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Thermoplastics
Thermoplastics have a wide range of applications because they can be formed and reformed in
so many shapes. Some examples are food packaging, insulation, automobile bumpers, and credit
cards.
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Thermosets
A thermosetting plastic, or thermoset, solidifies or
"sets" irreversibly when heated. Thermosets cannot be
reshaped by heating. Thermosets usually are three-
dimensional networked polymers in which there is a high
degree of cross-linking between polymer chains. The cross-
linking restricts the motion of the chains and leads to a
rigid material.
Elastomers
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Polymerization Reactions
Free-Radical Polymerization Reactions
It isn't difficult to form addition polymers from monomers containing C=C double bonds;
many of these compounds polymerize spontaneously unless polymerization is actively
inhibited. One of the problems with early techniques for refining gasoline, for example,
was the polymerization of alkene components when the gasoline was stored. Even with
modern gasolines, deposits of "gunk" can form when a car or motorcycle is stored for
extended periods of time without draining the carburetors.
The simplest way to catalyze the polymerization reaction that leads to an addition
polymer is to add a source of a free radical to the monomer. The term free radical is used
to describe a family of very reactive, short-lived components of a reaction that contain
one or more unpaired electrons. In the presence of a free radical, addition polymers form
by a chain-reaction mechanism that contains:
chain-initiation,
chain-propagation,
Chain Initiation
A source of free radicals is needed to initiate the chain reaction. These free radicals are
usually produced by decomposing a peroxide such as di-tert-butyl peroxide or benzoyl
peroxide, shown below. In the presence of either heat or light, these peroxides decompose
to form a pair of free radicals that contain an unpaired electron.
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Chain Propagation
The free radical produced in the chain-initiation step adds to an alkene to form a new free
radical.
The product of this reaction can then add additional monomers in a chain reaction.
Chain Termination
Whenever pairs of radicals combine to form a covalent bond, the chain reactions carried
by these radicals are terminated.
At first glance we might expect the product of the free-radical polymerization of ethylene
to be a straight-chain polymer. As the chain grows, however, it begins to fold back on
itself. This allows an intramolecular reaction to occur in which the site at which
polymerization occurs is transferred from the end of the chain to a carbon atom along the
backbone.
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When this happens, branches are introduced onto the polymer chain. Free-radical
polymerization of ethylene produces a polymer that contains branches on between 1 and
5% of the carbon atoms. Of these branches, 10% contain two carbon atoms, 50% contain
four carbon atoms, and 40% are longer side chains.
Anionic Polymerization
Addition polymers can also be made by chain reactions that proceed through
intermediates that carry either a negative or positive charge.
When the chain reaction is initiated and carried by negatively charged intermediates, the
reaction is known as anionic polymerization. Like free-radical polymerizations, these
chain reactions take place via chain-initiation, chain-propagation, and chain-
termination steps.
The CH3- or CH3CH2- ion from one of these metal alkyls can attack an alkene to form a
carbon-carbon bond.
The product of this chain-initiation reaction is a new carbanion that can attack another
alkene in a chain-propagation step.
The chain reaction is terminated when the carbanion reacts with traces of water in the
solvent in which the reaction is run.
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Cationic Polymerization
The intermediate that carries the chain reaction during polymerization can also be a
positive ion, or cation. In this case, the cationic polymerization reaction is initiated by
adding a strong acid to an alkene to form a carbocation.
The ion produced in this reaction adds monomers to produce a growing polymer chain.
The chain reaction is terminated when the carbonium ion reacts with water that
contaminates the solvent in which the polymerization is run.
The initiation step of ionic polymerization reactions has a much smaller activation
energy than the equivalent step for free-radical polymerizations. As a result, ionic
polymerization reactions are relatively insensitive to temperature, and can be run at
temperatures as low as -70C. Ionic polymerization therefore tends to produce a more
regular polymer, with less branching along the backbone, and more controlled
tacticity.
Ionic polymerizations are more difficult to carry out on an industrial scale than free-
radical polymerizations. Ionic polymerization is therefore only used for monomers that
don't polymerize by the free-radical mechanism or to prepare polymers with a regular
structure.
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Coordination Polymerization
In 1963 Karl Ziegler and Giulio Natta received the Nobel prize in chemistry for their
discovery of coordination compound catalysts for addition polymerization reactions.
These Ziegler-Natta catalysts provide the opportunity to control both the linearity and
tacticity of the polymer.
The catalyst formed in this reaction can be described as coordinately unsaturated because
there is an open coordination site on the titanium atom. This allows an alkene to act as a
Lewis base toward the titanium atom, donating a pair of electrons to form a transition-
metal complex.
