GEA Bock HG Compressors - R134a

Semi-hermetic Compressors optimized for the Refrigerant R134a

engineering for a better world GEA Refrigeration Technologies

GEA Bock - More than a compressor
Over 75 years ago, when the refrigeration and air-conditioning
industry was still in its infancy, our company's founder, Wilhelm
Bock, had a vision: he wanted to build first-class and reliable refri-
geration machines. In the following decades Bock developed into
one of the world's leading manufacturers of refrigeration and air-
conditioning compressors.

Today, GEA Bock offers as part of GEA Refrigeration Technologies

the right compressor for all fields of commercial-, industrial-, rail-,
bus- and transport refrigeration.

In this brochure we present you our semi-hermetic compressors for

the refrigerant R134a.

Be inspired. By our new products, our established product series

and the entire passion that goes into each of our products.

Disclaimer
This brochure has been produced for you with the greatest of care. Nevertheless it
is not possible to rule out mistakes completely. In such cases we cannot assume any
liability. The contents correspond to the status on going to print. Deviations cannot
be ruled out because of the ongoing development process for our products.
The details are provided as unbinding general information and cannot substitute
detailed, individual consultation. Reprints even only of excerpts only allowed with
the explicit approval of GEA Bock GmbH. GEA Bock GmbH 2013

2 | www.bock.de 96175-04.2013-Gb Subject to change without notice

GEA Bock Compressors
Production Program
Semi-hermetic compressors HG (HA)
The GEA Bock HG (Hermetic Gas-cooled) range of semi-hermetic compressors offers tradi-
tional suction gas-cooled compressor state of the art technology. These compressors of the
highest quality standard excel in their running comfort, easy maintenance, efficiency and
reliability. Suitable as standard for conventional or chlorine-free HFC refrigerants.
The HA (Hermetic Air-cooled) range, specially engineered by GEA Bock, is available for
deep-freezing applications, in particular for use with the refrigerants R22 and R404A.

-- Single-stage -- ATEX compressors -- Two-stage compressors

-- CO2 compressors subcritical -- HC compressors -- Duplex compressors
-- CO2 compressors transcritical -- Aluminium compressors -- Compressor units with receiver
-- R134a compressors -- 2-pole compressors -- Condenser units air-cooled
-- R407C compressors

Vehicle compressors FK
GEA Bock vehicle compressors of the FK range are the result of many years of experience in
the domain of mobile cooling systems.
The unsurpassed light, compact, robust design and wide r.p.m. range are only some of the
outstanding features of this unique product range of two, four and six cylinder compressors.
A wide variety of designs can be tailored to suit individual requirements.
The so-called K version is a special innovation with a unique valve plate system for
maximum requirements in bus and coach air-conditioning systems.

-- Compressors for bus and train air-conditioning

-- Compressors for transport refrigeration and other applications

Open type compressors F

The F model series provides modern open type compressors for separate drive systems
(using V belts or direct couplings). Load transfer through a V pair.
Virtually all drive capacity requirements can be met.
Very compact compressor design, robust and easy to handle. Oil pump lubrication as
standard.

-- Single-stage compressors
-- NH3 compressors
-- Compressor units for direct drive
-- NH3 Compressor units for direct drive

96175-04.2013-Gb Subject to change without notice www.bock.de | 3

Single-stage Compressors R134a
At a glance

Valve plate system Highly efficient

optimized for R134a motors

Optimized
gas flow

Single-stage compressors R134a

The refrigerant R134a

Based on our current semi-hermetic product range, with its outstanding advantages and
features, GEA Bock now presents you a compressor variant optimized especially for the
Our solutions are customer-
use with the refrigerant R134a.
oriented and user-friendly,
Especially suited for normal refrigeration in supermarket applications, as well as in cascade
because they are low-priced,
systems in conjunction with CO2.
energy-efficient, long-lasting
Further information see separate brochure "Semi-hermetic GEA Bock compressors".
and tailored to your indivi
dual needs.
Special features
With technical optimizations we continually improve the energy consumption of our
compressors. Because of the special design of the different components we can adapt
the compressors ideally to the individual demands. Those compressors optimized for the
specific characteristics of R134a achieve a higher efficiency and therefore increase the
annual capacity of the refrigeration plant.

