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Ensuring that crucial materials are fit for purpose presents a challenge to
developers, operators and manufacturers across many industries globally. You
need assurance that your equipment and infrastructure will perform to the end of
its design life with minimal maintenance, failure mitigation and with mechanical
strength prioritised and planned for. To optimise your R&D programmes you will
need a comprehensive understanding of your materials or products under
development.
Conducting materials testing for customers for over four decades, we are your
ideal partner to provide the independent and industry-leading services you
require. Our expertise covers infrastructure, aerospace and automotive
components, metals, composites, polymers, construction materials and more.
With our unique blend of local and global knowledge and internationally
renowned experts leading our teams, we are the ideal provider for your materials
testing, giving you the insight you need on material properties, strength,
durability and performance.
Tensile testing, is also known as tension testing,[1] is a fundamental materials science test in
which a sample is subjected to a controlled tension until failure. The results from the test are
commonly used to select a material for an application, for quality control, and to predict how a
material will react under other types of forces. Properties that are directly measured via a tensile
test are ultimate tensile strength, maximum elongation and reduction in area.[2] From these
measurements the following properties can also be determined: Young's modulus, Poisson's
ratio, yield strength, and strain-hardening characteristics.[3]Uniaxial tensile testing is the most
commonly used for obtaining the mechanical characteristics of isotropic materials.
For anisotropic materials, such as composite materials and textiles, biaxial tensile testing is
required.
Tensile specimen[edit]
Tensile specimens made from an aluminum alloy. The left two specimens have a round cross-
section and threaded shoulders. The right two are flat specimens designed to be used with serrated
grips.
The most common testing machine used in tensile testing is the universal testing
machine. This type of machine has two crossheads; one is adjusted for the length of the
specimen and the other is driven to apply tension to the test specimen. There are two
types: hydraulic powered and electromagnetically powered machines.
The machine must have the proper capabilities for the test specimen being tested.
There are four main parameters: force capacity, speed, precision and accuracy. Force
capacity refers to the fact that the machine must be able to generate enough force to
fracture the specimen. The machine must be able to apply the force quickly or slowly
enough to properly mimic the actual application. Finally, the machine must be able to
accurately and precisely measure the gauge length and forces applied; for instance, a
large machine that is designed to measure long elongations may not work with a brittle
material that experiences short elongations prior to fracturing.
Alignment of the test specimen in the testing machine is critical, because if the
specimen is misaligned, either at an angle or offset to one side, the machine will exert
a bending force on the specimen. This is especially bad for brittle materials, because it
will dramatically skew the results. This situation can be minimized by using spherical
seats or U-joints between the grips and the test machine. If the initial portion of the
stressstrain curve is curved and not linear, it indicates the specimen is misaligned in
the testing machine.
The strain measurements are most commonly measured with an extensometer,
but strain gauges are also frequently used on small test specimen or when Poisson's
ratio is being measured.Newer test machines have digital time, force, and elongation
measurement systems consisting of electronic sensors connected to a data collection
device (often a computer) and software to manipulate and output the data. However,
analog machines continue to meet and exceed ASTM, NIST, and ASM metal
Compression Test
A compression test is any test in which a material experiences opposing forces that push inward
upon the specimen from opposite sides or is otherwise compressed, squashed, crushed, or
flattened. The test sample is generally placed in between two plates that distribute the applied load
across the entire surface area of two opposite faces of the test sample and then the plates are
pushed together by a universal test machine causing the sample to flatten. A compressed sample is
usually shortened in the direction of the applied forces and expands in the direction perpendicular to
the force. A compression test is essentially the opposite of the more common tension test.
The coefficient of thermal expansion describes how the size of an object changes with a change
in temperature. Specifically, it measures the fractional change in size per degree change in
temperature at a constant pressure. Several types of coefficients have been developed: volumetric,
area, and linear. Which is used depends on the particular application and which dimensions are
considered important. For solids, one might only be concerned with the change along a length, or
over some area.
