Spreadsheet Instructions

This spreadsheet is to be used as a tool for design engineers to design pump station and force main systems to
connect to the Brunswick County Collection System. The use of this spreadsheet does not relieve the design engineer
General: of the responsibility of verifying the results of the spreadsheet and taking into account conditions which may not be
accounted for with the spreadsheet. Should such conditions which are not accounted for in this spreadsheet be
present, the designer should contact the Brunswick County Engineering Department prior to submittal. Data should
only be entered into shaded cells. User entered data will be linked to calculations in subsequent sheets as required.
Warnings and approval messages appear behind Bold & Italicized text.

1 Begin with the "Tributary Flow Calculations" tab. Insert the number of applicable units corresponding to the
description in the Establishment column. Add additional flow generating establishments as required which are not
included in the list. The flow generated by these units is subject to Brunswick County approval.

Move to the "Design Pumping Flow Rate" tab. The Minimum Pumping Rate Required is calculated. The designer
2 should enter the desired Design Pumping Rate in the shaded cell. The Design Pumping Rate should not be less than
the Minimum Pumping Rate Required. Additional pumping capacity may be beneficial to allow for non-clog pumps,
larger force main diameters, etc.

Move to the "Cycle Time & Wet Well Geometry" tab. Input the target cycles per hour in the Target Cycles per Hour
3 box. Pick a Wet Well Diameter and Wet Well Cycle in the "Determine Wet well Diameter" box. The Volume in Cycle
value should closely match the Required Volume value. If not, adjust desired Cycles Per Hour, Wet Well Diameter,
and Wet Well Cycle values. Note: Wet well diameter to be standard precast wet well inside diameter. Submit
manufacturer's cut sheet of proposed wet well.

4 Input the Vertical Datum to which the elevations to be provided correspond.

5 Input the existing Ground Elevation and the Sanitary Sewer Invert In elevation. Do not enter the Bottom Invert
Elevation until the specific pump has been determined in instruction item #11. The vertical distance between Pump
Off and Bottom Invert Elev shall provide for complete pump submergance, and not be less than 4'.

6 Move to the "Force Main & Piping Design" tab. Input the proposed force main diameter. Resultant velocity should be
between 2-5 fps. Check for warnings below the velocity line. Enter the length of force main from the downstream
connection point to the transition at the valve vault piping.

7 Enter the Connection Point in the shaded box. Example Values are as follows: Existing 12" FM at Mt. Misery Rd &
Cedar Hill Rd, Existing MH at Hwy 17 & Holden Beach Rd., etc.

Select Valve Vault and Wet Well Piping Size. This piping may be slightly smaller than the Off-Site Force Main. Enter
8 the appropriate quantity of fittings and the total length of pipe the flow travels through from one pump until
transiting to the larger off-site force main diameter, or leaving the valve vault (if Pump Station Piping and Off-Site
Force Main are same diameter). Add additonal fittings and associated L/D values as required.
 Spreadsheet Instructions

Enter data provided by Brunswick County in the GPM, Pressure Head at Connection Condition "All Pumps On", and
Pressure Head at Connection Condition "Only Proposed Pump On" columns. The Engineer shall determine the
appropriate value to input into the Static Head column from either 1) the Connection Point Elevation minus the
9 wetwell Pump Off elevation or 2) the Force Main High Point elevation minus the wetwell Pump Off elevation.
Option #2 is appropriate when the High Point Elevation exceeds the Hydraulic Grade Line elevation at the location
of the proposed force main High Point. As a quick check to see if option #2 needs further investigation, sum the
Pressure Head at Connection and the Connection Point Elevation to calculate the Connection Point Hydraulic
Grade Line for both the All On and Only Proposed Pump Station On scenarios. If the Connection Point
Hydraulic Grade Line exceeds the High Point Elevation for both conditions then option #1 is the appropriate choice
for determining the static head. If static head is determined by option 2 for any condition, the designer shall indicate
the flow rate above which static head as defined by option 1 is the approperate value.

