 2 (QA) **
NWPB5 2 (QA) **
NWSL 2 (QA) **
NWLC 2 (QB) **
NWPBC 2 (QA) **
NWDY 2 (QA) **
Z-Line Fixtures HBOX
(Miconic 10) AZRC
Varidor 30 CME LONIBV 1 (QC)
* As for diagnostics instructions, refer to the manual "Diagnostics VF30/50/85BR for
Asynchronous Motors with Miconic MX-GC (without SMLCD)", K 604072.
** As for diagnostics instructions, refer to the manual "Diagnostics MX Fixtures", K 604331.
*** As for diagnostics instructions, refer to the manual "Diagnostics VF11/22/33/44BR
(VARIOSYS) for PMS/PMA/SM250 Synchronous Motors with Miconic MX-GC (SMLCD)",
K 604442.
Hardware and Software Versions

Reset Variodyn Switch JH OFF - wait 3 seconds - switch JH ON.

Reset MX-GC Press "Reset" on GCIOB 360 PCB once. Wait until the elevator control has booted.

Double Reset on Press "Reset" on GCIOB 360 PCB once. Wait until the red LED is no more lit. Press "Reset"
MX-GC once more. Wait until the elevator control has booted and reinitialized.

Reset Travel With Recall Control Station


Control

STOP
Recall Control Station
1 JRH on position "RECALL"
2 Press both push buttons DRH-D and DRH-U
With Inspection Control Station
The procedure with the Inspection Control station is similar to the procedure with the Recall
Control station.

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3 Prerequisites

Tools
Tool Description
Multimeter > 25 k/V Sensitivity
up to 1000 VDC measuring range
Diode test and continuity test
Test leads with insulated probe tips
Tools

Related
Documents Number Document
Customer specific Installation Wiring Diagram
K 604262 TABA/Dispo Miconic MX-GC with SMLCD
K 604265 Installation Miconic MX-GC with SMLCD
K 604453 Commissioning Miconic MX-GC with SMLCD
K 604454 Diagnostics Miconic MX-GC with SMLCD (this document)
K 604266 Maintenance Miconic MX-GC with SMLCD
K 604437 Diagnostic LON Interfaces
K 604447 Diagnostic BIO2 Interfaces
K 604455 Training Miconic MX-GC with SMLCD
K 604331 Diagnostics MX Fixtures
K 604072 Diagnostics VF30/50/85BR for Asynchronous Motors with
Miconic MX-GC (without SMLCD)
Related Documents

Danger
Switch off the main switch JH before starting work on the elevator control.
Do not plug in or unplug connectors unless the devices concerned are switched off.
Bypassing the safety circuit without express instruction is prohibited.

Caution
Exercise great care when traveling by Recall Control Station since the hoistway limit
switches are bridged during this mode of travel.

Note
Only those personnel that are familiar with the product and qualified through training are
authorized to carry out the diagnostics procedures.
The procedures must be carried out in sequence. Do not go to the next step before the
step in progress has been fully completed.

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4 Procedure

Summary The following flowchart shows one possible procedure for diagnostics (searching for and
clearing of faults/errors). In addition, reference is made to the relevant sections in this
document, which will provide useful information.

Overview
Chapter in Diagnostics

Is the Power supply OK?

Is the Safety circuit OK?

Is a Travel initation
possible?

Abnormal Displays
on PCBs?

Does the elevator shows


other Fault Symptoms ?
Overview

Miconic MX-GC with SMLCD


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5 *Power Supply

Summary This chapter deals with rectification of faults, which can be determined by reading the
display on MX-UI with SMLCD or LEDs on PCBs.

5.1 *Control Cabinet

Summary This chapter deals with hardware components in the control cabinet, which are relevant for
diagnostics.

Note
For the diagnostics of the following PCBs refer to the manual "Diagnostics VF30/50/85BR
for Asynchronous Motors with Miconic MX-GC (without SMLCD)", K 604072:
EBFAN PCB
RMVE PCB
BCMM PCB

5.1.1 ASIXA PCB

Summary The ASIXA PCB as "Backplane PCB" forms the interface between the GCIOB 360
processor PCB and the control peripherals. The heart of the ASIXA PCB is the User
Interface MX-UI with SMLCD, which provides the major part of the information for
diagnostics.