The alkene is then inserted into a Ti-CH2CH3 bond to form a growing polymer chain and
a site at which another alkene can bond.
Thus, the titanium atom provides a template on which a linear polymer with carefully
controlled stereochemistry can grow.
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Polymer Chemistry
Polymerization Reactions
For polymerization to take place, the Chain-Reaction Polymerization
monomers must be capable of being linked to
two (or more) other monomer molecules2 . Step-Reaction Polymerization
Most of these reactions can be placed in one
Return to Chemical Composition
of two classifications: chain-reaction
polymerization and step-reaction
polymerization. Return to Polymer Main Menu
Chain-Reaction Polymerization
This reaction eventually leads to the formation of polystyrene, a portion of which is shown
below. Polystyrene prepared by free-radical polymerization is
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Polystyrene can be represented using a shorthand notation.
Monomer Polymer
ethylene polyethylene
propylene polypropylene
poly(vinyl chloride)
vinyl chloride
(PVC)
poly(vinylidene chloride)
vinylidene chloride
(Saran)
poly(methylmethacrylate)
methylmethacrylate
(PMMA)
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Produced by hydrolysis of poly(vinyl
poly(vinyl alcohol) (PVA)
acetate)
Step-Reaction Polymerization
Polyesters are condensation polymers, which contain fewer atoms within the polymer
repeat unit than the reactants because of the formation of byproducts, such as H2O or
NH3, during the polymerization reaction. Most synthetic fibers are condensation
polymers.
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A few types of condensation polymers are listed below. In the table, R and R' stand for organic
groups.
polyester
polyamide
(nylon)
polyurethane
polycarbonat
e
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Polymer Chemistry
Mechanical Properties
Is it hard or soft?
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Tensile Strength
1 MPa =
145 psi
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Young's Modulus
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There is a difference between toughness
and strength, as is illustrated in the three
plots at the right.
Polymer Chemistry
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The Glass Transition
If the polymer is heated it eventually will reach its glass transition temperature. At this
temperature portions of the molecules can start to wiggle around as is illustrated by the
red molecule in the diagram above. The polymer now is in its rubbery state. The rubbery
state lends softness and flexibility to a polymer.
You may have experienced the glass transition of chewing gum. At body temperature the
gum is soft and pliable, which is characteristic of an amorphous solid in the rubbery state.
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If you put a cold drink in your mouth or hold an ice cube on the gum, it becomes hard
and rigid. The glass transition temperature of the gum is somewhere between 0oC and
37oC.
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When an amorphous polymer is heated, the temperature at which it changes from a glass
to the rubbery form is called the glass transition temperature, Tg. A given polymer
sample does not have a unique value of Tg because the glass phase is not at equilibrium.
The measured value of Tg will depend on the molecular weight of the polymer, on its
thermal history and age, on the measurement method, and on the rate of heating or
cooling. Approximate glass transition temperatures of a few polymers are shown below.
Polymer Tg (oC)
Poly(ethyleneterephthalate) (PET) 69
Polystyrene 100
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Polymer Chemistry
Molecular Weight
The molecular weights of polymers are much Degree of Polymerization
larger than the small molecules usually
encountered in organic chemistry. Most chain Molecular Weight Averages
reaction and step reaction polymerizations
o Number-Average
produce chains with many different lengths,
so polymers also differ from small molecules o Weight-Average
in that the polymer molecular weights are
average values. You may refer elsewhere for a o Comparison of Number- and
discussion of the different methods of Weight-Averages
measuring the average molecular weight of
polymers8. Of the key parameters influencing o Viscosity-Average
the physical properties of polymers, the
Chain Entanglement
molecular weight distribution usually is the
dominant factor, often influencing the other Threshold Molecular Weight
parameters.
Commercial Polymer Range
Degree of Polymerization
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Molecular Weight Averages
Unless they have been purified, synthetic polymers have a distribution of molecular
weights. Different methods of measuring the molecular weight yield different types of
averages. Two of the most important are the number-average and the weight-average
molecular weights.
Suppose that you have a set of values {x1, x2, . . ., xn}for which you calculate an average
value. If the probability of each value occuring are given by {P1, P2, . . ., Pn} then the
average is given by the sum below.
The type of average depends on the formula used for the probability, Pi.
Suppose that you have a mixture of polymer molecules with different molecular weights
in which the number of molecules having a particular molecular weight, Mi, is given by
Ni. The "number-average" probability of a given mass being present is
The number average is the simple arithmetic mean, representing the total weight of the
molecules present divided by the total number of molecules. Most thermodynamic
measurements are based on the number of molecules present and hence depend on the
number-average molecular weight: examples are the colligative properties, osmotic
pressure and freezing point depression. End-group analysis also produces a value for .
