Manual em Inglés Da Balança Eletrônica H-Sensortcnik

H-Sensortechnik GmbH Pem Strae 2 A-4310 Mauthausen Austria
Tel + 43(0)7238 29 424 Fax + 43(0)7238 29 424-90 email office@h-sensortechnik.com
H-Sensortechnik SensorManager
Manual
! Attention, important safety advice !

Do not switch on the sensor till it is completely mounted on the machine and the laser
sources are aligned to the conveyor.
The switched on sensor sends invisible laser radiation during the measuring procedure.
The sources of laser are activated only when the conveyor is moving. This condition is
indicated by the blinking red signal lamp.
When the conveyor is not moving, the sources of laser are switched off automatically.
This state is indicated by the red signal lamp with a short flashing signal, followed by a
long pause.
However, to guarantee maximum safety, it should be always avoided to look directly into
the optical outlets while the sensor is current supplied.
Start of Application...............................................................................................................................3
The Main Menu......................................................................................................................................3
How to accomplish a measurement.....................................................................................................4
How to connect to a sensor .............................................................................................................4
System Settings................................................................................................................................5
Calibration Run ................................................................................................................................7
Input Master Data.............................................................................................................................8
Start Measurement ...........................................................................................................................9
Finish a measurement / create a hardcopy of measurement.........................................................10
Hardware Reset..................................................................................................................................12
Pocket PC & Printer...........................................................................................................................13
Charging.........................................................................................................................................14
Connect and disconnect Pocket PC and Printer..............................................................................15
Loading paper.................................................................................................................................16
Mounting Instructions.........................................................................................................................17
Extent of delivery............................................................................................................................18
Fitting of inductive sensor.............................................................................................................20
Mounting of sensor unit..................................................................................................................21
Connecting the cables of the system.............................................................................................24
Determination of roll diameter.......................................................................................................25
Safety Instructions Laser Class 3B ...................................................................................................25
Spare Parts.........................................................................................................................................27
2
Start of Application
If the application is not running, it has to be selected from the Start Menu. After a few seconds the
Main Menu of the SensorManager should appear.
Click here to open the

Start Menu
Select SensorManager
The Main Menu

Information shown in the Main Menu
Main functions of
SensorManager
Volume of current
measurement
Start time of
measurement
Current time
Wireless Connection
Indicator
GREEN = connected to
sensor
Battery indicator of Pocket
RED = disconnected PC
3
How to accomplish a measurement

How to connect to a sensor
By clicking on the button Connect Wireless the Pocket PC tries to connect to a sensor.
If the Pocket PC is able to build up a connection, the Wireless Connection Indicator in the task bar
changes its color from red to green. A few seconds later, the volume of the current measurement is
displayed on the bottom of the main menu. If no connection could be established it could have one
of the following reasons:
Distance between sensor and Pocket PC is too great (out of range)

Sensor is powered off (check the red signal lamp)
If the check box auto connect is checked, the Pocket PC automatically tries to establish a
connection to the last sensor connected. If the check box is not checked a selection dialog appears
where all sensors in range are listed. Here you can select the sensor you would like to connect to.
Not connected to sensor Connected to sensor

Wireless Connection Indicator RED No Wireless Connection Indicator GREEN Volume
volume is displayed is displayed
4
System Settings
Hint: Be sure to connect to the right sensor before changing system parameters!
After successful connection to a sensor a few system parameters have to be changed unless they
are equal to the last measurement performed.
Diameter of conveyor drum

Set time and date of Pocket PC and sensor

To set the correct values, input the value in the selection fields and confirm them by clicking the
Apply button.
Set roll diameter
Diameter of conveyor Apply Diameter

drum
5
Set date and time
Display time of
sensor
Synchronize time of sensor

to time of Pocket PC
Set time of Pocket PC
Back to main menu
Set units (advanced functionality)
On the tab page units you can choose between metric and non-metric units. The selected unit is
used both in display and on the printouts. When selecting a unit of weight (tons) it is necessary to
input the correct specific weight of the material in kg/m.
When all values are set, we can change back to the main menu by clicking the confirmation symbol
in the bottom right corner.
6
Calibration Run
Hint: Before the start of a new calibration run it has to be ensured that the Pocket PC is connected
to the sensor!
After setting the system parameters, we can start a calibration run. It has to be ensured, that the
EMPTY conveyor belt is running with normal speed (sensor has to be in measuring state, red signal
lamp is blinking)
Start of calibration
When a calibration run was started, the red signal lamp starts to flash with fast repetition followed
by a short period of steady burning signal lamp. The calibration run is finished when the sensor
enters its measuring state with the red signal lamp blinking. The user has to confirm the end of the
calibration run on the Pocket PC.
7
Input Master Data
If Customer, User, Location or Material name are not yet listed in the master data, the data record
has to be added.
First of all we have to choose the group in which the new data record is to be added. (Customer,
User, Location or Material)
Now a description can be added to the text field by using the displayed On Screen Keyboard.
By clicking the Add button, the new description is added to the list.
We can change back to the main menu by clicking the confirmation symbol in the bottom right
corner.
List of descriptions
Selection of groups
Text field to input

