ol Laice Computer-controlled, Cycle Machine With Input Function AMS-210E ENGINEER’S MANUAL eRePREFACE ‘This Engineers Manus wren forthe echnical personnel who are responsi forthe ovis and msintenance ofthe machine ‘The nsircton Manual for hege machines inonded forthe maintenance personne and operator tan apparel factory contains operating instruction oder And his manual deerbes “Standard Adjustment, Ausiment Procedures" Resuls ot Improper Adjustment’, and cher important information which are ret covered inthe Intuction Manual its advisable to se he Input insructon Manual, olvant Inetucion Manual and Parts Listtogethe wth his Engineer's Manual when caving out the meintonance of thexe machines. Inacio, forthe motr forthe sewing mactine wth red imme, relr tthe separtoinsructon Manual or ‘Tie manual gives the ‘Standard Adjustment onthe former page under which themes basic ustment vali is ‘dserbod, and on the lator page "Recs Improper Adjusiment” under which stitching exo and troubles ting om mechan falutes and"Hoa toads” are desertedCONTENTS 1. Specifications 2. Configuration, (1) Names of main unit. 3, Standard adjustment (1) Main shaft connection/diesonnection (2) Removal of main shatt motor and coupling (@) Crank rod connectionidieconnection (@) Crank balancer positioning. e (6) Adjustment of intermediate presser cam. (6) Adjustment of Intermediate presser ba {() Intermediate presser variable connection /disconnection. (8) Intermediate presser varlable adjustments. (9) Intermediste presser drivie arm. z (10) Lower sheft backlash adjustment and connection/Gieconnection (11) Oscillator gear positioning. (12) Adjustment of hook oll amount. (19)Shuttle connection / disconnection and (14) Adjusting the height of the needle ber. (15) Hook adjustment. (16) Thread trimmer presear liter cam connectionidieconnection (17) Thread trimmer and presser origin sensor adjustment (18) Adjusting the thread trimmer sensor : (18) Adjustment ofthe moving knife and counter knife position. (20) Ficating amount ofthe thread tension disk « (21) Second thread tension connection / disconnection (22) unit connection / disconnection. . (23) Wiper saustment nc (24) Adjusting the pre-ioad of ~ (28) Agjustmert ofthe tonsion ofthe X timing belt. (28) Acjustment to positions of X-motor and ¥-motor (Backlash sdjusimont to gear), (27) Adjusting ofthe prosser lower arm (Motor type oni). (28) Adjustment when the presser plate sheet Is replaced (Motor type ony) (29) Height of the slider and pasting of the presser plate sheet, (Pneumatic type only) (20) Adjusting the speed ofthe work (81) Making the origin setting gauge (G2) Adjusting the X origin sensor: (3) Adjusting the ¥ origin sensor (@4) Adjustmont ofthe bobbin winder (@5) Adjusting the bobbin winder amount (36) Adjustment of the shuttle upper epring and lower thread holder position (37 Shute fot... (38) Shape ofthe shuttle race ring. (9) Adjustment of thread take-up spring : (40) Needle thread clamp device connection/cieconnection (41) Adjusting the needle thread clamp sensor, (42) Adjusting the needle thread clamp notch.4, Memory switch (1) Start and change {@) Function i ‘Supplemental remarks of each function number and ‘explanation of each function .. (1) Feeding trame operational sequence {2) Fixed retuge position S€tUP nnn {) Bank function setup, (@) Port Wo setup.. (6) Simplified program setup. (6) Version display. (7) Keylock setup. (@) Communication screené of the maintenance personnel level (Program rewrite). (9) Information soreen atthe maintenance personnel eval... (10) Test sewing tunctior 6. Test mode (1) start (0-20) {@) Display output test (CP.20) {@) Method of contirmation according to each test program No. (GP-20) (4) For 1-400. 7. Printed wiring board and dip switch.. (1) Various printed wiring boards (2) Dipswiten setting .. 8. Table of exchanging gauge parts according to sewing specifications and needle size used 9. Option list. 10.Maintenance (2) Replacing the tuse {@) Changing the voltage specification. (@) Greasing *look-tight parts. (@) Parts to which grease « locktight is applied (6) Replenishing the designated places with grease 11. Error code list 412. Troubles and corrective measures (1) Mechanical parts (@) Sewing conditions (@) Electrical components 13.Circuit diagrams: (1) Blook diagram A (@) Power supply circu diagram Power supply ereuteagram © (4) Power supply circu diagram C. (6) Serve motor elrult diagram. (©) Sensor-pedal circuit dlagram (7) MAINSPANEL board circuit {(@) Motoreolenoid cirult diagram.. (@) Air system circutt aiagram.. 14.Drawing of the table4. Specifications me Tose na opin a USzIOES | —TwiSzICESS | ANG-IOEHL | —AUSRTOERL | ‘Sonia ‘Bea Qe ¥en Vera ache Se Mat. sein sso 270m when seving Be is Sm ris) [3 | sie en 11 270m (ii esuton 0.60 | 4 | sma ean nema oe (2h ive by teria nis) =i 3 | Neeser sake “nm | nese Sop DPE 14 ype BATA 7 | wenestotrg are ibe eter ie [2 [Fesrg ame sepa i ah ued ag dt spar 3 | that re ‘inde 250m. Mae One Vise. 3007 [0 [ios reer ala Sansa dn (01 fom) : 11_| Litt emecae presse 2000 "2 nomads presser Ser ise ae a Fa) OWN poston ete | 15 | Ned twetcnp ce | Wipe [Spe [ays [spe 14 | Need trad inion Ase ein (bene eed en conto mechan) 15 | Hook 7 24d serra ook 16 [ttre Pane par gee, ook pr mint wie uate bpa) 17 [being URI NEW Delia eal ISO VG (breton sym) 1, [Grease {Peso hig ese 2. Tong 3s Gas Gree (Ca Morr pee da EEPROM, Smet med { EEP-FOW: Mix 200 pata (Mat. 2000 etches Smart nai: sx 999 ators Mex 50,00 steheipten) 29_|Yereorary ap ty Used oop mschine operation via 3 sing 21 [Engng Redieng | Awrapiontbe raped oreo te Xie ses hope te sha pa ‘unten ~ Sale fata (0 ay) Enecena edie | Paonwapned asian ie Gray rong dees eat gh ore wrabes (Coy aslo sen eg met pata itn eed ard CP. 2 ad ‘Senin eed ator 20010 2.700 (Seal 100 sts) aml Pater Ne setctonetod 24 | Pater slot ct (EEP-ROM "110.20, Smart me 99) (CP.2016 he seal ype) 25_[ Ne ofa our [Udon metiod (01 8550) (40 on 25 | Bening courier ‘UniDown matod (0198355) (Gestn teed counter - 27_[ Monet baceus Tne a ower, SE aed lana be sve warn 28 | an ongin sein sty | Using og Keys a 2 ag (nee potion fl saving cc) cane nthe esrod poston wth te sowing ose {Te ob nrg sao Seren mao (F400 ory) '30_| Exel mensions 1.207 WTO) toen (Esc ead land 31_| Weg ss wight Machine Fd: 6g. Cont box: 165 = 52_| Power sensation sok 33_|Woring roscoe Terganue: 535°, Huma: 55% 0 coteeaton) ‘4 | Supe votaseeqveney Ftd veo 10% 80 ete 7 35_| pressure vad = ‘Sanda 0351 OaNPa, Max OSE 35 Arconsumoton| = "8rn (AN 37 | Neesecest positon | Aor th carpio sawing, nade can be oul us highest polio. so eiay i (Goin) Grease pe, atari) Greasing Tack pars ol f7] Matonance2. Configuration (1) Names of main unit ! ‘Manual pedal (Excusing praumatic ype)(2)1P-400 operation panel (ron view) (ight Se view) (© “Touch panel» LCD asplay section © ey re Changeover ofthe data input scren and he sewing sereen can be pevormed. © {INFORMATION Key + Changeover ofthe data input sereen and te information screen can be permed. © [BRI] comuncarioniey — + changoorer ofthe at input sren ad te conmuntaton seen can be performed © M_ MODE key ~ Changeover of tect nut screen an the mode changeover screen whch performs varous deta settogs can te petonned. (© Smartmocie card sot (Close the cover or we.) (© Connector RS-2826 communication {© Variable esistor or color LCD > Scroon contrast canbe edused. Adjust aa you desi, {© Comector for extemal input(8) CP-20 operation panel can be performed with Ready ey. © “Reset” key This ey is used for canceling aor or retuing the stale lo tei ae © “Moe” Key This key makes the cen tng mode ofthe merry (© “+/ Feed forward” key and Feed backward” wey This ke i used for changing pattern No. and XY tne, anc feed forwardoea backward © “Selection” key ‘This Key soli tho om to bo st tm selection LED af ne slated om and he sot value are prayed © Data incication LED ‘This LED incates th set values of the selected toms such as pattem No, XY scale, ee © hem selection LED LEDs of he select toms lon. og & Re re Ere ao A ‘wz “eiion gout wine u & Se ees © Noodle thread clamp ONOFF key ‘Ths ky sects eocivenetoave of nee ese amp, When iis etectve, eadle tread camp ‘deo LED lights uo. © Nosdle thread clamp daplay LED When this LED lights up, seed threas clamp operators. © Pattern registration key rs the patton. When this oy ls This key feaMEMO3. Standard adjustment (1) Main shatt connection/disconnection Procedures of dssssembing 1. Loosen ie et sew @ securing the maln shat counteralance @, and remeve the taper scrow @. 2 Loosen 2 set sere @ (tough he serewerver hole A), 2 sl screws @, a2 et sows @. (Ons cozasion,taogen No, 2st sre rs ane Completa remove No, iS saw rth at pa of he rman sat @. 8, Remove the main shaft moter @. eter o 3-2) Removal ofthe maln shaft metor and coupling’ 4 Leoean 2 ec crews On his ocasion, 5. Loosen? set seen: 8. Loosen 2st aerews Cn his ocasion, come ©. are hat he balancer @ may resto duo to loosened set sows @. tly femove No et sew fhe set srows @ from he fat pa of tho main shaft 7, Loosen 2 sot srows @ and 2set serous @ {Pullout ne main shat @ in the recon o row C-‘Procedures of exsembiing 1 Insert the main sha @ int the crank rod @, balancer @. hand pulley gear A @, bobbin winding ve whoa! @, anc main shat countetalance @ nts oder, and mount th aaoemty onthe rane. 2, Tighten he taper screw @ into tho taper hele ofthe man shat @, an gan th et sore @ to secure the main shat counerblence @. 3. Light press he main shat couniebalance @ inthe dracon of Arrow andthe mide metal @ inthe ‘rection of row & ad tighten 2 ee screws @ {Toten Ko 1 set screw 30 hat touches hea par of he man shat @, Then tigen No 2 se screw Same procedure noveate) 4 Tighten 2 set screws @ ard 2 sat screws @ (Make sur that No, 1 sot screw ouch the Ha pt of the mainenst ©) 5, Press tne hand puley @ ihe drecton of Arow Fo engage the hand ple gear @ wath the hard puey (gear @, and secure ham wah 2 set stows @. 15. Mount the main shat motor @ an eouping Faro "32} Removal of main shaft motor and coustng” 7. Secure the eccanve cam ofthe ntomasat presser @ with 2 ae screws @. Reler to") Adjustment ‘liermodiateprsser car 8. Secure the ear rod @ with 2 sot scons @. Refer 1°99) Crank od connectonkfaconnecto. 