SM00015B

VACON NX SERVICE MANUAL
Appendix FR10
3
1. SERVICE MANUAL REVISION HISTORY .................................................. 5

2. MAIN CIRCUIT DIAGRAMS..................................................................... 6
3. EXPLODED VIEW ................................................................................... 9
3.1. FR10 ......................................................................................... 9
3.2. FR10 stand alone ...................................................................... 17
4. MEASUREMENT INSTRUCTIONS ........................................................... 18
4.1. Power unit safety notices ........................................................... 18
4.1.1. Visual checking's and measurements before powering up . 18
4.1.2. Checking the power unit............................................... 18
4.2. Measurements .......................................................................... 19
4.3. Main circuit measurements......................................................... 19
4.3.1. Rectifier measurements ............................................... 19
4.3.2. IGBT measurements .................................................... 19
4.4. Driver board measurements ....................................................... 20
4.4.1. IGBT gate resistance ................................................... 20
4.5. Programming............................................................................ 21
4.6. Asic board ................................................................................ 21
4.6.1. How to power up unit for the measurements ................... 22
4.6.2. Checking of optical fiber and IGBT-control circuit ............. 24
4.7. How the optical fiber link starts................................................... 27
4.8. LED on control panel ................................................................. 27
4.9. If unit is switched to mains too often. (>1 time/Min.) .................... 27
4.10. Temperature signal measurement ............................................. 28
4.11. Current signal measurement..................................................... 30
4.12. DC-voltage measurement ......................................................... 32
4.13. Fan inverter............................................................................ 32
4.14. Fan........................................................................................ 34
4.15. Fan capacitors......................................................................... 34
4.16. Main circuit capacitors.............................................................. 34
4.17. Rectifying board ...................................................................... 35
4.18. Board variations ...................................................................... 37
4.19. Testing after repair.................................................................. 39
5. REPLACEMENT INSTRUCTIONS ............................................................ 40
5.1. How to remove FR10 unit from the cabinet................................... 40
5.2. Asic ......................................................................................... 47
5.2.1. Asic assembly ............................................................. 48
5.2.2. Asic modifications and connections ................................ 49
5.3. Driver and adapter board ........................................................... 50
5.4. Rectifier board .......................................................................... 52
5.5. How to remove block assembly ................................................... 53
5.6. Right block assembly ................................................................. 55
5.6.1. Main circuit busbars 500V............................................. 58
5.6.2. Rectifier module.......................................................... 61
5.6.3. Power module............................................................. 62
5.6.4. Rectifier module sub-assembly...................................... 63
5.7. Left block assembly ................................................................... 65
5.7.1. Main circuit busbars 500V............................................. 66
5.7.2. Power module............................................................. 69
5.8. Main circuit busbars left and right block 690V ............................... 70
5.9. Balancing resistor coupling 500V and 690V................................... 74
service@vacon.com Tel +358 (0)201 212 575 Fax +358 (0)204 335 091
4
5.9.1. 500V unit ................................................................... 74

5.9.2. 690V unit ................................................................... 74
5.10. Fan and fan inverter.................................................................75
5.11. Wiring ....................................................................................78
5.12. EMC-modifications ...................................................................84
5.13. FR10 stand alone IP21 .............................................................85
6. SPECIFICATIONS .................................................................................86
6.1. Drive revision history .................................................................86
6.2. NTC-values...............................................................................92
6.3. Torque specifications .................................................................93
24h on-call service phone +358 (0)40 83 71 150

Revision history 5
1. SERVICE MANUAL REVISION HISTORY
TABLE 1. Updates in the service manual.

Service Manual Updated/added material
revision
SM00015A First version
SM00015B Revision history, measurement instructions and replacement
instructions updated.
Revision history updated
1
6 Main circuit diagrams
2. MAIN CIRCUIT DIAGRAMS
FIGURE 1. NX/FR10/FC/500V and 690V cooling
2
Main circuit diagrams 7
FIGURE 2. NX/FR10/FC/500V and 690V Power modules
2
8 Main circuit diagrams
FIGURE 3. NX/FR10/FC/500V and 690V control
2
Exploded view 9
3. EXPLODED VIEW
3.1. FR10
FR10342
FR10340
FR10341
FR10151
FR10081
FR10080
FR10152
FR10925
VB00497
FR10312
PP01094
FR10846 ASSEMBLY
FR10313
VB00330
FR10219
PP00011
FR10217
FR10846 ASSEMBLY
FR10846 ASSEMBLY
FAN ASSEMBLY
FIGURE 4. FR10 main assembly
3
10 Exploded view
FR10164
PP10019
VB00459 500V
VB00460 690V
FR10851 500V
BUS BAR KIT
(RIGHT SIDE)
POWER
RECTIFIER MODULE
MODULE
PP01005
FR10006
PP00016 FR10008
FR10001
FR10005 FR10125
FIGURE 5. Right block assembly
3
Exploded view 11
FR10125
FR10849
ASIC
ASSEMBLY
FR10852 500V
BUS BAR KIT
(LEFT SIDE)
POWER
MODULE FR10004
FR10005
FR10125
FR10016
FR10002
FIGURE 6. Left block assembly
3
12 Exploded view
FR10853 690V
BUS BAR KIT
(RIGHT SIDE)
FIGURE 7. Busbar kit 690V right block
3
Exploded view 13
FR10854 690V
BUS BAR KIT
(LEFT SIDE)
FIGURE 8. Busbar kit 690V left block
3
14 Exploded view
VB00299 PP00011
FR10844 Isolation transformer assembly left

