Bag Filter Calculation1234567 IP

KRUPP INDUSTRIES INDIA LTD
DESIGN DEDUSTING Calculation Procedure

MANUAL SHEET 1 OF 24
A Dedusting points
1 Troughed belt conveyor

2 Steel apron feeder
3 Steel apron feeder, bulk material standing
4 Deep bucket conveyor
5 Box feeder
6 Weigh belt
7 Bucket elevator, chain - type
8 Bucket elevator, belt - type, single casing
9 Bucket elevator, belt - type, double casing
10 Vibrating trough without flex seal, bulk material falling
11 Vibrating trough without flex seal, bulk material standing
12 Vibrating trough with flex seal, bulk material falling
13 Vibrating trough with flex seal, bulk material standing
14 Vibrating screen without flex seal
15 Vibrating screen with flex seal
16 Aeropol
17 Poldos pressure vessel conveyor
18 Fluidor
19 Clinker silo feed, silo penthouse closed, 1 feed opening
22 Clinker silo feed, silo penthouse open, 1 feed opening
25 Clinker silo feed, cover trapezoidal plate, 1 feed opening
28 Bin on top, 1 feed opening
29 Bin on top, 2 feed opening
30 Bin on top, pneumatic feed
31 Polycom
32 Feed hopper
33 Crusher, moisture level < 6%
34 Hammer crusher
35 Vaccume relief
36 Bulk loading, open
37 Cement cooler
38 Other machines / aggregates
surt:\techdata\dedusting\procedure.xls
B Types of dust
a) Non - Wearing / Abrasive dust

1 Dust from lime stone
2 Dust from clay
3 Dust from marl
4 Raw mix dust
5 Coal dust
6 Exit dust from raw material dryers
7 Raw gypsum dust
b) Wearing / Abrasive dust

1 Dust from iron ore
2 Dust from slag
3 Exit dust from kiln
4 Cement kiln dust
5 Clinker dust
6 Cement dust
C Recommended air velocities in dedusting pipes
a) Non - Abrasive dust

vmax. = max. air velocity = 19 m/s
vmin = min. air velocity = 13 m/s
b) Abrasive dust
vmax. = max. air velocity = 16 m/s
vmin. = min. air velocity = 10 m/s
D Recommended standard pipe (OD) sizes
139.7 1118
219.1 1219.0
273.0 1422
323.9 1626
355.6 1700
406.4 1800
457.2 1900
558.8 2000
609.6 2100
711.2 2200
813 2300
914 2400
1016 2500
1067
E Calculation for Pipe size and air velocity
V = Volume i.e. volume of to be dedusted in m3/h

2
V = (pi/4) * (Di/1000) * vmax * 3600 where
vmax = max velocity in m/s
Di = pipe I D in mm.
0.5
Di = 1000 * [(4 * V) / (3600 * pi * vmax)] in mm
Select standard pipe size D from given table corresponding to Di
Di D Di D
Calculated Selected Calculated Selected
pipe I D pipe O D pipe I D pipe O D
> 0.0 < 131.7 139.7 >= 1059 < 1110 1118
>= 160.3 < 211.1 219.1 >= 1110 < 1211 1219.0
>= 211.1 < 265.0 273.0 >= 1211 < 1414 1422
>= 265.0 < 315.9 323.9 >= 1414 < 1618 1626
>= 315.9 < 347.6 355.6 >= 1618 < 1692 1700
>= 347.6 < 398.4 406.4 >= 1692 < 1792 1800
>= 398.4 < 449.2 457.2 >= 1792 < 1892 1900
>= 449.2 < 500 558.8 >= 1892 < 1992 2000
>= 500 < 602 609.6 >= 1992 < 2092 2100
>= 602 < 703 711.2 >= 2092 < 2192 2200
>= 703 < 805 813 >= 2192 < 2292 2300
>= 805 < 906 914 >= 2292 < 2392 2400
>= 906 < 1007 1016 >= 2392 < 2492 2500
>= 1007 < 1059 1067
Calculate air velocity v considering selected pipe dia. D
v = 1000 * ((4 * V) / (3.6* pi * (D - 8)2) in m/s
Calculated velocity should be >= vmin <= vmax

