Professional Documents
Culture Documents
Industrial Internship
In
Nokia India Pvt Ltd
Production process and Quality tool
Sipcot, Nokia, Suez park Chennai Tamil Nadu
Submitted By
Binit Kumar chuodhary
Course: - PGDM or MSc in Productivity and Quaility Management
Enrolment No: - MUR1203222, Roll no; - 1211247
INDEX
AKNOWLEDGEMENT
EXECUTIVE SUMMARY
OBJECTIVE OF TRAINING
COMPANY PROFILE
NOKIA PRODUCT
PRODUCTION PROCESS
QUAILITY POLICY
5S OF NOKIA FACTROY
7C OF NOKIA COMMUNACTION
5WHY OF NOKIA
Acknowledgement
I also thankful to entire team of Nokia India Pvt Ltd who helped
us intellectually in preparation of this Project
THANKS
EXECUTIVE SUMMARY
The project was carried out of Nokia India Pvt ltd, Chennai
which one is leading telecom and Mobile Production and Export
Company of World
The project was undertaken during month of June 2013 at
Nokia India Pvt ltd
OBJECTIVES OF TRAINING
TO KNOW THE INDUSTRIES TELECOME PRODUCTION METHOD
TO UNDERSTAND THE DIFFERENT PROCESS INVOLVED IN DEPTH
TO UNDERSTAND THE ROLE AND NATURE OF MANAGEMENT
INVOLVED
Company profile
Always adapting
Over the past 150 years, Nokia has evolved from a riverside paper mill in south-western
Finland to a global telecommunications leader connecting over 1.3 billion people.
During that time, weve made rubber boots and car tyres. Weve generated electricity.
Weve even manufactured TVs. Changing with the times, disrupting the status quo its
what weve always done. And we fully intend to keep doing it.
The story so far
In 1865, mining engineer Fredrik Ides tam sets up his first wood pulp mill at the
Tammerkoski Rapids in south-western Finland. A few years later he opens a second mill
on the banks of the Nokianvirta River, which inspires him to name his company Nokia
Abs in 1871.
How apt that Nokia begins by making paper one of the most influential
communications technologies in history.
The galoshes revolution
OK, so its not exactly a revolution. But in 1898, Eduard Poln founds Finnish Rubber
Works, which later becomes Nokias rubber business, making everything from galoshes
to tyres.
Nokia rubber boots become a bona fide design classic, still on sale to this day though
we no longer make them.
Electronics go boom
In 1912, Arvid Wickstrm sets up Finnish Cable Works, the foundation of Nokias cable
and electronics business.
By the 1960s, Finnish Cable Works already working closely with Nokia Ab and
Finnish Rubber Works starts branching out into electronics. In 1962, it makes its first
electronic device in-house: a pulse analyser for use in nuclear power plants.
In 1963, it starts developing radio telephones for the army and emergency services
Nokias first foray into telecommunications. In time, the companys Mikro Mikko
becomes the best known computer brand in Finland. And by 1987, Nokia is the third
largest TV manufacturer in Europe.
Three become one
Having been jointly owned since 1922, Nokia Ab, Finnish Cable Works and Finnish
Rubber Works officially merge in 1967. The new Nokia Corporation has five businesses:
rubber, cable, forestry, electronics and power generation. But as the 1980s come into
view, its an entirely new industry that makes Nokia a household name around the
world.
By the late 1970s and early 1980s it seems everything from Tom Sellecks moustache to
JR Ewings list of enemies is seriously big. And as the mobile communications
revolution starts to gather momentum, the early handsets continue the trend.
The new Nokia Corporation is ideally placed to take a pioneering role in this new
industry, leading the way with some iconic and by todays standards, very large
products.
The mobile era begins
Nokia sets the ball rolling in 1979, creating radio telephone company Mobira Oy as a
joint venture with leading Finnish TV maker Salora. 1981 then sees the launch of the
Nordic Mobile Telephone (NMT) service, the worlds first international cellular network
and the first to allow international roaming.
The NMT standard catches on fast and the mobile phone industry begins to expand
rapidly. In 1982, Nokia introduces the first car phone the Mobira Senator to the
network. That same year, the Nokia DX200, the companys first digital telephone
switch, goes into operation.
Good enough for Gorbachev
In 1984, Nokia launches the Mobira Talkman portable car phone. Resembling a military
field telephone, its a fairly cumbersome piece of kit but its a start.
Then in 1987, Nokia introduces the Mobira Cityman, the first handheld mobile phone
for NMT networks. Despite weighing in at 800 grams and a price tag of 24,000 Finnish
Marks (around EUR 4,560), it goes on to become a classic. The Cityman even earns a
nickname, the Gorba, after Soviet leader Mikhail Gorbachev is pictured using one to
make a call from Helsinki to his communications minister in Moscow.
Over the next decade, millions of consumers worldwide enjoy their very own Gorbachev
moment as the mobile revolution takes hold.
In 1987, GSM (Global System for Mobile communications) is adopted as the European
standard for digital mobile technology. With its high-quality voice calls, international
roaming and support for text messages, GSM ignites a global mobile revolution.