The volumetric thermal expansion coefficient is the most basic thermal expansion coefficient, and
the most relevant for fluids. In general, substances expand or contract when their temperature
changes, with expansion or contraction occurring in all directions. Substances that expand at the
same rate in every direction are called isotropic. For isotropic materials, the area and volumetric
thermal expansion coefficient are, respectively, approximately twice and three times larger than the
linear thermal expansion coefficient.
material in 10-6/K at 20 C
Mercury 60
BCB 42
Lead 29
Aluminum 23
Brass 19
Copper 17
Gold 14
Nickel 13
Concrete 12
Platinum 9
Glass 8.5
GaAs 5.8
Tungsten 4.5
Silicon 3
Invar 1.2
Diamond 1
Within small temperature changes, the change in the length of a material is proportional to its
change in temperature. Materials expand as temperatures increase, and contract with
decreasing temperatures. Different materials expand by different amounts as shown in the
table below.
The data shows thermal expansion material properties that correspond with an approximate
temperature of 20 degrees Centigrade (68 degrees Fahrenheit). A material's Thermal Expansion
Coefficient is not a fixed constant... the Coefficient value itself also increases (slightly) with
higher temperatures.
All data should be considered as approximate as values can vary widely between individual
material specimens depending on several factors including alloy type and heat treatment.
Metal
Materi Coefficient
or
al of Coefficient of Thermal Expansion
Alloy
Desig Expansion Relative Value
Group
nation
Classif
ication
Pure Tungs
4.5 2.5
Metals ten
Molyb
Pure
denu 4.8 2.7
Metals
m
Pure Chro
4.9 2.7
Metals mium
Pure Zircon
5.7 3.2
Metals ium
Pure Rheni
6.2 3.4
Metals um
Pure Tantal
6.3 3.6
Metals um
Pure Iridiu
6.4 3.6
Metals m
Pure Ruthe
6.4 3.6
Metals nium
Pure Rhodi
8.2 4.6
Metals um
Pure Vanad
8.4 4.7
Metals ium
Pure Titani
8.6 4.8
Metals um
Pure Platin
8.8 4.9
Metals um
Steel
Iron
(1.45 10.1 5.6
Alloys
% C)
Iron Gray
10.5 5.8
Alloys Cast
Iron
Steel
Iron
(1.08 10.8 6.0
Alloys
% C)
Steel
Iron
(0.56 11.0 6.1
Alloys
% C)
Steel
Iron
(0.40 11.3 6.3
Alloys
% C)
Nickel Hastel
11.3 6.3
Alloys loy C
Pure Berylli
11.3 6.3
Metals um
Nickel Incon
11.5 6.4
Alloys el
Steel
Iron
(0.06 11.7 6.5
Alloys
% C)
Steel
Iron
(0.22 11.7 6.5
Alloys
% C)
Pure
Iron 11.8 6.6
Metals
Pure Palladi
11.8 6.6
Metals um
Cast
Iron Iron -
11.9 6.6
Alloys Nodul
ar
Mallea
ble
Iron
Iron 12.0 6.7
Alloys
(pearli
tic)
Nickel Monel
12.9 7.2
Alloys (cast)
Nickel Ni-o-
12.9 7.2
Alloys nel
Nickel Duran
13.0 7.2
Alloys ickel
Pure
Cobalt 13.0 7.2
Metals
Pure
Nickel 13.4 7.4
Metals
Nickel
Monel 14.0 7.8
Alloys
Pure
Gold 14.2 7.9
Metals
35Ni-
Nickel
45Fe- 15.8 8.8
Alloys
20Cr
Cupro
Coppe
-
r 16.2 9.0
nickel,
Alloys
305
Coppe Nickel
r silver, 16.2 9.0
Alloys 65-18
Pure Coppe
16.5 9.2
Metals r
60Ni-
Nickel
24Fe- 17.0 9.4
Alloys
16Cr
Nickel 80Ni-
17.3 9.6
Alloys 20Cr
Stainle Stainl
ss ess 17.3 9.6
Steel Steel
type
304
Phosp
Coppe hor
r bronz 17.8 9.9
Alloys e,
1.25%
Berylli
Coppe
um
r 17.8 9.9
Coppe
Alloys
r
Alumi
Coppe num-
r Silicon 18.0 10.0
Alloys Bronz
e
Comm
Coppe
ercial
r 18.4 10.2
Bronz
Alloys
e, 90%
Coppe Red
r brass, 18.7 10.4
Alloys 85%
Nickel Const
18.8 10.4
Alloys antan
Pure
Silver 18.9 10.5
Metals
Coppe Low
r brass, 19.1 10.6
Alloys 80%
Lead-
base
Lead
babbit 19.6 10.9
Alloys
t (SAE
14)
Coppe
Yellow
r 20.3 11.3
Brass
Alloys
Coppe
Muntz
r 20.8 11.6
metal
Alloys
Coppe
Naval
r 21.2 11.8