3
Example : Volume calculated V is 7561.51 m /h
Di = 1000 * [(4 * V) / (3600 * pi * vmax)]0.5 in mm

= 375.173
D = 406.4 selected from the table
v = 1000 * (4 * V / (3.6 * pi * (D - 8)2) in m/s

= 16.8491
E Calculation for air volume
1 Troughed belt conveyor
Discharge point
Air volume Vd in m3/h
0.5 3
Vd = kt * kh * ( Belt width in mm) * ( (belt speed in m/s) / 1.7) * 3.6 in m /h
Where
kt = 1 if temperature <= 40 0C
= 1.1 if temperature > 40 0C
kh = 0.65 if height of slope <= 3 m
= 1 if height of slope > 3 m
Feed front point

Air volume Vff in m3/h
Vff = ( Belt width in mm) *( (belt speed in m/s) / 1.7) 0.5 * 3.6 in m3/h
Feed back point

3
Air volume Vfb in m /h
Vfb = kb * 60 in m3/h
kb = 12.2 if belt width is > 1000 mm
= 8.5 if belt width is <= 1000 mm
Example Belt width 2500 mm

Height of slope 4m
Belt speed 1.2 m/s
Temperature 20 0C
Vd =1*1 *( 2500) *( (1.2) / 1.7)0.5 * 3.6 in m3/h
3
= 7561.51 m /h
Vff = ( 2500) * ( (1.2) / 1.7)0.5 * 3.6 in m3/h
= 7561.51 m3/h
Vfb = 12.2* 60 in m3/h
= 732.00 m3/h
2 Steel apron feeder
Discharge point
Vd = 1.15 * kt * kh * ( width in mm) * 3.6 in m3/h
Where
kh = 1 if height of slope <= 3 m
= 1.1 if height of slope > 3 m
Feed point
Air volume Vf in m3/h
Vf = kt * kh * ( width in mm) * 3.6 in m3/h
Example Width 2500 mm

Height of slope 6 mm
Temperature 30 0C
3
Vd =1.15 * 1 * 1.1 * ( 2500) *3.6 in m /h
= 11385 m3/h
Vf =1*1.1 *( 2500) *3.6 in m3/h
3
= 9900 m /h
3 Steel apron feeder, bulk material standing
Feed point
Vd = 1.25 * kt * ( width in mm) in m3/h
Where
Temperature 30 0C
3
Vf =1.25 * 1 * ( 2500) in m /h
= 3125 m3/h
4 Deep bucket conveyor
Discharge point
3
Air volume Vd in m /h
Vd = 1.15 * kt * kh * ( width in mm) * 3.6 in m3/h
kh = 1 if height of slope <= 3 m
= 1.1 if height of slope > 3 m
Feed point
Vf = kt * kh * ( width in mm) * 3.6 in m3/h

Height of slope 4m
Temperature 30 0C
Vd =1.15 * 1 * 1.1 * ( 1400) *3.6 in m3/h

= 638 m3/h
Vf =1*1.1 *( 630) *3.6 in m3/h
3
= 5544 m /h
5 Box feeder
Discharge point
3
Vd = km * ( width in mm) * 3.6 in m /h
Where
km = 0.6 if moisture level < 6 %
= 0.4 if moisture level > 6 %
Feed point
3
Vf = 0.27 * ( width in mm) * 3.6 in m /h
Example Width 2500

Moisture level % 4
3
Vd =0.4 * ( 2500) *3.6 in m /h
= 3600 m3/h
3
Vf =0.27*( 2500) *3.6 in m /h
3
= 2430 m /h
6 Weigh belt
Discharge point
Vd = 0.525 * kt * ( width in mm) * 3.6 in m3/h
Where
0
= 1.15 if temperature > 40 C
Feed point
Vf = 480 in m3/h when (tph * 1.4) < 480
Vf =1.4 * ( tph ) in m3/h when (tph * 1.4) > 480
Example Width = 2500 mm

tph = 600 tph
Temp. 30 0C
Vd =0.525 * 1 * ( 2500 ) *3.6 in m3/h

= 11385 m3/h
Vf =1.4 * 600 in m3/h
3
= 840 m /h
7 Bucket elevator, chain - type
Bottom boot
Air volume Vb in m3/h
Vb = 0 when height < 12 m
Vb = 14.61 * ( width in mm)0.67815 in m3/h If temperature <= 40 0C
0
Vb = 13.28 * ( width in mm)0.6777 in m3/h If temperature > 40 C
Top hood
Air volume Vt in m3/h
Vt = 19.33 * ( width in mm)0.67836 in m3/h If temperature <= 40 0C
0.6777 3 0
Vt = 26.56 * ( width in mm) in m /h If temperature > 40 C