9. Secure he balance @ with 2st screws @. Rotor to 3-8) Crank balancer poationng 40, Secure the bobbin winding div wheel © wih 2st scraws @ Resto "3-(3)Acustment of te bin winder drveing whos ptr * Make sure to ore Applied by rotating the main sha @,(2) Removal of main shaft motor and coupling 1. Farrel ofthe main shaft wth he counting, Loosen 2 set erews @ onthe mein shaft sie fhe coupling @, and remewe& set sews @ securing the 2, Forremovalo the coupling @ rom the main sett mor @, loosen 2 eet srews ® on Ne main shat moter se. (Caution) The screw (ole) that can be seen frst I No.1 sot scrow @ when the male shaft @ Is turned Inthe forward airection @. For loosening, loosen No. 2 sel sore fel, snd for Ughtoning, tighten No.1 set scrow © frst.Procedures of essembling 1. For mounting the main shat mctor with he coupling (0) Tight 4 et erews @ that eecring the mcr, nd phon 2 set screws @ on He main shalt seo the cxiping @. {2) The cows @ of ro main shat motor ® shouldbe poslioned inthe neal dreton, 2. For comectng tne couping tthe main sha mot, (1) Provice a cearance of 0.7 mm detwean the cauping @ and main shat motor ®. £2) fopy Wo. stron @ lh cvsing @ ote at sexton @ she nan hat mer @, erm Shall @ and secure 8. For engaging the couping, (1) Poston ne st screw @ (No.1 st screw) on the main shat moto sie between 2 st scros @ onthe main shat ce, and engage the coupling(@) Crank rod connection/disconnection Procedures of dlasssembiing 1. Loosen set crows @ and 2 st scrows @. On his occasion, loosen No.2 ee screws st, and copietey “acagage No. sl serous rom the fat section ofthe oscar nat @, 2. Pu othe oscil shat @ i tb direction of Arow A. 5. Remove ho main shat @ cording 103-(1) Maln shat comnecton/isconnecton, ard remove tho crank rodunt @.Procedures of assembling {Mount te main shat @ aceorng 19°32) Main het conneatiosisconnecton, nd mount the eank rod wat. 2. Aust he clearance to 221 te 22.6 mm betwean the under cam @ of he crankod unit. {idle metal bearing mountog aca ote ame, anc secur the cam wih he eo ecow @. (ep No 1 ext screw fhe fat section of he man shat @ andvghte I et, antghton No.2 et sro. ‘Same procedure hereafter 3, Page the ceoator @ tough he osclator shaft ®, ad mount tem onthe fame, ‘Pass te trust colar @ trough the ccilator shat @. Light press the oscar shat @ inthe dkecton of ‘row C an th ust alae @ inthe rociono Arow D, and igen 2 set crews @. Make sre that No, {set screw touches te at secton of he oscator shalt ©) 5. Secure tho oselatr @ according 1°31) Oscllatr gee’ postlenng” (Caution) 1» Make ure that no torque ie applied by rotting the main shat @. 2. When the crank rod unt @ ls connectea, dlaconnected, or posltonod, or tho osclator @ Is poaltloned, be eure to grease two specified positions and the gar section (E) ofthe cseiltor ©. 3, Aftorpostioning the crank rod unit (under cam @), be sure to perform °3{11) Osell= tor gear positioning". Wrong positioning ofthe under cam @ or ovelator @ may cause {tetlonal weer orlcicup. and Face 8 -10-(4) Crank balancer positioning ‘Standard Adjustment [Retain docton) “wan the road bar @ lowers and the clearance bstwsen the nase barcomnocing @ avd necto her ower bushing @ is 46 mm, 2 sot screws @ ofthe crank balancar ® bocores orzertal poston. (Pal deoctiond Bing th main shat eccentic cam @ ino corset wth he crenk balancer @. -n-‘Adjustment Procedures Results of improper Adjustment lrhe main shat eocenticam @ isnt secured te main sha eccentric cam @ should be postioned re, 1 Loosen 2 set scons @ aocurng he crankbolancar @. 2, Remove 4 eat scrows @, thon remove te ork fod cover @. ‘5 Tum ha main sat nthe forward uecten @ 20 that the nese bar @ towore and tne clearance between the nels bar connecting @ find non bar aver bushing ® #1 men 4. Secure the crank balancer @ wth 2 oe srowe @ under the con- ‘ion tra’ st scree @ securing the balancer @ are hovzontly postioned ana the balanear @ Ismavedin the drecon af row @ {maka timo contact withthe main shat wesante cam @ For tightening 2 et scrows @, tghien them alert © the mauntng angle fhe crank balancer @ i wrong, vibration ring owing wl be tonsa © Ine ening machine is used for ‘long tna uncer tha codon ot ‘rong securing positon, the is ‘Of main anaft bearing may be Shosened © Il the eank balancer @ is not ‘moved nthe rection of AoW ©, tay iteore wih he se rg mactine rama, <2(6) Adjustment of intermediate presser cam Standard Adjustment (6) Adjustment of intermediate prosser bar ‘Standard Aajustment 350m oB-‘Adjustment Procedures 1. Algn the edgo ofthe ntarmeulate presser cam @ wih he centr of the engraved point on tha main shat @, align he engraved ne on the ited press cam @ wi the engraved parton the man shaft @, and igen the st screw ®. Results ol improper Adjustment © Stitch stipping and poor tense ston may oe ‘Adjustment Procedures Reeuls of improper Acjustment 1. Agus he trusting dstance ofthe intermeciate presser bar @ to 19.5 men, and igton the at srew @ air ensuring thal he needle passes though he contro the ermedate pressure (CSutlon) Be ware thatthe tightening pressure ofthe set serow {@ shouldbe rom 218 to 275 Nem (220 28 Kate), © Anoxcosiohusting dance ot ‘he itemedate presser bar @ ‘may damage the intermediate presser spring or cause poor bressr ting © Excessive lightening prossure may de'orm the inermediats protsure bar @ or ntomedate Broaser bar connacting © ‘esulingin maltunon.(7) Intermediate presser variable connection/disconnection. Procedures of ienssembiing “1, lemove the pressor acjusing screw @. Then remove the inermediae presser spring @ andthe que shat 2. Remove the nermedints presser auxiny spring @. 3. Remove the sep screws ©, @, end @. Ramone te step seen 5 6 FRomove the stop stow ®, and then he ltermediate presser variabie plate © andthe variable palo spacer @, Fomove the stop screw @, and thon the ntomesatoproscer variable ink @. {thal in, aera hexagonal wrench trough the a crew ole and apiy to te soscrew @ asa ‘mean of tr slop forthe mermedate presser variable am @) ‘Atha ino, seca scrow shoul be ‘omplettysoparate rom theft part 1 8. ‘tr the erode prose vara. pled out inthe cvction a he Arrow 8 lensen the setsoraw @ ah pul ct the rtm ‘rarale shat @ trom ne ntarmedate peesear vara arm @ [Atha timo, bob o he etcrews @ seul bo separated compat tom the fa pats 2 poston) of he‘Procedures of assembling 1. Fo the ntomesate prossor variable shaft @ 10 tho niomediato presser varabi am @ by means ofthe two sescrewa @ so thal he lngt afte sha acto becomes 100 rn, (Goth cetscows @ chould bo adustd eve! othe termediate presser vaible shaft @.) 2. neort the washor @, thrust bearng @, trust colar @, and the crve bevel gear @ In he itermediato [pressor varie shat @ inh ord snd mount tis assem onthe rae, 8. Prossing the intermediate presser variable am @ sn the doction ho vow E, socue a propa thst by preeing tho thrust colar @ nthe drecton ofthe Arrow D and ght tho two sescrews @. (Tighten tho frat ew frst so tat tis xed level the ormeciato presser varabi shat @. “hon tighten the socond sere Tobe dena inthe aame manner hereaRar) (Caution) there i ratio inthe verlabla ah of te Intarmeclate presser @ Inthe forward end back: ward directions this canbe a cause of intarmeclate preseerstep-out Ee careful when Youtry fo nx the thrust caller @. 4 Acute dstance to 4mm Between the thrust collar @ and he dive bevel goar@. Tighten the st ‘ew ofthe seacrew (Tortatvel tightned tlhe completion of itamedate pressor sensor ajustmers) 5. Frxthointemadate presser mote @ tthe intormedato pressor tor mounting plate @ and mount he Insermodsate peosser coupling @ on the matt shalt. Since then, poss the ie ada presoar mete {ssomaly nthe arecton othe Arow Fandertavl ttt the ame by meansct he wo setscrews @. [Adjust tho postening of te rtomedata presser motor assembly whore te nfomediatapressrcouping {@) canbe tumod witeut any resistance, ard igen be tw sescrows 6. ert ne senor a8 @, intermediate preeor iting cam @, thrust otar @, and he wave washer io he Irsemodate preser fing shaft @ in ths oder and pag Ns assembly vough he ame Mourttha E fing @ onthe ntrmeciata presser iting shat @ 7, rassing the niormediate presser iting shalt ® in the drecin ofthe Arow C, press the thst collar @ in the Groton of tho Arrow G and tghn foto eatecrows @ 1 Fitneiormecsatopreser iting cam @ by means of he te sescrews @ gota the dearance bacomes (5mm between both end lange of he Intermediate presser ing cam @ snd be ntrmediae posses iting rk @. 9. Turm tne Intermasiate presser varabi shat @ and the intermediate presser ing shaft ® so thatthe trating bevel gear ® and he dive bevel gear @ are posioned as shown in Fig Since the, fxm by ‘means ofthe two seiscrews @ whi the valing bovel gear @ s pressed nto diction ofthe Arrow Gn ‘ret edie the bachash fo 20). 10, Press he songr sit @ inte cvecon of the Arow C and tum the stscow @ so that ts H comes inthe Sou lomard the setscrow @ of te interacts presser iting cam @ Then, Ix cf te stscrw @ tentatively. 11. According to ajusimerts of termecate pressor variable as described in (8), make acstmnts of ini ‘edits preser variable and laston the setscrans of the eve bevel goat @ arto sansr sit ®. 12. Using the step serew @, mount tho teresa presser varablo Ink @ on the armed presser var abies @. 19, Using te sto crow © mount he trios presser vaiabl plate @ andthe varie plate spacer @. 14, Mount the stop screws @, 15, Using te sep screw @, mount he interme presser variable rk @ on the intrest presse ar able plate ©. 