FR10845 Isolation transformer assembly right
FR10846 Fan inverter assembly left

FR10847 Fan inverter assembly right
FIGURE 9. Inverter assembly
3
Exploded view 15
FW60070
VB00451
FW60064
FW60062
FR00086
FR10349
FIGURE 10. Asic assembly
3
16 Exploded view
PP01080
FIGURE 11. main fan assembly
3
Exploded view 17
3.2. FR10 stand alone
FIGURE 12. FR10 stand alone
3
18 Measurement instructions
4. MEASUREMENT INSTRUCTIONS
4.1. Power unit safety notices
Always when you are starting analysis / checking measures, make sure that the unit
or module at repair is not powered up, if it is not intended to be. Make sure there are
no remaining dangerous voltages in circuitry and that there is no other voltage
sources for life threatening dangerous potentials. Therefore ensure that main supply is
switched off and main terminals and DC busbars are de-energized.
Make sure that the environment you are working at is safe and won't cause risk of
personal injury, damage to the unit, or environment. If you are repairing on the field
make sure that supply voltage can't be switched on during service and your service
actions won't cause any unnecessary disturbance or interruption to the process. Also
remember to follow local / national safety rules and regulation.
Busbars, internal components and circuit boards are at mains potential when the
Vacon frequency converter is connected to the mains. This voltage is extremely dan-
gerous and may cause death or severe injury if you come contact with it.
4.1.1. Visual checking's and measurements before powering up
Checking of cooling tunnel:
1.Remove the main fans.
2.Check the cooling tunnel and clean the heat sink and cooling tunnel if necessary.
4.1.2. Checking the power unit:
1.Remove plastic covers.
2.Check possible burn marks, broken components or foil on boards, power module
and/or rectifier module. Replace the boards, power module and/or rectifier module
without testing if they are badly burnt.
3.Test capacitors, measure ac-choke, power module and rectifier module. See specific
instructions.
4
Measurement instructions 19
4.2. Measurements
NOTE! BOTH POWER MODULE SUBASSEMBLIES (LEFT AND RIGHT) MUST BE REPLACED IF ONE
IS BROKEN.
4.3. Main circuit measurements
1. Remove plastic covers see (replacement instructions chapter 5.
2. Measure diodes forward and reverse bias, see table 2 and figure 13.
4.3.1. Rectifier measurements
3. Measure forward bias on rectifier from input terminal L1/L2/L3 to DC+ and reversed
bias DC+ to L1/L2/L3.
4. Measure forward bias on rectifier from DC- to input terminal L1/L2/L3 and reverse
bias from L1/L2/L3 to DC-.
4.3.2. IGBT measurements
5. Measure forward bias off free wheeling diode from DC- to U/V/W output terminal
and reverse bias from U/V/W to DC-.
6. Measure forward bias on IGBT from U/V/W output terminal to DC+ and reverse bias
from DC+ to U/V/W
~0,5V Infinite
Forward biassed Reversed biassed
PN-junction PN-junction
FIGURE 13.
TABLE 2.
DC- to input L1, L2, L3 0,35V
DC+ to input L1, L2, L3 1,2V
DC- to output U, V, W 0,3V
DC+ to output U, V, W 0,3V
4
4.4. Driver board measurements
4.4.1. IGBT gate resistance
Measure gate resistance from driver board, connect multi-meter test leads to driver
board between emitter and gate (+/- 15V pin). Start measurements from branch X3
and continue in order thought all branches. Gate resistance is ~500 ohm, if board is
OK figures 14 and 15.
• If any of these measuring values doesn't match to given values, then the power
module/modules could be a broken and you should replace them.
• See instructions for replacing of power module in replacement chapter.
• Out side pins can be used.
• If all measured values are OK then continue to the next chapter.
X3 +/- 15V +/- 15V X8

E E
X4 +/- 15V +/- 15V

X9
E E
X5 +/- 15V +/- 15V

X10
E E
+/- 15V +/- 15V

E E
X6 +/- 15V +/- 15V X11
E E
+/- 15V +/- 15V
E E
FIGURE 14. Driver board measurement points
4
+/- 15V Measure both +/- 15V pins

+/- 15V against emitter pin in each
500 branch.
500
Emitter
FIGURE 15.
4.5. Programming
When you change control board or power board, you have to program the changed
boards with device properties program. Available in www.service.vacon.com
TABLE 3. Programming
software hardware
frame 10 control driver
asic (power) asic
4.6. Asic board
If unit doesn’t wake up after it is switch to mains the problem mighty be in:
• Asic or opto/starcoupler wont wake up
• Vacon-bus don't send data>>Not ready!
4
4.6.1. How to power up unit for the measurements
NOTE! IF DC- IS OFF WHEN YOU POWER UP THE UNIT, IT WILL BREAK THE ASIC BOARD.
1. Take off DC supply wires from busbars see figure 16.
2. Connect DC+ and DC- from external power supply to these wires, DC+ to red- and
DC- to black wire. Use nominal voltage and 2A current limit. If using smaller current
limit than 2A connect the main fans off. Fan supply cable connector located bottom of
the unit figure 17. Current value without main cooling fans is ~400mA.
3. Power up quickly! If you lift the voltage up too slow, unit will give you a fault code
F_7. (Asic wakes up before driver board). This won't cause any harm for a unit and
you can reset the fault as normally.
4. Turn external power supply on and Asic board, driver board and rectifier board
wakes up.
5. Continue to the next chapter.
DC- DC+
FIGURE 16. DC busbars
4
FIGURE 17. Fan supply cable
4
4.6.2. Checking of optical fiber and IGBT-control circuit
1. Unplug all optical fibers from driver board.
2. Turn on the external power supply use nominal voltage.
3. Connect multimeter test leads +/- 15V

between emitter and +/- 15V pin, mea-
sure voltage, shine light to optical
+/- 15V
receiver and measure voltage again. 1. 2.
Voltage changes from -15V to +15V
when shining the light to optical Emitter
receiver. Repeat measurement to other
+/- 15V pin in X3 branch, see values in table 4.
4. Repeat measurements in step 3 to branches X4/VH, X5/UH, X6/WL, X6/VL and X6/
UL.
5. Connect multi-meters black test lead to DC- busbar and red test lead to output ter-
minal (U,V,W). Shine light to optical receivers WL, VL and UL. Multi-meter should show
that IGBT threshold voltage if the whole circuit from optical receiver to output is work-
ing.
6. Connect multi-meters red test lead to DC+ busbar and black test lead to output
phase (U,V,W). Shine light to optical receivers WH, VH and UH. Multi-meter should
show that IGBT threshold voltage if the whole circuit from optical fibre to output is
working.
7. Whit this measurement you can’t be sure that both blocks are operating. Drive will
trip I2t hardware protection if one of the blocks is not operating
NOTE! CONNECT ALL FIBERS BACK TO DRIVER BOARD AFTER THE MEASUREMENTS SEE FIG-
URE 19.
TABLE 4.
Optical fiber Branch Voltage Voltage
receiver number “light off” “light on”
WH X3 -15V +15V
VH X4 -15V +15V
UH X5 -15V +15V
WL X6 -15V +15V
VL X6 -15V +15V
UL X6 -15V +15V
4
+/- 15V +/- 15V

