aL Gi RESULTS OF IMPROPER ADJUSTMENT Ifthe tension releasing timing is advanced, ‘an excessive amount of needle thread will, be fed when the moving Knife moves. In this case, the remaining length of the nee~ dle thread wil be increased or it wil vary If the thread tension releasing timing is retarded, the needle thread is held tensed \whenthe moving knifemoves. Inthiscase, the needle thread will spring off after thread trimming and the length of thread remaining after thread trimming will be decreased. AS 2 result, thread knots may ‘not be made properly at the start of sewing, fr the needle thread may come off the needle eyelet. Ifthe thrust playin the main shaft lubricat- ing unit i excessively decreased when the tension release cam is moved, the main shaft lubricating unit will be seized up. If the thrust play is larger than the specified value, abnormal noise wll be produced ~16-‘STANDARD ADJUSTMENT (®) Adjusting the clearance provided between the thread tension release cam and the thread tension release cam roller [Adjust so that clearance of | mm or more is provided between the outermost periphery of the thread tension release cam tnd the thread tension release cam roller when the thread tension releasing cylinder sin the OFF state Ra mm oemore -17-HOW To ADJUST 1) Remove machine arm cover @ 2) Loosen screw @ in the tension releasing cylinder and adjust the Sleanesprovidesbeweentreadtesinreesscan @andtead | tension release cam roller @ by moving the roll ® | - | \l~ 8 (Caution) If the aforementioned clearance is adjusted, the tim- be suretto confirm the thread tension release camatter Performing the aforementioned adjustment. » 2 RESULTS OF IMPROPER ADJUSTMENT If no clearance is provided between the ‘thread tension release cam and the thread tension release cam roller, a play in the link causes the roller to come in contact ‘withthe cam, resulting in abnormal noise. If the aforementioned clearance is larger than the specified value, the tension disk fof the tension controller No. 2 will rise before the roller comes in contact with the cam. In this case, the timing to release the thread tension cannot be controlled 18STANDARD ADJUSTMENT (10) Adjusting the initial position (Z phase) of the main shaft motor ‘Tum ON the main power tothe machine. Press the (MGUESEECT) key on the operation panel. Then press the [Z] key and [=] keyas (F). [7], E). ‘and [¥] following the written order to select [IJ]. Then the screen shown inthe figure below will sppear on the display. Now, adjust so that the main shaft tums by almost one revolution, ‘when pressing the [Z-ph) ofthe main shaft motor on the display, and stops when the highest dead point of the needle bar ‘is teached, (Caution 1) itis necessary to change over the DIP switch to the maintenance mode Il. Set the SW1-20n the (CPU circuit board to the ON position. (Caution 2) Ifthe operation panel indicates [Run], change the operation mode to [Standby] to select (75). + Screen onthe AVP-870 4 screen on the AVP$80 19. Motor2-phase tock 19, Adjustment o highest dead point MowrZ-phiock ) [wrong Mater Zo | [emo ze | X-Moter Zh | | = 19HOW To ADJUST 1) Loosen four sexews @ in the servomotor installing plate @. Then, Femove the main Shaft servomotor from the machine arm 2) Tum the handwheel away from the stop position ofthe main shaft by 440° 10 90° in the direction of rotation of the sewing machine. Then, adjust so thatthe main shaft stop sensors aligned withthe reflecting portion of the si plate ofthe handvhec, (Caution) Ifthe powerto the machines tured ON when the main shaft stop sensor is not aligned with the reflecting Portion, the Z-phase will not return to the origin. 3) Tum ON the main power to the machine. Then, the indication shown ‘below will appear on the operation panel ea —s = to select the motor Z-phase lock mode. pe ears waite pee em Tiead adjustment Fee Tr Upper Escape ‘Moh. On_0200 + = 9 » ® D % RESULTS OF IMPROPER ADJUSTMENT [Ifthe initial positon ofthe motor isnot aligned with the highest dead point of the needle bar the timing to actuate the thread trimming cy! Inder wil change. In this case, the rller will fail toenter the thread trimming cam, resulting in thread trimming failure or causing the sew. {ng machine to lock. Furthermore, the needle ‘bar may failto go back tothe highest postion, ‘causing the needle to break = 20-STANDARD ADJUSTMENT (11) Adjusting the tension of the timing bel for the main shaft servomotor “Adjust the timing belt tension so that the belt slckens by approximately 2mm when 20.5 kgf load is applied tothe esnter ofthe timing belt shafts. {In this case, you can feel elasticity of the belt when you press it with fingers.) oteHOW To ADJUST RESULTS OF IMPROPER ADJUSTMENT 1) Remove machine arm cover @ to llow the timing belt of the main shaft servomotor to appear. 2) Loosen four screws @ in servomotor installing plate 3) Loosen nut @ , and adjust the tension ofthe timing belt by turing the bot © ‘Tum bolt © clockwise to decrease the tension, or counterclockwise to increase it. For reference, adjust the belt tension o such an extent that you feel elasticity of the belt when pressing it with your dhum finger. 