The refrigerant R134a

Especially in the area of normal refrigeration for supermarket applications numerous
studies have shown that R134a as a refrigerant contributes to a very high efficiency of
the system.
Suitable refrigeration oils are ester oils, such as Fuchs Reniso SE55.

4 | www.bock.de 96175-04.2013-Gb Subject to change without notice

Single-stage Compressors R134a
At a glance

The current program

...4 model sizes with 12 capacity stages from 40,5 to 183,6 m/h (50 Hz)

300

150
Hubvolumen m
Displacement /h
m3/h

HG4 HG5 HG6 HG7

Available models Displacement

50 Hz (1450 rpm)
HGX4/465-4 R134a 40,50 m3/h

HGX4/555-4 R134a 48,20 m3/h

HGX4/650-4 R134a 56,60 m3/h

HGX5/725-4 R134a 62,90 m3/h

HGX5/830-4 R134a 72,20 m3/h

HGX5/945-4 R134a 82,20 m3/h

HGX6/1080-4 R134a 93,70 m3/h

HGX6/1240-4 R134a 107,60 m3/h

HGX6/1410-4 R134a 122,40 m3/h

HGX7/1620-4 R134a 140,60 m3/h

HGX7/1860-4 R134a 161,40 m3/h

HGX7/2110-4 R134a 183,60 m3/h

Type key - compressor for R134a

HGX5 / 725 - 4 R134a

R134a design
Number of poles
Swept volume
Size
Ester oil filling
Hermetic Gas-cooled (suction gas cooled)

96175-04.2013-Gb Subject to change without notice www.bock.de | 5

 70
tOh<20K
60

50
Single-stage
40
Compressors R134a
30
Operating limits
tOh+20C
20
-30 -20 -10 0 10 20 30 to (C)
12,5 25

R134a Operating limits HGX4, HGX5, HGX6, HGX7 R134a

tc (C) Unlimited
application range
90
82
80 Supplementary cooling or
reduced suction gas temperature
70
tOh<20K
60
tO Evaporating temperature (C)
50
tC Condensing temperature (C)
40 tOh Suction gas temperature (C)

30 tOh Suction gas superheat (K)

tOh+20C
20
Max. permissible operating pressure (LP/HP)1): 19/28 bar
10
-30 -20 -10 0 10 20 30 to (C)
12,5 25 1)
LP = low pressure HP = high pressure

R134a notes

Operating limits Performance data

Compressor operation is possible within the limits shown on the The performance data for R134a are based on European Standard
application diagrams. Please note the coloured areas. Compressor EN 12900 with a 50 Hz power supply frequency.
application limits should not be chosen for design purposes or This signifies: 20 C suction gas temperature without liquid
continuous operation. subcooling

The results in significant differences compared to specifications with

liquid undercooling and/or suction gas temperatures.

Conversion factor 60 Hz = 1,2

Performance data for other operating points see GEA Bock software.

