Professional Documents
Culture Documents
ACSfx DUO
Self-contained Breathing Apparatus
User Instructions
Registered Office: Scott Health and Safety Limited, Pimbo Road, West Pimbo,
Skelmersdale, Lancashire, WN8 9RA, England.
i
WARNINGS
Please Read Carefully and Fully Understand
This Manual is intended for use by personnel who have been trained in the use and care of
compressed-air breathing apparatus, and MUST NOT be used as a self-teaching guide by
untrained users. Failure to understand or adhere to the ACS user instructions may result in
injury or death.
Scott Health and Safety Limited has taken great care to ensure that the information in
this Manual is accurate, complete and clear. However, Training and Technical Support
Services will be pleased to clarify any points in the Manual and answer questions on
SCOTT breathing apparatus.
The following warnings are in accordance with certifying authority requirements and
apply to the use of breathing apparatus in general:
Breathing apparatus users must be fully trained in the use and care of self-
contained, compressed-air breathing apparatus.
Ensure that the selection of the apparatus type is sufficient for the tasks
being undertaken and the hazards likely to be encountered. Please refer to
National Regulations for guidance.
DISCLAIMER
Failure to comply with these instructions or misuse of the apparatus may result in:
death, injury or material damage, and invalidate any warranty or insurance claims.
COPYRIGHT
This Manual must not be copied in part or whole, or used for purposes other than its intended
purpose without the written permission of Scott Health and Safety Limited.
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ACSf DUO/ACSfx DUO
1. INTRODUCTION
1.1 GENERAL ASSEMBLY DIAGRAMS
Key:
(1) Back-pad
(2) Upper Shoulder
Strap
(3) High-pressure Hose
(4) Front Hose Retaining
Flap
(5) Shoulder Strap
Adjustment Buckle
(6) Lower Shoulder
Strap
(7) Waist-belt
(8) Waist-belt Buckle
(9) Height Adjustment
Mechanism (ACSfx)
(10) Waist-belt Adjusting
Strap
(11) Medium-pressure
Hose
(12) Demand Valve
(13) Warning Whistle
(14) Pressure Gauge
(15) Rear Hose Retaining
Flap
(16) Cylinder Cradle
(17) Hose Retaining Clip
(18) Cylinder Band
(19) Waist-belt
Adjustment Buckle
(20) Pressure Reducer
(21) Cylinder Connector
(22) Cylinder Buckle
(23) Reducer Mounting
Bracket
(24) Duo Manifold
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ACSf DUO/ACSfx DUO
1.2 BREATHABLE AIR 1.7 WARRANTY
Air used to supply or charge breathing air The products manufactured at our
may be natural or synthetic and must factories in Skelmersdale and Vaasa
comply with EN 12021 : 1999 or carry a warranty of 12 months (unless
AS/NZS1715 : 1994. stated otherwise) for parts, labour and
return to site. The warranty period runs
1.3 COMPRESSED-AIR from the date of purchase by the end
AIRLINE SUPPLIES user.
Air for use with compressed-air airlines These products are warranted to be free
must conform to EN 12021 : 1999 or from defects in materials and
AS/NZS1715 : 1994 and must have a workmanship at the time of delivery.
dew-point sufficiently low to prevent Scott Health and Safety Limited will be
internal freezing when the apparatus is under no liability for any defect arising
used in temperatures below 4C. from wilful damage, negligence, abnormal
working conditions, failure to follow the
1.4 PERSONNEL TRAINING original manufacturers instructions,
Personnel who use self-contained, misuse or unauthorised alteration or
compressed-air breathing apparatus must repair.
be fully trained in accordance with these Evidence of purchase date will need to be
instructions and national regulations. provided for any claims arising during the
These instructions cannot replace an warranty period. All warranty claims must
accredited training course run by fully be directed through Customer Services
qualified instructors in the proper and and in accordance with our sales return
safe use of SCOTT breathing apparatus. procedure
1.5 SERVICING
ACS must be serviced at scheduled
intervals by personnel who have
completed a formal training course and
hold a current certificate for the servicing
and repair of SCOTT breathing
apparatus. Details of the servicing
schedule are contained in the SCOTT
ACS Service Manual, copies of which can
only be obtained by registered holders of
a current certificate.
Your distributor or Training and
Technical Support Services at Scott
Health and Safety Limited will be
pleased to provide training course details
and quotes for service contracts.
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ACSf DUO/ACSfx DUO
2. APPARATUS
DESCRIPTION
2.1 GENERAL
ACS is an open circuit, self-contained,
compressed-air Breathing Apparatus (BA)
for use by fire-fighters and in industrial
applications where a high level of
respiratory protection is required.
