Professional Documents
Culture Documents
Single Phase
Power Analyzer
User s Manual
MAGTROL, INC.
Sales and TTechnical
echnical Assistance
70 Gardenville Parkway
Buffalo, New York 14224 USA
ww w.
w.mmagtr
agtrool.c
l.coom
Manufacturers of:
Motor Test Equipment
!
Hysteresis Brakes and Clutches
Trademark Acknowledgments
GPIB-PC is a trademark of National Instruments Corporation.
IBM is a registered trademark International Business Machines Corporation.
QuickBASIC is a registered trademark of Microsoft Corporation.
GE-MOV is a registered trademark of the General Electric Corporation.
FLUKE is a registered trademark of the John Fluke Mfg. Company.
Microsoft is a registered trademark of the Microsoft Corporation.
Supercon is a registered trademark of the Superior Electric Company.
Rev. B 02/01
ii
Table of Contents
iii
Figure 4. Three Phase, 3 Wire Wye, 2 Wattmeter with Remote Voltage Sense ............................................ 7
Three Phase, 4 Wire Wye, 3 Wattmeter Connections ........................................................................................ 7
Figure 5. Three Phase, 4 Wire Wye, 3 Wattmeter with Remote Voltage Sense ............................................ 7
Single Phase Current & Potential Transformer Connections ............................................................................. 8
Figure 6. Current & Potential Transformer - Single Phase ......................................................................... 8
Three Phase, 4 Wire Balanced Load, 1 Wattmeter Connections ........................................................................ 8
Figure 7. Three Phase, 4 Wire Wye, Balanced Load, 1 Wattmeter............................................................... 8
Three Phase, 3 Wire Balanced Load, 1 Wattmeter Connections ........................................................................ 8
Figure 8. Three Phase, 3 Wire, Balanced Load, 1 Wattmeter ...................................................................... 8
4 - OPERATION ...................................................................................................................................... 9
General ................................................................................................................................................................ 9
Amperes Display ................................................................................................................................................. 9
Voltage Display .................................................................................................................................................. 9
Watts or Power Factor ........................................................................................................................................ 9
Mode Hold .......................................................................................................................................................... 9
Mode Avg ......................................................................................................................................................... 10
Analog Output Option ....................................................................................................................................... 10
Figure 9. Analog Output Connections ........................................................................................................ 10
iv
MINOR ADJUSTMENT (IF NEEDED) ..................................................................................................................................... 18
VOLTS ZERO ................................................................................................................................................................... 18
AMPERES ZERO ............................................................................................................................................................... 18
VOLTS SCALE FACTOR ..................................................................................................................................................... 19
AMPERES SCALE FACTOR ................................................................................................................................................. 19
VOLTS BALANCE ............................................................................................................................................................. 19
CURRENT BALANCE ......................................................................................................................................................... 19
WATTS SCALE FACTOR .................................................................................................................................................... 19
APPENDIX A: SCHEMATICS .............................................................................................................. 20
Circuit Board 78B128 - LED display ............................................................................................................... 20
Circuit Board 78B141 ....................................................................................................................................... 21
Circuit Board 78B142 ....................................................................................................................................... 22
Circuit Board 78B175 ....................................................................................................................................... 22
Circuit Board 78B143 ....................................................................................................................................... 23
Circuit Board 78B144 ....................................................................................................................................... 24
Circuit Board 78B145 - Digital Readout & MPU ............................................................................................ 25
Parts Location for Circuit Board 78B143 ......................................................................................................... 26
MAGTROL LIMITED WARRANTY ....................................................................................................... 27
v
Table of R evisions
Revisions
Date Change Page Number(s)
02/07/00 Added External Shunt Connection Drawing 5
vi
1 - Introduction
ABBREVIATIONS SAFETY
CMRR common mode rejection ratio INPUT (plug, white, female) - PS50GWT
OUTPUT (plug, white, male) - PP50GWT
VOLTS HIGH (plug, black, female) - PS25GB
UNPACKING
VOLTS LOW (plug, white, female) - PS25GWT
The Model 5100 is packed in reusable, shock resistant
packing material that will protect the instrument during For your convenience, the above connectors are supplied
normal handling. In the event of shipping damage, with your 5100 PA.
immediately notify the carrier and MAGTROL
Customer Service Dept.
