Optimize Cylinder Head Parts List for Industrial Engines 1240/1241/1242

Long Block, Exchange
21
TWD1240VE, TAD1241VE, TAD1242VE
Upd:2012-02-02
Upd:2012-02-02 23696 7744160 -21 -21662
TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

21
REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 3801111 1 Longblock engine TWD1240VE, TAD1240GE
Bulletin P-21-0-18 P-21-0-18-EN Longblock for Industrial Engines 1240/1241/1242
1 3801101 1 Longblock engine TAD1241GE/VE, TAD1242GE/VE
Bulletin P-21-0-18 P-21-0-18-EN Longblock for Industrial Engines 1240/1241/1242
7744160-
7744160- 21-
21- 21662 23696 Upd:2012-02-02
Upd:2012-02-02

21
TAD1250VE, TAD1251VE, TAD1252VE
Upd:2012-02-02
Upd:2012-02-02 23696 7744160 -21 -36524

21
REF PART NO. QTY DESCRIPTION NOTES

1 3801425 1 Longblock engine TAD1250VE, TAD1251VE, TAD1252VE
7744160-
7744160- 21-
21- 36524 23696 Upd:2012-02-02
Upd:2012-02-02

Cylinder Head
21
TWD1240VE
27
26
23
22
24
25
6
3
4
20 10
2 21
3
32
7
5
4 33
11
12
2
1 18
17
9
12 16
19
15 28
13
8
30
31 14
34 29
Upd:2012-02-02
Upd:2012-02-02 18767 7744160 -21 -5172

Cylinder Head
21
TWD1240VE

1 3803667 1 Cylinder head 5113 Including valves., (20560797)
2 3165130 1 Bearing housing, front Included in overhaul kit 3165309.
3165133 5 Bearing housing, middle Included in overhaul kit 3165309.
3165136 1 Bearing housing, rear Included in overhaul kit 3165309.
3 8170626 7 Stud
4 1547889 14 Screw L=127mm
5 1547888 1 Screw L=106mm
6 1677283 6 Screw L=70mm
7 20905400 24 Valve guide
8 20459329 12 Valve seat Inlet, Std
20459332 12 Valve seat O.S=0,20mm
9 3169366 12 Valve seat Exhaust, Std
20411979 12 Valve seat O.S=0,20mm
10 85104134 6 Copper sleeve kit (3183368)
11 20536487 6 O-ring (3165747)
12 968062 2 Plug
13 422426 1 Pivot pin
14 968060 1 Plug
15 8170553 1 Expansion plug
16 3155057 6 Jet
17 3165025 12 Plug
18 949659 12 O-ring
19 1544710 1 Sealing ring
20 21345131 38 Screw
21 21344784 9 Stud
22 20545669 1 Valve cover
23 20807510 1 Oil filler cap
24 1675841 1 Gasket
25 21070576 1 Sealing strip
26 3964604 16 Bushing
27 8148488 16 Cap nut
28 3099100 1 Cylinder head gasket, cylinder head
29 20489341 1 Sealing (8170473)
30 (3826657) 1 Lifting eye Obsolete part
31 959265 3 Hex. socket screw
32 950562 14 Pin
33 1546484 14 Pivot pin
34 3830718 1 Gasket kit See group 99
7744160-
7744160- 21-
21- 5172 18767 Upd:2012-02-02
Upd:2012-02-02

Cylinder Head
21
TAD1241VE, TAD1242VE
34
29
33
30
31
32
16 6
3
15
4
14
16
15 13 17
28
3
13 12
39
27
12 18
5 40
4 7
1
7
2 19
25
24
26
22
23
9
19 8
20
37 21 11
38
10
41 35
36
Upd:2012-02-02
Upd:2012-02-02 22665 7744160 -21 -9960

Cylinder Head
21

1 3803667 1 Cylinder head Including valves., (20560797)
3 8170626 7 Stud
4 1547889 14 Screw L=127mm
5 1547888 1 Screw L=106mm
6 1677283 6 Screw L=70mm
20459332 12 Valve seat O.S=0,20mm
20430463 12 Valve seat O.S=0,20mm
10 20459326 12 Inlet valve
11 20441486 12 Exhaust valve
12 859171 24 Valve stem seal
13 3183210 24 Valve spring
15 1546487 24 Valve spring washer
16 1677875 48 Valve collet
17 3183368 6 Sleeve
18 20536487 6 O-ring
19 968062 2 Plug
20 422426 1 Pivot pin
21 968060 1 Plug
23 8131707 11 Cap plug
24 3165025 1 Plug
25 949659 1 O-ring
27 1547419 38 Screw
28 21344784 9 Stud
31 20365079 1 Gasket
33 3964604 16 Bushing
34 8148488 16 Cap nut
35 3099100 1 Cylinder head gasket, cylinder head See group 99
36 20489341 1 Sealing
39 950562 14 Pin Included in overhaul kit 3165309.
40 1546484 14 Pivot pin Included in overhaul kit 3165309.
7744160-
7744160- 21-
21- 9960 22665 Upd:2012-02-02
Upd:2012-02-02

Cylinder Head
21
29 34
33
30
31
32
16 6
3
15
4
14
16
15 13 17
28
3
13 12
39
27
12 18
5 40
4 7
1
7
2 19
25 24
26
22
23
9
19 8
20
37 21 11
38
10
35
36
Upd:2012-02-02
Upd:2012-02-02 23282 7744160 -21 -9699

Cylinder Head
21

1 3803924 1 Cylinder head (24426421)
3 8170626 7 Stud
4 1547889 14 Screw L=127mm
5 1547888 1 Screw L=106mm
6 1677283 6 Screw L=70mm
20459332 12 Valve seat O.S=0,20mm
20430463 12 Valve seat O.S=0,20mm
10 20463800 12 Inlet valve
12 859171 24 Valve stem seal
17 3183368 6 Sleeve
18 20536487 6 O-ring
19 968062 2 Plug
20 422426 1 Pivot pin
21 968060 1 Plug
23 8131707 11 Cap plug
24 3165025 1 Plug
25 949659 1 O-ring
27 1547419 38 Screw
28 21344784 9 Stud
31 20365079 1 Gasket
33 3964604 16 Bushing
34 8148488 16 Cap nut
35 3099100 1 Cylinder head gasket See group 99
36 20489341 1 Sealing
39 950562 14 Pin
40 1546484 14 Pivot pin
7744160-
7744160- 21-
21- 9699 23282 Upd:2012-02-02
Upd:2012-02-02

Cylinder Block
21
TWD1240VE
18
19
9
1
10 12
10 12A
24 12A
23 10 12
22
25 9
26
21 13
20 14
21
20
7 8
15
11
16
17
4
5
Upd:2012-02-02
Upd:2012-02-02 17976 7744160 -21 -4509

Cylinder Block
21
TWD1240VE

1 8130120 1 Cylinder block Replaced by 20412465
20412465 1 Cylinder block Replaced by 20451181
20451181 1 Cylinder block
2 1 Main bearing cap, front
3 5 Main bearing cap
4 1 Main bearing cap, rear
5 422426 1 Pivot pin
6 1547040 14 Flange screw
7 981735 3 Cap plug
8 981245 1 Plug
9 8170389 2 Guide sleeve
10 1546624 3 Restricting washer
11 (8170666) 1 Plug Obsolete part
12 3165099 2 Plug
12A 976038 4 O-ring
13 18677 2 Gasket
14 960634 2 Plug
15 3828400 1 Cover
17 967344 1 O-ring
20 11996 2 Gasket
21 960631 2 Plug
22 18677 1 Gasket
23 1676622 1 Nipple Alternative version. 1pc drain cock 949918, 1pc reduction nipple 191068 and 1pc
elbow nipple 3826916.
24 476279 1 Protecting cap
25 946440 1 Flange screw Mounted behind the oil filter housing in the engine lubricating duct.
26 11992 1 Gasket Mounted behind the oil filter housing in the engine lubricating duct.
7744160-
7744160- 21-
21- 4509 17976 Upd:2012-02-02
Upd:2012-02-02

Cylinder Block
21
TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
18
19
9
1
10 12
10 12A
12A
23 10 12
22
24
9
25
26
21
13
20 14
21
20
7 8
15
11
16
17
4
5
Upd:2012-02-02
Upd:2012-02-02 18089 7744160 -21 -4616

Cylinder Block
21

1 8130120 1 Cylinder block Replaced by 20412465
20412465 1 Cylinder block Replaced by 20451181
20451181 1 Cylinder block
2 1 Main bearing cap, front
3 5 Main bearing cap
4 1 Main bearing cap, rear
7 981735 3 Cap plug
8 981245 1 Plug
9 8170389 2 Guide sleeve
10 1546624 3 Restricting washer
12 3165099 2 Plug
12A 976038 4 O-ring
13 18677 2 Gasket
14 960634 2 Plug
15 3828400 1 Cover
17 967344 1 O-ring
19 1 Lifting eye
20 11996 2 Gasket
21 960631 2 Plug
22 18677 1 Gasket
23 1676622 1 Nipple Alternative version. 1pc drain cock 949918, 1pc reduction nipple 191068 and 1pc
elbow nipple 3826916.
25 946440 1 Flange screw Mounted behind the oil filter housing in the engine lubricating duct.
26 11992 1 Gasket Mounted behind the oil filter housing in the engine lubricating duct.
7744160-
7744160- 21-
21- 4616 18089 Upd:2012-02-02
Upd:2012-02-02

Flywheel Housing
21
16
13
15
14
7
8
5
3 6
12
11
9
10
Upd:2012-02-02
Upd:2012-02-02 20357 7744160 -21 -4508

Flywheel Housing
21

1 11128689 1 Flywheel housing
2 85108352 1 Crankshaft seal (1543896)
3 467367 2 Plug
4 966371 2 Flange screw L=140mm
7 849135 1 Cover
10 11031785 1 Plug Obsolete part
11 11031769 1 Lock washer Obsolete part
13 949656 1 O-ring
14 11127387 1 Plug
16 11127388 1 Lock washer
7744160-
7744160- 21-
21- 4508 20357 Upd:2012-02-02
Upd:2012-02-02

Valve Mechanism. Later Production
21
19
15
25 3
1 9
24
14
2
9
13
12
14
13 22
22 11
15 17
11
18
16
19
21
20
7
6
8
3
4
5
7 23
6
8 10
Upd:2012-02-02
Upd:2012-02-02 22666 7744160 -21 -4500

Valve Mechanism. Later Production
21

1 8170158 1 Rocker arm shaft
2 955096 2 Expansion plug (980176)
3 20742698 6 Rocker arm, intake Ceralloy roller
4 946911 1 Hexagon nut
5 1546458 1 Ball stud
6 20441753 1 Ball socket
7 944364 1 O-ring
8 1 Ball seat
9 3183207 12 Valve yoke
10 3169490 12 Inlet valve SN-303403
20459326 12 Inlet valve SN303404-
11 859171 24 Valve stem seal Included in cylinder head exch
12 3183211 12 Valve spring, exhaust Included in cylinder head exch
15 21160845 6 Rocker arm, injector Ceralloy roller
16 1546775 1 Ball stud
18 3964817 2 Jet
19 20742703 6 Rocker arm, exhaust Ceralloy roller
20 1546458 1 Ball stud
22 3183210 24 Valve spring Included in cylinder head exch
24 8148186 6 Leaf spring
7744160-
7744160- 21-
21- 4500 22666 Upd:2012-02-02
Upd:2012-02-02

Valve Mechanism. Earlier Production
21
22
18
3
10
9
1 11
16
2
27
15
14
16
15 25
25 13
18 20
13 17
21
19
22
24
23
7
6
8
3
4
5
7 26
6
8 12
Upd:2012-02-02
Upd:2012-02-02 18985 7744160 -21 -7096

Valve Mechanism. Earlier Production
21

2 955096 2 Expansion plug (980176)
3 20742698 6 Rocker arm, intake
5 1546458 1 Ball stud
7 944364 1 O-ring
8 1 Ball seat
9 1547919 6 Valve yoke Earlier production 12 pcs, exhaust and inlet.
11 1543368 1 Adjusting screw
12 3169490 12 Inlet valve SN-303403
20459326 12 Inlet valve SN303404-
13 859171 24 Valve stem seal Included in cylinder head exch
14 3183211 12 Valve spring, exhaust Included in cylinder head exch
17 1677963 6 Guide pin Earlier production 12 pcs, exhaust and inlet., Included in cylinder head exch
18 20746798 6 Rocker arm, injector
19 1546775 1 Ball stud
21 3964817 1 Jet
22 20742703 6 Rocker arm, exhaust
23 1546458 1 Ball stud
25 3183210 24 Valve spring Included in cylinder head exch
27 3183207 6 Valve yoke
7744160-
7744160- 21-
21- 7096 18985 Upd:2012-02-02
Upd:2012-02-02

Valve Mechanism
21
19
15
28 3
9
1
27
14
2
9
13
12
14
13 25
25 11
15 17
11
18
16
19
21
20
23
22
24
3
4
5
7 26
6
8 10
Upd:2012-02-02
Upd:2012-02-02 22667 7744160 -21 -9291

Valve Mechanism
21

2 955096 2 Expansion plug (980176)
3 20742698 6 Rocker arm, intake
5 1546458 1 Ball stud
7 944364 1 O-ring
8 1 Ball seat
9 3183207 12 Valve yoke
10 20463800 12 Inlet valve Included in exchange unit cylinder head 3803924.
11 859171 24 Valve stem seal Included in exchange unit cylinder head 3803924.
12 3183211 12 Valve spring, exhaust Included in exchange unit cylinder head 3803924.
13 1546487 24 Valve spring washer Included in exchange unit cylinder head 3803924.
14 1677875 48 Valve collet Included in exchange unit cylinder head 3803924.
15 20746798 6 Rocker arm, injector
16 1546775 1 Ball stud
18 3964817 2 Jet
19 20941606 6 Rocker arm, exhaust
20 1546458 1 Ball stud
23 944364 1 O-ring
24 1 Ball seat
25 3183210 24 Valve spring Included in exchange unit cylinder head 3803924.
26 20441486 12 Exhaust valve Included in exchange unit cylinder head 3803924.
27 8148186 6 Leaf spring
7744160-
7744160- 21-
21- 9291 22667 Upd:2012-02-02
Upd:2012-02-02

Timing Gear Housing
21
13 14
9 40
10 8
3 41
8
11
9 1
10 7
12
11 5A
10 8
7
11 6 4
9
15 2
20 19
45
16
17
18 42 43
44
26
25 21
38 29
22
36
37
19A
24
28
23
30 26
25 46
28 33
39
34
32
27 5
35
31
Upd:2012-02-02
Upd:2012-02-02 22940 7744160 -21 -4550

Timing Gear Housing
21

1 8170561 1 Timing gear plate Replaced by 21383522
21383522 1 Timing gear plate
3 20489341 1 Sealing (8170473)
4 3828662 1 Cover (8170237)
5 965197 4 Flange screw For cover 8170237., L=100mm
5A 949736 1 O-ring
6 8170193 1 Idler gear
7 8170219 2 Hub
8 8170220 3 Thrust washer
9 3184865 3 Thrust washer
10 3184868 3 Bearing shield
11 1547886 18 Screw
12 8170195 1 Idler gear
13 8170197 1 Idler gear
14 8170199 1 Hub
15 20512768 1 Timing gear cover Replaced by 20713791
20713791 1 Timing gear cover
19A 947790 2 Flange screw L=80mm
21 20714247 1 Sealing strip (20526706)
22 3835799 1 Timing gear cover Replaced by timing gear cover 21122283, companion flange 21243814 and
2 pcs screw 3595265.
21122283 1 Timing gear cover
23 467367 1 Plug
24 469328 1 Gasket
25 960632 2 Plug
26 948884 2 Gasket
965181 1 Flange screw Used when extra water pump is low mounted., L=70mm
31 8193986 1 Driving device
4338
32 1 Gear
33 967344 1 O-ring
36 3184837 1 Flange screw For driving device. mounted from the opposite side through the fuel pump.
37 948981 1 O-ring
38 3826898 1 Bracket
4633
40 1556208 1 Cover
41 948888 1 O-ring
42 3964803 1 Plug
43 20555696 1 Sealing ring (421629)
45 3830184 1 Sealing
46 (1547940) 1 Pivot pin Obsolete part
7744160-
7744160- 21-
21- 4550 22940 Upd:2012-02-02
Upd:2012-02-02

Camshaft
21
5
8
6
9
4 7
Upd:2012-02-02
Upd:2012-02-02 19008 7744160 -21 -4541

Camshaft
21

1 20593688 1 Camshaft
2 20503200 1 Camshaft bearing kit, front (276626)
2 Bearing shell
3 276630 6 Camshaft bearing kit
2 Bearing shell
5 8170954 1 Vibration damper
6 3155166 1 Wheel
7 20450344 1 Gear
8 950572 1 Pin
9 20440991 6 Spacer
7744160-
7744160- 21-
21- 4541 19008 Upd:2012-02-02
Upd:2012-02-02

Camshaft
21
5
8
6
9
4 7
Upd:2012-02-02
Upd:2012-02-02 19008 7744160 -21 -9302

Camshaft
21
REF PART NO. QTY DESCRIPTION

1 20576909 1 Camshaft
2 20503200 1 Camshaft bearing kit, front
2 Bearing shell
3 276630 6 Camshaft bearing kit
2 Bearing shell
6 3155166 1 Wheel
7 20450344 1 Gear
8 950572 1 Pin
9 20440991 6 Spacer
7744160-
7744160- 21-
21- 9302 19008 Upd:2012-02-02
Upd:2012-02-02

Crank Mechanism
21
TWD1240VE
41
8
1 4
2 1
5
6
7 7
36
38
35
9
11
15
34 32
33
1 37
12
8 10 1
13 34 14
32
27 29
33
25 31
23 28 30
22
21
19 20
16 18
26
24
17 39
40
17
Upd:2012-02-02
Upd:2012-02-02 24971 7744160 -21 -4524

Crank Mechanism
21
TWD1240VE

1 3586771 6 Cylinder liner kit
2 1 Cylinder liner
3 270950 1 Sealing kit
4 3840819 1 Piston ring kit
5 1 Piston
6 3155115 1 Piston pin
7 914530 2 Snap ring
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
9 3835339 6 Connecting rod, classifiable (3184823)
20412200 6 Connecting rod
11 20381185 1 Bushing
12 20538850 1 Crankshaft, classifiable Classifiable (3832928)
20533078 1 Crankshaft
13 422253 1 Woodruff key
14 978130 6 Plug
15 950645 1 Pin
16 963254 10 Hexagon screw
17 8193962 1 Washer
19 11127304 1 Pulley
21 3827504 1 Dust cover
23 3832906 1 O-ring
26 3826656 1 Companion flange
27 1543316 1 Screw
28 422124 1 Washer
29 945512 1 O-ring
30 1549407 1 Hub
31 8170192 1 Gear
32 20530916 7 Main bearing Std
1 Bearing shell, upper
1 Bearing shell, lower
20578624 7 Main bearing U.S=0.25mm
(20578626) 7 Main bearing Obsolete part, U.S=0.75mm
33 3093651 1 Thrust washer kit Std
3093652 1 Thrust washer kit O.S=00,1mm
34 276134 6 Big-end bearing shel Std
276135 6 Big-end bearing shel U.S=0.25mm
(276137) 6 Big-end bearing shel Obsolete part, U.S=0.75mm
35 1543563 14 Washer
37 3841339 1 Flywheel (866380)
38 20711957 1 Ring gear
7744160-
7744160- 21-
21- 4524 24971 Upd:2012-02-02
Upd:2012-02-02

Crank Mechanism
21
TWD1240VE

40 3826640 1 Pulley
41 1161231 X Sealant 304ml
1161277 X Sealant 10g
7744160-
7744160- 21-
21- 4524 24971 Upd:2012-02-02
Upd:2012-02-02

Crank Mechanism SN2012631189- SN-2012645018
21
TWD1240VE
40
8
4
2
1
5
6
7 7
36 35
37
34
9
11
15
33 31
32
1
12
9 10 1
13 33 14
31
28
32
18 26
30
25
23 27 29
24
22
21
19 20
16 38
17 39
17
Upd:2012-02-02
Upd:2012-02-02 24951 7744160 -21 -35891

21
TWD1240VE

2 1 Cylinder liner
4 3840819 1 Piston ring kit (877572)
5 1 Piston
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
11 20381185 1 Bushing
12 20538850 1 Crankshaft, classifiable (3832928)
14 978130 6 Plug
15 950645 1 Pin
17 8193962 1 Washer
19 11127304 1 Pulley
22 3832906 1 O-ring
24 3595265 2 Screw
26 1543316 1 Screw
27 422124 1 Washer
28 945512 1 O-ring
29 1549407 1 Hub
30 8170192 1 Gear
31 20530916 7 Main bearing Std, (276615)
1 Bearing shell, upper Marked 1547741
1 Bearing shell, lower Marked 1547739
20578624 7 Main bearing U.S=0.25mm, (276616)
(20578626) 7 Main bearing Obsolete part, U.S=0.75mm, (276618)
34 1543563 14 Washer
7744160-
7744160- 21-
21- 35891 24951 Upd:2012-02-02
Upd:2012-02-02

21
TWD1240VE

36 3841339 1 Flywheel (866380)
37 20711957 1 Ring gear (8193939)
39 3826640 1 Pulley
40 1161231 X Sealant 304ml
7744160-
7744160- 21-
21- 35891 24951 Upd:2012-02-02
Upd:2012-02-02

Crank Mechanism SN2012645019-
21
TWD1240VE
38
1 8
4
2 1
5
6
7 7
34
33
35
32
9
11
15
31 29
30
1
12
10 1
9
13 31 14
29
26
30
18 24
28
22
21 25 27
23
19
20
16
17 36
37
17
Upd:2012-02-02
Upd:2012-02-02 24952 7744160 -21 -35888

21
TWD1240VE

2 1 Cylinder liner
4 3840819 1 Piston ring kit (877572)
5 1 Piston
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
11 20381185 1 Bushing
14 978130 6 Plug
15 950645 1 Pin
17 8193962 1 Washer
19 11127304 1 Pulley
21 3595265 2 Screw
22 85108423 1 Crankshaft seal
24 1543316 1 Screw
25 422124 1 Washer
26 945512 1 O-ring
27 1549407 1 Hub
28 8170192 1 Gear
29 20530916 7 Main bearing Std, (276615)
32 1543563 14 Washer
34 3841339 1 Flywheel (866380)
35 20711957 1 Ring gear (8193939)
7744160-
7744160- 21-
21- 35888 24952 Upd:2012-02-02
Upd:2012-02-02