6 | www.bock.de 96175-04.2013-Gb Subject to change without notice

Single-stage Compressors R134a
R134a
Type Cond.
temp.
HGX4/465-4 R134a
HGX4/555-4 R134a
HGX4/650-4 R134a
HGX5/725-4 R134a
HGX5/830-4 R134a
HGX5/945-4 R134a
Relating to 20 C suction gas temperature
without liquid subcooling
96175-04.2013-Gb Subject to change without notice
Performance data
Performance data 50 Hz
Cooling capacity QO [W] Power consumption Pe [kW]
Evaporating temperature C
C
12,5 10 7,5 5 0 -5 -10 -15 -20 -25 -30
Q 37800 34400 31300 28300 23000 18400 14400 11000 8190 5930 4150
30
P 5,02 5,02 4,99 4,93 4,73 4,45 4,10 3,70 3,27 2,82 2,37
Q 33200 30100 27300 24700 19900 15700 12200 9140 6670 4670 3090
40
P 6,31 6,19 6,04 5,86 5,45 4,98 4,46 3,91 3,35 2,80 2,27
Q 28500 25800 23300 20900 16700 13000 9910 7310 5180 3460 2110
50
7,39 7,15 6,88 6,60 5,98 5,33 4,65 3,97 3,29 2,65 2,06
P
Q 23800 21400 19300 17200 13500 10400 7750 5570 3790 2370 1260
60
P 8,26 7,89 7,52 7,13 6,33 5,51 4,68 3,87 3,10 2,38 1,73
Q 19200 17200 15300 13600 10500 7870 5730 3970 2560
70
P 8,90 8,43 7,95 7,46 6,48 5,51 4,55 3,63 2,77
Q 44900 40900 37200 33700 27300 21800 17100 13100 9700 7030 4940
30
P 5,98 5,97 5,94 5,86 5,63 5,29 4,88 4,40 3,88 3,35 2,82
Q 39400 35800 32500 29300 23600 18700 14400 10900 7910 5540 3700
40
P 7,53 7,38 7,20 6,98 6,49 5,92 5,30 4,65 3,98 3,32 2,70
Q 33900 30700 27700 24900 19900 15500 11800 8690 6150 4110 2530
50
8,83 8,53 8,21 7,87 7,13 6,35 5,54 4,72 3,92 3,15 2,44
P
Q 28300 25500 22900 20500 16100 12400 9240 6630 4500 2810 1510
60
P 9,86 9,43 8,97 8,51 7,54 6,56 5,57 4,60 3,68 2,82 2,05
Q 22800 20400 18200 16200 12500 9390 6830 4720 3030
70
P 10,60 10,00 9,48 8,90 7,72 6,55 5,40 4,30 3,27
Q 52800 48100 43700 39600 32100 25600 20100 15400 11500 8280 5820
30
P 7,01 7,02 6,98 6,90 6,63 6,23 5,73 5,17 4,56 3,93 3,32
Q 46400 42200 38200 34500 27800 22000 17000 12800 9320 6530 4350
40
P 8,83 8,66 8,46 8,22 7,65 6,98 6,24 5,46 4,68 3,91 3,18
Q 39900 36100 32600 29300 23400 18300 13900 10300 7250 4840 2970
50
10,30 10,00 9,64 9,25 8,39 7,47 6,52 5,55 4,60 3,70 2,88
P
Q 33300 30000 27000 24100 19000 14600 10900 7800 5300 3310 1760
60