As a key player in developing this new technology, Nokia is able to take full advantage.
A new direction
On July 1, 1991, Finnish Prime Minister Harri Holkeri makes the worlds first GSM
call, using Nokia equipment. And in 1992, Nokia launches its first digital handheld GSM
phone, the Nokia 1011.
That same year, new Nokia President and CEO Jorma Ollila makes a crucial strategic
decision: to focus exclusively on manufacturing mobile phones and telecommunications
systems. Nokias rubber, cable and consumer electronics divisions are gradually sold off.
Name that tune
In 1994, Nokia launches the 2100 series, the first phones to feature the Nokia Tune
ringtone. Based on Gran Vals, a classical guitar piece composed by Francisco Tarrega in
the 19th century, it is probably one of the most frequently played pieces of music in the
world. The Nokia 2100 series goes on to sell 20 million phones worldwide. Nokias target
had been 400,000.
1994 also sees the worlds first satellite call, made using a Nokia GSM handse
On top of the world
By 1998, Nokia is the world leader in mobile phones. The strategic decision to focus on
telecommunications, plus early investment in GSM, has paid off. Between 1996 and
2001, Nokias turnover increases almost fivefold from EUR 6.5 billion to EUR 31 billion.
And with the new millennium comes a host of new possibilities as the internet goes
mobile
As the new millennium dawns, everything changes. New technology enables the internet
to go mobile, opening up a world of possibilities for mobile users. No longer are phones
just for phone calls.
Multi-tasking mobiles
In 1999, Nokia launches the Nokia 7110, a phone capable of rudimentary web-based
functions, including email. Then in November 2001 Nokia launches its first phone with a
built-in camera, the Nokia 7650, and in September 2002 its first video capture phone,
the Nokia 3650.
However, its when Nokia launches its first 3G phone (third generation), the Nokia 6650,
in 2002 that things really take off. With 3G technology, phones can now be used to
browse the web, download music, watch TV on the move, and more.
Mobiles will never be the same again.
One billion and counting
In 2005, Nokia sells its billionth phone a Nokia 1100 in Nigeria, and global mobile
phone subscriptions pass 2 billion. Two years later, Nokia is recognised as the 5th most
valued brand in the world.
Things have come a long way since Fredrik Idestam opened his paper mill.
Let battle commence
Nokia launches its first Nokia with Windows Phones, the Nokia Lumia 800 and the
Nokia Lumia 710, in October 2011. Fast-forward to 2013 and Nokia has a full portfolio
of great Windows Phone 8 smart phones, from the Lumia 520 through the flagship
Lumia 920.
Beijing-( Dngguan)-1995
Chennai-( India) 2006
Some images
Nokia 203
Them come to screen printing with DEK Machine the part of machine having ie wiper roll, stencil,
squeegee blade and Solder Paste and SMT (Surface Mount Technology) is used for this process
because the part of the Product is Very small and compact and then Mount the SMT is Printed PCB
After the Placement Process of Mike, Speakers, LED, and IC (integrated Circuit)
There after Automatic Inspection to detect the defect of assembly and show by the
camera name DELSHA that contain paper reel and Embossed reel and control with
personal Digital assistant all components are place properly.
There after shield placement is done for cover the assembly components as protect the components
also cover from different type of Dust
Then Go to Sholding process with Different zone with different temperature, as,
Soaking Zone, Replo Zone And cooling Zone the purpose of doing this is
properly contact with the PCB board with the assembly components then go to the
unloading process to slot the magazine with components the name of machine is
ERSO HOT FLOW and pre heat and soak and reflow for cooling
Now the Final Assembly Line started
The first step of starting of magazine loading and the process loading the panel by using the
magazine with panel flesh with software MCU( Micro controller Unit )
Then go to Dom sheet Process the process is done for properly contact between key mat and PCB
board
Then go to the panel flash to assign the micro controller unit software in this the ACF (Anisotrophic
conducting flim )made by gold and nickel material) for the mount the LCD on PCB and this process is
called the ACF lamination process in this process LCD is Mounting and lamination and Bording
and the LCD mounting is done For the Purpose OF connecting THE PCB Of lamination area
The go to the Bounding Process for the bounding the heat and the LCD and PCB board in this process
Light guide is used to support Key mate
Then go to the Router Process to the De panelise four Board panel in One panel
The go to the flaili process for the GSM (General sim Mobile) to processes of establishment of
battery and voltage and GSM tunings; vibration ,MCU
Then go to sub assembly or MFD assembly stage to attachment of D cover i.e. Outer cover with the
finishing MFD and Speaker ,Mike ,anatine D cover ,LED ,Dom sheet and LCD
Then go to the DT stage in case of Defect Detection of all the placement of part of different part all
defect is attachment and check by Basic UI (usual Inspection) looking like a owl to detection of all
defect
Then go to the visual inspection to find the defect now the mobile is ready without software as
hardware is ready
Then go to the SOP LINE to load the software according to different feature and the Model
Sop Line
Labelling A cover Key
Mat Fixing
ENO
SOP
In this process the process is going on In this process process is going on
Engine to set all the thing engine to mobile convert
This process system is used when assembly in this process firstly wait for order
Processes are not flexibly enough to cater to the system is used for those processes
Change pre demand those which is highly flexible
Yellow:-Re-order
Green:-Excess
