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330C Excavator Hydraulic System
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i01390735
Hydraulic oil pressure can remain in the hydraulic systems after the
engine and pump have been stopped. Serious injury can be caused if
this pressure is not released before any service is done on the hydraulic
systems. To prevent possible injury, refer to the section, Testing and
Adjusting, "Hydraulic System Pressure - Release" before any fitting,
hose or component is loosened, tightened, removed or adjusted.
When possible, the work tool must always be lowered to the ground
before service is started. When it is necessary for the boom to be in the
raised position while tests or adjustments are done, be sure that the
boom, stick and work tool have correct support.
The swing lock (if equipped) must be engaged before service is started.
Always move the machine to a location away from the travel of other
machines. Be sure that other personnel are not near the machine when
the engine is running and tests or adjustments are being made.
The correct oil temperature, flow, and pressure are necessary for correct operation. Pump output (oil
flow) is a function of engine speed (rpm) and valve adjustment. Oil pressure is caused by resistance
to the flow of oil.
Visual checks and measurements are the first steps during troubleshooting. Refer to Testing And
Adjusting, "Visual Inspection". Next, perform the operational checks. Refer to Testing And
Adjusting, "Operational Checks". Finally, perform the required tests and adjustments on the
machine.
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i01134573
Visual Inspection
SMCS - 5050-040
A visual inspection of the system is the first step in order to troubleshoot a problem. Shut off the
engine and lower all implements to the ground before performing the visual inspection.
1. Check the oil level in the hydraulic tank. Slowly loosen the fill/vent plug and release the
pressure before the fill/vent plug is removed.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
2. Remove the hydraulic filter elements. Inspect the hydraulic filters for material that would give
an indication of damage to a component.
4. Inspect control linkages for bent components, broken components or damaged components.
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i01246594
The release of hydraulic pressure in a hydraulic circuit is required before service is performed to that
hydraulic circuit. Release the pressure in the following hydraulic circuits before any hydraulic lines
are disconnected or removed from that hydraulic circuit.
Note: Refer to the Disassembly and Assembly Manual for additional information concerning service
of the components of specific hydraulic circuits.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the attachments have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Perform the following Steps in order to release the hydraulic pressure from a single hydraulic circuit
of the main hydraulic system.
Illustration 1 g00666865
2. Fully retract the stick cylinder rod. Adjust the position of the bucket so that the bucket is
parallel to the ground. Lower the boom until the bucket is flat on the ground. Refer to
Illustration 1.
3. Shut off the engine.
4. Turn the engine start switch to the ON position without starting the engine.
6. Move only the joysticks or the pedals of the hydraulic circuit that requires service to the FULL
STROKE positions. This will release the high pressure only in that single hydraulic circuit.
This will also release any pressure that might be present in the pilot hydraulic circuit.
Note: If the desired hydraulic circuit that requires service requires the activation of a switch
for operation, activate the necessary switches for the operation of the hydraulic circuit.
9. Slowly loosen the filler plug on the hydraulic tank and release the pressure from the hydraulic
tank. Leave the filler plug loose for a minimum of 45 seconds. This will release the pressure
that may be present in the return hydraulic circuit.
10. Tighten the filler plug on the hydraulic tank to the specified torque.
11. The pressure in the single hydraulic circuit that requires service is now released and lines and
components can be disconnected or removed from that hydraulic circuit.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the attachments have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
NOTICE
Perform the following Steps in order to release the hydraulic pressure from multiple hydraulic
circuits of the main hydraulic system.
Illustration 2 g00666865
2. Fully retract the stick cylinder rod. Adjust the position of the bucket so that the bucket is
parallel to the ground. Lower the boom until the bucket is flat on the ground. Refer to
Illustration 2.
4. Turn the engine start switch to the ON position without starting the engine.
6. Move only the joysticks or the pedals of the hydraulic circuit that requires service to the FULL
STROKE positions. This will release the high pressure only in that hydraulic circuit. This will
also release any pressure that might be present in the pilot hydraulic circuit.
Note: If the hydraulic circuit that requires service requires the activation of a switch for
operation, activate the necessary switches for the operation of the hydraulic circuit.
9. Place the hydraulic activation control lever in the UNLOCKED position. Do not move any
joysticks or pedals from the NEUTRAL position during this step. Do not activate any
switches during this Step.
10. Return the hydraulic activation control lever to the LOCKED position.
12. Repeat Steps 4 through 11 for each additional hydraulic circuit that requires service.
13. After releasing the hydraulic pressure in each of the desired hydraulic circuits, place the
hydraulic activation control lever in the LOCKED position.
15. Slowly loosen the filler plug on the hydraulic tank and release the pressure. Leave the filler
plug loose for a minimum of 45 seconds. This will release the pressure that may be present in
the return hydraulic circuit.
16. Tighten the filler plug on the hydraulic tank to the specified torque.
17. The pressure in the multiple hydraulic circuits that require service is now released and lines
and components can be disconnected or removed from those hydraulic circuits.
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i01627104
When the main pumps have been serviced or the hydraulic oil has been replaced, remove the air
from the hydraulic system. Remove the air from the hydraulic system in the following manner:
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
Illustration 1 g00846304
Pump compartment
(1) Connector
1. While the engine is stopped, disconnect hose (3) from connector (1) .
2. Remove connector (1) and O-Ring seal (2) from the pump housing.
4. Install new O-Ring seal (2) and connector (1) at the pump housing.
5. Connect hose (3) to connector (1). Tighten hose (3) to the specified torque.
NOTICE
To avoid system damage, make sure that the hydraulic pump is
properly filled with hydraulic oil before start-up.
7. Place the engine at low idle position. Raise the boom and hold the boom in this position.
8. Slowly loosen hose (4) until oil begins to flow around the hose connection.
10. Stop the engine and slowly lower the boom until the bucket is on the ground. This pressurizes
the hydraulic tank.
Illustration 2 g00846314
(5) Air Vent Plug
11. Slowly loosen air vent plug (5) until oil begins to flow from the opening.
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i01627108
Operational Checks
SMCS - 5050-535
The operational checks can be used to find leakage in the system and components that are not
functioning correctly. The speed of rod movement or the torque on a motor can be used to check the
condition of the cylinders, motors and the pumps.
Perform the following operational checks in order to troubleshoot problems concerning the hydraulic
circuits and components on the machine.
z Testing and Adjusting, "Swing Speed and Overswing on Level Ground - Check"
z Testing and Adjusting, "Swing Speed and Swing Drift on a Slope - Check"
The specifications that are listed in tables for the operational checks are calculated average values.
The values will vary due to the configuration of the machine and engine speed. Table 1 and Table 2
contain the machine configurations that were used in order to obtain these specifications.
Reference: Refer to Testing and Adjusting, "Engine Performance - Test" for the specifications for
engine speed.
Table 1
330C Machine Configuration
Boom Stick Bucket
Table 2
6.5 m (21 feet 4 inches) 3.2 m (10 feet 6 inches) 1.5 m3 (1.96 yd3)
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i01751953
Table 1
Required Tools
Part Number Description Qty
9U-7400 Multitach Tool Group 1
6. Read the engine speed display (rpm) on the multitach. Refer to Table 2 for the specifications
for engine speed at the desired engine operation.
Table 2
Specifications
Item
New Rebuild
1880 50 rpm (2)
No load high idle (1)
Note: A New specification is the performance that can be expected for a new machine. A Rebuild
specification is the performance that can be expected after rebuilding the components of a system.
Performance beyond the Service Limit is an indication of these problems: improper maintenance or
adjustment, component wear and failure.
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i01751965
Note: The engine speed and/or the machine configuration that is used during this test can affect the
results of this test. Refer to Testing and Adjusting, "Engine Performance - Test" for the engine speed
that was used for this test. Refer to Testing and Adjusting, "Operational Checks" for the machine
configurations that were used for this test.
Note: The relief valve pressure settings must be set to the relief valve pressure specification before
performing this operational check. Refer to Testing and Adjusting, "Specifications".
Table 1
Required Tools
Part Number Description Qty
5P-3277 Measuring Tape 1
Stopwatch 1
Illustration 1 g00296317
(A) Preliminary run 5 m (16.4 ft)
1. Travel distance must be at least 25 m (82 ft) long. Travel test ground must be hard and as level
as possible.
2. Draw a 25 m (82 ft) straight line on travel test ground as a reference line.
4. Place the machine controls at the following settings: Engine speed dial "10" and AEC switch
OFF.
7. Position the machine so that one track is parallel with the reference line. Position the machine
for the travel test. Refer to Illustration 1.