The ACS harness is made from a flame-
retardant KevlarTM blend. A mechanical
pressure gauge and whistle are mounted
on the left-hand shoulder strap.
For enhanced wearer comfort, ACSfx
Duo features a height-adjustment
mechanism which enables the wearer to
select one of three height settings for the
waist-belt module relative to the back-
pad.
Key Meaning
ACS is approved to the following A= Symbol - refer to User Instructions
International Standards: B= Product brand name
EN 137 : 2006 - Including Annex A, C= Product model/designation
Self-contained Breathing Apparatus f= Fire
classification: Type 2 - Fire x= Height adjustable
Fighting; D= Apparatus description
E= Standards to which apparatus is certified
Marine Equipment Directive; F= Number of Approval Body
AS/NZS1716. G= Serial number of apparatus
H= Date of manufacture
ACS is 'CE' marked in accordance with I= Date apparatus commissioned
EEC Directive EC/686/1986 plus J= Care instructions for apparatus
amendments. K= Contact details of manufacturer
NOTIFIED BODY:
BSI Product Services (0086)
2.2 FACEMASKS
Kitemark House, ACS is approved for use with Vision 3,
Maylands Avenue, PanaSeal, PanaVisor and Promask PP
Hemel Hempstead, full facemasks, all of which conform to EN
HP2 4SQ, 136, Class 3.
England. All are available with a five-point, fully-
ACS is marked in accordance with EN adjustable web harness or net head-
137 : 2006 and AS/NZS1716 : 2003. An harness and neck-straps.
explanation of those markings is given Impact resistance of the polycarbonate
opposite: visors conforms to EN 166 Grade B and
AS/NZS 1337 : 1992.
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ACSf DUO/ACSfx DUO
Cylinders Water Charging Free air Nominal Warning Total Cylinder Weight with
Capacity Pressure Volume Duration Period Duration Charged Cylinder
(litres) (bar) (litres) (min) (min) (min) Weight (kg)
(kg) Single Duo
CYL-1200 6.0 200 1200 22 8 30 8.8 12.0 -
CYL-HWG-
6.0 207 1200 22 8 30 7.2 10.4 -
1200
CYL-FWC-
4.7 300 1300 25 7 32 5.0 8.2 -
1300
CYL-1640 6.0 300 1640 33 8 41 12.5 15.7 -
CYL-HWG-
6.0 300 1640 33 8 41 10.0 13.2 -
1640
CYL-FWC-
6.0 300 1640 33 8 41 6.3 9.5 16.0
1640
CYL-1800 9.0 200 1800 33 12 45 13.0 16.2 -
CYL-HWG-
9.0 207 1800 33 12 45 11.2 14.4 -
1800
CYL-FWC-
9.0 207 1800 33 12 45 6.75 9.95 18.0
1800
CYL-FWC-
6.8 300 1860 37 9 46 6.75 9.95 18.0
1860
CYL-FWC-
9.0 300 2460 50 12 62 8.8 12.0 -
2460
Cylinders approved for use with ACSf Duo and ACSfx Duo
The cylinders are secured to the harness DV, allowing the facemask to be removed
by a cylinder band (18) which is attached without loss of cylinder air.
to the cylinder cradle (16) and secured When the apparatus is donned the DV is
using the cylinder buckle (22). The normally reset (closed), and is opened
cylinder band (18) can be adjusted to (activated) when the wearer takes a first
accept the range of cylinders listed breath.
above.
ACSf Duo and ACSfx Duo cylinder
bands can easily be altered by the wearer
(no tools required) to mount a single
cylinder, centrally on the back-plate.
Note:
Only cylinders in the shaded areas of the
above table are suitable for use with
ACSf Duo and ACSfx Duo in the twin-
cylinder configuration. The total
apparatus weight must not exceed 18 kg
when fully-charged; (ref: EN 137, Clause
5.4 and AS/NZS1716 : 2003).
Main components:
2.4 DEMAND VALVE (DV) (26) Reset Button
The DV operates in conjunction with the (27) Bypass Knob
exhale valve in the facemask to maintain (28) Locking Catch
a positive pressure within the facemask.
(29) Outlet Port O-Ring
The DV has a reset button that enables
wearers to close the airflow through the
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ACSf DUO/ACSfx DUO
2.5 REDUCER/CYLINDER 3. PREPARATION FOR
VALVE CONNECTOR USE
The combined pressure reducer and
cylinder valve connector reduces high air- 3.1 CHECK APPARATUS
pressure from the cylinder to a medium Visually inspect to ensure that ACS is
pressure of between 5 and 9 bar. clean and in good condition. Check that
Connection to the cylinders is made by all hose retaining flaps (4) and (15) are
threaded hand-wheels (25) on the Duo closed. Fully slacken the waist-belt and
manifold (24). The Duo manifold locates shoulder straps ready for use.
into the cylinder valve connector (21). When ACS is to be used with an airline
Please refer to Section 3.2 for further check that:
details. i) The airline is in good condition and
free from splits, bulges and
abrasions.
ii) The airline connector is in good
condition and that it connects
securely to the ACS airline
manifold.
iii) The air-supply conforms to EN
12021 : 1999 or AS/NZS1715 :
1994 (see Section 1.2).
iv) The ACS airline coupling is in good
condition.