16, Moun th termediate prossr ausatary sping @ 17, Mount the ntrmedata pressor spring @ and the guide shat om above 1 presser acting sero @. (27.cem tom tne upper plane ofthe arm o that othe presser adusting screw @) frame. Thon, mount the(6) Intermediate presser variable adjustments ‘Standard Adjustment ‘Stat he Tet Mao 01-400) o C>-8 (CP-20) and press | {> ice ater he comin of hn eon ‘Atta tine, ere shal be concgencs between the cara he asad hose Ca he sone see {© cttherlemiate presser vale arm ©. av‘Adjuetment Procedures Reus of improper Adjustment Sate Test Nec 10 (P00 or CP (CP-20). “ren on ese pda lo org rtsve and rake ate by suing sensor at @ so at We nes carbuang He corer oe inert pressor iteg shat he standard he of thee date poser fing cam ®, andthe ontar fh cam follwer @ Saco aost a sig re «Press 7 othe pana ee tne, Loaon the tat ow @ ofthe Ave Dov! gee @ of enemas presser varaie shat. Tae outta eve bowl goa @ on hat pao he teed eserves @ andmeove lithe detonate ArowA Using th [yoo yt te intormadate preser variable shalt © unt to second screw @ ol he termed presser vah- {bisarm @ sole inte cantar of he arm's nts le C set ‘aheragoal wrench taut postoning stat he am comes th conta tach destin) 5. Tuna temedaepreserfing shat @ sath socond sow @ of tne irtomodate postr ting cam @ comes above Frese te dive bevel gar @ ote normal presse varale shat @ inthe srocton th Arrow Bo fk 6. Arte compton of scan origin retival press [3] of he ral wie fo secre the img austen’ psiion). ns aso, Santen al he second crow @ of he tommadiate preset ‘ble am @ is postionedin he cena e a l-a Pole Cot Slow (thw ere someta have been potoned above the ne ler unto Sip 4 an opt above-nendoned ausirots) 7.ifhe soso cow @ ofthe rtoresate prose vale am @ ‘no petioned inthe conta (r lowe), loosen to seteerow @ oho Senora @ andtur tis ansr it @ in te skoctn othe Aron ‘orn aes €. Make eign reteval and conto that th he cam olower @ i = Caled inh paral econ oh intemedit reser tng cam {© Wnen econo haa been ound nome, fs he seco 1 cite sve bevel gear @ andthe ster @ ofthe sensor sit © rede, (caution) Forth prevention af the sensor @ from destruction rake org reve ter confirming tha he lt of he Sensor st @ Is poallone in the center ofthe sensor @. ‘© There wil be @ dleplacement Detwoen he vale value ofthe Intermediate presser lower position and the pane! setup “ae © Itre no cam olowor @ in ‘he para secon ote serae- fate resorting car @ athe time of gin rtreva, sopping futmay sour he nomads presser moter thus causing de foctve sitches, generation of ‘sound ram the acs pat secon, fad destucton of pas. 0 Wastes ofackash are in- suticentforthe drive bevel gar ©, stoping outmay occur ne |mtemodato pressor motor, Me Causing daeetve shes, gone ‘ration of sound tom the face Bata secon, and destruction of(©) Intermediate presser drive arm‘Adjustment Procedures Results of improper Aajustirent 1. Tum ON the powor supply and sot the height ofthe intermediate Dresser @ fo Om, Turn OFF the power supa nthe sate tat he Intemedto pressor @ has been fowered. 2, Loosen th tres pressor stoke acustingscrow @. 3, Tum ha ply and mova ie nod bao the over Goad point _wnen te ntact proscer @ ied an th teal presser _sroke adjusting screw @ fs moved to the ight ora, cant that the intermediate presceradjusing arm @ i ostioned not to move votcaly and ia he itomeata presser positning nk ® Keops ‘ose contac wih ie am inthis ite, ghien tho outzcew @ a ‘ho termediate proser ave am (The clarance is anproximatlyS 8mm between the intarmedte besser noede tar conection an the inemedle presser bar meta @) 4. Alter the sascrow @ has beea tightened, confinn that there is no ‘aeklash nthe rtemesat presser editing arm @ nthe forward ‘pd backward rectors. Firally, make elusiments ofthe intarmadile presser stroke. (elt to Instruction Manual I, MAINTENANCE OF SAWING MA- (CHINE, 1-4 Aclusing te vereal sok of he irtamesint pressor) =20- © Ithoreisno clearance, thre wit le bar connection sing Sowing machine operation, and ‘his ganeateebromal sound aero. 6 it theres 0 much clearance, ‘here wibe trove between the itomediato presser agus. ing arm @ a the arm ering sowing machine operation, thus ‘enorathg abnormal sound 23 & reout, © Irtere is 190 much oft less Clearance he lower dea point height lth tenet prosoer (© may be changec esa rest of Invermosiate presser stake a0 Justment(10) Lower shaft backlash adjustment and connection/disconnection. ‘Standard Adjustment lower shalt backlash I 0.1mm atthe po he diver @. The shaft i required rtato sooty, fino the slop poston ofthe owo” shat @ 0 that ho sat szrew @ sates amostin he contro the section @ af he lower sha ©. cl fe] at 3 ot Nee (11) Oseiilator gear positioning ‘Standard Rajustmant 1. When tho oscar ight emg by a igor inthe recon ofthe arom he oscil @ ffi in tho cent: poston of awning. Ne 2 seem oa‘Adjustment Procedures Fesults cf improper Adjustment 1. Lower shat balsas 1) Leocon tho te st scrows @. 2) Tum below hater rata @ ihe doco ofa an ac tho tact, keeping rata o crt oy wih Face A. Sis of backiah rm at th Up ofthe sive @. The shat roguited cate emcthy, 3) Tighen the to sot crews ©. (Caution) Whan eliminate the beckash, the direction of rotation should always be kept inthe crecion ofthe arrow. Lowor shah eennectoniconnacton 1) Laveen he wo set sews @. 2) Th ower shat @ can be akon out Ris puledin he decton @ otha arom ‘3 Who mounting te lower shat @, ns tin the lower shat ear | Imetl @ andthe lower shat gear ©. Apply one fo at sows {© tothe it socion © ofthe ower shah @ sr tigen ap6r00- ‘mately inthe centr Ten the remaining oe screw @, * Connection and esconnecton ofthe loner shalt @ become easy if the above-meroned baciash has baen eleven acvance eis | case, baesashacustment mus be done afore ower shalt @ has boon intatos © Ihe backlash excessive, the ook ie willbe ines © Irbaclas to eal tho twor shat gear © ar he oscar @ Wil gv ro tetonal weer. Asal, tis ean be cause of tank ed occu, Ie nt or rer postion of the lower sha roar motal @ i placed atthe time of backlash ‘2oustnent this ean algo be 3 use oho lockup of oelator, © orth cane ro, ‘Adjustment Procedures Results of improper Adjustment 4. Loosen te twos crows © and increase tha backlash fhe kower aft gear @. (Caution) 1. Ifthe lower shan gear @ hes insufficient beckash, the oscilator @ dose not aving cores. n ues ‘ce, refer 110) Lower shaft becklash agjustment ‘and connectionidlsconnection] and provide suf lent backs, 2. The two sat serous @ should have been losened in advance In this cass the eacond seen othe et sree @ shoud De loosened first Thon, he fre one canbe loveened. 2. Lightly swing the whole body ef he osiiatr @ wit a fger inthe ‘recton ofthe erow. Deide the postioning athe osilatar @ 20 that tay into canter of singing, 4, Loosen the tee et serows @ and then fic them so tha he case tor @ isnot aspisces tom the cantar o inging. (Might te irt see tat so that comea ncorac aly wah the ‘stiaor shal @. Then tighten the socord one) 5. ake backlash ausimant forth ower shal goar @, according to [(20) Lower shat backish agusiment an conection diaconnee on (Cautions). In the case of disassembly nd adjustment, grease: tp treatment Is alwaye needed for the specified Places (2 postions) and the gear area ofthe osc nor @. 2. When the crancrod(under-cam) is removed actions for under-cam postoring must be akan, without a Fer to (8) Crank rod connection dcannecton © Ifthe rasition for fixing the oscilater @ Is mnacequate, hs an algo be a eaure of the Tetons woar or foceup ofthe zc pin, cranked a unde (am, and no eran ro ne(12) Adjustment of hook oll amount Standard Adjustment (12) Ghuttic connection / diseonneotion and oi! wiek piping Procedures of dlesssembiing Loosen he three set serous @. the dracon ofthe arow A Remove the eo crow @ and pul he ol tank ‘ad @. Take them out fo ol tk @. Loosen the set sre Remove the et screw @ and pull ou the shui ace adjust shat °. 9, lithe she @ in the dracon of he arrow Cand ake out‘Aajustment Procedures Results o! Improper Adjustment 1. Looeen te et serew @ and remove it © tho amount of hok Msrzant is 2. nen te adjusting screw @ is ohtene, the quantity oot ean be reputed foe lubieston pipe lat @. 8. Ar acusiment,tottzn the se ecrow @ tof (Cautione) 1. Inthe stato of standerd shipping, he hook lubrice- Aion reducer @ le poeoned stat te ight tght- ‘ened and then rturmleosoned by 4 turn. 2, When reducing the oll amount, the screw should not be tightaned up fly Tighten the hook lubrication ‘eduear @ and then retuen i by two turns In hie oaition, walt for half a day to see ow i goes, Too ‘much reduetion ean be a couse of hook weer. aus0 ef Ictiona wt | ok race plane orto. Procedures of assembling |. Pas the two lubrication pipes @ and @ andthe ol ran pipe @ trough the rama, ad mount he ste ° 2, Pas the hubication plpe @ along the upper ie fhe ol cain pipe @. Held the hbicatin pipe @ wth he Pipe older @ adit wh the et sore @ Atthat ine, make sire not tlt the lubrication pow @ andthe ol drain pe @ came in contact withthe throad cuter connector fod andthe ower shah ‘3. Fletne Nbreston pipe @ tthe bed by reans oft hamess band @ 4: Fx the wo lubeaton pipes @ and @ wth he coe clamps @ andthe eet screws @. ‘Al thal ime, make sre nao perma he uoreaton pipes @ and @ locome mn comact wih he ned head ‘lamp connoctor ink 5. Inca the two kaenton pipes @ and @ nthe ai tank an fix this lark @ fe the fame wit the set sens @ 6. Fir he nei tread clamp sensor cot and the ol ai pipe @ wit the cord lan @. |Athat me. pass te i dain pe though the head oles we postions Dan 7. Ins the ol dan pipe @ nthe al resort @. 8. Fiche chute @ and mount he driver @ with tho set screw @. Retr to [15) Hock adstment. * Hamoss bands @ : Per No, EA850080100(14) Adjusting the height of the needle bar ‘Standard Adjuetment © Marta tine foe DP x5 (© Marka tine for 07 x17 (tn neal count higher han 422) (© Marker tne for OP x17 (ts neal cout ewer ten #22) -28-‘Adjustment Procedures * Tu ON the power once, and turn OFF the power again after ‘making the Intermediate presser In the lowered state 1. ringthe neal br @ coun othe ouest peti, loosen he noose bar esanacton sora ® and align he oper engraved ine @ on he aod bar win the boom end of te neo bar ower bushing @, 2. Change the acusing postion according fo needle anes. (Caution) Be sure that torque ie even ater adjustment. Reauts of improper Adjustment(15) Hook adjustment‘Adjustment Procedures | Results of improper Adjustment * Turn ON the power once, and turn OFF the power again ater ‘making te intermediate pressor inthe lowered state 1. Tum hand whoa by hendf ascend the need bar @. _Agist so that ewer marke ine @ on th ascending reece ba aligns ‘lth the Bator endothe needle bat bushing tower 2 Loose sateen @ inthe aver. Drawing Boban case opening ver oak @ toward you, open tt the right and lt unt Bebb case pening lover @ comos of (Caution) At tis te be careful not to lt inner hook @ come of, fn fal 4. Rotor to 5. teiow and make tentalve adjustments of ining forthe inner nook @ 4. Tum he pul by hand and make adjustments forthe need loc: tion Bleck ofte diver @ by bending tine dracon ot Arrow A 80 thal thw clarance basins Om 605mm between the need andthe lowest endo be noelelcaon block ol he criver @ when ‘he nedle po! he inner hook @ i protuded by 05mm rom the ‘ight and ofthe needs ©. 5, Mako an adjustment so that the blade point f the inner hook @ ie ‘lignes withthe conor ofthe noodle @, and fa the clearance be. ‘waen te frontend af the driver @ and the needle @ is O mim be- ‘cause he tront ond of tho diver @ receive the noes o proven noodle beraing. Then, ighan these sorew @ eccung the driver 6 Make agustmonts 5 atthe learance (0) nthe evavng dct ‘atlans 0.3mm t00.6nen between the inner hook @ andthe diver @ by bering the iner hook holder block (verse side ofthe neacle location bloc) of he aiver @ nthe ection of the arom (0). (Ceution) Make sure not to damage the shuttle @ race plane wile making adjustment of he arver @. 