P 11,50 11,00 10,50 9,99 8,87 7,72 6,55 5,41 4,32 3,31 2,41
Q 26800 24000 21400 19000 14700 11100 8020 5550 3570
70
P 12,40 11,70 11,10 10,40 9,08 7,71 6,35 5,06 3,84
Q 58600 53400 48500 44000 35700 28500 22300 17000 12700 9180 6450
30
P 7,81 7,81 7,75 7,66 7,35 6,91 6,37 5,75 5,07 4,38 3,68
Q 51600 46900 42500 38300 30900 24400 18900 14200 10400 7240 4820
40
P 9,82 9,62 9,38 9,11 8,47 7,73 6,93 6,08 5,21 4,35 3,53
Q 44300 40200 36200 32600 26000 20300 15500 11400 8040 5370 3290
50
11,50 11,10 10,60 10,20 9,30 8,28 7,23 6,17 5,13 4,13 3,20
P
Q 37000 33400 30000 26800 21100 16200 12100 8660 5880 3670 1970
60
P 12,80 12,20 11,60 11,00 9,83 8,56 7,28 6,02 4,82 3,70 2,68
Q 29800 26600 23800 21100 16300 12300 8910 6170 3980
70
P 13,80 13,10 12,30 11,50 10,00 8,55 7,06 5,63 4,29
Q 67500 61500 55900 50600 41100 32800 25600 19600 14600 10600 7460
30 8,93 8,93 8,87 8,77 8,42 7,91 7,28 6,56 5,79 4,99 4,20
P
Q 59300 53900 48800 44100 35500 28100 21700 16400 12000 8350 5590
40 11,20 11,00 10,70 10,40 9,69 8,84 7,91 6,92 5,93 4,95 4,02
P
Q 50900 46100 41600 37400 29900 23300 17800 13100 9260 6200 3830
50
13,10 12,70 12,20 11,70 10,60 9,46 8,24 7,02 5,83 4,69 3,64
P
Q 42600 38400 34400 30800 24200 18700 13900 9960 6770 4240 2290
60
P 14,70 14,00 13,30 12,60 11,20 9,77 8,29 6,85 5,48 4,21 3,07
Q 34200 30700 27400 24300 18800 14200 10300 7100 4570
70
P 15,80 15,00 14,10 13,20 11,50 9,76 8,05 6,41 4,88
Q 76800 70000 63600 57600 46700 37300 29200 22400 16700 12100 8450
30
P 10,10 10,10 10,10 9,97 9,57 9,00 8,29 7,48 6,60 5,69 4,79
Q 67500 61400 55600 50200 40400 32000 24800 18700 13700 9530 6310
40
P 12,80 12,50 12,20 11,80 11,00 10,00 9,01 7,90 6,77 5,65 4,58
Q 58000 52500 47400 42600 34000 26600 20300 15000 10600 7070 4300
50 15,00 14,50 13,90 13,30 12,10 10,70 9,41 8,02 6,66 5,36 4,15
P
Q 48500 43700 39200 35000 27600 21200 15900 11400 7750 4840 2560
60
P 16,70 16,00 15,20 14,40 12,80 11,10 9,47 7,83 6,26 4,80 3,48
Q 39000 34900 31100 27600 21400 16100 11700 8120 5250
70
P 18,00 17,00 16,10 15,10 13,10 11,10 9,18 7,32 5,57
Supplementary cooling or
reduced suction gas temperature
www.bock.de | 7
Single-stage Compressors R134a
Performance data