Overview

ASIXA PCB Overview

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Pos. Designation Description
1 a) EB3 a) Extension board 3
b) EBFAN b) Extension board motor fan
c) EBBIO c) Extension board BIO Bus
2 GCIOB 360 GCIOB Controller board
3 LONC LON car
4 LONS LON hoistway
5 2LONS LON hoistway (2. Side)
6 AGSI Absolute encoder hoistway information
7 LUET Lamp overbridging door
8 ETHERNET Ethernet group connector
9 GNT RS232 RS232 communication to device telealarm
10 DRIVE RS422 RS422 communication to drive
11 BAT Battery
12 GNT Telealarm device
13 ZQF Travel counter
14 POW 236 Power alarm device for Italy
15 KTHM Contact thermal machine room
16 KKSA Contact supervision rope Aramid
17 BCM Brake control module
18 Safety circuit: a) Phase Control Relay b) Hoistway
a) SK1 b) SKS c) Car d) Hoistway Doors
c) SKC e) Door locking (manual doors)
d) KTS e) KV f) RH g) SK2 f) Bypass Operation (only Hong Kong)
g) Reserve 2
19 MGB Magnetic brake
20 X15A Logic signals to drive
21 X15B Logic signals to drive
22 PSW Not yet used
23 GW Gateway building bus
24 2NGO Power supply options
25 NGO Power supply options
26 NGL Power supply unit elevator
ASIXA PCB Overview

Miconic MX-GC with SMLCD


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LEDs
LED Status Description Fault Rectification
RSK(1) not lit RSK(1) inactive None
lit RSK(1) active Travel initiation
VRSK not lit VRSK inactive None
lit VRSK active Travel initiation
RB not lit Normal status None
lit Brake is released Travel initiation
LEDs ASIXA PCB

Jumper
Jumper Pos. Description Fault Rectification
ABC Pin B-C Normal status None

Miconic MX-GC with SMLCD


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5.1.2 * User Interface MX-UI with SMLCD

Summary The User Interface MX-UI with SMLCD on ASIXA PCB was developed for commissioning,
parameter adjustment, test execution and diagnostics.

Note
This chapter describes the components of the User Interface as well as the "Status Elevator
Display" and the menu tree of the four-line SMLCD.

User Interface
with SMLCD 3
2

5 4
1

User nterface with SMLCD


1 Status voltage supply and LED door trigger
2 Safety circuit
3 Chip Card, Elevator-ID
4 Direction- and floor level LEDs
5 Installation travel mode switch JMOF
6 Status information group communication and LON
Bus
7 Four-line SMLCD (Service Module LCD)
8 Operation keys SMLCD

Miconic MX-GC with SMLCD


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LED Signalization
LED Status Description
BATT lit Status emergency power: On when the capacity of the
battery is below 10 % of rated value
CCS blinking Data being read from the chip card, PCT/SCT being
generated
lit There is a valid chip card available. Normal status
not lit No or not valid chip card available
DUEISK-A lit Short circuit in safety circuit. Reset switch must be
pressed after clearing short circuit.
JMOF lit Installation travel is activated
LON not lit LON application not functioning
blinking Blinks four times (repeated): LON communication not
functioning
blinking LON application/communication OK
irregularly
LR-U lit Car is traveling upwards
LR-D lit Car is traveling downwards
LTRT lit Door trigger is active
LUET lit Car on floor level (information KUET)
NGL lit 24 VDC from NGL available
(2)NGO lit 24 VDC from (2)NGO available
Rx/Tx not lit No Ethernet communication available
flickering Ethernet connections communicating
lit Ethernet connections available, but no communication
T1 - T5 lit Safety circuit is closed
LED Signalization

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Status Elevator
Display on
SMLCD

Pos. Description
1 Status LON/BIO Software download/Freeze:
blinking "%" Software download to LON/BIO node in progress
"?" Freeze for LON- or BIO Nodes necessary
blinking "?" Executing Freeze Command
blinking "!" Freeze not successful
"!" Missing or new LON/BIO nodes after Freeze
blank Freeze done and no changes with LON/BIO nodes
2 Status Master (M = Master, blank = not Master)
3 Status Service Visit (service visit active if "*" is flashing)
4 Car load in % of nominal load (DMS) or load status with contacts
5 Elevator name or elevator number
6 Status Drive:
0 Drive at standstill
+ Drive accelerating
= Drive at constant speed
- Drive decelerating
F Drive not available
? Status unknown
7 Status Car:
= Car at standstill inside door zone
# Car at standstill outside door zone
Traveling direction up
Traveling direction down
? Status unknown
8 Current group selector value (1 until n)
9 Status Travel Control (in error condition the error number of Travel Control will be
shown alternating)
10 Indicates if car is below (-) or above (+) the closest floor during power fail-ure
(supply from battery). The closest floor is indicated in point 8. If the car stands in
the door zone two dashes appear. See also point 11