21
TWD1240VE

37 3826640 1 Pulley
38 1161231 X Sealant 304ml
7744160-
7744160- 21-
21- 35888 24952 Upd:2012-02-02
Upd:2012-02-02

Crank Mechanism
21
41
8
1 4
2 1
5
6
7 7
36
38
35
9
11
15
34 32
33
1 37
12
8 10 1
13 34 14
32
27 29
33
25 31
23 28 30
22
21
19 20
16 18
26
24
17 39
40
17
Upd:2012-02-02
Upd:2012-02-02 24971 7744160 -21 -35886

Crank Mechanism
21

2 1 Cylinder liner
5 1 Piston
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
11 20381185 1 Bushing
14 978130 6 Plug
15 950645 1 Pin
17 8193962 1 Washer
19 11127304 1 Pulley
21 3827504 1 Dust cover
23 3832906 1 O-ring
27 1543316 1 Screw
28 422124 1 Washer
29 945512 1 O-ring
30 1549407 1 Hub
31 8170192 1 Gear
35 1543563 14 Washer
37 3841339 1 Flywheel (866380)
38 20711957 1 Ring gear
7744160-
7744160- 21-
21- 35886 24971 Upd:2012-02-02
Upd:2012-02-02

Crank Mechanism
21

40 3826640 1 Pulley
41 1161231 X Sealant 304ml
7744160-
7744160- 21-
21- 35886 24971 Upd:2012-02-02
Upd:2012-02-02

21
40
8
4
2
1
5
6
7 7
36 35
37
34
9
11
15
33 31
32
1
12
9 10 1
13 33 14
31
28
32
18 26
30
25
23 27 29
24
22
21
19 20
16 38
17 39
17
Upd:2012-02-02
Upd:2012-02-02 24951 7744160 -21 -35887

21

2 1 Cylinder liner
4 3840819 1 Piston ring kit (877572)
5 1 Piston
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
11 20381185 1 Bushing
14 978130 6 Plug
15 950645 1 Pin
17 8193962 1 Washer
19 11127304 1 Pulley
22 3832906 1 O-ring
24 3595265 2 Screw
26 1543316 1 Screw
27 422124 1 Washer
28 945512 1 O-ring
29 1549407 1 Hub
30 8170192 1 Gear
31 20530916 7 Main bearing Std, (276615)
34 1543563 14 Washer
7744160-
7744160- 21-
21- 35887 24951 Upd:2012-02-02
Upd:2012-02-02

21

36 3841339 1 Flywheel (866380)
37 20711957 1 Ring gear (8193939)
39 3826640 1 Pulley
40 1161231 X Sealant 304ml
7744160-
7744160- 21-
21- 35887 24951 Upd:2012-02-02
Upd:2012-02-02

21
38
1 8
4
2 1
5
6
7 7
34
33
35
32
9
11
15
31 29
30
1
12
10 1
9
13 31 14
29
26
30
18 24
28
22
21 25 27
23
19
20
16
17 36
37
17
Upd:2012-02-02
Upd:2012-02-02 24952 7744160 -21 -35892

21

2 1 Cylinder liner
4 3840819 1 Piston ring kit (877572)
5 1 Piston
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
11 20381185 1 Bushing
14 978130 6 Plug
15 950645 1 Pin
17 8193962 1 Washer
19 11127304 1 Pulley
21 3595265 2 Screw
24 1543316 1 Screw
25 422124 1 Washer
26 945512 1 O-ring
27 1549407 1 Hub
28 8170192 1 Gear
29 20530916 7 Main bearing Std, (276615)
32 1543563 14 Washer
34 3841339 1 Flywheel (866380)
35 20711957 1 Ring gear (8193939)
7744160-
7744160- 21-
21- 35892 24952 Upd:2012-02-02
Upd:2012-02-02

21

37 3826640 1 Pulley
38 1161231 X Sealant 304ml
7744160-
7744160- 21-
21- 35892 24952 Upd:2012-02-02
Upd:2012-02-02

Crank Mechanism
21
41
8
1 4
2 1
5
6
7 7
36
38
35
9
11
15
34 32
33
1 37
12
8 10 1
13 34 14
32
27 29
33
25 31
23 28 30
22
21
19 20
16 18
26
24
17 39
40
17
Upd:2012-02-02
Upd:2012-02-02 24971 7744160 -21 -9306

Crank Mechanism
21

2 1 Cylinder liner
5 1 Piston
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
11 20381185 1 Bushing
14 978130 6 Plug
15 950645 1 Pin
17 8193962 1 Washer
19 11127304 1 Pulley
21 3827504 1 Dust cover
22 40005678 1 Sealing ring SN2012631189-
23 3832906 1 O-ring
27 1543316 1 Screw
28 422124 1 Washer
29 945512 1 O-ring
30 1549407 1 Hub
31 8170192 1 Gear
35 1543563 14 Washer
37 3841339 1 Flywheel (866380)
38 20711957 1 Ring gear
7744160-
7744160- 21-
21- 9306 24971 Upd:2012-02-02
Upd:2012-02-02

Crank Mechanism
21

40 3826640 1 Pulley
41 1161231 X Sealant 304ml
7744160-
7744160- 21-
21- 9306 24971 Upd:2012-02-02
Upd:2012-02-02

21
40
8
4
2
1
5
6
7 7
36 35
37
34
9
11
15
33 31
32
1
12
9 10 1
13 33 14
31
28
32
18 26
30
25
23 27 29
24
22
21
19 20
16 38
17 39
17
Upd:2012-02-02
Upd:2012-02-02 24951 7744160 -21 -35889

21

2 1 Cylinder liner
4 20820363 1 Piston ring kit (877572)
5 1 Piston
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
20412200 6 Connecting rod Replaced by 3849405
11 20381185 1 Bushing
20533078 1 Crankshaft Replaced by 20533089
14 978130 6 Plug
15 950645 1 Pin
17 8193962 1 Washer
19 11127304 1 Pulley
22 3832906 1 O-ring
24 3595265 2 Screw
26 1543316 1 Screw
27 422124 1 Washer
28 945512 1 O-ring
29 1549407 1 Hub
30 8170192 1 Gear
31 20530916 7 Main bearing Std, (276615)
7744160-
7744160- 21-
21- 35889 24951 Upd:2012-02-02
Upd:2012-02-02

21

34 1543563 14 Washer
36 3841339 1 Flywheel (866380)
37 20711957 1 Ring gear (8193939)
39 3826640 1 Pulley
40 1161231 X Sealant 304ml
7744160-
7744160- 21-
21- 35889 24951 Upd:2012-02-02
Upd:2012-02-02

21
38
1 8
4
2 1
5
6
7 7
34
33
35
32
9
11
15
31 29
30
1
12
10 1
9
13 31 14
29
26
30
18 24
28
22
21 25 27
23
19
20
16
17 36
37
17
Upd:2012-02-02
Upd:2012-02-02 24952 7744160 -21 -35890

21

2 1 Cylinder liner
4 20820363 1 Piston ring kit (877572)
5 1 Piston
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
11 20381185 1 Bushing
14 978130 6 Plug
15 950645 1 Pin
17 8193962 1 Washer
19 11127304 1 Pulley
21 3595265 2 Screw
24 1543316 1 Screw
25 422124 1 Washer
26 945512 1 O-ring
27 1549407 1 Hub
28 8170192 1 Gear
29 20530916 7 Main bearing Std, (276615)
32 1543563 14 Washer
34 3841339 1 Flywheel (866380)
35 20711957 1 Ring gear (8193939)
7744160-
7744160- 21-
21- 35890 24952 Upd:2012-02-02
Upd:2012-02-02

21

37 3826640 1 Pulley
38 1161231 X Sealant 304ml
7744160-
7744160- 21-
21- 35890 24952 Upd:2012-02-02
Upd:2012-02-02

Flywheel
21
Upd:2012-02-02
Upd:2012-02-02 18168 7744160 -21 -4678

Flywheel
21

1 3841336 1 Flywheel For Clark 36-40000, C5000, C8000 with flexplate.
3841337 1 Flywheel For ZF WG260 and WG310.
2 20711957 1 Ring gear (8193939)
3 3841334 1 Flywheel For Witchita 15.5''
4 20711957 1 Ring gear (8193939)
5 (3827694) 1 Bushing Obsolete part
6 3841335 1 Flywheel For Fichtel & Sachs. flexplate 352/210 ngs
7 20711957 1 Ring gear (8193939)
7744160-
7744160- 21-
21- 4678 18168 Upd:2012-02-02
Upd:2012-02-02

Driving Device
21
8
7
6
2 3
11
10
Upd:2012-02-02
Upd:2012-02-02 17818 7744160 -21 -4338

Driving Device
21

1 8193986 1 Driving device
2 1547846 1 Hub
4 1 Shaft
5 1 Bearing housing
6 11013 1 Ball bearing
7 1677558 4 Disc spring
8 1 Spacer
10 914532 1 Snap ring
11 1 Gear
7744160-
7744160- 21-
21- 4338 17818 Upd:2012-02-02
Upd:2012-02-02

Engine Mounting and Frame
21
4
14
8
5
8
6 7
7
3 6
2
13
12
10
11
Upd:2012-02-02
Upd:2012-02-02 18144 7744160 -21 -4660

Engine Mounting and Frame
21

1 (3826668) 1 Frame Obsolete part
2 1 Frame
3 865410 1 Engine mountings
6 3826669 4 Engine bracket
9 971100 4 Flange lock nut
10 3827307 4 Engine bracket For 3828247
11 3828247 4 Rubber cushion
12 955904 4 Washer
14 (3827973) 4 Bracket High engine mounting., Obsolete part
7744160-
7744160- 21-
21- 4660 18144 Upd:2012-02-02
Upd:2012-02-02

Lubricating System, SN-2012427926
22
30
29
30
22
23 28
26
24
25
27
20
19
15
12
18
13
21
16
14
1
17
2 7 3
32
8 31
33 35
43
4 36
42
41
11 6
34
5
10 40
39 38
38
37
Upd:2012-02-02
Upd:2012-02-02 18088 7744160 -22 -7129

Lubricating System, SN-2012427926
22

1 3831107 1 Sump 4681 Repl by 3588798
2 468940 1 Hose connection
4 468948 2 Nut
5 949175 1 Magnetic plug
6 18813 1 Gasket
8 479977 1 Plug
9 8192235 X Rubber moulding L=2870mm
11 20459748 14 Sleeve
12 8170261 1 Oil pump
4618
13 8170878 1 Suction pipe
17 471734 4 Screw
18 8170430 1 Pressure pipe
19 1 Nut
20 1 Ferrule
22 3155151 6 Piston cooling jet
24 8170583 1 Nozzle, transmission
25 471586 1 Screw
26 8170702 1 Spacer
28 8193971 1 Outlet pipe
31 3807498 1 Oil dipstick
32 925054 1 O-ring
33 3839161 1 Pipe
34 8149086 1 Oil filler pipe
36 20365079 1 Gasket
37 3831383 1 Hose
38 943476 2 Hose clamp
39 3831384 1 Bracket
41 949997 2 Clamp
43 945408 2 Flange nut
7744160-
7744160- 22-
22- 7129 18088 Upd:2012-02-02
Upd:2012-02-02

Lubricating System, SN2012427927-
22
38
37
38
30
31 36
34
32
33
35
28
27
23
20
26
21
29
24
22
17
1
25
10
9
15
2 16 14
40
13 3
12
11 39
41 43
51
4 44
50
8 49
19 7
42
6 48
18
5 46
47
46
4 45
Upd:2012-02-02
Upd:2012-02-02 20367 7744160 -22 -4681

Lubricating System, SN2012427927-
22

1 3588798 1 Oil pan
4 468948 2 Nut
5 20571854 1 Magnetic plug (20556987)
6 20579690 1 Gasket (20556989)
7 1 Retainer Included in repair kit 3809423.
8 949721 1 O-ring Included in repair kit 3809423.
9 1 Washer Included in repair kit 3809423.
10 1 Hexagon nut Included in repair kit 3809423.
11 949658 1 O-ring
12 1 Retainer Included in repair kit 3809423.
13 479977 1 Plug
14 20364258 1 Washer
19 14 Spring sleeve
20 8170261 1 Oil pump
4618
25 471734 4 Screw
27 1 Nut
28 1 Ferrule
33 471586 1 Screw
34 8170702 1 Spacer
40 925054 1 O-ring
41 3839161 1 Pipe
42 20808092 1 Oil filler pipe (8149086)
43 20807510 1 Oil filler cap (3154328)
44 20365079 1 Gasket
45 3831383 1 Hose
47 3831384 1 Bracket
49 949997 2 Clamp
7744160-
7744160- 22-
22- 4681 20367 Upd:2012-02-02
Upd:2012-02-02

Lubricating System with Low Oil Sump
22
19
20
15
21 22
23
24 18
34
14 16
31 17
26
27
29
28
33
30
32 3
2
6
4 8 1
9
8
9
5
6
12 7
4 10
11
5
13
25
Upd:2012-02-02
Upd:2012-02-02 20369 7744160 -22 -4746

Lubricating System with Low Oil Sump
22

1 3828787 1 Sump Repl by 3843922
3843922 1 Oil pan
2 3827314 1 Oil draining pipe
3 479979 1 Plug
4 20555696 2 Sealing ring (421629)
5 479979 2 Plug
7 479956 1 Plug
8 960632 2 Plug
9 11998 2 Gasket
10 949175 1 Magnetic plug
11 18813 1 Gasket
12 3964803 1 Plug
13 8192235 X Rubber moulding L=2870mm
14 3829805 1 Guide
17 865918 1 Dipstick
18 421723 1 Sealing plug
19 1675839 1 Oil filler cap Repl by 20807510
20807510 1 Oil filler cap
20 1675841 1 Gasket For 1675839
20365079 1 Gasket For 20807510
21 3827163 1 Anchorage
23 843075 1 Spacer sleeve
26 8170261 1 Oil pump (3165222)
4276
34 20555696 1 Sealing ring (421629)
7744160-
7744160- 22-
22- 4746 20369 Upd:2012-02-02
Upd:2012-02-02

Lubricating System
22
49 48
41
49
42 47
45
43
39 46
44
34 38
31
37
32 40
33
35
29
36 1
22
28
21 15
24
16
23
27
25
8 13
26 14
12
7
11
5 20
19
10
30 6
9
10
50 3
17 2
18
Upd:2012-02-02
Upd:2012-02-02 25609 7744160 -22 -9319

Lubricating System
22

1 20702520 1 Oil pan
2 20571854 1 Magnetic plug (20556987)
3 20579690 1 Gasket
4 20462497 1 Connection pipe
7 3807087 1 Bracket
9 3831383 1 Hose
14 20365079 1 Gasket
15 3807083 1 Dipstick
16 949187 2 O-ring
17 20724256 1 Pipe
18 949656 1 O-ring
19 3807085 1 Pipe
20 975371 1 6 point socket screw
21 20586869 1 Retainer
23 20586720 1 O-ring
24 24424110 1 Sensor
25 944126 1 O-ring
28 20700754 3 Retainer
31 8170261 1 Oil pump
4618
36 471734 4 Screw
38 1 Nut
39 1 Ferrule
44 471586 1 Screw
45 21452473 1 Control valve
7744160-
7744160- 22-
22- 9319 25609 Upd:2012-02-02
Upd:2012-02-02

Aluminium Oil Sump
22
19
17 3
15
11
16 3
18
12
3 14
8
3 4 11 3
1 13
6
7 2
5
9
9
10
10
Upd:2012-02-02
Upd:2012-02-02 25607 7744160 -22 -36520

Aluminium Oil Sump
22

1 15032723 1 Oil pan Replaced by 15112271
15112271 1 Oil pan
2 982509 1 Gasket
4 20724256 2 Pipe
5 992377 1 Hose nipple
6 969011 1 Gasket
7 960630 1 Plug
8 20533484 1 Plug
9 948610 2 O-ring
10 11127354 2 Plug
11 949746 2 Clamp
12 3988328 1 Bracket
13 18813 1 Gasket
14 11423761 1 Oil level sensor
15 11423484 1 Dipstick tube
16 11129411 1 Anchorage
17 944124 1 O-ring
18 980833 X Tube 0.813m
7744160-
7744160- 22-
22- 36520 25607 Upd:2012-02-02
Upd:2012-02-02

Oil Pump, Components
22
17
3
5 15
1
16
4
7
11
12
13
14
10
Upd:2012-02-02
Upd:2012-02-02 19678 7744160 -22 -4276

22

1 8170261 1 Oil pump (3165222)
2 1 Oil pump housing
3 1 Lock
6 1 Pin
7 1 Shaft, with gear
8 1 Gear
10 1 Idler gear
11 1 Hub
12 1 Bearing shield
13 1 Thrust washer
16 3979001 1 Connection plate
7744160-
7744160- 22-
22- 4276 19678 Upd:2012-02-02
Upd:2012-02-02

22
5 3
7
2
5 4
12 11
13
14 10
Upd:2012-02-02
Upd:2012-02-02 18701 7744160 -22 -4618

22

1 8170261 1 Oil pump
2 1 Oil pump housing
3 1 Lock
6 1 Pin
8 1 Gear
10 1 Idler gear
11 1 Hub
12 1 Bearing shield
13 1 Thrust washer
7744160-
7744160- 22-
22- 4618 18701 Upd:2012-02-02
Upd:2012-02-02

Extended Oil Dipstick
22
5
8
2
9
10
Upd:2012-02-02
Upd:2012-02-02 25252 7744160 -22 -4747

22

1 3183639 1 Pipe
2 3588214 1 Stop ring
3 3183731 1 Pipe
4 20381153 1 Pipe retainer
5 3183563 1 Dipstick
6 421723 1 Sealing plug
7 8149606 1 Hose
8 949747 1 Clamp
10 468948 1 Nut
7744160-
7744160- 22-
22- 4747 25252 Upd:2012-02-02
Upd:2012-02-02

22
Upd:2012-02-02
Upd:2012-02-02 22983 7744160 -22 -9740

22

1 3808733 1 Pipe
2 20572422 1 Dipstick
3 949187 2 O-ring
4 20441392 1 Bracket
6 948211 2 Cable tie
7744160-
7744160- 22-
22- 9740 22983 Upd:2012-02-02
Upd:2012-02-02

Lubricating System, Reduction Valve for Alternative Mounting of Oil Filter
22
5
3 4
1
2 3 4
1
Upd:2012-02-02
Upd:2012-02-02 17916 7744160 -22 -4684

Lubricating System, Reduction Valve for Alternative Mounting of Oil Filter
22

2 471812 1 Reduction valve Mounted between cylinder 4 and 5.
3 948610 2 O-ring
4 1547934 2 Cover
5 3826265 1 Reduction valve Mounted between cylinder 2 and 3.
7744160-
7744160- 22-
22- 4684 17916 Upd:2012-02-02
Upd:2012-02-02

Lubricating System
22
5
3 4
1
2 3 4
1
Upd:2012-02-02
Upd:2012-02-02 17916 7744160 -22 -4617

Lubricating System
22

2 471706 1 Reduction valve Mounted between cylinder 4 and 5., Blue
3 948610 2 O-ring
4 1547934 2 Cover
5 471707 1 Reduction valve Mounted between cylinder 2 and 3., Yellow
7744160-
7744160- 22-
22- 4617 17916 Upd:2012-02-02
Upd:2012-02-02

Oil Filter, Alt. Location
22
52
53
51 57
56
49
47 33
55
45 48 36
57 50
32
44 56 37
46 32
54 43
43 33
42
42
61 58
38 32
7
8
60 13 11
25
55 13A
26
59
25
1
14
27 21
16
20
10 17 15
9 18 19
8
11 7
26
22
24
35 23 25
6
28 26 5
4
34
28
3
32 2
32 12
38 41 30 33 34
36 28
39 31 30
32
31
37 33
54
40
29
39
Upd:2012-02-02
Upd:2012-02-02 18181 7744160 -22 -4683

Oil Filter, Alt. Location
22

1 8170274 1 Oil filter housing
3 471648 1 Cover
4 949659 1 O-ring
5 471646 1 Piston cooling valve
7 471598 2 Plug
8 947627 2 Gasket
9 3830138 1 Compression spring
10 471085 1 Valve cone
11 948812 2 Cap plug
12 466623 1 Nipple
13 960632 1 Plug
13A 11998 Gasket
14 3169689 1 Valve
15 3184806 1 Cover
16 1 Reducing valve
17 1 Valve
18 1 Spring
19 1 Valve guide
20 955964 1 Snap ring
21 949659 1 O-ring
23 946778 1 Cap plug
24 947760 1 Flange screw Used when oil filler is mounted on right side., L=40mm
27 8170534 1 Gasket
28 948981 3 O-ring
29 3812511 1 Cover (3828030)
30 944126 2 O-ring
31 3827458 2 Nipple
32 947627 6 Gasket
33 982254 4 Nipple
34 3827459 2 Cover
35 3832512 1 Nipple Obsolete part
36 3830932 1 Oil hose
37 3830882 1 Oil hose
38 982981 2 Nipple
39 945081 4 Clamp
42 466634 2 Oil filter
43 2 Gasket
44 477556 1 Oil filter, by-pass
45 1 Gasket
46 466623 2 Nipple
47 469904 1 Nipple
49 947627 2 Gasket
50 960634 2 Plug
51 960630 2 Plug
52 969011 2 Gasket
54 3832697 1 Hose
55 3832698 1 Hose
56 25167 2 Hollow screw
57 969011 4 Gasket
58 2 Reducing valve 4684
59 949747 4 Clamp
7744160-
7744160- 22-
22- 4683 18181 Upd:2012-02-02
Upd:2012-02-02

Oil Filter Housing and Oil Filter
22
10
14
13
11 28
12
29
28
2
17
27
19
24
20
18
11 21
22
10 23
14
1 29 25
9
26 8
28 7
6
15
5
29
4
3
15
30 35
16 33
32
34
31
30
Upd:2012-02-02
Upd:2012-02-02 22984 7744160 -22 -9743