Select a pump that can provide the Minimum Required Pumping Rate at the head in the column "All On TDH.
Check to ensure the proposed pump will also provided the Design Flow Rate at the head in column "All Off TDH.
Use the graph provided on the "System Curve" tab to aid in determining operating points. All pumps should be non-
overloading at the impeller diameter chosen. Note: If the proposed force main discharges to a non-pressurized point
such as a gravity manhole or to a WWTP outfall, or option 2 above governs static head, the values for both Pressure
Head at Connection columns will be 0. Note: Velocity Head is not included in spreadsheet calculation due to
neglidgeable value for normal force main operating velocities.

10 Enter specific pump information in the shaded areas. Attached manufacturer's cut sheet. Move to "Cycle Time & Wet
Well Geometry" tab and enter Wet Well Invert Elevation based on the depth required to provide complete
submergence for the specific pump chosen.

11 Move to the "Operational Check" tab. The operational points entered should be points on the pump curve that
intercept the system curves.

Check for Warnings in Red at the bottom of the page. If both read OK, then the pump and force main design can be
12 submitted to Brunswick County for review. If warnings are present adjust previously entered values as required to
obtain a cycle time between 2-8 cycles per hour. Values which can affect cycle time include: wet well diameter, wet
well cycle, pump selection, etc.

13 Move to the "Buoyancy Calculations" tab. Input the outside diameter of the wet well, diameter of the extended base,
extended base slab thickness, and top slab thickness in appropriate shaded boxes. Provided manufacturer's cut sheet
to verify dimensions.

14 Enter the Saturated unit weight of soil. Use 50 pcf for the submerged unit weigh of soil unless geotechnical
investigations justify greater values. Attach supporting geotechnical information if applicable.

15 If Wet Well ballast is required as indicated on the last box on the sheet submit proposed concrete anchor design for
approval.

16 Once the design of the pump station and force main is complete, move to the "Cover & Summary" tab. Input the
project specific data as required. Note these cells are not shaded.
Brunswick County
Wastewater Pump Station
&
Force Main
Design Calculations

Project Name:

Location:

Designed By:

Checked By:

Date:

Project no.:
 Brunswick County
Wastewater Pump Station
&
Force Main
Project Summary

Project Name:

Average Daily Flow (gpm):

Pump Operational Point No. 1 (gpm@tdh):

Pump Operational Point, No. 2 (gpm@tdh):

Pump Manufacturer:

Model Number:

Impeller Diameter:

Horse Power:

Voltage:

Force Main Diameter (in):

Force Main Length (ft):

