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6, NOVEMBER/DECEMBER 2007
AbstractA general analytical model, formulated in 2-D polar which may compromise the bearing life and result in excessive
coordinates, is developed to predict the unbalanced magnetic acoustic noise and vibration.
force, which results in permanent-magnet brushless ac and dc It is well known that an unbalanced magnetic force will
machines having a diametrically asymmetric disposition of slots
and phase windings. It is shown that the unbalanced magnetic result in an electrical machine if it exhibits rotor eccentricity.
force can be significant in machines having a fractional ratio of The unbalanced magnetic force due to rotor eccentricity in
slot number to pole number, particularly when the electric loading PM brushless machines was investigated in [11] and [12].
is high. The developed model is validated by finite-element cal- However, the unbalanced magnetic force that results from rotor
culations on 9-slot/8-pole and 3-slot/2-pole machines. In addition, eccentricity is not the subject of this paper. In [8][10], finite-
the unbalanced magnetic force has been measured on a prototype
3-slot/2-pole machine and shown to be in excellent agreement with element analysis was employed to investigate the unbalanced
predicted results. magnetic force that results from both rotor eccentricity and
an asymmetric winding disposition in low-power external-rotor
Index TermsBrushless machines, magnetic field, permanent
magnet (PM), unbalanced magnetic force, unbalanced mag- brushless dc (BLDC) motors of the type that is extensively
netic pull. used in hard disk drives. A hybrid numerical technique, which
combined an analytical expression for the magnetic field in the
air-gap region with the finite-element analysis of the field in
I. I NTRODUCTION
other regions of a brushless machine, was developed in [8] and
winding, and = r t, where r is the mechanical angular The foregoing expressions are general to all radial-field PM
velocity. brushless machine topologies having surface-mounted mag-
The open-circuit air-gap flux density distribution in a slotless net rotors and are applicable to BLDC and BLAC machines,
PM motor equipped with radial or parallel magnetized magnets u being equal to 1 for a BLAC machine. Furthermore, the
can be expressed as air-gap flux density distribution in a slotted motor can be
obtained by introducing a relative permeance function [13].
Bmr (r, ) = KB (n)fBr (r) cos(np) (2) However, as will be shown later, the influence of the slot
n=1,3,5,... opening on the unbalanced magnetic force in PM machines
having an asymmetric disposition of stator slots and phase
for the radial component, and windings is negligible and will be neglected for simplicity.
Bm (r, ) = KB (n)fB (r) sin(np) (3)
n=1,3,5,... B. Unbalanced Magnetic Force
for the circumferential component, where KB (n), fBr (r), and The unbalanced magnetic force is the resultant global mag-
fB (r) are given in Appendix B and depend on the pole number netic force that acts on the rotor due to an asymmetric magnetic
2p, the stator bore radius Rs , the magnet inner radius Rr and field distribution in the air-gap. It can be calculated either an-
outer radius Rm , as well as the harmonic order. alytically or by finite-element analysis using Maxwells stress
The three-phase stator ampere conductors can be represented tensor method, as shown in Appendix D. The force components
by an equivalent current sheet of infinitesimal thickness dis- Fx and Fy , which act on a rotor having an axial length la , can
tributed over the stator slot openings, the current sheet density be computed by evaluating the following expressions along a
being surface of radius r in the middle of the air gap:
3N 2
Js = Iu Ksov Kdpv rla
Rs u Fx = B2 Br2 cos + 2Br B sin d (7)
v 2o
0
cos(upr tv+u ), for u = 6c 1, v = 3c+u
(4) 2
cos(upr t+v+u ), for u = 6c 1, v = 3cu rla
Fy = B2 Br2 sin 2Br B cos d. (8)
2o
where c = 0, 1, 2, 3, . . . , N is the total number of series 0
turns per phase, Ksov is the slot opening factor, which is given
in Appendix C, Kdpv is the winding factor, which will be The corresponding radial and circumferential components of
discussed later for the two machines under consideration, r the unbalanced magnetic force can then be obtained.
is the rotor speed, u is associated with time harmonics in the
current waveform, Iu is the harmonic phase current, and u is III. F INITE -E LEMENT V ALIDATION AND I NVESTIGATION
the associated current harmonic phase angle.
As shown in Appendix C, by applying appropriate boundary The main design parameters of the 9-slot/8-pole and 3-slot/
conditions, the distribution of the vector magnetic potential can 2-pole brushless machines, which have been used to validate the
be derived, and the radial and circumferential components of developed analytical model, are given in Appendix A. Due to
the armature reaction field, Bar and Ba , respectively, can be space limitations, however, only field distributions correspond-
obtained as ing to BLDC mode of operation will be presented.