Height 30 m
Temp. 30 0C
Vb = 14.61 * ( 1000)0.67815 in m3/h

= 1582 m3/h
Vt = 19.33 * ( 1000)0.67836 in m3/h
= 2096 m3/h
8 Bucket elevator, belt type, single casing
Top hood
Vt = 27.41 * ( width in mm)0.741 in m3/h If temperature <= 40 0C
Vt = 46.1 * ( width in mm)0.6877 in m3/h If temperature > 40 0C

Height 30 m
Temp. 30 0C
Vb = 27.41 * ( 1000)0.741 in m3/h
= 4580.46 m3/h
9 Bucket elevator, belt type, double casing
Bottom hood
Air volume Vb in m3/h
Vb = 0 in m3/h If height < 12 m
0.741 3 0
Vb = 11.8 * ( width in mm) in m /h If temperature <= 40 C
Vb = 40.92 * ( width in mm)0.52 in m3/h If temperature > 40 0C
Top hood
0.741 3 0
Vt = 15.62 * ( width in mm) in m /h If temperature <= 40 C
Vt = 21.5 * ( width in mm)0.752 in m3/h If temperature > 40 0C

Height 30 m
0
Temp. 30 C
Vb = 11.8 * ( 1000)0.741
3
= 1972 m /h
Vt = 15.62 * ( width in mm)0.741
3
= 2610 m /h
10 Vibrating trough without flex seal, bulk material falling
Feed point
Vf = 0.16 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature <= 40 0C
Vf = 0.2 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature > 40 0C
Discharge point
Vd = 0.6 * ( width in mm) * 3.6 If temperature <= 40 0C
Vd = ( width in mm) * 3.6 If temperature > 40 0C

Length 8m
Temp. 100 0C
Vf = 0.2 * ( 1500) * 3.6 * (1 + 2 * 8 )
3
= 18360 m /h
Vd = (1500) * 3.6
= 5400 m3/h
11 Vibrating trough without flex seal, bulk material standing
Feed point
Discharge point
Vd = 0.8 * ( width in mm) * 3.6 If temperature > 40 0C

Length 8m
Temp. 100 0C
Vf = 0.12 * ( 1500) * 3.6 * (1 + 2 * 8 )
3
= 11016 m /h
Vd = 08 * (1500) * 3.6
= 4320 m3/h
12 Vibrating trough with flex seal, bulk material falling
Feed point
0
Vf = 0.08 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature <= 40 C
Discharge point

Length 8m
Temp. 100 0C
Vf = 0.12 * ( 1500) * 3.6 * (1 + 2 * 8 )
3
= 11016 m /h
Vd = 0.7 * (1500) * 3.6
= 3780
13 Vibrating trough with flex seal, bulk material standing
Feed point
Discharge point

Length 8m
Temp. 100 0C
Vf = 0.075 * ( 1500) * 3.6 * (1 + 2 * 8 )
= 6885 m3/h
Vd = 0.55 * (1500) * 3.6
= 2970
14 Vibrating screen without flex seal
Feed point
Vf_spec = 0 If length / width < 2.5
Vf_spec = kt * 0.6 * ( width in mm ) * 3.6 If length / width > 2.5
kt = 1 If temperature <= 40 0C
kt = 1.1 If temperature > 40 0C
Vf = Vf_spec
Screen track
Air volume Vst in m3/h
Vst_spec = 0.3 * ( width in mm ) * 3.6 If temperature <= 40 0C

Vst_spec = 1.1 * 0.3 * ( width in mm ) * 3.6 If temperature > 40 0C
Vst = 0 If length / width < 2.5