44) After the belt tension has been appropriately, tighten mut @ and screws @ . Tighening sews @ willsightly vary the belt tension. So, check the belt tension after tightening them, (Caution 1) Tighten tour screws @ with 2 uniform load of approximately 50 kgfom. (Caution 2). Athree-seat gasketisplacedbetwoonthe servometor installing plate and the machine arm. This means ‘thatthe seatis slightly ioweredcausing the tightening torque to change after approximately 30 minutes have passed after tightening he serews. So, be sure to re-tighton the screws. 1) Ifthe belt tension is too low. the slackened side of the belt will vibrate and produce 2) If the belt tension is to0 high, the exces: sively tensed side of the belt will vibrate swith keen noise. aoa‘STANDARD ADJUSTMENT (12) Adjusting the amount of oil (under the maintenance mode I!) key and (=) key as 4) Tum ON the main power othe machine. Press the (OGESEIEG) key. Press the [=] a oH G.. B. Bl. B).G). GF) and (5 fottowing the writen order. Then, press [30] to sctect the machine head independent operation mode. i 1) r ae (Caution 1) To select the aforementioned mode, the related DIP | Heads. Drive ‘switch should be changed over to the maintenance | mode | (cauton2) ong asthe [Ra] eineated onthe operation | panel, operation mode selection cannot be perform. | | fi. In this case, press the [Fun key te make the | machine enter the | Confirm 2) Pressthe [CRBS] key to make the machine ener the sun state, Fig LL eeheiey 1y Fe 3) Pres the [Bing SBE] key, Then speciy datas shown in Fig. 3. — ——— ™ Preeste[Estr] key star the indication showin Fig erpecron Head 8. Drive | tedepiay | Sewing Speed (Caution 3} inpror tothe atoromentioned step ot procedure, itis | ncessary to enter the pattems to be used by @ | ‘customer to which the machine is to be delivered. | | 4 Presse st reese sich (yellow) located on the cloth receiving | ‘board to start the sewing machine. J 5) Aer he sewing machine has completed ive o mote cycles, puta fae sheaf checking paper inte hook and faceplate to measure te of oll Messuretieamountof olin the hook or face plat during te tine [sewing Speed ] in which the machine performs one cycle of sewing. Maximum 3500 + — Comer ome + = | | Initiat 0200 + ' 600 + | 300 + | Ene | | | ae Fes Trace of on re crcuapanr eck popee ¢ laced Mine hook Approx 70mm lSCed IR eo Pal pgerox. 70 mm ad | i if] Sal : Bel | a : Timmer epsiodinne (Trace ot ct dota ane) Fo. ras Figures 4 and 5 show the appropriate amount of oil inthe hook and faceplate (Caution 3) When measuring the amount of oi, take care not oallow the checking paperto come in contact with the periphery of the hook or the rotating parts inthe face plate, (If the paper comes in contact with ‘such parts, accurate data cannot be obtained.) (Caution 4) Confirm that the amount of oil n the cil pan is adequate. (Caution 5) Adjusting the amount of oll under the machine heed independent operation mode will allow you to accurately adjust it in accordance with sewing patterns to be used by a customer, {Caution 6) Torun the machine head, remove the bobbin and the needle thread in advance.HOW To ADJUST RESULTS OF IMPROPER ADJUSTMENT 1) Adjusting the amount of olin the hook ‘Amount ef oi (ace of 25) ‘hacking postion B&B) \ ‘ookatvrg - lad ¢ ‘o® ge ee | rrp QE 5 ie zy * | by i © = oitamoun | Obaneure Serer seargt— s awnecupa tt Src teameaat trace ha rook. Remove throat plate @. Tur oil amount adjustment screw @ that, {is mounted on the hook lubricating manifold ia the “+” direction Gitection @ ) to increase the amount of oil (ce of el), or inthe “direction (direction @ ) to decreas it ® After the oil amount is adjusted using oil amount adjustment screw © , run the machine idle by approximately five cycles and confirm the oil amount. ° (Caution) The amount of oi! should be checked using three sheets of checking paper. Confirm int the trace of oll ‘remains the same for each of the three sheets. 2) Adjusting the amount of olin the face plate | e Aajst the amount of oil be fed the thread take-up lever needle bar crank unit @ by tuning ci amount djing pin © Taeoitamount is minimize ty taming the adjusingpnindecton | © unsil markerdot @ engraved onthe pin moves from the position inthe gure and reaches nar necdle bar erank @ © Theoilamountis maximized by tuming the adjusting pin indivection © ‘rom he poston inthe igre oh positon oppose the needle bar crank @ After the oil amount is ajuste using oil amoun: adjusting pin @, runthe sewing machine dieby approximately fveeylesandconfiz | the amount of el (Caution) The amount of oil should be checked using three ‘sheets of checking paper. Confirm that the trace of oi! remains the same for each of the three sheets. » ® Ifthe amount of olin the hook is insufi- cient, the hook will be seized or become ht ® Ifthe amount of oil in the hook is exces- sive, the sewing material will be stained swith oi. 2 © Ifthe amount of oi 10 be fed tothe face plate components is insuficient, the face plate components will extremely wear out ‘or become hot. ® Ifthe amount of oil to be fed tothe face plate components thesewing material will bbe stained with ol. 24‘STANDARD ADJUSTMENT (13) Positioning the counter knife and the knife thread guide 1) Knife thread guide @ should be attached so that the needle enters about the centr ofthe window section. 