h1

30

h2
h3
60

h4
A. Calculation of Requirement of Silo Capacity

Coal consumption at BMCR per boiler TPH 41.42

% of Ash in worst coal 2%
Quantity of Ash produced per boiler tph 1.010648
Angle of Surcharge of Ash deg 30
Maximum Percentage of Fly Ash in Ash 60%
Maximum Percentage of Bed Ash in Ash 40%
Quantity of Fly ash per boiler tph 0.6063888
Quantity of Bed ash per boiler tph 0.4042592
Quantity of ash from one boiler tph 1.010648
No. of hours of Storage as per Specification hr. 24
Ash Storage Quantity as per Requirement T 24.255552
Bulk density of Fly Ash considered T/m 0.6
Corresponding water volume of Ash m 40.42592
Freeboard Margin to be provided 10%
Additional Volume to be considered m 4.042592

Total Volume of the Silo m 44.468512

Selected Vouleme of the Silo m 50

B. Calculation for Silo Sizing

Radius of Silo considered, R m 1.4

Radius of Opening at Bottom of silo, r m 0.8
Valley Angle at Bottom Conical portion of Silo deg 60
h3+h4 m R x tan 60 2.42
h4 m r x tan 60 1.39
Height of Conical Part at Bottom, h3 m 1.04
Height of Cylindrical Part at Middle, h2 m 8.51
Height of Conical Part at Top, h1 m 0.81
Total Height, H m 10.36

Volume of Conical Part at Bottom, V1 = p/3x{R2x(h3+h4)-r2xh4}

m 4.0
Volume of Cylindrical Part at Middle, V2 m pxR2xh2 52.4
Effective Volume of Conical Part at Top, V3 m pxR3xh1x60% 3.0
(cosidering 60% filling of the cylindrical portion with six feeding points)
Effective Volume of silo m 59.4
> Required Volume

360574615.xls/Fly+Bed Ash 07/15/2017

 Selected Diameter of silo m 3
Total Height of silo m 10.36

ASH SILO SIZING CALCULATION Thermax Limited

1x15 MW IPP, DMCI POWER Division

360574615.xls/Fly+Bed Ash 07/15/2017

 h1
30

h2
h3
60

h4
A. Calculation of Requirement of Silo Capacity

Coal consumption at BMCR per boiler TPH 10.5

% of Ash in worst coal 15%
Quantity of Ash produced per boiler tph 1.575
Angle of Surcharge of Ash deg 30
Maximum Percentage of Fly Ash in Ash 80%
Maximum Percentage of Bed Ash in Ash 20%
Quantity of Fly ash per boiler tph 1.26
Quantity of Bed ash per boiler tph 0.315
Quantity of ash from one boiler tph 1.575
No. of hours of Storage as per Specification hr. 24
Ash Storage Quantity as per Requirement T 7.56
Bulk density of Bed Ash considered T/m 1.1
Corresponding water volume of Ash m 6.8727272727
Freeboard Margin to be provided 10%
Additional Volume to be considered m 0.6872727273

Total Volume of the Silo m 7.56

Selected Vouleme of the Silo m 8

B. Calculation for Silo Sizing

Radius of Silo considered, R m 1

Radius of Opening at Bottom of silo, r m 0.4
Valley Angle at Bottom Conical portion of Silo deg 60
h3+h4 m R x tan 60 1.73
h4 m r x tan 60 0.69
Height of Conical Part at Bottom, h3 m 1.04
Height of Cylindrical Part at Middle, h2 m 2.00
Height of Conical Part at Top, h1 m 0.58
Total Height, H m 3.62
Volume of Conical Part at Bottom, V1 = p/3x{R2x(h3+h4)-r2xh4}
m 1.7
Volume of Cylindrical Part at Middle, V2 m pxR2xh2 6.3
Effective Volume of Conical Part at Top, V3 m pxR xh1x60%
3
1.1
(cosidering 60% filling of the cylindrical portion with six feeding points)
Effective Volume of silo m 9.1
> Required Volume

Selected Diameter of silo m 2

Total Height of silo m 3.62

ASH SILO SIZING CALCULATION Thermax Limited

1x15 MW IPP, DMCI POWER Division
 h1
30

h2
h3
60

h4
A. Calculation of Requirement of Silo Capacity

Coal consumption at BMCR per boiler TPH 10.5

% of Ash in worst coal 15%
Quantity of Ash produced per boiler tph 1.575
Angle of Surcharge of Ash deg 30
Maximum Percentage of Fly Ash in Ash 80%
Maximum Percentage of Bed Ash in Ash 20%
Quantity of Fly ash per boiler tph 1.26
Quantity of Bed ash per boiler tph 0.315
Quantity of ash from one boiler tph 1.575
No. of hours of Storage as per Specification hr. 24
Ash Storage Quantity as per Requirement T 30.24
Bulk density of Fly Ash considered T/m 0.6
Corresponding water volume of Ash m 50.4
Freeboard Margin to be provided 10%
Additional Volume to be considered m 5.04

Total Volume of the Silo m 55.44

Selected Vouleme of the Silo m 56

B. Calculation for Silo Sizing

Radius of Silo considered, R m 1.8

Radius of Opening at Bottom of silo, r m 0.4
Valley Angle at Bottom Conical portion of Silo deg 60
h3+h4 m R x tan 60 3.12
h4 m r x tan 60 0.69
Height of Conical Part at Bottom, h3 m 2.42
Height of Cylindrical Part at Middle, h2 m 4.00
Height of Conical Part at Top, h1 m 1.04
Total Height, H m 7.46
Volume of Conical Part at Bottom, V1 = p/3x{R2x(h3+h4)-r2xh4}
m 10.5
Volume of Cylindrical Part at Middle, V2 m pxR2xh2 40.7
Effective Volume of Conical Part at Top, V3 m pxR xh1x60%
3
6.3
(cosidering 60% filling of the cylindrical portion with six feeding points)
Effective Volume of silo m 57.5
> Required Volume

Selected Diameter of silo m 4

Total Height of silo m 7.46

ASH SILO SIZING CALCULATION Thermax Limited

1x15 MW IPP, DMCI POWER Division
Ash Distribution
Total Fly Ash 1.26
Operating Design
Economiser 0.44 0.53
APH 0.06 0.07
ESP 1st Field 0.68 0.82
ESP 2nd Field 0.07 0.08
ESP 3rd Field 0.00 0.01
1.25 1.50