Miconic MX-GC with SMLCD


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Pos. Description
11 Distance to closest floor during power failure (supply from battery).
See also point 10
12 Status door:

Door Side
Door Side
Door Side
Door Side
Door Side
Door Side
I I Door Side
Door Side

13 Speed of car (in error condition the error number of Motor Control will be shown
alternated to the status of Motor Control)
14 Status Control
Status Elevator Display on SMLCD

Menu Tree
SMLCD Menu Menu Access
Menu Item Menu Tree Restriction
Level EUAP NA
1 Status Elevator S S --
1 Login / Logout S S --
1 Commands S P --
2 Service Visit P P --
2 Car Call S P --
2 Terminal Call S P If M10
2 Floor Call S P If not M10
2 Door S P --
2 Special Trips P PC --
3 KFM P PC --
3 DFM-U P PC --
3 DFM-D P PC --
3 JLF P PC --
2 Services P PC --
3 Service JAB P PC --
3 Service JRV P PC --
3 Service SAB P PC --
3 Service JBF P PC --
2 LMS Commission P PC --
3 Nominal Load P PC --

Miconic MX-GC with SMLCD


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Menu Menu Access
Menu Item Menu Tree Restriction
Level EUAP NA
3 Empty Car P PC --
3 Full Load P PC --
3 System Check P PC --
3 Empty Car Bot P PC LMS with parameter "Load
Type" HP_xxx only
3 Empty Car Top P PC LMS with parameter "Load
Type" HP_xxx only
3 Empty Car Mid P PC LMS with parameter "Load
Type" HP_xxx only
2 Adj. Floor Lev P PC --
2 Drv End Commis P PC --
2 Freeze Node Tr P PC --
2 Invalidate SDM - PC NA only
2 UnlockTerminal P PC If M10
2 Teach-in P PC If BIO2 bus
2 SMLCD Language P PC --
3 US English P PC --
3 French P PC --
3 German P PC --
3 Spanish P PC --
3 Numeric P PC --
2 EQ MidPointSet - PC NA only
2 Program IO Func P PC If BIO2 bus
2 MC CommissStat P PC --
1 Tests P PC --
2 Servitel Call P PC --
3 Reg Center P PC --
3 Aux Center P PC --
2 VF Test P PC --
3 DC Link Test P PC --
3 CurrentLoopTst P PC --
3 EstimMotorPara P PC (Modernization)
3 Direction Test P PC Asynchronous machine only
3 ZeroPositionTest P PC Synchronous machine only
3 EstimatInertia P PC (Modernization)
3 Memory Test P PC --

Miconic MX-GC with SMLCD


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Menu Menu Access
Menu Item Menu Tree Restriction
Level EUAP NA
3 Fan Test P PC --
3 LED Test P PC --
3 ChargeDCLTest P PC --
3 DischargDCLTst P PC --
3 CapFormingTest P PC --
3 FCR Test P PC --
3 FCR IGBT Test P PC --
2 Ck Empty Car P PC --
2 Acceptance Tes P PC --
3 Brake Test P PC --
3 EN81 Test P - EUAP only
3 Traction Test P PC --
3 TRT Speed Test P PC If not MoSIS
3 Buffer Test P PC --
3 Overspeed 1 Test P PC --
3 Overspeed 2 Test P PC --
3 TripTimeTest P PC --
3 UpTermSlowDown P PC If NTSD
3 DownTermSlowDo P PC If NTSD
3 KNE Test P PC --
3 DoorZoneTest P PC If MoSIS
3 LevelSpeedTst P PC If MoSIS
3 RelevelSpeedTst P PC If MoSIS
3 MonRelevelSpTest P PC If not MoSIS
3 UncontrMovemnt - PC NA only
1 Status S P --
2 Status Group S P --
2 Drive S P --
2 Board I/Os S PC --
2 Versions S PC --
3 GC Software S PC --
3 Drive Software S PC --
2 PCT Type S P --
2 Date & Time S P --
2 Load S P --