2) Antachcounterknife @ sothat clearance of0.2100.7 mm isprovided between the top end ofthe knife and knifethread ‘guide @ that has been atached asin aforementioned step 1). —25—HOW To ADJUST 1) If the mounting position of the counter knife is moved tothe right (direction @ } from the standard mounting position, length of thread remaining after thread trimming will be longer than the standard length by the distance between the standard positon of the knife and the actual mounting position 2) Ifthe mounting position of the knife is moved tothe left (direction © ), length oftivead remaining after thread trimming will be stoner than the standard length accordingly (Caution) ftheinstalling anglecot thecounterknifeblade changes, sharpness of the knife will also change. INistherefore necessary to check the knifefor sharpness whenever youhave adjusted theposition of thecounter knife or replaced the knife. Conte of henaecle RESULTS OF IMPROPER ADJUSTMENT 1 the installing angle ofthe counter knife Dlade is changed, sharpness of the Knife will also change. When the blade of the counter knife meets the blade of the mov. ing knife with accuracy, the knives will eut the thread sharp.STANDARD ADJUSTMENT (14) Adjusting the operating position (backward travel amount) of the moving knife 1) TumON the main power to themachine. Pressthe [MOJESEIEC) key. Press the [F] key and] key as Gi]. G], GI). G- (Fl. Gs [2s GE and (following the writen order. Then, press [ii] to select the thread trimming adjusting mode. (Caution 1) Toselect the aforementioned mode, the related DIP switen should be changed over to the maintenance mode I Y (Caution 2) Aslong asthe [Fun] is indicated on the opere- tion panel, operation mode selection cannot be | ) performed. In this case, press the [Run] key © center of needle ==” ‘tomake the machine enter the [Standby] state. (Cautions) Remove the needle before performing the adjusting procedure in order to prevent the needle from interfering with the moving knife because of maloperation. : 2) Tum the handwheel by hand in the normal direction of rotaion until itis moved approximately 60° away from the position at which the needle bar is in the highest position ofits stroke. 3) Pressthe [ON] key on the operation panel, and the thread trimmingeylinder wllbetumed ON andthe indication shown, below will appear onthe display. cy ‘Trimming Adj ‘Trimming Adi Cylinder On Cylinder On _ | i 44, Inthe state described in aforementioned sep3),tum thehandwhecln he nomal retin of rotation, andmoving knife © wil actus. “When the moving knife eaches the end of stoke (backward ave end), top end @) ofthe moving knife should be spaced 3540.5 mm from center @ of the needle 5) After the specified distance sated above is confirmed, tm the handwhe! inthe normal direction of roution to bring the tread take-up lever up close tothe highest dead pont 6) Keeping the state described instep 5), press the [OFF] hey onthe operation panel andthe thread trimming cylinder will be tuned OFF. (Caution 4) The driving procedure for the thread trimming cylinder on the operation panel! is same as the procedure described in “(8) Adjusting the timing of thread tension release cam. -u-RESULTS OF : HOWTOADIUST | __ampnoPER ADJUSTMENT 1) Remove rat pie A ad 1) Ifthe suoke ofthe moving kei smal |? mtb ese alae te a fa Troat plate Spread the thvead, esting in thread trim: ming failure. (The knife will failro cut the | bobbin thread, in particular.) 2) If the stroke ofthe moving Knife is larger than the specified value, the tirsing ofthe thread spreader will be excessively ad- vanced. Thismeans thatthe moving knife spreads the thread before the knife thread Buide separates the thread, causing themee- dle thread to be cut too short ‘Throat plate A 2) To adjust the sttoke ofthe moving knife, loosen nut @ of moving knife link C-@ , and change the position of moving knife link pin A © until the proper stroke of the moving knife is obtained. | 3) When moving knife link pin A @ is moved tobe lft (in direction | © in the figure, the stroke ofthe moving knife will be inreased ‘When the ink pin A is moved othe ight (in diretion @), twill be decrease. = 28-STANDARD ADJUSTMENT (15) Adjusting the thread take-up finger 1) TumON the main power to the machine, Press the hey sth hy and] hv oo. o.8.8. ollowing the writen order. Then, press(2I] to select the thread trimming adjusting mode. (caution 1) To select the aforementioned mode, the related DIP switch should be changed over to the maintenance mode (Caution 2) As long as the [Fur] le indicated on the operation panel, operation mode selection cannot be performed. In this case, press the [Fiun] Key to make the machine enter the state. 2) Tum the handwhee! by hand in he normal rection of rotation unit is moved approximately 0° Beyond the posi- tion a which the needle bar sin its lowest dead point 3) Presthe [ON] key onthe operation panel. andthe hres triningcyinder willbe tured ON andthe thread ake-¥p finger presses the bobbin. 