Vst = Vst_spec If length / width > 2.5
Discharge point
0
Vd_spec = 0.75 * ( width in mm ) * 3.6 If temperature <= 40 C
Vd_spec = 1.3 * ( width in mm ) * 3.6 If temperature > 40 0C
Vd = Vf_spec + Vst_spec + Vd_spec If length / width < 2.5

Vd = Vd_spec If length / width > 2.5

Length 8000 mm
Temp. 100 0C
Vf_spec = 1.1 * 0.6 * (1500 ) * 3.6
= 3564
Vf = Vf_spec
= 3564 m3/h
Vst_spec = 1.1*0.3 * ( 1500 ) * 3.6
= 1782
Vst = Vst_spec
= 1782 m3/h
Vd_spec = 1.3 * ( 1500 ) * 3.6
= 7020
Vd = Vd_spec
= 7020 m3/h
15 Vibrating screen with flex seal
Feed point
Vf_spec = 0 If length / width < 2.5
Vf_spec = 0.2 * ( width in mm ) * 3.6 If length / width > 2.5
Vf = Vf_spec If temperature <= 40 0C

0
Vf = 1.1 * Vf_spec If temperature > 40 C
Screen track
Air volume Vst in m3/h
Vst_spec = 0.3 * ( width in mm ) * 3.6 If temperature <= 40 0C
Vst_spec = 0.55 * ( width in mm ) * 3.6 If temperature > 40 0C
Vst = Vf_spec +Vst_spec If length / width < 2.5

Vst = Vst_spec If length / width > 2.5

Length 8000 mm
0
Temp. 100 C
Vf_spec = 0.2 * (1500 ) * 3.6
= 1080
Vf = 1.1 * Vf_spec
= 1188 m3/h

Vst_spec = 0.55 * ( 1500 ) * 3.6

= 2970
Vst = Vst_spec
3
= 2970 m /h
16 Aeropol
Pressure vessel
3
Air volume Vpa in m /h
Vpa = 0.00000000002 * (Aeropol dia.)4 + 0.00000024 * (Aeropol dia.)3
- 0.001 * (Aeropol dia.)2 + 1.353 * ( Aeropol dia.) - 221.1 vessel dia. In mm
Aeropol dia 800 1000 1250 1600 2000 2500

m3/h 352 392 425 498 725 1443
m3/min 6 7 7 8 12 24
Conveying pipe
Air volume Vcp in m3/h
Vcp = tph * ((273 + temp) / 273) * 1.1
Example Aeropol dia. 1000 mm

tph 65
Temperature 80 0C
Vpa = 391.90 m3/h

Vcp = 92.45 m3/h
17 Poldos pressure vessel conveyor
Fluidisation air
3
Air volume Vfl in m /h
Vfl = 2 * (spec air volume) * ((273 + Temperature) / 293)
Where
3
spec air volume = air volume for aeration in m /h
Temperature = aeration air temperature in 0 C
Compressor
Air volume Vc in m3/h
Vfl = (spec air volume) * ((273 + Temperature) / 293) * 1.1
Where
spec air volume = air volume of compressor in m3/h
Temperature = compressor air temperature in 0 C
3
Example Volume for aeration air in m /h 150
0
Temperature of aeration air in C 30
3
Volume for compressor air in m /h 8000
Temperature of compressor air in 0 C 30

Vfl = 2 * (150) * ((273 + 30) / 293)

3
= 310 m /h
Vfl = (spec air volume) * ((273 + Temperature) / 293) * 1.1
= 9100
18 Fluidor
Aeration air
Air volume Va in m3/h
Va = ka * ((width in mm)/1000) * (length in m) * 60 * (273 + temp)/293 * 1.1
2
ka = 2 in m3/min/m for raw meal, cement
= 5 in m3/min/m2 for circulating material
= 6.7 in m3/min/m2 for grits
Example width 300 mm

length 25 m
0
temperature 30 C
Va = 2 * (300/1000) * 25 * 60 * (273 + 30)/293 * 1.1 for raw meal / cement
3
1024 m /h
Va = 5 * (300/1000) * 25 * 60 * (273 + 30)/293 * 1.1 for circulating material
2559 m3/h
Va = 6.7 * (300/1000) * 25 * 60 * (273 + 30)/293 * 1.1for grits
3430 m3/h
19 Clinker silo feed silo penthouse closed, 1 feed opening
Silo
Air volume Vs in m3/h
Vs = (Dia of silo/1000)2 * pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
Feed opening
Vf = width of opening in mm * height of opening in mm /1000 * 1.5 * 3.6
3
Required air volume Vr in m /h
Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 10000 mm

width 2000 mm
height 2500 mm
2
Vs = (10000/1000) * pi()/4 * (10000/2000) * 0.5773503/3 * 3
227 m3/h