Brass
Alloys
Solder
Lead (70Sn
21.6 12.0
Alloys -
30Pb)
Pure Mang
21.7 12.1
Metals anese
Pure
Tin 22.0 12.2
Metals
Pure Calciu
22.3 12.4
Metals m
Pure Alumi
23.1 12.8
Metals num
Lead-
base
Lead babbit
24.0 13.3
Alloys t
(Alloy
8)
Solder
Lead (63Sn
24.7 13.7
Alloys -
37Pb)
Hard
Lead lead
27.2 15.1
Alloys (94Pb
-6Sb)
Lead 5-95
28.7 15.9
Alloys Solder
Pure
Lead 28.9 16.1
Metals
Pure
Zinc 30.2 16.8
Metals
Pure Cadmi
30.8 17.1
Metals um
The data used to create this Coefficient of Thermal Expansion table was compiled and adapted
using information from various sources, including the following...
https://en.wikipedia.org/wiki/Thermal_expansion
https://en.wikipedia.org/wiki/Deflection_(engineering)
1. Double-integration method
The double integration method is a powerful tool in solving deflection and slope
of a beam at any point because we will be able to get the equation of the elastic
curve.
2. Area-moment method
Another method of determining the slopes and deflections in beams is the area-
moment method, which involves the area of the moment diagram.
4. Conjugate-beam method
The length of a conjugate beam is always equal to the length of the actual
beam.
The load on the conjugate beam is the M/EI diagram of the loads on the actual
beam.
A simple support for the real beam remains simple support for the conjugate
beam.
A fixed end for the real beam becomes free end for the conjugate beam.
The point of zero shear for the conjugate beam corresponds to a point of zero
slope for the real beam.
5. Method of superposition
The slope or deflection at any point on the beam is equal to the resultant of the
slopes or deflections at that point caused by each of the load acting separately.
Torsion Test
Torsion tests twist a material or test component to a specified degree, with a specified force, or until
the material fails in torsion. The twisting force of a torsion test is applied to the test sample by
anchoring one end so that it cannot move or rotate and applying a moment to the other end so that
the sample is rotated about its axis. The rotating moment may also be applied to both ends of the
sample but the ends must be rotated in opposite directions. The forces and mechanics found in this
test are similar to those found in a piece of string that has one end held in a hand and the other end
twisted by the other.
Purpose of torsion testing:
The purpose of a torsion test is to determine the behavior a material or test sample exhibits when
twisted or under torsional forces as a result of applied moments that cause shear stress about the
axis. Measurable values include: the modulus of elasticity in shear, yield shear strength, torsional
fatigue life, ductility, ultimate shear strength, and modulus of rupture in shear. These values are
similar but not the same as those measured by a tensile test and are important in manufacturing as
they may be used to simulate the service conditions, check the products quality and design, and
ensure that it was manufactured correctly.
Types of materials:
Many materials experience torques or torsional forces in their applications and so will benefit from or
require torsion testing. Materials used in structural, biomedical and automotive applications are
among the more common materials to experience torsion in their applications. These materials may
be composed of metals, plastics, woods, polymers, composites, or ceramics among others and
commonly take the forms of fasteners, rods, beams, tubes and wires.