Professional Documents
Culture Documents
Natural Fibers
Twin Screw
Extrusion
Biobased
Vegetable Oil Composite
Materials
Plant Breeding &
Processing Liquid Molding
Processing
Motivation for Biocomposites
Research
Biocomposite materials will emerge as an important
engineering material as the technology evolves through
strong collaboration by several facets of the entire production
???
Data Sheet Generation for
Biocomposites at NDSU
Biocomposite Project Areas
ABS
PP
Hybridization Tensile Strength
Potential
ABS
PP
Hybridization Tensile Strength
Potential with Compatibilizer
PP with MAPP
Predictive Model Production
and
ABS PMMA
PLA
Modulus Model Fitting -
Polyolefins
PP LDPE
Strength Fitting Model
Development
for non-modified
for compatibilized
where Cell is the cellulose content
ABS PMMA
PLA
Tensile Strength Model Fitting -
Polyolefins
PP
LDPE
Torrefaction Strategy
10 ft Steel Boom
Carbon Fibers
Flax Fibers
Testing Results vs. Theory
Impact Results
Biocomposite Project Areas
O O
O O
O
OO O OO O
O O
H2O2 , Acetic acid
O O O O O
O O O O
O O
O O O O
O O O
O O O O O O
O O
Amberlite 120H O
O
O
O
O O
O O
O O
O
O O
O O O
O
O
O
O
O
O
O
O
O O Photo-
O
Polyols O
O
O
O
O
O
polymerization
Crosslinking
(Meth)acrylates
Thermal
Crosslinking -
Anhydrides
Anhydride Curing of ESS
Resins
O O
O
Crosslinker:
Methyl
hexahydrophthalic
anhydride (MHHPA)
Catalyst:
N 1,8-diazabycyclo
[5.4.0] undec-7-
N
ene (DBU)
Tensile Properties MHHPA
Cured ESS Resins
Tensile
Epoxy Epoxide/anhydride Modulus Elongation
strength
compound (equivalent ratio) (MPa) at break (%)
Epoxy Modulus Tensile Elongation Tensile (MPa)
compound (MPa) strength at break toughness (J) ESS 1:0.5 170.8 12.8 7.8 0.4 11.0 1.8
(MPa) (%) X 103
ESL 1395 191 45.8 5.4 5.7 2.6 8.44 3.5 ESS 1:0.75 595.1 8.2 21.8 1.4 6.2 1.0
ESSF 909 179 31.5 3.2 8.5 2.7 11.5 6.3 ESSB6 1:0.5 231.8 40.5 8.9 1.6 10.4 2.2
ESS 497 38 20.3 4.3 21.7 7.8 29.4 9.2 ESSB6 1:0.75 643.9 26.1 19.6 5.7 4.5 0.7
ESSB6 1002 52 35.1 3.6 5.4 0.7 9.1 3.8 ESO
1:0.5 5.0 0.16 1.2 0.1 27.9 3.6
(Control)
ESO
65 10 10.2 2.5 167 19 97 13.8 ESO
(Control) 1:0.75 97.7 28.7 6.0 0.5 28.7 5.6
(Control)
Center for Biocomposite
Research & Engineering
To kick-start the development of the CBRE at NDSU,
$265,000 from the ND Corn Council was secured to
purchase a large, production scale twin-screw extruder and
accessories to support current biocomposite trials with JD,
Shur-Co, AGCO, Bobcat, etc.
Several other entities are being be solicited to contribute to
the CBRE for other equipment, but ND Corn Council
contribution is the seed to launch the center.
CBRE - Pilot Plant Vision
Large Scale R&D Biocomposite Compounding Facility
5,000 sqft (Location SpaceAge Synthetics, Inc., Fargo, ND)
1-2 Technicians + Research Students (Research Funding)
Major Equipment
Biomass & Polymer Storage
Biomass Milling/Grinding
Biomass Drying/Mixing/Metering
Pressurized Conveying System
Compound Extruder w/ Pelletizer
Pultrusion Line
Natural Fiber Mat Production Line
Biocomposite Drying
Biocomposite Metering/Bagging
Dust Vacuum System
Large Air Compressor
Microwave Ashing Unit
Acknowledgements and
Continued Partners
NDSU College of Engineering & Architecture/Mechanical Engineering
Department
Existing equipment and facilities will be included in the center
Educational and research time of interested faculty will be encouraged
NDSU College of Agriculture, Food Systems and Natural Resources/NDSU
Extension and Experiment Station
Existing Agricultural Pilot Plant facilities will closely collaborate with the center
Sharing of ag-based materials knowledge and knowhow
SpaceAge Synthetics Contribution (Fargo, ND)
Space allocation for the biocomposite pilot plant facilities
Continued collaboration regarding biobased foam and biocomposite technology
Tecton Products (Fargo, ND)
Collaboration regarding pultrusion technology for various companies
Composites Innovation Centre (Winnipeg, MB)
Continued collaboration on biocomposite development for various companies
Other existing companies we have been working with
AGCO, John Deere Co., Steinwall, Inc., Shur Co., Falcon Plastics, Inc., GVL Poly, etc.
Other commodity groups
AmeriFlax, Soybean Council, Oilseed Council, Sugarbeet Growers, etc.