X3 E E
X8
+/- 15V +/- 15V

X4 X9
E E
+/- 15V +/- 15V

X5 X10
E E
+/- 15V +/- 15V

E E
+/- 15V +/- 15V
X6 E E X11
+/- 15V +/- 15V
E E
~16V ~16V
X7 X12
~17V ~17V
~3V Temp ~3V
DC- DC-
~0V Current I u,v,w ~0V
Over current
I2t
Saturation
FIGURE 18. Branch numbers
Optical fibers numbering 5 3 1 6 4 2
WH VH UH WL VL UL
Optical receivers
FIGURE 19. Optical fibers in driver board
4
Optical receivers
WH VH UH WL VL UL
WH X3 X3 WH
VH X4 X4 VH
UH X5 X5 UH
WL X6 X6 WL
VL X6 X6 VL
UL X6 X6 UL
FIGURE 20. Optical receivers and branch numbers
4
4.7. How the optical fiber link starts
Turn the main switch "ON" and boards wake up Asic generates +24 V and wake up
control board, if control is not supplied with external output (24V). Fiber "5" starts
synchronize AD-communication between control and Asic board. Asic board will start
to send data "7" and receive data "6". Asic board starts to do measurements (Udc +
temp + current). After Udc has reached nominal level, charging relays disconnects the
charging circuit and tyristors start running. When run command is given, Fiber "1" will
give enable signal from control to Asic board. Fibers “2”, “3” and “4” operate.
4.8. LED on control panel.
Light is ON > everything is OK, If LED is flashing quickly it means that fault
could be in >
• Switching power supply might be overloaded.
• Rectifier board
• Fan
• Brake chopper
• Opto adapter board vacon bus is not working
Flashing slowly
Bad connection on the cards. Check all connectors on cards.

• opto adapter
• optical fibers
• Asic-control
4.9. If unit is switched to mains too often. (>1 time/Min.)

• If drive is powered "ON" and “OFF” too many times, at in 15 sec. > Power OFF >
Power ON >OFF > ON > drive will trip to fault F4 or F1 or F31. faults can be reset
from panel.
• Faults are generated if driver board wakes up later than Asic or shuts down before
asic. This don’t happen if drive is powered < 1 time / min.
Hardware is monitored and protected by following signals.

• Feedback
• Output current
• Temperature
• Saturation trip
• I2T- Hardware trip
• “Over current trip
If you get all the trips you haven’t powered driver boards or you haven’t connected all
the flat cables between Asic and driver boards.
4
4.10. Temperature signal measurement
NOTE! PAY ATTENTION AT FOLLOWING MEASUREMENT BECAUSE YOU CAN DO IT SHORT CIR-
CUIT BY ACCIDENT. CURRENT MEASUREMENT CIRCLE WILL GO BROKEN EASILY.
Pull out right side pin connector which contains TEMP signal (middle) and measure the
left side value figure 21.
1. Measure temp pin against DC- Value should be ~3V, if you get a correct value left
side is OK.
2. Repeat same measurement to right side.
3. If all measured values were OK, then continue to the next chapter
-see value table in chapter 6.
Temperature measurement, Highest value is displayed

• = U - Phase
• = V - Phase > Highest is displayed!
• = W - Phase
• = Asic board > NOT DISPLAYED!
If temperature warning comes up and temperature in panel is showing normal values

below 85°C, then the problem might be in Asic board:
• Fan to cool down asic board have failed.
• Environment is too warm.
Temperature limits
• warning at 85°C
• Trip at 90°C
4
Temp Temp
DC- DC-
FIGURE 21. Temperature signal measure point
4
4.11. Current signal measurement
NOTE! PAY ATTENTION AT FOLLOWING MEASUREMENT BECAUSE YOU CAN DO SHORT CIR-
CUIT BY ACCIDENT. CURRENT MEASUREMENT CIRCLE WILL BROKEN EASILY.
• Measure DC voltage from connector X7 and X12 on driver board, connect test leads
between current pin and DC-.
• OFF SET values should be DC 0V.
• Check shunt resistors
• If problem was in the shunt resistors you should change all shunt resistors.
Shunt resistor values in tables 5 and 6
FIGURE 22. Shunt resistors
TABLE 5. FR10 500V

Unit IN/A VB number R1 R2 R3 R4 Total R
358 VB00537A 100 100 560 2200 44,964
460 VB00497A 68 82 680 6800 35,065
520 VB00498A 68 68 390 470 29,322
TABLE 6. FR10 690V

Unit IN/A VB number R1 R2 R3 R4 Total R
261 VB00545A 150 120 560 3300 64,842
325 VB00510A 100 120 1200 5600 51,692
385 VB00511A 68 120 1200 4700 41,512
4
Iu Iu
Iv Iv
Iw Iw
DC- DC-
FIGURE 23. Current signal measure point
4
4.12. DC-voltage measurement
Check monitoring page at unit measuring voltages.
- If unit is not measuring anything, problem might be in:

• Asic board > Change and program Asic board.
• Opto adapter board > Replace it.
Monitoring value is too small > Check asic boards programming. If problem was not in
monitoring value, go back to Asic board programming.
4.13. Fan inverter
There are two fans and fan inverter for main cooling. Wire harness comes from the
asic board plug X11 and connects to left side fan inverter plug X8. From left side
inverter plug X3 goes wire harness to right side inverter plug X8. Right side fan
inverter plug X3 need a jumper connector, because it´s last inverter on the chain whit
out the jumper inverter doesn’t operate.
The inverter supply voltage comes from the DC busbar and goes to fuse base. From
there it goes to inverters.
Make sure that power supply is “off “ when checking the fuses, wire harness,
fan capacitor and cooling fan.
1. Measure fuses with multimeter. Check contact between fuse and fuse block's con-
tact areas with multimeter and visually.
2. Check the fan inverter wire harness and all wire harness connectors for possible
loose connections.
3. Measure the fan capacitor, compare measured value to capacitor value, if value
doesn't match, you should replace the fan capacitor.
4. Measure the main fan resistance from fan supply cable values in chapter 4.6.1.
5. Connect external power supply to DC+/- busbars, check that you have connected
back DC+/- wires to Asic and driver board. Asic board will broke if DC- is off when
powering the unit.
Turn the external power supply “on”. use nominal voltage and 2A current
limit,
6. Measure the operating voltage from the fan inverter fuse base connectors.
7. Check the wire harness that is coming from Asic board connector X11. Wire harness
goes to left inverter connector X8. Unplug connector X8 and measure signals from
connectors pin 2 and pin 3.
4
7. Measure signals from inverter X8 connector, Pin 2 is fan control from asic
(+15v=inactive, 0v=active), Pin 3 +15v.
8. Measure also other two inverters. Values should be same as the values step 7.
9. Define damaged inverter by changing the jump (connector X3) to first block
inverter after Asic board, if fan start running, fault is in the second fan inverter. Run-
ning a fan you need at least 2A power supply.
10. Check also insulating strength between coil and earth.
11. Running a fan without control. Connect pins (connector X8 pin3 and connector X2
pin 1) together
12. You can test fan when driver boards are power up. Put the fan supply wire back to
inverter board and test fans one by one. Lift current up in 2A.
TABLE 7. Dip switch settings