4) At this time, adjust so that the top end of bobbin presser @ is spaced 1 to 1.5 mm from the notch at the top of the eset cov und hat the marker line engraved on tread tale-up finger @ is aligned with the end face of bobbin presser © 1.010 15mm _»-HOW TO ADJUST RESULTS OF IMPROPER ADJUSTMENT ‘Adjust sothat the specified standard value i provided using screws @ in the thread take-up finger located in picker holder @ 1) If bobbin presser @ does not come in contact withthe bobbin, the bobbin will an idle, Thiswillcausethe bobbin threadto’be caught in the bobbin case, resulting in Dobbin thread breakage or thread knots ‘may not be formed properly at the start of sewing. Furthermore, the needle thread will slip off the bobbin presser at the time of thread trimming. Inthis eas, the length of thread remaining after thread tsimming will be extremely shortened. aeSTANDARD ADJUSTMENT (18) Adjusting the thread trimming cam 1) Tum ON the main power tothe machine. Press the key, Press the [F) key and (=) key as [7] "TEL. (2). Ce and [a folowing the writen oder. Then, press (21 tseect the thread rimming (Caution 1) To select the aforementioned mode, the related DIP switch should be changed over to the maintenance mode Wl. (SW1-2) (Caution 2) As long as the (Run) is indicated on the operation panel, operation mode selection cannot be performed. In this case, press the [Run] key to make the machine enter the [Standby] state. 2) Tum the handwheel by hand in the normal direction of rtaton until it is moved approximately 60° beyond the posi- tion at which the needle bar sin its lowest dead point, 3) Press the [ON] key on the operation panel, and the thread trimming cylinder will be turned ON and the thread trimming ‘am roller wil enter the slit on the thread trimming eam, 4) Keeping the stete described in step 3), tum the handvheel inthe normal direction of rotation by approximately 50° from the position at which the needle bar is in its highest dead point. (The rollerentersthe cam andlink moves when turningtheharwheel, Atthistime, the main shaft evelopsanexcessive torque. However this will not eause any trouble, So, tur the handwheel further.) Inthe tate described in step 4), tur the handvwheel inthe reverse direction, ane the roller will be engaged inthe step ped par on the cam ata certain position. At this time, adjust the height of the needle bar to 1.8540.5 mm below the highest dead point ofthe needle bar and the second marker dot engraved onthe handwheel in tems ofthe direction of rotation ofthe handwheel rests within the range bounded by the marker dots engraved on the machine arm 5 (Caution) Remove the needle since the needle and moving knite will be damaged during the aforementioned procedure. | Remove the cap rom the needle bar upper — | pitt andre apa cals poston ure the height ofthe needle bar Second marker dot (to aus the / tread immng ting). 8540.5 mm ™ (Noto) First markor dot is used to adjust the thread tension releasing tering. 31HOW To ADJUST 1) Tum OFF the powerto the machine and let the operating air out ofthe machine 2) Drain oil from the machine head 3) Remove the machine head from te main unit. 4) Drain remaining ei from the machine head '5) Remove the oil pan from the machine head. 6) Loosentwo screws No. land No.2 @ inthe writen order and adjust the position of the marker dot onthe handwhee! and the height ofthe needle bar. ) Press roller arm © until roller @ is engaged with thread trimming cam @. Now, ress only the cam with fingers, without turing the hook driving shaft, in the reverse direction of rotation of the hook driving cam until the cam will gono further. Then, pressing the cam against the roller, tighten the serews No. 2 and No. | following the written order, (ote that tighten the screws while pressing threactrimmingcam against cam collar @ ifcam collar @ has not been moved.) 8) Ieam collar © has been moved, confi that rller @ smoothly fitsin cam @ without hindrance when pressing roller arm @ inthe section where the roller is allowed to enter the cam. Ifthe roller fails tofitinthecam smoothly loosenscrews @ andmovedrivingarm @ bby moving driving arm stopper @ to adjust so that roller @ enters ‘am without hindrance. Then tighten screws @ and the screws No. 2 while pressing cam collar @ agains thread timming cam @ Roller arm @ me seew@ A ving arm stopper @ / Ding arm stopoer © ‘Screw No.2 | cam cotar® RESULTS OF _ IMPROPER ADJUSTMENT 1) Ifthe cam timing is excessively advanced or retarded, the thread separating timing will change from the correct one. In this ase, he needle thread will cut too shor. arthermore, the roller will fall to ft inthe slit on the thread trimming cam, causing failed performance of the thread trimmer. Main shaft motor error (Error 02) may also (Caution 1) It cam collar @ has been moved in step 8) of the adjusting procedure, the ‘stroke of the moving knife will slightly change. So, after step 8), confirm the Stroke of the moving knife. (Caution 2) ithe roller falls to enter the cam smoothly in the range where the roller has been designed to fit in the cam, the roller will excessively wear out or thread trimming failure.STANDARD ADJUSTMENT (17) Adjusting the thread trimming cylinder 1) Tum OFF the powerto the machine ad let the operating air ou ofthe machine 2) Remove the machine head from the main unit. Then, remove the ol pan from the machine head. '3) Move the thread trimming cylinder tothe retracting side. ‘Atthis time, adjust so that a clearance of approximately 0.1 100.5 mm is provided between knife driving arm @ and suid block © (Caution) Move the cylinder by