Oil Filter Housing and Oil Filter
22

1 (3184873) 1 Oil filter housing Obsolete part
4 471648 1 Cover
5 949659 1 O-ring
6 1546305 1 Piston cooling valve
8 471598 2 Plug
9 947627 2 Gasket
11 471085 2 Valve cone
12 11998 1 Gasket
13 960632 1 Plug
14 948812 2 Cap plug
15 466623 2 Nipple
16 469904 1 Nipple
17 3169689 1 Valve
18 3184806 1 Cover
19 1 Delivery valve
20 1 Valve
21 1 Spring
22 1 Valve guide
23 955964 1 Snap ring
24 949659 1 O-ring
26 946778 1 Cap plug
27 8170534 1 Gasket
32 3827980 1 Cardboard tube For TAD1250VE, TAD1251VE, TAD1252VE
33 946544 2 Flange screw For TAD1250VE, TAD1251VE, TAD1252VE
34 479979 1 Plug For TAD1250VE, TAD1251VE, TAD1252VE
35 1 Sender 9866 For TAD1250VE, TAD1251VE, TAD1252VE
7744160-
7744160- 22-
22- 9743 22984 Upd:2012-02-02
Upd:2012-02-02

Oil Drain Pump and Installation Parts, Engine Mounted
22
3
4 1
9
7
8
6
Upd:2012-02-02
Upd:2012-02-02 18142 7744160 -22 -4659

Oil Drain Pump and Installation Parts, Engine Mounted
22

1 3827475 1 Oil drain pump
4 3826892 1 Bracket
6 3826227 1 Oil hose
7 944177 1 Nipple
9 18813 2 Gasket
7744160-
7744160- 22-
22- 4659 18142 Upd:2012-02-02
Upd:2012-02-02

Oil Cooler, Engine
22
3
1
4
3 2
4
13
13
16
18 17
11
10 12 5
9 5 11
12
10
15 9
10 14
9
Upd:2012-02-02
Upd:2012-02-02 20434 7744160 -22 -4511

Oil Cooler, Engine
22

1 8170596 1 Cover SN-369406
2 20538056 1 Cover SN369407-
3 20712545 1 Gasket
6 20749399 1 Oil cooler (8130186)
7 20551483 2 Sealing ring (1677516)
8 980366 4 Flange screw For 8130186
983585 4 Flange screw For 20749399
9 1546528 2 Plug
11 1546532 2 Lock brace
13 968063 1 Plug
14 20381177 1 Plug
16 975664 1 O-ring
17 471752 1 Cover
7744160-
7744160- 22-
22- 4511 20434 Upd:2012-02-02
Upd:2012-02-02

Fuel System
23
TWD1240VE
32
11 26
10
31
8 23
9 17
20 27
31
15
2 18
14
25
17 47
7
29
24
23 48
3
4 13 46
36 38
47
12
12
13 48
67
6
28 54
18
62 52
53
62 61 18
33
49
66
64 39 34
51 50
28
42
35 2 43
35
30
37 19
21 1
22 41
44
56
19
57
55
5 59
21 22 45
40 68
20 23 58
16 59
65
60
17 24 63
Upd:2012-02-02
Upd:2012-02-02 25012 7744160 -23 -4697

Fuel System
23
TWD1240VE

1 3826660 1 Fuel hose, inlet With return valve.
2 3832930 1 Fuel hose, return
3 3828652 1 Fuel hose, bushing Radiator-overflow valve.
4 3828654 1 Fuel hose Overflow valve-fuel pump.
5 3828656 1 Fuel hose Fuel pump-fuel filter.
6 3828657 1 Fuel hose Water separator-ECU.
7 3828658 1 Fuel hose Fuel filter-inlet cylinder head.
8 3828660 1 Fuel hose Outlet cylinderhead.
10 20478064 1 Hollow screw (20397814)
11 20548012 1 Faucet (1330191)
13 969011 4 Gasket
15 11996 3 Gasket
16 845999 1 Bracket
17 952629 4 Clamp
18 952626 3 Clamp
19 963948 2 Nipple
21 11996 2 Gasket
22 8148328 2 Nipple
25 3828610 1 Spacer
26 965537 2 Bracket
965540 3 Bracket When pre heater is mounted
29 965555 1 Bracket
30 3826659 1 Bracket
31 11996 2 Gasket
32 20547976 1 Protecting cover (656456)
35 947620 2 Gasket
36 948211 3 Cable tie
37 3092460 1 Fuel pump SN-240248
4295
20440371 1 Fuel pump SN240249-
4295
20752310 1 Fuel pump SN542919-
4621
38 8170282 1 Radiator
40 8148604 1 Fuel filter housing
4568
4580
44 (3827382) 1 Bracket Obsolete part
46 865737 2 Fuel hose
47 956983 4 Fitting nut
48 956969 4 Ferrule
49 3825770 1 Fuel pipe D=10mm
50 956969 1 Ferrule
7744160-
7744160- 23-
23- 4697 25012 Upd:2012-02-02
Upd:2012-02-02

Fuel System
23
TWD1240VE

52 3831133 1 Fuel pipe D=12mm
53 980782 1 Ferrule
55 21315997 1 Check valve
58 3587322 1 Banjo nipple
62 21123193 2 Gasket
63 861057 X Fuel hose 3/8''
Bulletin P-23-4-4 P-23-4-4-EN Fuel Hose P/N 861057
64 (3830342) X Hose Obsolete part, 1/4''
66 1 Hose clamp
68 21315997 Check valve
7744160-
7744160- 23-
23- 4697 25012 Upd:2012-02-02
Upd:2012-02-02

Fuel System
23
32
11 26
23
10
31
8
9 17
31
20 27
15
2 18
14
25
17 47
7
29
24
23 48
3
4 13 46
36 38
47
12
12
13 48
67
6
28 54
18
62 52
53
18
62 61 33
49
66 34
64 39 50
51
28
42
35 2 43
35
30
37 19
21 1
22 41
56 44
19
40
55
5
21 22 59
68 45
57
20 23 58
16 59
65
60
17 24
63
Upd:2012-02-02
Upd:2012-02-02 25011 7744160 -23 -4310

Fuel System
23

1 3826660 1 Fuel hose, inlet With return valve.
2 3832930 1 Fuel hose, return
3 3828653 1 Fuel hose Radiator-overflow valve.
5 3828656 1 Fuel hose Fuel pump-fuel filter.
6 3828657 1 Fuel hose Water separator-ECU.
8 3828659 1 Fuel hose Outlet cylinderhead.
10 20478064 1 Hollow screw (20397814)
11 20548012 1 Faucet (1330191)
13 969011 4 Gasket
15 11996 3 Gasket
16 845999 1 Bracket
17 952629 4 Clamp
18 952626 3 Clamp
19 963948 2 Nipple
21 11996 2 Gasket
22 8148328 2 Nipple
25 3828610 1 Spacer
26 965537 2 Bracket
965540 3 Bracket When pre heater is mounted
29 965555 1 Bracket
30 3826659 1 Bracket
31 11996 2 Gasket
35 947620 2 Gasket
36 948211 3 Cable tie
37 3092460 1 Fuel pump SN-240248, Repl by 20440371
4295
20440371 1 Fuel pump SN240249-, Repl by 20752310
4295
20752310 1 Fuel pump SN542919-
4621
38 8170282 1 Radiator
4568
4580
46 865737 2 Fuel hose
48 956969 4 Ferrule
49 3825770 1 Fuel pipe D=10mm
50 956969 1 Ferrule
7744160-
7744160- 23-
23- 4310 25011 Upd:2012-02-02
Upd:2012-02-02

Fuel System
23

52 3831133 1 Fuel pipe D=12mm
53 980782 1 Ferrule
62 21123193 2 Gasket
63 861057 X Fuel hose 3/8''
Bulletin P-23-4-4 P-23-4-4-EN Fuel Hose P/N 861057
64 (3830342) X Hose Obsolete part, 1/4''
66 1 Hose clamp
7744160-
7744160- 23-
23- 4310 25011 Upd:2012-02-02
Upd:2012-02-02

Fuel System
23
12
23
26 24
26 24
25
25
11
9
22
9
21
20
12 13
7
5
12
12 12 16
4
19 36 5
8
18
9
12 5
10
15 5 14 9 34
8
9 9
4
7
6 35
32
5 9
5
4 33
2 4
5
28
17 5
27
31
3 1
29
30
3
5 5
4
Upd:2012-02-02
Upd:2012-02-02 26186 7744160 -23 -9752

Fuel System
23

1 3589199 1 Fuel hose, inlet Fuel pump-fuel filter.
2 20752310 1 Fuel pump Replaced by 21067551
4621
21067551 1 Fuel pump
3 976971 1 O-ring
5 969011 10 Gasket
6 3589192 1 Fuel hose Filter-ECU.
7 3589205 1 Fuel hose Overflow valve-return.
9 947281 4 Gasket
12 11996 7 Gasket
13 949746 1 Clamp
14 3589194 1 Fuel hose ECU-overflow valve.
17 955984 1 O-ring
18 3828659 1 Fuel hose Cylinder head-overflow valve.
19 3828610 1 Spacer
23 963948 1 Nipple
24 952629 2 Clamp
27 960632 1 Plug
28 947624 1 Gasket
30 20783917 1 Fuel filter housing Replaced by 20873675
20873675 1 Fuel filter housing Replaced by 21023287
21023287 1 Fuel filter housing
8409
36 20562394 1 Radiator Replaced by 21251350
21251350 1 Radiator
7744160-
7744160- 23-
23- 9752 26186 Upd:2012-02-02
Upd:2012-02-02

Fuel Feed Pump, Components: A
23
1
6
9 30 2 31
7
10
7 15
14
16
13
12
20
4
5
3
31 21
23
11
14 23 29
27
25 32 28
22
18
19
14
22 23 23 26 24
17
Upd:2012-02-02
Upd:2012-02-02 17765 7744160 -23 -4295

Fuel Feed Pump, Components: A
23

1 3092460 1 Fuel pump Repl by 20440371
2 1 Housing
3 1 Cover
5 940090 5 Washer
6 1 Shaft
8 976013 1 O-ring
10 1 Spacer washer
11 1 Shaft
12 2 Pin
13 1677545 1 Plug
14 947622 3 Gasket
16 243136 1 Valve
17 3155523 1 Plug
18 20405026 1 Valve peg (1547949)
21 (1677217) 1 Sealing plug Obsolete part
23 11992 4 Gasket
24 18665 1 Gasket
25 949873 1 Spacer washer
26 20430101 1 Valve (3184856)
27 8148570 1 Plug
30 3964833 1 Gasket
7744160-
7744160- 23-
23- 4295 17765 Upd:2012-02-02
Upd:2012-02-02

Fuel Feed Pump, Components: B
23
1
6
9 30 2 31
7
10
7 15
14
16
13
12
20
4
5
3
31 21
23
11
14 23 29
27
25 32 28
22
18
19
14
22 23 23 26 24
17
Upd:2012-02-02
Upd:2012-02-02 17765 7744160 -23 -4295B

Fuel Feed Pump, Components: B
23

1 20440371 1 Fuel pump
2 1 Housing
3 1 Cover
5 940090 5 Washer
6 1 Shaft
8 976013 1 O-ring
10 1 Spacer washer
11 1 Shaft
12 2 Pin
13 1677545 1 Plug
14 947622 3 Gasket
16 243136 1 Valve
17 3155523 1 Plug
18 1 Valve peg
19 1 Compression spring
23 11992 4 Gasket
24 18665 1 Gasket
26 1 Valve
27 8148570 1 Plug
30 3964833 1 Gasket
7744160-
7744160- 23-
23- 4295B 17765 Upd:2012-02-02
Upd:2012-02-02

Fuel Feed Pump, Components
23
1
6
9 30 2 31
7
10
7 15
14
16
13
12
20
4
5
3
31 21
23
11
14 23 29
27
25 32 28
22
18
19
14
22 23 25 23 26 24
17
Upd:2012-02-02
Upd:2012-02-02 22999 7744160 -23 -4621

Fuel Feed Pump, Components
23

1 20752310 1 Fuel pump
2 1 Housing
3 1 Cover
5 940090 5 Washer
6 1 Shaft
8 976013 1 O-ring
10 1 Spacer washer
11 1 Shaft
12 2 Pin
13 1677545 1 Plug
14 947622 2 Gasket
16 1 Valve peg
17 1677545 1 Plug
18 20405026 1 Valve peg
23 11992 4 Gasket
24 18665 1 Gasket
26 20430101 1 Valve
27 8148570 1 Plug
30 3964833 1 Gasket
7744160-
7744160- 23-
23- 4621 22999 Upd:2012-02-02
Upd:2012-02-02

Fuel Filter
23
Upd:2012-02-02
Upd:2012-02-02 18095 7744160 -23 -4568

Fuel Filter
23

2 244834 2 Valve
4 976971 1 O-ring
5 1526474 1 O-ring
6 8148328 1 Nipple
7 947622 1 Gasket
8 3826073 1 Hand pump
9 20548012 1 Faucet (1330191)
10 8193841 1 Fuel filter
13 1 Fuel press regulator 4650
7744160-
7744160- 23-
23- 4568 18095 Upd:2012-02-02
Upd:2012-02-02

Fuel Filter, Twin
23
12 18
17
7 13
11 1 16
1
19
3 2
6 2
4
5
15
12
10 13
9
11
14
Upd:2012-02-02
Upd:2012-02-02 20405 7744160 -23 -4776

Fuel Filter, Twin
23

2 244834 2 Valve
4 976971 1 O-ring
5 1526474 1 O-ring
6 8148328 1 Nipple
7 947622 1 Gasket
8 3826073 1 Hand pump
9 20548012 2 Faucet (1330191)
10 3977947 2 Nipple
12 968609 2 Plug
13 968559 2 O-ring
18 965534 1 Bracket
19 1 Pressure monitor 4650
7744160-
7744160- 23-
23- 4776 20405 Upd:2012-02-02
Upd:2012-02-02

Fuel Cleaner/ Water Separator
23
Upd:2012-02-02
Upd:2012-02-02 18096 7744160 -23 -4580

23

2 3943381 1 Filter housing
3 8159975 1 Filter
4 2 O-ring
5 3943424 1 Bowl
7 3831094 1 O-ring
8 874109 1 Sensor (874109)
7744160-
7744160- 23-
23- 4580 18096 Upd:2012-02-02
Upd:2012-02-02

23
Upd:2012-02-02
Upd:2012-02-02 25322 7744160 -23 -21750

23

2 838506 1 O-ring
3 846719 3 Gasket
4 3825028 1 Turbine
5 3838852 1 Fuel filter insert (3825027) 10 micron
889419 1 Filter insert 30 micron
6 3838851 1 Bowl Metal bowl., (848293)
7 846620 2 Nipple
8 952075 1 Plug
10 3885070 1 Sensor
11 21415866 1 Extension cable'verl L=3m
21415883 1 Extension cable'verl L=5m
7744160-
7744160- 23-
23- 21750 25322 Upd:2012-02-02
Upd:2012-02-02

Fuel Filter
23
Upd:2012-02-02
Upd:2012-02-02 23012 7744160 -23 -8409

Fuel Filter
23

2 1 Housing
3 20796740 1 Pressure sensor
4 (20784020) 1 Pump shaft Obsolete part
5 20528991 1 Support ring
6 20528992 1 Plunger
7 1 Washer
8 1 O-ring
9 20744692 1 Cardboard tube
10 20528999 1 Ball
11 1 Spring
13 1 Bracket
14 1 Plug
15 20511534 1 Sleeve
16 (20733505) 2 Valve Obsolete part
17 20511511 1 Nipple
18 1 Nipple
20 20771574 1 Bowl
21 967344 1 O-ring
22 20514654 1 Primary filter
7744160-
7744160- 23-
23- 8409 23012 Upd:2012-02-02
Upd:2012-02-02

Air Filter for Fuel Tank
23
2
4
3
7
Upd:2012-02-02
Upd:2012-02-02 18192 7744160 -23 -4688

Air Filter for Fuel Tank
23

1 3173995 1 Manifold
2 3944785 1 Air cleaner
5 968695 1 Nipple
6 976445 1 Nipple
7 968061 1 Plug
8 980832 X Tube L=2000mm
7744160-
7744160- 23-
23- 4688 18192 Upd:2012-02-02
Upd:2012-02-02

Unit Injector: A
23
TWD1240VE
Upd:2012-02-02
Upd:2012-02-02 17759 7744160 -23 -4698

Unit Injector: A
23
TWD1240VE

1 3829644 6 Unit injector Only class 2 and 3 as spare part. Could be used together with the remaining classes.,
E.U=3803568
3803568 6 Unit injector, exch Only class 2 and 3 as spare part. Could be used together with the remaining classes.,
E.U=3803568
2 276940 1 Repair kit
3 276948 1 O-ring kit (276935)
4 20440280 6 Yoke (3165101)
5 1547887 6 Screw
6 3886744 1 Kit Nozzle kit
7744160-
7744160- 23-
23- 4698 17759 Upd:2012-02-02
Upd:2012-02-02

Unit Injector: B
23
Upd:2012-02-02
Upd:2012-02-02 17759 7744160 -23 -4698B

Unit Injector: B
23

1 3835257 6 Unit injector Only class 2 and 3 as spare part. Could be used together with the remaining classes.,
E.U=3803569
3803569 6 Unit injector, exch Only class 2 and 3 as spare part. Could be used together with the remaining classes.,
E.U=3803569
2 276940 1 Repair kit
3 276948 1 O-ring kit (276935)
4 20440280 6 Yoke (3165101)
5 1547887 6 Screw
7744160-
7744160- 23-
23- 4698B 17759 Upd:2012-02-02
Upd:2012-02-02

Unit Injector
23
Upd:2012-02-02
Upd:2012-02-02 17759 7744160 -23 -9763

Unit Injector
23

1 3803925 6 Unit injector, exch Only class 2 and 3 as spare part. Could be used together with the remaining classes.
2 1 Peg
3 276948 1 O-ring kit, set
4 20440280 6 Yoke (3165101)
7744160-
7744160- 23-
23- 9763 17759 Upd:2012-02-02
Upd:2012-02-02

Exhaust Pipe
25
TWD1240VE
5
6
Upd:2012-02-02
Upd:2012-02-02 18194 7744160 -25 -4689

Exhaust Pipe
25
TWD1240VE

1 3838248 1 Exhaust manifold
3 8170959 6 Gasket
6 591247 X Sealant 1kg
7744160-
7744160- 25-
25- 4689 18194 Upd:2012-02-02
Upd:2012-02-02

Induction Manifold and Intercooler
25
TWD1240VE
29A 42
25
31 41
29
30
23
24 43
27
27
26
26 27
27
28
8
1
9
6
5
7 18 17
16
13
44
15
3 44A
4 14
7
22 12
10
6 11
2
44A
44 11
10
12
45
40
30
31 21
33
38 20
32 39 19
36 37
35 34
Upd:2012-02-02
Upd:2012-02-02 18740 7744160 -25 -4640

Induction Manifold and Intercooler
25
TWD1240VE

1 1 Intercooler
2 3883758 1 Inlet pipe
3 960628 2 Plug
4 957173 2 Gasket
5 866457 1 Intercooler
6 3979052 2 Gasket
7 425695 2 O-ring
10 3830996 2 Connection flange
11 949332 2 O-ring
13 3825050 1 Flange
15 11031112 1 Lock plate
16 3825067 1 Shut-off cock
19 960634 4 Plug
20 947627 4 Gasket
23 3832606 1 O-ring
26 865127 2 Charge air hose
28 3829639 1 Charge air pipe
29 3830892 1 Coolant pipe
29A 946440 1 Flange screw
30 862637 2 Gasket
33 965562 2 Bracket
34 947827 1 Clamp
38 3829586 1 Brace
41 3829586 1 Brace
44A 479979 2 Plug Alt
45 3832779 1 Intake gasket
7744160-
7744160- 25-
25- 4640 18740 Upd:2012-02-02
Upd:2012-02-02

Induction and Exhaust Manifold
25
7
2
15
16
1
17 14
13 5
13
20
20
9
19
18 20 21
19
20
10 8
19
21
19
9
11 12
Upd:2012-02-02
Upd:2012-02-02 23010 7744160 -25 -4623

25

1 20760110 1 Inlet pipe
2 20463858 1 Gasket
3 1161277 X Sealant 20g
1161231 X Sealant 304ml
968999 2 Flange screw L=75mm
6 960628 1 Plug
7 947281 1 Gasket
10 8170959 6 Gasket
13 477314 2 Gasket
15 1676806 1 Spacer 4625
18 20487035 1 Clamp
19 20486523 4 Hose clamp
20 4 Screw
21 20485168 2 Clamp Replaced by service kit 20487035.
7744160-
7744160- 25-
25- 4623 23010 Upd:2012-02-02
Upd:2012-02-02

25
7
2
15
14 1
16 4
12 5
12
13
10
11
Upd:2012-02-02
Upd:2012-02-02 23011 7744160 -25 -9765

25

1 20760094 1 Inlet pipe
2 20463858 1 Gasket
3 1161277 X Sealant 20g
1161231 X Sealant 304ml
968999 2 Flange screw L=75mm
6 960628 1 Plug
7 947281 1 Gasket
9 8170959 6 Gasket
12 477314 2 Gasket
14 1676806 1 Spacer 4625
7744160-
7744160- 25-
25- 9765 23011 Upd:2012-02-02
Upd:2012-02-02

Heat Shield for Exhaust Manifold and Valve Cover
25
7 4
9 6
6
8
Upd:2012-02-02
Upd:2012-02-02 18104 7744160 -25 -4629

Heat Shield for Exhaust Manifold and Valve Cover
25

1 3827733 1 Heat shield With silencer.
3 3809349 1 Heat shield Without silencer.
5 3839059 1 Heat shield, exhaust manifold
7744160-
7744160- 25-
25- 4629 18104 Upd:2012-02-02
Upd:2012-02-02

Silencer and Exhaust Pipe
25
TWD1240VE, TAD1250VE, TAD1251VE, TAD1252VE
Upd:2012-02-02
Upd:2012-02-02 18706 7744160 -25 -4700

25
TWD1240VE, TAD1250VE, TAD1251VE, TAD1252VE

1 836257 1 Muffler 5''
2 846414 2 Weld flange
3 862977 2 Gasket
4 941912 16 Spring washer
7744160-
7744160- 25-
25- 4700 18706 Upd:2012-02-02
Upd:2012-02-02