R134a Performance data 50 Hz

Type Cond. Cooling capacity QO [W] Power consumption Pe [kW]
temp.
Evaporating temperature C
C
12,5 10 7,5 5 0 -5 -10 -15 -20 -25 -30
Q 89500 81600 74300 67300 54900 44200 35100 27400 21100 15900 11800
30
P 14,10 13,70 13,30 12,90 12,00 11,10 10,10 9,17 8,15 7,12 6,09
Q 78500 71500 65000 58900 48000 38600 30600 23900 18300 13700 9910
40
P 16,20 15,70 15,20 14,60 13,50 12,40 11,20 9,99 8,75 7,50 6,25
Q 67800 61700 56100 50800 41400 33300 26300 20500 15600 11400 7940
HGX6/1080-4 R134a 50
18,30 17,70 17,00 16,40 15,00 13,50 12,10 10,60 9,12 7,61 6,11
P
Q 57400 52200 47400 42900 34900 28000 22100 17000 12700 9020 5800
60
P 20,40 19,60 18,80 18,00 16,30 14,50 12,70 11,00 9,19 7,38 5,58
Q 47300 43000 38900 35200 28500 22800 17800 13600 9780
70
P 22,40 21,40 20,40 19,40 17,30 15,20 13,10 11,00 8,86
Q 103000 93400 84900 77000 62800 50500 40000 31300 24000 18100 13500
30
P 16,20 15,70 15,30 14,80 13,80 12,70 11,60 10,50 9,35 8,18 6,99
Q 89600 81700 74300 67400 54900 44100 35000 27300 20900 15600 11400
40
P 18,60 18,00 17,40 16,80 15,50 14,20 12,80 11,40 10,00 8,61 7,18
Q 77300 70500 64000 58000 47300 38000 30100 23400 17700 13100 9120
HGX6/1240-4 R134a 50
P 21,10 20,30 19,60 18,80 17,20 15,50 13,80 12,10 10,40 8,75 7,02
Q 65400 59500 54100 49000 39800 31900 25200 19400 14500 10300 6660
60
P 23,50 22,60 21,60 20,60 18,70 16,70 14,60 12,60 10,50 8,50 6,44
Q 53800 48900 44300 40100 32500 26000 20300 15400 11200
70
P 25,80 24,60 23,50 22,30 19,90 17,50 15,10 12,60 10,20
Q 113000 103000 93100 84500 68900 55400 44000 34300 26400 19900 14800
30
P 18,60 18,10 17,50 17,00 15,80 14,60 13,30 12,00 10,70 9,38 8,04
Q 98300 89600 81500 73900 60200 48500 38400 30000 22900 17200 12500
40
P 21,30 20,70 20,00 19,30 17,80 16,30 14,70 13,10 11,50 9,88 8,26
Q 84900 77400 70300 63700 51900 41700 33000 25700 19500 14300 10000
HGX6/1410-4 R134a 1) 50
P 24,10 23,30 22,40 21,50 19,70 17,80 15,90 13,90 12,00 10,00 8,07
Q 71900 65500 59400 53800 43800 35100 27700 21400 16000 11400 7310
60
P 26,90 25,80 24,70 23,60 21,40 19,10 16,80 14,40 12,10 9,74 7,39
Q 59200 53800 48800 44100 35700 28500 22300 16900 12300
70
P 29,40 28,10 26,80 25,50 22,80 20,10 17,30 14,50 11,60
Q 133000 122000 111000 101000 81600 65500 51600 39800 30100 22200 16000
30
P 18,50 18,40 18,10 17,80 17,00 15,90 14,70 13,30 11,80 10,30 8,82
Q 118000 107000 97300 88200 71600 57200 44800 34300 25500 18400 12800
40
P 22,40 22,00 21,40 20,80 19,40 17,90 16,10 14,30 12,40 10,60 8,86
Q 102000 92800 84300 76200 61600 48900 38000 28700 20900 14600 9430
HGX7/1620-4 R134a 50
P 26,00 25,30 24,40 23,50 21,60 19,40 17,20 15,00 12,70 10,60 8,54
Q 86500 78600 71100 64100 51500 40500 31000 23000 16300 10700 6070
60
P 29,20 28,10 26,90 25,70 23,20 20,60 17,90 15,20 12,60 10,00 7,75
Q 71100 64300 57900 52000 41300 32000 24000 17200 11500
70
P 31,80 30,40 28,90 27,40 24,30 21,10 17,90 14,80 11,80
Q 153000 139000 127000 115000 93600 75100 59200 45700 34500 25400 18400
30
P 21,10 20,90 20,70 20,40 19,40 18,20 16,80 15,20 13,50 11,80 10,00
Q 135000 123000 112000 102000 82100 65600 51400 39400 29300 21200 14700
40 25,60 25,10 24,50 23,80 22,20 20,40 18,50 16,40 14,30 12,10 10,10
P
Q 117000 107000 96600 87400 70600 56100 43600 33000 24100 16800 10900
HGX7/1860-4 R134a 50
29,80 28,90 28,00 26,90 24,70 22,30 19,70 17,20 14,60 12,10 9,80
P
Q 99200 90100 81600 73500 59100 46500 35700 26500 18700 12300 6970
60
P 33,50 32,20 30,90 29,50 26,60 23,60 20,50 17,40 14,40 11,60 8,91
Q 81500 73700 66500 59700 47400 36800 27600 19800 13200
70
P 36,50 34,80 33,10 31,40 27,80 24,20 20,60 17,00 13,60
Q 172000 157000 143000 130000 106000 84800 66800 51600 38900 28700 20700
30
P 24,00 23,90 23,60 23,20 22,20 20,80 19,10 17,30 15,30 13,40 11,40
Q 152000 139000 126000 115000 92700 74100 58000 44400 33100 23900 16600
40
P 29,10 28,60 27,90 27,10 25,30 23,30 21,00 18,60 16,20 13,80 11,50
Q 132000 121000 109000 98600 79700 63200 49100 37100 27100 18900 12300
HGX7/2110-4 R134a 50
33,80 32,90 31,80 30,60 28,10 25,40 22,50 19,60 16,60 13,80 11,10
P
Q 112000 102000 91900 82900 66500 52300 40100 29700 21000 13800 7830
60
P 38,00 36,60 35,10 33,50 30,30 26,80 23,30 19,90 16,40 13,10 10,10
Q 91700 83000 74800 67100 53300 41300 31100 22300 14900
70
P 41,30 39,50 37,60 35,60 31,60 27,50 23,40 19,40 15,40

Relating to 20 C suction gas temperature 1)

Compressors are Supplementary cooling or
without liquid subcooling ASERCOM certified reduced suction gas temperature