applying the compressed air pressure or move it by hand while applying approximately 10 kgf load. “cuide beck © 5 ts 011905 mm Kite driving arm @ EoHOW To ADJUST 1) Loosen screws @ in thread trimming cylinder @ , and adjust the clearance between the knife driving arm and the guide block by ‘moving the eylinder back or fri. 2) When ataching thread timming eylinter @ which you have e- | moved once, adjust the position ofthe cylinder by taning the eylinder rod so thatthe end face of thread trimming cylinderis spaced 15.7403 1mm from the end face of thread trimming cylinderpin @ when the | Uvead trimming cylinder eetracts, Then, tighten nu) @ ,and perform step 0. | ® RESULTS OF IMPROPER ADJUSTMENT 1D Ite clearance between the knife driving sem and the guide block is larger than the specified value, thread trimming failure will resut, 2) If no clearance is provided between be: ‘ween the knife driving am and the guide block, a load applied t0 the links will be increased, causing the link to wear out excessively -34-STANDARD ADJUSTMENT (18) Adjusting the timing of the intermediate presser (for AVP-880 only) 1) Adjust the intermediate presser so that it reaches its lowest dead point when the handwhee! is turned in the normal } {Wind ea an } i sndad ype of iad eee gar No. TSSADD wed wa lament] Sea replc thee eyelet wit T ype one (pa NO NOHS3ED, { Diese eed nto, aaaore Trouble Cause (1) Inspection order and adjusting procedure ‘Comin om eeu page| [Bie ei i ale aia large sewing lhe set thas hp Soto arty rear the sem ‘Ske one ved wake-up peg ge.) 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IDELTA Urea {Shape ft ip of esi nr ppropesie” — | —[ Uses acl (ypeat cae) — = { Raletesning ei (To preven te sae Ror beoming neo] Sek | Seek earns aera | ‘eosmal for tichnesr of he mae rend” | | theca oe tnd meloo Trouble Cause (7) Cause (2) Inspection order and adjusting procedure | Retain ace Ss} {Ho ponene ea a {The ok iteive” Che ian cag | [ihe nook o theca pate eerie) eine [oti aso prope nga wit te bob | ve, causing te bob ead oe aut a {he boobin or btn ene |-(otin anti ce ‘Bobbin Fas ai been propery wound wih ‘Ada endow of se bobbin winder or ajo he postion Te aio ead, Aare te Dobie head ot ‘mole ofthe bain wieder m= smote =e + Bot eran ei nce se is i alae [+f Teo soi sping fib babin cele} —[ Rice i a cn Wi wn =e Resins [sais ‘Bodin is een impo findine bobbi | Refer he epi Ean a po wh ag oe Sine | Re ten enon a bb ead J ‘erin ston [iad op spa ee nprpy da psp ro propery come | — "Tag opp roy Teal ah ia i | aig doecing se wo hat propa Gms Tost Peale egies deiraateageeecine pia | [shel ike wptag |_| isin oe ead kop pg ooh row ‘= | {Tied pai ae Head pts aman, } Src ti ad | reads angie ead pan} Coe ead rend pas a {Rerneg | Sle ft ea vege =P Sen « Tey he esd ie ap ever | (sar pe }{ Seri pe eat fein] —[ Rice eo ale ving peta coinays (2) AVP-880 Trouble Cause (1) Cause (2) Inspection order and adjusting procedure (Reka i ice itt 7079 peatc ts ben a on ie macin epee wah (DELTA U) DOA rede “ica ee ote anton |--{ Ta a rca oe | inne SSSA ea} —Y Ain aca pT TS] st} ars a ee nd | | [Sica ik apo Biotae=} —| Vine mel ie A wie pw ie ie moO ist imas dese | (werearacrm aio pia} [isc irae ne ag —— a dag an STAT ap} pie Nt ew cg iso] — [At + eso ey pb a op i 7, ! cel lamp he ma, no eel chp he one Prosar joan by i wok camp a | [Sewing sped] ___[tne es = || Blame ie a ie oie ide |] —[ Westen On ort dace of hic | — Us wlio ale le poe wala wh lamar alr erate pe sinetett | tate eomemtonc —]—[ Tis cua by ie ese | —[Relce ene wih a a) ‘eal ne rl Dopo. | (agro meer 7. ‘tsffsen Ass rout, be nemedie esr press he ae te mac 7 tains Cae] en J Sieh. pr {es Sue fine a imal |e fe ee ae wing {Read ea sping aban propey ioe “eon ae en kop arn is wo Tom} — [Treas een 0 HE Wad wap ng. 1 aap ST SE | [RR a aE SST Om eee | ‘Tote coninued oe net pageaoe Trouble ‘Cause (1) ‘Cause (2) Inspection order and adjusting procedure Comic rm te previo page ie ade as me] ‘Tobecuminncd oe nen ge aes} ~ [ie [Hissin aces al—| a ean Se ead {dm is kien scaapicnine Sane eeee fe RS | Hk stains Chea cage tok) — hie ei tend ie on ih er oe ede ety when oieye Trouble Cause (1) Cause (2) Inspection order and adjusting procedure Conia is prov pe | ina alae {Bon il cp eae ine akin | —[ Rel abc ce ia oe — —TT | sei eae opt —__ -J [1 Bovina or been rps wound “a fe btn wine oaigveriwlon fea” Asse he fob eas mot Tame rem ep | moni. |-[ einai ring fbb cae tates {tin rd onsen ince} —[ re | Tenner lve | {nn dit are [SSS Re re are ae] |_{ Rete iin ir ie nea cians ie ai ote) | fresno rain |} it fret Telos ele witha one (Fx Wea. coed ee : = [totes again nandc nich and ap) ‘Biases of elena oe gale | — Nei end roo ick a he Ukr J | Ue all ds rove wk an of wich rage ar Lime libel tbe nel us tects “ oa (2 Sienna Retain “Tela | iste iene wine 1 {Taig sin fe ees wg} | Re wa eves pay oe ens Sheng oes he tet tego ss spt rene wm AY Tiepof made iston—__} [Rapin ns ive on ele in ico Tori ro} | ‘Wig a be ermine reser ET, — = aunzine rma “Tobescominsia ees peeTrouble Cause (7) ‘Cause (2) Inspection order and adjusting procedure ee Cente rr he eins pgs | (tes conpsenr ar ae 3 i dept Wa rh wa} — Cacia pol of a FTIR aw [Hk ining as ca reper oe. | [Ri a ig ag pe a —) JY Resa mts operat nana yee eens ee aa ios ja ie edi ar ih ear “Height of the needle bar is ncorract = | Ces pve ween poe?” | {Mi i ene bk ade nate rt comet = {eagle wk cone | —[ Wine erode el a =| Riri etn iin pe of st yt 110405) wed win amet] ace ea eee wid Type one (an No, 1108300) (LSD eee |] psn oe ion iis dst tap.