9. Move the machine by operating both travel levers at the same time.
10. The first 5 m (16.4 ft) are for a preliminary run. Measure the travel time that is required to
travel the remaining 20 m (65.6 ft). Measure the time that is required in each direction.
12. Place the travel speed control switch on the LOW position and repeat Steps 9 through 11.
Table 2
Note: The following table represents the travel deviation (distance) from the reference line.
Table 3
Travel Deviation
mm (inch)
Travel Speed New Rebuild
Forward
HIGH 800 (31.5) or less 1200 (47.2) or less
Reverse
Forward
LOW 800 (31.5) or less 1200 (47.2) or less
Reverse
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i01751967
Note: When the procedure for the Travel On Level Ground cannot be performed, this test may be
used as a substitute.
Note: The engine speed and/or the machine configuration that is used during this test can affect the
results of this test. Refer to Testing and Adjusting, "Engine Performance - Test" for the engine speed
that was used for this test. Refer to Testing and Adjusting, "Operational Checks" for the machine
configurations that were used for this test.
Note: The relief valve pressure settings must be set to the relief valve pressure specification before
performing this operational check. Refer to Testing and Adjusting, "Specifications".
Table 1
Required Tools
Part Number Description Qty
Stopwatch 1
Illustration 1 g00297292
6. Place the machine controls at the following settings: Engine speed dial "10" and AEC switch
OFF.
8. Move the travel lever of the raised track to full travel position.
9. Measure the time that is required for the raised track to make three complete revolutions.
Measure the time that is required in each direction.
10. Place the travel speed control switch in the LOW position and repeat Steps 8 through 9.
Table 2
Table 3
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i01751979
Measuring the amount of drift of the machine on a slope will determine if there is a need to check the
travel brake.
Note: The engine speed and/or the machine configuration that is used during this test can affect the
results of this test. Refer to Testing and Adjusting, "Engine Performance - Test" for the engine speed
that was used for this test. Refer to Testing and Adjusting, "Operational Checks" for the machine
configurations that were used for this test.
Note: The relief valve pressure settings must be set to the relief valve pressure specification before
performing this operational check. Refer to Testing and Adjusting, "Specifications".
Table 1
Required Tools
Part Number Description Qty
Stopwatch 1
Scale
1
150 mm (6 inch)
Illustration 1 g00297342
1. Place the machine on a slope of 12 degrees. The surface of the slope must be hard and smooth.
Illustration 2 g00297498
4. To indicate the machine's relative position to the slope, put a mark on both the track and the
track roller frame. Refer to Illustration 2.
5. Stop the engine.
Table 2
Drift mm (inch)
New Rebuild
0 0
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i01751980
Measuring the swing speed and the overswing of the machine will determine if there is a need to
check the swing motor or the anti-reaction valve. The fine swing control switch (if equipped) must
be in the OFF position.
Note: The engine speed and/or the machine configuration that is used during this test can affect the
results of this test. Refer to Testing and Adjusting, "Engine Performance - Test" for the engine speed
that was used for this test. Refer to Testing and Adjusting, "Operational Checks" for the machine
configurations that were used for this test.
Note: The relief valve pressure settings must be set to the relief valve pressure specification before
performing this operational check. Refer to Testing and Adjusting, "Specifications".
Table 1
Required Tools
Part Number Description Qty
5P-3277 Measuring Tape 1
Stopwatch 1
Illustration 1 g00297618
Illustration 2 g00293972
(A) Upper frame
(C) Marking
3. To indicate the relationship of the two positions, put a mark (C) on the inner race and the outer
race of the swing bearing. The mark will be used as a target to stop the swing operation. Refer
to Illustration 2.
5. Move the swing joystick in either direction until the machine completes a 180 degree swing
operation away from the target.
6. Move the swing joystick in either direction until the machine completes a 180 degree swing
operation toward the target. Return the swing joystick to the NEUTRAL position at the target.
7. Measure the amount of overswing by measuring the distance between the marks on the swing
bearing. Refer to Illustration 2.
Note: Use a point that is visible from the operator seat as a reference point for the target.
Table 2
Overswing
Item New Rebuild
Right Swing
Left Swing 1300 mm (51.2 inch) or less 1400 mm (55.1 inch) or less
8. Move the swing joystick in each direction and measure the time that is required to complete a
180 degree swing operation.
Table 3
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i01751987
Measuring the swing speed on a slope will determine if there is a need to check the swing motor and
the anti-reaction valve. Measuring the swing drift on a slope will determine if there is a need to
check the swing parking brake.
Note: The engine speed and/or the machine configuration that is used during this test can affect the
results of this test. Refer to Testing and Adjusting, "Engine Performance - Test" for the engine speed
that was used for this test. Refer to Testing and Adjusting, "Operational Checks" for the machine
configurations that were used for this test.
Note: The relief valve pressure settings must be set to the relief valve pressure specification before
performing this operational check. Refer to Testing and Adjusting, "Specifications".
Table 1
Required Tools
Part Number Description Qty
5P-3277 Measuring Tape 1
Stopwatch 1
Illustration 1 g00298078
1. Complete the following steps in order to measure the swing speed on a slope.
c. Position the implements at maximum reach and close the bucket. Position the bucket
above the ground so that the bucket will not come in contact with any obstacles.
Illustration 2 g00298079
d. Position the upper structure at position (A). The upper structure should be at a 90 degree
angle to the lower structure. Refer to Illustration 2.
e. Measure the time that is required to swing the upper structure from position (A) to
position (B) .
f. Position the upper structure at position (C). The upper structure should be at a 90 degree
angle to the lower structure.
g. Measure the time that is required to swing the upper structure from position (C) to
position (B).
Table 2
2. Complete the following steps in order to measure the swing drift on a slope.
Illustration 3 g00298079
a. Position the upper structure at position (A). The upper structure should be at a 90 degree
angle to the lower structure. Refer to Illustration 3.
Illustration 4 g00293972
(A) Upper frame
(C) Marking
b. To indicate the relationship of the two positions, put a mark (C) on the inner race and
the outer race of the swing bearing. Refer to Illustration 4.
d. Leave the machine in this position for three minutes. Measure the swing drift on the
circumference of the swing bearing.
f. Position the upper structure at position (C). The upper structure should be at a 90 degree
angle to the lower structure. Refer to Illustration 3.
Table 3
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i01627171
Note: The engine speed and/or the machine configuration that is used during this test can affect the
results of this test. Refer to Testing and Adjusting, "Engine Performance - Test" for the engine speed
that was used for this test. Refer to Testing and Adjusting, "Operational Checks" for the machine
configurations that were used for this test.
Note: The relief valve pressure settings must be set to the relief valve pressure specification before
performing this operational check. Refer to Testing and Adjusting, "Specifications".
Table 1
Required Tools
Part Number Description Qty
5P-3277 Measuring Tape 1
Stopwatch 1
Illustration 1 g00298378
3. Raise the boom until the top stick pin is the same height as the boom foot pin.
6. Extend the stick cylinder rod 70 mm (2.8 inch) from the fully retracted position.
9. Leave the machine in this position for three minutes. Measure each cylinder's length from
cylinder pin to cylinder pin for drift.
Table 2
6.0 mm (0.24 inch) or less 12.0 mm (0.47 inch) or less 18.0 mm (0.71 inch) or less
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i01751989
Note: The engine speed and/or the machine configuration that is used during this test can affect the
results of this test. Refer to Testing and Adjusting, "Engine Performance - Test" for the engine speed
that was used for this test. Refer to Testing and Adjusting, "Operational Checks" for the machine
configurations that were used for this test.
Note: The relief valve pressure settings must be set to the relief valve pressure specification before
performing this operational check. Refer to Testing and Adjusting, "Specifications".
Table 1
Required Tools
Part Number Description Qty
5P-3277 Measuring Tape 1
Stopwatch 1
Illustration 1 g00298378
3. Raise the boom until the top stick pin is the same height as the boom foot pin.
6. Extend the stick cylinder rod 70 mm (2.8 inch) from the fully retracted position.
9. Leave the machine in this position for five minutes. Measure each cylinder's length from
cylinder pin to cylinder pin for drift.
Table 2
Boom Cylinder
6.0 mm (0.24 inch) or less 12.0 mm (0.47 inch) or less
Stick Cylinder
10.0 mm ( 0.39 inch) or less 15.0 mm ( 0.59 inch) or less
Bucket Cylinder
10.0 mm ( 0.39 inch) or less 15.0 mm ( 0.59 inch) or less
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i01751996
Note: The engine speed and/or the machine configuration that is used during this test can affect the
results of this test. Refer to Testing and Adjusting, "Engine Performance - Test" for the engine speed
that was used for this test. Refer to Testing and Adjusting, "Operational Checks" for the machine
configurations that were used for this test.