25
Upd:2012-02-02
Upd:2012-02-02 18179 7744160 -25 -4679

25

1 863049 1 Muffler 6''
2 (846413) 2 Weld flange Obsolete part
3 862976 2 Gasket
7744160-
7744160- 25-
25- 4679 18179 Upd:2012-02-02
Upd:2012-02-02

Exhaust Manifold
25
12
11
3
10
8
9
7
16 4
15
13 5
6
17
14
Upd:2012-02-02
Upd:2012-02-02 23088 7744160 -25 -9828

Exhaust Manifold
25

1 3587941 1 Exhaust riser 5''
2 479979 1 Plug
3 3587939 1 Flange
5 479979 1 Plug
6 3587939 1 Flange
7 3828217 1 Exhaust pipe, flexible 5'' L=380mm
3828218 1 Exhaust pipe, flexible 6'' L=380mm
8 1556930 1 Clamp (3033054)
11 20743152 1 Exhaust pipe clamp (3944558)
13 848646 X Weld flange 5''
836883 X Flange 6''
14 955368 X Hexagon screw
15 941912 X Spring washer
16 955785 X Hexagon nut
17 848668 X Gasket 5''
862593 X Gasket 6''
7744160-
7744160- 25-
25- 9828 23088 Upd:2012-02-02
Upd:2012-02-02

Muffler, Engine Mounted
25
20
19
17
16
21
14 18
13
15
4
14
2
1
13
3 6A
7
12 6
11 7A
10
Upd:2012-02-02
Upd:2012-02-02 18203 7744160 -25 -5117

Muffler, Engine Mounted
25

1 3837225 1 Bracket
6A 479979 1 Plug
7A 479979 1 Plug
8 (3826685) 1 Flange Obsolete part
9 3828217 1 Exhaust pipe 5'' L=380mm
3828218 1 Exhaust pipe, flexible 6'' L=380mm
10 1556930 1 Clamp (3033054)
13 20743152 2 Exhaust pipe clamp (3944558)
15 3826895 1 Muffler 5''
16 3827860 1 End pipe
17 848646 X Weld flange 5''
836883 X Flange 6''
18 955368 X Hexagon screw
19 941912 X Spring washer
20 955785 X Hexagon nut
21 848668 X Gasket 5''
862593 X Gasket 6''
7744160-
7744160- 25-
25- 5117 18203 Upd:2012-02-02
Upd:2012-02-02

Turbocharger: A
25
TWD1240VE
17
13
2 16
19
14
3 15
18
20
1
8
5 21
7 10
6
9 12
11
22
Upd:2012-02-02
Upd:2012-02-02 23101 7744160 -25 -4627

Turbocharger: A
25
TWD1240VE

1 3802134 1 Turbocharger (3829484)
2 3835501 1 Nipple
3 3835502 1 Gasket
4 3826658 1 Oil return pipe
5 8148729 1 Connector
6 469543 1 Flange
8 420643 1 Gasket
12 1546531 1 Lock brace
13 20784537 1 Gasket (470939)
14 20579303 4 Stud (977299)
15 1543499 4 Flange nut
18 1542778 1 V-band clamp
21 3818212 1 Pressure hose (3832780)
22 3835499 1 Overhaul kit, turbo See group 99
7744160-
7744160- 25-
25- 4627 23101 Upd:2012-02-02
Upd:2012-02-02

Turbocharger: B
25
17
13
2 16
19
14
3 15
18
20
1
8
5 21
7 10
6
9 12
11
22
Upd:2012-02-02
Upd:2012-02-02 23101 7744160 -25 -4627B

Turbocharger: B
25

1 3802135 1 Turbocharger (3828229)
2 3835501 1 Nipple
3 3835502 1 Gasket
6 469543 1 Flange
8 420643 1 Gasket
12 1546531 1 Lock brace
13 20784537 1 Gasket (470939)
14 20579303 4 Stud (977299)
15 1543499 4 Flange nut
21 3818212 1 Pressure hose (3832780)
22 3835499 1 Overhaul kit, turbo See group 99
7744160-
7744160- 25-
25- 4627B 23101 Upd:2012-02-02
Upd:2012-02-02

Turbocharger
25
Upd:2012-02-02
Upd:2012-02-02 23083 7744160 -25 -9821

Turbocharger
25

1 3802154 1 Turbocharger
3 8192268 1 Flange
4 976971 1 O-ring
5 420641 1 Gasket
9 469543 1 Flange
11 420643 1 Gasket
15 1546531 1 Lock brace
16 8194365 1 Gasket
17 20579303 4 Stud (977299)
18 1543499 4 Flange nut
7744160-
7744160- 25-
25- 9821 23083 Upd:2012-02-02
Upd:2012-02-02

Heat Shield for Turbo
25
TWD1240VE
4 7
3
7 11
10
2
8
9 7
6
7
5
7
7
7
Upd:2012-02-02
Upd:2012-02-02 18201 7744160 -25 -4699

25
TWD1240VE

1 3837490 1 Heat shield
2 3828310 1 Bracket
3 3828309 1 Bracket
4 965556 4 Bracket
5 965567 1 Bracket
7744160-
7744160- 25-
25- 4699 18201 Upd:2012-02-02
Upd:2012-02-02

25
4
7
12
11
3 7
10
2
8
9
7
5
6
7
7
7
7
Upd:2012-02-02
Upd:2012-02-02 20414 7744160 -25 -4628

25

1 3837489 1 Heat shield
2 3828310 1 Bracket
3 3828309 1 Bracket
4 965556 4 Bracket
5 965567 1 Bracket
7744160-
7744160- 25-
25- 4628 20414 Upd:2012-02-02
Upd:2012-02-02

Starter Element
25
9
8
7
14
15
4
5
6
13
3 12
16
11
10
17
20
21 24
19
18
22
23
Upd:2012-02-02
Upd:2012-02-02 20411 7744160 -25 -4625

Starter Element
25

1 3834466 1 Starter element
2 1 Intermediate section
3 1 Wire element
4 468468 12 Sleeve
5 191156 12 Washer
7 468825 2 Terminal screw
8 192288 2 Washer
9 468511 2 Bushing
10 2 Isolation plate
12 945444 1 Flange screw (949578)
13 478896 1 Sleeve
14 955894 1 Washer
16 3883467 1 Wiring harness
17 873789 1 Diode
18 3829795 1 Bracket
20 873962 1 Relay
21 969405 2 6 point socket screw (955244)
22 940090 2 Washer
23 949874 2 Flange lock nut (946577)
24 1581123 1 Casing
7744160-
7744160- 25-
25- 4625 20411 Upd:2012-02-02
Upd:2012-02-02

Starter Element
25
24 1
9
8
7
14
15
4
5
6 13
3
12
16
11
10
22 17
21
20 18
23
19
Upd:2012-02-02
Upd:2012-02-02 19951 7744160 -25 -9820

Starter Element
25

1 3834466 1 Starter element
2 1 Intermediate section
3 1 Wire element
4 468468 12 Sleeve
5 191156 12 Washer
7 468825 2 Terminal screw
8 192288 2 Washer
9 468511 2 Bushing
12 945444 1 Flange screw (949578)
13 478896 1 Sleeve
14 955894 1 Washer
17 873789 1 Diode
18 471476 1 Attaching plate
19 873962 1 Relay
22 940090 2 Washer
23 1581123 1 Casing
24 421692 1 Support
7744160-
7744160- 25-
25- 9820 19951 Upd:2012-02-02
Upd:2012-02-02

Air Filter and Installation Components, Medium Duty
25
21
22
18
17
10
6
8
13 1
12 2
20
11 16
3 19
4
14
15
Upd:2012-02-02
Upd:2012-02-02 20433 7744160 -25 -10035

Air Filter and Installation Components, Medium Duty
25

1 3838306 1 Air cleaner
2 1 Filter housing
3 3807213 2 Mounting strap
4 1 Screw
5 1 Nut
6 3828765 1 Pressure drop indica
7 3839339 1 Insert
8 1 End cover
10 1 Hose clamp
11 Dust cover
12 1 Hose clamp
13 1 O-ring
14 3837157 1 Bracket
18 20435760 1 Hose clamp
19 4775104 1 Hose clamp
22 1674223 1 Hose clamp
7744160-
7744160- 25-
25- 10035 20433 Upd:2012-02-02
Upd:2012-02-02

Crankhouse Ventilation and Air Filter
25
22 23
16 18
17
13
15 8
14
6
5
6 2
3 9
24
21
10
1
4
11
7
19
20
26
12
25
Upd:2012-02-02
Upd:2012-02-02 23351 7744160 -25 -4631

25

1 3808320 1 Breather pipe
5 942707 X Hose L=60mm
8 21202071 1 Air filter
9 1 Filter housing
11 1 Screw
12 1 Nut
13 3828765 1 Pressure drop indica
14 21186955 1 Insert
15 1 Lock
16 3830971 1 Rain cap
17 930760 4 Expanding nut
19 3826670 1 Bracket
23 20435760 1 Hose clamp (1660909)
24 1674223 1 Hose clamp
25 942707 X Hose
7744160-
7744160- 25-
25- 4631 23351 Upd:2012-02-02
Upd:2012-02-02

Crankcase Ventilation for Engine Inclination
25
16
15
16 15
12
15 14
17
8
14
13
7
8
8
2
10
6 9
11
4
5
Upd:2012-02-02
Upd:2012-02-02 24666 7744160 -25 -35416

Crankcase Ventilation for Engine Inclination
25

4 965539 1 Bracket
7 3834045 1 Hose
13 942707 X Hose L=1150mm
14 8148489 2 Anchorage
16 947827 2 Clamp
7744160-
7744160- 25-
25- 35416 24666 Upd:2012-02-02
Upd:2012-02-02

25
26
27
16
17
15
18
19
20
22
21
14
8
13
6
5
6 2
3 9
28
25
10
1
4 11
7
23
24
30
12
29
Upd:2012-02-02
Upd:2012-02-02 24677 7744160 -25 -9825

25

5 942707 X Hose L=60mm
8 21233119 1 Air filter
9 1 Filter housing
11 1 Screw
12 1 Nut
13 21212204 1 Insert
14 1 Lock
15 20560843 1 Vacuum switch
16 949931 X Hose L=150mm
17 948702 1 Cable tie
19 3839145 1 Adapter
20 3830971 1 Rain cap
21 930760 4 Expanding nut
23 3817204 1 Bracket
27 20435760 1 Hose clamp
28 1674223 1 Hose clamp
29 942707 X Hose L=580mm
7744160-
7744160- 25-
25- 9825 24677 Upd:2012-02-02
Upd:2012-02-02

Radiator and Fan Cover. Mobile Application
26
TWD1240VE
10
11
9
8
12
7
12
14
15
17
16 19 13
18
Upd:2012-02-02
Upd:2012-02-02 18275 7744160 -26 -4751

Radiator and Fan Cover. Mobile Application
26
TWD1240VE

1 20536948 1 Radiator Replaced by radiator 20722448
20722448 1 Radiator
2 (1676521) 2 Retaining plate Obsolete part
4 1676648 2 Spacer
8 1665309 2 Plate
10 3829341 1 Fan shroud
14 948885 1 Gasket
15 1676622 1 Nipple Alternative version. 1pc drain cock 949918, 1pc reduction nipple 191068 and 1pc elbow
nipple 3826916.
17 191068 1 Reduction nipple
18 3826916 1 Elbow nipple Replaced by elbow nipple, drain cock 947893, nipple 479954
7744160-
7744160- 26-
26- 4751 18275 Upd:2012-02-02
Upd:2012-02-02

Radiator and Fan. Power Pac
26
TWD1240VE
37 36 47
28 46 30
27
49 44 32
48
11 14
10 12
38 35 14
20 15 19 34 11
50
33
14 22 45
31 29
13
14
17 26
18
16
28 21
39
15A 24
9
4 25
8
9 23
42 1
43
26
3
9
51 7
40
41
6 9
5
Upd:2012-02-02
Upd:2012-02-02 18117 7744160 -26 -4639

Radiator and Fan. Power Pac
26
TWD1240VE

1 3843761 1 Radiator (3827869)
2 3826684 1 Fan shroud
3 3827816 2 Sealing strip (3831141)
946817 16 Flange screw In combination with high engine mounting.
971096 16 Flange nut In combination with high engine mounting.
7 3830795 1 Radiator hose For suction type of fan.
3830050 1 Radiator hose For thrust fan.
8 3827266 1 Radiator hose For suction type of fan.
3826677 1 Radiator hose For thrust fan.
10 952973 X Hose Expansion tank-water pump. for fan, suction type., L=600mm
952973 X Hose Expansion tank-water pump. for thrust fan., L=580mm
12 943367 X Rubber hose Expansion tank-radiator., L=500mm
13 943367 X Rubber hose Expansion tank-cylinder head. for fan, suction type., L=850mm
943367 X Rubber hose Expansion tank-cylinder head. for thrust fan., L=750mm
15 1674916 1 Expansion tank
15A 1 Level sensor 4650
21 3829537 1 Fan hub L=195mm
22 130204 6 Stud
24 3828963 1 Fan Suction type., D=890mm
3828964 1 Fan Pusher type., D=890mm
25 3827612 1 Fan ring
27 3839262 1 Protecting casing
29 3826687 1 Bracket
32 21159130 1 Fan hub
34 1674922 1 Filler cap
35 1674083 1 Pressure cap
36 3830539 1 Cover
39 3831494 1 Bracket
40 3827871 1 Radiator protector
42 846118 1 Emblem
43 941651 2 Cross recessed sunk
44 3825490 2 Fan guard
45 3828043 1 Pulley For suction type of fan., D=244mm
3829958 1 Pulley For thrust fan., D=227mm
46 3830067 1 V-ribbed belt For 3829957
3830066 1 V-ribbed belt For 3829958
47 948211 8 Cable tie
49 192618 X Hose Draining hoose.
50 980568 1 Hose nipple Mounted in cylinder head. for air ventilation to the expansion tank.
51 3832463 2 Spacer
7744160-
7744160- 26-
26- 4639 18117 Upd:2012-02-02
Upd:2012-02-02

Radiator and Fan
26
36
51 58
43 42
61 60
44
33
34
35
28 30
43 29 31 59
41 39 30
40 40 38 28 55 56
37 57
30 52 49
32 53
30 54
40
26
64
64 63 27
62 43
46 26
43 50
78
45
7 47
77 14 5 47
13A 34
6 15 33
3
21
2 20
1 48 71 13
14
24
76
75 22 72
71
4
25 64 65
11
64 80 15
8
70
81 68
73
10
74 23 17
16
9
66
26 12
79 82 19 18 69
26
67
Upd:2012-02-02
Upd:2012-02-02 23108 7744160 -26 -5133

Radiator and Fan
26

1 20536948 1 Radiator Replaced by radiator 20722448
20722448 1 Radiator
4 3827817 1 Sealing strip L=3,6m
5 3835324 2 Bracket
8 1665309 2 Plate
9 1676648 4 Spacer
13 3837474 1 Radiator casing
13A 3837475 1 Radiator casing
16 3588452 1 Radiator bracket
17 1676328 2 Bracket
20 960142 2 Washer
27 3827266 1 Radiator hose
29 3837251 1 Hose Expansion tank- water pump., L=550mm
32 943367 X Rubber hose Expansion tank-cylinder head., L=770mm
36 948211 X Cable tie
38 1674922 1 Filler cap
42 3830539 1 Cover
45 3835505 1 Bracket
46 3819733 1 Bracket
48 3827612 1 Fan ring
49 3829537 1 Fan hub
51 3825490 2 Fan guard
52 130204 6 Stud
55 3829958 1 Pulley Ratio 1,00
3828043 1 Pulley Ratio 1,08
56 3826687 1 Bracket
60 21159130 1 Fan hub
7744160-
7744160- 26-
26- 5133 23108 Upd:2012-02-02
Upd:2012-02-02

Radiator and Fan
26

61 3830066 1 V-ribbed belt Ratio 1,00
20430387 1 V-ribbed belt Ratio 1,08
66 (3831190) 1 Clutch Obsolete part, Not in use.
69 1674206 1 Half clamp Not in use.
78 846118 1 Emblem
80 20487964 1 Hose
7744160-
7744160- 26-
26- 5133 23108 Upd:2012-02-02
Upd:2012-02-02

Radiator and Fan
26
37
52 59
43
62 61
45
34
35
36
29 31
44 30 32 60
42 40 31
41 41 39 2 9 56 57
38 58
31 53 50
33 54
31 55
41 84
27
65
65 64 28
63 44
47 27
44 51
79
46
7 48
78 15 5 48
14 35
6 16 34 3
22
2 21
1 49 72 13
25 15
77
76 23 73
72
4
26 65 66
11
65 81 16
8
71
82 69 10
74
75 24 18
17
9
67
27 12
80 83 20 19 70
27
68
Upd:2012-02-02
Upd:2012-02-02 26209 7744160 -26 -9836

Radiator and Fan
26

1 20536948 1 Radiator (8149683)
4 3827817 1 Sealing strip L=3,6m
5 3835324 2 Bracket
8 1665309 2 Plate
9 1676648 4 Spacer
17 3588452 1 Radiator bracket
18 1676328 2 Bracket
21 960142 2 Washer
30 3837251 1 Hose Expansion tank- water pump., L=550mm
33 943367 X Rubber hose Expansion tank-cylinder head., L=770mm
39 1674922 1 Filler cap
43 3830539 1 Cover
46 3835505 1 Bracket
47 3819733 1 Bracket
49 3827612 1 Fan ring
50 3829537 1 Fan hub
52 3825490 2 Fan guard
53 130204 6 Stud
56 3829958 1 Pulley Ratio 1,00
57 3826687 1 Bracket
61 3828804 1 Bearing housing
7744160-
7744160- 26-
26- 9836 26209 Upd:2012-02-02
Upd:2012-02-02

Radiator and Fan
26

67 (3831190) 1 Clutch Obsolete part, Not in use.
70 1674206 1 Half clamp Not in use.
79 846118 1 Emblem
81 20487964 1 Hose
84 1676665 Charge air pipe
7744160-
7744160- 26-
26- 9836 26209 Upd:2012-02-02
Upd:2012-02-02

Belt Guard. Low Mounted Water Pump
26
TWD1240VE
4
4
4
4 5
1
3
2
3
20
16
4
7
4
3 12
4
3 8 10
14
19
4 4
9 4
3
6
4
4
4
3 4
13
3
4 18
17
11
15
Upd:2012-02-02
Upd:2012-02-02 23121 7744160 -26 -9840

Belt Guard. Low Mounted Water Pump
26
TWD1240VE

1 3829414 1 Belt protector
2 3828852 1 Bracket
5 965555 1 Bracket
7 3828856 1 Bracket
8 3828851 1 Bracket
14 3837030 2 Bracket
15 3837449 1 Bracket
16 3829660 1 Fan guard, alternator
7744160-
7744160- 26-
26- 9840 23121 Upd:2012-02-02
Upd:2012-02-02

Belt Guard. High Mounted Water Pump
26
TWD1240VE
4
3
5
18 2
3 13
4
15
7
3 16
4
10
8
17
9
4
4
12 14 4
4
11 4
Upd:2012-02-02
Upd:2012-02-02 18137 7744160 -26 -4657

Belt Guard. High Mounted Water Pump
26
TWD1240VE

2 3828852 1 Bracket
5 965555 1 Bracket
7 3828856 1 Bracket
8 3828851 1 Bracket
15 3830773 1 Bracket
16 3828855 1 Bracket
7744160-
7744160- 26-
26- 4657 18137 Upd:2012-02-02
Upd:2012-02-02

Belt Guard
26
4
17
3
5
6 2
3
4 4
3 4
4
14
18
3
7 4
16
3 10 13
8 15
4
4 9
12
4
4
11
4
Upd:2012-02-02
Upd:2012-02-02 18707 7744160 -26 -5118

Belt Guard
26

2 3828852 1 Bracket
5 965555 1 Bracket
7 3828856 1 Bracket
8 3828851 1 Bracket
13 (3829417) 1 Belt protector Obsolete part
14 3828854 1 Bracket
15 3828855 1 Bracket
7744160-
7744160- 26-
26- 5118 18707 Upd:2012-02-02
Upd:2012-02-02

Belt Guard
26
4
17
3
5
6 2
3
4 4
3 4
4
14
18
3
7 4
16
3 10 13
8 15
4
4 9
12
4
4
11
4
Upd:2012-02-02
Upd:2012-02-02 18707 7744160 -26 -9842

Belt Guard
26

2 3828852 1 Bracket
5 965555 1 Bracket
7 3828856 1 Bracket
8 3828851 1 Bracket
14 3828854 1 Bracket
15 3828855 1 Bracket
7744160-
7744160- 26-
26- 9842 18707 Upd:2012-02-02
Upd:2012-02-02

Water Pump, Thermostat Housing and Water Filter
26
TWD1240VE
25
30 26
13
15
38 37
12
28 27
35
36 39
44 47
14 40
45 41
31 42
16
18
17
2
43
34
46
18
32
21 33 29
19
23
3
10
22
24
20 4 5
1
9
7 8
10
8
6 11
Upd:2012-02-02
Upd:2012-02-02 23794 7744160 -26 -5156

Water Pump, Thermostat Housing and Water Filter
26
TWD1240VE

1 1 Water pump
4647
3 20532237 1 Coolant filter (1699830)
4 1677855 1 Pipe connection
7 20713197 1 Coolant pipe (8170314)
10 8170514 2 Gasket
13 3839110 1 Thermostat 75C
15 8170519 1 Gasket
20 8170515 1 Gasket
23 925255 1 O-ring
28 947628 1 Gasket
29 979947 1 Plug
30 8149301 1 Gasket
31 3828685 1 Filler pipe
32 1546531 1 Lock brace
36 3835323 1 Hose
38 952973 X Hose L=600mm
40 965534 1 Bracket
41 952637 1 Clamp
44 960632 1 Plug
45 11998 1 Gasket
46 479977 1 Plug
7744160-
7744160- 26-
26- 5156 23794 Upd:2012-02-02
Upd:2012-02-02

Water Pump, Thermostat Housing and Water Filter. with Air Compressor
26 Mounted
TWD1240VE
25
29 26
13
15
37 36
12
28 27
34
35 38
43
42
14 39
40
16 30 41
18
17
2
33 35
18 34
31
21 32
19 28A
27A
23
3
10
22
24
20 4 5
9
7 8
10
8
6 11
Upd:2012-02-02
Upd:2012-02-02 18750 7744160 -26 -4680