—————] at end le pon ae. sro ont he teed despot fg {fesse} —__________fressearmatraanaigs—————————-—- Seria seine} ___________fraearmrmngust o.noih panna ares pe] the etna whe sche poopy thas te sewing spe ne az mae E : Te fe ea ing icp} —[ Dice lon oh real whe op a) “Thucad take-up spring fils vo properly come in ‘Aaja tre breakage detecting plac so Ht properly cares ia Canine nat wih le bea Wenoge dang, | [am ved kay ng ee | Ck se an —]-———_——___ free stg ik] a ‘eterio we desciion af Work damp are causes nel oop ~( Siekine ph cose. } Sing pic cane, aing he wsdleto | —[ Tae stven une “Paceng 0. ie ole te ng chy} ‘Dienst olen edible guide | —{ Dats of he an he eal ae gide | —[ Uae Whe ede De pus pond w sole wc dm aCe neo ‘eolarge rhe eal an esl en Ihantheconent oeTrouble Cause (1) ‘Cause (2) Inspection order and adjusting procedure (Neem ie eae }+_-{ Ted pais tae }y Lica pict mi }~{ Sosy i eda eee] TH ni tt ne en pa ———?> | eas cage pa |~-[ Geena apa _ |{ Nei tes ensioniinaeqon [Ree ead eson ews igh or wow, }—[ Adj te dead win to an aus ale | eae emi c= | [a Toeaatiomaremmriocacce” | “Tread ake pring sn props Sep eens | — [Raima a ig Sa ie Eas “rey | somal in) |_ (einai ead ak-up prng iooT | —[ Rope ae sin a te rake ap apn roto eo oa ie Soa Tap 7 ima ]}~[ Rep esi oe ] | [riser Tepe eee Wo ] eer | [Ree Wao } | (ig eon TREAT ae} —{ Rea aT ) |e eal eon in rio a ort [wet I {Repl i aie whan propria oe. | ftp feet ao i} — Ti ipa Terie be wr ae lave —[Rermenr vei ne Fp otal a a Na TIO] | {time ope} _______ tier drigino "Wort cp rca pe aa suo tee = Tsai a in, sim a | head pai ata scars worn |—{ Crest Bln point of Bok rele We ook wid aw oe iy Th ph [1 Gtearace proia teiwezn ean aike | —[ ree ie clerne to low ead wo snocy cone of ie ok, obbincase opening ver 00 sa es esr smertepook. | fewoailin ae ook esaidene}-—{ Adj he aut ofan ie bokappropily. Y “Tobe contnued othe ne paneae Inspection order and adjusting procedure Trouble Cause (7) ‘Cause (2) ‘Comin rom ts previous pee -{ REA noel] [Thence ris ain. | ie a= Ly eason eid We wesion Groot J | tea gern oti 1 ean ag |_{ Resistive TH i [Retr te decom of "Nez as bom impraey ale | FNesie tead eeape” ie ong oe oe ele ce righiytome | [renee Seving good goog} - Teste ed has bas prope ped (Taiediadng — ‘Sought mcr ead | Wed areas epi hs eer imprpety “FH Rite discription oF Nei br ac pclae ive andr Neale ead beng [Siig pi come (caja reage (DELTA Ur neste as bsnl. epee wah xt #9 (DELTA Uposae. | Sapte ip oes a href) Tobe contin othe est pageae Trouble Cause(t) Inspection order and adjusting procedure Comin rom te previo page [ina (ings "fk emp ei | {Diane ofan bw olegue s | —f Diane of ele athe edi ae pi ‘improper. teosmall rtikress ofthe mail ead uti. [The ok steve Ce eas cup in “Arwsnt of cilia he ook reacesiveww ——} {he tokor heen paths) | | Gi ten ie oT RO gs | [fete anoun ooh ak ppc | [Rare ok |_{ oi and tobi sae we defo ‘Neste ad son anda ead} ‘enna lm ‘Bobbi an prop egage with Bain ase causing thebobin ed be esp a se btn or bb ae, epithe bbtin or bbbincns wh wea om 7} Bata is nt en property wound wi Rea Aedes Sn re ‘ij eso fe baba winder or adjust on oT een wale of te bobbin wider me | ane ae ain ce “Tepion adn ring ai bobbin cee ieee [nee ren fe ing een | J -{ ei ance ee si arb improper ie ini a ert descrpion ote btn ese provided wih an ing preveton ree |-{ Tread ke oppringebeenimprpery |) sje — “Teed ake ing fo propery omen ‘Set whe Bes reap decing pn {he sorng scab ie plate) | Sic a read ap rng oto smal a Tapia i eS akg | Fersion fi trendy rng vn ge Tropey sist ihe eran of be mrcad ukeup pring. Sd | (ved pace v “Tote cominued ot not page [iat pathic oh 1} Sia ei ad a _{ Tec paar emis} en { Sint i ie ea tka Trouble Cause (1) ‘Cause (2) Inspection order and adjusting procedure 18 Bobbin sd eso ty ‘Comin ra te previo page [rents (Sak fi ea ake pew ven use "Poetry {Move am ead pide Ao | beteuby the ied tte eer —| Retr ston of "Wonk Sip ae aise ph soa otic The acon oT ead | =] {Sc pedis [serine =} ath he ele | ais swap which eases he since ot] De eead ph. Seving pels eco w ean of jis ema atedbey aie pres i ea. . | ie ti ede wk ol of wich ane Tage anihe | tian lead or read oer coun Baba ead Egulen to] TOVOBO MANADO) [tai a J {Rajat poston a Kite ed ide wit ised fe ere el, ale oy [ied jas eid} | ronions of he edie ule sn ne oak Tie neil ie ai nero ave ach, ed ie Sedie Trouble Cause (1) Cause (2) Inspection order and adjusting procedure 9 Oncor sev ices ipa |-+-{ Lang afte oman athe po eee }--[ Nowe head ph stv nd eae inspa e esca path omove ead england ea aide thes of owing sie aca gts, Shea emiontenceine atm oteat | | pnand co the pn fe el Ben Wes sa a ae ‘ming a [The ifs piece ea witbo | [The ie read pide a aa presed ple moving TET ‘moving ae sed oftiecouner ke. In| | ase-repae he ke thread pide wir sae te, Uiveae length of eed renin tthe ip —— nc ber tea ming wl bt, Sor 1] Teision cone Wo Tarte eon “Tr i ison a a te esionconole No. ort enon comer on ome ene dead guide pn