Vf = 2000 * 2500 /1000 * 1.5 * 3.6

3
27000 m /h
3
Vr = Vf = 27000 m /h as Vs < Vf
Silo
2
Vs = (Dia of silo/1000) * pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
Feed opening 1
Air volume Vf1 in m3/h
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 1.5 * 3.6
Feed opening 2
3
Air volume Vf2 in m /h
Vf = Vf1 + Vf2
Required air volume Vr in m3/h

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 12000 mm

width1 1000 mm width1 900 mm
height1 1250 mm height2 1300 mm
2
Vs = (12000/1000) * pi()/4 * (12000/2000) * 0.5773503/3 * 3
392 m3/h
Vf1 = 1000 * 1250 /1000 * 1.5 * 3.6
6750 m3/h
Vf2 = 900 * 1300 /1000 * 1.5 * 3.6
3
6318 m /h
3
Vf = Vf1+Vf2 = 13068 m /h
3
Vr = Vf = 13068 m /h as Vs < Vf
Silo
Feed opening 1

Feed opening 2
3
Feed opening 3
Vf = Vf1 + Vf2 +Vf3
3
Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 15000

width1 1000 width1 900 width3 900
height1 1250 height2 1300 height3 1300
Vs = (15000/1000)2 * pi()/4 * (15000/2000) * 0.5773503/3 * 3
3
765 m /h
Vf1 = 1000 * 1250 /1000 * 1.5 * 3.6
6750 m3/h
Vf2 = 900 * 1300 /1000 * 1.5 * 3.6
3
6318 m /h
Vf3 = 900 * 1300 /1000 * 1.5 * 3.6
6318
Vf = Vf1 + Vf2 + Vf3
3
19386 m /h
3
Vr = Vf = 19386 m /h as Vs < Vf
22 Clinker silo feed silo penthouse open, 1 feed opening
Silo
Feed opening
Vf = width of opening in mm * height of opening in mm /1000 * 2 * 3.6

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf

width 2000
height 2500

Vs = (10000/1000)2 * pi()/4 * (10000/2000) * 0.5773503/3 * 3

227 m3/h
Vf = 2000 * 2500 /1000 * 2 * 3.6
3
36000 m /h
3
Vr = Vf = 36000 m /h as Vs < Vf
Silo
Feed opening 1
3
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 2 * 3.6
Feed opening 2
Vf = Vf1 + Vf2

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf

width1 1000 width2 900
height1 1250 height2 1300
Vs = (12000/1000)2 * pi()/4 * (12000/2000) * 0.5773503/3 * 3
392 m3/h
Vf1 = 1000 * 1250 /1000 * 2 * 3.6
9000 m3/h
Vf2 = 900 * 1300 /1000 * 2 * 3.6
8424 m3/h
Vf = 17424 m3/h
3
Vr = Vf = 17424 m /h as Vs < Vf
Silo

Feed opening 1
Feed opening 2
Feed opening 3
Vf = Vf1 + Vf2 +Vf3

3
Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf

Vs = (15000/1000)2 * pi()/4 * (15000/2000) * 0.5773503/3 * 3
3
765 m /h
Vf1 = 1000 * 1250 /1000 * 2 * 3.6
6750 m3/h
Vf2 = 900 * 1300 /1000 * 2 * 3.6
3
6318 m /h
Vf3 = 900 * 1300 /1000 * 2 * 3.6
6318
3
19386 m /h
3
Vr = Vf = 19386 m /h as Vs < Vf
25 Clinker silo feed cover trapezoidal plate, 1 feed opening
Silo
Vs1 = Dia of silo / 2000 * pi() / 180 * 35
Vs2 = 1.2 * 293 / (273 + temp)
Vs3 = Vs1 * (1.2 - Vs2) * 10
0.5
Vs4 = (2 * Vs3 / (3 * Vs2))
if
(Dia of silo /1000)2 * pi()/4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
< Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6

then
Vs = (Dia of silo /1000) * pi() * width annular gap * Vs4 * 3.6
otherwise
Vs = (Dia of silo /1000) 2 * pi() / 4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
Feed opening
Vf = width of opening in mm * height of opening in mm /1000 * 2 * 3.6

