Test 3 PDB3033 Drilling Engineering 1 Jan 2017 Total Marks: /100 Date: 13" Apr "Ol Cbaty" Name: 1D: Instructions 1) Please seat according to the arrangement given 2) Answer all questions and write your answer in the space given 3) The total marks contribution for this test is 10 marks(out of total CW) 4) The total time for this test 4.5 hours (any late submission will be penalized) 5) No one is allowed to go out of the test room until the end of the test. 6) No one is allowed to enter the test room after 4:45 P.M1) Determine the burst and collapse loads using the information provided in the table below that would be used to select an ap} priate weight and grade of casing for each section. (Assume that tensile load is not the limiting factor for the design & and any temperature or axial load effect is ignored) Well information Hole Size | Depth | Casing | Min/Max Pore Pressure | LOT Pressure | Mudweight (Inch) ) size Gradient (ppg) Gradient (ppg) 2) (inch) Driven jl (conductor) | 3900 | 20-in - - - 17-112—in | 2300 | 13-3/8-in 85 135 9.0 12-1/4-in | 5500 | 9-5/8 -in 8.5/9.0 15 95 8/2-in | 9650 | 7-in 9.0/10.0 - 10.5 Other QQO4 0 [ Packer setting depth (ft) 8250 Packer fluid density (ppg) 92 Gas density (psifft) of Design Factor Burst - 14 Design Factor Collapse 1.0 i. Surface string burst and collapse load. Which casing would you select? [12 marks]00040 00040 00040 Burst load with DF: Collapse load with DF: Casing selected: 00040 0004000040 00040 ji, Intermediate string burst and collapse load. Which casing would you select? [12 marks] 00040 Burst load with OF: Collapse load with DF:, Casing selected: 00040 0004000040 00040 . Which casing would you select the roquted minimum ID to Sccammedate al reduction aooe [12 marks} 00040 Burst load with DF: Collapse load with DF: Casing selected: 00040 0004000040 00040 2) Given the pore pressure and fracture gradient profile below and the requirement where surface casing needs to be set before or at 2000 ft. Answer the following questions; EMW(ppg) 75 8 85 9 95 10 105 41 115 12 125 13 135 14 145 15 155 16 16S 2000 3000 Fracture Pressure 4000 000 000 7000 TVD 000 vernon) 40 Determine the preliminary casing setting depth for all casing string, [6 marks] Casing String 1 Casing String 1 Setting depth: Casing String 2: Casing String 2 Setting depth: Casing String 3: Casing String 3 Setting depth: Casing String 4: Casing String 4 Setting depth: ii. How many casing string is needed to drill to target depth at 8000 ft TVD [2 marks] ‘Amount of casing string: ili, What is the minimum mud weight (with margin) to drill each section. [6 marks] Hole Section: Mw: Hole Section: Mw: Hole Section’ Mw: Hole Section Mw: 00040 000403) List out the 3 major component of a wellhead. [3 marks} Component 1: Component 2: Component 3 4) List out 3 advantages for compact or multibow! wellhead vs. conventional wellhead [6 marks] out at least 3 additive(major classification) that is used to get the desired properties of cement slurry. [3 marks] i ONO AL , 00040 ti, i 6)List out the steps in the correct sequence for single stage cementing starting from pumping wash(ignore mud circulation and pressure test steps) [7 marks} Step 1: Pumping Wash Step 5: Step 2: Step 6: —<— Step 3: Step 7: Step 4: Step 8:7) Awell requires the 7 inch production casing to be cemented conventionally using single stage cementing. The following is the details of the cement job. The production hole was drilled with 