Note: The relief valve pressure settings must be set to the relief valve pressure specification before
performing this operational check. Refer to Testing and Adjusting, "Specifications".
1. Perform the following steps in order to test the operating speed of the boom cylinders.
Illustration 1 g00298498
(A) Extension test
d. Position the bucket on the ground. With a stopwatch, measure the time that is required
to fully extend the boom cylinders.
e. Position the boom cylinders at full extension. With a stopwatch, measure the time that is
required for the bucket to come in contact with the ground.
f. Refer to the specifications in Table 1 for the operating speed of the boom cylinders.
2. Perform the following steps in order to test the operating speed of the stick cylinder.
Illustration 2 g00298558
(A) Extension test
e. Retract the stick cylinder. With a stopwatch, measure the time that is required to fully
extend the stick cylinder.
f. Extend the stick cylinder. With a stopwatch, measure the time that is required to fully
retract the stick cylinder.
g. Refer to the specifications in Table 1 for the operating speed of the stick cylinder.
3. Perform the following steps in order to test the operating speed of the bucket cylinder.
Illustration 3 g00298598
(A) Extension test
f. With a stopwatch, measure the time that is required to fully extend the bucket cylinder.
g. Position the bucket cylinder at full extension. With a stopwatch, measure the time that is
required to fully retract the bucket cylinder.
h. Refer to the specifications in Table 1 for the operating speed of the bucket cylinder.
Table 1
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3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
Illustration 1 g00849595
Pilot oil manifold compartment
(28) Locknut
(29) Setscrew
4. Connect a 6000 kPa (870 psi) pressure gauge to pressure tap (30) .
5. Start the engine.
6. Place the machine controls at the following settings: engine speed dial "10" and AEC switch
OFF. Refer to Testing and Adjusting, "Engine Performance - Test" for engine rpm settings.
9. The pilot relief valve setting should be 4100 200 kPa (595 29 psi). If the pilot relief valve
setting is not within the specification, adjust the pilot relief valve.
10. In order to adjust the pilot relief valve, loosen locknut (28) .
11. Turn setscrew (29) until the pressure gauge reading at pressure tap (30) is 4100 200 kPa
(595 29 psi).
Note: Turning setscrew (29) clockwise increases the pressure. Turning setscrew (29)
counterclockwise decreases the pressure.
Note: Normal operation of the engine and pumps are necessary for the pressure adjustment. If the
results of the pressure adjustments are not correct, then the engine and the pump characteristic curve
needs to be checked.
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i01927888
Dry nitrogen is the only gas approved for use in the accumulators. The
charging of oxygen gas in an accumulator will cause an explosion. An
explosion can be eliminated by using nitrogen gas cylinders with
standard CGA (Compressed Gas Association, Inc.) No. 580 connectors.
When nitrogen gas is ordered, make sure to order the cylinders with
CGA No. 580 connectors.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Table 1
REQUIRED TOOLS
Part Number Description Quantity
175-5507 Nitrogen Charging Group 1
Gas pressure is variable with temperature. Check the temperature of the air around the accumulator.
In order to check the amount of charge in an accumulator, the accumulator must be at the same
temperature as the surrounding air.
Note: The temperature of the accumulator may change as the accumulator is being charged due to
the expansion or compression of the nitrogen charge. It may be necessary to charge the accumulator
in several steps in order to ensure a correct charge.
Table 2
If an accumulator has less than half of the required amount of precharge pressure, the accumulator
should be charged. Oil in the accumulator will give an inaccurate precharge reading.
Illustration 1 g00995368
Accumulator (Typical Example)
(1) Cap
Illustration 2 g00457381
175-5507 Nitrogen Charging Group
(4) Regulator
(5) Valve
(9) Chuck
3. Rotate valve handle (8) on chuck (9) counterclockwise until the valve handle reaches the full
out position. Install chuck (9) on the accumulator.
4. Turn valve handle (8) clockwise until the valve is completely open.
5. Check the pressure reading on pressure gauge (6). Refer to Table 2 for the correct charging
pressure and temperature relationship for the accumulator.
6. If the pressure reading on the gauge is too high, use the following steps in order to purge the
nitrogen from the accumulator.
d. Turn valve handle (8) on chuck (9) counterclockwise until the valve is completely
closed.
7. If the pressure is too low, use the following procedure to charge the accumulator:
a. Turn valve handle (8) on chuck (9) counterclockwise until the valve is completely
closed.
b. Connect the 175-5507 Nitrogen Charging Group to the nitrogen cylinder with
connection (3) .
d. Open the valve on the nitrogen cylinder. Make an adjustment to screw (7) on the
regulator assembly until gauge (2) indicates the proper precharge pressure for the
accumulator. Refer to Table 2.
e. Open valve (5). Loosen chuck (9) slightly. Allow the nitrogen to purge the air from the
hose. Tighten chuck (9) .
h. The accumulator has the correct charge if the pressure on gauge (6) and the pressure on
gauge (2) are equal and the gauge readings do not change. If there is a decrease in
pressure on gauge (6), open valve (5) and allow more nitrogen to go into the
accumulator.
i. Repeat steps 7.d through 7.g until the following items occur:
k. Turn valve handle (8) on chuck (9) counterclockwise until the valve is completely
closed.
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i01627308
2. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
Illustration 1 g00845919
Pump compartment
3. Attach a 60000 kPa (8700 psi) pressure gauge to pressure tap (1) .
5. Place the machine controls at the following settings: engine speed dial "10" and AEC switch
OFF. Refer to Testing and Adjusting, "Engine Performance - Test (Engine Speed)" for engine
rpm settings.
7. Open the bucket until the bucket cylinder rod is at the full retraction.
8. Check the main relief valve pressure setting at pressure tap (1) .
10. The main relief valve pressure setting should be 34300 490 kPa (4950 72 psi). If the main
relief valve pressure setting is not within the specification, adjust the main relief valve
pressure setting.
Illustration 2 g00817008
(4) Adjustment screw
(5) Locknut
11. In order to adjust the main relief valve, loosen locknut (5) and turn adjustment screw (4) until
the pressure gauge reading at pressure tap (1) is 34300 490 kPa (4950 72 psi).
Note: Turning adjustment screw (4) clockwise increases the pressure. Turning adjustment
screw (4) counterclockwise decreases the pressure.
Illustration 3 g00817008
(4) Adjustment screw
(5) Locknut
2. Loosen locknut (5) and turn adjustment screw (4) clockwise for one half turn. Tighten locknut
(5) to the specified torque.
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330C Excavator Hydraulic System
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i01922539
Table 1
Required Tools
Part Number Description Qty
Pressure Gauge (
8T-0861 2
60000 kPa (8700 psi))
Pressure Gauge (
8T-0856 1
6000 kPa (870 psi))
Note: A temporary setting of the main relief valve pressure is required before any line relief valve
pressure setting is adjusted. Refer to the adjustment procedures in Testing and Adjusting, "Relief
Valve (Main) - Test and Adjust".
Test
1. Position the machine on level ground.
3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
Illustration 1 g00845919
Pump compartment
4. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (1) .
5. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (2) .
6. Connect a 6000 kPa (870 psi) pressure gauge to pressure tap (3). This is used to monitor power
shift pressure.
8. Place the machine controls at the following settings: engine speed dial 10 and AEC switch
OFF. Refer to Testing and Adjusting, "Engine Performance - Test" for engine rpm settings.
Monitor
(B) Keypad
(C) Up key
10. Start Service Mode and input a fixed power shift pressure of 2600 kPa (375 psi).
Note: If more than thirty seconds pass between pushing the keys on the keypad, the
menu mode will be cancelled and the previous display will be restored to message
display (A) .
b. Press down key (E) in order to highlight the menu item "SERVICE OPTIONS" on the
message display. Press OK key (I) .
c. Input the password "FFF2". Press left key (D) or right key (F) in order to change the
position of the flashing character. Press up key (C) or press down key (E) in order to
change the value of the flashing character. Press OK key (I) after the correct password is
displayed.
d. Press down key (E) once in order to highlight the second line on the message display.
e. Press right key (F) repeatedly until "DEVICE TEST" appears on the message display.
f. Press down key (E) in order to move down one line on the message display.
g. Press right key (F) until the "PS PRV - FIXED" appears on the message display.
i. Press OK key (I). The display on line 4 of the message display will now change to a
numeric value. These characters represent the power shift pressure (kPa).
j. Press left key (D) or right key (F) in order to increase or decrease the numeric value that
is displayed on line 4 of the message display. Pressing left key (D) decreases the power
shift pressure. Pressing right key (F) increases the power shift pressure.