Miconic MX-GC with SMLCD


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Menu Menu Access
Menu Item Menu Tree Restriction
Level EUAP NA
2 Position Abs. S P --
2 Position Rel. S P --
2 LON nodes CH 1 S PC --
2 LON nodes CH 2 S PC --
2 BIO nodes type S PC If BIO2 bus
2 Floor Enables S PC --
3 Normal Floors S PC --
3 Secured Floors S PC If not M10
2 Calls S P If not M10
3 Floor Calls S P If not M10
3 Car Calls S P If not M10
2 LON SW-Dwnload S PC --
2 Available Srv S P --
2 Brake Test S P --
2 Drive AMPS S P --
2 DMC S P If DMC
2 MC CommissStat S P --
2 CAN nodes S PC If CAN bus
1 Parameters S PC --
2 Group P PC --
3 Floor Markings P PC --
3 Call Space P PC If M10
3 Walk Time Mult P PC If M10
3 Riser Car Dist P PC If M10
3 Walking Speed P PC If M10
3 Allocation Dir P PC If M10
2 Elevator S PC --
3 Over The Hill P PC If M10
3 Min Board Time P PC If M10
3 Min Exit Time P PC If M10
3 Parking Mode P PC --
2 Door S PC --
3 HoldOpen Exit S PC --
3 HoldOpen Board S PC --
3 Final Timer P PC --

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Menu Menu Access
Menu Item Menu Tree Restriction
Level EUAP NA
3 Min Door Open S PC --
2 2. Door S PC If second access side
3 HoldOpen Exit S PC If second access side
3 HoldOpen Board S PC If second access side
3 Final Timer P PC If second access side
3 Min Door Open S PC If second access side
2 Car P PC --
3 Elevator PI markings P PC --
3 Delay Cab Light P PC --
3 Minimal Load P PC --
3 Main Floor P PC --
3 Gong Floor Pass P PC --
2 Services P PC --
3 JAB Floor P PC --
3 JBF Alt Floor P PC --
3 JBF Floor P PC --
3 JNO Release P PC --
3 KW Sel Elevator P PC --
3 Access Codes P PC --
3 NF Sel Elevator P PC --
3 RNO Rec Floor P PC --
2 Drive General P PC --
3 V-Insp P PC --
3 V-Recall P PC --
3 V-Relevel P PC --
3 V4 P PC --
3 A2 P PC --
3 A6 P PC --
3 A-Relevel P PC --
3 J1 P PC --
3 J3 P PC --
3 J5 P PC --
3 J7 P PC --
3 J-Relevel P PC --
3 KSERE-Dist P PC --

Miconic MX-GC with SMLCD


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Menu Menu Access
Menu Item Menu Tree Restriction
Level EUAP NA
3 Relevel Dist P PC --
3 Max Door Zone P PC --
3 Unbalance Bot P PC --
3 Unbalance Top P PC --
3 Break Start De P PC --
3 Max Trip Time P PC --
3 Win Auto Tacho P PC --
3 Res Auto Tacho P PC --
3 Pre Indice P PC --
3 Hyd Switch Tim P PC --
3 Hyd Pause Tim P PC --
3 Early Brake P PC --
3 KB Feedback P PC --
3 FS_Nom P PC --
3 US_Nom P PC --
3 IS_Nom P PC --
3 Pole Pairs P PC --
3 P Gain Speed P PC --
3 Ti Speed P PC --
3 P-Ampli Accel P PC --
3 P-Ampli Decel P PC --
3 Dist-Stop Prec P PC --
3 I Ampli Decel P PC --
3 Min Distance P PC --
3 On Level Dist P PC --
3 TR (Zero Pos) P PC --
3 LoadBalancing P PC --
3 Mass Counterwgt. P PC --
3 A-NTSD P PC --
2 Drive Settings P PC --
3 Tacho Factor P PC --
3 Nominal Load P PC --
3 Reeving Factor P PC --
3 TachFactrMotor P PC --
3 Gear Ratio P PC --