excessively || he vent guide pn coonelct wie dese the Dresden [| esi lk No.2 ao fly Tie abe] — nigel te red eso ling ch daa pps] esd tig 7 - [1 Tica ag as ning has ecsely ariel ening he moving ie tect Bete sepsing even [+| hid kap ar properly poston} —[ Check wha sre nb ie Sp Tg owes, ———] ausng he needle teal ee poston he ue of ead wiring || Get nie psn eceisivly were | —[Ranave ion psi and cick We poi of he coer Ke wl chk rect Tipa cetera ade sta arp | [the moving kn or aac. Then pope ans the compuncs, [H, Kite tivead guide, moving knife or hock has ‘Check peripheries of holes in the hook and kre head guide for seaiches. [Ee merical) Sree ES pace ith ane on, [| excerteyedet Aosrot he {geri esion eating component and aa hom prope ‘Gestvely veaded. Avresut enedle easing components and adj hem prope Sit th bee 1 Tea wai as ed inti eed | — Cen ve le iid ate ne mong [pe which prevent sea fa ig (Spa v “ote cominaed tenet page {adept 1 Reedeihok rons ot rope ]}-—| kt ei ot eat ar ar ds oe ar ig, rasa, Forspun de sigh lowe tenet brad etd eho ng |} Bosh iso and soak oe tad ake ‘Dias te eson fie veal ake-op sping ad eve he aoke oT Fe spring ae excessive sing apron Ganda sats 10 tom). - {ade in a ti a has wer ot. ‘Conca ta ip fhe hook, opis the bck wihanew on [Rei sess sled] op dt can Fe nenleee Trouble Cause (1) Cause (2) Inspection order and adjusting procedure Contin from epson page ang oobi he sewing sais | Rain uns eo i an case aig ty [Tene he ree a he ling evenlon sing” trait Said aenisactoue™ | | Lessee nem einer J = — | | ies en aa | Hook is seratches, which shortens the length Cor ook, oF re ch tobe tedenang ae ret inn. | 1 Nessie tread and bobbin theead fal wo ‘Sewing speed atthe stat of sowing is excessive, TO, Needle thread end is ition |---| Needle tvead remaining a the needle tip aher {Tension ofthe tread guide pin ix too Tow, ‘Tnerease the vension ofthe thread guide pin. : ae Sa | Sam os — eg | [ead aig can tag asco [pe ie Ga ld py ad ‘een ert {1 Gon ig poston to far amt | —{ Popa posta com nie recdeay pam eo |) asin sas cam ng abc Tote enon las car ining la pape. Semana AvSrem maceine | een 7 iron fe esiiend inf | {season orienestewisg |} ——______f pic eel wi ier a ae en wh Wimarone—] | mer wee [geese |— fa en hoon i Te sexing teal TH Wong sd i patel | —f Leng onal Wied maining abe po [Reread de one mii ete se of sng ™ ey The atte staf | [nea fer ead ving rekon Sesion hon emeetside setae” _] ening Long nde di ‘Slee te mani) TE ved cone atfe ne | {Lng afore vmaing wp }---[ Fi opran afin eam} tate nae swing. | | | nce ate tread vine onfon io eed pesir floc kin) [Tp be ook ead pr chan and pope aa ‘oe drpiy cough Soe mele ed EE Sonetines spit ehook Owe pst. | Tie contre bin as cn inpropery_]-— {oper ode cour Ee lace ‘tee etn deen Sar, sect ee ute one sth ead {iret eine wan wd pap 4 "rife eed de, moving ae or ak hae serach Tan en ca ining tee xy ‘ean Avan, eel ta hate, [Mg inital eine iced | — Te te wed wie ve maT ese gait ong TA, So,” [telace the netics aie wih ante ne, “oe cominaed ote nest geaie Trouble Cause (1) ‘Cause (2) Inspection order and adjusting procedure Conte rome previ page | ied stp ates yee ay | Tread rer Mcrha mmin. ecnely venenatis he th enol we temming suse tha he moving bas sopra te Ue set he end ch shed emai ace men Ia these, emove te that ple ‘nd you il inte win nl ead of apron 20 mm, To str istwsbl rend he ead ue Ea in. a5 Tri ci ead ip of he ne jit medal at vad {ist ean el apo |) edie anoint Tao ‘Sing ped ah aa of eg Relics weg pode i smoot inaince wi ech atberste sur | | excenue Ata nul the eel ted : stoning ebbin ead il oie wih each ther, 1 Nai ilaca ioe ey} vrepct ote ipe dea po [Sri wcad sea eer each —| Riis soa op positon oe ain st ppc gh dad] poi fthe Bred ake Hove Pama ee TB. ese hese maa esi dead eon lice ae a “tesimof sing Baal eam | [ae eT of sewing, _of sewing sine the bobbin runs ide. {ier i ii een son. oan i nn temo ae a aaa {hepa i ate 1} iat isiasrnecenive wb aa Nosy i paca Wnpanotmaal sewing. || restare a i waka ineicen the || Remove the sponge ber seem he wai dap sd where anew loo of Sas of Sewing, ning ia op ‘he sponge rbber one vy the pn tem ewan np scarey clanp emai Tinea rset rapery Teigitale enone reser sexcesive, | —{ Lower i inemediae press ~ - lee Sie CT | (rere para | [haga gfe me ST wT ———] Hogg iteamr ea) (chap ae TSTEN——"}_[ soa aa maled——] [aa a HTC 5 (Sonate canteen) oka - fonts |-{ Sari iad eo rng ow pe} —[ Roache ae oie ives pig Gand wa 0 0 Twn] |-{ Ho ini is es propery aed ‘Ran the sevingmasine wow span check whet ches ai The, oper reads he hok ting ae ‘~{ Neodle entry of the last stitch excessively ‘Cowrect the pattern, eee 7 (Seectatepnceac =? | ~feeeteersee “Tobe cominel ote nen pgsTrouble ‘Cause (1) ‘Cause (2) Inspection order and adjusting procedure Comin am he revi page Seating fue [LRA ise pny scatter |—f a te woving i al cue | {iad was a atta n he movie aie] snd ead ie hich etn tca ‘Resor ih ie nos aie ul approx rs coon Beads #3 ‘by mung While by has the fas ae oor cake unis hse prope ast It Tegan es oes en lade cometh tipo couner knife Oe eae sling poston he coumer bi fio acursey mee with ee ne athe Sine of heat ining alg sgl ed sion fhe cumerk hasnt een rope adie! wih ep te moving init 15 Battin read anarte c (edi wad