 Tributary
Wastewater Flow Calculations
Unit Value
Establishment Unit Type # of Units Discharge, GPD
(Gal/Day/Unit)
Residential (To NEWWTF) 360 Residence 500 180,000
Residential (all other Treatment Facilities) 210 Residence 0 0
Barber Shops 50 Chair 0 0
Beauty Shops 125 Booth or Bowl 5 625
Business - General & Office 25 Employee per shift 100 2,500
Business - Factories Excluding Industrial Waste 25 Employee per shift 0 0
Business or Factories w/showers or food preparation 35 Employee per shift 0 0
Business - Warehouse 100 Loading bay 0 0
Business - Warehouse Self Storage (not including Caretaker Residence) 1 Unit 0 0
Churches without kitchens, day care, or camps 3 Seat 0 0
Churches with kitchens 5 Seat 0 0
Churches providing day care or camp 25 Person (child+employee) 0 0
Fire or Rescue without on-site staff 25 Person 0 0
Fire or Rescue with on-site staff 50 Person per shift 0 0
Food & Drink - Banquet Dining Hall 30 Seat 100 3,000
Food & Drink - Bars, Cocktail Lounges 20 Seat 0 0
Food & Drink - Caterers 50 100 sf floor space 0 0
Food & Drink - Restaurants, Full Service 40 Seat 0 0
Food & Drink - Restaurants, Single Service Articles 20 Seat 0 0
Food & Drink - Restaurants, Drive-in 50 car space 0 0
Food & Drink - Restaurants, Carry out only 50 100 sf floor space 10 500
Food & Drink - Institutions, Dining Halls 5 meal 0 0
Food & Drink - Deli 40 100 sf floor space 0 0
Food & Drink - Bakery 10 100 sf floor space 0 0
Food & Drink - Meat Dept., Butcher, Fish Market 75 100 sf floor space 0 0
Food & Drink - Specialty Food Stand or Kiosk 50 100 sf floor space 0 0
Hotels/Motels/B&B without in-room cooking facilities 120 Room 0 0
Hotels/Motels/B&B with in-room cooking facilities 175 Room 0 0
Hotels/Motels- Resort Hotels 200 Room 0 0
Hotels/Motels- Cottages, Cabins 200 Unit 0 0
Laundries (Self-Service) 500 Machine 0 0
Medical or Dental offices 250 Practitioner per shift 0 0
Medical - Veterinary offices without boarding 250 Practitioner per shift 0 0
Medical - Veterinary, Kennels, with boarding 20 Pen, Cage, Kennel, Stall 0 0
Medical - Medical Hospitals 300 Bed 0 0
Medical - Mental Hospitals 150 Bed 0 0
Medical - Convalescent, Nursing, Rest Homes without Laundry 60 Bed 0 0
Medical - Convalescent, Nursing, Rest Homes w/ Laundry 120 Bed 0 0
Medical - Residential Care Facilities 60 Person 0 0
Parks & Rec. - Campgrounds w/comfort station but without water & sewer hooku 75 Campsite 0 0
Parks & Rec. - Campgrounds with water & sewer hookup 100 Campsite 0 0
Parks & Rec. - Campground Dump Station facility 50 Space 0 0
Parks & Rec. - Construction, Hunting, or Work camps with flush toilets 60 Person 0 0
Parks & Rec. - Construction, Hunting, or Work camps with chemical or portable toi 40 Person 0 0
Parks & Rec. - Parks with Restrooms 250 Plumbing Fixture 0 0
Parks & Rec. - Summer camps without food prep or laundry facilitates 30 Person 0 0
Parks & Rec. - Summer camps with food prep and laundry facilitates 60 Person 0 0
Parks & Rec. - Swimming Pools, Bath Houses, Spas 10 Person 368 3,680
Public Access Restrooms 325 Plumbing Fixture 0 0
 Tributary
Wastewater Flow Calculations
Unit Value
Establishment Unit Type # of Units Discharge, GPD
(Gal/Day/Unit)
Schools - Preschools & Daycares 25 Person (child+employee) 0 0
Schools with Cafeteria, Gym, & Showers 15 Student 0 0
Schools with Cafeteria 12 Student 1000 12,000
Schools without Cafeteria, Gym, & Showers 10 Student 0 0
Schools, Boarding 60 Person (student+employee) 0 0
Service Stations, Gas Stations 250 Plumbing Fixture 0 0
Car Wash Facilities (if recycling water, see Rule .0235 of 2T regulations) 1200 Bay 0 0
Sports Centers - Bowling 50 Lane 0 0
Sports Centers - Fitness, Exercise, Karate, Dance 50 100 sf floor space 0 0
Sports Centers - Tennis, Racquet ball 50 court 0 0
Sports Centers - Gymnasium 50 100 sf floor space 0 0
Sports Centers - Golf Course with only minimal food service 250 Plumbing Fixture 0 0
Sports Centers - Country Clubs 60 Member or Patron 0 0
Sports Centers - Mini Golf, Putt-Putt 250 Plumbing Fixture 0 0
Sports Centers - Go-Kart, Motorcross 250 Plumbing Fixture 0 0
Sports Centers - Batting Cages, Driving Ranges 250 Plumbing Fixture 0 0
Sports Centers - Marinas without Bathhouse 10 Slip 0 0
Sports Centers - Marinas with Bathhouse 30 Slip 0 0
Sports Centers - Video Game Arcades, Pool Halls 250 Plumbing Fixture 0 0
Stadiums, Auditoriums, Theatres, Community Centers 5 Seat 0 0
Stores, Shopping Centers, Malls & Flea Markets:
Auto, Boat, RV dealerships/showrooms with restrooms 125 Plumbing Fixture 0 0
Convenience Stores, with Food Preparation 60 100 sf floor space 0 0
Convenience Stores, without Food Preparation 250 Plumbing Fixture 0 0
Flea Markets 30 Stall 0 0
Shopping Centers and Malls with Food Service 130 1000 sf 0 0
Stores and Shopping Centers without Food Service 100 1000 sf 0 0
Transportation Terminals - Air, Bus, Train, Ferry, Port & Dock 5 Passenger 0 0
Other - 0
Other - 0
Other - 0
Other - 0