After finishing this stage if any defect will come then they go to DD department i.e.Diagonastic team
And Process Rejection and Supply Rejection To recovery all defect and problem of product before
using customer and defective product will go to recovery area failure engine come before the Quality
test and also check the ATO (assembly to Order)
In this process defect component part are removing that process is called Rever
Rever is two types
(1)Chip Rever: in this process only defective chip is removing
(2)CSP Rever: - different IC wills recovery
Japanese English
Meaning in Japanese Context
Term Equivalent
Throw away all rubbish and
Seiri Tidiness unrelated materials in the
workplace
Set everything in proper place for
Seiton Orderliness
quick retrieval and storage
Clean the workplace; everyone
Seiso Cleanliness
should be a janitor
Seiketsu Standardization Standardize the way of maintaining
cleanliness
Practice 'Five S' daily - make it a
Shitsuke Discipline way of life; this also means
'commitment'
7 QC tools of NOKIA
The 7 QC Tools are simple statistical tools used for problem solving. These tools were
either developed in Japan or introduced to Japan by the Quality Gurus such as Deming
and Juran. In terms of importance, these are the most useful. Kaoru Ishikawa has stated
that these 7 tools can be used to solve 95 percent of all problems. These tools have
been the foundation of Japan's astomishing industrial resurgence after the Second
World War.
4) Prioritizes tasks
Kaizen theory
Kaizen was created in Japan following World War II. The word Kaizen means "continuous
improvement". It comes from the Japanese words ("kai") which means "change" or "to
correct" and ("zen") which means "good"
Kaizen (Kai Change, Zen Good) Theory How it changes your business (life).
Improvements are based on many, small changes rather than the radical
changes
Ideas come from the talents of the existing workforce and customers; are less
likely to be radically different and easier to implement
Small improvements are less likely to require major capital investment than
major process changes
All employees should be encourage to continually be seeking ways to improve
their own performance and the performance of others
Kaizen encourages workers to take ownership for their work, and can help
reinforce team working, thereby improving worker motivation
7c of NOKIA communication
There are 7 Cs of effective communication which are applicable to both written as
well as oral communication. These are as follows:
1. Completeness - The communication must be complete. It should convey all
facts required by the audience. The sender of the message must take into
consideration the receivers mind set and convey the message accordingly. A
complete communication has following features:
Complete communication develops and enhances reputation of an
organization.
Moreover, they are cost saving as no crucial information is missing and
no additional cost is incurred in conveying extra message if the
communication is complete.
A complete communication always gives additional information
wherever required. It leaves no questions in the mind of receiver.
Complete communication helps in better decision-making by the
audience/readers/receivers of message as they get all desired and
crucial information.
It persuades the audience.
5 why of NOKIA
The 5 Whys is an iterative question-asking technique used to explore the cause-
and-effect relationships underlying a particular problem. [1]The primary goal of the
technique is to determine the root cause of a defect or problem. (The "5" in the name
derives from an empirical observation on the number of iterations typically required
to resolve the problem.
5-Why Analysis
The 5-Why analysis method is used to move past symptoms and understand the true root
cause of a problem.
It is said that only by asking "Why?" five times, successively, can you delve into a problem
deeply enough to understand the ultimate root cause. By the time you get to the 4th or 5th
why, you will likely be looking squarely at management practices.
This methodology is closely related to the Cause & Effect (Fishbone) diagram, and can be
used to complement the analysis necessary to complete a Cause & Effect diagram.
Here is a real world example from a Nokia India Pvt Ltd
Symptom: There is too much work in process inventory, yet we never seem to have
the right parts.
Why?
Symptom: The enamelling process is unpredictable, and the press room does not
respond quickly enough.
Why?
Symptom: It takes them too long to make a changeover between parts, so the lot
sizes are too big, and often the wrong parts.
Why?
Symptom: Many of the stamping dies make several different parts, and must be
reconfigured in the tool room between runs, which takes as long as eight hours.
Why?
Symptom: The original project management team had cost overruns on the building
site work, so they skimped on the number of dies - they traded dedicated dies and
small lot sizes for high work-in-process (which was not measured by their project
budget).
Why?
Root Cause: Company management did not understand Lean manufacturing, and did not set
appropriate project targets when the plant was launched. It is almost universally true that by
the time you ask why five times, it is clear that the problem had its origins in management
Strength (S)
Largest distributor of mobile phone in mobile phone industry
Highly Qualified person
User friendly with many accessories
High Re sale value compared to other brand of mobile phone
Weakness (w)
No promotion undertaken to target the lower class of the society
Poor after sale service
Very few service centres
Opportunity (o)
To expand with the wide range of product feature and different price range to suit different
people
Threads (T)
To maintain the position as on of the best in the market because apple ,i-phone and device
running on Google android operating system have come to stand of tough competition with
Nokia Cheap phone ,advanced feature and good after sale service
Thank