Note: The value for power shift pressure on the monitor may not always match the
pressure reading on the pressure gauge. Adjust the value on the monitor until the desired
power shift pressure is attained on the pressure gauge that is connected to the pressure
tap for power shift pressure. The actual power shift pressure must be 2600 kPa (375 psi)
on the pressure gauge.
Note: To prevent a change in power shift pressure during the relief valve adjustment, do
not turn the engine start switch to the OFF position.
Note: Refer to Service Manual, "Engine and Pump Electronic Control System" for
additional information on Service Mode.
11. The pressure setting for both the head end and the rod end for each cylinder is 36800 1500
kPa (5340 220 psi).
Illustration 3 g00772756
Main control valves (front view)
The following line relief valves are located on top of the main control valves: boom cylinder rod end,
bucket cylinder head end and stick cylinder head end. The line relief valve for the bucket cylinder
rod end is located under the main control valves and opposite the line relief valve for bucket cylinder
head end (8).
Illustration 4 g00671871
Main control valve (bottom view)
The line relief valve (boom cylinder head end) (11) is located on boom drift reduction valve (10).
Illustration 5 g00671874
Main control valve (bottom view)
The line relief valve (stick cylinder head end) (12) is located on stick drift reduction valve (13).
Illustration 6 g00343372
Line relief valve (typical example)
(14) Locknut
Note: Turn adjustment screw (15) clockwise in order to increase the pressure. Turn adjustment
screw (15) counterclockwise in order to decrease the pressure.
2. Check the pressure in the boom cylinder head end on the pressure gauge at pressure tap (1) .
4. The pressure gauge reading should be 36800 1500 kPa (5340 220 psi). If the pressure
gauge reading at pressure tap (1) is not within the specification, adjust line relief valve (11) .
5. In order to adjust line relief valve (11), loosen locknut (14) on the boom line relief valve. Turn
adjustment screw (15) until the pressure gauge reading at pressure tap (1) is 36800 1500 kPa
(5340 220 psi).
Note: In order to adjust the line relief valve pressure setting for the boom cylinder rod end, a
temporary adjustment of the line relief valve for the bucket cylinder rod end must be
performed.
7. Loosen locknut (14) on the line relief valve for the BUCKET OPEN function. Turn adjustment
screw (15) by one half turn in a clockwise direction. Tighten locknut (14) on the line relief
valve for the bucket cylinder.
8. Move the joystick for the bucket until the bucket is at the full BUCKET OPEN position (full
retraction of the bucket cylinder). Hold the joystick for the bucket in this position. At the same
time, move the joystick for the boom until the boom is at the full BOOM DOWN position (full
retraction of boom cylinders). Hold the joystick for the boom in this position.
9. Check the pressure in the boom cylinder rod end on the pressure gauge at pressure tap (1) .
10. Return the joystick for the boom to the NEUTRAL position.
11. The pressure gauge reading should be 36800 1500 kPa (5340 220 psi). If the pressure
gauge reading at pressure tap (1) is not within the specification, adjust line relief valve (7) .
12. In order to adjust line relief valve (7), loosen locknut (14) on the boom line relief valve. Turn
adjustment screw (15) until the pressure gauge reading at pressure tap (1) is 36800 1500 kPa
(5340 220 psi).
Note: If an appropriate location is not available to fully extend the boom cylinders, exchange the
functions of the boom line relief valves. Remove the line relief valve for the boom cylinder head end
and the line relief valve for the boom cylinder rod end from the main control valve. Exchange the
location of the line relief valves. Adjust the pressure of the boom line relief valve that is now
attached in the head end. After completion of line relief valve adjustment, return the respective line
relief valves to the original locations.
2. Check the pressure in the stick cylinder rod end on the pressure gauge at pressure tap (2) .
4. The pressure gauge reading should be 36800 1500 kPa (5340 220 psi). If the pressure
gauge reading at pressure tap (2) is not within the specification, adjust line relief valve (12) .
5. In order to adjust line relief valve (12), loosen locknut (14) on the stick line relief valve. Turn
adjustment screw (15) until the pressure gauge reading at pressure tap (2) is 36800 1500 kPa
(5340 220 psi).
7. To adjust the line relief valve pressure setting of the stick cylinder head end, move the joystick
for the stick until the stick is at the full STICK IN position (full extension of stick cylinder).
Hold the joystick for the stick in this position.
8. Check the pressure in the stick cylinder head end on the pressure gauge at pressure tap (2) .
10. The pressure gauge reading should be 36800 1500 kPa (5340 220 psi). If the pressure
gauge reading at pressure tap (2) is not within the specification, adjust line relief valve (9) .
11. In order to adjust line relief valve (9), loosen locknut (14) on the stick line relief valve. Turn
adjustment screw (15) until the pressure gauge reading at pressure tap (2) is 36800 1500 kPa
(5340 220 psi).
12. After completion of line relief valve adjustment, tighten locknut (14) .
2. Check the pressure in the bucket cylinder head end on the pressure gauge at pressure tap (1) .
4. The pressure gauge reading should be 36800 1500 kPa (5340 220 psi). If the pressure
gauge reading at pressure tap (1) is not within the specification, adjust line relief valve (8) .
5. In order to adjust line relief valve (8), loosen locknut (14) on the bucket line relief valve. Turn
adjustment screw (15) until the pressure gauge reading at pressure tap (1) is 36800 1500 kPa
(5340 220 psi).
7. To adjust the line relief valve pressure setting of the bucket cylinder rod end, move the
joystick for the bucket until the bucket is at the full BUCKET OPEN position (full retraction
of bucket cylinder). Hold the joystick for the bucket in this position.
8. Check the pressure in the bucket cylinder rod end on the pressure gauge at pressure tap (1) .
10. The pressure gauge reading should be 36800 1500 kPa (5340 220 psi). If the pressure
gauge reading at pressure tap (1) is not within the specification, adjust the line relief valve for
the bucket cylinder rod end.
11. In order to adjust the line relief valve, loosen locknut (14) on the bucket line relief valve. Turn
adjustment screw (15) until the pressure gauge reading at pressure tap (1) is 36800 1500 kPa
(5340 220 psi).
12. After completion of line relief valve adjustment, tighten locknut (14) .
Copyright 1993 - 2006 Caterpillar Inc. Wed Jul 26 10:48:32 EST 2006
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330C Excavator Hydraulic System
Nmero de medio -RENR5435-03 Fecha de publicacin -01/10/2004 Fecha de actualizacin -29/10/2004
i01627730
Table 1
Required Tools
Part Number Description Qty
6V-9830 Cap 1
Wrench
1
24 mm (0.94 inch)
Container for Measuring 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
2. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
Illustration 1 g00845947
Swing motor compartment
(2) Tee
3. Disconnect the case drain hose (1) from tee (2). Place the open end of the case drain hose (1)
into the container for measuring.
4. Install 6V-8398 O-Ring Seal and 6V-9830 Cap on tee (2) of the swivel.
Illustration 2 g00845951
Pilot manifold
(3) Connector
5. Disconnect connector (3) from solenoid valve (4) for the swing parking brake.
Reference: Refer to Testing and Adjusting, "Engine Performance - Test" for engine rpm
settings.
9. Slowly move the swing joystick and make sure that the swing parking brake is activated.
10. Move the swing joystick fully for one minute. Measure the case drain oil.
12. Connect connector (3) to the solenoid valve for swing parking brake (4) .
13. Repeat this test procedure three times in order to obtain three measurements. For each test
procedure, swing the upper structure to a different position.
The following values specify the maximum acceptable flow of case drain oil when the swing relief
pressure is set at 27900 980 kPa (4050 140 psi).
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i01861380
3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
Illustration 1 g00845919
Pump compartment
4. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (2) .
Illustration 2 g00845959
Pilot oil manifold
(26) Connector
5. Disconnect connector (26) from swing parking brake solenoid valve (27) .
7. Place the machine controls at the following settings: engine speed dial "10" and AEC switch
OFF.
Reference: Refer to Testing and Adjusting, "Engine Performance - Test (Engine Speed)" for
engine rpm settings.
8. Move the swing joystick slowly and ensure that the swing parking brake is operating properly.
Illustration 3 g00845964
Swing motor
(35) Locknut
9. Slowly move the swing joystick for a full SWING RIGHT operation and check the pressure
for relief valve (25) at pressure tap (2) .
11. The pressure setting of the swing relief valve is 31400 1000 kPa (4550 150 psi). If the
pressure reading at pressure tap (2) is not within the specification, adjust the swing relief
valve.
12. In order to adjust the swing relief valve, loosen locknut (23). Turn adjustment screw (22) until
the pressure gauge reading at pressure tap (2) is 31400 1000 kPa (4550 150 psi).