From 15A NCAC 02T .0114 Average Daily Flow (gallons per day) 202,305
Design Pumping Flow Rate

Peaking Factor Calculation

Service Area Population = 100,000

Peak Factor = 18 + P
4 + P
Calculated Peak Factor = 2.0
Design Peak Factor = 2.5

Determine Minimum Pump Rate

Average Daily Flow = 202,305 GPD
Peak Flow = 505763 GPD
Minimum Pumping Rate Required = 351 GPM
Design Pumping Rate = 575 GPM
Cycle Time & Wet Well Geometry
Target Cycles Per Hour
ADF = 140 gpm
Pumping Rate = 575 gpm
Time = 15.0 min.

Cycles Per Hour = 4.0

Check Cycles Per Hour: OK
Check Cycles Per Hour: OK

Determine Wet well Diameter

Required Volume = 1592 Gallons
Pick Wet Well Diameter = 8.0 Ft
Pick Wet Well Cycle = 4.0 Vert. Ft
Volume in Cycle = 1504 Gallons

Vertical Datum Used: NAVD 88

Determine Wet Well Invert & Float Elevations

Wet well Dia. = 8.0 Ft
Top Elev= 50.50
Gnd Elev= 50.00

SS Invert In= 42.00

Alarm = 37.00
Lag On = 36.00
Lead On = 35.00
Pumps Off 31.00

Bottom Invert Elev* = 27.00

*As required for complete submergence
OK
 Force Main & Piping Design
Off-Site Force Main Data
Design Pump Rate (gpm) = 575
Select Force Main Size (in) = 8
Velocity (fps) = 3.67
Meets Minimum Velocity Requirement? OK
Meets Maximum Velocity Requirement? OK
Required Pump? Use Non-Clog Pump
Line Length (ft) = 10,320
Account for Minor Losses = 5%
Equiv Length (ft) = 10,836

Connection Point: 24" Force Main @ North Brunswick WWTP

Pump Station Piping Data

Design Pump Rate (gpm) = 575
Pick Wet Well & Valve Vault Piping Size (in) = 6
Velocity (fps) = 6.52
Meets Minimum Velocity Requirement? OK > 2 FPS
Meets Maximum Velocity Requirement? OK < 8 FPS

Item Number of Fittings L/D Ratio Equivalent Length

45 bend 0 16 0.00
90 bend 2 30 30.00
22.5 bend 1 9 4.50
Branch Tee Flow 1 60 30.00
Check valve 1 135 67.50
Plug Valve 1 17 8.50
0.00
0.00
0.00
Equivalent Fitting Length (ft) = 141
Wet Well & Valve Vault Piping Length (ft) = 20
Total Equivalent Pump Station Pipe Length (ft) = 161
Equivalent Off-Site Diameter Length (ft) = 651
Total Equivalent Force Main Length (ft) = 11487
 Pump Selection
Force Main Diameter (in) = 8
Equivalent Force Main Length (ft) = 11487
Hazen-Williams C Factor = 130
Minimum Required Pump Rate (GPM) = 351
Design Pumping Rate (GPM) = 575