Miconic MX-GC with SMLCD


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Copyright 2005 INVENTIO AG 19/33
Menu Menu Access
Menu Item Menu Tree Restriction
Level EUAP NA
3 TractnDiameter P PC --
3 Inertia P PC --
3 Code Type P PC --
3 ETSL Type P PC --
3 Encoder Type P PC --
3 Gear Type P PC --
3 InvInputVoltage P PC --
3 Nominal Speed P PC --
3 Inverter Setting P PC --
3 Id Motor P PC --
3 ShaftInfoType P PC --
3 Brake Type P PC --
3 Load Type P PC --
3 Phase Dir. P PC --
3 Mass of Car P PC If DMC
3 SuspRope Setting P PC If DMC
3 CompRope Setting P PC If DMC
3 Numb. SuspRopes P PC If DMC
3 Numb. CompRopes P PC If DMC
3 DMC Control Type P PC If DMC
2 Servitel P PC --
3 Install No P PC --
3 Dir Call JAB P PC --
3 Dir Call BR P PC --
3 Dir Call JRV P PC --
3 Dir Call SRE P PC --
3 Dir Call NT P PC --
3 Dir Call NS P PC --
3 Dir Call EOS P PC --
3 Test Trip P PC --
3 Test Call P PC --
3 Periodic Call P PC --
3 Reg Center P PC --
3 Al Center P PC --
3 Pic Center P PC --

Miconic MX-GC with SMLCD


K 604454 04
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Copyright 2005 INVENTIO AG 20/33
Menu Menu Access
Menu Item Menu Tree Restriction
Level EUAP NA
3 Aux Center P PC --
3 Mini Center P PC --
3 Reserve P PC --
3 Own Dial Nbr P PC --
3 Dial Prefix P PC --
3 Dial Substr1 P PC --
3 Dial Substr2 P PC --
3 Ans Time Win P PC --
3 Modem Baud P PC --
3 Modem Init P PC --
2 System P PC --
3 Date P PC --
3 Time P PC --
3 LCD Password P PC --
1 ErrorLog S P --
2 Show S P --
2 Show All P P --
2 Clear Errors P P --
1 Statistics S PC --
2 Car Trips S PC --
2 Door Trips S PC --
2 2. Door Trips S PC If second access side
2 Run Hours S PC --
2 Clear P PC --
Menu Tree SMLCD

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Diagnostics
Copyright 2005 INVENTIO AG 21/33
5.1.3 GCIOB 360 PCB

Summary The GCIOB 360 PCB is the central controller PCB for the elevator control. In addition to the
microprocessor it contains the LON bus master, the elevator configuration and the base
software.

GCIOB 360 PCB

GCIOB 360 PCB

Pos. Designation Description


1 X 2-1-2 GCIOB I/Os
2 X 2-1-1 GCIOB microprocessor signals
3 MC68360 Microprocessor
4 Conf Flash PCT, SCT
5 Boot Flash Boot Software
6 Appl Flash module Base Software
7 Reset button Reset, double reset for booting
8 LEDs Status LEDs GCIOB
9 RS232 CADI GC/Software download
GCIOB 360 PCB

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K 604454 04
Diagnostics
Copyright 2005 INVENTIO AG 22/33
Led Status Description Fault Rectification
ERROR not lit Normal Status None
(red)
lit No valid configuration (PCT) Perform chip card or PCT
download
No valid SCT Perform chip card or SCT
download
Wrong Elevator-ID number Check Elevator-ID on user
interface MX-UI with SMLCD
blinking No or no valid base software Base software download
WDOG blinking Normal status None
(green)
not lit/lit CPU is not working properly Perform base software
download
Hardware fault Replace GCIOB 360 PCB
CPU flickering Normal status None
(green)
not lit CPU is not working properly Perform base software
download
Hardware fault Replace GCIOB 360 PCB
STATUS not lit* Normal status None
(green) * Perhaps LED may lit
extremely dim (also normal
status)
LED Signalization on the GCIOB 360 PCB

5.1.4 EBBIO PCB

Summary The EBIO PCB is used with BIO2 hoistway bus. The board is plugged into the ASIXA PCB.

EBBIO PCB

EBBIO PCB

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K 604454 04
Diagnostics
Copyright 2005 INVENTIO AG 23/33
Pos. Designation Description
1 LED1: HOSTCOM Lit if there is communication between EBBIO and GCIOB
2 LED2: BBUSCOM Lit if there is communication between EBBIO and the single
BIO nodes
3 X1 BIOS
4 X2 2BIOS
5 X3 NGO
6 X4 2NGO
7 X5 CPU Bus connector
EBBIO PCB

5.1.5 * BCM3 PCB

Summary The brake control module BCM3 is responsible for the release and holding of the
electromagnetic brake. In addition, feedback from the two brake contacts KB and KB1 is
sent through to the elevator control. The BCM3 PCB is found on the brake control module.