3N 1
Bar (r, , t) = o Iu Ksov Kdpv Fv A. Magnetic Field Distribution in the 9-Slot/8-Pole Machine
u v
v
Each phase of the 9-slot/8-pole machine comprises three
sin(upr t v + u ), for u = 6c 1 v = 3c + u
adjacent coils connected in series, the middle coil being of
sin(upr t + v + u ), for u = 6c 1 v = 3c u opposite polarity to the other two coils [Fig. 1(a)]. The winding
(5) factor is the product of the coil-pitch factor and the distribution
3N 1
factor and is given by
Ba (r, , t) = o Iu Ksov Kdpv Gv
u v
v Kdpv = Kdv Kpv (9)
cos(upr t v + u ), for u = 6c 1 v = 3c + u where Kpv = sin (v (4 / 9)) and Kdv = (1 / 3)[1
cos(upr t + v + u ), for u = 6c 1 v = 3c u 2 cos(v(8/9))].
(6) Although the axes of the windings of phases A, B, and C are
displaced by 120 elec. and their back electromotive forces are
where the effective air-gap length is = Rs Rr , and the symmetrical and phase shifted by 120 elec., the disposition
functions Fv and Gv depend on the number of poles, the of the phase windings about the diameter of the machine is
harmonic orders, and the stator and rotor bore radii, and are asymmetrical. This can result in an unbalanced magnetic force
given in Appendix C. between the rotor and the stator. Ideally, the phase current
1546 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 43, NO. 6, NOVEMBER/DECEMBER 2007
on open circuit, as a result of the diametrically asymmetric Ba i, where Bm and Ba are the flux densities, which
disposition of stator slots, is relatively small. Fig. 4 compares are due to the magnets and the armature currents, respectively.
ZHU et al.: UNBALANCED MAGNETIC FORCES IN PERMANENT-MAGNET BRUSHLESS MACHINES 1547
conduction, six-step operation, when commutation events have Kdv = 1, Kdpv = Kpv = cos v . (10)
3
a significant influence on the unbalanced magnetic force. In
addition, since the peak current is assumed to be the same Fig. 6 shows the open-circuit, armature reaction, and re-
for both modes of operation, the amplitude of the unbalanced sultant field distributions, again assuming idealized current
magnetic force is slightly higher in the BLDC mode, as the waveforms with an amplitude of 10 A, whereas Fig. 7 compares
root-mean-square current is higher. analytically predicted and finite-element calculated air-gap flux
1548 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 43, NO. 6, NOVEMBER/DECEMBER 2007
Fig. 8. Finite-element predicted loci of the unbalanced magnetic force for the
3-slot/2-pole machine for various phase currents. (a) BLAC. (b) BLDC.
Fig. 13. 3-slot/2-pole motor and winding connection. (a) Prototype 3-slot/
2-pole motor with rotor support. (b) Winding connection.
A2n = for np
= 1 (A7)
(np + 1)p 2p
2M r1
1 for np = 1
A3n = M
1
(A8)
np np
1 Mrn 1
Mn + np for np
= 1
2
Rs (A10)
fB (r) = 1+ (A2)
r
and when np
= 1, KB (n), fBr (r), and fB (r) are given in C. Armature Reaction Field
(A3) and (A4), shown at the bottom of the page, where Mn =
2(Br /o )p ((sin (n/2)/(n/2))) for radial magnetiza- In terms of the vector magnetic potential A, the Laplace
tion and equation, which governs the armature reaction field in the air-
gap and magnet regions, is
Br Br
Mn = p (A1n + A2n ) + np p (A1n A2n ) (A5)
o o 2 A = 0 (A11)
np+1
2np
o Mn np
(A3n 1) + 2 Rr
Rm (A3n + 1) Rr
Rm
KB (n) =
2np
2np
2np (A3)
r (np)2 1 r 1
r+1 1 R R
r
r
Rm
Rs Rr
Rm
r s
2
Fy = rla Sy d. (A20)
0
Dahaman Ishak received the B.Eng. degree from Jintao Chen received the B.Eng. and M.Sc. degrees
the University of Syracuse, Syracuse, NY, in 1990, in electrical engineering from Huazhong Univer-
the M.Sc. degree from the University of Newcastle sity of Science and Technology, Wuhan, China, in
upon Tyne, Newcastle, U.K., in 2001, and the Ph.D. 2001 and 2004, respectively. He is currently work-
degree from the University of Sheffield, Sheffield, ing toward the Ph.D. degree at the Department of
U.K., in 2005, all in electrical engineering. Electronic and Electrical Engineering, University of
He is currently with the School of Electrical and Sheffield, Sheffield, U.K., working on the design
Electronic Engineering, University Sains Malaysia, and analysis of novel permanent-magnet brushless
Penang, Malaysia. His research interests include machines for automotive applications.
the design and analysis of low-speed high-torque From 2004 to 2006, he was an Engineer with Delta
permanent-magnet brushless machines. Electronics (Shanghai) Company, Ltd.