8 | www.bock.de 96175-04.2013-Gb Subject to change without notice

Single-stage Compressors R134a
Technical data

Num- Displacement Electrical data 3 Weight Connections 6 Oil

R134a
ber 50 / 60 Hz Vol- Max. Max. power Starting Discharge Suction charge
of (1450 / 1740 rpm) tage working consumption current line line
cylin- current (rotor locked) DV SV
ders 1 2 2
Type
m/h A kW A kg mm I inch mm I inch Ltr.
* PW 1+2 *PW1 / PW 1+2
HGX4/465-4 R134a 4 40,50 / 48,60 4 16 9,4 56 / 73 148 28 I 11/8 35 I 13/8 2,7
HGX4/555-4 R134a 4 48,20 / 57,80 4 19 11,2 84 / 109 150 28 I 11/8 35 I 13/8 2,7
HGX4/650-4 R134a 4 56,60 / 67,90 4 22 13,1 84 / 109 152 28 I 11/ 8 42 I 15/ 8 2,7
HGX5/725-4 R134a 4 62,90 / 75,50 4 25 14,6 84 / 109 198 28 I 11/8 42 I 15/8 4,5
HGX5/830-4 R134a 4 72,20 / 86,70 4 28 16,7 84 / 109 198 28 I 11/8 42 I 15/8 4,5
HGX5/945-4 R134a 4 82,20 / 98,60 4 33 19,1 110 / 141 201 35 I 13/8 54 I 21/8 4,5
HGX6/1080-4 R134a 4 93,70 / 112,40 4 42 24,6 152 / 183 218 35 I 13/ 8 54 I 21/ 8 4,5
HGX6/1240-4 R134a 4 107,60 / 129,10 4 48 28,2 156 / 193 222 35 I 13/8 54 I 21/8 4,5
HGX6/1410-4 R134a 4 122,40 / 146,90 4 55 32,2 156 / 193 220 35 I 13/8 54 I 21/8 4,5
HGX7/1620-4 R134a 6 140,60 / 168,70 5 63 34,1 223 / 340 279 42 I 15/8 54 I 21/8 4,8
HGX7/1860-4 R134a 6 161,40 / 193,70 5 68 39,2 268 / 373 297 42 I 15/8 54 I 21/8 4,8
HGX7/2110-4 R134a 6 183,60 / 220,40 5 81 44,6 291 / 429 290 42 I 15/8 64 I 25/8 4,8

* PW = Part Winding, motors for part winding start 1 = 1. part winding 2 = 2. part winding

Explanations:

1 Tolerance ( 10%) relates to the mean value of the voltage 5 380-420 V Y/YY - 3 - 50 Hz PW
range. Other voltages and current types on request. 440-480 V Y/YY - 3 - 60 Hz PW
PW = Part Winding, motors for part winding start
2 - The
 specifications for max. power consumption apply for (no start unloaders required)
50 Hz operation. For 60 Hz operation, the specifications - Winding ratio: HGX7 = 60% / 40%
have to be multiplied by the factor 1.2. - Designs for Y/ on request
The max. working current remains unchanged.
- T ake account of the max. operating current / max. power 6 For soldering connections
consumption when designing contactors, leads and fuses.
Switches: service category AC3
Oil sump heater 230 V - 1 - 50/60 Hz (accessories)
3 All data are based on the mean value of the voltage range. - HGX4: 80 W
- HGX5, HGX6, HGX7: 140 W
4 380-420 V Y/YY - 3 - 50 Hz PW Permanently set version, installation in immersion sleeve
440-480 V Y/YY - 3 - 60 Hz PW
PW = Part Winding, motors for part winding start
(no start unloaders required)
- Winding ratio: HGX4, HGX5, HGX6 = 66% / 33%
- Designs for Y/ on request

96175-04.2013-Gb Subject to change without notice www.bock.de | 9

Single-stage Compressors R134a
Dimensions and connections

HGX4...R134a HGX4/465-4 R134a HGX4/555-4 R134a HGX4/650-4 R134a

ca.370
306
B B1
DV L A N
C
E
SV 1) D H

ca.405
A2) P D1
O X

278
ca.180
A1 F K

170
J1

73 ca.245 Q 4x 11 V

25
112 436 280
535 (550) 330
ca.690 (725)