ane) natin Backward vel anova he mavng File operate ska vel amo oF ‘Gece kava wave aoa oe moving Ke. Tho aa ica siemovieg nie sion of moving kn ik C tose he bakin vavel ono of ~ ei "Tad wham can ha bea eto pred eae esl seared Are te moving fret So Sam i ea cine mi ‘eating are | Rea sR ig ite imouto hemoving te ie ownage pope Postoned, which eden acd ove a esi thal ult ine am {i pion fe asa ctor as eon J Ipod: sro a ine "Tivad nes consl pele wk Ar {cd ns cn ni eine. "}-_[ Trp ie ine gal pa aa — 1 ‘Installing position of the thread timer contrat }-—{ allan ‘} ‘Relief essen of ted ne ora fae Gen). inAdjusingthe send vnweream rng test the nex ening |Loss Te moving is eve} Teed asi ee ‘Ae tad were hs cid ie ‘of seving he teal wimer cts gan } nk oe ie a a TT] r! Tres aca ‘Ca eras iocone oi be am proven] — thevesting ston ‘spect the eegagement Between the moving Kile and he Coane bife and Ley ait | Prosi lve poi elaion eens cam grave wl ae Onceck whee te tvead ising yn roma opsoe Trouble Cause (1) Cause (2) Inspection order and adjusting procedure 77 The sewing machine os “Thvod immer cam oles eam owe |-[ Tad wine ca ning eet. _}— nape eves Ghesewny ce toneposten el a rete) | nicer aa Hiner id | ai psn of ai sata | —| niga we ei posi oe a aa mar aber ey pop edjed Assent nenatay' | — [sess Ton sti cena Sgt fe es unig einer Sete 1 Moving knife fils smocthiy move. AS, "inspect whether the moving knife and counice knife normally engage with cach ‘ent hemoving kn fal ogoack tthe she. enki nl Some pon (eee |] Presser bar iting lever fais wo properly retum ‘Presser bar pation bracket has been ‘Inspect whether the presser bar postion bracket has been properly positioned. ‘Si bane pion Ripoputypetons Asatte pene | |[URhstsAdjwoni ty Snot ft we carpet) ee reais wi fete Peter | rireynderisdtecve - |}-~[ span her per ta iing epider nally pers 1 | sn ene mcs ene. }- [Arye defi [is er eee rma apa — | paren pies ve aa |_| Tepe and a sn pled bee en ie a nd Tevolarbsebernpeqey sac Ava || ergo Aajsing he emcees hein es an ‘Sieoierekeeinontc witiecam. | | sane rae” sommes “cn GRE Sea = es ellipse vans memes ‘ner wire wrk tn. ower a | aca se impaiywaaiA [Cink ofan ioc cients wok dampen oy] Ment eat np bic the ‘esta Nemec pene - : TR Seg ae + eving po ero fm ia ng pel i oT pa wou eee | Week clamps defective, }-—[Work clamp fails to clamp the material. ‘Remove the sponge rubber shoet from the work clamp and adhere anew sheci of er terpine bt on tour va cmp tose camp we masa Se or ue pearl be won dnp ‘Pamemn data have been imoeoperly inpot. “The pattern fails to match te material used. As }—[ Correet the pattem, ‘insane we made ott postion = +— overeat conf deme Y “Tobe coniued abe nen geae Trouble Cause (7) Cause (2) Inspection order and adjusting procedure Contd om he revious pane |] Wek clamp peice acini in rst atpege omy. 1 Rega ee pee rest sis be ee aaa) ‘Giese provid btwn he er ok ad —— [Scarica casing tenes | ———__TFnshing ps orien ered] (aire ee pes — Irecoe i pee of be waking ving macane OF FOPEY Bis [Sinai stac te ewan provided bewsen ene Book nde alti] Ihe beobin case opens ever oe [+ a ig hae epee, | —— {~[ Plunger iterfres with be needle bar eran fo, par te pom oF the presser bar postion bracket and pang has Been —— | se: ‘ae opening evs || istics rte ce paca be psn | — sa, des IT Wark canp presue i aanie, |) resin reser acta imrapery | [iin oft iene esr dlecve. } ‘Cnc pata soa ie work lamp dos tne with emi [Chek wht onan aie work Cp ha bn rope (ice i wo ang [Gia where i sil Te fe pla res witht Tak read] [temp : {isos ning oe incomes pcr on wn pe ) 7H The wackne vibes hwy} cuisine [Tein afte el of mish motores teenie add ‘Tovecontiu Tigi oft ncn presi at — [hes wr ison oft male mtr as igh ow] [eign fe sit es sina Ara es teed Frese pe the mut | Sewing marin ad sheen py install securely seed ‘Mastve ng bls have noe othe next page | [ntin sc ieai a gcnd wia leono—]ap Trouble ‘Cause (i) Cause (2) Inspection order and adjusting procedure ‘Comin rom the previo page | {iitaine pear ee ay aan aio ving afl or vera sha {iaasman eis -[ Pi bye ay bay pwc eo [oa aving sa gear} ~{ Chek were ah inti ooking sa parison] ak ing ai } —| Ck wher th ro pay athe ook ving a nexceove———] spina vrs ak} —[ Che wii ply ata a (Finan we a | ~ [Sa mera wR [2 Neeicteiage ‘mpopry sre Ars ea he ese lubes whos return tie Hest sion of issue Jp Eeeaaiosave Bon ipopey stl }—f Tel he 7 oso evel ates aor onthe Moor “The nomber of points at which the Dowsing is Inst the machine on tbe Noor uader which hears are rowed othe Noor ‘Seared onthe Roos nse [lncntedneartbewll ness rOwcd the oo J Trspect whether the initial position ofthe main shaft motor has been properly Sn ——— acl) | De pam ati eine. Reaves ie [Coarse aT waa] ‘Work lin aa ben grey nai, Shang the wok cap rere ih ree [Cie what i one ooh iy waka has een nara iid] -[ di ome one wii wing ats J} — (Rei iotie desrpion given onder "Moving kifetecks™—] | i ad Jp Remove ion pind cen wpe ene compen aa “Tivo pa ha boc papaya, ‘ting the eel tomers ih he ne alee 7 Song mache spe ined eras been data a }— Geet ioe oat ae prion cone with respect athe ole] [pity see nel ioe chad] fen at ee ae psig propery comes cone wih ea] ‘rege dtr ste aeaSLai

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