Water Pump, Thermostat Housing and Water Filter. with Air Compressor Mounted
26
TWD1240VE

1 1 Water pump
4647
3 20532237 1 Coolant filter (1699830)
10 8170514 2 Gasket
15 8170519 1 Gasket
20 8170515 1 Gasket
23 925255 1 O-ring
27A (980569) 1 Hose nipple Obsolete part
28 11998 1 Gasket
28A 980432 1 Reduction nipple
29 8149301 1 Gasket
31 1546531 1 Lock brace
35 969033 X Rubber hose L=700mm
37 952973 X Hose L=600mm
39 965534 1 Bracket
40 952637 1 Clamp
43 960632 1 Plug
7744160-
7744160- 26-
26- 4680 18750 Upd:2012-02-02
Upd:2012-02-02

Water Pump, Thermostat Housing and Water Filter. Earlier Production
26
29 22
28
31
16
17 21
19 18
30
44 37 22
43
38 24
23
20
36
14
42
39 32
40
41
35
33
34 26 45
7 5 25
4
3
14
12 13
27
11 12
6
10
8 9
15
Upd:2012-02-02
Upd:2012-02-02 23124 7744160 -26 -5158

Water Pump, Thermostat Housing and Water Filter. Earlier Production
26

1 1 Water pump
4647
3 20532237 1 Coolant filter (1699830)
4 1677855 1 Pipe connection SN-369406
7 8170515 1 Gasket
10 8130185 1 Gasket
14 8170514 2 Gasket
19 8170519 1 Gasket
26 925255 1 O-ring
28 20585610 1 Pipe
30 942352 1 Plug
31 8149301 1 Gasket
33 1546531 1 Lock brace
37 952973 X Hose L=600mm
39 965534 1 Bracket
40 952637 1 Clamp
43 960632 1 Plug
44 11998 1 Gasket
45 979947 1 Plug
7744160-
7744160- 26-
26- 5158 23124 Upd:2012-02-02
Upd:2012-02-02

Water Pump, Thermostat Housing and Water Filter. SN2012326599-
26
24
29 25
12
14
37 36
11
27 26
34
35 38
43 42
13 39
44 40
15 30 41
17
16
42 2
33
45
17
31
20 32 28
18
22
3
9
21
23
19 5
4
8
6 7
7
10
5
Upd:2012-02-02
Upd:2012-02-02 23795 7744160 -26 -7184

Water Pump, Thermostat Housing and Water Filter. SN2012326599-
26

1 1 Water pump
4647
3 20532237 1 Coolant filter
6 20713197 1 Coolant pipe (8170314)
9 8170514 2 Gasket
14 8170519 1 Gasket
19 8130185 1 Gasket
22 925255 1 O-ring
24 20585610 1 Pipe (20463008)
27 947628 1 Gasket
28 979947 1 Plug
29 8149301 1 Gasket
30 20449272 1 Filler pipe (3979791)
31 1546531 1 Lock brace
35 3835323 1 Hose
37 3837240 1 Hose
39 965534 1 Bracket
40 952637 1 Clamp
43 960632 1 Plug
44 11998 1 Gasket
45 479977 1 Plug
7744160-
7744160- 26-
26- 7184 23795 Upd:2012-02-02
Upd:2012-02-02

Water Pump for Aftercooler, Low Mounting
26
TWD1240VE
26
22
26
21
26 20
26
20
23
25
24
26
26
24 18
28
29 3 12
30
2
33
1
32 11
31
5
4
10 8
16
8
25
12
6
15
17
13
19
13
27
14
13 7
17
13 9
Upd:2012-02-02
Upd:2012-02-02 23125 7744160 -26 -5153

Water Pump for Aftercooler, Low Mounting
26
TWD1240VE

1 3830046 1 Water pump
4646
2 862109 1 Nipple
3 942722 1 Nipple
4 3835375 1 Bracket
11 944386 X Rubber hose, charge air cooler L=500mm
13 943476 X Hose clamp
14 3835378 1 Coolant pipe, radiator Replaced by 1 pc pipe 3837335, 1 pc pipe 3837337, hose
952973 (100mm) and 2 pcs hose clamp 943476.
17 952973 X Hose L=100mm
18 979057 1 V-ribbed belt
24 952969 X Hose L=1550mm
28 3843730 1 Belt tensioner
29 3827501 1 Idler pulley
30 1 Flange screw
33 3843732 1 Spacer tube
7744160-
7744160- 26-
26- 5153 23125 Upd:2012-02-02
Upd:2012-02-02

Water Pump for Aftercooler, High Mounting
26
TWD1240VE
24
19
18
24 18
23
22
21
22 16
24 12
24
3 5
24 2
1
4
11
20
24
8
8
10 12
6
23
17 14 25
13
13
15
Upd:2012-02-02
Upd:2012-02-02 18732 7744160 -26 -4643

Water Pump for Aftercooler, High Mounting
26
TWD1240VE

4646
2 862109 1 Nipple
3 942722 1 Nipple
11 944386 X Rubber hose, charge air cooler L=500mm
14 877745 1 Coolant pipe, radiator
15 952973 X Hose L=100mm
16 977832 1 V-ribbed belt
22 952969 X Hose L=1500mm
7744160-
7744160- 26-
26- 4643 18732 Upd:2012-02-02
Upd:2012-02-02

Water Pump, Components
26
TWD1240VE
6
1
7
8
9
10
4
11
17 5
12
2
15
17
16
14
13
3
18
Upd:2012-02-02
Upd:2012-02-02 23126 7744160 -26 -4646

26
TWD1240VE

2 1 Housing
3 11030791 1 Pump housing Replaced by water pump assembly 3830046.
4 3830051 1 Pulley
5 11030743 1 Shaft Included in repair kit 11990043.
6 421549 1 Shaft
7 1675763 1 Ball bearing Included in repair kit 11990043.
8 949053 1 Shield Included in repair kit 11990043.
9 11030663 1 Spacer ring
10 11030662 1 Snap ring
11 11030742 1 Spacer ring
12 1676432 1 Sealing ring Included in repair kit 11990043.
13 11030740 1 Impeller Included in repair kit 11990043.
16 (965214) 2 Flange screw L=55mm, Obsolete part
17 11030155 2 Plastic plug
18 11990043 1 Repair kit See group 99
7744160-
7744160- 26-
26- 4646 23126 Upd:2012-02-02
Upd:2012-02-02

26
2
1
10 8
12
6
7
5
14
11
13
Upd:2012-02-02
Upd:2012-02-02 20450 7744160 -26 -4647

26

1 1 Water pump
2 20713789 1 Housing (8170312)
3 979947 1 Plug
4 1676554 1 Nipple
5 1677695 1 Sleeve
6 968725 1 O-ring
7 3979940 1 Spindle
8 951972 1 Spring pin
9 975687 1 O-ring
10 20431135 1 Bearing housing Repl by 3803909
3803909 1 Coolant pump
12 948980 1 O-ring
13 20532237 1 Coolant filter
14 1 Gasket
7744160-
7744160- 26-
26- 4647 20450 Upd:2012-02-02
Upd:2012-02-02

Belt Transmission and Belt Tensioner Device
26
1
3
9 8
Upd:2012-02-02
Upd:2012-02-02 26065 7744160 -26 -4633

Belt Transmission and Belt Tensioner Device
26

1 3826898 1 Bracket
3 3964803 1 Plug
5 20555696 1 Sealing ring (421629)
8 3827501 1 Idler pulley Replaced by 20747516
20747516 1 Idler pulley Replaced by 21574656
21574656 1 Idler pulley
9 1 Flange screw
7744160-
7744160- 26-
26- 4633 26065 Upd:2012-02-02
Upd:2012-02-02

Fan and Fanring
26
TWD1240VE
18
13 15
4
16
2 17
14
12
11
8 7 6
8
8
5
6 9 10
Upd:2012-02-02
Upd:2012-02-02 18164 7744160 -26 -4676

Fan and Fanring
26
TWD1240VE

1 1664910 1 Fan ring
3 1664483 1 Fan ring Repl by 1664910
5 3830472 1 Bracket
7 3829953 1 Bracket
10 3829952 1 Bracket
11 3835720 1 Bracket
13 3827491 1 Fan Fan, suction type together with fan ring 1664910, mobile application., D=750mm
3827492 Fan Fan, pushing type together with fan ring 1664910, mobile application., D=750mm
14 3829538 1 Fan hub Fan, suction type together with fan ring 1664910, mobile application., L=80mm
15 953000 6 Stud Fan, suction type together with fan ring 1664910, mobile application.
17 3828043 1 Pulley Ratio 0,93
18 3830067 1 V-ribbed belt For 3829957
3830066 1 V-ribbed belt For 3829958
7744160-
7744160- 26-
26- 4676 18164 Upd:2012-02-02
Upd:2012-02-02

Fan and Fanring
26
18
13 15
4
16
2 17
14
12
11
9
8 6
7
5 19
6 10
8
Upd:2012-02-02
Upd:2012-02-02 23116 7744160 -26 -9837

Fan and Fanring
26

1 1664910 1 Fan ring
3 1664483 1 Fan ring Repl by 1664910
5 3830472 1 Bracket
7 3589246 1 Bracket
10 3829952 1 Bracket
11 3835720 1 Bracket
13 3827491 1 Fan Fan, suction type together with fan ring 1664910, mobile application., D=750mm
14 3829538 1 Fan hub Fan, suction type together with fan ring 1664910, mobile application., L=80mm
15 953001 6 Stud Fan, suction type together with fan ring 1664910, mobile application.
17 3829958 1 Pulley Ratio 1,00
7744160-
7744160- 26-
26- 9837 23116 Upd:2012-02-02
Upd:2012-02-02

Accelerator Pedal
27
Upd:2012-02-02
Upd:2012-02-02 22679 7744160 -27 -4652

Accelerator Pedal
27

1 3175130 1 Accelerator pedal
20893518 1 Accelerator pedal Replaced by accelerator pedal 21116880.
21116880 1 Accelerator pedal
2 20729579 1 Kit Use when accelerator pedal 3175130 is replaced.
7744160-
7744160- 27-
27- 4652 22679 Upd:2012-02-02
Upd:2012-02-02

Battery Box
30
14
13
13
1
3
4
2
8
13
11
12 12
13 10
6
15
Upd:2012-02-02
Upd:2012-02-02 18135 7744160 -30 -4655

Battery Box
30

2 846284 2 Washer
4 863627 1 Battery box
6 3987034 1 Main switch
7 8157766 1 Key
13 X electrical materials 1963
14 1587694 1 Cover
15 1582293 1 Bellows
7744160-
7744160- 30-
30- 4655 18135 Upd:2012-02-02
Upd:2012-02-02

Alternator Twin Mounted
30
TWD1240VE
26
27 20
16
18
17
19 1
25 9
1
2
3
13
23 2
7B 12
1
7
8 7A
13
9
21
4 7C
12
6
24
10 11
22
14A 5
14
15
Upd:2012-02-02
Upd:2012-02-02 18737 7744160 -30 -4671

Alternator Twin Mounted
30
TWD1240VE

1 3986428 2 Alternator 28V 55A E.U=3803574
3803574 2 Alternator, exch, exch 28V 55A E.U=3803574
parts not sold separately
2 3987785 1 Washer
3 1636242 1 Pulley
4 978207 1 V-ribbed belt L=800mm
978238 1 V-ribbed belt L=955mm, Used when AC-compressor is mounted.
977832 1 V-ribbed belt L=1055mm
5 8149261 1 Bracket Repl. by 1 pc bracket 3808013, 2 pcs insulating bushing of each
3589388 and 3589369, 1 pc screw 965184, 1 pc washer 191172 and
1 pc flange nut 945408.
7 1676586 1 Tensioner
7A 1675830 1 Tensioning screw
7B 977820 1 Hexagon screw
7C 1 Bracket
8 191172 1 Washer
14 3841069 1 Pulley (3827415)
14A 3979500 1 Washer
16 3838680 1 Bracket
18 955898 3 Washer
19 1675830 1 Tensioning screw
21 3827743 1 Bracket
23 3830527 1 Pulley
25 1 Cable kit 4654
26 3986429 1 Alternator 28V 80A
3803573 1 Alternator, exch, exch 28V 80A
27 1613241 1 Fan
7744160-
7744160- 30-
30- 4671 18737 Upd:2012-02-02
Upd:2012-02-02

Alternator, 140A
30
TWD1240VE
1
4
2
13
18
19
24
14
11 8
12
10
15
10
16
20
7 5
9
10
21
17
22
23
Upd:2012-02-02
Upd:2012-02-02 23139 7744160 -30 -9846

Alternator, 140A
30
TWD1240VE

1 9520621 1 Alternator 140A E.U=3803397
3803397 1 Alternator, exch, exch 140A E.U=3803397
2 3837121 1 Pulley
3 3842365 1 Stay
7 889204 1 Bracket
10 (1676487) 3 Sliding sleeve Obsolete part
16 20713793 1 Bracket
17 977825 1 V-ribbed belt Engines without ac compr.
20397597 1 V-ribbed belt Engines with ac compr.
20 3841069 1 Pulley (3827415)
21 3979500 1 Washer
23 1 Cable harness 4654
24 3837242 1 Sleeve
7744160-
7744160- 30-
30- 9846 23139 Upd:2012-02-02
Upd:2012-02-02

Alternator, Single Mounted
30
4
7
10
11
23
1
18
14 22
12
13
15
16
19
5
20
9
2A 6
17
1
20A
8
21
Upd:2012-02-02
Upd:2012-02-02 18156 7744160 -30 -4670

30

1 3173821 1 Alternator Std 28V 60A E.U=3803572
3803572 1 Alternator, exch, exch Std 28V 60A E.U=3803572
2 1613241 1 Fan
2A 865074 1 Spacer sleeve
3 3986428 1 Alternator 28V 55A E.U=3803574
3803574 1 Alternator, exch, exch 28V 55A E.U=3803574
3986429 1 Alternator (21048177), 28V 80A E.U=3803573
3803573 1 Alternator, exch, exch (21048177), 28V 80A E.U=3803573
4 1613241 1 Fan
5 3987785 1 Washer
6 1636242 1 Pulley
8 3808013 1 Bracket
10 1676586 1 Tensioner
12 1675830 1 Tensioning screw
13 1 Bracket
14 191172 1 Washer
20 3841069 1 Pulley (3827415)
20A 3979500 1 Washer
22 1 Cable kit 4654
23 941881 1 Cable terminal
7744160-
7744160- 30-
30- 4670 18156 Upd:2012-02-02
Upd:2012-02-02

Alternator, 140A
30
13
4
1
3
22
6
14
20
19 2
8
10 12 11
18 15
21
10
16
23 7 5
9
10
24
26
25
17
Upd:2012-02-02
Upd:2012-02-02 23148 7744160 -30 -9849

Alternator, 140A
30

1 9520621 1 Alternator 140A E.U=3803397
3803397 1 Alternator, exch, exch 140A E.U=3803397
2 3837121 1 Pulley
3 3840966 1 Bracket
7 889204 1 Bracket
16 20713793 1 Bracket
18 1 Spacer sleeve
19 3837242 1 Sleeve
22 3827501 1 Idler pulley
23 3841069 1 Pulley (3827415)
24 3979500 1 Washer
7744160-
7744160- 30-
30- 9849 23148 Upd:2012-02-02
Upd:2012-02-02

30
10
9
15
10
4
16
5
14 13
11 8
14
12
21
17
19
20 18
Upd:2012-02-02
Upd:2012-02-02 23152 7744160 -30 -9851

30

1 3803639 1 Alternator, exch Std 28V 80A
3803640 1 Alternator, exch 28V 110A
2 1 Pulley
3 3817781 1 Bracket
10 3589388 2 Insulating bushing
11 3183997 1 Stay
14 3589369 2 Insulating bushing
18 3841069 1 Pulley
19 3979500 1 Washer
7744160-
7744160- 30-
30- 9851 23152 Upd:2012-02-02
Upd:2012-02-02

Starter Motor
30
11
9
7
6
4
6
8
6
5
6
10
Upd:2012-02-02
Upd:2012-02-02 25082 7744160 -30 -4691

Starter Motor
30

1 3827444 1 Starter motor Repl by 3832674
4692
3832674 1 Starter motor SN-302887, Marked 874385.
3803571 1 Starter motor, exch SN-302887, Marked 874385.
4692
874468 1 Starter motor SN302888-, Bosch. marked 874468.
3803872 1 Starter motor, exch, exch SN302888-, Bosch. marked 874468.
9856
3803923 1 Starter motor, exch Mitsubishi starter motor
2 953098 3 Stud
4 857180 1 Nut M10x32mm
5 971071 1 Hexagon nut M10
7 946670 1 Flange screw M10x14mm
9 855798 1 Protecting sleeve
10 3842130 1 Cable kit For starter motor 3803923 when cable harness 3809085 or 3808736
are used.
11 3888763 1 Gasket
7744160-
7744160- 30-
30- 4691 25082 Upd:2012-02-02
Upd:2012-02-02

Starter Motor
30
2
1
10
6 9
4
6 7
6 8
Upd:2012-02-02
Upd:2012-02-02 25083 7744160 -30 -9855

Starter Motor
30

1 3803923 1 Starter motor, exch 4692
2 953098 3 Stud
4 857180 1 Nut M10x32mm
5 971071 1 Hexagon nut M10
9 855798 1 Protecting sleeve
10 3888763 1 Gasket
7744160-
7744160- 30-
30- 9855 25083 Upd:2012-02-02
Upd:2012-02-02

Starter Motor, Components: 3827444
30
28
30 31
31 21
19 29 14
25 30
24 18
23 27 16 17
22
19 29
26 19
20
15
13
12
11
5 10
9 39
36
7 8
3
48
4 49
2 43
34
35 44 42
32
37
47
46
41 45
33 40
38
44
Upd:2012-02-02
Upd:2012-02-02 18196 7744160 -30 -4692

30

1 3827444 1 Starter motor
2 874355 1 Starter pinion
4 1 Sealing ring
5 3 Screw
6 1 Gasket
7 1 Washer
8 1 Washer
9 (874349) 1 Intermediate lever Obsolete part
10 1 Washer
11 1 Washer
12 1 Lock ring
13 1 Lock ring
14 874352 1 Planetary gear
15 874347 1 Solenoid
16 2 Screw
17 2 Spring washer
18 2 Nut
19 3 Spring washer
20 1 Nut
21 1 Protecting casing
22 (874348) 1 Relay Obsolete part
23 2 Spring washer
24 2 Screw
26 1 Cable
27 1 Cable
28 1 Cable
29 2 Nut
30 2 Spring washer
31 2 Nut
32 (874351) 1 Rotor Obsolete part
33 1 Stator
34 874354 1 Brush retainer
35 1 Screw
36 1 O-ring
37 (874356) 1 Bearing Obsolete part
38 1 Bearing bushing
39 1 Washer
40 1 Insulating sleeve
41 1 Gasket
42 1 Insulating washer
43 1 Washer
44 2 Screw
45 1 Washer
46 1 Lock washer
48 1 Cable
49 1 Nut
7744160-
7744160- 30-
30- 4692 18196 Upd:2012-02-02
Upd:2012-02-02

30
28
30 31
31 21
19 29 14
25 30
24 18
23 27 16 17
22
19 29
26 19
20
15
13
12
11
5 10
9 39
36
7 8
3
48
4 49
2 43
34
35 44 42
32
37
47
46
41 45
33 40
38
44
Upd:2012-02-02
Upd:2012-02-02 18196 7744160 -30 -4692B

30

3803571 1 Starter motor, exch
4 1 Sealing ring
5 3 Screw
6 1 Gasket
7 1 Washer
8 1 Washer
10 1 Washer
11 1 Washer
12 1 Lock ring
13 1 Lock ring
15 874347 1 Solenoid
16 2 Screw
17 2 Spring washer
18 2 Nut
19 3 Spring washer
20 1 Nut
22 (874348) 1 Relay Obsolete part
23 2 Spring washer
24 2 Screw
25 (874357) 1 Cable Obsolete part
26 1 Cable
27 1 Cable
28 1 Cable
29 2 Nut
30 2 Spring washer
31 2 Nut
33 1 Stator
35 1 Screw
36 1 O-ring
39 1 Washer
41 1 Gasket
43 1 Washer
44 2 Screw
45 1 Washer
46 1 Lock washer
48 1 Cable
49 1 Nut
7744160-
7744160- 30-
30- 4692B 18196 Upd:2012-02-02
Upd:2012-02-02

Starter Motor, Components
30
TWD1240VE, TAD1241VE, TAD1242VE, TAD1251VE, TAD1252VE
28
30 31
31 21
19 29 14
25 30
24 18
23 27 16 17
22
19 29
26 19
20
15
13
12
11
5 10
9 39
36
7 8
3
48
4 49
2 43
34
35 44 42
32
37
47
46
41 45
33 40
38
44
Upd:2012-02-02
Upd:2012-02-02 18196 7744160 -30 -9856

Starter Motor, Components
30
TWD1240VE, TAD1241VE, TAD1242VE, TAD1251VE, TAD1252VE

3803872 1 Starter motor, exch, exch
4 1 Sealing ring
5 3 Screw
6 1 Gasket
7 1 Washer
8 1 Washer
10 1 Washer
11 1 Washer
12 1 Lock ring
13 1 Lock ring
15 3819998 1 Solenoid
16 2 Screw
17 2 Spring washer
18 2 Nut
19 3 Spring washer
20 1 Nut
22 3887186 1 Starter relay (3840001)
23 2 Spring washer
24 2 Screw
25 (874357) 1 Cable Obsolete part
26 1 Cable
27 1 Cable
28 1 Cable
29 2 Nut
30 2 Spring washer
31 2 Nut
33 (874353) 1 Field winding Obsolete part
35 1 Screw
36 1 O-ring
39 1 Washer
41 1 Gasket
43 1 Washer
44 2 Screw
45 1 Washer
46 1 Lock washer
48 1 Cable
49 1 Nut
7744160-
7744160- 30-
30- 9856 18196 Upd:2012-02-02
Upd:2012-02-02

Pre Heating
30
TWD1240VE
18
16
2
12
15
17
2
11
1
13 2
10
1
1
14
1 14
14
14
5
4 19
6
7
8
9
Upd:2012-02-02
Upd:2012-02-02 23161 7744160 -30 -4661