7. Loosen te so screw @ securing he shtie @, and ads the ton ‘ear postion o the shut by rotating th st acting shat @ >that the clearance batwean Ihe needle @ and the lage point ot the inv hock @ becomes 0.05 60 mm. 8 Afar ajstng te tones postion ofthe shutle sat the lar ance between the noose @ ate shutte @ to 7 Simm by aur ing the rotating drecton and ughton he st screw @ ecung the stu -m-(16) Thread trimmer presser lifter cam connection/sisconnection Procedures of desssembiing 1 Loosen 2s serews @ securing the presser titer an tread Winer ca (rear cle cem}@, 2 Leesen the wo set screws @ and remove the sansor st ©. 2. Remove he four sl screws @ and ako out he presser ting mtor@ inthe drecton othe arow. Inger tes the Bearing @ and the motor shat seem o be igh coupled ull out the moter shan econ ‘ofthe atom sraightforeard in order not to hut he bearing @. [that ume, the cam @ may come down. Handle with ea, nat to damage (17) Thread trimmer and presser origin sensor adjustment ‘Standard Adjuetment Wien origin retrieval at start switch on) fs conducted in h ‘standard holes of he sing machine tame (@ and @) tinmer and presser ier cam @ t mode 107 (1-400) o CP-6 (CP. ignod wih he stancaré hoe @ ofProcedures of assembling +. Apply 8 proper amon! of grease (Ju Grease Ao he grooved cam bocko he cim @, th pagel cam ack and the roles fhe proscar barter ink @ andthe tread meer ic @ Fe fo 0.8) Paso Which grease lock‘ight i applid © TENSION RELEASE & THREAD TAIMMER MECHANISM COMPONENTS.” 2. Wil the car @ is boing inserted in the shaft of the presartting motor @, mount he assembly onthe Seving machine ame and ight te four st screws @. Th ineeron ofthe cam shoud be done gory ‘order Pt to ure bearing @. 8. Clearance B onard the presser ba iter nk @ and Clearance A tower the thoadrmrer ink @ shoul be ually distreed. For hs purpose, adjust the poston ofthe cam @ and it wah these ofthe wo Se ‘2.0ws @. (Aply tho scrows to tho dt satan at bth ends ole het). “its eto examine GlaranceB, Clearance A should be ated to 0.Snm - 0.7mm dng esse ‘Moun the sensor sit @ with the two set srows @ so thatthe end pane ofthe motor shalt cn approx ‘mally cnc wih tat f ho senacr at ® (Jin tho Hat eacton for stalabon| *Confrm thatthe st plate oth sensor sit does rot rare wis he resteba er sensor. 5, Retr to°2.{17) Tread immer and presser ign sensor adusiment and make sensor ajusiment, Po ‘Adjustment Procedures Fesutso! Improper Adjustment 1. Sta the ost mode 107 (P-400) ar CP-6 (CP 20), Jo tt tne stanaara notes are not 2. Tread on he pedal forte retreval cf twead immer and presser | ° aligned, the thread liming barter (cam) ong timing erer occurs and tacts 3. Moke sure thal he standard Hees (@ and @) othe esd wmming | trea ning and uihreadn ‘motor stand are aligned wth he standardhote @ cf the toad wie | st the Dognring of Sewing ay er end presse er cam @ using aba @. be caused 4th standart nate @ ofthe teas wim and pesser iter cam @ Istoo igh (@ dcton) osen the st screw ® and move the So ‘sor mounting pate @ upward (@ aecton) ant eacure Wie standard hole @ ofthe tread immer and presser iter cam @ 's foo ow (@ arecion. loosen to et screw ® and move ihe sensor mounting pate ® dowrmard (@ cect) an eacur ‘tor securing the sensor meurting plate ®. conduct orig etioval boyprestng tho posal to make ure hat he sancardholes ee asad. 5. Rect the abovo stops 210 4 unl the coineidnee contd, (Caution Tighten the set scrow @ after contrming that there is no Interference between th sensor st plete @ andthe son. =~(18) Adjusting the thread trimmer sensor Standard Adjustment ‘Ato compton of rg ative (tsar ich on nthe tat mode 107 (P-400) or CP (CF. 20), press the ‘hey @ 8 to 8 times, andthe teed vimmer sense anal change lem" "12" @) = CP-20: The deo ap as ye Lys OL ed Galealealeal eal | aa‘Adjustment Procedures Resuts of improper Adjustment 1. Star th tt mode 17 (1-400) or CP-6 (CP-20), 2. Toad on th peda to perfoen orga retrieval forthe tweed imsmer| {Gontirn ha the origin ein the corect poston, The, proceed to ‘he prceadres shown below: Ref to “17) Threed immer and reece origin sencoragustment) reas he +key @ (P-400) or @ (CP-20). Make suo thatthe con. texts @ (P-400) on ho operation panel change tom” @)"'0" that he value @ (CP-20) onthe operation panel changes fom “M1001 ater pressing thos key 6 8 tes, he change occurs by pressing the + Key other than 6-6 times, tne change Hoes not acer loosen tho set serow ® and adit the sensor it @ fnay in th arrow drecton Ait tha sensor st @ has boon ed, read onthe pedal and make ‘origin rtioval forthe twead immer eam. Examine the snsor ‘changeover postion m he sepa’ ad abo, 6, Repeat the saps 2, 5 above uni the colncidace is eecued, (Caution) During adlustmenis, check the clearances A,B, and C of the sensor silt ® and the sensor @. Ifthe closrances ‘00m fo ba Insufficont, use the sot ecrowe @ and @ fo orroct the great. While taking thie action, continue {to work onthe stops above © I the tread Wimmer sensor changeover iakas place outside tha vango, the moving kf may Interfere wah the news. This wi bea cause of injury oF the Dreskage of pars. It the teas trimmer sensor ‘changoover does na ak pace, ror 308 occu end he sewing ‘machin ale sart operating Ie sensor sit @ has po case lance again the sensor @, hs an bea cause of destucton the sensor sit @ or he sensor(19) Adjustment of the moving Knife and counter knife position ‘Standara Adjustment Counter kite poston : The clarance bowen the counter ele @ and the nese hale guide @ is 1.0m». ‘Moving Fale pesiten :Botore tend tamer operation (standby stat), the distance rome tvoa ite @ tet end othe i te tha ute ver (mal) @ is 18 rm However, thee shallbe a proper clearance war he moving Hl p ding neste thread eta ae foe fora (20) Floating amount of the thread tension disk ‘Standard Adjustment When the sewing machine power suppl is tuned of (AT solonoid @ I OFF), the gap botwoen AT read tension disk @ I 08 = tr one‘Adjustment Procedures 1. Counter knit postion osm ne courier te set screw @ to suet the poston, 2 ovina kite positon Loosen ine stow @ to act he postion, Results ol improper Acjustment © I the coarance is tess than ‘Lom, fread may be et bythe counter fo @ Bad when tho Shea puted wth tho moving rife nis case, upper ana lower teeds are eo into shor plooos. 6 lithe elearance is mora than {Lon he resi heading fe ease operant the work ‘Adjustment Procedures 1. Tum ofthe power aupply and lok or ary oes contact Between the AT oo|noid @ and he hrst colar ©. 2. Loosen th tee set serous @ and move the tres tension cap @. leosen tne nut © ic ating) 5. Hold the tension releasing pn cust ota @ andighton he rit @. Moun! the tveadteneion cap @ by means ofthe eet sre ©. ©. Tumon he power supply and st up the thoad tension Conti that ‘ho Head tension isk @ ae cose, (Caution) When the tonsion releasing pn asjusting collar @ is alte, the tread section shovld not be engage with {the Incomplete thread section ofthe thread fenelonre- leasing pl @. (The thrusting detanco ofthe thread ten- sion raloasing pin @ should be 4 mm or lees from the Tension releasing pln acjustng collar ©.) “ihe amount of aac fating canot be adusted prop ‘ry under the condllon thatthe thrusting distance is ‘Timm or ees loosen the ast screw @ aie adjust the Aline unit (ron nthe rightist ection. Fefar to “22) AT unt connectionldleconnection” Results of mproper Adjustment ‘9 lithe amnunt of ee foting too less, the residual tread ength ‘can be changed or shortened when the toad is tik © lhe armant og Hot too mash tethvad erlon des @ ‘amet cose completely and nor Irtedonton may oe ‘hoeen This ean be a cau Imperoa sowing, © the vend secon othe tension releasing pn ashsting colar @ |S engaged with tho incompots ‘tvead section ofthe thon ton releasing pin ©, the vend tenon ras pn © may be(21) Second thread tension connection / disconnection Procedures of elasssembiingProcedures of assembling 1. When mounting the sacond tread tenson @ confirm n advance tal the pin Bock @ ofthe AT Unk wit (ont) @ ie exact soting nthe hole cf the Bead tonson resting pn @. if yostr fo moun he secon {tread tension @ force wth tho pn area lt dsengaged, ts may rect breacage a ead foeion resing pin @ or mauncion 2. Alter he completion of mounting, make acjstnens of 20) Floating amount oh thread tension ik anc (69) Acjustment of thread tako-op sping) Sone austen. =36-(22) AT unit connection / disconnection Procedures of diesssembiing 1. omove the st crew @ of he AT irk unt (ret) @ and take ou the second vead tenson @. (21) Rr to "Sooond thread tonsion conection disconnection") 2, Draw othe cote in from hep bock @ (H type) o @ (S ype) he AT rk unt (ae) @. Be care notte drop the washer @ a thal tne. 8. Litne AT joint block @ ofthe AT unit upward to remove he block fom te pin block @ (Hype) or @ (S type) ofthe AT Unc unt ean @. 4 Draw cut the AT rk unit ont) @ fem the plan s(n tho cretion of the arrow @) and erove Femove the two set crows @ anc tke out the AT soni unit @. 6. For eassombly loow the saps of 5.1. above ° oProcedures of assombng 1. For incorporating the AT solenois unt @ othe system, un te slenodcable fom th ea ofthe AT ‘Salenold un oth roar end fhe machine sm, 2. Tho centrso-caner dstanes betwoon fo AT farts @ of the AT coonscl: rod @ 8 299 ym for S type anc 201 mm rH ype, Vien the AT jis @ aro dlsassembied or assembled, make sure that he cate-o-snter dstanca ie ‘come, and thatthe front and ear of he AT Jn ® ate paral Fase fo observe the may eauee AT Imafurcionresuiing ninco! rea tension. (non the AT et @ tare 4 times, he feed move amount comes to atan 21m) 9. Forte pin Bock othe AT nk unt (ear) @, use the pin Bock @ for H ype and th pn Hock @ fr S typ. ‘The wiong pin poston may cause AT mattuncton resuting incorrect head onion, 4. Altar complaton of ll seem work, ma sure hat ths hut calar® closely eortacts wth the AT sole roid.unt @. her a leeance between thm, loosen 2 et screws @ and move ne A slanoidunt toto roar (arrow @) and secure again "ne above-mentioned corterte-centardstance i reat between the AT os @, the clearance willbe opanca wider ‘ype: 200mm, H ype: 201m ome(23) Wiper adjustment ‘Standard Adjustment 1. Whon lowering the Inteemediate presser atthe sop positon ater ead timing (asde ® height fem ‘ha top surface of teat plate is 17.7 mm) and pressing wiper link section @ , acs he clearance between the santero nase @ and ha nade of later fhe wiper @ 1 10 mm 2. Press wpa ink ston @ on th way and when the wor @ has come the underside of reese, ast the learanco to 1 mim, 3. The opening angle of he top end fhe wer @ is 15° 0 20°. ‘per sna cop ‘Throat pat top sutace vitor (Ceution) The intermediate presser suppled as standard accessory Is evallable up to 5 mm ‘material thickness | However, the intrmediate prosser an not be used forthe mm mater thickness | ‘or more since the wiper cannot pass the space between the ip of novdle and the Intermediate presser ‘Turn OFF the wiper switch in case of 3 mm materia thickness or more. | | ———————— -‘Adjustment Procedures the treading ewich and ower be ntemedate presse ©. (Caution) as forthe height of needle @ when acusting the wier | {@, set tho eight when the sewing machine stopped at- ter trimming the tread actualy. 