Add new description descriptions
Delete selected
description Back to main menu
Capital letter
Delete a character
8
Start Measurement
Hint: Before the start of a new calibration run it has to be ensured that the Pocket PC is connected
to the sensor!
Before you start a new measurement you have the possibility to change the current master data. On
this screen you can change a single group (e.g. Customer), but also two or more groups at one (e.g.
Customer, Location and Material)
If the measurement is started without any changes, the descriptions for User, Customer, Location
and Material are taken from the previous measurement.
When all changes are done, the new measurement can be started with a click on the confirmation
symbol on the bottom.
You can close this screen anytime without starting a new measurement by clicking the cancel
symbol on the bottom.
Choose from the master

data list To make changes to a
group, mark here
Back to main menu

without starting a new
measurement
9
Finish a measurement / create a hardcopy of measurement
To finish a measurement, just click the button Print.
The message Refresh measuring data? is shown. Choose Yes to transfer the latest measuring
data from the sensor to the Pocket PC.
If you choose No you will only see the measuring data up to your previous hardcopy.
Choose Yes
After successful transmission, the screen automatically changes to the next step.
10
Choose measurements
to print
Information about
selected measurement
Number of copies
Start print
Back to main menu

without print
In this screen you mark all the measurements which should be printed and the number of copies.
The print job is started with a click on the confirmation symbol on the bottom.
After successful printing, the screen automatically changes to the main menu.
You can close this screen anytime by clicking the cancel symbol on the bottom.
11
Hardware Reset
You may need to reset your Pocket PC if it does not respond to your pressing a button or tapping on
screen. A reset stops all running applications, but does not erase any programs or saved data.
To perform a reset, locate the recessed Reset button on the bottom of your Pocket PC. Use the stylus
to lightly press the reset button. The Pocket PC restarts and after a few seconds the main menu of
the SensorManager is displayed.
12
Pocket PC & Printer
13
Charging
Hint: complete charging of pocket computer and printer can last up to 4 hours. Before first use, the
battery pack should be charged for about 4 hours.
I.)
Flashing YELLOW = Pocket PC is charging
Solid YELLOW = Pocket PC is fully charged
Solid RED = Printer is charging

Solid GREEN = Printer is fully charged
Charging of Pocket PC and Printer by using the car adapter (12 / 24V).
II.)

Solid RED = Printer is charging

Solid GREEN = Printer is fully charged
Charging of Pocket PC and Printer by using the AC/DC adapter (110 / 220V).
14
III.)

Charging of Pocket PC only by using the AC/DC adapter (110 / 220V).
Connect and disconnect Pocket PC and Printer

If the printer is not used, it is possible to separate the Pocket PC from the printer unit.
15
Loading paper
I.)
Open paper cover holder with both fingers and remove the remaining part of the old paper roll.
II.)
Place the paper roll and cover in position.
III.)
Press with both fingers to click cover of shell in place.
16
Optical Belt Scale

Mounting Instructions
! Attention, important safety advice !

Do not switch on the sensor till it is completely mounted on the machine and the laser
sources are aligned to the conveyor.
The switched on sensor sends invisible laser radiation during the measuring procedure.
The sources of laser are activated only when the conveyor is moving. This condition is
indicated by the blinking red signal lamp.
When the conveyor is not moving, the sources of laser are switched off automatically.
This state is indicated by the red signal lamp with a short flashing signal, followed by a
long pause.
However, to guarantee maximum safety, it should be always avoided to look directly into
the optical outlets while the sensor is current supplied.
17
Extent of delivery
1. Sensor
2. Handheld & Printer + Case + Charger unit 12/24V + Charger unit 110/220V
3. Frame & Bolts
18
4. Inductive sensor + Support bracket for the inductive sensor
5. Inductive sensor cable 0,5m + Inductive sensor cable 2,5m
A B
6. Power cable 2,5m + 15m
C D
7. Optional DC/DC Converter 12V/24V 10A + Cables
Technical Data
U In: 11V ... 14,5V
U Out: 24V, limited to 26V
I Out: 10A
19
Fitting of inductive sensor
The inductive sensor is there to measure the drum speed and has to be mounted in a good position
on the drive pulley of the belt conveyor.
(see picture for better understanding)
The inductive sensor on the bracket and the impulse sensor on the conveyor drum shaft must be
aligned that they pass each other in a distance of 35 mm.
figure 1
20
Mounting of sensor unit
The sensor is bolted on the frame with the 6 M8 hex bolts which are supplied with the unit.
Be sure to not exceed the maximum mounting height of 600mm. A mounting position between
600mm and 400mm is recommended. If the mounting height falls below 400mm, it will narrow the
full measuring range.
After powering on the sensor, two red laser dots will be visible for about 5 minutes. Use these two
dots, which are marking the active measuring line to position the sensor accordingly the pictures.
figure 2
21
The sensor has to be on the apex of the roller. Use the two red laser dots (one on each side of the
sensor) to check whether they match the point of contact between belt & drum exactly!
figure 3
figure 4
Also be sure to pay attention to the running direction of the conveyer! The sensor has to be mounted
in the right direction!
22
ATTENTION:
If the red laser beams are on the side stripper,
then they have to be cutted out! The side
strippers should be cutted like on the pictures!
23
Connecting the cables of the system
figure 5
Connect the inductive sensor to the measuring sensor using the data cable A & B
The sensor is then connected to 24 Volt / 5 Ampere using the power supply cables C & D. If the
sensor is used in conjunction with a 12 Volt system, the DC/DC converter E is used. It is advised to
connect the sensor to the power supply at the ignition so that the sensor is only turned on when the
ignition is on and the crusher is running.
Following please find the occupancy of the cables:

Pin 2 / Blue -
Pin 1 / Brown +
You must take care when mounting all the cables to ensure that they cant be damaged or squashed
when the plant is working or when the plant is being transported i.e. the conveyors are folded.
24
Determination of roll diameter
The diameter of the conveyor drum has to be acquired before the beginning of the measurement. The
diameter includes the rubber coating of the roll, but does NOT include the conveyor belt.
The most accurate way to determine the roll diameter is to measure the perimeter of the drum and
acquire the diameter mathematical by dividing with Pi (3,14).
figure 6
25
Safety Instructions Laser Class 3B
1. Laser Class of Device

According to IEC 60825-1 : 2007 the sensor is classified as laser equipment of
class 3B.
Invisible laser radiation is emitted.
pulse output Pmax = 60 mW

pulse duration tpulse = 400 ! s
wavelength ! = 785 nm
pulse repetition rate frep = 200 Hz
2. Warning
Laser radiation of class 3B is emitted

as soon as the device is set working!
Therefore, the following items must be ensured before starting up the device:
The sensor may be set working only, if it is duly attached at the sensor
mounting. Otherwise all persons concerned must wear safety goggles.
Strip run must not be simulated.
The optical path must be terminated in case of lack of measuring stock!
There must not be any reflecting surfaces mounted in the optical path that might
lead to reflections ! (For optical path see Fig. 5).
During operation the operating personnel and other persons must not look
direct into the emitted beams !
The safety instructions demanded in the standard for the use of devices of laser
class 3B must be complied with.
26
The following warning signs must be applied at the device:
27
Spare parts
Art. Nr. Description Position

Compact handheld (PDA with preinstalled
Sensortechnik Software) including charger
140000 unit 110/230V + USB cable
140001 Mobile printer with charger unit 110/230V
140002 Charger unit 12/24V
140003 Protective carry case
120008 Paper role for mobile printer
110030 Power supply cable 2m C
110031 Power supply cable 15m D
130007 Cable for inductive switch 0,5m A
110029 Cable for inductive switch 3m B
130012 Inductive switch
130015 Holder for inductive switch
110032 L - Holder
130018 Protection cover
130019 DC/DC Converter 12V/24V E
130020 AC/DC Converter 230V/24V
28

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H-Sensortechnik GmbH Pem Strae 2 A-4310 Mauthausen Austria

Tel + 43(0)7238 29 424 Fax + 43(0)7238 29 424-90 email office@h-sensortechnik.com

! Attention, important safety advice !

Click here to open the

The Main Menu

How to accomplish a measurement

Distance between sensor and Pocket PC is too great (out of range)

Not connected to sensor Connected to sensor

Diameter of conveyor drum

Set roll diameter

Diameter of conveyor Apply Diameter

Set date and time

Synchronize time of sensor

Back to main menu

Set units (advanced functionality)

Input Master Data

Text field to input

Choose from the master

Back to main menu

Finish a measurement / create a hardcopy of measurement

To finish a measurement, just click the button Print.

Back to main menu

Pocket PC & Printer

Solid RED = Printer is charging

Flashing YELLOW = Pocket PC is charging

Solid RED = Printer is charging

Flashing YELLOW = Pocket PC is charging

Charging of Pocket PC only by using the AC/DC adapter (110 / 220V).

Connect and disconnect Pocket PC and Printer

Optical Belt Scale

! Attention, important safety advice !

3. Frame & Bolts

4. Inductive sensor + Support bracket for the inductive sensor

5. Inductive sensor cable 0,5m + Inductive sensor cable 2,5m

6. Power cable 2,5m + 15m

7. Optional DC/DC Converter 12V/24V 10A + Cables

Fitting of inductive sensor

Mounting of sensor unit

Connecting the cables of the system

Following please find the occupancy of the cables:

Determination of roll diameter

Safety Instructions Laser Class 3B

1. Laser Class of Device

pulse output Pmax = 60 mW

Laser radiation of class 3B is emitted

Strip run must not be simulated.

The optical path must be terminated in case of lack of measuring stock!

The following warning signs must be applied at the device:

Art. Nr. Description Position

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