Professional Documents
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Forward Pressure
Governor
Identification
See Valve Body data
on page two.
Four pressure ports on
this side of the trans.
Front Servo
1
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2
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Fast Reference
Park rod snap ring
3
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Fast Reference
4
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5
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6
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Fast Reference
Clutch Clearances
Overdrive = .090 .110
OD housing Rear Clutch = .016 .036"
Front Clutch = .070 .129
.100 drill
OD piston
More OD data
see pages 51-55.
7
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Converter rear
Pump suction
Converter front
Pump suction
Front clutch
Rear clutch
8
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To Cooler
Front Servo
Release
Front Servo
Apply
Rear Servo
Apply
Line pressure
to Accumulator OD Clutch Apply
9
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10
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Torque 13 MM x .950"
pan bolts to 13 ft lbs.
Pan Gasket
(reusable)
Pan
11
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Fast Reference
Filter gasket
12
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B
See next page for parking
A pawl rod snap ring removal.
This allows the VB to be re-
A moved from the case.
A
C C
"A" 1.262 bolts 3 pieces
C
C
"B" 1.887 bolts 3 pieces
13
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Valve Body
14
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15
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Valve Body
16
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Transfer plate
Tube grace
Upper housing
Transfer plate
Upper housing
17
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Valve Body
Governor body gasket
TCC solenoid 3-4 solenoid
Governor body
18
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Valve Body
Switch
valve
spring
Throttle pressure
adjusting screw
19
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Lower housing
Valve Body
Case connector
20
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Case connector
3-4 solenoid
TCC solenoid
Governor
Governor
pressure
pressure
solenoid
sensor
Three .700 screws
21
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Valve Body
1.939x.395x.035
3-4 timing
.737 screws
torque 35 in lb
1.736x.390x.032
22
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Valve Body
Lower Housing
23
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Valve Body
3-4 accumulator
housing
.737 screws
torque 35 in lb
24
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Valve Body
3-4 accumulator
housing
3-4 accumulator
housing cover
3-4 accumulator
piston
.550 screws
torque to 35 in lb
2.342x.951.x135
25
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26
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Valve Body
Overdrive
separator
plate
27
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Valve Body
Transfer plate
Governor
body
28
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Valve Body
29
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30
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Valve Body
Transfer plate
31
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Valve Body
Install 3/16"
steel ball at
this location.
Transfer plate
32
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Valve Body
Manual valve
Throttle lever
33
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Valve Body
Upper body
34
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Shuttle
1.109x.347x.047
1-2 governor plug
Manual valve
Switch
.570 1.412x.408x.040
35
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Valve Body
Upper body
B
B
"A" Install .343 plastic ball.
"B" Install .250 plastic balls.
B B
A
36
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Valve Body
Three 1.150 cover screws
Limit valve housing torque to 35 in lb
1.862x.500x.041
Limit valve
.825x.279x.031
Plug sleeve
1.450x.512x.035
Retainer
37
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Retainer
Retainer
Lockup Boost valve
.937x.275x.029 Plug
Save a comeback
Get new retainer.
38
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2nd accumulator
1.525x1.362x.154
39
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1/4 drive
screw
1.487x1.337x.180
2.400x2.075x150
Apply arm
pin
40
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Band Adjustments
Bands-Pistons
41
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Converter seal
42
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Pump
Converter seal
43
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Pump Assembly
Inner gear has dimples on both sides.
Long Chamfer with no step
faces torque converter.
44
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Pump
Bushing should be
staked as shown.
45
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.052 wavy
snap ring
.086 steel
.086 steel
.086 steel .086 steel
.086 steel
Clearance should
be .070-.129
Measure at high spot
of wavy snap ring
46
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Front Clutch
Clutch Packs
piston Drum
47
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.089 selective
snap ring
48
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Rear
clutch
drum
49
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Rear
clutch
drum
Piston
50
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.088 friction
.088 friction .088 friction
.088 friction .088 friction .088 friction .120
.073 wire
snap ring
51
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52
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Clutch Packs
Top stepped .218 pressure plate.
.087
1.560 total
height
.100
OD direct drum
2.730 overall
1.908
2.500
53
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Clutch Packs
A press must be used to remove the two snap rings.
54
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Clutch Packs
.100 drill
OD piston
OD housing
55
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56
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OD Overrunning Clutch
57
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2nd band
Front drum
Rear drum Snap Front
Plastic Steel
ring planetary
washer washer
Input shaft
58
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Internal Parts
Front
Six tab
annulus Six tab Sun gear shell Six tab
thrust
gear thrust thrust
Plastic washer
washer washer
washer
Rear
annulus
gear
Snap
ring
Intermediate shaft
59
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Snap ring
Case
Park rod
60
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Internal Parts
Case Rear
OD housing gasket
band
anchor
61
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Internal Parts
Overdrive clutch pack .078 case snap ring
62
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Internal Parts
OD planetary
Direct clutch hub
4.045x3.884x.438 Spring plate
Sun gear
Roller bearing
.063 snap ring inner lip faces
planetary.
OD annulus gear
63
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Internal Parts
.095 snap ring
Roller bearing
Overrunning clutch hub inner lip faces Output shaft
output shaft
Overrunning clutch
64
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Internal Parts
Speed sensor
65
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Case Connector
Notes: TCM will inhibit 4th gear if temperatures are below -30 F or above 260 F.
No ground or voltage to governor solenoid = high gov. oil pressure.
Gov. oil pressure should be 0 psi at a stop.
66
67
Lever Switch
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Torque Specifications
Torque Specifications
Bolt, valve body to case 100 in lb
Sensor, trans speed 20 ft lb
Screw, solenoid wiring connector 35 in lb
Screw, solenoid to transfer plate 35 in lb
Bracket, transmission range sensor mounting 25 in lb
Screw, transmission range sensor to mounting bracket 45 in lb
Screws, fluid filter 35 in lb
Bolt, oil pump 15 ft lb
Bolt, O/D to trans. 25 ft lb
Bolt, O/D piston retainer 13 ft lb
Plug, pressure test port 10 ft lb
Bolt, reaction shaft support 15 ft lb
Locknut, rear band 30 ft lb
Fitting, cooler line at transmission 13 ft lb
Bolt, torque converter 35 ft lb
Bolt, clevis bracket to cross member 35 ft lb
Bolt, clevis bracket to rear support 50 ft lb
Bolt, drive plate to crankshaft 55 ft lb
Plug, front band apply arm shaft 13 ft lb
Locknut, front band adj. 25 ft lb
Bolt, fluid pan 120 in lb
68
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Gear Ratios
Gear Ratio
1ST 2.45:1
2ND 1.45:1
3RD 1.0:1
4TH 0.69:1
Reverse 2.20:1
69
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Specification Reference
Specifications
Recommended fluid Mopar ATF +4
Planetary end play .006-.048 in.
Input shaft end play .034-.084 in.
Clutch pack clearance/Front = .070-.129
Clutch pack clearance/Rear = .016-.036
Overdrive clearance = .090-.110
Front clutch 5 discs
Rear clutch 4 discs
Overdrive clutch 5(STD) or 6(Diesel HO) discs
Direct clutch 23 Single Sided discs
Band adjustment from 72 in. lbs.
Front band Back off 1 3/4 turns
Rear band Back off 3 turns
70
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71