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Number:P1007 1007-DISQ-0-J-SS-33030-Rev.1 1 of 18
RWE Dea
Document number
1007-DISQ-0-J-SS-33030-Rev.1
Changes List
Date
Rev. prepared Prepared by Description
(dd.MM.yyyy)
A Saleh / Modified the document to comply with RWE
01 20.11.2011 A Khamisy comments.
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
Table of Contents
1 INTRODUCTION.......................................................................................................... 5
1.1 Scope ........................................................................................................................... 5
1.2 Definitions .................................................................................................................... 5
1.3 Abberviations ............................................................................................................... 5
1.4 Units of Measurements ................................................................................................ 6
1.5 Climate Condition ......................................................................................................... 6
2 APPLICABLE CODES AND STANDARDS .................................................................. 7
3 Control Valve.............................................................................................................. 10
3.1 Application ................................................................................................................. 10
3.2 Basis of selection ....................................................................................................... 10
3.3 Valve Rating and Valve Class .................................................................................... 10
3.4 Valve Sizing ............................................................................................................... 10
3.4.1 Pressure Drop Allocations .......................................................................................... 11
3.4.1.1 Pumped Circuits ......................................................................................................... 11
3.4.1.2 Compressor Discharge and Suction Lines.................................................................. 11
3.4.1.3 Pressure Motivated System........................................................................................ 11
3.4.1.4 Flashing Mixtures ....................................................................................................... 11
3.4.2 Valve Travel ............................................................................................................... 12
3.4.3 Split Range Valves ..................................................................................................... 12
3.5 Body ........................................................................................................................... 12
3.6 Face-to-face Dimensions ........................................................................................... 13
3.7 Trim............................................................................................................................ 13
3.8 Packing Glands .......................................................................................................... 13
3.9 Body Connections ...................................................................................................... 13
4 VALVE TYPES & ACCESSORIES ............................................................................. 13
4.1 Globe Valves .............................................................................................................. 13
4.2 Butterfly Valves .......................................................................................................... 14
4.3 Self Contained Regulators.......................................................................................... 14
4.4 Valve Actuators .......................................................................................................... 14
4.5 Valve Positioner and Booster Amplifiers ..................................................................... 15
4.6 Solenoid Valves ......................................................................................................... 15
4.7 Lubricators ................................................................................................................. 16
4.8 Hand wheels .............................................................................................................. 16
4.9 Valve Noise ................................................................................................................ 16
5 TAGGING AND NAMEPLATES ................................................................................. 16
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Onspec Engineering Solutions
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Control Valve Specification
6 DOCUMENTATION.................................................................................................... 16
7 REVIEW & APPROVAL ............................................................................................. 17
8 QUALITY ASSURANCE PROVISIONS ...................................................................... 17
8.1 Body Test ................................................................................................................... 17
8.2 Operational Tests ....................................................................................................... 17
ATTACHMENTS:
- TABLES
- Control Valve Data Sheet
- Pressure Control Valve (Pilots & Regulators) Data Sheet
- Solenoid Valve Data Sheet
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
1 INTRODUCTION
1.1 Scope
This specification covers the minimum technical requirements for the design, manufacture
and testing of process control valves and accessories suitable for installation on RWE
Disouq Field Development Project.
This specification shall be read in conjunction with the following documentation
Document Reference no.
P&ID 1007-DISQ-0-P-DW-48031 to 480xx
Control Valve Data Sheets (HOLD)
Instrumentations General Specifications and
1007-DISQ-0-J-SS-33010
Testing Requirements
Control valves shall include but not limited to, the control valve body, bonnet extension,
actuator, and regulator, positioner, valve proximity switches, and hand-wheel. For a
specific control valve, this specification shall be used in conjunction with the Technical
Requirements.
1.2 Definitions
Definition Description
RWE Dea Egypt, in a later project state a JV formed between the RWE Dea Egypt
Company
and EGAS
Vendor Supplier is the party, which manufactures or supplies equipment
1.3 Abberviations
Abbreviation Description
ANSI American National Standards Institute
API American Petroleum Institute
ASTM American Society of Testing and Material
ASME American Society of Mechanical Engineers
CENELEC European Committee for Electrotechnical Standardization
CTP Central Treatment Plant
HART Highway addressable Remote Transducer
IEC International Electro-technical Commission
ISA Instrument Society of American
MSS Manufacturers Standardization Society of the Valve and Fittings Industry
NAMUR Normen Ausschuss fr Mess- und Regeltechnik
NACE National Association of Corrosion Engineers
NEMA National Electrical Manufacturers Association
NFPA National Fire Protection Association
P&ID Piping and Instrument Diagram
PH precipitation-hardening
RF Raised Face
SI International System
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
Temperature C
Pressure (gauge) Psig
Pressure (absolute) Psia
LEVEL % of range; or mm for tanks
Mass Kg
Area m
Length M
Liquid absolute density kg/m (@ 15 C)
Vapour flowing density kg/m
Flow rate (gas) MMscfd
Flow rate (liquid) bbl/d
Time S
Velocity m/s
Enthalpy J/kg
Viscosity cP
Electrical Power kW, MW
Voltage V, mV
Current A, mA
Electric resistance Ohm
Frequency Hz
Speed RPM
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
Reference Title
Valves - Flanged and Buttwelding End Steel, Nickel Alloy and Other Special
B16.34 Alloys
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
SPEC 6D Specifications for Pipeline Valves, End Closures, Connectors and Swivels
Specification for Alloy Steel and Stainless Steel Bolting Materials for
A193 / A193M
High Temperature Service
Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High-
A194 Pressure
/ High-Temperature Service
Standard Specification for Piping fittings of Wrought Carbon Steel and Alloy Steel
A234
for Moderate and Elevated Temperatures
Standard Specification for Seamless and Welded Austenitic
A269
Stainless Steel Tubing for General Service
Specification for Seamless and Welded Austenitic Stainless Steel Tubing
A269
for General Service
Specification for Alloy Steel Bolting Materials for Low
A320
Temperature Service
High Strength Bolts for Structural Joints, including Suitable
A325
Nuts and Plain Hardened Washers
Methods and Definitions for Mechanical Testing of Steel
A370
Products.