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Comparison of Number- and Weight-Averages
The number-average of the miles traveled in the four legs of the journey is 928 miles.
This is the average distance travelled in each leg of the journey. It places equal emphasis
on each leg.
The mass-average of the miles traveled in the four legs of the journey is 2216 miles. This
average places a greater emphasis on the leg of the journey with the largest "mass" - that
is the fourth leg in which you travel 2790 miles. It is more representative of the major
part of your journey.
This mass-average/number-average ratio for this journey is 2.4, indicating that the trip is
polydisperse with widely different mileages for the separate legs of the journey.
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Viscosity Average
One of the oldest methods of measuring the average molecular weight of polymers is by
solution viscosity. The viscosity-average molecular weight, , lies somewhere between
the number average and the weight average.
Chain Entanglement
Small molecules, even relatively large hydrocarbons such as the paraffins, do not have
long enough chains to become entangled and do not exhibit polymer properties. Polymer
molecules are long chains, which can become entangled with one another. Along with
intermolecular forces, chain entanglement is an important factor contributing to the
unique physical properties of polymers. The difficulty in untangling their chains makes
polymers strong and resilient.
At some critical degree of polymerization a polymer will begin to show the mechanical
properties, such as strength and toughness, that are characteristic of polymers. The value
of the critical degree of polymerization that is necessary for a oligomer to show polymer
properties is dependent on the intermolecular forces between polymer chains and on the
amount of chain entanglement. All polymers exhibit no strength below DP = 30. The
strength also does not change much above DP's in the 600 range. As the chains become
very long, molecular entanglements and intermolecular forces become so great that the
chains no longer slip along each other. At this point, further lengthening of the chains
doesn't make much difference22.
Polymer chemists sometimes refer to the threshold molecular weight below which an
oligomer will not display the properties needed for a particular application. The value of
the threshold molecular weight depends on the application. If the polymer is to be used as
an adhesive, the required molecular weight may be relatively low. If the polymer is to be
used in a trash barrel on the other hand, a high molecular weight is required.
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Commercial Polymer Range
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Polymer Chemistry
Topology
Polymers are very large molecules with Linear Polymers
unusual physical properties that depend
on the interactions between its chains. Nonlinear (Branched) Polymers
An important factor in these
interactions is the shape of the chain
Network Polymers
making up the backbone of the
molecule.
Linear Polymers
Some polymer molecules are linear, similar to a normal alkane such as n-decane. An
example is high density polyethylene (HDPE), which can contain more than 1000 CH2
groups.
Simulated structures of HDPE are shown below. The skeletal structure shows only the polymer
backbone.
Linear
HDPE has a high density because the linear molecules can pack closely.
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Nonlinear (Branched) Polymers
Some polymers, such as low density polyethylene (LDPE), have branches of different
sizes irregularly spaced along the chain. Such polymers are said to be nonlinear.
Polymers with pendant groups, such as the methyl group in polypropylene, are considered to
be linear.
Nonlinear
The branches prevent the nonlinear molecules from packing as closely as the linear,
reducing their density.
Network Polymers
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Polymers Basic Classification in
polymer chemistry
Homopolymers
Heteropolymers or Copolymers
Monomer-based classifications of
o Random
Polymers
o Alternating
o Block
Initiaition
Phases of polymer synthesis Propagation
Termination
Linear
Branched Chain
Long Chain
Comb
Ladder
Semi-Ladder
Examples of Polymer Structures Star
o Often used in gels
Network
Interpenetrating Polymer Network (cross-linked ,
but not bound)
Semi-interpenetrating Polymer Network
(Crosslinked epoxy with vinyl polymer)
Thermoplastic
o Melts when heated, solidifies when chilled
o Polystyrene, polyethylene
Physical classifications of polymers Thermosets
o Cannot be remodeled
Elatomers
o Rubbers
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Polymer Chemistry
Stress-Strain Curves44
What is Stress?
What is Strain?
Stress-Strain Curves
Stress
stress:
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Strain
elongation:
extension ratio:
Stress-Strain Curves
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Tensile Testing
In a tensile test, a sample of known dimensions (including thickness) is held
between two clamps.
As the sample is stretched, the force exerted by the instrument and the length
(and sometimes cross-sectional area) of the sample are measured. This data
can be used to construct a stress-strain curve and to calculate several
mechanical properties of the polymer.
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Polymer Chemistry
Differential Scanning Calorimetry
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The Thermogram
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