2 Push wiper ine section @ and mave the top ond ol he wiper @ to ‘he underside ofthe need 3. Inthe sat ofthe above tm 2. loosen setscrew @ snd aust he | key to register the changes. The Surg LEDs id natn eo en ‘one meron oth ba ted 7. Press tha ky to endthe memory sch setting ‘mode ano flu to the requar mode, 68wtnnce 0 wig 200 092 wcnoce 0 wd 2 002 weg 002 oreo.0 wz 00 wana 002 wd 1002 wea 002 wtn051 0002 udoozz 01008 | coves tones (Fepasend Buueyp 0) frou LONG BW 6 IRL) 1 SAEmows) vows] aun a essa ton i 0 30) ‘seed. eusiew x wm ceo] FT] @sawooteross| PB | pees uum ° wrneou'e| GTR | sx smoaun aosae toes O16 | ccna mmm) ce uo woun'o 19969 vo Bua 0 panes bunos| pve eye eset oes | I) sz SRY SOE aN SON SON [avts| wis) wis] wis |swes| ws [wns [wns Ws oneLaat yn aati paoaee | star pees uomsod po vaso um dune uous peony apeos| hy au dr wos pen | 40 oor vos ats oa stun one ed ames | alsl rane sun 24m p pays ueioy oat ter vr psoce Sup uae apes 9 ue uo 0 rumerfq uso a umes are porn 9am Sunaina pee | =i [+ || @/ EE er er unsod doe 0b1g ah eeiiea be tat a ae il a7 is nal nN il i z vreednonen sus Beaos ist ri ue Han F i # i if ai | "aoe co ‘ep woven prone Games| eo ato pn gu ‘ 1 | owanessora| “AA | > dt Dordt oa vorsapsteyon pean me] AF “f | euwpowouapue anormallex neavane ms wood || ‘exam 2 eeu er ouamaN MS ES 3 aaa i noe sens ae E‘uss a) aun | EQ esse ea | osu pong dow Kode | ms cam | ER wna a . na re uf aun a aain0| “RI | Metro niin soa 0 ois | wore ova mow vomeveduce ue pour uocuny a or| ia ens ptuseanopsuseoiau pe 20) | Sau se Suarps cote | OE erm uit y 568 | ast Sosme oe : oe egotep enon ne rexamn »¥ DD | Cree mtnsatenage, Dep | Sin nee semen |, ay yona esx pa | nea NS | ven ent msiinn Z| ‘expanse eee oes | aoe wns [hrs [Hn [ouswaz onus 12 se0p. hao) sous pure woze [oust ooet | oot elon, soles, un 630 -n-eisai ote ous plea oon ue 9 un RO oat omic ouuya peo peace Sou pos, oom | @ orca] | omer nu do sd | oon, eco, | 26006: 01001 | HT] |ewmracsioosnpdnvonpon | eam | sain cos | PTF | tine etme | | 2 saves. c001| QP | manotamaaetanntoen| mamw| + ans| wns wns oun bans va TereTao | Ta pe SUTRA ° 1 | cone ‘mo Supe emo | ROR 12 aa a a a cas suns 219 oa ae We eaRaT Ione aR BRG_ Oat ao OFF TI Bini mac anal] Daeg ang FSGS ap ON na a a ES [Bsa REA in| Rony y+ Ong a Wn as A ESI ERO Tre snes Seneg ne Fro sr of coh Re arg RTF a eG RE AE Dagar Fr esr anerg Sade aa an ASG ‘Sra rch ang mise mss ding srg sone EoD nd SSDS TARG aT Sega AT | Fr teen Ga ava AE ‘Sergio tena) | Spd wih arson ap crate Pe saan Spun seny ot aay | Ere asa bang rans ee o> ay SATS Topray ep fama | Evaro any surg pany paler he ronan HENS SS a [eg sion | ir ot ing seg aor ia a TA i ‘igeren ‘ig rest Rael eng SS Pr overg iy PeoeCainer a ae aa aS i er parame — [haan aay 72 | Patan cc amas | Pao cick Praia erredse pee RSIS oS 7 Ye as soe Seer mah evi Gaba Yr ned SAT RT ep rmdir tr) Fear ra nih psn rp te Tapa uO Topo) Sep sere) bag aaj [TROT WY RL Treats ars OFF “Teed boss ee EIS) barg Seon OF yo Ar rss err ES ban ye. OFF ier eran ace] Ea oe Pan Tt 8 hg eo OFF Byes — ‘Seng coer eycrer | Sev sre carer erg cased OFF by comer Sexo errs | Stet ete ov bay SDE OFFy cave sn Ban BI SSI Trin ON Tn OTS ear ST ‘arg ra a rg ES SG aS TAT OTT Hirsh ssi re Deere era iO 0 02 [boon oo sw Tos [See eg et | Want rg eats OTe 108 at les vat As Ure al ers wing ay rend EEGR SE OWT WO {or [Boos een Wing | Mis re fon ers ig en Brera, ON 1a = 103 -{Normal Status Diagram ofthe Port VO} =101-{error Status Diagram ofthe Port VO} = 105-[Sewing Machine Driving Status Diagram of the Port UO] =101-3. Setup procedures 9 waco 1) Dipay ote port VO se wen en the Misch continuous presse for shut 6 socnds an the page changeover ston “Bis presea ne po seen ton ic spayed enn tones hs por iO sete screen day 2) Scecton ofthe por UO sreen For por UO setup, fou 1D satin sean ae sit able, Areauited unetin number canbe et on 8 rolvant sree, Output number seting ©: rout number seing 1D: Virtual YO numer ting E : Ste operation peobitn seting Setup scoon changeover e posse with he right net scot burton] I] tocztes on the top of each seen. = 1089) Pon vO sep Trak expt ruber str, pu ruber st {nar vnal UO number ei, he ei buton of Cie presna eter an rp oe sting {Eeon near) me sli tna ug the ony (The signal pe sled rm Hah (0) and Low (6) Inthe cate of itu VO ruber sete, is eects om ov ans io ah “omake such operation ecting, te ekp bun ACU spread sien sal ype tom High Maw. (@) cP20 Its possible to make setng wits te memory switches (Lave 2) No, 200 to 40, 'nregarato the method of input entry refer to 4, Merry Swiches, 2 Function ist,» Leve 2 (Simplified panel) ~109-‘auenbes 20) npom ave sm ave oo Ave am aver am aver oo Aver [uu ao ob eo eo ne ae sovenbes 24 dino “§ ou(©) Simplified program setup ‘hia macrine is provide withthe spied program funtons, which can rake he programming of vous ad ‘inal devees (slacker, uni, et.) accoring to sewing machine operation In conjunction wih te pot VO eu Tunstons, masleatcn into such adetonal devews can be cad outin tha man unt the sewing machi: 1. Specttiatons (1) Oporaton by maximum of ve programs i poste (2) Inputs ofa maximum of 9 saps can be entered per program. (@) Interactive cperaton a possase among the fv prams. 2. Seting tome “The spied program species he flowing Ive items por step. Ne | Seting tem ‘conten 41_| Command |The method af step execution depayed 2 | Outpaifrmsien | Contents of matple outputs ae set up fr High and Low afte respective 18 up toxminais and 16 virtual YO por __ ‘| input iniomation | Mutipl input condtions are setup for High and Low of he respactva 16 ouput tem als, 16 input eins, 16 vidual UO pore, nd 6 operation ewices, Parameter @ | Skip dostration step No. oF progtam No. got up. | 5 [Parameter @ — | Treinpt condons of lay time, No. of stiches, No ofrepeiion times, are sot L wp. “The vital UO pots provided or an itraceo be used for awing machine col andsireiied program contol Inn case port 10 sep, eer an rout or output soa up as Seen fom the sewing machine cna sde (Caution) The vitul UO por isan Internal signal ofthe sewing machine, eannet be brought out directly tole outside. 8. Control operation the star of spied program execution, operations sequently atid ot staring from Step No, = 1, atthe ‘strats of ime foreach sap, Ath bepiang of step execton, the com ‘en claup formation ep are ger. Sova macnecntt | Outi | secon fe7ted. Operation i suspended wh the 7 eroe fxocaton stp No_ unt he setup cond Acar ein le ae ‘ons fr the input information oe Param amperes a ‘ior @ have boon esabishod Wren tees “San ett ondiins ar estabicte.aporton ior warded to the next stp No, or the eo ‘estnaton step No. define by Parameter .Secha sequential operations opeatos tithe completion command (Caution) Inthe simptied program control, the V (terminals and ethers are aroctly con: ‘rolled based on the output and Input Information, irrespective of the resutof | Acutor enor noeroea gue raterg pt €—— Fn portcutr the otput data are imme: lately gonersted atthe beginning ef ‘Stop execution forthe outp terminale fand virtual VO porta. in regard to VO ‘rismatshing and synchronization for eying mactine control, therefore, pro Sate 94 <—— pat frame have tobe eatsilahed carefully co en the see of simp program eo4. operon rocedes ¢h Biotedpegam econ ren ply ‘nn te, hoy wound tevende be inte regen bun Oe Steuer he nee unger weet Yon ‘haut prs eliadreea tev even apes {2) Simp program effective! inetietive ‘The snpliied program comes ve pats nthe Intl state, alte peters are at at OFF When he sinlied program selupbuten (8) sed, exch rogram can be made efectvaorinolctvo. 4 ‘Sipled program efstve eA ‘Simplified program wetetve (9) Simple program edting Siistidprogam No qb an etre r- ber of saps 1 ate payed onthe rogram extn bute), When is batons presse, the cnpied progam edteg sren played wich coreaponds othe snp program esting baton 03Int sine param ang sre he aig sep i saat nthe uo he sop flrmrongtton [Bi] ©) anaes rnton BM Preach settee. tt pea cay eu emer pot Osa an parantsotg, ‘maximum 08 ape cane eee 1) Command selection Wen the command selection btton_Set_| (Fis Pressed onthe simpiios program ading sraon, the command solcton sian is splayed “Tro command that ia bag selectedis played on the btn, ‘On tho command selecton screen, the command ‘baton (@)is dleplayod. Press th selecting oommand ‘baton and thon ress he Ente buton In regard to comand descrptions, tert (6) ist ct ‘impli program commanss. 