"Only
Pressure Head at Proposed
Pressure Head Connection Pump
at Connection "Only Proposed Station
"All On" Pump Station Static Head "All On" On" TDH Pump Head
GPM (feet) On" (feet) (feet) TDH (feet) (feet) Velocity (fps) (feet)
100 14 0 20 37 23 0.6 245
300 16.6 0.4 20 59 43 1.9 197
600 20.8 1.4 20 123 103 3.8 135
900 25.5 2.9 0 199 176 5.7 74
1200 30.5 5 0 326 301 7.7

Pump Manufacturer: Flygt

Model Number: NP 3171 SH 63-275-00-1070

Impeller Diameter: 195 mm

Horsepower: 35

Voltage: 460v 3phase

 Pump and Force Main System Curve

350

300
TDH (FT)

250

200 Pump Head

All On System TDH
1 Pump On
150

100

50

0
0 200 400 600 800 1000 1200 1400
Flow (GPM)

Pg. 8
Station Operation Check

Proposed Operational Point No.1

600 GPM @ 135 TDH

Check Wet well Cycle Times

Wet well Wet well Wet well Wet well

Diameter Area Cycle Volume
(feet) (gal / VF) (ft) (gal)
8.0 376 4.0 1503

Fill = Wet well Volume = 10.7 minutes

ADF

Run = Wet well Volume = 3.3 minutes

Pump Rate - ADF

Total = 14.0 minutes

Cycle Time = 4.3 Cycles / Hour
Meets Minimum Cycle Time? OK
Meets Maximum Cycle Time? OK
Station Operation Check

Proposed Operational Point No. 2

640 GPM @ 125 TDH

Check Wet well Cycle Times

Wet well Wet well Wet well Wet well

Diameter Area Cycle Volume
(feet) (gal / VF) (ft) (gal)
8.0 376 4.0 1503

Fill = Wet well Volume = 10.7 minutes

ADF

Run = Wet well Volume = 3.0 minutes

Pump Rate - ADF

Total = 13.7 minutes

Cycle Time = 4.4 Cycles / Hour
Meets Minimum Cycle Time? OK
Meets Maximum Cycle Time? OK
 Buoyancy Calculations
Wet well Outside Dimensions 9.00 Feet
Wet well Inside Dimensions 8.00 Feet
Wet well Top Slab Elevation 50.50 Feet
Wet well Invert Elevation 27.00 Feet
Extended Base Slab Diameter 11.00 Feet
Extended Base Slab Thickness 1.00 Feet
Top Slab Thickness 0.50 Feet

Calculate Total Volume of Wet well Structure

Volume of Wet well Riser Sections= 1494 cf
Volume of Wet well Extended Base= 95 cf
Total Volume of Wet well Structure= 1589 cf

Calculate Total Volume of Water Displaced

H20 Displaced = (Volume of Wet well Structure) * (62.4 lbs/cf)
H20 Displaced= 99168 lbs

Calculate Weight of Wet well Components

Section Total Ht Weight
Top Slab Thickness (ft.) 0.50 4771
Riser - Total Vertical Ft. 23.50 47065
Base Slab Thickness (ft.) 1.00 14255
Totals= 25 66091

Total Weight of Concrete in Wet well= 66091 lbs.

Calculate Submerged Weight of Soil Above Extended Base/Footing

Total Area of Extended Base 95 sf
Total Area of Wet well Riser 64 sf
Area of Extended Base less Wet well 31 sf
Height of Soil Above Extended Base 23 ft
Volume of Soil Above Extended Base 723 cf
Weight of Soil Above Extended Base (estimated) 50 lbs/cf
Total Weight of Soil Above Extended Base 36128 lbs/cf

Flotation Protection Required?

Weight of Concrete and Weight of Soil Above Extended Base: 102219 lbs
Weight of Water Displaced By Wet Well: 99168 lbs
Flotation Protection Required? NO