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ACSf DUO/ACSfx DUO
5. Slide both fully-charged cylinders 3.3 CONVERTING FROM
through the loosened cylinder band (18)
and position the cylinder valve outlets
DUO CYLINDERS TO
onto the Duo manifold (24). Tighten both SINGLE CYLINDER
hand-wheels (25). ACSf Duo and ACSfx Duo can be
CAUTION: adapted to accommodate either one or
two cylinders. Conversion is a
Before tightening the hand-wheels into
straightforward process in which no tools
the valve ports, check that the are required.
connector O-Ring and threads are
clean and in good condition. To convert from Duo to single cylinder
application:
1. Remove both cylinders from the
back-plate as described in Section 3.2 of
this Manual.
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ACSf DUO/ACSfx DUO
6. Using the palm of the hand, push the
cylinder buckle (22) to the closed
position.
Should it become necessary to adjust the
size of the cylinder band:
i) Ensure that the cylinder buckle is
unlocked and in the open position.
ii) Adjust the tension of the cylinder
band.
iii) Close the cylinder buckle and
check that the cylinder is held securely.
Repeat as necessary.
4. Slide a fully-charged cylinder To convert from single cylinder to Duo
through the loosened cylinder band (18). cylinders, carry out the reverse of the
Position the cylinder valve outlet onto the above sequence of operations.
connector (21) and tighten the hand-
wheel. 3.4 RESET DEMAND VALVE
CAUTION: (DV)
Before tightening the hand-wheel into 1. Press the reset button (26) on the
the valve port, check that the side of the DV and check that the bypass
connector O-Ring and threads are knob (27) is turned so that the flat on the
clean and in good condition. bypass knob aligns with the DV outlet.
2. Check that the O-Ring (29) on the
DV outlet is clean and in good condition.
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ACSf DUO/ACSfx DUO
3.6 DV AND FACEMASK 4. DONNING
1. Check that the facemask is clean
and undamaged.
PROCEDURE, PRE-
2. Fit the DV to the facemask and
USE AND MONTHLY
check that the locking catch (28) engages CHECKS
fully. Twist the DV gently to confirm that it
has. 4.1 DON APPARATUS
Note:
3.7 HOSES Specialist Users (such as Emergency
1. Check all hoses for damage and Services) may operate alternative
excess wear. Flex hoses to reveal any donning procedures that conform to the
splits, cracks or crazing (minor crazing is relevant statutory regulations and have
acceptable). been approved by Scott Health and
2. Check any couplings for damage Safety Limited.
and excess wear; and ensure that they 1. Check that the ACS and facemask
can be opened. harnesses are fully slackened and that
3. When closed, check that they form the DV is connected to the facemask.
a secure coupling. 2. Hang the facemask around the
4. Replace damaged or worn hoses. neck by its neck-strap.
3. Pass the right arm through the
3.8 ADJUST HEIGHT OF shoulder strap (2), swing the back-pad (1)
WAIST-BELT MODULE across the back and slip the left arm
(FX VERSIONS ONLY) through the opposite shoulder strap (2).
If required, adjust the height of the waist-
belt module relative to the back-pad:
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ACSf DUO/ACSfx DUO
the face and the head-harness pad is in
the centre of the back of the head.
Tighten harness straps in sequence:
Bottom, Middle, Top. DO NOT OVER-
TIGHTEN.
3. Inhale deeply to activate the DV.
Breathe normally.
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ACSf DUO/ACSfx DUO
4.5 FACEMASK SEAL TEST 4.8 AIRLINE ATTACHMENTS
1. Close the cylinder valve and 1. Check the supply airline flow and
continue to hold the hand-wheel. Hold pressure. Remove connector dust caps
breath for 10 seconds and listen carefully and check for wear and damage.
for leaks. A leak will cause the pressure 2. Make connection to an appropriate
gauge reading to fall. connector capable of supplying
2. If the facemask fails the leak test: breathable compressed air (see Section
open the cylinder valve, loosen the head- 1.3).
harness adjust the facemask and repeat
WARNING:
the test.