2) Port UO information setup “The por status can be se up for ho four tome a spect blow. (0) Output information (igh) setup buton (0) Output information (Lae) setup btton (4) Inptintrmaton (high setup bution (U Input information (Low setup buton \Wmen the ceting buton pressed, the UO data so lection screen splay, na‘On the por setup seen, cunt sting tems ae Played at tho top lt of the sewer, URE -cvneonn spon ne Le B ‘put information (Low) setup screen sgh ge tre IE 120 spayed port type canbe changed. “Tho poc comes in tho fur types aspect below. ‘wa: Ouputpon No. or Input port Ne. BO! Vtual YO por No. Jaf te. Presser SW 1 14, Stat SW, Temporary sto ow Tw pr No, baton i spayed on te seen. Press th baton tat caresponds to euront sting The ecacon sau bto Gelyed ny ‘torso ress th tr ton For ouput etn, presse out ben (2 ttn the emo which the delayed tp as been sel vp. Torte, hs tem ean be eaines =s-2) Pott iret tacoma po Snes Sertonmeneripc nan 9 epee te pues ore Earned rt pss cre eee epee cron te Sout crotjieaacenopanes = 4 ep insrion Wi ponbla one ep ble he daloyee sin. ‘When the stepinseron baton Si (rose. tro comandselecten coves pues Sriat re cormand ht eased oe ea and press he Enter button lf (0). Then, he rei so ete hie8) Step deletion Nis posse to delat te step hat hasbeen s- olyed Tn he sp elton buon 1s rosso te dlaton chock soon i daplayes When the Ea out fl] 0s pressed, cpayed step is dleed and sep standing behind Is ied toowae © Checking ne satus of the snp program In the sewing sereen The sii program baton 1 dsleyed into soning sro hissed roam aa thle The spe program sect sree a pre- feria ad th oct spied program but (0) depiaye Sect ne spied rogram number he status ot ens boing checked andres te ENTER bute ton fc. “he slid program conimaton screen i pre sented an te present ste umber andthe tas oF 0 ar slayes Te portenberwibouLO cxtmaen delayed ingay 0) 15. To use the slmpliied program with CP-20 (1) Simpliied program ON/OFF 1) When the power supply i tured on withthe |S] key kept pressed, the unit is started in simplified program mode, Pra 2) Wien to {Ei Key is ress, he simple program rub andthe ONOFF status ae played Using [ri] [7] ket posobe selec he snp rogram number PloFF - PSoFF Using te ['C) hey, ONOFF changeover i possible Pilon © P lofF Upon the complain cf medication, tu of the power sup (2) Writaead ofthe simplified program data with the smart media 1) han the power sup is turnod on wi the | "sky opt posse, the uits saad in simpifs program ‘mode. Pro 2) Wn ho [Ei] Koy is peessod,wrtlead ofthe sipiied program data becomes posible wth he smart madi, =~2) Set cata wi Rea win the |e Eo] :Rendro Ef] swt 4) Using the [372) [JE key, tis possible to select the fae nurnber. 1. For data reading Ihe posse to ier enly the fle number registered inthe smart media c. 1-999 2. Fer data wring Ihe posse to elect ony the fle number ha not egistared inthe smart media 0 1-H 999 5) When te 5) Key i pressed easing or wing is tated, Dung data resdng or wring, the Fe No. indestd i lakng moda. When the Power OFF i inated, data wring eFrshed. Orsnarycperaton ie recovered when the power soppy shed on again, P oF F =119-re ‘SpUBUIUIOD WeABOld paTMGUS 401817 (7) —0-‘ms yaun seems sequrn ‘aivpmun-suntemg| 8 40 7 san ‘1 Buje vod nine padi 2 0p aun Om enfino aeeUAB AneAP EUR A eHOgE BOE ~ 90 Jo) exELUAIE 2g 4 suORALDENP aN 4 (UONNED) [anes wnsong ponds) aaa FT nt aris — Se [aceon = Gi] [emus 1 —| a E a| [eau 5 ‘91 —— == — ca [saint aro Tae Rae ne) OL yeu suswoo jouer} | ovsuew wavy jean (eres on) c orduses wesBorg (5)? = 5/813 8/8818 Guy ue Sapo i080 pedue used sy Yo} Yee ‘umes voy au Jo oun ae 24 sye 9u0p 29 oy BupoE eae! eo popLONA NEUNSIAEIED WELLE Jo MSuEKe UE) Z wesBord say00; (2bss mes Sony NO HO Bu 84 Bup294 pdms Suse Sun No ewe 22 rag Taras ueroa rnc) 1Bon a on | oneman ug sxveuoy ae suey una, yeoys dmaes O7 Hed (9) =i| a o|]olelnlolole “seas squnn ‘ou pt un foe) Jeous dryss weuBoud peyyidans ()(6) Version display AMS-21088 308 To leplay the version information screen: Hold down tho M kay fr 3 seconds to call up the version information btn, (A) on the eoean Press tis button to cepa the version information “Tho version information sce shows the version Intomation of your swing machin, 8: Pane! program version Main program version 1: Main shat program version Pressing the cance bute, EE) closes he ve sionnfomaten seen arcalsup themed cen. “To dlplay the deta sore: Pres the dea scron buton| panel program deta screen [Precast upine G:Medue HAM [Checksum Pressing tha cancel buon, 3 ) closes the deta sereen and calls up the version information screen Pressing tho M. key clowns the deta screen anc ‘ale up th cata input acroen which you have se: lected "The check program allows yout Se version information onthe spied pan = 16-(7) Keylock setup 1, Tocallup the keylock soreer: Hold down the M: kay for seconds to cal up the kayock button ll (A) on he sereon. Press this buton to elspiay the keylock sting soon “he current sats appears onthe keyook buon, 2. To select keylock and ectvae it: Solel the keylock sevatlon bon, (8) onthe kavlok sting sereen ard press i]. Thon the ayock eating sroen closes end Keybck becomes actuate, 3. Atler closing the mode screen snd eaing up the data input scree: ‘Ate casing the mode sereen ad ling uth dats input screen. PICT C inciating that koylock i act ‘ated appears onthe ight of he pattem umber. ‘Only avaliable buttons appear when koyock it at- vate. * Memory swten No. 17 atoms yos to eth ‘onthe sini pane, eyeek =m(8) Communication screens of the maintenance personnel level (Program rewrite) The datatypes alowed tobe handed nthe communication screens can cfr accrting tothe orintly used ‘ove nd the speci eves tat ao used by the maintenance persona 1. Types of data that can be hanced In dion tothe our onary datatypes the five more data ypes canbe use fore maintenance person love. Each data ype 2s specie below. Dalaname Ererion ‘Gantt aa ‘ausimortdata | Vor sOO00KUSW | Data of he memenyeutches Tande rare 0001 MS ‘Aisoving machine Sala ‘estar 0000S | Al data maintaned by the sawing machine Bape) AMSOOIEAS | ane program data P+ RVL (6 digs) HED| Program data and depay data ofthe panel P+ RVL 6 gts) xx Ine VL (6 gt xx ai program cata Mas RVL(@ pts) PRG | Ma program data Servo program data BH @Hse T= FL(64a).PRG | Seve opamane i 7K Fle Na,2. ranging of ane aa Ing matie cater 0) (opie of cnmuneaton zontal ‘onan pero te Ven fio 0 cot sesedtr seco RE a eo ge Sie) undacoomentan matte rane srs prewea vl delyed {Sheree he comeabon een Hearne poration can eden justing esa anal sewing mastine das 3, Program rewriting (For the 1-400) (0 Semcon oft ata yp Minen be eta cessation btn (10) s presse a commanaten een oe mal tancn prom! mel he do ston een deine : Inmet set art ogra ail ©) (2) Selection ote Winn tf sles Acommuniation se played ress te te vetseval uton| GQ (0 sit tne couric program (na pase the I bton, ton i rescain in iscelton seen 19-‘ata wring err sereon {a ] (2) Progra cowie stat ‘one sat mmr btn hs preted, rg ety sane (Caution) Nevor tun off the power or opens the smart media cover during the work, Oty ‘erwso, tha main body can be destroyed \Winon te eoding screen ie splayed the replacement work forthe appicaton sofware hasbeen completed any data wetingerorsereen shoud be played, in ‘mediily tur ci be power supply and check ack Ing tems] specifies below. Ten, ake the setup actions aga, [hocking tas) 1) Bid you open the smart mai over inthe mid of ‘ata communicaten tom fe smart modi cara 2) Data othe smart mec cars ar incorrect, or hare Iso data, 28) The contact point of he sar media crdiscontam- ated, or utlering tom pos contac,4. Reacing?ing of te acusnent data anda sewing machine data inthe smart mia (Fr te CP-20) (1) ¥en te powers tuned on wth El Ke et preset user cao sa. When ne ‘xjtrent data edad, pts rb LED Uhen te ponr tured on wah ne] yt preted a sowing mache cata ne an When thea soning machine da mode ate, he sale LED "a> Adjustment data mode “a Al sewing machine data mode (2) Select ta reading or weing wah hel ]eoy fem Eke (0) Select he fiw umber with he [andj] keys 1) Forreading ‘Slecton's made posse only forthe te number hats reiterod inthe mart moda, cli Tit © 999 2) Forwiting ‘Soecton s made possiblo ny forthe fle number ta is not registred inthe smarimedia. Yu fe W999 (2) wane [°C] ay posed, recng or wring of ech data locks sare. ne mie of dt rang oe ‘ting the le urbe a deplayd nthe ring mode When Power OF played cng or wring has Deen sort. (6) Wen the power supply is tuned on spain, nome operation ecovere, -1-|. Program rewriting (For the CP-20) (0) Yinen in poner tuned on with te] ey kept reaed he rvrting mad ota spied pane pra le stared, When te rewng modo the simp pane program stated, the Yecle LEDs kup ‘en th powers tue on wih ho [EIKoy kept presse, he eweing mode of te main rogram is tac. \Wnen tn rein mode ofthe man progres started, the max numberof eaen LED ft ‘en apes tue on i te [fay pt pressed he ewig mado he ero program's aed \when tn rewrtig modo of the servo program stared, the onion LED tp NES Pe oom 's, Man pega — AGRR : Seve program (2) Using ho/ 5] key, select he rogram i forthe panel, which Is kept the smart mei In regarsothe le apa, te Fey can bo used for changeover between the VL dspay and the model cox ply PPE | emcny FE | nn ay For VL display, ve digits of (1 gt, V (2 ih), sn (2 gts) are cepayed “Th non-isplay porn (AVL +a) canbe cispiayed wth the use of ne |e) and) Kye covmnone (IDE For model code pay, the ve continued characters rom the head are deplaye, “The model code ofthe ongpay portion can ba played wih he use ofthe) and) cmoiomsave ALG-2 (9) Wen [Okay pressed, ng fh span program stata, When Power OFF spayed, wing has bo conte P ofr \Winen the power suply is tumed on again, normal operation is recovered. a26. Use of emart media other than those packed together ‘When tie contants ofthe sma media card packed together are going to b coped on anchor smart mesa ca, ‘ne amen media card ofthe copying detinaton shoul be formated wih IP400, Since then, following ecto configuration shouldbe estaboned wth a personal computer, Infomation about te method of smart media card formatting ls obtalnabe fom te Instruction Manual, (2-25, Howe 1 Use the Communication Funct), ne roy [PROG] —— [AMS210E] —— Mien pg (Seno program) Mps000% rg (Man progr) Pesce] (1-400 rogram) IPromovctod | Pree n0t L— Wororsaiot 1 inooorcito 1 wine 1 nioonecit2 LE twonenita 1 1=Falder Inocoreni22 nono = RVLcode (6 gts) poe NP nnn prg (C20 program) oi(9) information screen at the maintenance personnel level 1. Error history (1) Teiepiy the information eersen at the maine- ‘nance personne! lvel: Hod down the formationkay, 1 (A) for approx. 3 ‘ssconds inthe svtch shet section onthe daa in- ut screen call up the ntrmation sergen a he ‘ainenance personne! ave. On the infermation soon al the maintenance persone! ive, th color (of PICT athe upper elt changes from bua oor ang, and there aro butlers (2) Tocallup the eror history soreen: ress the err history baton, # (8) on the infor ‘maton sereen to call up te aor istry sereon. ‘The oro history scroen shows the eeorNisory of your sewing machine, ©: Chronological rearing number D:Eror onde : Cumulative energzingtine during exor (out) Pressing he cance buton, I (6) closes he eror Instoy sreen an casa he noma sree. (@) To igply detali: For dotale intrmation abot eros, press the ‘or button, [5B jes (F) hat you woul ie to ‘500 fo call up the afr aa seroon, PICT (H) in rospongo to enor ex etal serzon, Rotor tothe “11. ERROR CODE LIST ppears on the oe2. Cumulative operating information (1) To call up the information sergen atthe maiie- nance personnel vel: Hol down the information key or approx. 