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 10000 annular gap 50 temp 40

width 2000
height 2500
Vs1 = 10000 / 2000 * pi() / 180 * 35
3.05433
Vs2 = 1.2 * 293 / (273 + temp)
1.12332
Vs3 = Vs1 * (1.2 - Vs2) * 10
2.34198
Vs4 = (2 * Vs3 / (3 * Vs2)) 0.5
1.17894
2
(Dia of silo /1000) * pi()/4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
= 453
Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6
= 6667
Vs = (10000/1000) * pi() * width annular gap * Vs4 * 3.6
3
6667 m /h
Vf = 2000 * 2500 / 1000 * 2 * 3.6
36000 m3/h
3
Vr = Vf = 36000 m /h as Vs < Vf
Silo
Vs1 = Dia of silo / 2000 * pi() / 180 * 35
Vs2 = 1.2 * 293 / (273 + temp)
Vs3 = Vs1 * (1.2 - Vs2) * 10
Vs4 = (2 * Vs3 / (3 * Vs2)) 0.5
if
2
(Dia of silo /1000) * pi()/4 * Dia of silo / 2000 * 0.5773503 / 3 * 6

then
otherwise
2
Vs = (Dia of silo /1000) * pi() / 4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
Feed opening
3
Air volume Vf in m /h
Vf = Vf1 + Vf2

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf

width1 1000 width2 900
height1 1250 height2 1300
Vs1 = 12000 / 2000 * pi() / 180 * 35
3.05433
Vs2 = 1.2 * 293 / (273 + temp)
1.12332
Vs3 = Vs1 * (1.2 - Vs2) * 10
2.34198
Vs4 = (2 * Vs3 / (3 * Vs2)) 0.5
1.17894
= 784
= 8000
8000 m3/h
Vf1 = 1000 * 1250 / 1000 * 2 * 3.6
3
9000 m /h
Vf2 = 900 * 1300 / 1000 * 2 * 3.6
8424 m3/h
Vf = Vf1 + Vf2
17424
3
Vr = Vf = 17424 m /h as Vs < Vf
Silo
Vs1 = Dia of silo / 2000 * pi() / 180 * 35
Vs2 = 1.2 * 293 / (273 + temp)

Vs3 = Vs1 * (1.2 - Vs2) * 10
Vs4 = (2 * Vs3 / (3 * Vs2)) 0.5
if
then
otherwise
2
Vs = (Dia of silo /1000) * pi() / 4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
Feed opening

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf

Vs1 = 15000 / 2000 * pi() / 180 * 35
3.05433
Vs2 = 1.2 * 293 / (273 + temp)
1.12332
Vs3 = Vs1 * (1.2 - Vs2) * 10
2.34198
Vs4 = (2 * Vs3 / (3 * Vs2)) 0.5
1.17894
= 1530
= 10000
10000 m3/h
Vf1 = 1000 * 1250 / 1000 * 2 * 3.6
3
9000 m /h
Vf2 = 900 * 1300 / 1000 * 2 * 3.6
8424 m3/h
Vf3 = 900 * 1300 / 1000 * 2 * 3.6
8424 m3/h

25848
3
Vr = Vf = 25848 m /h as Vs < Vf
28 Bin on top 1 feed opening
V = 1 * width1 * height1 / 1000 *3.6 m3/h if temperature <= 400C

= 1.15 * width1 * height1 / 1000 *3.6 m3/h if temperature > 400C
Example width1 1000 mm

height 1200 mm
temp. 30 0C
V = 1000 * 1200 /1000 * 3.6
= 4320
29 Bin on top 2 feed opening
V1 = 1 * width1 * height1 / 1000 *3.6 m3/h if temperature <= 400C

