1) Deviation (e) and Chord Length for Vessel

Corroded Thickness (t )= ts-CA

= 12-3 = 9 mm
Ts=Nominal Thickness
CA= Corrosion Allowance

Outside Diameter of Head (D0 )=I.D + 2 * ts

= 2000 +2* 12
D0 = 2024 mm

Total Length (L) = T/L to T/L + (2* h/3)

h= I.D/4 mm

h= 2000 / 4 = 500 mm
h/3=500/3 = 166.66 mm

L= 4000 + 2* 166.66
L = 4333.32 mm

L/D0 = 4333.32 / 2024

= 2.14

D0 /t = 2024 / 9
= 224.88

For Vessel Shell

Deviation (e ) and Chord Length is taken for the value of L /D0 =2.14
and D0/ t = 224.88 from Fig.UG-80.1 and Fig.UG-29.2

e = 1.0 * t
= 1.0 * 9
e = 9 mm

and Arc Length =0.1875 * D0

= 0.1875* 2024
= 379.5 mm
Chord Length = 2* Arc Length
= 2 * 379.5
Chord Length = 759 mm

For Vessel Head

As per UG-81 (a) The Deviation should not be more than 1.25% D
Where D is the Nominal inside Diameter

Permissible Deviation e = 0.0125 * 2000

e= 25 mm

As per UG-81 (b)

For Head it is considered as 0.5 for L/D0
L / D0 = 0.5
Deviation (e ) and Chord Length is taken for the value of L /D0 =0.5 and
D0/ t = 224.88 from Fig.UG-80.1 and Fig.UG-29.2

e = 0.6 * t
= 0.6 * 9
e = 5.4 mm

and Arc Length =0.097 * D0

= 0.097 * 2024
= 196.328 mm
Chord Length = 2* Arc Length
= 2 * 196.328
Chord Length = 392.656 mm

2) Deviation (e) and Chord Length for Boot

Corroded Thickness (t )= ts-CA

=12-3 = 9 mm

Outside Diameter of Boot Head (D0 )=I.D + 2 * ts

= 620 +2* 12
D0 = 644 mm

Total Length (L) = T/L to T/L + (h/3)

h= Boot I.D/4 mm

h=620/4=155 mm
h/3=155/3 = 51.66 mm

L= 300 + 51.66
L = 351.66 mm

L/D0 = 351.66 / 644

= 0.546

D0 /t = 644 / 9
= 71.55

For Boot Shell

Deviation (e ) and Chord Length is taken for the value of L /D0 =0.546
and D0/ t = 71.55 from Fig.UG-80.1 and Fig.UG-29.2

e = 0.32 * t
= 0.32 * 9
e = 2.88 mm

and Arc Length =0.135 * D0

= 0.135* 644
= 86.94 mm
Chord Length = 2* Arc Length
 = 2 * 86.94
Chord Length = 173.88 mm

For Boot Head

As per UG-81 (a) The Deviation should not be more than 1.25% D
Where D is the Nominal inside Diameter

Permissible Deviation e = 0.0125 * 620

E= 7.75 mm

As per UG-81 (b)

For Head it is considered as 0.5 for L/D0

L / D0 = 0.5

Deviation (e ) and Chord Length is taken for the value of L /D0 =0.5 and
D0/ t = 71.55 from Fig.UG-80.1 and Fig.UG-29.2

e = 0.32 * t
= 0.32 * 9
e = 2.88 mm

and Arc Length =0.135 * D0

= 0.135* 644
= 86.94 mm
Chord Length = 2* Arc Length
= 2 * 86.94
Chord Length = 173.88 mm