3 second inthe etc sheet scion onthe dat ut gereea to all up the information sresn atthe ‘maintenance personne eve. On the infsemation sroan atthe maintenance personne! ve, the color (of PICT at the upper ot charges from Bue too ange, and there are 5 butlons. (2) Te ispiny curse peraing txmsion: 7 Pree cunt eran oan Buln a] entre nomatononenaly - ‘ne sang omar cen “Te fotowing 4 toms are inca on the um ‘we operating lfermation seen 8 Cumulative operating ene thou) (Ce Cumulative thread ming count : Curative energizing te (how) : Cumulative stich cout (1000 stices) Prssing he care bust, EF costs te ume lave operating information saben and calls up tha inermation sere, = 135-(10) Test sewing function Gonnecing your PC to the sewing machine lows you to perform test sowing based en dla created with PH (sewng data crating and acting sstwar) Connect your PC an transmit data fo the sowing machin ater cresting it with PMG, and IP-400 automaticaly ‘shows he eat sewing screen when te data inp! soren scaled up. Rett tothe Heipseroon othe he foro ‘operate PAA 1.To perform test sewing: (1) Reception of dat for test sowing fom PHY ‘Wen data (vector type) oro sowing anak ted rom PU, the soren shown a igh appear, {aa noe petoning traning o anemia Appoars inthe center othe screen, away “The color oe needle pestioning drawing changas {HAA ‘depending on thread tension. if the stitch count of tranemtta datas too lege, a neeste postionng ‘raving doos nt appear (2) Edit of vector parameter ‘Tha folowing’ ema are ait on data rans rites tom PR ‘A: Theead tension 8B: Xl enlxgemendhelucton rato or acta vaio (C-Yeaxalorargonentesicion too actual value “The memory snitch, UBs, roves selection beeen _mperlargomendreuctoneao and an actual ve =16-° ANNA “ © © oar Pross the bllon A 8, or lobe changed call up ‘ne numeric keypad. Enter anew vale an press te eter bon Tost wing Press the ready-to-go switch {BYE} to call up the test sowing eeren, Tes! soning is 033) Data registration to wer pattem “eragater tot see data oe sing actin eae theepavation ton ml shown on the {ou soning sreon call op Perego sen Eniorine ver pater ranboro whe he est er ng data egtred wie numa Keypad (6). Contmation of ata regitation reas theertar btn il (#19 close the eos ‘rat screen, and regia is competed ata entry sereon ‘Ata daa egtraton, tbe cata entry seraenauto- ‘matcaly appear,2. Color chart indleetng threed tension values ‘An ncicates ned postoning craving varies wih head tensons adjusted lor needle enty peor. The flow: Ing chart shows the colors o ines fr trae tensions, ‘Thread tension | Color coz | INIT ony 200 | Se sooo | SII ou a. oe — a. ‘2100 | RRs ‘10160 | II e110 100 | ERRRERRBT pre a 186. Test mode (1) Start (CP-20) ‘mon be check program i slatod, mantnance and inspection canbe cared ou 1) Check program stat 1. When th 1) hay is continuously pressed tor 3 seconds in he st sing LED i unlit a buzzer sound heard athe sor etup mode s assumed cP=-- 27 shat ne ‘ortho memory ach Inthe sate, leheck progam start can be solecod (Caution) Te check program eannot be selected unless this kay Is continu ‘ously pressed for 3 seconds 2. Change the memory sich number wh th hock ropa, | ana] keys wo soe he ‘3. Pras tho|°O) | kay 19 move tothe chock program, Stat the play ouput tet, Foleo tne net igo i regard othe conan fhe play ouput es. 4, Press the ‘rather et function, 5. Selec the check program numb wt the ey to complet the csplay cutput tet Move to the selection of ana) CP | keys ‘Check program umber | Oheck progam Contes Input signal check CP “The stats of he sch ar sonocr input i played XY motor gn sensor ‘eck cP “The status of inching eperationoltha XY matt, parton of origin rte and he XY gn sanaor | Is cspayed Contos operation CP cP Mala motor rm check Cw mM “The sewing machin ie statd tthe preset rom avs ‘Aer the conor ofcontinwous peraten have bee t,he operational mode moves he continuous operation mode. the mesured pm number i spayed. ohCheckeropam sumer | Oheckpoaram Cones CP G ut cok “The pe ana output agora Presser fread ctr mat’ | The status inching operant pressor and ‘tg sonsorcheck | tread tinmar meta, eperon of erin eel end he pressor ecg / presser sensor i played, (cP 6 PLT ‘Nese tvead came meto crigin sensor cece The satus of inching operation of th nop tread ‘lurp mata, opto ol fg va adhe naa ‘tread camp orign and needa tread clamp senor i epayod Inrmediat prosser ‘The stats of cing peraton othe nermeiate Fale] (a! im cp 8 P19 ajusment Presser moter, poration of eg retard the Intomecsat pressor origin onsos is dplayed, ‘Software version dplay | Tho eoware versions ef the MAIN and SOG boards 210 payed 8. Prees the [<3] kay to define tha check program ior 7. When he 7) key is rosso foreach chock program, te current check program iscomplee a 015. recovered statue ‘Once ine contuous operation modes stated, cannot be canceled. To complet, weve, recessary 0 ‘urn he power supply OFF. =H(2) Display output test (CP-20) ‘Aer he movement to a check program he dspay ouput tos stated. “The flowing LEDS are it al rentals of ene socond(3) Method of confirmation according to each test program No. (CP-20) +) CPt (input signal check) I's passibite check he input stats cf the operation pane keys, pel swiches, and various senso [Deply timp a Pe pt ur a utc by + enc tne ne El] | ae (fay ar pressed smtanousy. Display ofthe input status with the tem selection LED JONOFF Fete to the able blowin op the conan of ie- ies) ea [a] Contents of Display or aac Input No. Peatir |Xenirpe]¥ enlarge] Speed [Counter | Bobbin [Theeadre] haan] Roady von dan] teo | to | eo to te |u| ued | Leo | te 1 [aa] & (Al | re Ke a] | @ = _ voy_| Koy | rey | Key |_ Key i 3 | BPS | IPS | BPSw2 | EIPSW an SW] Frese | Prosa’| Pras’ | Pras | TBO a) 2 | 3 |e sw | asw | ow | ew | 4) RWDET | ADOET | DDET | UoeT [FE] POET | SDE | Fd tf peo) mero Sensor | Sonsor | Senor | sensor | senor | Sensor | Sensor| sw | SW. | Sonor 3 Viner Perr stltarc | Presser] Thad | Exoral| Cora! | Exomal | Enema! arin | erg | mete pmerray| ror aroma] np | apt? | nou | inp tener | sever lotraner|ognimer | serar | sonar "|_| | Exora’ | Earl | Exome! | Eero [Sera [Examal | Exteral] Eom | Exoral| Exel inoats | puto | pit? | inpare_| noun | np 10 |p| put | pat 9 | nt 7 | emai | Enema T | oats | puts al DIPSW2ie 2 sp wien located onthe MAIN bord = 1822) CP-2 (XY motor / origin sensor check) “The status of inching operation of the XY metor, operation of rg eel, an the XY engin sensors is eplayod 1. Inthe rs place, prossthe|C) hey to cary out nec thvead clamping and xin retivafr the presser and tread tinmormetor. The presser assumes tho lonoringconston. ‘Ato the completion of preparation, the sewing LEDs Operation make changeover [sing te According Wo the sal of the asled XV oighn oor 2070" of "is displayed. The, Kay's presseato 2 and 0] (Al [a motrin the drecton of +-by 0.1rm each tine. | (Caution) Since the clcula interpolation systom is | used any motor not sliced ie als driven. ‘ive the oars XY ter ign sensor “Ta selection statue of the X motor X onpn sonore re ¥ mo (Yorn sons i lpeyed. Tho sprssed to make changeover. enlargemenveduction scala rate LED it X metor OX Cie oranges over. Using the| <>] key, the selection status ofthe X motor (0 origin sensor) oF the motor Y eign sensor is Using the Start SW, origin retieval ofthe XY motor Is eect for both shaft, 8) ©P-3 (Continuous operation) [Ae the cantons of continuous operation have been ee, the opera tional mede moves tothe continuous operon mode. “To cancel tha continuous operation meds, Ic necessary totum the wor supply OFF ext ine sting face [77] ant 7E] tayo tu tet. Satins posse wine ange fo etme nh unt f 10. visa vate 2000s) tart compen esting, posta [to Seting fr he presence of rg reteval at the end of sowing Press the +i and [=/i keys tose up he presence of ognretoval atthe end of soning ‘AD Intectv (ital value) [At Every 100 sewing cyeles £2: Every sowing ele us. Cio C Ag+ ot og ge eta ine np Pmr[silodcsineaetreemmams | bE (BO: Ineffective (initial value) - ‘Mor set, press the [%) | key. The onary display is ecovere, 4 Continuous operation ‘Ato th completion of seting, rua operation tke pater rurer sap and cbers shou be cd out Althe endo swing, origin retaval ofeach motris cated efx the XY / pester and thread tomer need tread clamp i origin retrieval efecive” has besn selected as per 2. Then, automate sowing Is restarted afr th apse of ho fst ine pret a8 pat above “Toop contnueus operation the sta swich shoul be tured ON dng the et tne (E So epyent nd ine machine is stopped. ata44) ©P-4 (Main motor rpm check) ‘Sot up the rpm umber ofthe Sowing machine, dive on the main motor of the sewing machine ‘pm loval and play he measured tpm numba. READY operation te preset Ine fra poe, press th "Chey tothe ign retieval of he noodle trea clamp and ho presser and tread ‘mar metor. Alter operation or preparation the sowing LED i 2, Operation When the] keys pressed, he awirg machine ie cats ate preset pm ve [tre pm numbers change in he mio of sowing | mace operation he speed cn be changed by ress fing ne ey [When the [7] key is pressed, the sewing machina | stops. The preset rm number er he acualy measured rm | number i displayed. Changeower's posse by press- ing he! > key. | adh, bp nanber cane preset itn re ange 40 2700 5m Tis eg ‘Spel even inte mid of ening maine oper | Fe speed LED is nt whe terest mumbo played andie whe he messed rurber's de | Play. Crangover can be mse by preeeng ng *)| hey. } Wn thal <> kay the epee ‘over between the preset and the measured pm nur bee ous5) C5 (Output cheek) roe 42 oututis generated while the) | Keys pressed, | 184 items can with tel +7] and =! ein oso anbemaena ed ee —L Ll Ga Gia) [aca rn ne eons (eal) ©) CP (Presser end thread trimmer motor / origin senor check) ‘The stats of irching operation of ho presser an thread immer motor, operation of ogi eval, and ne reser crign ana tas immer sensors i displayed. 