2)
Not with HG4/650-4, HG4/650-4 S Dimensions in ( ) = HG4/650-4, HG4/650-4 S

HGX5...R134a HGX5/725-4 R134a HGX5/830-4 R134a HGX5/945-4 R134a

ca.430
ca.430
306
DV
DV BB AA 306
BBB1
B1
CC
EE
HH
D1
ca.405

LL D1
ca.405

SV
SV OO
DD
283

A1
283
ca.180

A1 PP KK
ca.180

170
170

FF X
X
J1
J1 4x 11
QQca.275 4x 11 V
25

290 V
25

ca.275 290
83 508 340
83 508 340
122 630 (645)
122 630 (645)
ca.815 (830)
ca.815 (830)

Dimensions in ( ) = HGX5/945-4
Mae in mm

1)
SV 90 rotatable Dimensions in mm
Centre of gravity

10 | www.bock.de 96175-04.2013-Gb Subject to change without notice

Single-stage Compressors R134a
Dimensions and connections

HGX6...R134a HGX6/1080-4 R134a HGX6/1240-4 R134a HGX6/1410-4 R134a

ca.450
306
DV B A
B B1

C
L E

ca.405
H
P D1

283
D O
ca.185
X

170
F
J1 K
Q 4x 11 V

25
ca.285 290
83 533 SV A1
340
122 669
ca.850

HGX7...R134a HGX7/1620-4 R134a HGX7/1860-4 R134a HGX7/2110-4 R134a

DV B A SV A2 ca.505
B
L
A1
B1 C
P E
ca.500

D H
439

D1
331

V
ca.215

X
189

F
J1 K,O
Q ca.315 4x 11
90 472 290
150 612 340
ca.830

1)
SV 90 rotatable Dimensions in mm
Centre of gravity

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Single-stage Compressors R134a
Dimensions and connections

View X

12
4
Possibility to connect to oil level regulator

12
4
12

4
HGX 4, 5, 6, 7

Three-hole connection for oil level regulator

make ESK, AC+R, CARLY (3x M6, 10 deep)

Three-hole connection for oil level regulator 12

4
make TRAXOIL (3 x M6 x 10 deep)

47,6

Connections HGX4...R134a HGX5...R134a HGX6...R134a HGX7...R134a

SV Suction line
please refer to Technical data page 9
DV Discharge line

A Connection suction side, not lockable 1

/8 " NPTF 1
/8 " NPTF 1
/8 " NPTF 1
/8 " NPTF

A1 Connection suction side, lockable 7

/16 " UNF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF

A2 Connection suction side, not lockable - - - 1

/4 " NPTF

B Connection discharge side, not lockable 1

/8 " NPTF 1
/8 " NPTF 1
/8 " NPTF 1
/8 " NPTF

B1 Connection discharge side, lockable 7

/16 " UNF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF

C Connection oil pressure safety switch OIL 7

/16 " UNF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF

D Connection oil pressure safety switch LP 7

/16 " UNF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF

D1 Connection oil return from oil separator 1

/4 " NPTF 1
/4 " NPTF 1
/4 " NPTF 1
/4 " NPTF

E Connection oil pressure gauge 7

/16 " UNF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF

F Oil drain M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 M 22 x 1,5

H Oil charge plug M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 M 22 x 1,5

J1 Oil sump heater (accessories) M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 M 22 x 1,5

K Sight glass 4 hole M 6 4 hole M 6 4 hole M 6 3 hole M 6

L Connection thermal protection thermostat 1

/8 " NPTF 1
/8 " NPTF 1
/8 " NPTF 1
/8 " NPTF

N Connection capacity controller M 48 x 1,5 - - -

O Connection oil level regulator 3xM6 3xM6 3xM6 3xM6

V Connection oil service valve 1

/4 " NPTF 1
/4 " NPTF /4 " NPTF
1 1
/4 " NPTF

P Connection oil differential pressure sensor M 20 x 1,5 M 20 x 1,5 M 20 x 1,5 M 22 x 1,5