BCM3 PCB

BCM3 PCB Overview

LED Status Description Fault Rectification


KB lit Normal status The elevator is in standstill
(green)
KB1 not lit
(green)
KB not lit The brake is released If the contactors do not switch
(green) as expected refer to chapter
"Fault Rectification according to
KB1 lit Symptoms"
(green)
LED Signalization on the BCM3 PCB

Miconic MX-GC with SMLCD


K 604454 04
Diagnostics
Copyright 2005 INVENTIO AG 24/33
5.1.6 * BCM420 PCB

Summary The brake control module BCM420 is responsible for the release and holding of the
electromagnetic brake. In addition, feedback from the two brake contacts KB and KB1 is
sent through to the elevator control. The BCM420 PCB is a dedicated PCB for the PMS420
drive and is found on the brake control module.

BCM420 PCB

BCM420 PCB

LED Status Signal Description Fault Rectification


N_KB lit Normal status with the elevator Check the contacts KB, KB1,
(green) at a standstill. KB2 and KB3 as well as the
wiring if this signal status is
KB1 not lit maintained during a trip.
(green)
N_KB not lit Normal status with the elevator Check the contacts KB, KB1,
(green) traveling KB2 and KB3 as well as the
wiring if this signal status is
KB1 lit maintained at a standstill.
(green)
BRK_OP lit Brakes released Check the wiring if the signalled
(green) status does not correspond to
not lit Brakes set the RB relay on ASIXA. Replace
the PCB if the wiring is found to
be correct.
SB, SB1 lit Brake contactor not activated Replace the PCB if the signalled
(green) status does not correspond to
not lit Brake contactor activated the BRK_OP relay.
ZSB lit Timed brake contactor1) not Replace the PCB if the signalled
(green) activated status does not correspond to
the SB/SB1 signal (see
not lit Timed brake contactor1) footnote).
activated
1)
The timed brake contactor, which effetcs the voltage change, is activated 0.5 seconds
after the activation of SB and SB1. It is deactivated simultaneously with SB and SB1.
LED Signalization on the BCM420 PCB

Miconic MX-GC with SMLCD


K 604454 04
Diagnostics
Copyright 2005 INVENTIO AG 25/33
5.1.7 Ethernet Hub

Summary The group telegrams (VCOM) between elevator controls are sent via Ethernet. With a
duplex installation a direct connection between ASIXA PCBs can be made with a special
cable. With triplex or more an Ethernet Hub is used to distribute the VCOM diagrams. An
Ethernet Hub is also used to connect a Lobby 2000 via Gateway PCB.

LED Signalization
on the Ethernet LED Status Signal Description Fault Rectification
Hub
P1 lit Normal status None
(green) not lit Voltage supply 1 is not OK Check the 24 VDC power supply
by using the Installation Wiring
Diagram
P2 lit Normal status None
(green) not lit Voltage supply 2 is not OK Check the 24 VDC power supply
by using the Installation Wiring
Diagram
DA / STAT lit LED lit yellow: Ethernet Hub None
1..4 receives elevator control data
(green /
yellow) LED lit green: Ethernet Hub
receives Idle data (Ethernet
control data)
blinking Port is segmented (no data Check Ethernet connections
green transfer possible) and wiring
not lit Ethernet Hub receives no Idle The connected elevator control
data (Ethernet control data) is switched OFF
The connection to the elevator
control is cut off or there is a
short circuit on wiring
LED Signalization on the Ethernet Hub

5.1.8 Gateway PCB

Summary The Gateway PCB "GW" is used as an interface to the Lobby Vision building monitoring
system. It is connected to the Ethernet network.
Refer to the corresponding manuals.

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K 604454 04
Diagnostics
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5.2 Car

Summary This chapter deals with hardware components in the control car, which are relevant for
diagnostics.

Note
For diagnostics instructions for
the MX Fixtures components refer to the manual K 604331.
the LON Interface PCBs refer to the manual K 604437.
the BIO Interface PCBs refer to the manual K 604447.

5.2.1 LONIC PCB

Summary The LONIC PCB (LON Interface Car) is located in the OKR on the top of the car frame. It is
the interface between the traveling cable and the car components.