Pre Heating
30
TWD1240VE

1 872749 4 Glow plug
2 4 Nut M5
3 3829795 1 Bracket
5 873962 1 Relay
6 873789 1 Diode
8 940090 2 Washer
9 949874 2 Flange lock nut (946577)
10 3830374 1 Connecting rail
14 947627 4 Gasket
15 952633 1 Clamp
18 948211 1 Cable tie
19 1581123 1 Casing
7744160-
7744160- 30-
30- 4661 23161 Upd:2012-02-02
Upd:2012-02-02

Control Unit and Connector
30
9
9
8
9 10
1
3
2
7
4
Upd:2012-02-02
Upd:2012-02-02 17856 7744160 -30 -4648

30

1 1 Switch
2 3199185 1 Handle
3 3173907 1 Cover
4 3173908 1 Cover
7 Pin housing See group 30
8 20577134 1 Control unit, not programmed Replaced by 20582963
20582963 1 Control unit
3586269 1 Software Warehouse programming. This p/n can not be ordered, but will be used for
invoicing.
3586268 1 Software Vodia-programming. This p/n can not be ordered, but will be used for
invoicing.
7744160-
7744160- 30-
30- 4648 17856 Upd:2012-02-02
Upd:2012-02-02

Control Panel, DCU
30
2
5
12
13
11
10
9
Upd:2012-02-02
Upd:2012-02-02 23169 7744160 -30 -9860

Control Panel, DCU
30

1 881776 1 Control unit Replaced by control unit 12330500
12330500 1 Control unit
3587268 1 Software Warehouse programming. This p/n can not be ordered, but will be used for invoicing.
3587269 1 Software Vodia-programming. This p/n can not be ordered, but will be used for invoicing.
3 3829181 1 Bracket
6 3843039 1 Bracket
8 874050 1 Horn
7744160-
7744160- 30-
30- 9860 23169 Upd:2012-02-02
Upd:2012-02-02

CIU
30
Upd:2012-02-02
Upd:2012-02-02 22887 7744160 -30 -9551

CIU
30

1 874239 1 Control unit, not programmed Instrument panel / CIU, Software ordered separately or downloaded with
Vodia.
invoicing.
invoicing.
7744160-
7744160- 30-
30- 9551 22887 Upd:2012-02-02
Upd:2012-02-02

30
Upd:2012-02-02
Upd:2012-02-02 20181 7744160 -30 -9759

30

1 20429842 2 Housing Black
20429843 2 Housing Gray
2 20429844 2 Adapter
3 949997 4 Clamp
5 20814795 1 Control unit, not programmed
invoicing.
invoicing.
7744160-
7744160- 30-
30- 9759 20181 Upd:2012-02-02
Upd:2012-02-02

Lcd Display
30
Upd:2012-02-02
Upd:2012-02-02 20937 7744160 -30 -7687

Lcd Display
30

1 3807892 1 Display Replaced by display 3840167
3840167 1 Display
2 830928 4 Stud
3 830930 4 Nut
7744160-
7744160- 30-
30- 7687 20937 Upd:2012-02-02
Upd:2012-02-02

Electrical System
30
17
2
38
39
1
15
20
2 36
33
3 14 13
2 12 32 34
35
28
29
31 25
8 27
11
7
10
6
37 4
9
16 30
18 21 22
19
26
23
24
Upd:2012-02-02
Upd:2012-02-02 20466 7744160 -30 -4777

Electrical System
30

1 3809085 1 Wiring harness SN-302887
3808736 1 Wiring harness SN302888-
3840094 1 Wiring harness Used when Mitsubishi starter motor 3803923 is mounted.
2 1 Cable harness
3 1 Box
4 1 Lock
6 1 Switch
7 874111 1 Fuse holder
8 969161 1 Fuse
9 873959 1 Breaker
10 828586 1 Nut
11 3809463 1 Decal (3581933)
12 1 Diode (1624394)
14 1079677 6 Plug
17 941269 1 Plug I.D=25mm
943920 1 Plug I.D=40mm
948211 X Cable tie
19 28429850 5 Retainer
20 949656 1 O-ring In cable grommet for unit injectors on cylinder head.
21 952633 2 Clamp
949997 1 Clamp I.D=31,8mm
949746 8 Clamp I.D=12,7mm
946440 1 Flange screw In cable grommet for unit injectors on cylinder head., M8x16mm
23 3985509 1 Bracket
25 3173718 1 Bracket
26 1578046 2 Retainer
27 948645 2 Flange lock nut Mounted on bracket no. 3173718 and 20409007.
28 945444 2 Flange screw Mounted on bracket no. 3173718 and 20409007.
29 949997 2 Clamp Mounted on bracket no. 3173718 and 20409007.
31 20409005 1 Bracket
32 965558 1 Bracket
34 874295 1 Bracket
37 3171420 1 Relay
38 20463179 1 Adapter
39 949721 2 O-ring
7744160-
7744160- 30-
30- 4777 20466 Upd:2012-02-02
Upd:2012-02-02

Electrical System
30
7
6
1 3
11
8 9
2
10
16
12
15
4
14
13
17
19
24 20
18
21 22
25
23
Upd:2012-02-02
Upd:2012-02-02 23153 7744160 -30 -9852

Electrical System
30

2 1 Cable harness
3 20450133 1 Cover
4 20450130 1 Box
6 1 Grommet 7003
7 944126 1 O-ring
10 1079677 6 Plug
11 941269 1 Plug I.D=25mm
943920 1 Plug I.D=40mm
12 2 Switch 9759
13 873959 1 Breaker
14 828586 1 Nut
15 3809463 1 Decal
16 1 Relay 7003
19 20826146 1 Bracket
20 983472 X Cable tie Oil and heat resistant
948702 X Cable tie L=95mm
948211 X Cable tie L=270mm
21 949746 X Clamp I.D=12,7mm
945081 X Clamp I.D=22,2mm
949997 X Clamp I.D=31,8mm
22 946440 X Flange screw
23 1578046 2 Retainer
25 28429850 5 Retainer
7744160-
7744160- 30-
30- 9852 23153 Upd:2012-02-02
Upd:2012-02-02

Contacts and Sensors
30
6 4
10
12 14
7
13 15
9 11
22 23
16
19 24
17 20 25
18
21
17
Upd:2012-02-02
Upd:2012-02-02 25088 7744160 -30 -4650

30

1 20508011 1 Sensor (20374282)
2 974673 1 O-ring
4 20706889 1 Sensor Turbo pressure and charge air temp sensor.
5 975632 1 O-ring
7 20576614 1 Sensor, coolant water temp.
8 949656 1 O-ring
10 1077574 1 Sensor, oil pressure/temperature
11 968559 1 O-ring
12 20424056 1 Switch
13 947622 1 Gasket
14 20796744 1 Pressure sensor
15 968559 1 O-ring
16 862154 1 Temperature sensor, coolant water
862627 1 Temperature sensor, oil
17 11998 2 Gasket
19 866835 1 Sensor
Bulletin P-38-6-1 P-38-6-1-EN Vibration Damping Kit
20 421528 1 Nipple, oil
21 11996 1 Gasket
23 862251 1 Tachometer sensor
24 948884 1 Gasket
25 8140024 1 Sensor
7744160-
7744160- 30-
30- 4650 25088 Upd:2012-02-02
Upd:2012-02-02

Electrical Materials, Instrument
30
1 2 3 4 8
9
5 6 7 16
17
10 11
10B
12
10A
13
15
14
Upd:2012-02-02
Upd:2012-02-02 20471 7744160 -30 -4654

Electrical Materials, Instrument
30

1 849849 1 Oil pressure gauge
2 849848 1 Thermometer
3 873196 1 Thermometer
4 873198 1 Oil pressure gauge
5 873998 1 Tachometer kit (877179)
874497 1 Tachometer kit D=72mm
6 862096 1 Voltmeter, hour meter D=72mm
7 863408 1 Thermometer, oil
8 808175 1 Lamp socket For 849849, 849848, 862096, 863408.
863945 1 Lamp socket For 873196, 873198, 873998.
9 182059 1 Bulb For 849849, 849848., 24V, 3W
863947 1 Bulb Included in 873196, 873198, 873998, 872479., 24V, 1,2W red
828818 1 Bulb For 862096, 863408., 24V, 1,2W
10 874050 1 Horn
10A 946440 1 Flange screw
10B 945408 1 Flange nut
11 1 Battery box 4655
12 3808418 1 Wiring harness Cable kit CIU.
13 874118 1 Extension cable'verl Connecting cable edc, stand alone., L=5.0m
14 874414 1 Extension cable'verl Connection cable EDC, CIU., L=3.0m
874119 1 Extension cable'verl Connection cable EDC, CIU., L=5.0m
15 3840086 1 Wiring harness For alternator 55A, 60A, 80A. TWD1240VE, TAD1241VE, TAD1242VE.
3883450 1 Wiring harness For alternator 140A. TWD1240VE.
3883272 1 Wiring harness For alternator 80A, 110A. TAD1250VE, TAD1251VE, TAD1252VE.
3884958 1 Wiring harness For alternator 140A. TAD1250VE, TAD1251VE, TAD1252VE.
16 872479 1 Hour recorder D=52mm
17 873721 1 Intermediate ring D=80-72mm. for 874497
7744160-
7744160- 30-
30- 4654 20471 Upd:2012-02-02
Upd:2012-02-02

30
4
1
3
6
2 5
7 8
9 12
14
10
11 15
13
16
17
Upd:2012-02-02
Upd:2012-02-02 23174 7744160 -30 -9866

30

1 20508011 2 Sensor For camshaft and flywheel., (20374282)
2 974673 1 O-ring
4 20576617 1 Sensor
5 949656 1 O-ring
7 20524936 1 Pressure sensor, charge pressure/temperature Turbo pressure and charge air temp sensor.
8 874111 1 Fuse holder Main fuse.
9 1 Cover
10 969161 1 Fuse 10 amp
11 Retainer
12 1077574 1 Sensor, oil pressure/temperature
13 968559 1 O-ring
14 20796740 1 Pressure sensor, fuel/oil pressure Replaced by 20898038
21302639 1 Pressure sensor, fuel/oil pressure
874673 1 Pressure switch, piston cooling Replaced by 21202753.
21202753 1 Pressure switch
20796744 1 Pressure sensor
15 968559 1 O-ring
16 8140024 1 Sensor
7744160-
7744160- 30-
30- 9866 23174 Upd:2012-02-02
Upd:2012-02-02

Instrument Panel and Instrument Pillar
30
Upd:2012-02-02
Upd:2012-02-02 18132 7744160 -30 -4653

Instrument Panel and Instrument Pillar
30
REF PART NO. QTY DESCRIPTION SEE SEC.

1 1 Instrument panel
4651
2 3827735 1 Bracket
7 827259 1 Decal
7744160-
7744160- 30-
30- 4653 18132 Upd:2012-02-02
Upd:2012-02-02

Instrument Panel and Control
30
37
5 38
36 40
6
4 43
34
2 33
35
42
39 41
12
10 47
9 1
45
11 44 46
3
8
23 17
48
52
49
50
7 10B
15
10A
19
13
31
22
51
56 16
55 53 18
14
27 28
57
54
24
30 29
20
26
21
25
26
32
Upd:2012-02-02
Upd:2012-02-02 18129 7744160 -30 -4651

30

1 874153 1 Instrument panel
2 873654 1 Protecting cover
4 874226 1 Plate
6 862501 6 Gasket
8 873625 1 Instrument, oil-pressure 24V
9 873624 1 Instrument, temperature 24V
10 873998 1 Tachometer kit, hour/tachometer 4654 12/24V
10A 863945 1 Lamp socket For 873625,873624
10B 943638 1 Bulb For 873625,873624
11 874380 1 Lamp socket Warning lamp, charging.
874373 1 Lamp socket Diagnos lamp.
874372 1 Lamp socket Indicate lamp, glow.
874228 1 Lamp socket Warning lamp for water in fuel.
863721 1 Lamp socket Warning lamp, low coolant level.
(874232) 1 Lamp socket Obsolete part, Warning lamp, low oil pressure.
863723 1 Lamp socket Warning lamp, high coolant temperature.
874231 1 Lamp socket Warning lamp, high oil temp.
12 182034 8 Bulb
13 863102 1 Push button Red
14 3817574 2 Contact unit Green-red
15 3817578 1 Push button Black (863104)
16 873792 1 Contact unit Green
17 863103 1 Push button Green
18 956065 6 Cross recessed screw
21 849839 1 Box
24 951967 2 Spring pin
25 849992 1 Terminal block 5-pole
849993 2 Terminal block 7-pole
27 874239 1 Control unit (3587921)
28 3 Screw
30 1 Screw
32 943920 1 Plug
33 3827009 1 Control
34 975672 1 O-ring
35 925054 2 O-ring
36 1 Handle
37 940344 1 Wing nut
38 951946 1 Spring pin L=20mm
39 955893 1 Washer
40 963105 1 Lock nut
43 1 Hub
44 1 Shaft
46 976945 1 Washer
47 3826795 1 Plate
49 1336385 1 Potentiometer
51 828584 2 Toggle switch
52 828586 2 Nut
53 952632 1 Clamp
7744160-
7744160- 30-
30- 4651 18129 Upd:2012-02-02
Upd:2012-02-02

30

55 960137 1 Washer
56 956065 1 Cross recessed screw
7744160-
7744160- 30-
30- 4651 18129 Upd:2012-02-02
Upd:2012-02-02

Electrical Materials
30
1 13 9
8 11
10 12
3
6 2
5
14 15
4 7
19 17 20
16
18
34
22
24
26 27
23
21
25
35
36
29
28 30
32
31 33
Upd:2012-02-02
Upd:2012-02-02 18282 7744160 -30 -4415

30
REF PART NO. DESCRIPTION NOTES

1 846612 Housing 16-pole
2 847005 Sealing collar L=100mm D=20mm
3 849959 Cable terminal
5 846615 Sealing ring
6 846647 Block 16-pole
7 849958 Cable terminal 1,6x0,5-1,5mm
9 Adapter
11 8155900 Cable seal
12 8155899 Sealing plug
13 1618737 Switch 7-pole
15 (853498) Anode kit Obsolete part, 3-pole
16 873632 Protecting sleeve
18 970772 Cable seal 1,2-2,1mm blue
9148107 Seal 1,4-2,0 grey
25325008 Cable seal 2,2-3mm white
19 9148135 Switch 1,6x0,5-1mm
970778 Cable terminal 4,8/2,8x0,5-1mm
970779 Cable terminal 4,8/2,8x1,1-2,5mm
20 8142100 Adapter
21 977532 Housing 24-pole black
22 977897 Housing 24-polig red
23 Seal
24 977533 Insulator retainer
26 1079234 Seal Brown
27 977540 Cable seal Gray
30 874144 Wedge Orange
31 874145 Wedge Orange
34 874271 Resistor, end terminator
35 874112 Connector unit From control panel to engine. 23-pole.
36 874092 Connector unit From engine to control panel. 23-pole.
7744160-
7744160- 30-
30- 4415 18282 Upd:2012-02-02
Upd:2012-02-02

30
2 3
4 5
1 6
7 8 9
10
11 12 14 15 16
13
17 18 19 20
21
22 23 24
25 26
27
29
30
28
31
32
33
34 35
Upd:2012-02-02
Upd:2012-02-02 18567 7744160 -30 -1963

30

1 970624 Electric cable, type RK 1,5mm, black
970626 Electric cable, type RK 1,5mm, red
970661 Electric cable, type R2 1,5mm, red
(970663) Electric cable, type R2 Obsolete part, 2,5mm, black
970700 Electric cable, type RK 4,0mm, black
(970709) Electric cable, type RK Obsolete part, 6,0mm, black
(954500) Electric cable, type RK Obsolete part, 25,0mm, red
2 874854 Power cable Non reinforced ship cable approved by classification societies., 2x1,5mm
(863657) Cable Obsolete part, Reinforced ship cable approved by classification societies.,
4,0mm, red
874855 Power cable Non reinforced ship cable approved by classification societies., 2x2,5mm
(842092) Cable Obsolete part, Non reinforced ship cable approved by classification societies.,
3x1,5mm
(874858) Power cable Obsolete part, Non reinforced ship cable approved by classification societies.,
6,0mm, black
(842090) Cable Obsolete part, Non reinforced ship cable approved by classification societies.,
16,0mm, red
874861 Power cable Non reinforced ship cable approved by classification societies., 25,0mm, red
874862 Power cable Non reinforced ship cable approved by classification societies., 35,0mm, red
846639 Electric cable Non reinforced ship cable approved by classification societies., 2x1,5mm
874870 Power cable Non reinforced ship cable approved by classification societies., 2x1,5mm
872679 Wiring harness (846346)
872939 Adapter (846346)
(874346) Electric cable Obsolete part, Reinforced ship cable approved by classification societies.,
RFOU 0,6/1kv
3 948211 Cable tie 3x1,5mm
949666 Cable tie, with mount. Hole 3x4,0mm
948616 Cable tie 3x6,0mm
862832 Cable tie, steel 4x1,5mm
4 858283 Tape 4x2,5mm
5 844280 Clip, battery cable +pole 16x1,5mm
6 (844278) Isolation Obsolete part, Red
(844279) Isolation Obsolete part, Black
7 954505 Cable terminal, battery cable -pole D=77mm L=280mm
954506 Cable terminal, battery cable D=42mm L=170mm
+pole
8 956956 Splice D=102mm L=362mm
956958 Splice 1,5-2,5mm, blue
956960 Splice L=61mm
9 926219 Coupling piece Black
10 944306 Connector Blue
11 829200 Protective cap 0,5-1,0mm, red
12 (1234326) Protecting casing Obsolete part, 1,5-2,5mm, blue
13 960140 Washer 3-6mm, yellow
14 941269 Plug Max 20mm, 12-pole
821053 Protecting bushing I.D=35mm
943920 Plug I.D=40mm
15 Diode
16 Diode
17 970788 Cable terminal M5x1,1-2,5mm
970789 Cable terminal M6x1,1-2,5mm
(970791) Cable terminal Obsolete part, M10x1,1-2,5mm
18 881492 Cable terminal M4x1,1-2,5mm
7744160-
7744160- 30-
30- 1963 18567 Upd:2012-02-02
Upd:2012-02-02

30

(940334) Cable terminal Obsolete part, M10x6,1-10,0mm
19 949587 Cable terminal M10x10mm
20 8140576 Nut M4
21 865758 Cable terminal I.D=12,5 D=23mm
22 944485 Cable terminal 6,3xM5x180
23 839328 Tab 16,3x6,3x0,8
25 853015 Cable terminal For trim instrument., For 853866, Yasaki
26 942429 Cable terminal For 853866, Yasaki
3829868 Cable terminal
29 968377 Housing 2,8x2 natural
968379 Housing 2,8x2 gray
30 968376 Housing 4,8/2,8x2 natural
968378 Housing 4,8/2,8x2 gray
31 974313 Cable terminal 2,8x0,8x1,1-2,5mm
33 968400 Housing 4,8/2,8x8 natural
7744160-
7744160- 30-
30- 1963 18567 Upd:2012-02-02
Upd:2012-02-02

30
2 3
5 6
7 8
1 10 4
9
11 12
13 14
15 16
19
17 18
21 23
20 22
Upd:2012-02-02
Upd:2012-02-02 15819 7744160 -30 -1964

30

949206 Cable terminal 6,3x0,8x4,0-6,0mm
6 945831 Tab housing 6,3x11 natural
7 958210 Housing 6,3x2 black
11 977184 Housing 6,3x5x4,8/2,8x4
15 828624 Receptacle housing 6,3x6
16 Housing 6,3x1 black
943511 Housing 6,3x1 natural
22 881489 Cable terminal 6,3x0,8x1,1-2,5
7744160-
7744160- 30-
30- 1964 15819 Upd:2012-02-02
Upd:2012-02-02

30
1 2 3 4
6 7
9
10
5 8
11
12
13 14
18
17
22
23
19
16
24
15 20 21
25
26 27
28 29
30 31
Upd:2012-02-02
Upd:2012-02-02 17905 7744160 -30 -1965

30

1 946038 Cable terminal 2,1x0,5-1mm
4 Cable terminal Not marketed by Volvo Penta., 2,1x0,5-1mm
948289 Cable terminal 3,5x2,5-4,0mm
8 969831 Cable terminal 3,5x0,5-1mm
1598753 Insulator 3,5x2,5-4,5mm
16 1598753 Insulator
19 1608765 Insulator
21 1608766 Seal
27 3523442 Pin housing 3-polig (1259829)
7744160-
7744160- 30-
30- 1965 17905 Upd:2012-02-02
Upd:2012-02-02

30
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
26 27 28 29 30
31 32 33 34 35
36 37 38 39 40
41 42 43 44 45
Upd:2012-02-02
Upd:2012-02-02 26175 7744160 -30 -7003

30

1 3985597 1 Adapter L=32mm
3985620 1 Adapter
2 3987768 2 Adapter
3 8159018 2 Adapter
4 3171420 1 Relay
3986767 X Cable terminal O.D=0,3mm
881788 X Cable terminal
6 20409386 6 Insulator
7 11039397 1 End sleeve
8 1079283 1 Cover
11 874114 1 Insulator
12 874115 1 Wedge
14 874250 2 Pin For 874114
192396 X Cable terminal
16 873959 1 Breaker Stop
17 873944 1 Retainer For fuse 980555
18 873854 2 Sealing sleeve
19 874111 1 Fuse holder 10 amp
21 3587172 1 Relay socket
22 3587173 1 Relay box Replaced by 21494263
21494263 1 Relay box
23 3587461 X Sealing plug
3587158 1 Sealing wire
3587170 3 Sealing wire
970771 X Cable seal I.D=3,4mm Y.D=6,0mm
8159012 X Sealing I.D=0,1mm Y.D=3,9mm
24 9806110 2 Coupling piece
3171511 X Coupling piece D=10mm
3171768 X Manifold D=13mm
7807398 1 Coupling piece
7807403 1 Coupling piece
25 3943200 2 Manifold L=68,8mm
3986692 1 Manifold
3987598 1 Manifold L=48,2mm
3988390 1 Manifold L=57,9mm
3986692 1 Manifold
26 3963412 1 Housing
27 3985598 1 Adapter D=25,8mm
3987766 2 Adapter D=24mm
28 8141886 1 Adapter D=22mm
29 874558 X Hose I.D=8,5mm
874559 X Hose I.D=10mm
30 20429993 1 Pass-through
31 8155903 X Cable terminal
32 874368 1 Receptacle housing
33 20429872 1 Housing
34 20429873 X Insulator cover
35 20450150 1 Adapter
36 3943090 X Manifold
37 874456 1 Receptacle housing
7744160-
7744160- 30-
30- 7003 26175 Upd:2012-02-02
Upd:2012-02-02