Airlines should be at least 15
4.6 WHISTLE TEST metres long.
1. With the cylinder valve still closed, Use anti-static hoses in
slowly breathe down the air from the flammable or explosive
system. Check that the whistle (13) atmospheres.
sounds clearly as the pressure gauge Close cylinder valve while
falls to 55 bar (5 bar). breathing from the airline.
2. Once the whistle has sounded, 3. Check that the connection is secure
open the cylinder valve fully. and that the connector releases easily,
WARNING: without sticking.
DO NOT use apparatus that fails this 4. Press the DV reset button (26).
test. Attach an explanatory note and 5. Pressurise the attachment and
return for servicing. check all connections for leaks. Ensure
that the female connector on the airline
4.7 FINAL CHECKS attachment does not leak.
1. Check that the cylinder valve is fully WARNING:
open and that the pressure gauge (14)
shows that there is sufficient air. DO NOT use attachments that show
signs of excessive wear or damage, or
2. Turn on the DV bypass knob (27) that leak excessively.
and check for a steady flow of air into the
mask. Close the DV bypass knob. 6. Replace dust caps.
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ACSf DUO/ACSfx DUO
5. DOFFING
INSTRUCTIONS
5.1 DOFFING THE
APPARATUS
WARNING:
DO NOT remove apparatus until
well clear of the hazardous area.
If wearing a gas-tight chemical
suit, DO NOT remove until
decontamination procedures are
complete.
During extended de-
contamination procedures, 6. Slacken shoulder straps by pulling
connect an airline to the Airline upwards on the adjustment buckles (5).
attachment. 7. Doff the apparatus.
1. Hold breath and press the DV reset
5.2 REMOVE CYLINDER
button (26).
1. Close the cylinder valve and vent
2. Release the head-harness by the pneumatics by opening the bypass
pulling the harness buckles forwards. knob (27). Unscrew cylinder valve
Remove the mask and let it hang from the connector hand-wheel (25).
neck strap.
2. Release the cylinder buckle (22)
3. Pull the cylinder valve hand-wheel and remove the cylinder - (see Section
and turn to close the cylinder valve. 3.2 of this Manual). Mark the cylinder as
Alternatively, release the hand-wheel empty, store separately from charged
locking mechanism and close the cylinder cylinders and return for charging.
valve.
4. Open the DV bypass knob (27) to
depressurise the system. Turn the bypass
to OFF.
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ACSf DUO/ACSfx DUO
3. Clean the valve body using a lint-
6. AFTER USE free cloth moistened in a mild solution of
ACS must be cleaned and tested as soap and warm water. DO NOT store
detailed in the following instructions. apparatus until completely dry.
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ACSf DUO/ACSfx DUO
8. Secure the hoses with the hose
retaining flaps ensuring that the high-
7. SCHEDULED
pressure gauge, whistle and hose is on MAINTENANCE
the left-hand shoulder strap and the
medium-pressure hose and DV is on the 7.1 MONTHLY
right-hand shoulder strap. Test ACS in accordance with the
instructions given in Section 3 and
6.2 STORAGE - READY FOR Section 4 of this Manual. Record test
USE details in the apparatus BA Logbook.
This record is mandatory in the UK and
1. Fully extend the shoulder straps,
most EC countries; and must be kept up
waist-belt and facemask head-harness.
to date and available for inspection.
2. The apparatus must be stored in a Please see Section 6.3 for details.
clean, dry environment away from direct
heat and sunlight. Storage temperature 7.2 ANNUALLY
should not exceed -10C to +40C. ACS must be returned for a workshop
service annually and for a major
6.3 RECORD TEST DETAILS workshop service at six-yearly intervals.
Record test details in accordance with
After each workshop service, perform the
local regulations in a Breathing Apparatus
user checks detailed in Section 3 and
Logbook (available from Scott Health Section 4 of this Manual prior to returning
and Safety Limited). ACS to service.
Information recorded usually includes: Check that workshop service details have
Name and address of employer been recorded in the apparatus BA Log.
responsible for the apparatus.
Make, model number or mark
description of any distinguishing
features, sufficient to enable clear
identification.
The date of the examination
together with the name, signature
or unique authentication mark of
the examiner.
The condition of the apparatus and
details of any defects found and
any remedial action taken, including
any airline supply equipment used
with the apparatus.
Cylinder air pressure.
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ACSf DUO/ACSfx DUO
DECLARATION OF CONFORMITY
Sigma ACSm, ACSi, ACSf and ACSfx Self-contained Compressed Air Breathing
Apparatus
Robert Carr
Technical Director,
th
Scott Health and Safety Limited. 24 June 2008
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Scott Health and Safety Limited
Pimbo Road, West Pimbo,
Skelmersdale, Lancashire,
WN8 9RA, England.
Tel: +44 (0) 1695 711711
Fax: +44 (0) 1695 711775