LONIC PCB

LONIC PCB

LED Status Description Fault Rectification


SERV not lit Normal status None
(red)
lit Firmware is missing Replace PCB
blinking LON node is not configured, After a defined time
download is active (download), the LED "SERV"
switches OFF
APPL blinking, Normal status None
(green) switching
OFF every
2s
not lit Power supply missing Check power supply
Application software is missing Press the service pin. If not OK,
perform a double reset on
GCIOB 360 PCB
PCB defective Replace PCB
not lit, LON Communication is not Check the LON bus for correct
switching working properly wiring. Also check for short
ON every circuit
2s

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K 604454 04
Diagnostics
Copyright 2005 INVENTIO AG 27/33
LED Status Description Fault Rectification
24 V lit Normal status None
(green)
not lit 24 VDC power supply is missing Check power supply by using
the Installation Wiring Diagram.
RLC-A lit Normal Status None
(green) (car light reduction is active)
not lit The car light reduction is not
active
RVEC-A lit Normal status
(green) (The car fan is inactive)
not lit The car fan is active
RUET (1) not lit Normal status
(green)
lit Relays RUET/RUET1 are
active
LED Signalization on the LONIC PCB

5.2.2 LONIBV PCB

Summary The LONIBV PCB (LON Interface Board Varidor) is located in the Varidor 30 door drive. It is
the interface between the door drive and the LON bus.

LONIBV PCB

LONIBV PCB

LED Status Description Fault Rectification


SERV not lit Normal status None
(red)
lit Firmware is missing Replace PCB
blinking LON node is not configured, After a defined time (download),
download is active the LED "SERV" switches OFF
APPL blinking Normal status None
(yellow)
not lit Power supply missing Check power supply
Application software is missing Press the service pin. If not OK,
perform a double reset on
GCIOB 360 PCB
PCB defective Replace PCB

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K 604454 04
Diagnostics
Copyright 2005 INVENTIO AG 28/33
LED Status Description Fault Rectification
P0 lit Normal status None
(green)
not lit 24 VDC power supply is missing Check power supply by using
the Installation Wiring Diagram
LED Signalization on the LONIBV PCB

Switch Position Description Fault Rectification


ACCESS SZ1/SZ2 Setting of door drive access None
SIDE side 1/2
Sliding Switch

Miconic MX-GC with SMLCD


K 604454 04
Diagnostics
Copyright 2005 INVENTIO AG 29/33
5.3 Hoistway

Summary This chapter deals with hardware components in the hoistway, which are relevant for
diagnostics.

Note
For diagnostics instructions for
the MX Fixtures components refer to the manual K 604331.
the LON Interface PCBs refer to the manual K 604437.
the BIO Interface PCBs refer to the manual K 604447.

5.3.1 LONCUB PCB

Summary The LONCUB PCB (LON Controller Unit Big) is the interface for the LON bus and the
parallel I/Os of the building interface (NWRIO4 PCB).

Overview

LONCUB PCB

LONCUB PCB
LED Status Description Fault Rectification
SERV not lit Normal status None
(red)
lit Firmware is missing Replace PCB
blinking LON node is not configured, After a defined time (download),
download is active the LED "SERV" switches OFF
APPL blinking, Normal status None
(green) switching
OFF every
2s
not lit Power supply missing Check power supply
Application software is missing Press the service pin. If not OK,
perform a double reset on
GCIOB 360 PCB
Print defective Replace PCB
not lit, LON communication is not Check the LON bus for correct
switching working properly wiring. Also check for short
ON every circuit
2s

Miconic MX-GC with SMLCD


K 604454 04
Diagnostics
Copyright 2005 INVENTIO AG 30/33
LED Status Description Fault Rectification
24 V lit Normal status None
(green)
not lit 24 VDC power supply is missing Check power supply by using
the Installation Wiring Diagram
LED Signalization on the LONCUB PCB

Switch Position Description Fault Rectification


ACCESS SZ1/Z2 Set according to the None
SIDE Installation Wiring Diagram
HIGH/LOW O-F Set according to the If no setting required set
2 rotary Installation Wiring Diagram rotary switch to position "01"
switch
Sliding Switch/Rotary Switch on the LONCUB PCB

5.3.2 NWRIO4 PCB

Summary The NWRIO4 PCB serves as interface to external I/Os. Using the rotary switch integrated
on the PCB sets the desired I/Os. For correct wiring and setting always refer to the
Installation Wiring Diagram.