30

38 3842462 1 Voltage converter 12V, D3-D,E,F
39 969161 1 Fuse 10A
40 984945 X Cable terminal (3963408)
41 948995 1 Housing
42 8159013 X Housing
43 874091 X Housing 8-pole
44 874251 X Cable terminal Teminal socket
45 3888267 X Housing
7744160-
7744160- 30-
30- 7003 26175 Upd:2012-02-02
Upd:2012-02-02

Friction Clutch AP214
41
1
2 15
3
3 7
4
6 8
5 14
10
9 11
18
17
13 12
16
48
49
28
44
51
31 33
32
35 57
56
29 37
34 36
50
30 52
47 59
36A 53
45
46
54
44 55
58
19
24 20
27 43
42
26 41 40
38
21 39
22
23
25
Upd:2012-02-02
Upd:2012-02-02 6077 7744160 -41 -134

Friction Clutch AP214
41

1 862733 1 Power take-off AP214
2 (846562) 1 Drive ring Obsolete part
3 (862582) 2 Disc Obsolete part
4 (846531) 1 Pressure plate Obsolete part
5 (846529) 1 Adjusting plate Obsolete part
6 846525 1 Lock spring
8 846527 1 Screw
9 (846526) 1 Lock Obsolete part
10 2 Nut
11 2 Screw
12 (6603860) 1 Throw-out bearing Obsolete part
13 (846522) 1 Release sleeve Obsolete part
14 (849982) 1 Adjusting ring Obsolete part
15 (846524) 1 Lock pin Obsolete part
16 (846530) 3 Screw Obsolete part
17 (846560) 1 Spacer Obsolete part
18 846561 1 Drive plate
19 (846532) 4 Release arm Obsolete part
20 (846537) 8 Link Obsolete part
21 846501 16 Striker plate
22 (846502) 16 Washer Obsolete part
23 846538 8 Pin
24 (846559) 8 Striker plate Obsolete part
25 (846536) 4 Spring Obsolete part
26 846533 4 Pin
27 846534 8 Washer
28 (846553) 1 Retainer Obsolete part
29 (846555) 1 Key Obsolete part
30 846554 1 Key
32 (6603869) 1 Lock washer Obsolete part
34 (846488) 1 Lubricating hose Obsolete part
35 846493 1 Lock ring
36 (846513) 1 Cover Obsolete part
36A (846550) 1 Gasket Obsolete part
38 (846548) 6 Spring washer Obsolete part
40 (846546) 1 Bearing housing Obsolete part
41 (6603865) 1 Lubricating nipple Obsolete part
42 846497 2 Lubricating nipple
43 (846545) 1 Housing Obsolete part
44 181615 2 Roller bearing (846552)
45 (862779) 1 Shaft Obsolete part
46 (6603865) 1 Lubricating nipple Obsolete part
48 (846520) 1 Nut Obsolete part
51 (846508) 1 Hand lever Obsolete part
55 846544 1 Fork
58 6603896 1 Shaft
7744160-
7744160- 41-
41- 134 6077 Upd:2012-02-02
Upd:2012-02-02

Clutch At Rear End. AP314
41
2
1
4
5
Upd:2012-02-02
Upd:2012-02-02 18150 7744160 -41 -4666

Clutch At Rear End. AP314
41

1 862734 1 Friction clutch AP314, ratio 1:1, Replaced by PT143 no 3841933.
3841933 1 Power take-off PT143
890
5 849811 1 Sleeve
7744160-
7744160- 41-
41- 4666 18150 Upd:2012-02-02
Upd:2012-02-02

Power Take off: SAE B
41
Upd:2012-02-02
Upd:2012-02-02 18159 7744160 -41 -4674

Power Take off: SAE B
41

2 949736 1 O-ring
7744160-
7744160- 41-
41- 4674 18159 Upd:2012-02-02
Upd:2012-02-02

Power Take off: DIN 5462
41
Upd:2012-02-02
Upd:2012-02-02 18159 7744160 -41 -4674B

Power Take off: DIN 5462
41

2 949736 1 O-ring
7744160-
7744160- 41-
41- 4674B 18159 Upd:2012-02-02
Upd:2012-02-02

Clutch PT142
41
2
1
4
5
Upd:2012-02-02
Upd:2012-02-02 18150 7744160 -41 -10053

Clutch PT142
41

1 (3841934) 1 Power take-off Obsolete part
9314
5 849811 1 Sleeve
7744160-
7744160- 41-
41- 10053 18150 Upd:2012-02-02
Upd:2012-02-02

Clutch AP314, Components
41
Upd:2012-02-02
Upd:2012-02-02 16100 7744160 -41 -890

41

1 862734 1 Friction clutch Replaced by PT143 no 3841933., AP314, ratio 1:1
3841933 1 Power take-off
2 (847729) 1 Drive ring Obsolete part
3 (862582) 3 Disc Obsolete part
4 (846531) 1 Pressure plate Obsolete part
6 846525 1 Lock spring
8 846527 1 Screw
9 1 Lock
10 847725 1 Sleeve
13 847726 1 Retainer
13A 847728 1 Striker plate
13B 847727 1 Striker plate
14 (849982) 1 Adjusting ring Obsolete part
15 (846506) 1 Lock screw Obsolete part
17 (846529) 2 Adjusting plate Obsolete part
18 846561 1 Drive plate
19 (846532) 4 Release arm Obsolete part
21 846501 16 Striker plate Replaced by 1ea pin 865059, 2ea splitpin and 2ea washer 865052.
22 (846502) 16 Washer Obsolete part
23 846538 8 Pin Replaced by 1ea pin 865059, 2ea splitpin and 2ea washer 865052.
24 8 Striker plate
25 (846536) 4 Spring Obsolete part
26 846533 4 Pin Replaced by 1ea pin 865056, 2 ea splitpin 865057 and 2 ea washer 846534.
27 846534 8 Washer
28 (846553) 1 Retainer Obsolete part
29 847735 1 Key
34 (846488) 1 Lubricating hose Obsolete part
35 846493 1 Lock ring
36 1 Lock
36A 1 Gasket
37 2 Screw
38 6 Washer
41 1 Lubricating nipple
42 846497 2 Lubricating nipple
43 1 Housing
44 183704 2 Roller bearing (847732)
44A (847736) 1 Lock ring Obsolete part
45 (863015) 1 Shaft Obsolete part
46 1 Lubricating nipple
47 1 Screw
51 (846508) 1 Hand lever Obsolete part
52 1 Screw
53 1 Washer
55 (847916) 1 Fork Obsolete part
56 2 Bolt
57 2 Washer
58 6603896 1 Shaft
7744160-
7744160- 41-
41- 890 16100 Upd:2012-02-02
Upd:2012-02-02

41

7744160-
7744160- 41-
41- 890 16100 Upd:2012-02-02
Upd:2012-02-02

Power Take off PT142, Details
41
1
3
2
5
2
5
2
4
7
8
10
6
12
12
11
Upd:2012-02-02
Upd:2012-02-02 22989 7744160 -41 -9314

Power Take off PT142, Details
41

1 (3841934) 1 Power take-off Obsolete part
2 (3842216) 3 Drive plate Obsolete part
3 (3843075) 1 Hub Obsolete part
4 (3842219) 1 Plate Obsolete part
9 (3842234) 8 Pin Obsolete part
10 (3842220) 4 Pin Obsolete part
12 3883458 2 Roller bearing
7744160-
7744160- 41-
41- 9314 22989 Upd:2012-02-02
Upd:2012-02-02

Flexible Coupling
41
1 4
3
5
Upd:2012-02-02
Upd:2012-02-02 20190 7744160 -41 -6956

Flexible Coupling
41

1 1 Elastic clutch ME 240
2 845622 1 Clutch flange
3 845621 1 Rubber element
4 845620 1 Clutch half
7744160-
7744160- 41-
41- 6956 20190 Upd:2012-02-02
Upd:2012-02-02

Engine Heater, Block Mounted
90
TWD1240VE
3 1
5
9
8 10
6 7
Upd:2012-02-02
Upd:2012-02-02 20486 7744160 -90 -4663

90
TWD1240VE

1 1676838 1 Engine heater 220-240V, 1500W
3 975664 1 O-ring
4 3589627 1 Cable
5 8153706 1 Cable L=2,5m (1129295)
6 8153710 1 Extension cable'verl L=3,2m
7 3986351 1 Cable L=5.0m
8 20587131 2 Locking clamp (1088719)
9 1079218 1 Retainer
10 948211 1 Cable tie
7744160-
7744160- 90-
90- 4663 20486 Upd:2012-02-02
Upd:2012-02-02

AC-Compressor
90
4
3
1 4
9
2
5
10 11
Upd:2012-02-02
Upd:2012-02-02 18763 7744160 -90 -5168

AC-Compressor
90

1 3803661 1 Compressor, exch (8191892)
2 3175916 1 Block I.D=15mm (3962722)
3 3175914 1 Block I.D=11mm (3980417)
5 20443761 1 O-ring
6 20443759 1 O-ring
7 1307035 1 Housing
9 978238 1 V-ribbed belt For alternator 55A/80A.
20397597 1 V-ribbed belt For alternator 140A.
10 965553 1 Bracket
7744160-
7744160- 90-
90- 5168 18763 Upd:2012-02-02
Upd:2012-02-02

Air Compressor Knorr LK3986, Components
90
1
24
23 18
19
41
11
21
40
39
38
34
37
36 15
35 13
12
16
22
10 20
29
28 14
30
26
27
9
33
25 32
2 31
5 3
17
7
Upd:2012-02-02
Upd:2012-02-02 18385 7744160 -90 -4831

Air Compressor Knorr LK3986, Components
90

1 8122459 1 Compressor Repl by 20429341
2 1 Housing
3 1 Bushing Included in repair kit 1699826.
4 (3099752) 1 Connecting rod Obsolete part
5 (3099755) 1 Flange Obsolete part
6 1 Bushing Included in repair kit 1699826.
7 1 Shaft
8 1697091 1 Nut
10 1 O-ring Included in repair kit 1699826.
11 1 Cylinder head
12 1 Spring
13 1 Cylinder
14 4 Stud
16 4 Washer
17 6 Screw Included in repair kit 1699826.
18 1 Plug
19 1
21 1 Gasket Included in repair kit 3099754.
22 1 Gasket Included in repair kit 3099754.
23 (1697105) 4 Screw Included in repair kit 3099754., Obsolete part
24 1697112 1 Screw Included in repair kit 3099754.
25 85101375 1 Piston (3095841)
26 1 Ring
27 1 Pin
28 85100626 1 Piston ring kit (3097153)
29 1 Piston ring
30 1 Piston ring
31 (1699827) 1 Bearing cover Obsolete part
32 1698859 1 Gasket
33 1 Bearing cover
34 (3099753) 1 Plate Obsolete part
35 2 Screw
36 1 Card
37 1 Plate
38 1 Card
39 1 Retainer
40 2 Screw
41 1699826 1 Repair kit
3099754 1 Repair kit
7744160-
7744160- 90-
90- 4831 18385 Upd:2012-02-02
Upd:2012-02-02

Governor, Air Compressor. 15mm Pipe
90
12
5 10
11
8
5 7
Upd:2012-02-02
Upd:2012-02-02 18762 7744160 -90 -4832

Governor, Air Compressor. 15mm Pipe
90

1 947628 1 Gasket
3 3953392 1 Nipple (6781778)
5 967810 2 Sleeve
6 X Pipe
7 966419 1 Nipple
8 967736 1 Hose assembly
9 948891 1 T-nipple
10 1591738 1 Safety valve
11 11996 1 Gasket
12 85104782 1 Valve (3953945)
7744160-
7744160- 90-
90- 4832 18762 Upd:2012-02-02
Upd:2012-02-02

90
3
1
6
13
12 14
10 11
Upd:2012-02-02
Upd:2012-02-02 20487 7744160 -90 -5121

90

1 3831171 1 Engine heater kit, set
2 20460596 1 Engine heater
3 1 Engine heater
4 1 Connection pipe
5 975664 1 O-ring
7 8130185 1 Gasket
9 3589627 1 Cable L=1.5m
10 8153710 1 Extension cable'verl L=3,2m
11 3986351 1 Cable
12 20587131 2 Locking clamp (1088719)
13 1079218 1 Retainer
7744160-
7744160- 90-
90- 5121 20487 Upd:2012-02-02
Upd:2012-02-02

Engine Heater, Separately Mounted: 750W
90
12 13
15
5 16
4
14 7 8
12 9
13
10
12
11 23
20
19 18
6
18
17
17
18
18
3
22 21
Upd:2012-02-02
Upd:2012-02-02 23204 7744160 -90 -4664

90

1 3828447 1 Engine heater 220-240V, 750W
4 3829642 1 Nipple
5 949659 1 O-ring
6 3829653 1 Tube
10 965555 1 Bracket
13 945081 2 Clamp
15 829653 1 Spacer sleeve For TWD1240VE, TAD1241VE, TAD1242VE.
807257 1 Spacer sleeve For TAD1250VE, TAD1251VE, TAD1252VE.
16 946470 1 Flange screw For TWD1240VE, TAD1241VE, TAD1242VE., L=35mm
965180 1 Flange screw For TAD1250VE, TAD1251VE, TAD1252VE., L=60mm
23 18677 1 Gasket
7744160-
7744160- 90-
90- 4664 23204 Upd:2012-02-02
Upd:2012-02-02

90
12 13
15
5 16
4
14 7 8
12 9
13
10
12
11 23
20
19 18
6
18
17
17
18
18
3
22 21
Upd:2012-02-02
Upd:2012-02-02 23204 7744160 -90 -4664B

90

1 3828643 1 Engine heater 220-240V, 2000W
4 3829642 1 Nipple
5 949659 1 O-ring
6 3829653 1 Tube
10 965555 1 Bracket
13 945081 2 Clamp
15 829653 1 Spacer sleeve For TWD1240VE, TAD1241VE, TAD1242VE.
807257 1 Spacer sleeve For TAD1250VE, TAD1251VE, TAD1252VE.
16 946470 1 Flange screw For TWD1240VE, TAD1241VE, TAD1242VE., L=35mm
965180 1 Flange screw For TAD1250VE, TAD1251VE, TAD1252VE., L=60mm
23 18677 1 Gasket
7744160-
7744160- 90-
90- 4664B 23204 Upd:2012-02-02
Upd:2012-02-02

Governor, Air Compressor. 16mm Pipe: LK49
90
3
4 5
2
5
4
4 5
8 5 4
7
9 3
10
11
11
10
3
9
4 5
Upd:2012-02-02
Upd:2012-02-02 20246 7744160 -90 -9962

90

1 85104782 1 Valve (3953945)
2 11998 1 Gasket
3 192639 1 Nipple
4 956971 5 Ferrule
6 3988411 1 Hose
8 11996 3 Gasket
9 978433 2 Nipple
11 18677 2 Gasket
7744160-
7744160- 90-
90- 9962 20246 Upd:2012-02-02
Upd:2012-02-02

90
2
12
8
9
4 5
5
4
4 5
8 5 4
7
9 3
10
11
11
10
3
9
4 5
Upd:2012-02-02
Upd:2012-02-02 20247 7744160 -90 -9966

90

1 85104782 1 Valve (3953945)
2 947628 1 Gasket
3 11996 1 Gasket
4 956971 5 Ferrule
6 3988411 1 Hose
8 11996 3 Gasket
9 978433 3 Nipple
11 18677 2 Gasket
7744160-
7744160- 90-
90- 9966 20247 Upd:2012-02-02
Upd:2012-02-02

Hydraulic Pump
90
Upd:2012-02-02
Upd:2012-02-02 18161 7744160 -90 -4675

Hydraulic Pump
90

1 3172488 1 Oil pump (3172492)
2 8170423 1 Gear
3 20367040 1 Castle nut
4 3987505 1 Servo pipe
6 948884 2 Gasket
9 977937 2 Gasket
10 925094 1 O-ring
11 925094 2 O-ring
12 276140 1 Gasket kit, hydraulic pump
3090436 1 Rotor kit
7744160-
7744160- 90-
90- 4675 18161 Upd:2012-02-02
Upd:2012-02-02

Air Compressor Knorr LP4985
90
11
12 20
10
18
6
9
20
19
8
25
24
7 22
21 23
13
21A
1 3
2
4
10
14 12
12
17
15
15A
16
15A
15
Upd:2012-02-02
Upd:2012-02-02 18151 7744160 -90 -4667

Air Compressor Knorr LP4985
90

4668
20429343 1 Compressor E.U=3803576
3803576 1 Compressor, exch, exch E.U=3803576
2 1 Nut
3 8170446 1 Gear
4 948983 1 O-ring
8 1546531 1 Lock brace
15 977639 2 Nipple
15A 955994 2 O-ring
18 20367063 1 Hose
19 947628 1 Gasket
20 948170 1 Nipple
21 966459 1 Reduction nipple Early type
21A 955994 1 O-ring Early type
22 968696 1 Nipple Early type
23 1 O-ring Early type
24 976444 1 Nipple Early type
25 3 O-ring Early type
7744160-
7744160- 90-
90- 4667 18151 Upd:2012-02-02
Upd:2012-02-02

Air Compressor Knorr LP4985, Components
90
Upd:2012-02-02
Upd:2012-02-02 18152 7744160 -90 -4668

Air Compressor Knorr LP4985, Components
90

2 1 Housing
3 3095842 2 Cardboard tube (1699821)
4 1 Lock
5 4 Screw
6 1 Crankshaft
7 3095843 1 Repair kit, bearing flange (3097150)
8 1 Lock
9 3097149 1 O-ring
10 4 Screw
11 3097148 1 Repair kit, bushing
12 1 Bushing
13 3097149 1 O-ring
14 4 Washer
15 4 Screw
16 1697091 1 Nut
17 (3097151) 2 Connecting rod kit Obsolete part
18 1 Connecting rod
19 2 Washer
20 2 Screw
21 (1698848) 2 Piston Obsolete part
22 1 Piston
23 1 Piston pin
24 2 Snap ring
25 85100626 2 Piston ring kit (3097153)
26 1 Piston ring
27 2 Piston ring
28 1 Cylinder head
29 1 Cylinder head
30 1 Plug M16
31 1 Sealing ring
32 3097143 1 Set, cylinder head
33 1 Gasket
34 1 Gasket
35 6 Screw
36 2 Screw
37 3091739 2 Valve kit
38 3097146 1 Valve body
7744160-
7744160- 90-
90- 4668 18152 Upd:2012-02-02
Upd:2012-02-02

Air Compressor Knorr LK3986
90
11
12
12
10
19
6 9 21
20
13 8
4
2
1 3
10
12
18
14
12 5
16
22
15
17
16
15
Upd:2012-02-02
Upd:2012-02-02 18153 7744160 -90 -4669

Air Compressor Knorr LK3986
90

4831
20429341 1 Compressor E.U=3803621
3803621 1 Compressor, exch, exch E.U=3803621
2 1 Nut
3 948983 1 O-ring
4 8170446 1 Gear
8 1546531 1 Lock brace
15 977639 2 Nipple
16 955994 2 O-ring
19 20367063 1 Hose
20 11998 1 Gasket
21 980427 1 Nipple
22 949647 1 O-ring
7744160-
7744160- 90-
90- 4669 18153 Upd:2012-02-02
Upd:2012-02-02

Air Filter for Air Compressor
90
Upd:2012-02-02
Upd:2012-02-02 18270 7744160 -90 -4748

Air Filter for Air Compressor
90

1 1094583 1 Bracket
2 8152010 1 Air filter
3 967553 X Hose L=1000mm
7744160-
7744160- 90-
90- 4748 18270 Upd:2012-02-02
Upd:2012-02-02

AC-Compressor
90
4
3
1 4
9
2
5
10 11
Upd:2012-02-02
Upd:2012-02-02 18763 7744160 -90 -9970

AC-Compressor
90

1 3803661 1 Compressor, exch (8191892)
2 3175916 1 Block I.D=15mm (3962722)
3 3175914 1 Block I.D=11mm (3980417)
5 20443761 1 O-ring
6 20443759 1 O-ring
7 1307035 1 Housing
9 20430368 1 V-ribbed belt For alternator 80A and 110A.
3843951 1 V-ribbed belt For alternator 140A.
10 965553 1 Bracket
7744160-
7744160- 90-
90- 9970 18763 Upd:2012-02-02
Upd:2012-02-02

Tool Kit
90
9
6
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
Upd:2012-02-02
Upd:2012-02-02 18258 7744160 -90 -4743

Tool Kit
90

1 3832808 1 Tool box
2 3841091 1 Tool box (842021)
3 (962045) 1 Adjustable wrench Obsolete part
4 (962032) 1 Pliers Obsolete part
5 804771 1 Screwdriver
6 978201 1 Combination screwdri
7 884573 1 Tool
8 (962295) 1 Extension Obsolete part
9 (962291) 1 Jointed handle Obsolete part
10 (884912) 1 Open-end wrench 10-11mm, Obsolete part
11 (884913) 1 Open-end wrench Obsolete part, 12-13mm
15 (962259) 1 Sleeve Obsolete part, 10mm
7744160-
7744160- 90-
90- 4743 18258 Upd:2012-02-02
Upd:2012-02-02

Repair Kits
99
TWD1240VE

1 3586771 6 Cylinder liner kit 4524
914530 12 Snap ring
270950 6 Sealing kit
3155115 6 Piston pin
3840819 6 Piston ring kit
6 Cylinder liner
6 Piston

(470190) 12 Sealing ring Obsolete part
6 Sealing ring Obsolete part

6 Piston ring
(3830749) 6 Compression ring Obsolete part
6 Oil scraper ring
276134 6 Big-end bearing shel 4524 Std

20530916 7 Main bearing 4524 Std

3093651 1 Thrust washer kit 4524 Std

20503200 1 Camshaft bearing kit, camshaft, front 4541

2 Bearing shell
276630 1 Camshaft bearing kit, camshaft 4541
2 Bearing shell
3099100 1 Cylinder head gasket, cylinder head

20412953 1 Gasket
1547152 18 Sealing ring For 26mm holes. color black.
4 Sealing ring For 16mm holes. color violet.
3830718 1 Gasket kit