= 1.15 * width1 * height1 / 1000 *3.6 m3/h if temperature > 400C
V2 = 1 * width2 * height2 / 1000 *3.6 m3/h if temperature <= 400C

3 0
= 1.15 * width2 * height2 / 1000 *3.6 m /h if temperature > 40 C
V = V1 + V2 m3/h
Example width1 800 mm width1 500 mm

height 1000 mm height 800 mm
temp. 30 0C temp. 30 0C
V1 = 800 * 1000 /1000 * 3.6
= 2880
V2 = 500 * 800 /1000 * 3.6
= 1440
V= 4320 m3/h
30 Bin on top PNEUMATIC FEED
3
V = 1.4 * tph m /h
31 Polycom

32 Feed hopper
V = 0.5 * width * height / 1000 * 3.6 m3/h
33 Crusher moisture level < 6%
Inlet
3
Vi = 61 * width_inlet * height_inlet / 1000000 * 60 m /h
Outlet
Vo = 76 * width_inlet * height_inlet / 1000000 * 60 m3/h
34 Hammer crusher
Inlet
Vi = 61 * width_inlet * height_inlet / 1000000 * 60 m3/h
Outlet
Vo = 107 * width_inlet * height_inlet / 1000000 * 60 m3/h
35 Vacuume relief
Air volume V in m3/h
Y1 = 1.3089969
X = Abs( Temp. * 100) / ( 8 * 7.85 * 9.81 )
If X > 1 Then
Y2 = Atn(-1 / Sqr ( -1 * 1 + 1 ) ) +2 * Atn ( 1 ) '=arccos(1)'
Else
Y2 = Atn(-X / Sqr ( -X * X + 1 ) ) +2 * Atn ( 1 ) '=arccos(X)'
Y3 = width * length * 0.000001

Y4 = Y3 * ( Cos ( Y2 ) - Cos ( Y1 )
If Y2 > Y1 Then
V=0
Else
V = ( 2 * Y42 * Abs((Temp1 * 100) / (1.8 *1.2)))0.5 * 3600 * ((273 +Temp) / 293 )

length 550 mm
Temp1 = Temp 60 0C
0
Temp2 = Temp1 5 C
Y1 = 1.309
X = Abs( 5 * 100) / ( 8 * 7.85 * 9.81 )
0.8116
Y2 = ACOS(X) As X < 1
0.62391

Y3 = width * length * 0.000001
0.3025
Y4 = Y3 * ( Cos ( Y2 ) - Cos ( Y1 ))
0.16722
Y2 < Y1 Hence
V = ( 2 * Y42 * Abs((Temp1 * 100) / (1.8 *1.2)))0.5 * 3600 * ((273 +Temp) / 293 )
14720.7 m3/h
36 Bulk loading open

Air volume in m3/h
If Dia of hood > 0
V = Dia. Of hood / 1000 * PI(0 * 0.1 * 2.5 * 3600 * (273 +Temp) / 293
If Dia of hood = 0
V =( width / 1000 + length / 1000) * 2 * 0.1 * 2.5 * 3600 * (273 +Temp) / 293
Example1 Dia. Of hood 500 mm

Temp 20 0C
V = Dia. Of hood / 1000 * PI(0 * 0.1 * 2.5 * 3600 * (273 +Temp) / 293
3
1413.72 m /h
Example2 width 800 mm

length 400 mm
Temp 20 0C
V = (width / 1000 + length / 1000) * 2 * 0.1 * 2.5 * 3600 * (273 +Temp) / 293
2160
37 Cement cooler
Fluidor
Vf = ka * ((width in mm)/1000) * (length in m) * 60 * (273 + temp)/293 * 1.1
2
ka = 2 in m3/min/m for raw meal, cement
2
= 5 in m3/min/m for circulating material

length 25 m
0
temperature 100 C
Va = 2 * (500/1000) * 25 * 60 * (273 + 100)/293 * 1.1for raw meal / cement
2101 m3/h
Va = 5 * (500/1000) * 25 * 60 * (273 + 30)/293 * 1.1 for circulating material
4266 m3/h
Screw conveyor
Air volume Vsc in m3/h

