25.11.

2015

Calculations of the connection: Circular tubes - Endplate -

Calculations2

General Information

Section 1: TRON 139x5

Material: S 275
Dp1 = 139.7 mm Section diameter
tp1 = 5 mm Section thickness
Ap1 = 21.16 cm2 Section area
Ipy = 480.54 cm4 Moment of inertia
Wpl = 90.76 cm3 Plastic section modulus
W= 68.8 cm3 Elastic section modulus
fyp = 275 MPa Resistance

Section 2: TRON 139x5

Material: S 275
Dp2 = 139.7 mm Section diameter
tp2 = 5 mm Section thickness
Ap2 = 21.16 cm2 Section area
Ipy = 480.54 cm4 Moment of inertia
Wpl = 90.76 cm3 Plastic section modulus
W= 68.8 cm3 Elastic section modulus
fyp = 275 MPa Resistance

Endplates:

Material: S 235
bp = 260 mm Plate diameter
tp = 15 mm Plate thickness
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fyp = 235 MPa Resistance

Bolts:

d= 16 mm Diameter
cl = 8.8 Class
n= 6 Number of bolts
e1 = 30.15 mm Distance from profile to bolts
e2 = 30 mm Distance from bolts to edge of endplate
p2= 60 deg Bolt spacing

Welds:

a= 3.5 mm Weld thickness

Safety factors:

M0 = 1
M1 = 1
M2 = 1.25
M3 = 1.25

Case: Case 1:

Forces:

N= 52 kN Axial force
M= 0 kNm Bending moment
V= 0 kN Shear force

Capacity verification
Results of calculations

Resistances of components

Ft,Rd = 90.43 kN Tension resistance of single bolt [tab.3.4]

Fv,Rd = 60.29 kN Shear resistance of single bolt [tab.3.4]
Fb,Rd= 62.67 kN Bearing resistance for single bolt [tab.3.4]
Bp,Rd= 210.5 kN Punching shear resistance of a bolt [tab.3.4]
Mc,Rd= 29.9 kNm Design resistance of the section for bending of EN1993-1-1:[6.2.5]
secton 1
Class: 1 Section class of section 1 EN1993-1-1:[5.5.2]
Mc,Rd= 29.9 kNm Design resistance of the section for bending of EN1993-1-1:[6.2.5]
section 2
Class: 1 Section class of section 2 EN1993-1-1:[5.5.2]

Tension capacity of connection

Resistances of components
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Section 1 Section 2
FT1,Rd= 465.84 kN 465.84 kN Complete endplate yielding NCCI: SN044a
FT2,Rd= 361.42 kN 361.42 kN Bolt failure with endplate yielding NCCI: SN044a
FT3,Rd= 542.59 kN 542.59 kN Bolt failure NCCI: SN044a

Tension capacity of connection

Nj,Rd = min(FT1,Rd, FT2,Rd, FT3,Rd)

Section 1: Nj,Rd = 361.42 kN

Section 2: Nj,Rd = 361.42 kN

Verification of tension capacity :

Section 1: N/Nj,Rd = 0.14 < 1.0 The condition is satisfied (14%)

Section 2: N/Nj,Rd = 0.14 < 1.0 The condition is satisfied (14%)

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Verification of welds

Section 1 Section 2
Aw = 59.13 cm2 59.13 cm2 Total area of welds
Awy = 15.51 cm2 15.51 cm2 Area of vertical welds
Iwy = 1442.48 cm4 1442.48 cm4 Moment of inertia of welds about Y axis
perp=perp = 6.22MPa 6.22MPa Perpendicular stress in welds
par = 0MPa 0MPa Parallel stress in welds
w = 0.8 0.8 Appropriate correlation factor [tab.4.1]

Section 1:

Sqrt[(perp2+ 3( perp2 + par2)]<= fu/( w * M2); 12.44 MPa < 430 MPa The condition is satisfied (3%)

perp <= 0,9*fu/ M2;6.22 MPa < 309.6 MPa The condition is satisfied (2%)

Section 2:

Sqrt[(perp2+ 3( perp2 + par2)]<= fu/( w * M2); 12.44 MPa < 430 MPa The condition is satisfied (3%)

perp <= 0,9*fu/ M2;6.22 MPa < 309.6 MPa The condition is satisfied (2%)

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Additional condition
Section 1: N/Nt,Rd = 0.03 < 1.0 The condition is satisfied

Section 2: N/Nt,Rd = 0.03 < 1.0 The condition is satisfied

Final verification
Connection verification for section 1:
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Verification of connection FEd force FRd - capacity Ratio FEd / FRd

Tension capacity of connection N = 52 kN N j,Rd = 361.42 kN 14%
Welds capacity 12.44 MPa 430 MPa 3%
Tension capacity of profile N = 52 kN Nt,Rd = 1491.84 kN 3%

Connection verification for section 2:

Verification of connection FEd force FRd - capacity Ratio FEd / FRd

Tension capacity of connection N = 52 kN N j,Rd = 361.42 kN 14%
Welds capacity 12.44 MPa 430 MPa 3%
Tension capacity of profile N = 52 kN Nt,Rd = 1491.84 kN 3%

The connection conforms to the (EN 1993-1-8:2005/AC:2009)