859171 24 Valve stem seal
949659 12 O-ring
1675841 1 Gasket
20536487 6 O-ring (3165747)
8170116 1 Sealing strip
3832969 1 Gasket kit, connection, turbo
7744160 - 99-
99- 4693 Upd:2012-02-02
Upd:2012-02-02

Repair Kits
99
TWD1240VE

20784537 1 Gasket (470939)
420643 1 Gasket
3835499 1 Overhaul kit, turbo

3835500 1 O-ring O-ring mounted between turbine housing and
compressor housing.
1 O-ring
1 O-ring
2 Bearing bushing
4 Lock ring
1 Piston ring
1 Piston ring
1 Thrust bearing
1 Nut, shaft
6 Screw
1 Sealing ring
276940 1 Repair kit, fuel injector

276948 1 O-ring kit, set (276935)
11990043 1 Repair kit Extra cirkulation pump for charge air cooler.
11030740 1 Impeller
11030743 1 Shaft
1675763 1 Ball bearing
925262 1 O-ring
949053 1 Shield
877683 1 Overhaul kit

3836568 6 Cylinder liner kit Replaced by 3848527
3848527 6 Cylinder liner kit
20530916 7 Main bearing
3093651 1 Thrust washer kit
276134 6 Big-end bearing shel
3099100 1 Cylinder head gasket
3832970 1 Overhaul gasket kit
20503200 1 Camshaft bearing kit
3165309 1 Bearing housing

949659 12 O-ring
1675841 1 Gasket
20536487 6 O-ring
20365079 1 Gasket
3964604 16 Bushing

8170959 6 Gasket
3832779 1 Intake gasket
949332 2 O-ring
862637 2 Gasket
425695 2 O-ring
3979052 2 Gasket
7744160 - 99-
99- 4693 Upd:2012-02-02
Upd:2012-02-02

Repair Kits
99
TWD1240VE

3832606 1 O-ring
8170519 1 Gasket
8149301 1 Gasket
8170514 1 Gasket
18677 2 Gasket
947627 10 Gasket
1677656 1 Gasket
20712545 1 Gasket
11996 16 Gasket
975664 1 O-ring
1543896 1 Crankshaft seal
85108352 1 Crankshaft seal
925095 1 O-ring
967344 1 O-ring
8170473 1 Seal
20489341 1 Sealing
877688 1 Overhaul kit, cylinder head SN-303403

3183368 6 Sleeve Replaced by 85110558
85110558 6 Copper sleeve kit
3169490 12 Inlet valve
20441486 12 Exhaust valve
1677875 48 Valve collet
1546437 24 Valve guide
3183227 12 Valve seat
877691 1 Overhaul kit, cylinder head SN303404-

7744160 - 99-
99- 4693 Upd:2012-02-02
Upd:2012-02-02

Repair Kits
99

914530 12 Snap ring
6 Cylinder liner
6 Piston


6 Piston ring
6 Oil scraper ring




2 Bearing shell
2 Bearing shell
3099100 1 Cylinder head gasket, cylinder head

1 Gasket
18 Sealing ring For 26mm holes. color black.

949659 12 O-ring
1675841 1 Gasket
20536487 6 O-ring (3165747)
3832968 1 Gasket kit Inlet/exhaust manifold, thermostat housing.
7744160 - 99-
99- 5124 Upd:2012-02-02
Upd:2012-02-02

Repair Kits
99

477314 2 Gasket
8170959 6 Gasket
8170515 1 Gasket
8170519 1 Gasket
8170514 1 Gasket
8149301 1 Gasket

connection, turbo
420643 1 Gasket
20784537 1 Gasket (470939)
3835499 1 Overhaul kit, turbo

3835500 1 O-ring O-ring mounted between turbine housing and
compressor housing.
1 O-ring
1 O-ring
2 Bearing bushing
4 Lock ring
1 Piston ring
1 Piston ring
1 Thrust bearing
1 Nut, shaft
6 Screw
1 Sealing ring
276940 1 Repair kit, fuel injector

276948 1 O-ring kit, set (276935)
3832970 1 Overhaul gasket kit, reconditioning

18677 2 Gasket
947627 10 Gasket
20712545 1 Gasket
11996 16 Gasket
975664 1 O-ring
85108352 1 Crankshaft seal (1543896)
967344 1 O-ring
20489341 1 Sealing
20555696 3 Sealing ring (421629)
949736 1 O-ring
948981 3 O-ring
948888 1 O-ring
967344 1 O-ring
945512 1 O-ring
3832906 1 O-ring
18813 3 Gasket
948610 2 O-ring
7744160 - 99-
99- 5124 Upd:2012-02-02
Upd:2012-02-02

Repair Kits
99

925054 1 O-ring
949659 3 O-ring
11998 4 Gasket
8170534 1 Gasket
11994 1 Gasket
3964833 1 Gasket
976971 1 O-ring
1526474 1 O-ring
947622 1 Gasket
969011 6 Gasket
947620 2 Gasket
957173 1 Gasket
948980 1 O-ring
949016 1 Gasket
8170514 1 Gasket
925255 1 O-ring
3832606 1 O-ring
949656 2 O-ring
975632 1 O-ring
968559 2 O-ring
8192235 1 Rubber moulding
949329 1 Gasket
20365079 1 Gasket
925256 1 O-ring
948884 2 Gasket
977937 2 Gasket
944126 2 O-ring
877689 1 Overhaul kit

3836567 6 Cylinder liner kit Replaced by 3848523
276615 7 Main bearing kit Replaced by 20530916
Bulletin 46-19 46-19-EN New Main Bearing Kits for 12L Engines
1 20530916 7 Main bearing
3165309 1 Bearing housing
877688 1 Overhaul kit SN-303403

7744160 - 99-
99- 5124 Upd:2012-02-02
Upd:2012-02-02

Repair Kits
99

877691 1 Overhaul kit SN303404-
7744160 - 99-
99- 5124 Upd:2012-02-02
Upd:2012-02-02

Repair Kits
99

1 3884172 1 Overhaul kit
20530916 7 Main bearing

914530 12 Snap ring
6 Cylinder liner
6 Piston


6 Piston ring
6 Oil scraper ring




2 Bearing shell
2 Bearing shell
3884170 1 Cylinder head gasket, cylinder head Obsolete part

1 Gasket kit
7744160 - 99-
99- 9973 Upd:2012-02-02
Upd:2012-02-02

Repair Kits
99

18 Sealing ring For 26mm holes. color black.
3832968 1 Gasket kit Inlet/exhaust manifold, thermostat housing.

477314 2 Gasket
8170959 6 Gasket
8170515 1 Gasket
8170519 1 Gasket
8170514 1 Gasket
8149301 1 Gasket
8130185 1 Gasket Gasket for connection 8130184. not included in gasket
kit.

connection, turbo
420643 1 Gasket
20784537 1 Gasket (470939)
3832970 1 Overhaul gasket kit, reconditioning

18677 2 Gasket
947627 10 Gasket
20712545 1 Gasket
11996 16 Gasket
975664 1 O-ring
85108352 1 Crankshaft seal (1543896)
967344 1 O-ring
20489341 1 Sealing
20555696 3 Sealing ring (421629)
949736 1 O-ring
948981 3 O-ring
948888 1 O-ring
967344 1 O-ring
945512 1 O-ring
3832906 1 O-ring
18813 3 Gasket
8170558 1 Sealing ring Replaced by 21092243
948610 2 O-ring
925054 1 O-ring
949659 3 O-ring
11998 4 Gasket
8170534 1 Gasket
11994 1 Gasket
3964833 1 Gasket
7744160 - 99-
99- 9973 Upd:2012-02-02
Upd:2012-02-02

Repair Kits
99

976971 1 O-ring
1526474 1 O-ring
947622 1 Gasket
969011 6 Gasket
947620 2 Gasket
957173 1 Gasket
948980 1 O-ring
949016 1 Gasket
8170514 1 Gasket
925255 1 O-ring
3832606 1 O-ring
949656 2 O-ring
975632 1 O-ring
968559 2 O-ring
8192235 1 Rubber moulding
949329 1 Gasket
20365079 1 Gasket
925256 1 O-ring
948884 2 Gasket
977937 2 Gasket
944126 2 O-ring
3884173 1 Overhaul kit, cylinder head

7744160 - 99-
99- 9973 Upd:2012-02-02
Upd:2012-02-02

Cylinder Head
21
27
26
23
22
24
25
6
3
4
20 10
2 21
3
32
7
5
4 33
11
12
2
1 18
17
16
9
19 12
15 28
13
8
30
31 14
34 29
Upd:2012-02-02
Upd:2012-02-02 18766 7744160 -21 -5113

Cylinder Head
21

1 3803631 1 Cylinder head, exch (3586779)
2 3165130 1 Bearing housing,front Included in overhaul kit 3165309.
3165133 5 Bearing housing,middle Included in overhaul kit 3165309.
3165136 1 Bearing housing,rear Included in overhaul kit 3165309.
3 8170626 7 Stud
4 1547889 14 Screw L=127mm
5 1547888 1 Screw L=106mm
6 1677283 6 Screw L=70mm
8 20459329 12 Valve seat Inlet
20459332 12 Valve seat O.S=0,20mm
9 3169366 12 Valve seat Exhaust
20411979 12 Valve seat O.S=0,20mm
10 3183368 6 Sleeve
11 20536487 6 O-ring
12 968062 2 Plug
13 422426 1 Pivot pin
14 968060 1 Plug
16 8131707 11 Cap plug
17 3165025 1 Plug
18 949659 1 O-ring
20 21345131 38 Screw
21 21344784 9 Stud
22 20545669 1 Valve cover (8170115)
23 20807510 1 Oil filler cap (1675839)
24 1675841 1 Gasket
26 3964604 16 Bushing
27 8148488 16 Cap nut
28 3099100 1 Cylinder head gasket,cylinder head See group 99
29 20489341 1 Sealing (8170473)
32 950562 14 Pin
33 1546484 14 Pivot pin
7744160-
7744160- 21-
21- 5113 18766 Upd:2012-02-02
Upd:2012-02-02

Engine
21
DESCRIPTION SEE SEC. NOTES

Long Block, Exchange 21662 TWD1240VE, TAD1241VE, TAD1242VE
Long Block, Exchange 36524 TAD1250VE, TAD1251VE, TAD1252VE
Cylinder Head 5172 TWD1240VE
Cylinder Head 9960 TAD1241VE, TAD1242VE
Cylinder Head 9699 TAD1250VE, TAD1251VE, TAD1252VE
Cylinder Block 4509 TWD1240VE
Cylinder Block 4616 TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Flywheel Housing 4508 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Valve Mechanism. Later Production 4500 TWD1240VE, TAD1241VE, TAD1242VE
Valve Mechanism. Earlier Production 7096 TWD1240VE, TAD1241VE, TAD1242VE
Valve Mechanism 9291 TAD1250VE, TAD1251VE, TAD1252VE
Timing Gear Housing 4550 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Camshaft 4541 TWD1240VE, TAD1241VE, TAD1242VE
Camshaft 9302 TAD1250VE, TAD1251VE, TAD1252VE
Crank Mechanism 4524 TWD1240VE
Crank Mechanism SN2012631189- 35891 TWD1240VE
SN-2012645018
Crank Mechanism SN2012645019- 35888 TWD1240VE
Crank Mechanism 35886 TAD1241VE, TAD1242VE
Crank Mechanism SN2012631189- 35887 TAD1241VE, TAD1242VE
SN-2012645018
Crank Mechanism SN2012645019- 35892 TAD1241VE, TAD1242VE
Crank Mechanism 9306 TAD1250VE, TAD1251VE, TAD1252VE
Crank Mechanism SN2012631189- 35889 TAD1250VE, TAD1251VE, TAD1252VE
SN-2012645018
Crank Mechanism SN2012645019- 35890 TAD1250VE, TAD1251VE, TAD1252VE
Flywheel 4678 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Driving Device 4338 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Engine Mounting and Frame 4660 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
7744160 - 21-
21- 21 Upd:2012-02-02
Upd:2012-02-02

Lubricating System
22

Lubricating System, SN-2012427926 7129 TWD1240VE, TAD1241VE, TAD1242VE
Lubricating System, SN2012427927- 4681 TWD1240VE, TAD1241VE, TAD1242VE
Lubricating System with Low Oil Sump 4746 TAD1241VE, TAD1242VE
Lubricating System 9319 TAD1250VE, TAD1251VE, TAD1252VE
Aluminium Oil Sump 36520 TAD1250VE, TAD1251VE, TAD1252VE
Oil Pump, Components 4276 TWD1240VE, TAD1241VE, TAD1242VE
Oil Pump, Components 4618 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Extended Oil Dipstick 4747 TWD1240VE, TAD1241VE, TAD1242VE
Extended Oil Dipstick 9740 TAD1250VE, TAD1251VE, TAD1252VE
Lubricating System, Reduction Valve for Alternative 4684 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Mounting of Oil Filter TAD1251VE, TAD1252VE
Lubricating System 4617 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Oil Filter, Alt. Location 4683 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Oil Filter Housing and Oil Filter 9743 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Oil Drain Pump and Installation Parts, Engine Mounted 4659 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Oil Cooler, Engine 4511 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
7744160 - 22-
22- 22 Upd:2012-02-02
Upd:2012-02-02

Fuel System
23

Fuel System 4697 TWD1240VE
Fuel System 4310 TAD1241VE, TAD1242VE
Fuel System 9752 TAD1250VE, TAD1251VE, TAD1252VE
Fuel Feed Pump, Components: A 4295 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Fuel Feed Pump, Components: B 4295B TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Fuel Feed Pump, Components 4621 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Fuel Filter 4568 TWD1240VE, TAD1241VE, TAD1242VE
Fuel Filter, Twin 4776 TWD1240VE, TAD1241VE, TAD1242VE
Fuel Cleaner/ Water Separator 4580 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Fuel Cleaner/ Water Separator 21750 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Fuel Filter 8409 TAD1250VE, TAD1251VE, TAD1252VE
Air Filter for Fuel Tank 4688 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Unit Injector: A 4698 TWD1240VE, TAD1241VE, TAD1242VE
Unit Injector: B 4698B TWD1240VE, TAD1241VE, TAD1242VE
Unit Injector 9763 TAD1250VE, TAD1251VE, TAD1252VE
7744160 - 23-
23- 23 Upd:2012-02-02
Upd:2012-02-02

Intake and Exhaust System
25

Exhaust Pipe 4689 TWD1240VE
Induction Manifold and Intercooler 4640 TWD1240VE
Induction and Exhaust Manifold 4623 TAD1241VE, TAD1242VE
Induction and Exhaust Manifold 9765 TAD1250VE, TAD1251VE, TAD1252VE
Heat Shield for Exhaust Manifold and Valve 4629 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
Cover TAD1252VE
Silencer and Exhaust Pipe 4700 TWD1240VE, TAD1250VE, TAD1251VE, TAD1252VE
Silencer and Exhaust Pipe 4679 TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Exhaust Manifold 9828 TAD1250VE, TAD1251VE, TAD1252VE
Muffler, Engine Mounted 5117 TWD1240VE, TAD1241VE, TAD1242VE
Turbocharger: A 4627 TWD1240VE, TAD1241VE, TAD1242VE
Turbocharger: B 4627B TWD1240VE, TAD1241VE, TAD1242VE
Turbocharger 9821 TAD1250VE, TAD1251VE, TAD1252VE
Heat Shield for Turbo 4699 TWD1240VE
Heat Shield for Turbo 4628 TAD1241VE, TAD1242VE
Starter Element 4625 TAD1241VE, TAD1242VE
Starter Element 9820 TAD1250VE, TAD1251VE, TAD1252VE
Air Filter and Installation Components, Medium 10035 TWD1240VE, TAD1241VE, TAD1242VE
Duty
Crankhouse Ventilation and Air Filter 4631 TWD1240VE, TAD1241VE, TAD1242VE
Crankcase Ventilation for Engine Inclination 35416 TWD1240VE, TAD1241VE, TAD1242VE
Crankhouse Ventilation and Air Filter 9825 TAD1250VE, TAD1251VE, TAD1252VE
7744160 - 25-
25- 25 Upd:2012-02-02
Upd:2012-02-02

Cooling System
26

Radiator and Fan Cover. Mobile Application 4751 TWD1240VE
Radiator and Fan. Power Pac 4639 TWD1240VE
Radiator and Fan 5133 TAD1241VE, TAD1242VE
Radiator and Fan 9836 TAD1250VE, TAD1251VE, TAD1252VE
Belt Guard. Low Mounted Water Pump 9840 TWD1240VE
Belt Guard. High Mounted Water Pump 4657 TWD1240VE
Belt Guard 5118 TAD1241VE, TAD1242VE
Belt Guard 9842 TAD1250VE, TAD1251VE, TAD1252VE
Water Pump, Thermostat Housing and Water Filter 5156 TWD1240VE
Water Pump, Thermostat Housing and Water Filter. with Air 4680 TWD1240VE
Compressor Mounted
Water Pump, Thermostat Housing and Water Filter. Earlier 5158 TAD1241VE, TAD1242VE
Production
Water Pump, Thermostat Housing and Water Filter. 7184 TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
SN2012326599- TAD1252VE
Water Pump for Aftercooler, Low Mounting 5153 TWD1240VE
Water Pump for Aftercooler, High Mounting 4643 TWD1240VE
Water Pump, Components 4646 TWD1240VE
Water Pump, Components 4647 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Belt Transmission and Belt Tensioner Device 4633 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Fan and Fanring 4676 TWD1240VE
Fan and Fanring 9837 TAD1250VE, TAD1251VE, TAD1252VE
7744160 - 26-
26- 26 Upd:2012-02-02
Upd:2012-02-02

Controls
27

Accelerator Pedal 4652 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
7744160 - 27-
27- 27 Upd:2012-02-02
Upd:2012-02-02

Electrical System
30

Battery Box 4655 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Alternator Twin Mounted 4671 TWD1240VE
Alternator, 140A 9846 TWD1240VE
Alternator, Single Mounted 4670 TWD1240VE, TAD1241VE, TAD1242VE
Alternator, 140A 9849 TAD1250VE, TAD1251VE, TAD1252VE
Alternator, Single Mounted 9851 TAD1250VE, TAD1251VE, TAD1252VE
Starter Motor 4691 TWD1240VE, TAD1241VE, TAD1242VE
Starter Motor 9855 TAD1250VE, TAD1251VE, TAD1252VE
Starter Motor, Components: 3827444 4692 TWD1240VE, TAD1241VE, TAD1242VE
Starter Motor, Components: 3832674 4692B TWD1240VE, TAD1241VE, TAD1242VE
Starter Motor, Components 9856 TWD1240VE, TAD1241VE, TAD1242VE, TAD1251VE, TAD1252VE
Pre Heating 4661 TWD1240VE
Control Unit and Connector 4648 TWD1240VE, TAD1241VE, TAD1242VE
Control Panel, DCU 9860 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
CIU 9551 TAD1250VE, TAD1251VE, TAD1252VE
Control Unit and Connector 9759 TAD1250VE, TAD1251VE, TAD1252VE
Lcd Display 7687 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Electrical System 4777 TWD1240VE, TAD1241VE, TAD1242VE
Electrical System 9852 TAD1250VE, TAD1251VE, TAD1252VE
Contacts and Sensors 4650 TWD1240VE, TAD1241VE, TAD1242VE
Electrical Materials, Instrument 4654 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Contacts and Sensors 9866 TAD1250VE, TAD1251VE, TAD1252VE
Instrument Panel and Instrument Pillar 4653 TWD1240VE, TAD1241VE, TAD1242VE
Instrument Panel and Control 4651 TWD1240VE, TAD1241VE, TAD1242VE
Electrical Materials 4415 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
7744160 - 30-
30- 30 Upd:2012-02-02
Upd:2012-02-02

Clutch, Elastic Coupling
41

Friction Clutch AP214 134 TWD1240VE, TAD1241VE, TAD1242VE
Clutch At Rear End. AP314 4666 TWD1240VE, TAD1241VE, TAD1242VE
Power Take off: SAE B 4674 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Power Take off: DIN 5462 4674B TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Clutch PT142 10053 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Clutch AP314, Components 890 TWD1240VE, TAD1241VE, TAD1242VE
Power Take off PT142, Details 9314 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Flexible Coupling 6956 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
7744160 - 41-
41- 41 Upd:2012-02-02
Upd:2012-02-02

Miscellaneous Equipment
90

Engine Heater, Block Mounted 4663 TWD1240VE
AC-Compressor 5168 TWD1240VE, TAD1241VE, TAD1242VE
Air Compressor Knorr LK3986, Components 4831 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Governor, Air Compressor. 15mm Pipe 4832 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Engine Heater, Block Mounted 5121 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Engine Heater, Separately Mounted: 750W 4664 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Engine Heater, Separately Mounted: 2000W 4664B TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Governor, Air Compressor. 16mm Pipe: 9962 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
LK49 TAD1252VE
Governor, Air Compressor. 16mm Pipe: 9966 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
LK39 TAD1252VE
Hydraulic Pump 4675 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Air Compressor Knorr LP4985 4667 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Air Compressor Knorr LP4985, Components 4668 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Air Compressor Knorr LK3986 4669 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Air Filter for Air Compressor 4748 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
AC-Compressor 9970 TAD1250VE, TAD1251VE, TAD1252VE
Tool Kit 4743 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
7744160 - 90-
90- 90 Upd:2012-02-02
Upd:2012-02-02

Repair Kits
99

Repair Kits 4693 TWD1240VE
Repair Kits 5124 TAD1241VE, TAD1242VE
Repair Kits 9973 TAD1250VE, TAD1251VE, TAD1252VE
7744160 - 99-
99- 99 Upd:2012-02-02
Upd:2012-02-02

REF DESCRIPTION SEE SEC.

21 Engine 21
22 Lubricating System 22
23 Fuel System 23
25 Intake and Exhaust System 25
26 Cooling System 26
27 Controls 27
30 Electrical System 30
41 Clutch, Elastic Coupling 41
90 Miscellaneous Equipment 90
99 Repair Kits 99
7744160 - - TOC Upd:2012-02-02

Upd:2012-02-02

Optimize Cylinder Head Parts List for Industrial Engines 1240/1241/1242

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Optimize Cylinder Head Parts List for Industrial Engines 1240/1241/1242

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Long Block, Exchange

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE

REF PART NO. QTY DESCRIPTION NOTES

TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE