Professional Documents
Culture Documents
A Dedusting points
surt:\techdata\dedusting\procedure.xls
KRUPP INDUSTRIES INDIA LTD
DESIGN DEDUSTING Calculation Procedure
MANUAL SHEET 2 OF 24
B Types of dust
b) Abrasive dust
vmax. = max. air velocity = 16 m/s
vmin. = min. air velocity = 10 m/s
139.7 1118
219.1 1219.0
273.0 1422
323.9 1626
355.6 1700
406.4 1800
457.2 1900
558.8 2000
609.6 2100
711.2 2200
813 2300
914 2400
1016 2500
1067
surt:\techdata\dedusting\procedure.xls
KRUPP INDUSTRIES INDIA LTD
DESIGN DEDUSTING Calculation Procedure
MANUAL SHEET 3 OF 24
Di D Di D
Calculated Selected Calculated Selected
pipe I D pipe O D pipe I D pipe O D
> 0.0 < 131.7 139.7 >= 1059 < 1110 1118
>= 160.3 < 211.1 219.1 >= 1110 < 1211 1219.0
>= 211.1 < 265.0 273.0 >= 1211 < 1414 1422
>= 265.0 < 315.9 323.9 >= 1414 < 1618 1626
>= 315.9 < 347.6 355.6 >= 1618 < 1692 1700
>= 347.6 < 398.4 406.4 >= 1692 < 1792 1800
>= 398.4 < 449.2 457.2 >= 1792 < 1892 1900
>= 449.2 < 500 558.8 >= 1892 < 1992 2000
>= 500 < 602 609.6 >= 1992 < 2092 2100
>= 602 < 703 711.2 >= 2092 < 2192 2200
>= 703 < 805 813 >= 2192 < 2292 2300
>= 805 < 906 914 >= 2292 < 2392 2400
>= 906 < 1007 1016 >= 2392 < 2492 2500
>= 1007 < 1059 1067
surt:\techdata\dedusting\procedure.xls
KRUPP INDUSTRIES INDIA LTD
DESIGN DEDUSTING Calculation Procedure
MANUAL SHEET 4 OF 24
Discharge point
Air volume Vd in m3/h
0.5 3
Vd = kt * kh * ( Belt width in mm) * ( (belt speed in m/s) / 1.7) * 3.6 in m /h
Where
kt = 1 if temperature <= 40 0C
= 1.1 if temperature > 40 0C
kh = 0.65 if height of slope <= 3 m
= 1 if height of slope > 3 m
Discharge point
Air volume Vd in m3/h
Vd = 1.15 * kt * kh * ( width in mm) * 3.6 in m3/h
Where
kt = 1 if temperature <= 40 0C
= 1.16 if temperature > 40 0C
kh = 1 if height of slope <= 3 m
= 1.1 if height of slope > 3 m
surt:\techdata\dedusting\procedure.xls
KRUPP INDUSTRIES INDIA LTD
DESIGN DEDUSTING Calculation Procedure
MANUAL SHEET 5 OF 24
Feed point
Air volume Vf in m3/h
Vf = kt * kh * ( width in mm) * 3.6 in m3/h
Feed point
Air volume Vf in m3/h
Vd = 1.25 * kt * ( width in mm) in m3/h
Where
kt = 1 if temperature <= 40 0C
= 1.1 if temperature > 40 0C
Example Width 2500 mm
Temperature 30 0C
3
Vf =1.25 * 1 * ( 2500) in m /h
= 3125 m3/h
Discharge point
3
Air volume Vd in m /h
Vd = 1.15 * kt * kh * ( width in mm) * 3.6 in m3/h
kt = 1 if temperature <= 40 0C
= 1.16 if temperature > 40 0C
kh = 1 if height of slope <= 3 m
= 1.1 if height of slope > 3 m
Feed point
Air volume Vf in m3/h
Vf = kt * kh * ( width in mm) * 3.6 in m3/h
surt:\techdata\dedusting\procedure.xls
DESIGN DEDUSTING Calculation Procedure
MANUAL SHEET 6 OF 24
5 Box feeder
Discharge point
Air volume Vd in m3/h
3
Vd = km * ( width in mm) * 3.6 in m /h
Where
km = 0.6 if moisture level < 6 %
= 0.4 if moisture level > 6 %
Feed point
Air volume Vf in m3/h
3
Vf = 0.27 * ( width in mm) * 3.6 in m /h
6 Weigh belt
Discharge point
Air volume Vd in m3/h
Vd = 0.525 * kt * ( width in mm) * 3.6 in m3/h
Where
kt = 1 if temperature <= 40 0C
0
= 1.15 if temperature > 40 C
Feed point
Air volume Vf in m3/h
Vf = 480 in m3/h when (tph * 1.4) < 480
Vf =1.4 * ( tph ) in m3/h when (tph * 1.4) > 480
surt:\techdata\dedusting\procedure.xls
DESIGN DEDUSTING Calculation Procedure
MANUAL SHEET 7 OF 24
Bottom boot
Air volume Vb in m3/h
Vb = 0 when height < 12 m
Vb = 14.61 * ( width in mm)0.67815 in m3/h If temperature <= 40 0C
0
Vb = 13.28 * ( width in mm)0.6777 in m3/h If temperature > 40 C
Top hood
Air volume Vt in m3/h
Vt = 19.33 * ( width in mm)0.67836 in m3/h If temperature <= 40 0C
0.6777 3 0
Vt = 26.56 * ( width in mm) in m /h If temperature > 40 C
Top hood
Air volume Vt in m3/h
Vt = 27.41 * ( width in mm)0.741 in m3/h If temperature <= 40 0C
Vt = 46.1 * ( width in mm)0.6877 in m3/h If temperature > 40 0C
surt:\techdata\dedusting\procedure.xls
DESIGN DEDUSTING Calculation Procedure
MANUAL SHEET 8 OF 24
Bottom hood
Air volume Vb in m3/h
Vb = 0 in m3/h If height < 12 m
0.741 3 0
Vb = 11.8 * ( width in mm) in m /h If temperature <= 40 C
Vb = 40.92 * ( width in mm)0.52 in m3/h If temperature > 40 0C
Top hood
Air volume Vt in m3/h
0.741 3 0
Vt = 15.62 * ( width in mm) in m /h If temperature <= 40 C
Vt = 21.5 * ( width in mm)0.752 in m3/h If temperature > 40 0C
Vb = 11.8 * ( 1000)0.741
3
= 1972 m /h
Vt = 15.62 * ( width in mm)0.741
3
= 2610 m /h
Feed point
Air volume Vf in m3/h
Vf = 0.16 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature <= 40 0C
Vf = 0.2 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature > 40 0C
Discharge point
Air volume Vd in m3/h
Vd = 0.6 * ( width in mm) * 3.6 If temperature <= 40 0C
Vd = ( width in mm) * 3.6 If temperature > 40 0C
surt:\techdata\dedusting\procedure.xls
DESIGN DEDUSTING Calculation Procedure
MANUAL SHEET 9 OF 24
Feed point
Air volume Vf in m3/h
Vf = 0.08 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature <= 40 0C
Vf = 0.12 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature > 40 0C
Discharge point
Air volume Vd in m3/h
Vd = 0.4 * ( width in mm) * 3.6 If temperature <= 40 0C
Vd = 0.8 * ( width in mm) * 3.6 If temperature > 40 0C
Feed point
Air volume Vf in m3/h
0
Vf = 0.08 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature <= 40 C
Vf = 0.12 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature > 40 0C
Discharge point
Air volume Vd in m3/h
Vd = 0.4 * ( width in mm) * 3.6 If temperature <= 40 0C
Vd = 0.7 * ( width in mm) * 3.6 If temperature > 40 0C
surt:\techdata\dedusting\procedure.xls
DESIGN DEDUSTING Calculation Procedure
MANUAL SHEET 10 OF 24
Feed point
Air volume Vf in m3/h
Vf = 0.05 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature <= 40 0C
Vf = 0.075 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature > 40 0C
Discharge point
Air volume Vd in m3/h
Vd = 0.35 * ( width in mm) * 3.6 If temperature <= 40 0C
Vd = 0.55 * ( width in mm) * 3.6 If temperature > 40 0C
Feed point
Air volume Vf in m3/h
Vf_spec = 0 If length / width < 2.5
Vf_spec = kt * 0.6 * ( width in mm ) * 3.6 If length / width > 2.5
kt = 1 If temperature <= 40 0C
kt = 1.1 If temperature > 40 0C
Vf = Vf_spec
Screen track
Air volume Vst in m3/h
Discharge point
Air volume Vd in m3/h
0
Vd_spec = 0.75 * ( width in mm ) * 3.6 If temperature <= 40 C
Vd_spec = 1.3 * ( width in mm ) * 3.6 If temperature > 40 0C
surt:\techdata\dedusting\procedure.xls
DESIGN DEDUSTING Calculation Procedure
MANUAL SHEET 11 OF 24
Feed point
Air volume Vf in m3/h
Vf_spec = 0 If length / width < 2.5
Vf_spec = 0.2 * ( width in mm ) * 3.6 If length / width > 2.5
Screen track
Air volume Vst in m3/h
Vst_spec = 0.3 * ( width in mm ) * 3.6 If temperature <= 40 0C
Vst_spec = 0.55 * ( width in mm ) * 3.6 If temperature > 40 0C
surt:\techdata\dedusting\procedure.xls
MANUAL SHEET 12 OF 24
16 Aeropol
Pressure vessel
3
Air volume Vpa in m /h
Vpa = 0.00000000002 * (Aeropol dia.)4 + 0.00000024 * (Aeropol dia.)3
- 0.001 * (Aeropol dia.)2 + 1.353 * ( Aeropol dia.) - 221.1 vessel dia. In mm
Conveying pipe
Air volume Vcp in m3/h
Vcp = tph * ((273 + temp) / 273) * 1.1
Fluidisation air
3
Air volume Vfl in m /h
Vfl = 2 * (spec air volume) * ((273 + Temperature) / 293)
Where
3
spec air volume = air volume for aeration in m /h
Temperature = aeration air temperature in 0 C
Compressor
Air volume Vc in m3/h
Vfl = (spec air volume) * ((273 + Temperature) / 293) * 1.1
Where
spec air volume = air volume of compressor in m3/h
Temperature = compressor air temperature in 0 C
3
Example Volume for aeration air in m /h 150
0
Temperature of aeration air in C 30
3
Volume for compressor air in m /h 8000
Temperature of compressor air in 0 C 30
surt:\techdata\dedusting\procedure.xls
MANUAL SHEET 13 OF 24
18 Fluidor
Aeration air
Air volume Va in m3/h
Va = ka * ((width in mm)/1000) * (length in m) * 60 * (273 + temp)/293 * 1.1
2
ka = 2 in m3/min/m for raw meal, cement
= 5 in m3/min/m2 for circulating material
= 6.7 in m3/min/m2 for grits
Silo
Air volume Vs in m3/h
Vs = (Dia of silo/1000)2 * pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
Feed opening
Air volume Vf in m3/h
Vf = width of opening in mm * height of opening in mm /1000 * 1.5 * 3.6
3
Required air volume Vr in m /h
Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
surt:\techdata\dedusting\procedure.xls
MANUAL SHEET 14 OF 24
Silo
Air volume Vs in m3/h
2
Vs = (Dia of silo/1000) * pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
Feed opening 1
Air volume Vf1 in m3/h
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 1.5 * 3.6
Feed opening 2
3
Air volume Vf2 in m /h
Vf2 = width of opening2 in mm * height of opening2 in mm /1000 * 1.5 * 3.6
Vf = Vf1 + Vf2
Silo
Air volume Vs in m3/h
Vs = (Dia of silo/1000)2 * pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
Feed opening 1
Air volume Vf1 in m3/h
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 1.5 * 3.6
surt:\techdata\dedusting\procedure.xls
MANUAL SHEET 15 OF 24
Feed opening 2
3
Air volume Vf2 in m /h
Vf2 = width of opening2 in mm * height of opening2 in mm /1000 * 1.5 * 3.6
Feed opening 3
Air volume Vf3 in m3/h
Vf3 = width of opening3 in mm * height of opening3 in mm /1000 * 1.5 * 3.6
Vf = Vf1 + Vf2 +Vf3
3
Required air volume Vr in m /h
Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Silo
Air volume Vs in m3/h
Vs = (Dia of silo/1000)2 * pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
Feed opening
Air volume Vf in m3/h
Vf = width of opening in mm * height of opening in mm /1000 * 2 * 3.6
surt:\techdata\dedusting\procedure.xls
MANUAL SHEET 16 OF 24
Silo
Air volume Vs in m3/h
Vs = (Dia of silo/1000)2 * pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
Feed opening 1
3
Air volume Vf1 in m /h
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 2 * 3.6
Feed opening 2
Air volume Vf2 in m3/h
Vf2 = width of opening2 in mm * height of opening2 in mm /1000 * 2 * 3.6
Vf = Vf1 + Vf2
Silo
Air volume Vs in m3/h
Vs = (Dia of silo/1000)2 * pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
surt:\techdata\dedusting\procedure.xls
Feed opening 1
Air volume Vf1 in m3/h
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 2 * 3.6
Feed opening 2
Air volume Vf2 in m3/h
Vf2 = width of opening2 in mm * height of opening2 in mm /1000 * 2 * 3.6
Feed opening 3
Air volume Vf3 in m3/h
Vf3 = width of opening3 in mm * height of opening3 in mm /1000 * 2 * 3.6
Silo
Air volume Vs in m3/h
Vs1 = Dia of silo / 2000 * pi() / 180 * 35
Vs2 = 1.2 * 293 / (273 + temp)
Vs3 = Vs1 * (1.2 - Vs2) * 10
0.5
Vs4 = (2 * Vs3 / (3 * Vs2))
if
(Dia of silo /1000)2 * pi()/4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
< Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6
surt:\techdata\dedusting\procedure.xls
then
Vs = (Dia of silo /1000) * pi() * width annular gap * Vs4 * 3.6
otherwise
Vs = (Dia of silo /1000) 2 * pi() / 4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
Feed opening
Air volume Vf in m3/h
Vf = width of opening in mm * height of opening in mm /1000 * 2 * 3.6
Silo
Air volume Vs in m3/h
Vs1 = Dia of silo / 2000 * pi() / 180 * 35
Vs2 = 1.2 * 293 / (273 + temp)
Vs3 = Vs1 * (1.2 - Vs2) * 10
Vs4 = (2 * Vs3 / (3 * Vs2)) 0.5
if
2
(Dia of silo /1000) * pi()/4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
< Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6
surt:\techdata\dedusting\procedure.xls
then
Vs = (Dia of silo /1000) * pi() * width annular gap * Vs4 * 3.6
otherwise
2
Vs = (Dia of silo /1000) * pi() / 4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
Feed opening
3
Air volume Vf in m /h
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 2 * 3.6
Vf2 = width of opening2 in mm * height of opening2 in mm /1000 * 2 * 3.6
Vf = Vf1 + Vf2
Silo
Air volume Vs in m3/h
Vs1 = Dia of silo / 2000 * pi() / 180 * 35
Vs2 = 1.2 * 293 / (273 + temp)
surt:\techdata\dedusting\procedure.xls
Vs3 = Vs1 * (1.2 - Vs2) * 10
Vs4 = (2 * Vs3 / (3 * Vs2)) 0.5
if
(Dia of silo /1000)2 * pi()/4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
< Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6
then
Vs = (Dia of silo /1000) * pi() * width annular gap * Vs4 * 3.6
otherwise
2
Vs = (Dia of silo /1000) * pi() / 4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
Feed opening
Air volume Vf in m3/h
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 2 * 3.6
Vf2 = width of opening2 in mm * height of opening2 in mm /1000 * 2 * 3.6
Vf3 = width of opening3 in mm * height of opening3 in mm /1000 * 2 * 3.6
Vf = Vf1 + Vf2 + Vf3
surt:\techdata\dedusting\procedure.xls
Vf = Vf1 + Vf2 + Vf3
25848
3
Vr = Vf = 25848 m /h as Vs < Vf
V = V1 + V2 m3/h
3
V = 1.4 * tph m /h
31 Polycom
surt:\techdata\dedusting\procedure.xls
32 Feed hopper
Inlet
3
Vi = 61 * width_inlet * height_inlet / 1000000 * 60 m /h
Outlet
Vo = 76 * width_inlet * height_inlet / 1000000 * 60 m3/h
34 Hammer crusher
Inlet
Vi = 61 * width_inlet * height_inlet / 1000000 * 60 m3/h
Outlet
Vo = 107 * width_inlet * height_inlet / 1000000 * 60 m3/h
35 Vacuume relief
Air volume V in m3/h
Y1 = 1.3089969
X = Abs( Temp. * 100) / ( 8 * 7.85 * 9.81 )
If X > 1 Then
Y2 = Atn(-1 / Sqr ( -1 * 1 + 1 ) ) +2 * Atn ( 1 ) '=arccos(1)'
Else
Y2 = Atn(-X / Sqr ( -X * X + 1 ) ) +2 * Atn ( 1 ) '=arccos(X)'
If Y2 > Y1 Then
V=0
Else
V = ( 2 * Y42 * Abs((Temp1 * 100) / (1.8 *1.2)))0.5 * 3600 * ((273 +Temp) / 293 )
surt:\techdata\dedusting\procedure.xls
Y3 = width * length * 0.000001
0.3025
Y4 = Y3 * ( Cos ( Y2 ) - Cos ( Y1 ))
0.16722
Y2 < Y1 Hence
V = ( 2 * Y42 * Abs((Temp1 * 100) / (1.8 *1.2)))0.5 * 3600 * ((273 +Temp) / 293 )
14720.7 m3/h
37 Cement cooler
Fluidor
Air volume Vf in m3/h
Vf = ka * ((width in mm)/1000) * (length in m) * 60 * (273 + temp)/293 * 1.1
2
ka = 2 in m3/min/m for raw meal, cement
2
= 5 in m3/min/m for circulating material
Screw conveyor
Air volume Vsc in m3/h
surt:\techdata\dedusting\procedure.xls
If
( Dsc / 1000)2 / 2 - 0.5 * (Dsc / 1000 )2 * PI() / 4 *2* 3600 < 510 + 1.237 * Dsc
Then
Vsc = 510 + 1.237 *Dsc
Else
Vsc = ( Dsc / 1000)2 / 2 - 0.5 * (Dsc / 1000 )2 * PI() / 4 *2* 3600
Cement cooler
Air volume Vcc in m3/h
Vcc = tph * 1.2
38 Other machine
surt:\techdata\dedusting\procedure.xls