Note: Turn adjustment screw (22) clockwise in order to increase the pressure. Turn adjustment
screw (22) counterclockwise in order to decrease the pressure.
14. Slowly move the swing joystick for a full SWING LEFT operation and check the pressure for
relief valve (36) at pressure tap (2) .
16. The pressure setting of the swing relief valve is 31400 1000 kPa (4550 150 psi). If the
pressure reading at pressure tap (2) is not within the specification, adjust the swing relief
valve.
17. In order to adjust the swing relief valve, loosen locknut (35). Turn adjustment screw (34) until
the pressure gauge reading at pressure tap (2) is 31400 1000 kPa (4550 150 psi).
Note: Turn adjustment screw (34) clockwise in order to increase the pressure. Turn adjustment
screw (34) counterclockwise in order to decrease the pressure.
19. After completing the test and/or the adjustment procedures for the swing relief valves, stop the
engine.
20. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
21. Connect connector (26) to the solenoid valve for swing parking brake (27) .
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i02219869
Use the procedures that follow in order to check the vertical movement and the circular movement of
the swing bearing. Two dial indicators with magnetic bases are required for the procedures.
4. Inspect the static torque of the bolts in the swing bearing in order to make sure that the bolts
are tightened properly.
b. Make a mark on the head of the bolt that is relative to the carbody or the bearing race.
d. If the head of the bolt does not move, the torque is within the specification.
(F) Carbody
5. Refer to Illustration 1. Position dial indicator (A) between the carbody and the outer race of
the swing bearing (C). Position dial indicator (B) between the carbody and the outer race of
the swing bearing (C) .
Note: Position the dial indicators at the front center of the carbody and at the rear center of the
carbody.
Illustration 2 g01107903
6. Refer to Illustration 2 and move the boom, the stick, and the bucket into the position that is
shown.
Illustration 3 g01108255
8. Refer to Illustration 3 for the correct position of the boom, of the stick, and of the bucket.
Lower the boom until the front of the machine rises from the ground. The angle between the
ground and the track should be approximately 15 degrees.
9. Record the dial indicator readings.
10. If the difference between the readings before testing and after testing at the zero position that
is shown in Illustration 2 is greater than 0.05 mm (0.002 inch), additional measurements are
necessary. Repeat Step 6 through 9.
11. Remove the dial indicators. Rotate the upper structure three times in a clockwise direction.
Rotate the upper structure three times in a counterclockwise direction.
12. Repeat Step 5 through 11 three times. Determine the average value of the three readings.
Reference Table 1 for the service limit specifications.
Table 1
Illustration 4 g00740359
(E) 1000 mm (39.4 inch)
3. Position the upper structure parallel to the tracks. Refer to Illustration 4 for the correct position
of the boom, of the stick, and of the bucket.
Illustration 5 g00740365
(A) Dial indicator
(F) Magnet
5. Position dial indicator (A) on the outer race of swing bearing (C). Position a magnet (F) on the
inner race of swing bearing (D). The value for the measurement will be the average of four
readings.
6. By hand, push the side of the bucket in order to rotate the upper structure in a
counterclockwise direction as far as possible. Hold the upper structure in that position while
the dial indicator is set to "zero".
7. By hand, push the side of the bucket in order to rotate the upper structure in a clockwise
direction as far as possible. Record the dial indicator reading.
8. Remove the dial indicator. Rotate the upper structure three times in a clockwise direction.
Rotate the upper structure three times in a counterclockwise direction.
9. Perform Step 5 through 8 for each machine position that is shown in Illustration 6. The
evaluation of the movement of the bearing is based on the average value of the four
measurements at the four positions that are shown in 6.
If the measurements for the circular movement of the swing bearing exceed the specifications that
are listed in Table 2, check the following components for improper function, wear and/or failure:
z swing drive
z swing motor
Table 2
Illustration 6 g
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Producto: EXCAVATOR
Modelo: 330C L EXCAVATOR CYA
Configuracin: 330C L Excavator CYA00001-UP (MACHINE) POWERED BY
C-9 Engine
Pruebas y Ajustes
330C Excavator Hydraulic System
Nmero de medio -RENR5435-03 Fecha de publicacin -01/10/2004 Fecha de actualizacin -29/10/2004
i01627464
Table 1
Required Tools
Part Number Description Qty
6V-9829 Cap As 1
Container for measuring 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Note: The fan motor speed must be set to the correct specification before performing this test. Refer
to Testing and Adjusting, "Fan Motor Speed (Hydraulic Oil Cooler) - Test and Adjust".
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3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
Illustration 1 g00845980
(1) Fan motor
Illustration 2 g00845985
(2) Case drain hose
4. Disconnect case drain hose (2) from case drain filter (3). Install 6V-9829 Cap As on the open
fitting of case drain filter (3) .
5. Place the end of drain hose (2) into the container in order to measure the case drain oil.
7. Place the machine controls at the following settings: AEC switch OFF and engine speed dial
"10".
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Reference: Refer to Testing And Adjusting, "Engine Performance - Test" for engine rpm
settings.
Table 2
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Producto: EXCAVATOR
Modelo: 330C L EXCAVATOR CYA
Configuracin: 330C L Excavator CYA00001-UP (MACHINE) POWERED BY
C-9 Engine
Pruebas y Ajustes
330C Excavator Hydraulic System
Nmero de medio -RENR5435-03 Fecha de publicacin -01/10/2004 Fecha de actualizacin -29/10/2004
i01861575
Table 1
Required Tools
Part Number Description Qty
9U-7400 Multitach Tool Group 1
Illustration 1 g00846010
Engine compartment (rear)
NOTICE
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330C L Excavator CYA00001-UP (MACHINE) POWERED BY C-9 Engine(SEBP... Pgina 2 de 4
Test
1. Position the machine on level ground.
3. Release the pressure in the hydraulic system. Refer to Testing And Adjusting, "Hydraulic
System Pressure - Release".
4. Install 9U-7400 Multitach Tool Group on the fan for the hydraulic oil cooler.
6. Place the machine controls at the following settings: AEC switch OFF and engine speed dial
"10".
Reference: Refer to Testing And Adjusting, "Engine Performance - Test" for engine rpm
settings.
8. Read the fan speed. Refer to Table 2 for the correct speed.
Table 2
Fan Speed
1200 10 rpm (1)
1340 10 rpm (2)
(1) Standard specification
(2) High ambient specification
9. If the fan speed is not within the specification, adjust the relief valve for the fan pump.
Adjust
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Illustration 2 g00846018
Pump compartment
(36) Locknut
1. In order to adjust the relief valve pressure setting for the fan pump, loosen locknut (36) and
turn adjustment screw (37) .
Note: Turn adjustment screw (37) clockwise in order to increase the pressure. Turn adjustment
screw (37) counterclockwise in order to decrease the pressure.
Note: A quarter turn of the relief valve changes the pressure approximately 3300 kPa (480
psi).
Note: In order to avoid hydraulic component damage, adjust the fan speed within the
specifications in Table 3.
Table 3
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Copyright 1993 - 2006 Caterpillar Inc. Mon Jul 24 10:15:45 EST 2006
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330C Excavator Hydraulic System
Nmero de medio -RENR5435-03 Fecha de publicacin -01/10/2004 Fecha de actualizacin -29/10/2004
i01627732
Table 1
Required Tools
Part Number Description Qty
FT-2547 Track block assembly 1
6V-9509 Face Seal Plug 1
6V-8398 O-Ring Seal 1
Remote drain hose with an inside diameter of
1
20 mm (0.79 inch)
Wrench
1
29 mm (1.14 inch)
Container for measuring 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
2. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
Illustration 1 g00714531
Sprocket (left track)
(1) Sprocket
3. Place track block assembly (2) in sprocket (1) in order to block forward left travel. Refer to
Illustration 1.
Illustration 2 g00714521
Travel motor
(6) Connector
4. Disconnect case drain hose (5) from connector (6). Install plug (3) and seal (4) in the open end
of case drain hose (5) .
5. Connect one end of remote drain hose (7) to connector (6). Place the other end of remote drain
hose into the container (8) in order to measure the case drain oil.
7. Place the engine speed dial at position "10" and AEC switch OFF. Maintain the maximum no-
load speed at 1880 50 rpm.
Reference: Refer to Testing and Adjusting, "Engine Performance - Test" for engine rpm
settings.
9. Move the left travel lever forward fully for one minute.
12. Move the left travel lever in order to reposition the travel motor.
13. Place track block assembly (2) in sprocket (1) in order to block forward left travel.
14. Repeat Steps 9 through 13 in order to obtain three measurements of case drain oil.
The following values specify the maximum acceptable flow of case drain oil when the travel
crossover relief valves are set at 36800 1470 kPa (5350 215 psi).
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i01861461
Note: A temporary setting of the main relief valve is required before travel crossover relief valves
can be tested. Refer to Testing and Adjusting, "Relief Valve (Main) - Test and Adjust".
Illustration 1 g00845919
Pump compartment
3. Connect a 6000 kPa (870 psi) pressure gauge to pressure tap (3) .
4. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (1). Use this pressure gauge to
monitor the crossover relief valve pressure setting of the right travel motor.
5. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (2). Use this pressure gauge to
monitor the crossover relief valve pressure setting of the left travel motor.
Illustration 2 g00714259
Sprocket (left track)
(16) Sprocket
6. Place track block assembly (17) in sprocket (16) in order to block forward left travel. Refer to
Illustration 2.
8. Place the machine controls at the following settings: engine speed dial "10" and AEC switch
OFF. Refer to Testing and Adjusting, "Engine Performance - Test (Engine Speed)" for engine
rpm settings.
Monitor
(B) Keypad
(C) Up key
10. Start Service Mode and input a fixed power shift pressure of 2600 kPa (375 psi).
Note: If more than thirty seconds pass between pushing the keys on the keypad, the
menu mode will be cancelled and the previous display will be restored to message
display (A) .
b. Press down key (E) in order to highlight the menu item "SERVICE OPTIONS" on the
message display. Press OK key (I) .
c. Input the password "FFF2". Press left key (D) or right key (F) in order to change the
position of the flashing character. Press up key (C) or press down key (E) in order to
change the value of the flashing character. Press OK key (I) after the correct password is
displayed.
d. Press down key (E) once in order to highlight the second line on the message display.
e. Press right key (F) repeatedly until "DEVICE TEST" appears on the message display.
f. Press down key (E) in order to move down one line on the message display.
g. Press right key (F) until the "PS PRV - FIXED" appears on the message display.
i. Press OK key (I). The display on line 4 of the message display will now change to a
numeric value. These characters represent the power shift pressure (kPa).
j. Press left key (D) or right key (F) in order to increase or decrease the numeric value that
is displayed on line 4 of the message display. Pressing left key (D) decreases the power
shift pressure. Pressing right key (F) increases the power shift pressure.
Note: The value for power shift pressure on the monitor may not always match the
pressure reading on the pressure gauge. Adjust the value on the monitor until the desired
power shift pressure is attained on the pressure gauge that is connected to the pressure
tap for power shift pressure. The actual power shift pressure must be 2600 kPa (375 psi)
on the pressure gauge.
Note: To prevent a change in power shift pressure during the relief valve adjustment, do
not turn the engine start switch to the OFF position.
Note: Refer to Service Manual, "Engine and Pump Electronic Control System" for
additional information on Service Mode.
Illustration 4 g00846385
Travel brake valve (left side)
(18) Locknut
(22) Locknut
11. Slowly move the left travel control lever to full FORWARD position and check the pressure
gauge reading at pressure tap (2). The pressure setting of crossover relief valve (20) should be
36800 1500 kPa (5340 220 psi).
12. Return the left travel control lever to the NEUTRAL position.
13. In order to adjust crossover relief valve (20), loosen locknut (18) and turn adjustment screw
(19) until the pressure gauge reading at pressure tap (2) is 36800 1500 kPa (5340 220 psi).
Note: Turn adjustment screw (19) clockwise in order to increase the pressure. Turn adjustment
screw (19) counterclockwise in order to decrease the pressure.
15. Place track block assembly (17) in sprocket (16) in order to block reverse left travel.
16. Slowly move the left travel lever to full REVERSE position and check the pressure gauge
reading at pressure tap (2). The pressure setting of crossover relief valve (21) should be 36800
1500 kPa (5340 220 psi).
17. Return the left travel control lever to the NEUTRAL position.
18. In order to adjust crossover relief valve (21), loosen locknut (22) and turn adjustment screw
(23) until the pressure gauge reading at pressure tap (2) is 36800 1500 kPa (5340 220 psi).
Note: Turn adjustment screw (23) clockwise in order to increase the pressure. Turn adjustment
screw (23) counterclockwise in order to decrease the pressure.
In order to adjust the crossover relief valves on the right travel motor, place stopper (17) in the
sprocket for right travel. Use the pressure gauge at pressure tap (1) in order to monitor the
crossover relief valve pressure settings for the right travel motor. Adjust the crossover relief
valves on the right travel motor in the same manner as the adjustment for the left travel motor.
21. Return the main relief valve pressure to the specified setting after crossover relief valve
pressure setting is attained. Refer to Testing and Adjusting, "Relief Valve (Main) - Test and
Adjust".
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i01957718
This test measures individual pump flow at the pump. Each pump is tested individually for output
flow at specified pressures. The pump that is not being tested is not under load and the pump remains
at low pressure standby.
Illustration 1 g00817116
The electronic control module is located in the compartment behind the cab.
Note: Before starting main pump flow tests, check message display (4) on monitor (3) and alarm
lamp (1) on electronic control module (2) for normal operation. Lamp (1) should be green. If no
faults are present, perform the operational checks. Refer to Testing and Adjusting, "Operational
Checks".
Note: If the operational checks indicate that slow speed of an implement is common to the circuits of
one pump, the problem is most likely in the hydraulic system. Then perform the pump flow tests.
Refer to Testing and Adjusting, "Main Pump (Flow) - Test".
Note: If the operational checks indicate that slow speed of an implement is common to both pump
circuits, the problem may be in the engine, the fuel, or the working altitude.
Illustration 3 g
Circuit diagram
(2) Connector
(3) Tee
(21) Engine
(22) Multitach
(40) Elbow
Drive Pump
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Note: Perform the test for the drive pump and the test for the idler pump one at a time.
Illustration 5 g00843698
Pump compartment
3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
4. Install the following tools in accordance with the flow meter tool layout and the circuit
diagram. Refer to Illustration 3 and Illustration 4.
b. Install seal (42), half flanges (48) and blocking cover (17) to the end of delivery line
(12) by using bolts (46) and washers (47) .
c. Assemble and install seal (42), adapter (49), seals (34), fitting (29) and nipple assembly
(36) on drive pump (23) by using half flanges (48), bolts (46) and washers (47) .
Illustration 6 g00669270
(2) Connector
(3) Tee
(40) Elbow
d. Disconnect makeup line (4) from connector (2) at swing motor (1) .
e. Assemble and install seals (30), tee (3), swivel elbow (40) and coupling (37) to
connector (2) at swing motor (1) .
g. Connect portable hydraulic tester (10) and the test hoses between nipple assembly (36)
at drive pump (23) and coupling (37) at the swing motor.
h. Connect 4900 kPa (700 psi) pressure gauge (20) to tap (50) for power shift pressure.
Connect 49000 kPa (7100 psi) pressure gauge (9) to pressure tap (16) for drive pump
delivery pressure.
i. Install multitach group (22) on engine (21). This is used to monitor engine speed.
j. Disconnect negative flow control line (6) from drive pump (23). Install seal (25) and
plug (7) to the end of negative flow control line (6) .
Idler Pump
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Note: Perform the test for the drive pump and the test for the idler pump one at a time.
Illustration 7 g00843712
Pump compartment
3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
4. Install the following tools in accordance with the flow meter tool layout and the circuit
diagram. Refer to Illustration 3 and Illustration 4.
b. Install seal (42), half flanges (48) and blocking cover (17) to the end of delivery line
(11) by using bolts (46) and washers (47) .
c. Assemble and install seal (42), adapter (49), seals (34), fitting (29) and nipple assembly
(36) on idler pump (24) by using half flanges (48), bolts (46) and washers (47) .
Illustration 8 g00669270
Swing motor (top view)
(2) Connector
(3) Tee
(40) Elbow
d. Disconnect makeup line (4) from connector (2) at swing motor (1) .
e. Assemble and install seals (30), tee (3), swivel elbow (40) and coupling (37) to
connector (2) at swing motor (1) .
g. Connect portable hydraulic tester (10) and the test hoses between nipple assembly (36)
at idler pump (24) and coupling (37) at the swing motor.
h. Connect 4900 kPa (700 psi) pressure gauge (20) to pressure tap (50) for power shift
pressure. Connect 49000 kPa (7100 psi) pressure gauge (9) to pressure tap (8) for idler
pump delivery pressure.
i. Install multitach group (22) on engine (21). This is used to monitor engine speed.
j. Disconnect negative flow control line (13) from idler pump (24). Install seal (25) and
plug (7) to the end of negative flow control line (13) .
Test
Note: Perform the test for the drive pump and the test for the idler pump one at a time.
If pump flow does not increase as the valve is opened, shut the engine
off and determine what is preventing the pump from upstroking.
2. Place the machine controls at the following settings: engine speed dial "10" and AEC switch
OFF. Refer to Testing and Adjusting, "Engine Performance - Test" for engine rpm settings.
Monitor
(B) Keypad
(C) Up key
4. Start Service Mode and input a fixed power shift pressure of 2550 50 kPa (370 10 psi).
Note: If more than thirty seconds pass between pushing the keys on the keypad, the
menu mode will be cancelled and the previous display will be restored to message
display (A) .
b. Press down key (E) in order to highlight the menu item "SERVICE OPTIONS" on the
message display. Press OK key (I) .
c. Input the password "FFF2". Press left key (D) or right key (F) in order to change the
position of the flashing character. Press up key (C) or press down key (E) in order to
change the value of the flashing character. Press OK key (I) after the correct password is
displayed.
d. Press down key (E) once in order to highlight the second line on the message display.
e. Press right key (F) repeatedly until "DEVICE TEST" appears on the message display.
f. Press down key (E) in order to move down one line on the message display.
g. Press right key (F) until the "PS PRV - FIXED" appears on the message display.
i. Press OK key (I). The display on line 4 of the message display will now change to a
numeric value. These characters represent the power shift pressure (kPa).
j. Press left key (D) or right key (F) in order to increase or decrease the numeric value that
is displayed on line 4 of the message display. Pressing left key (D) one time decreases
the power shift pressure 10 kPa (1.5 psi). Pressing right key (F) one time increases the
power shift pressure 10 kPa (1.5 psi).
Note: The value for power shift pressure on the monitor may not always match the
pressure reading on the pressure gauge. Adjust the value on the monitor until the desired
power shift pressure is attained on the pressure gauge that is connected to the pressure
tap for power shift pressure. The actual power shift pressure must be 2550 50 kPa
(370 10 psi) on the pressure gauge.
Note: To prevent a change in power shift pressure during the pump flow test, do not
turn the engine start switch to the OFF position.
Note: Refer to Service Manual, "Engine and Pump Electronic Control System" for
additional information on Service Mode.
5. In order to perform flow measurements for either one of the pumps, the other pump must not
be under load.
Illustration 10 g00670500
Portable hydraulic tester (flow meter)
(22) Multitach
(26) Valve
6. Turn valve (26) on portable hydraulic tester (10) clockwise. Record pump flow at each of the
following pressures in Table 1. Use pressure gauge (9) at pressure tap (16) to monitor drive
pump delivery pressure or use pressure tap (8) to monitor idler pump delivery pressure.
Illustration 11 g00844033
P-Q characteristic curve
Table 1
Note: Specifications for output flow rates are based on an engine speed of 1800 rpm. To attain more
accurate test results, measured flow should be corrected with the following calculation.
Table 2
Note: Specifications for output flow rates are based on a power shift pressure at the pump of 2550
50 kPa (370 10 psi). The output flow rate changes approximately 10 L/min (2.6 US gpm) for each
100 kPa (14 psi) of power shift pressure in the upper range of the constant horsepower control. The
output flow rate changes approximately 6 L/min (1.6 US gpm) for each 100 kPa (14 psi) of power
shift pressure in the higher range of the constant horsepower control.
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i01633738
Adjust the pump output flow if the flow test results differ greatly from the specifications.
Illustration 1 g00846150
(1) Locknut
(3) Locknut
2. Turning adjustment screw (2) clockwise will increase the output flow of the pump. Turning
adjustment screw (2) counterclockwise will decrease the output flow of the pump. A 1/4 turn
of adjustment screw (2) will change the output flow of the pump at the following pressures.
a. The pressure range of the first regulator spring is 17800 kPa (2600 psi) to 25700 kPa
(3750 psi). Output flow of the pump will change approximately 22 L/min (5.8 US gpm)
if the output flow is adjusted in this pressure range.
b. The pressure range of the second regulator spring is 25700 kPa (3750 psi) to 34300 kPa
(4950 psi). Output flow of the pump will change approximately 14 L/min (3.7 US gpm)
if the output flow is adjusted in this pressure range.
4. Adjust the drive pump. Use locknut (3) and adjustment screw (4) instead of locknut (1) and
adjustment screw (2) to adjust the drive pump. Repeat Steps 1 through 3.
Illustration 2 g00846151
Pump compartment
(5) Locknut
(8) Locknut
2. In order to adjust maximum output flow, turn adjustment screw (6). Turning adjustment screw
(6) clockwise will decrease the maximum output flow of the pump. Turning adjustment screw
(6) counterclockwise will increase the maximum output flow of the pump. When adjustment
screw (6) is turned 1/4 turn, the flow changes approximately 3.6 L/min (1.0 US gpm).
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i01957742
This test measures individual pump flow at the pump while a fixed negative flow control pressure is
sent to the main pump regulator. Each pump is tested individually for an output flow rate at a
specified delivery pressure and a specified negative flow control pressure.
Illustration 1 g
Circuit diagram
(2) Connector
(3) Tee
(7) Plug
(15) Tees
(21) Engine
(40) Elbow
Drive Pump
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Note: Perform the test for the drive pump and the test for the idler pump one at a time.
Illustration 3 g00843698
Pump compartment
3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
4. Install the following tools in accordance with the circuit diagram. Refer to Illustration 2.
b. Install seal (42), half flanges (48) and blocking cover (17) to the end of delivery line
(12) by using bolts (46) and washers (47) .
c. Assemble and install seal (42), adapter (49), seals (34), fitting (29) and nipple assembly
(36) on drive pump (23) by using half flanges (48), bolts (46) and washers (47) .
Illustration 4 g00669270
Swing motor (top view)
(2) Connector
(3) Tee
(40) Elbow
d. Disconnect makeup line (4) from connector (2) at swing motor (1) .
e. Assemble and install seals (30), tee (3), swivel elbow (40) and coupling (37) to
connector (2) at swing motor (1) .
g. Connect portable hydraulic tester (10) and the test hoses between nipple assembly (36)
at drive pump (23) and coupling (37) at the swing motor.
h. Connect 49000 kPa (7100 psi) pressure gauge (9) to pressure tap (16) for drive pump
delivery pressure.
i. Install multitach group (22) on engine (21). This is used to monitor engine speed.
Illustration 5 g00846401
Tool setup
j. Disconnect negative flow control line (6) from drive pump (23). Install seal (25) and
plug (7) to the end of negative flow control line (6) .
k. Connect two tees (15) to the elbow at the negative flow signal pressure port of drive
pump (23). Install cap (27) to tee (15) .
m. Connect the other end of test hose (18) to pressure tap (50) for the power shift pressure.
o. Connect 4900 kPa (700 psi) pressure gauge (20) to the other end of test hose (44) .
Idler Pump
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Note: Perform the test for the drive pump and the test for the idler pump one at a time.
Illustration 6 g00843712
Pump compartment
3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
4. Install the following tools in accordance with the circuit diagram. Refer to Illustration 2.
b. Install seal (42), half flanges (48) and blocking cover (17) to the end of delivery line
(11) by using bolts (46) and washers (47) .
c. Assemble and install seal (42), adapter (49), seals (34), fitting (29) and nipple assembly
(36) to idler pump (24) by using half flanges (48), bolts (46) and washers (47) .
Illustration 7 g00669270
Swing motor (top view)
(2) Connector
(3) Tee
(40) Elbow
d. Disconnect makeup line (4) from connector (2) at swing motor (1) .
e. Assemble and install seals (30), tee (3), swivel elbow (40) and coupling (37) to
connector (2) at swing motor (1) .
g. Connect portable hydraulic tester (10) and the test hoses between nipple assembly (36)
at idler pump (24) and coupling (37) at the swing motor.
h. Connect 49000 kPa (7100 psi) pressure gauge (9) to pressure tap (8) for idler pump
delivery pressure.
i. Install multitach group (22) on engine (21). This is used to monitor engine speed.
Illustration 8 g00846401
Tool setup
j. Disconnect negative flow control line (13) from idler pump (24). Install seal (25) and
plug (7) to the end of negative flow control line (13) .
k. Connect two tees (15) to the elbow at the negative flow signal pressure port of idler
pump (24). Install cap (27) to tee (15) .
m. Connect the other end of test hose (18) to pressure tap (50) for the power shift pressure.
o. Connect 4900 kPa (700 psi) pressure gauge (20) to the other end of test hose (44) .
Test
Note: Perform the test for the drive pump and the test for the idler pump one at a time.
If pump flow does not increase as the valve is opened, shut the engine
off and determine what is preventing the pump from upstroking.