1. READY operation ‘nthe rs place, press th °C) | key or the ong etival of he needle ved ea. ‘Mor operation for preparation. te sewing LED it 2. Operation According to he satus ofthe twoad vier sensor, Wor ie dplay “Tis diplayod| sing tne 7] end) 7) kaye, he presser are trees | 'wymer motor ean bo crven ty one puts inthe += | oto [key is used to dive tne presser and thread ‘rime motor te each pros poston. Presser iting postion |@Presser lowering postion towering postion during dal operon) (@7Tvead vmmer positon /@Presserlowaring poston (lowering postion ater ‘tea ting) Whom the [<> hey prassd wit te| |! pressed ne ators ven reverse [The START Suit is used forthe origin rorleval af the presser and thread trimmer motor7) €P-7 (Needle tread clamp motor origin sengor check) “The satus of ching operation of he needle tread lamp moter, operation of rg retreva ana the tea lamp ogn and noedi ead lamp sensors is played, peeee [Rove haa ote ned road camo eorex or payed : Acco oe slats ote ead lap orgin srr, 0 or" ce- {pied FO Aa Using the] and|—/: keys, the needle thread clamp trot canbe diven by ne pie nt eton. leas ———————— - ho 3] ays sed ive te eee ras re | ° ° ° 2 | motor to each preset position. stand poston ret ie) DNewde tread bercngplion tea) (a) [a @Needi tread camp poston ‘@retige position (are) =| ‘The START Switch ls used forthe origin retrieval ofthe noodle thread clamp motor. 8) CP-8 (ntermeciate presser adjustment) “The status of Inching operation ofthe intermediate presser moter, operation feign retin clamp gn and tarot preserovgin senso is played. 1. Operation [According tothe sats of tho inlermecite presse righ sensor," ois | S —— - POU TZ) [Mt seg te[ 17 |and|- [sey renee tread lamp 10 @ melt canbe sven by oe pu inthe + direction Dao freee use ve te ede rad camp [Ee |motrie ech est poston BBS SLA owe pain tte hgh frm dung lowering B Oring agstmon peiton BeBe ad en | coLoner poston atthe height of nm curng lowering | @ietermediatoproser bar acustnent positon The START Switch Ie used forthe origin revioval of te intermediate presser motor. our9) ©0-9 Seftware version depiay) ‘The sotware versions of PANEL Board he MAIN Board, athe SOC Board ar splayed, Each version is expressed in a format of RR, WV, LLxx. x18 used to ndeate the spcileations for special cdr, ee. Therefore, tis nt indcsted usualy, 1. Operetn ‘Aecording othe tem slecion LED, the AVL dipiny (FI, W, LL) forthe PANEL Board, the MAIN Boar, land S06 Boar. and also th model ode pays prosented. Talend thee an bo uted or the sero pay Samoa AVL osc {33902 ANS-2 Example) AMS- 2106 i] a (eae = 7 ae ey sedtorne oie daly oe PANEL Board the MAIN Board, ante SOC Boar 84g Panel progam Main posram 2@B Seno prgtam ‘The [fey is used for ne yee epay ofthe VL playa he mado code depay When the LED is unit: VL. play Wen the LED i it: Md cade pay =e(@) For tP-400 4) Display of the check program sereen \Wmen the Mi) key is continousty pressed for 3 seconds, he chock rogram fi (A's depayedon ‘he sreen When is buen is dapeessed, he chock program sereen is spayed “Tne check program comesin the on ites as specied botow WERE Toc panel covection seen “+ The touzh pane! and button cepay pasons ara comets WHI 00 chock > Prasence of any dot missing check forthe i crystal ply. HERB rput sional chock “+ The satus of swiches and sensor inuts lad played HIB sin motor pm chock = When the sowing machine started atthe proset ‘pm level, me measured rpm ale is play. (EER Ouputchece = Wer and alr ouput check scared ot. EB 0 ctr origin sonsor chock = The status of inching opetaton of he XY motor, ‘poration of igi retioval, arc! the XY origin son- sors displayed. M9EIR P10" on troaemmer mtorr sen sor check The status of inching oparation ofthe pressor and tread trimmer motor, operation of rg eis, and the presser origin and presoersonacr i di played EEE Noosio toad clamp moter / origin sensor check The stats ot inching operation of the need toad ‘amp motor operation feign rev, andthe needle ead clip gn and nee hed clamp sansoris displayed BEB oninvous operon When the condtons of sntinuous anration nave ‘been so up, the contmuous operation meade is a8 sumed, WEI rvorextat posse axustmont Tho status af neing operation of the ntrmette reser motor, operator of rig retseval, and the Intermediate pressor on sono is ciplayad. = 1502) Touch panel correction 4. lapay ofthe touch panel correction sergon When te touch panal cretion buon | (A) the chs program screen peed he ob pal comrecton sre s copays, 2. Pressing the bottom lft postion reaathe red orale (C) leased athobotom tt ‘ofthe serean.To compel corecon ress the can- ‘el outon les 24. Pressing the botom ah elon Prone the oc ore (0) mene at he ban tte essen To ero erection, pres he concn btn) =i“ - 12. Pressing the top lft pesiion Press the red ccle @ located a the top let of the screen To complete erection, press th canca| oon ©: Pressing the top right position Pros he od rela () located atthe op et of ‘he secon To complete coecton, press the cance! atone. Data eaving ‘Whon ale four pons rave been presse, he cor ‘ection data are saved, Atha me, he Power OFF Prohibition seen pty. Te powor supply must ot be turned of while the _2bove-menioned sen « displayed. tthe power supply is ais tumed of, no cor: rection cats are saved Ato ta caving, he chock program scan is ui matealyeeplayed,3) Lco check 1. Dielay ofthe LoD check soeen Won te LoD chest baton] (A) presead on the check program sron, BOLD check seen is so.aye 2. Confirmation of LCD dot missing “The LED check screen syd ony mann enloe In hi tat, the LCD shoud be checkas to edn from dot missing ‘tor nie confirmation, press proper pstion on the sreen, The LCD check screen i cosod andthe heck pogiam seraen is sped oot =1534) Method of input signal check 1. Display ofthe input signa chock soreen, ‘Wen the input signal check button 25 | (A) & pressed on he check program scree sensor ‘check sreen i epayec 2 Input signal check In tho input signal check sreen, the input cond tons of varous sensors canbe confirmed For each sensor, he input status splayed at Indeated by. “Tho ONOFF conditions re displayed as shown below. © -ovomton OFF consien 3° Use te UP OowN ati I (), tay th sow ht hasbeen onesThe senses provide the flowing 43 types of coatons: Prosar + SW (Pod | Peas|Gomrisctenea’ [Ro] Pemoreh —] — Comr Tea DSW 2) = OraWe2 g oe oswes a) & bipswa4 2 ye «| Tend wostagn sora SW a| p< Serswea | 3 To & rasser SW (Pedal) As | AS) Bs) AS) Aa) Aa | Ae) Ae) As) AS 2 ‘2 La [Pmroroennee Prosser 8 SW (Pedal) g| 3 tt ede tect nt | wa poor [eB & uw er en oO Temporary stop SW 4 ene un : ror R @ t eae hd camp mr zg co 3 © | exerting a) DET sensor 3 9 Exomalinput2 4 ge g ® Exlema input y Te censor gy © Extema input S| POET soncor g © Extema input “The DIPSW2 she DIPSW tocaiod onthe MAIN Board -ss-Pisgah Gaoriota a ans ¥ ea [aa 72>" go = 20 = yo = 29 == Tg) 9 ane 20 == jg) of 722 = jg eo = 3° 9 mn =156-ois Mala motor rom check Display othe main motor check roan ‘When th nin rotor pm erect | presse onthe check program sree fe man trolr pn check aren ele {Main moter operation and measured pm valve Using he batons (nr rumer canbe. Baton FY (0) resed, te seving machine operated tte pe. {et oped. Alta ine, he ressued rm value cay wren te SET butorA) tapes, sewing machine topped.6 Mao of ouput check 1. Dlpiay oe output enc screen ‘Wren apt check ton a) pressed on ‘hecho pram erm, check en spayed 2. Output check ‘The ouput check secoencan be wed forthe ouput ‘ack of esc poo. To press the ouput check but (6), Whe i buts pressed, tho Ont ‘us ouput ep! generale, =1s8-“Tho output check play provides to following 17 types of poston: ee Q) oo] w fg] ong) a he Sot ae [gon o) Be [re @ ae) a" lglel 7 ee 3 Ae ‘Air output 3 | 13 l= l2 Ae Air output 12 § toa) as [ye] a om" Sf oo Sl as mg] cl abe Po gles) & 1g] oe) gpa "glo el on ool be area - -159-7) Method of XY motor /rgin sensor check 1 Display of the XY motor 0 Whon the X¥ motor! orgin sensor check button "| (pressed on ta check prograrseroon, tie XY motor / origin sorsor check screen i ise played ‘sensor check 2. xv motor on senor heck decor oe sai the og esa he (OWOer conten be sreropayes he seston Viton te Aron $3 () i prse shove nota be cnn ym eo diecion (Catton) Using he Star 8M og ev ot the XY motor faced for both shat8) Method of presser and thread trimmer motor / ‘origin sensor check 1. Dleplay ofthe presser and thread trimmer mo- tor origin sensor check scroon nib pes andrea nr or ag semar checkin ib] (0) fpoaed one Crogan erent pone and ter mot ager chores aye 2. ressr and thea tne mote vg or- onaee ‘oorangi te dates tb ea ire sre, the ONOFF conan of be ved ime re ‘dope poston! tcconing be sao be precast, tre ONOTF conten he serch eae ‘Syed be poston Using ol aa ers HB. .0 preset red eer mre Be eb oe mae ‘When the fixed poston moving button GB (is precede resented ine notre ven {ony othe lowng ted ston Apion ‘nating spoons dapyea ny. 1G: Preser iting positon Presser lowering positon lowering postion turing pedal operation |: Thread timer positon 4+ Prosser lonerng poston (meting postion ‘er tend timing) When the eves raton ute 0 essed sings conducts in rears Groton. Using the ‘Star SW, ogi etoval of presser hed mermoteris eeced (Caution) The tan Switch becomes effective ster the completion of gin retioval forthe rosea ted timer motor. =161~8) Method of need thread clamp motor /riginser- sor check 1. Dieley ofthe ese ted tam moon sensor check srenicoplayed. When he eo tens can rr rn snsor heck Bron 4p] (8) pressed on the check rogram seeen, the nee esd carp mor / ‘rpm sensor otk screen's daloed 2. Nowe thread clamp motor org senwor heck Accotng ote stash needa theod carp sera he OWOFF conan oe nee tau clamp eset eayedin he poten oC ‘erring te sau athe noece vend carp cin coon, he ONOF* condone noose Areas clamp sono pay tho poton ot 3 Using an to BO. 6, ne needle head lp mots ar be ion by are utc. ‘ren he od poten roving btn GH io preset he nod tren clamp motorie veno thy one tong ted postions Apclogaph MAIN boars2)FLT-S board Single-phase 200V-240V Pulse gorerton scar out or the purposes of power supply rection, noise reducton and he deletion ‘ofa momaniary Iterruton ONT: Power input Pome ach ‘Sinco gingle-phase specications are ‘adopted, the power suppy is connecied to Pina as ‘Ch: Momertary terion Getecon signa! MAIN board = 1665-pro ty vopounuice NIVPL204 SIND TOURS UR sod pisea 114-> 210 ENE AH 2 91ND gdp ond 304 LIND We eo ae a plveq NIV 0 10H Spuwnaco oy BuAsoas paape 5 anuED yeus YY no aulED B »PEUD OUD PvE pau 6 Adds NON SUL, 10a 90 (64) LEDS fer 806 board cor checks [ No. tLEbS Tashos | Ener deeeipion | Day oepsaion pag] Renae | Tum wa Diy tum an in oda a ‘ Wain sh metriock_| E907 Fraiuo in eveleg or 2 oconde | 2 Enorinphasez | £200 Fairoin pase Zdtoction _ About 15 ume | Eroriahasse ard | E70 | Fat in pases And detcton About 0.5 me z | Moernnionsersrner | Eva Lois! orn UV. 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