Q Connection oil temperature sensor /8 " NPTF

1 1
/8 " NPTF /8 " NPTF
1
/8 " NPTF
1

12 | www.bock.de 96175-04.2013-Gb Subject to change without notice

Single-stage Compressors R134a
Dimensions and connections

Dimensions for anti-vibration pad

a b c d
Type
mm mm mm mm
HGX4 R134a 40 30 M10 20

d
HGX5 R134a 50 30 M10 25
c
HGX6 R134a 50 30 M10 25
a
HGX7 R134a 50 30 M10 25

Dimensions with accessories HGX4 R134a HGX5 R134a HGX6 R134a HGX7 R134a

11 Intermediate adapter for discharge line valve 2 Capacity regulator 3 Start unloader

Type A B C D E F G H
mm mm mm mm mm mm mm mm
HGX4/465 R134a
ca. 705 ca. 455 416 91 131 ca. 375 ca. 20 ca. 20
HGX4/555 R134a
HGX4/650 R134a ca. 740 ca. 455 416 91 131 ca. 375 ca. 20 ca. 20
HGX5/725 R134a
ca. 835 ca. 465 422 101 141 - - -
HGX5/830 R134a
HGX5/945 R134a ca. 850 ca. 465 422 101 141 - - -
HGX6 R134a ca. 870 ca. 460 421 101 141 - - -
HGX7 R134a ca. 830 ca. 580 520,5 95 150 - - -

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Single-stage Compressors R134a
Scope of supply and accessories

Scope of supply HGX4 HGX5 HGX6 HGX7

Semi-hermetic four cylinder reciprocating compressor
with drive motor for part winding start
380-420 V Y/YY - 3 - 50 Hz
440-480 V Y/YY - 3 - 60 Hz
Motor unit flanged onto the compressor housing
Semi-hermetic six cylinder reciprocating compressor
with drive motor for part winding start
380-420 V / YYY - 3 - 50 Hz
440-480 V / YYY - 3 - 60 Hz
Single-section compressor housing with hermetically integrated electric motor
Winding protection with PTC resistor sensors and electronic triggering unit Bock MP10
Oil pump
Oil pump cover with screwed connection for differential oil pressure sensor
(p-switch Kriwan make)
Connection possibility of oil level controllers makes ESK, AC+R or CARLY
Connection possibility of oil level controllers make Traxoil 1) 1) 1) 1)

Oil charge:
HGX: FUCHS Reniso Triton SE 55
Sight glass
Two sight glasses
Decompression valve
Suction and discharge line valve
Inert gas charge
4 anti-vibration pads enclosed
1) Only with additional adapter possible

Accessories HGX4 HGX5 HGX6 HGX7

Start unloader by means of a Bock ESS (Electronic Soft Start)
1
IP20 (connection clamps IP00) for installation in switch cabinet
2 Oil sump heater 230 V - 1 - 50/60 Hz, 80 W

2 Oil sump heater 230 V - 1 - 50/60 Hz, 140 W

3 Oil pressure safety switch MP 54 230 V - 1 - 50/60 Hz, IP20 incl. mounting
Oil differential pressure sensor (p-switch Kriwan make)
4
220-240 V - 1 - 50/60 Hz
5 Oil service valve
6 Thermal protection thermostat (PTC sensor) IP67
7 Bock Compressor Management BCM2000 including
oil pressure control
oil temperature control (NTC)
thermal protection thermostat (PTC) per cylinder cover
8 Water-cooled cylinder covers
Sea water resistant water-cooled cylinder covers
9 Intermediate adapter for discharge line valve
Special voltage and/or -frequency (on request)

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Single-stage Compressors R134a
Accessories

ESS Electronic Soft Start Oil sump heater Oil pressure safety switch

1 2 3

Oil differential pressure sensor Oil service valve Thermal protection thermostat
4 5 6

BCM2000 Bock Compressor Management Water-cooled cylinder covers Intermediate adapter for discharge line valve
7 8 9

96175-04.2013-Gb Subject to change without notice www.bock.de | 15

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GEA Refrigeration Technologies

GEA Bock GmbH
Benzstrae 7, 72636 Frickenhausen, Germany
Phone: +49 7022 9454-0, Fax: +49 7022 9454-137
bock@gea.com, www.bock.de, www.gea.com