2. Place the machine controls at the following settings: engine speed dial "10" and AEC switch
OFF. Refer to Testing and Adjusting, "Engine Performance - Test" for engine rpm settings.
Illustration 9 g00672009
Monitor
(B) Keypad
(C) Up key
(I) OK key
4. Start Service Mode and input a fixed power shift pressure of 2350 kPa (340 psi).
Note: If more than thirty seconds pass between pushing the keys on the keypad, the
menu mode will be cancelled and the previous display will be restored to message
display (A) .
b. Press down key (E) in order to highlight the second menu item "SERVICE OPTIONS"
on the message display. Press OK key (I) .
c. Input the password "FFF2". Press left key (D) or right key (F) in order to change the
position of the flashing character. Press up key (C) or press down key (E) in order to
change the value of the flashing character. Press OK key (I) after the correct password is
displayed.
d. Press down key (E) once in order to highlight the second line on the message display.
e. Press right key (F) repeatedly until "DEVICE TEST" appears on the message display.
f. Press down key (E) in order to move down one line on the message display.
g. Press right key (F) until the "PS PRV - FIXED" appears on the message display.
i. Press OK key (I). The display on line 4 of the message display will now change to a
numeric value. These characters represent the power shift pressure (kPa).
j. Press left key (D) or right key (F) in order to increase or decrease the numeric value that
is displayed on line 4 of the message display. Pressing left key (D) one time decreases
the power shift pressure 10 kPa (1.5 psi). Pressing right key (F) one time increases the
power shift pressure 10 kPa (1.5 psi).
Note: The value for power shift pressure on the monitor may not always match the
pressure reading on the pressure gauge. Adjust the value on the monitor until the desired
power shift pressure is attained on the pressure gauge that is connected to the pressure
tap for power shift pressure. The actual power shift pressure must be 2350 kPa (340 psi)
on the pressure gauge.
Note: To prevent a change in power shift pressure during the pump flow test, do not
turn the engine start switch to the OFF position.
Note: Refer to Service Manual, "Engine and Pump Electronic Control System" for
additional information on Service Mode.
Illustration 10 g00670500
Portable hydraulic tester (flow meter)
(22) Multitach
(26) Valve
5. Turn valve (26) on portable hydraulic tester (10) clockwise until the pump delivery pressure is
6850 kPa (1000 psi).
Table 1
Service limit
120 (31.7)
Note: Specifications for flow rates are based on an engine speed of 1800 rpm. To get more accurate
test results, measured flow should be corrected with the following calculation.
Table 2
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i01633771
Illustration 1 g00846172
Pump Compartment
(30) Locknut
(32) Locknut
Note: Use the same procedure for both pumps. Use locknut (30) and adjustment screw (29) to adjust
the idler pump. Use locknut (32) and adjustment screw (31) to adjust the drive pump.
2. Turn adjustment screw (29) until the negative flow rate is adjusted to the correct specification.
Note: A clockwise adjustment of adjustment screw (29) and adjustment screw (31) decreases
the flow rate. A counterclockwise adjustment increases the flow rate.
Note: A quarter turn of adjustment screw (29) and adjustment screw (31) will change the flow
rate approximately 6.7 L/min (1.8 US gpm) at a system pressure of 0 to 1820 kPa (0 to 265
psi) in the first step of the pump.
Note: A quarter turn of adjustment screw (29) and adjustment screw (31) will change the flow
rate approximately 4.4 L/min (1.2 US gpm) at a system pressure of 1820 to 3630 kPa (265 to
525 psi) in the second step of the pump.
4. Adjust the drive pump. Use locknut (32) and adjustment screw (31) instead of locknut (30) and
adjustment screw (29) to adjust the drive pump.
Copyright 1993 - 2006 Caterpillar Inc. Wed Jul 26 11:16:39 EST 2006
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i01627647
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
Illustration 2 g00669235
Circuit diagram
(2) Connector
(3) Tee
(6) Plug
(12) Engine
(40) Elbow
4. Install the following tools in accordance with the flow meter tool layout and the circuit
diagram. Refer to Illustration 1 and Illustration 2.
b. Remove pilot line (8) from connector (9) at pilot pump (14) .
c. Install seal (49) and plug (6) to the end of pilot line (8) .
d. Install seal (49) and elbow (48) to connector (9) at pilot pump (14) .
e. Install seal (34), coupling (47), seal (34) and nipple assembly (36) to elbow (48) .
Illustration 3 g00669270
Swing motor
(2) Connector
(3) Tee
(40) Elbow
f. Disconnect makeup line (4) from connector (2) at swing motor (1) .
g. Assemble and install seals (30), tee (3), swivel elbow (40) and coupling (37) to
connector (2) at swing motor (1) .
h. Connect portable hydraulic tester (7) and test hoses between nipple assembly (36) at the
pilot pump and coupling (37) at the swing motor.
6. Place the machine controls at the following settings: engine speed dial "10" and AEC switch
OFF. Refer to Testing and Adjusting, "Engine Performance - Test" for engine rpm settings.
Illustration 4 g00344084
Portable hydraulic tester (flow meter)
8. Turn valve (16) on portable hydraulic tester (7) clockwise until the pressure gauge on the
portable hydraulic tester shows a reading of 3920 200 kPa (570 29 psi).
9. Record the pilot pump flow at 3920 200 kPa (570 29 psi) in Table 1.
Table 1
Pump Flow Test
Oil Temperature C (F)
Engine Speed (rpm)
Flow Measured liter/min (US gpm)
Flow Corrected liter/min (US gpm)
New
34 2 (9.0 0.5)
Specification for Pump Flow liter/min (US gpm)
Service Limit
28 (7.4)
Note: Specifications for pump flow are based on an engine speed of 1800 rpm. To get more accurate
test results, measured flow should be corrected by the following calculation.
Table 2
Copyright 1993 - 2006 Caterpillar Inc. Wed Jul 26 11:18:04 EST 2006
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Red privada para licenciados del SIS.
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Pruebas y Ajustes
330C Excavator Hydraulic System
Nmero de medio -RENR5435-03 Fecha de publicacin -01/10/2004 Fecha de actualizacin -29/10/2004
i01922576
Specifications
SMCS - 5050
Illustration 1 g
(J) Left travel crossover relief valve for forward travel (upper valve)
(K) Left travel crossover relief valve for reverse travel (lower valve)
(L) Right travel crossover relief valve for forward travel (upper valve)
(M) Right travel crossover relief valve for reverse travel (lower valve)
Table 1
Specifications
Torque for CHS Inspection Step
Relief Valve New Locknut Number (1)
Rebuilt (2)
(A) Main relief valve 34300 500 kPa (4950 50 10 Nm (37 115
75 psi) 7 lb ft)
(B) Boom cylinder line
138
(head end)
(C) Boom cylinder line
(rod end)
(D) Stick cylinder line
36800 1500 kPa 20 2 Nm (14 136
(head end)
(5340 220 psi) 1 lb ft)
(E) Stick cylinder line (rod
134
end)
140
(F) Bucket cylinder line
(head end)
(G) Bucket cylinder line
142
(rod end)
(H) Swing relief pressure
147
(right) 31400 1000 kPa
120 10 Nm (85
(I) Swing relief pressure (4550 150 psi)
7 lb ft) 145
(left)
(J) Left travel crossover
151
relief valve (forward)
(K) Left travel crossover
154
relief valve (reverse)
36800 1500 kPa 90 10 Nm (70
(L) Right travel crossover (5340 220 psi) 6 lb ft) 157
relief valve (forward)
(M) Right travel crossover
160
relief valve (reverse)
Table 2
Table 3
Cylinder Drift
Function New (1) CHS Inspection Step Number (2)
Boom cylinder
6.0 mm (0.24 inch)
228
Stick cylinder
10.0 mm (0.39 inch)
Table 4
Required Tools
Part Number Description Qty
9U-7400 Multitach Tool Group 1
8T-0470 Thermometer group 1
Table 5
Main valves
14400 kPa (2100 psi)
Note: Pressure values in Table 5 are approximate values. Use a pressure gauge for adjustment.
Note: Normal operations of the engine and pumps are necessary for the pressure adjustments. If the
results of the pressure adjustment are not correct, then the engine and the pump characteristic curve
needs to be checked. Slow output flow from the pump is an indication of air in the hydraulic system.
Make sure that no air is present in the hydraulic system. Refer to Testing And Adjusting, "Main
Hydraulic Pump Air - Purge".
Copyright 1993 - 2006 Caterpillar Inc. Wed Jul 26 11:21:16 EST 2006
Todos los derechos reservados.
Red privada para licenciados del SIS.