State S1 S2 S3 S4
running S2=motor S3=motor Frame size
frequency voltage voltage
ON 60 Hz OFF OFF 220VAC FR8
OFF OFF 230VAC
OFF 50 Hz ON ON 240VAC FR9
ON ON 250VAC
FIGURE 24. Dip switch default settings in FR9 and bigger units unit dip switch
setting as FR9 in table 6
Check also the insulation strength between coil and base whit insulator
tester. Insulation test voltage 1kV
4
4.14. Fan
TABLE 8. Measure resistance between fan supply wires

Wires Resistance
brown-black ~60
blue-black ~26
blue-brown ~34
4.15. Fan capacitors
Measure fan capacitors capacitance value with multimeter, if capacitance value is

smaller than 6.65 uF change capacitor to new one.
4.16. Main circuit capacitors
1. Test each capacitor separately with external DC-power supply. Measure the capaci-
tors charging time.
2. Set power supply output voltage to capacitor nominal voltage see correct voltage
from capacitor label and set the current limit to 50mA. Connect DC wires to capaci-
tors.
3. Turn power supply on and measure the charging time.
4. Calculate capacitors capacitance (C=capacitance), use formula in table 9.
TABLE 9.
1. Q=I*t I=charging current
t=measured
charging time
2. C=Q/U U=voltage
5. Compare calculated value to value in capacitor label.
6. Leakage current should be less than 3mA when voltage has stabilized.
7. Abort test if current leakage is sufficiently higher when voltage has stabilized.
8. Discharge each capacitor after testing. Use a proper resistor that can
handle the discharging current.
9. If you have to replace broken capacitor to new ones you have to replace all capaci-
tors witch are in same block than the damaged capacitor. Check also busbars and
insulators and replace them if they are damaged
4
4.17. Rectifying board
Power up only the rectifier board
Rectifier board VB00459 500V two diodes in parallel connection and VB00460 690V
unit didoes connected to series.
1.Disconnect connectors X13, X12, X11 and X10 from rectifier board.
2.Test relays by attaching DC-power supply +24V to rectifying boards connector DC+
X13-PIN5 and DC- to connector X13-PIN3 and X13-PIN1 figure 13.
Do first measurements with out the DC supply
3.Measure diode biased forward from J3, J7 and J11 to X9 figure 13.
Switch DC-power supply ON.
6.Measure diodes biassed forward from J3 -> X10/1, J7 -> X11/1 and J11 -> X12/1.
7.Compare measurement results to values in table 4.
8.If measurement results are not compatible to values in table. Replace rectifying
board (see replacement instructions
TABLE 10. Measurements on rectifier board

Voltage OFF Resistance Voltage ON Resistance
J3 to X9 0 ohm J3 to X10/1 0 ohm
NOTE! USE ONLY AT LAST BLOCK OTHERWISE FEEDBACK COMES TOO EARLY FROM BLOCK.
X13 AND JUMPER X50 "ON".
NOTE! JUMPER X50 ON RECTIFIER BOARDS MUST BE "OFF" EXEPT FOR THE LAST ONE.
- If everything is OK, F8-7 will not appear (System fault charging switch) and unit
should be ready state.
4
X13
D C - / p in 1
D C - / p in 3
D C + / p in 5
J3
X10
X 1 0 /1
X11
X 1 1 /1 J7
X12
X 1 2 /1 J1 1
X9
FIGURE 25. Rectifier board VB00459
4
4.18. Board variations

• Remember ESD-protection (Wrist trap)
• Remove resistors what is mentioned in precept. Cut the resistor legs by side cutting
pliers.
• Check Removed component environment! (Possibility of circuit board damage)
• Checking of modification
• Check components correctness after the modification.
Modification marking
Mark voltage value in the card after modification by strike out the wrong voltage
value.
R109
R123R56
R114
R128
R137
X2
R110
R39
FIGURE 26. Driver
1. 500V / 400V unit: remove resistors R56, R110, R114, and R128
2. 690V unit: remove resistors R39, R109, R123, R137 and jumper X2
4
X17
X14
X12
X141
X142
FIGURE 27. Asic
1. 500V / 400V unit: remove jumpers X12 and X17.
2. 690V unit: remove jumpers X14, X141, X142 and X17
4
4. 19. Testing after repair
Disbalance measurement will be made as last measurement on-site with motor or in

motor test bench in your service department.
Purpose of measurement is to check IGBT function.
Measurement should be made when FR10 is running a motor at nominal voltage. Dis-
balance measurement are made phase by phase at nominal current. For measurement
you need an oscilloscope.
4
40 Replacement instructions
5. REPLACEMENT INSTRUCTIONS
5.1. How to remove FR10 unit from the cabinet
NOTE! BEFORE MAINTENANCE MAKE SURE THAT MAIN SUPPLY IS SWITCHED OFF AND MAIN
TERMINALS AND DC BUS BARS ARE DE-ENERGIZED.
• 1. Unscrew four fastening

screw and remove metal plate
figure 29/A.
• 2. remove cable trough cover
cut cable ties and unplug serial
cable from panel figure 28.
• 3. Unscrew two fastening screw
from control box mounting
plate, turn plate to left side of
the cabinet figure 29/B.
Remove cable tie holder from
cabinet figure 28/1.
• 4. Remove front and connec-
tion covers figure 30.
• 5. Unscrew three nylon nut and
remove input cables plastic
insulator figure 31.
• 6. Remove insulators which are
located between terminals fig-
ure 32/A. Unscrew input motor
and optional DC / brake fasten-
ing bolts and remove cables,
fasten removed cables to cabi-
net upper edge whit cable ties
so they are not in the way
when unit is pulled out of the
cabinet figure 32/B.
• 7. install vacon service table to
cabinet (figure.
• 8. Remove unit fastening screw
figure 33, pull unit out of the
cabinet and secured to service
table figure 34.
• 9. Remove unit side panels fig-
ure 30.
FIGURE 28.
5
Replacement instructions 41
Metal plate
fastening
screws
Control box
mounting
plate fasten-
ing screws
FIGURE 29.
5
1. Main termi-
nal covers
(FR10342).
2. Screw
M5*16
(black), 3Nm.
3. Front cover
(FR10340).
4. Side plates
(FR10341).
FIGURE 30. Covers

Remove three
nylon nuts and
remove insulator.
FIGURE 31. Input cables insulator
5
Insulators
between ter-
minals
Input cables
attached to
cabinet upper
edge.
FIGURE 32.
5
1. Unit upper
side of the unit,
unscrew two
fastening
screws.
2. Earth wire,
open fastening
nut and remove
cable
3. Bottom side
of the unit
unscrew two
Fastening
screws.
FIGURE 33. Unit fastening screws
5
FIGURE 34. Service table
Assembly service table and adjust table to correct high figure 34/3, fasten table to the
cabinet whit two screws figure 34/1. Check that table is in correct high after the
installation, do fine adjustment see figure 34/4 turn clockwise to lift the table and
counterclockwise to lower it.
Vacon service table:

• 1. Fastening screws.
• 2. Unit locking screws.
• 3. Table high adjustment.
• 4. Table high fine adjustment.
5
FIGURE 35.
NOTE! WHEN REMOVING UNIT OUT OF THE CABINET DO NOT PULL FROM UNIT TERMINALS!
5
5.2. Asic
FIGURE 36. Asic
NOTE! ASIC METAL PLATE ATTACHED TO DC-. DO NOT TOUCH THE PLATE, IF UNIT IS
POWERED UP!
1. Remove the plastic covers figure 30.
2. Remove the asic cover. Unplug all wires and optical fibers from asic board.
3. Remove screws from the asic board brackets and pull brackets out.
4. Asic assembly see figure 37.
5. Attach in reverse order
5
5.2.1. Asic assembly
FIGURE 37. Asic assembly
1. Remove asic cover, unplug asic cooling fan wire from asic board.
2. Remove the M4*8 (1Nm) combo screw from the asic board and slide the asic board
out of the asic board brackets.
3. Remove four (4.) M4*8 (1Nm) combo screws from the plastic frame.
4. Remove the asic insulator from the asic frame.
5. Attach in reverse order
FIGURE 38. Asic board
5
5.2.2. Asic modifications and connections
Asic wiring:
1. Optical fibers to driver

board and control box
2. X3, X4 and X5
3. DC supply
4. Asic fan X11
FIGURE 39. Asic board
Asic modifications:
• 400 / 500V unit remove jumper X12.
• 690V unit remove jumpers X14, X141 and X142.
NOTE! AIR COOLED UNITS REMOVE JUMPER X17!
Asic connections:
• From Asic to control box optical fibers 1 -7 and X10 control box power supply.
• From Asic to driver board optical fibers WL - Uh and ribbon cables X13, X14 and
X15.
• From Asic connector X11 to left side inverter X8.
• from Asic connector X2 to rectifier board X13
• X1 connector asic cooling fan
5
5.3. Driver and adapter board
FIGURE 40. Assembly.
1. Remove all wires and optical fibers from driver board. Remove wires from the fuse
base and lift fuses off. Open screws from the fuse base (M4*8taptite, 2Nm) and lift
fuse base off.
2. Remove six screws from the board (M4*8taptite, 2Nm) supports and lift the board
assembly off.
5
1. Optical fibers
2. X13, X14 and X15
3. Earthing
4. Rectifier wiring
5. X11
6. DC supply
3. Remove the pin connectors gently from the driver board (both sides) and remove
drive adapter board.
FIGURE 41. Driver board connections
5
5.4. Rectifier board
FIGURE 42. Rectifier board
1. Unplug all wires from rectifier board (X13, X10, X11, X12).
2. Remove all fastening screws (arrows)M4*8combo, 2Nm
3. Remove the rectifier board.
4. Attach in reversed order
5
5.5. How to remove block assembly
FIGURE 43. Right block
1. Remove Y-bus bars see figure 45.
2. Remove driver board, adapter board and board supports.
3. Remove IGBT cables from output terminals (U,V,W) and remove the terminal asse-
bly.
4. Remove input cables from rectifier module (L1, L2,L3) and remove the input termi-
nal assembly.
5. Open block fastening screws (M10*12 hexagonal M10 spring washer, 20Nm), two
screws at upper edge and two screws at lower edge.
6. Remove block by pulling it out off the frame.
5
FIGURE 44.
8. Remove left side block like the right side, except you have to remove the asic.
5
5.6. Right block assembly
FIGURE 45. Y-bus bars
1. Remove the optical fibers and X13, X14, X15 and DC- from driver board.
2. Remove Y-bus bars.
5
FIGURE 46. Balancing resistors and main supply cables
3. Remove balancing resistors wires from DC busbars.(M4*8 combo, 2Nm)
4. Unplug all wires from rectifier board see figure 42.
5. Remove main supply cables from rectifier module terminals.(M10 hexagonal M10
spring washer M10 washer, 12Nm)
6. Remove the rectifier board.
5
FIGURE 47. Snubber capacitor
7. Remove the snubber capacitors screws (between the power and rectifier module)
and lift the capacitors off.(M6*20 torx, 5Nm)
5
5.6.1. Main circuit busbars 500V
FIGURE 48. Right block 500V
Parts and fastening torques:
1. Screw M6*16 torx, 4Nm
3. Screw hexagonal M10*20, M10 Spring washer, M10 Washer, 12Nm
5
FIGURE 49. DC busbars right block
8. Remove all screws from DC busbars.
9. lift DC bus bars off.
5
FIGURE 50. Right block assembly 500V
5
5.6.2. Rectifier module
FIGURE 51. Rectifier module
9. Remove rectifier module fastening screws, four screws on both sides (4*8 taptite,
3Nm).
10. Lift the rectifier module off
5
5.6.3. Power module
FIGURE 52. Power module right side
1. Remove Y-bus bars figure 45.
2. Remove balancing resistors wires from the DC busbars chapter 5.9.
3. Remove rectifier board.
4. Remove snubber capacitor figure 47.
5. Remove DC busbars
6. Remove cables from IGBT terminals (U,V,W).
7. Remove power module fastening screws four in both sides (4*8taptite, 3Nm).
8. Pull power module out off the frame.
9. attach in reversed order.
5
5.6.4. Rectifier module sub-assembly
1. Clean heat sink

carefully with spiritu-
ous cleaning agent.
(don’t use oily clean-
ing agent)
2. Spread paste smoothly to

bottom of the rectifier.
3. Install rectifiers and

pre-tighten they to
1Nm torque see cor-
1 4
rect tightening order
in figure on the right,
wait 180 min. and
tighten rectifiers to
final torque. See spec-
ified torques in chap-
ter 6
2 3
FIGURE 53.
5
4. Connect gate wires to rectifiers. Connect gate wires to rectifiers connec-

tors. Black wire to PIN4 and colored wire to PIN5 (red, white and grey).
Grey
White
Black=PIN4
Red=PIN5
Red
5
5.7. Left block assembly
FIGURE 54.
1. Remove the Y-bus bars see figure 45.
2. Remove balancing resistors wires from busbars.(4*8 combo, 2Nm)
3. Remove snubber capacitors.(M6*20 torx, 5Nm)
4. Remove cables from IGBT terminals (U,V,W).
5
5.7.1. Main circuit busbars 500V
FIGURE 55. Main circuit busbars fastening screws
3. Screw M10 hexagonal M10 Spring washer M10 washer, 12Nm
4. Screw pt4*30, 1.5Nm
5
FIGURE 56. DC busbars left side
5. Remove bus bars.
5
FIGURE 57. Left block assembly 500V
5
5.7.2. Power module
FIGURE 58. Power module left
6. Remove power module fastening screws four in both side.(4*8taptite, 3Nm)
7. Pull power module out off the frame.8. attach in reversed order.
5
5.8. Main circuit busbars left and right block 690V
FIGURE 59. main circuit busbars 690V left block
5
FIGURE 60. Main circuit busbars fastening screws 690V
1. M6*16 torx, 4Nm
2. M6*20 torx, 4Nm
3. M6*25 torx, 4Nm
4. M6*20 torx, 5Nm
5
FIGURE 61. Main circuit assembly 690V right block
5
FIGURE 62. Main circuit busbars fastening screws 690V right block
1. M6*16 torx, 4Nm
2. M6*20 torx, 4Nm
3. M6*25 torx, 4Nm
4. M6*20 torx, 5Nm
5. M10 hexagonal M10 spring washer M10 washer, 12Nm
5
5.9. Balancing resistor coupling 500V and 690V
5.9.1. 500V unit
Left module Right module

1
1
2 2
3 3
1 1
3 3
2 2
132 2 3 1
FIGURE 63. Balancing resistors 500V
5.9.2. 690V unit
Left module Right module

2
2
3
3
1 4
1
131
4
1 2 1
2
3 4
4 1
1
341 142
FIGURE 64. Balancing resistors 690V
5
5.10. Fan and fan inverter
FIGURE 65. Fan inverter
1. Unplug all cables from inverter (X2, X8, X3 and fan supply cable).
2. Remove six fastening screws, two at front and four at bottom.(M5*10taptite, 4Nm)
3. Pull fan inverter out off the frame.
4. Attach in reversed order.
Inverter wiring:
• Left inverter X2, X8 and X3/11.
• Right inverter X2, X8 and jumper connector to X3.
5
FIGURE 66. Fan inverter
FIGURE 67. Main fan
1. Unplug fan supply cable from inverter.
2. Remove two fastening screws.(M6*20 torx, 3Nm)
3. Pull fan out off the frame.
5
Install cool-
ing fan in
! correct posi-
tion to fan
frame
Cable tie fastening place

NOTE! ATTACH
COOLING FAN
SUPPLY CABLE
TO MOUNTING
FRAME,
WITH
THREE RUB-
BER GROMET AND
ONE CABLE TIE
FIGURE 68. fan assembly
5
5.11. Wiring
FIGURE 69. Wire harness
Wire harness connections

• 1. Asic board
• 2. Control box
• 3. DC -/+
• 4. DC fuse base/6A fuses
• 5. Driver board
• 6. Measure board
• 7. Fan inverter left block
• 8. Fan inverter right block
5
7
6
1234567 5
4
3
2
Asic board 1
Opto adapter
HL HL HL board
UU VV WW
WVU WVU
HHH LLL
Driver board
FIGURE 70. Optical fibers
5
Asic board
X3 X4 X5
NOTE! CONNECT FLAT CABLES
SHIELD TO DC- (BLACK WIRE) AND
FASTEN THEM WITH PLASTIC FAS-
TENER TO METAL FRAME!
Driver board
X13
X14
X15
FIGURE 71. Flat cables
5
Opto
X6 adapter
Asic board board
DC-
DC+
Rectifier
board
X2 Driver board X2
FIGURE 72. Power supply
5
Opto
adapter
Asic board
board
X2
X11
Rectifier
board
X8 X8
Driver board
X3 X3
Fan Fan
inverter inverter
FIGURE 73. Asic and rectifier control wires
5
Blue Black
Fan inverter Earth capacitors

board
Brown Blue
Isolation transformer
Fan capacitor
Main cooling fan
FIGURE 74. Fan inverter, isolation transformer
5
5.12. EMC-modifications
1. 2.
FIGURE 75. 1.=L and H level 2.=T level
FIGURE 76. EMC-bus bars 690V and capacitors
TABLE 11.
EMC-level Capacitors Bus bars metal plate
400/500V
L/N 0 0 Closed
T 0 Open
690
L/N 3 3 Closed
T 0 0 Open
• Busbar (FR10016), Capacitor (PP10053)
5
5.13. FR10 stand alone IP21
FIGURE 77. Vacon service table
When servicing the stand alone unit you can remove the cabinet side panels or install
the vacon service table direct to the cabinet. Attach service table to cabinet and adjust
correct height. Make sure that you have fastened table to cabinet and secure it before
pulling the FR10 unit out off the frame see chapter 5.1. for instructions.
Fuses
• PP20109 1000A 500V
• PP20110 700A 690V
Breaker
• PP10025
5
86 Specifications
6. SPECIFICATIONS
6.1. Drive revision history
TABLE 12.
Name of the product New P/N S.Nbr/date Changed to previous
Base under sheet FR10201J 4397874 / Added four fastening lug
4.6.2004
Asic cover, Asic insula- FW60070B, 4397879 / Asic assembly changed to
tor, Asic frame, Asic FW60064C, 1.6.2004 same as in CH-units
plastic frame, Asic FW60062C,
support, plastic screw FR00086A,
FR100349A,
MC00533,
MC00031
Driver board support FR10023A 10119919/
4.1.2005
Wire harness PP10008 10.9.2003 Fan_PWM wire removed
from wire harness
5600uF 420V / 9.11.2004 Capacitors and connection
changed. Before two
capacitor in series new
connection three capacitor
in series
Frame right, frame FR10001F, 4085058 / Affect interchangeability,
left FR10002F 2.6.2003 new frames don’t fit to old
mounting base unless the
back plate FR102002F and
up plate FR10204D is
changed.
Frame right FR10001K 1.2.2004 FR10 frame new holes and
fastening places for FR11
parts. One new hole added
for balancing resistors
rocwels card support
moved down 15mm
Cover plate FR10004D 12.1.2005 One fastening lug removed
Snubber capacitor FR10019A 10067341 / New part
support 20.9.2004
Driver board support FR10020A 10063600 / New part
30.8.2004
Down plate for FR10201G 20.10.2003 Cover guide fastening
mounting base changed. Don’t fit to units
manufactured before
20.10.2003
6
Specifications 87
TABLE 12.
Protection against FR10202G Fastening places moved
contact
Base back plate FR10202H 20.10.2003 Six lugs added to increase
the side plate fastening
strength. Don’t fit to units
manufactured before
20.10.2003
Base back plate FR10201K 4397874 / Four screws added to back
4.6.2004 plate earth cable fastening
place moved to back plate
Main fan housing FR10203C 4397874 / Fan supply wire bushing
assembly 4.6.2004 insulator changed
Asic bracket fastening FR10202B 20.10.2003 Asic bracket fastening
changed. Don’t fit to units
manufactured before
20.10.2003
Cover guide down left FR10215B 20.10.2003 Don’t fit to units manufac-
tured before 20.10.2003
Cover guide down left FR10216B 20.10.2003 Don’t fit to units manufac-
tured before 20.10.2003
Cover guide left up FR10216B 20.10.2003 New part
Cover guide right up FR10218A 20.10.2003 New part
Earthing capacitor PP10053 10033915 / Three 3n3 capacitor con-
1.6.2004 nected between earth and
input terminal
Cover guide down left FR100163B, 1.6.2004
as. cover guide down, FR100216D,
isolation transformer FR10161C
support
Cover guides down FR10163C, 10.1.2005 Isolation transformer fas-
left and right, plastic FR10162D, tening changed
rivet, spring washer, MC00638A,
screw M5*80, base MC00187,
plate M5 MC00641,
MC00182
Bus bar PM FR10052E 1.6.2004
Inverter VB00299F 25.11.2003 New parts added to
inverter assembly isolation
transformer TE-260, earth-
ing capacitor 2.2uF/
300VAC/*2
6
88 Specifications
TABLE 12.
Balancing resistor PP00056 10062240 / 2*8K ohm balancing resis-
17.9.2004 tor changed to3*16K ohm.
Two resistor in 500V units
and three in 690V units
Fixing clips FR00030B 20.8.2004
Main fan touch cover FR10160 3.2.2004 Main fan touch cover added
to mechanics
DC terminals tighten- 6.10.2003
ing torque increased
to 7 Nm and AC termi-
nals tightening torque
to 14 Nm
Bus bar, bus bar insu- FR10080A, 10134883 /
lator FR10081A 9.2.2005
DC insulator right FR10027A 12.1.2005
DC insulator PM2 FR10028A 10033919 /
18.5.2004
DC insulator left FR10026A 12.1.2005
Measurement board VB00525L 10.3.2005 Only in 500V units, all cur-
right rent ranges, IP-classes,
brand label and OEM
devices
Measurement board VB00526L 10.3.2005 Only in 500V units, all cur-
left rent ranges, IP-classes,
brand label and OEM
devices
Connector plate, FR10016, 6.5.2005 3n3 capacitors connected
earthing capacitor PP10036 between input phase and
ground. Used only in EMC-
lave T units. 6-pule units
three capacitor, 12 pulse
units six capacitor.
Isolation transformer PP10057 30.5.2005 Current TE260_R577 trans-
for the main cooling
former replaced by
fan
TM330_R776 transformer.
New TM330_R776 version.
Compatibility: needs
mechanical changes
6
Specifications 89
TABLE 12.
Change of cover guide FR10161F, 6.6.2005 Both (left and right) trans-
assemblies (lower FR10162E,
former fastening plate
right and left) FR10163D,
FR10215E, changed 1-sided mounting
FR10216F, for TM330.
FR10221B
Cover guide left lower, FR10215F, 8.6.2005 V2 (using roman number)
Cover guide right FR10216G
added front side of lower
lower.
cover guides. See (figure
93).
Fan enclosure assem- FR10203D, 1.7.2005 Spot welding replace whit
bly, front plate, back FR10027G,
rivets, part is fully compati-
plate and fan enclo- FR10206D,
sure frame FR10208D ble whit old one.
Fan inverter board VB00299FB, 12.7.2005 Jumper wire soldered man-
VB00399ED,
ually from DC- to crystal
VB005999CA,
VB00699AA, body.
VB00799BA
Brake driver board VB00440D 13.7.2005 New IGBT-modules:
SKM300GAL174D ->
SKM400GAL176D
SKM400GAL124D ->
SKM600GAL126D
Fan capacitor PP00060 13.7.2005 Fan capacitor changed:
Facon 7uF -> Arcotronics
7uF (MKP C.27/4).
Wire set FR10 PP10008j 15.7.2005 optical fibers length is
increased 100mm. Old
parts can be used in prod-
ucts manufactured whit out
the brake chopper.
6
90 Specifications
TABLE 12.
Asic cover FI10077, 24.8.2005 Asic-assemblies will be
MC00699 added asic-cover with the
dangerous labels. This part
is manufactured by poly
carbonate sheet. It pre-
vents and warns uninten-
tional touching. Other
sticeris fitting on the asic
cover and second one the
metal cover for the asic
assembly.
FRAME 10 RIGHT FR10022B 30.9.2005 Bending dimensions
FRAME 10 LEFT FR10002M changed
Rectifier module PP01155 4.10.2005 Module mechanics and the
mechanics changes terminal position is not
Fr10 12-pulse 690V changed but the shape of
(Diotyr mod SKKH the terminal is different. No
250/18E G2) other changes needed.
Inverter board VB00299H 7.10.2005 New type of insulation,
compatible with all older
versions.
Busbar FR10080B 20.10.2005 Burr on the wrong side of
the busbar may damage
the plastic insulation part
between two busbars.
ASIC Board VB00451K 31.10.2005 Missing resistor in the Asic
board power up circuit. The
start up voltage varies
from board to board.
Main covers FR10340 10.11.2005 Rockwell Automation
FR10345 requires M5 Rubber nuts of
main covers would be
FR11340 replaced by M5 steel
FR11345 threaded inserts
Additional information (See
related documentation)
FR10 block connection MC00101 21.11.2005 Wish to use the same type
- M10 spring wash star washer in FR10 as in
change FR11 instead of spring
washer to mount the cool-
ing ducts to the drive frame
(top+bottom plates).
6
Specifications 91
TABLE 12.
4*8 combo screw MC00032 02.11.2005 The washers on the old
screw breaks due to hydro-
gen brittleness (Finnish:
Vetyhauraus) caused by
the difficulties to control
the manufacturing process,
at the supplier, for the used
coating type.
There is also a need for the
transition from Phillips to
Torx type screw heads for
better ergonomics and
quality in Vacons factories.
FR10006 FR10006C 30.11.2005 Hole distance in counter-
parts in FR10 is 17,5 mm
and in FR 11 16,5mm-->In
FR11 the bridge card will
be bended when this
part(hole dist. 17,5mm) is
installed.
FR10143 insulator for FR10143C 07.12.2005 Another end of the insula-
capacitors: external tor is longer than the other.
dimensions changed Longer end collides with
the fan inverter's trans-
former coil.
FIGURE 78.
6
92 Specifications
6.2. NTC-values
TABLE 13. NTC values

Temperature on Resistance Voltage at temp
monitor page signal
-40 577 1,86
-35 604,5 1,94
-30 632 2,01
-25 661,5 2,1
-20 691 2,18
-15 722,5 2,26
-10 754 2,35
-5 787 2,43
0 820 2,52
5 854,5 2,61
10 889 2,69
15 925,5 2,79
20 962 2,87
25 1000 2,97
30 1039 3,06
35 1078,5 3,15
40 1118 3,24
45 1160 3,33
50 1202 3,43
55 1245 3,52
60 1288 3,61
65 1333,5 3,71
70 1379 3,8
75 1425,5 3,89
80 1472 3,99
85 1520,5 4,08
90 1569 4,17
95 1619,5 4,27
100 1670 4,36
105 1722 4,45
110 1774 4,55
115 1828 4,64
120 1882 4,73
6
Specifications 93
6.3. Torque specifications
TABLE 14. Torque specifications

Part Screw Torque final / Nm NOTE!
Rectifier mounting M6*20 kombi 5 Nm 3h pre-assembly
Main fan M4*8 kombi 1.7 Nm
Touch cover main M5*16 3 Nm
fan
Asic fan M4*16 kombi 0,4 Nm
Control box M4*8 taptite 0,8 Nm
assembly
Capacitor M4*8 taptite 1 Nm
Capacitor bus bar M6*16 kombi 4 Nm
DC-/+ terminals M6*20 kombi 5 Nm
IGBT terminals (U, M8*20 hexagonal 14 Nm
V, W) screw
Rectifier terminals M10*20 hexagonal 12 Nm
(L1, L2, L3) screw
Rectifier board m4*8 kombi 1 Nm
mounting
Block mounting M10*12 hexagonal 20 Nm
screw
Y-bus bar M10 nut 40 Nm
Input cable M10 nut 40 Nm
output cable M8*20 hexagonal 20 Nm
screw
Main fan mounting M6*20 kombi 3 Nm
6
Vacon Plc
Runsorintie 7
65380 Vaasa
Finland
Subject to changes without prior notice

© 2005 Vacon Plc
SM00015B / 07.12.2005

SM00015B

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VACON NX SERVICE MANUAL

1. SERVICE MANUAL REVISION HISTORY .................................................. 5

5.9.1. 500V unit ................................................................... 74

24h on-call service phone +358 (0)40 83 71 150

1. SERVICE MANUAL REVISION HISTORY

TABLE 1. Updates in the service manual.

2. MAIN CIRCUIT DIAGRAMS

FIGURE 1. NX/FR10/FC/500V and 690V cooling

24h on-call service phone +358 (0)40 83 71 150

FIGURE 2. NX/FR10/FC/500V and 690V Power modules

FIGURE 3. NX/FR10/FC/500V and 690V control

24h on-call service phone +358 (0)40 83 71 150

FIGURE 4. FR10 main assembly

FIGURE 5. Right block assembly

24h on-call service phone +358 (0)40 83 71 150

FIGURE 6. Left block assembly

FIGURE 7. Busbar kit 690V right block

24h on-call service phone +358 (0)40 83 71 150

FIGURE 8. Busbar kit 690V left block

FR10844 Isolation transformer assembly left

FR10846 Fan inverter assembly left

FIGURE 9. Inverter assembly

24h on-call service phone +358 (0)40 83 71 150

FIGURE 10. Asic assembly

FIGURE 11. main fan assembly

24h on-call service phone +358 (0)40 83 71 150

3.2. FR10 stand alone

FIGURE 12. FR10 stand alone

4.1. Power unit safety notices

4.1.1. Visual checking's and measurements before powering up

Checking of cooling tunnel:

1.Remove the main fans.

4.1.2. Checking the power unit:

1.Remove plastic covers.

24h on-call service phone +358 (0)40 83 71 150

4.3. Main circuit measurements

1. Remove plastic covers see (replacement instructions chapter 5.

4.3.1. Rectifier measurements

4.3.2. IGBT measurements

4.4. Driver board measurements

4.4.1. IGBT gate resistance

X3 +/- 15V +/- 15V X8

X4 +/- 15V +/- 15V

X5 +/- 15V +/- 15V

+/- 15V +/- 15V

FIGURE 14. Driver board measurement points

24h on-call service phone +358 (0)40 83 71 150

+/- 15V Measure both +/- 15V pins

4.6. Asic board

4.6.1. How to power up unit for the measurements

1. Take off DC supply wires from busbars see figure 16.

5. Continue to the next chapter.

FIGURE 16. DC busbars

24h on-call service phone +358 (0)40 83 71 150

FIGURE 17. Fan supply cable

4.6.2. Checking of optical fiber and IGBT-control circuit

1. Unplug all optical fibers from driver board.

2. Turn on the external power supply use nominal voltage.

3. Connect multimeter test leads +/- 15V

24h on-call service phone +358 (0)40 83 71 150

+/- 15V +/- 15V

+/- 15V +/- 15V

+/- 15V +/- 15V

+/- 15V +/- 15V