NWRIO4 PCB

NWRIO4 PCB Overview

Switch Position Description Fault Rectification


HIGH/LOW O-F Setting of the function of an The setting is always a
2 rotary external signal according to hexadecimal number.
switches the BMK list or the installation Example:
schematic building monitoring
(RBF, RE-A, RIB, RSM):
E2 (E = High, 2 = Low)
Rotary Switches on the NWRIO4 PCB

Miconic MX-GC with SMLCD


K 604454 04
Diagnostics
Copyright 2005 INVENTIO AG 31/33
6 Fault Rectification According to Symptoms

Summary In the following table, possible causes and recommendations for fault rectification will be
given for fault symptoms from the field.

Symptoms
Components Symptom Fault Rectification / Remark
Elevator The car stands at Load measurement is not connected, was not put into
Control - the floor with doors operation or is defective.
Load open. The overload Install the load measurement and put into operation
Measuring indicator on the car using SMLCD or CADI GC. If the elevator must be
operating panel is operated without load measurement, switch it OFF
ON, an alarm tone using SMLCD or CADI GC
sounds
Elevator After an Installation Travel control is blocked. Perform a reset. The
Control - Travel, the elevator elevator control does not need a further measuring
Travel control is blocked travel. After performing a reset the previous
Control parameters will be reactivated
Elevator No travel initiation Brake contactors SB/SB1 are dirty/dusty. JH OFF.
Control - possible. Operate SB and SB1 several time mechanically
Brake The safety circuit is (e.g. with a screwdriver)
Control closed
Module KB/KB1 contacts are not correct wired / adjusted.
Check wiring acc. to the Installation Wiring Diagram.
On the brake control module check LEDs "KB" (ON)
and KB1 (OFF) when the car is at standstill
Elevator The car stands with Minimal load control is active (load measuring
Control - PI mode (Pick Up inaccuracy)
Load control) three 1) Execute a new commissioning of the load
Measuring minutes (default measuring system (the closer you get to 100 % the
value) with opened more accurate the load measuring will be)
doors on the floor
2) If the load measurement is still inaccurate. Using
(load measuring
CADI GC, increase the parameter "Minimal Load"
inaccuracy)
Elevator The measuring Hoistway information/final limit switch has not been
Control - travel can not be fixed correctly. Before executing the measuring travel,
Measuring terminated move the car using the recall control station
Travel correctly (installation travel). Check that the LED "LUET"
displays when traveling through the KUET-/KUET1
area. Check that the final limit switches KNE-U/D get
activated 6..8 cm below/above the top/bottom floor
level
Measuring travel has not been started from the
uppermost floor level. Always start the measuring
travel in the uppermost floor (within the KUET-Level)
Elevator During installation The timer (ZSB) on the brake module is not working
Control - travel every 30 cm properly.
Installation an emergency stop 1) Check if contactor is dirty/dusty clean up
Travel occurs
2) Replace brake control modul
Parameter "Overcurrent Factor" wrong. Correct
according to "CADI Help"
Symptoms

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K 604454 04
Diagnostics
Copyright 2005 INVENTIO AG 32/33
A.1 System- and Communication Overview

System Overview
with PMS/PMA Ethernet (Group, Lobby V.) Options
Motors * only with
Module Power Supply
LONS Base Module Logic Signals X15 VF22/33/44 BR
Communication RS422
** 2LONS
with 2 Access Sides THMH/
Power TDIV
MVE
PMS/ PMA
Power Module Power
Input Brake Control Signals
Brake Module

LONLMS 3*
Hoistway Top Standard
Traveling Cable
LOP/ LIP (LIM*)

KTS

LOP/ LIP (LIM*) LONIC

BIB* Car Light

KTS COP LMS


Door Drive
(CIM) AGSI
Hoistway Pit (DIB)

System Overview Miconic MX-GC with SMLCD

Communication
Overview Control Cabinet Hoistway
L O N L M S -3
A S IX A
Next elevator LONS
L IP s
GCIOB360
E th e rn e t
(V C O M ) B IO 2
LOPs

LONC
LIMs

BIB
LONT
Varidor
30 CME/ LONIC
LIOPs*
DIB
LONTC
C O P s/
CIM
Car
* L IP /L O P

Communication Overview Miconic MX-GC with SMLCD

Miconic MX-GC with SMLCD


K 604454 04
Diagnostics
Copyright 2005 INVENTIO AG 33/33

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