Dsc is Dia. Of screw conveyor in mm
If
( Dsc / 1000)2 / 2 - 0.5 * (Dsc / 1000 )2 * PI() / 4 *2* 3600 < 510 + 1.237 * Dsc
Then
Vsc = 510 + 1.237 *Dsc
Else
Vsc = ( Dsc / 1000)2 / 2 - 0.5 * (Dsc / 1000 )2 * PI() / 4 *2* 3600
Example Dsc 500 mm
( Dsc / 1000)2 / 2 - 0.5 * (Dsc / 1000 )2 * PI() / 4 *2* 3600

-706.73
510 + 1.237 * Dsc
1128.5
Vsc = 510 + 1.237 *Dsc
1128.5 m3/h
Cement cooler
Air volume Vcc in m3/h
Vcc = tph * 1.2
Example tph 100

Vcc = tph * 1.2
3
120 m /h
38 Other machine
V = Air volume in m3/h

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KRUPP INDUSTRIES INDIA LTD

DESIGN DEDUSTING Calculation Procedure

1 Troughed belt conveyor

a) Non - Wearing / Abrasive dust

b) Wearing / Abrasive dust

C Recommended air velocities in dedusting pipes

a) Non - Abrasive dust

D Recommended standard pipe (OD) sizes

E Calculation for Pipe size and air velocity

V = Volume i.e. volume of to be dedusted in m3/h

Select standard pipe size D from given table corresponding to Di

Calculate air velocity v considering selected pipe dia. D

v = 1000 * ((4 * V) / (3.6* pi * (D - 8)2) in m/s

Calculated velocity should be >= vmin <= vmax

Di = 1000 * [(4 * V) / (3600 * pi * vmax)]0.5 in mm

v = 1000 * (4 * V / (3.6 * pi * (D - 8)2) in m/s

E Calculation for air volume

1 Troughed belt conveyor

Feed front point

Feed back point

Example Belt width 2500 mm

2 Steel apron feeder

Example Width 2500 mm

3 Steel apron feeder, bulk material standing

4 Deep bucket conveyor

Example Width 1400 mm

KRUPP INDUSTRIES INDIA LTD

Vd =1.15 * 1 * 1.1 * ( 1400) *3.6 in m3/h

Example Width 2500

Example Width = 2500 mm

KRUPP INDUSTRIES INDIA LTD

Vd =0.525 * 1 * ( 2500 ) *3.6 in m3/h

7 Bucket elevator, chain - type

Example Width 1000 mm

Vb = 14.61 * ( 1000)0.67815 in m3/h

8 Bucket elevator, belt type, single casing

Example Width 1000 mm

KRUPP INDUSTRIES INDIA LTD

9 Bucket elevator, belt type, double casing

Example Width 1000 mm

10 Vibrating trough without flex seal, bulk material falling

Example Width 1500 mm

KRUPP INDUSTRIES INDIA LTD

11 Vibrating trough without flex seal, bulk material standing

Example Width 1500 mm

12 Vibrating trough with flex seal, bulk material falling

Example Width 1500 mm

KRUPP INDUSTRIES INDIA LTD

13 Vibrating trough with flex seal, bulk material standing

Example Width 1500 mm

14 Vibrating screen without flex seal

Vst_spec = 0.3 * ( width in mm ) * 3.6 If temperature <= 40 0C

Vst = 0 If length / width < 2.5

KRUPP INDUSTRIES INDIA LTD

Vd = Vf_spec + Vst_spec + Vd_spec If length / width < 2.5

Example Width 1500 mm

15 Vibrating screen with flex seal

Vf = Vf_spec If temperature <= 40 0C

Vst = Vf_spec +Vst_spec If length / width < 2.5

Example Width 1500 mm

KRUPP INDUSTRIES INDIA LTD

Vst_spec = 0.55 * ( 1500 ) * 3.6

Aeropol dia 800 1000 1250 1600 2000 2500

Example Aeropol dia. 1000 mm

( Dsc / 1000)2 / 2 - 0.5 * (Dsc / 1000 )2 * PI() / 4 2 3600