Standard Specification for Wrought Austenitic Stainless Steel
A403
Piping Fittings
Standard Specification for General Requirements for Carbon
A450/450M
Steel, Ferritic Alloy, and Austenitic Alloy Steel Tubes.
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
60331 Test for electric cables under fire conditions Circuit integrity
S75.03 Uniform Face-to-face Dimensions for Flanged Globe Style Control Valve Bodies
MR-01-75 Sulfide Stress Cracking Resistant Metallic Material for Oil Field Equipment
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
3 Control Valve
3.1 Application
Control valves shall be used to control the process variables such as flow, pressure, level,
as per requirements within the process in central treatment plant (CTP).
Units of measurement for specific control valve service applications shall be in accordance
with the general specifications Field Instrumentations General Specifications and Testing
Requirements Reference No.1007-DISQ-0-J-SS-33010
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
process condition between set point and process variables) and start-up operating
conditions.
With the maximum possible flow through the control valve, the selected flow coefficient
shall be calculated and noted on the data sheet.
If the calculated control valve size is two or more sizes smaller than the line size, the valve
body shall be one size smaller than line size with reduced inner valve trim. If approved by
the Company, smaller body sizes may be acceptable if the availability of reduced trim is
limited.
Butterfly valves shall be sized for maximum angle opening of 60.
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
3.5 Body
Materials for valve bodies shall be in accordance to pipe class rating and technical
requirements as per Piping Material Specification 1007-DISQ-0-L-SS-39007
Material specific service applications shall be in accordance with the following table:
Application Material
The minimum valve body size for hydrocarbon and steam services shall be 1 inch. The
minimum valve body size for air or water services shall be 3/4 inch. Body size smaller
than 3/4 inch may be used for pressure regulator service and for special applications that
have a line size of 1/2 inch and smaller.
Control valves shall be removable for maintenance and shall not be welded into the piping.
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
In case of fire applications control valve body shall be lining and fire safe design.
3.7 Trim
Standard trim (plugs, seat rings, and valve plug stems, stem lock pins, packing springs,
spacers, and packing followers) shall be fabricated from 316stainless steel.
Cages of cage guided valves shall be minimum of 17-4 PH (Precipitation-Hardening)
stainless steel.
Trim for the following services shall be 17-4 PH or Alloy 6:
o Flashing Liquids
o Fluids containing Solids
o Pressure Drops above 300 PSI
o Service above 600F (316 C) unless a higher grade material is required.
Valve stems shall be finished to 4 micro inches, root mean square (RMS). If the valve
packing is of the semi metallic type, the valve stem shall be hard chrome plated.
Control Valve
Valve Actuator
Air Filter Regulators
Smart Valve Positioner
Valve position transmitter.
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
Globe valves shall be either single or double seated. High performance ball or butterfly
valves shall be supplied (instead of double seated globe valves) if large pressure drops
are not a factor.
Double seated valves shall be top and bottom guided. Single seated valves may be either
top and bottom or top guided.
Normally closed valves that control pressures and levels shall have single port trim for
positive shutoff.
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
4.7 Lubricators
All control valves with stem packing shall have lubricators and steel isolating valves.
Lubricators shall be charged with suitable lubricant. A spare box of refills shall be
provided for each valve.
6 DOCUMENTATION
Documentation shall be provided in accordance with the Technical Requirements, with
following additional requirements.
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
Control valve data sheets shall be furnished and shall include the following information:
o Valve tag number
o Order, requisition, and order item number
o Equipment identification number
o Operating conditions specified by order
o Range of flow
o C.V calculated
o C.V selected
o Materials required
o Specify actuator (direct/reverse-acting, diaphragm)
o Specify positioner
o Specify fail position
o Specify air supply
The Vendor shall furnish C.V calculation sheets for each valve.
Calibration reports on each of the valves / actuators / positioners shall be furnished in
triplicate by the manufacturer.
FAT & SAT test procedures shall be provided by vendor
Seat tightness leak test report shall be provided by vendor
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Onspec Engineering Solutions
Disouq Field Development Project
Control Valve Specification
Is constant - Linear
Decreases Over 0.2 Linear
Decreases Under 0.2 Equal percentage
Increases Under 2.0 Linear
Increases Over 2.0 Quick opening
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