8-1/2" bit and the previous casing size is 9-5/8". The 7" casing will be cemented up to 4500 ft. Well Information Previous casing shoe (9-5/6" casing) 5000 f _— 7” casing setting depth 8000 ft 8-1/2" open hole depth 010 ft ‘Annular capacity (7" casing & 9-5/8" casing) 0.1438 cuit Annular capacity (7" casing & 8-1/2" open hole) 0.1268 cuit 7” casing capacity (0.2086 cu.ft 8-1/2" open hole capacity 0.3941 cu fit ‘Shoe track length a0 ft Cement Job Design Displacement fluid density 86 ppg ‘Spacer fluid density (pumped ahead of lead)* 11 ppg ‘Spacer fluid volume (pumped ahead of lead)" 50 bbI — Mud density ppg [Tail slurry density (500 ft) —|15.8 ppg Lead slurry density (Top of cement: 4500 ft) 42 ppg (rail slurry yield AARAD 7.15 ousftisk Lead slurry yield UU 2.25 cu fllsk Tail slurry mix water requirement 4.97 gallsk Lead slurry mix water requirement 13.4 gallsk [Excess 20% “no pre-flush is used in this case as this particular spacer also removes the mud Calculate the total volume of slurry for both tail and lead. [16 marks}00040 00040 Volume of tail slurry: OWA Gheas slurry: ji, Calculate the amount of sacks of cements and mix water requirement for both tail and lead. [4 marks] No. of sacks(tail) mix water(tail) : No. of sacks(lead): mix water(lead): 00040 0004000040 00040 iii, Calculate the displacement volume(bbl). [3 marks] Displacement Volume: iv. Calculate the expected bump pressure, [8 marks] 00040 Expected bump pressure: 00040 0004000040 00040 Appendix 1 cust =7.48 gal 1 bbl = 5.615 cult Pipe Pipe Body Callagse Body Internal 00 Weight Grade 10 Resist. Yield Yield nom in pei tom oa taa7s 48.00 40 12719 740 541000 1790 Yaare 5450 Jes 12018 1190 853000 7730 jaare 5450 kas 12013 1190 849000 2790 13375 S480 Mes 12615 1140 1008000 320 Taare e100 Jes 12515 {640 902000 3090, 9e2s 3230 40 9001 1370 205000 2270 S25 3000 Had 8921 1720 #10000 2800, Sez 90600 155 8921 2020 se4000 3620, Sezs 3000 css 892i 20m) 564000 3520 9.¢25 3000 Mes 8.921 2190 ¢67000 4100 S025 4000 455 8.935 2570 630000 3980 Sees 4000 ices #835 2570 620000 3960 Ses 4000 thes 277 744000 4870 Ses 4000 Leo 3090 Ste000 5780 se 22 cs i O0Gd Ge 226 4000 coo 8825 Seas 4000 Cos $835 9330 1086000 0820 2025 4000 CT95 8.835 3530 1088000 Gaz Deze 4250 ‘wes #755 3590 810000 5140 ses 4350 Lao 8.755 3810 1005000 320 Ses 4250 N80 8.756 3810 1005000 9320, Sez 4250 coo srs 4010 1190000 7120 S025 4250 C95 8755 4130 1199000 7510 962 4250 crs 8755 4190 TH9a000 7510 225 4250 P10 8.755 4420 1381000 8700 Seas 4700 Mes 8631 4280 882000 5680 oara 8625 2025 4700 Lao 8681 4750 109e000 6870 oar2 Seo 4700 N80 8681 4750 108e000 8870 oar Sez 4700 C80 S681 4990 1222000 7720, ore Toca 2300 Leo 6200 3890 532000 6240 air 0241 ooo 2200 Neo 6.260 3830 532000 940 e317 6241 700 7300 C90 6.206 4030 599000 7130 oir 8241 Toe 2300 C35 6.398 4140 622000 7530, oar 0241 Toco 2300 ciros O38 4140 692000 7590, O37 6241 7000 73.00 485 6.276 4320 418000 4990 0262 6151 7000 28.00 K-55 0275 4330 418000 4980 0362 6.151 700 2300 Mes 0.278 4810 491000 5880, 0302 6.451 7000 2.00 Lg0 6.278 S410 004000 7240, ! 0362 Gist ooo 2000 Neo 6.278 5410 604000 7240 0362 6.181 00040 0004000040 00040 Course Outcome Questionnaires 1) Able to explain the importance of drilling in exploration, appraisal and development of a field 2) Able to design the drilling systems and program 3) Explain the steps in involved in drilling and completing a well 4) Analyze drilling problems oO CS OQ Ss Oo00040 00040 00040 00040 00040