Save all shipping materials for reuse when returning
the instrument for calibration or servicing.
Use only the above connectors.
POWER
The 5100 PA is factory wired for either 120 or 240 NOTE: GPIB (IEEE-488) - 24 Pin bus
Vrms, 50/60 Hz, power at 40 volt amps, max. The line standard. Not included, must be
cord is a detachable NEMA standard 3 wire which plugs ordered separately.
into the rear access power entry and filter module of the
5100 PA. The line cord must be detached from the PA
during servicing. MAXIMUM RATINGS
LOAD voltage: line to line, or line to common is 600
NOTE: The standard 5100 is factory Vrms.
wired for 120 Vrms power.
Wiring for 240 Vrms is available LOAD current: 50 Amperes rms, continuous.
on special order. 100 Amperes rms, 30 sec. max.
REMOTE VOLTAGE SENSE: Line to line is 600
Vrms. Also, do not exceed 600 Vrms differential
FUSE REPLACEMENT
between the VOLTS INPUT and AMPS OUTPUT
Remove the line cord and carefully pry up and remove terminals.
the fuse holder. Use a 1/2 Amp slow blow fuse for 120
Vrms or a 1/4 Amp slow blow fuse for 240 Vrms power.
1
Chapter 1 - Introduction Magtrol Model 5100 Single Phase Power Analyzer
INSTALLATION
ORIENTATION
The 5100 PA must be mounted within 20 degrees
Damage to the 5100 can result from
from horizontal. This insures proper operation of the
excessive voltage transients generated
mercury shunt bypass relay.
by unsuppressed inductive loads.
ELECTRICAL LOAD This damage is not within the scope of
the normal instrument service and is not
Use wire rated for the maximum load current and voltage
covered by the MAGTROL WARRANTY.
expected.
Hint - use wire gauge large enough to insure good
connector set screw compression on the wire leads. CURRENT OVERLOAD
Soldering may be used instead of, or in addition to the
NO FUSES are in the 5100 PA measuring circuits.
set screw.
Therefore, excessive current passed through the AMPS
IEEE-488 (GPIB) terminals will cause excessive internal heating and
possible unit damage.
Use only high quality shielded cable conforming to the
bus standards.
INITIAL CHECKOUT
This overload abuse is not covered by
Make sure the circuit is completely de-energized by
the MAGTROL WARRANTY.
removing all voltage sources.
Plug the 5100 PA into the 50/60 Hz power mains. Know your load conditions and double check all
Switch the POWER rocker switch (red) to ON and connections. If an overload should occur, immediately
observe that the digit readouts flash on-off-on and then remove all power , locate and correct the problem before
indicate zero or a small number. The VOLTS and re-energizing your circuit. If a circuit breaker is
AMPERES range switch indicator lights will all installed, it must be installed on the LOAD side of the
illuminate. The voltage ranges sequence down from 600 5100 (downstream). This will keep the low impedance
through 15 and current ranges sequence down from 50 of the input line connected to the 5100 PA for surge
through 2. The 15 Volt, 2 Amp and AUTO indicators suppression. If the line side must also contain a breaker,
will remain illuminated. The MODE indicators do not it should be delayed in operation to open after the load
light during this power-on sequencing. side breaker has opened.
Your 5100 PA has passed the initial check.
TRANSIENT OVERLOADS
Connect an appropriate transient suppressor in parallel
with all inductive loads. Consult the suppressor vendors
application literature for proper selection and sizing.
2
2 - Specifications
RESOLUTION ANALOG
Processing resolution is 16 binary bits. The conversion of true rms to DC is expressed as:
Voltage Display:
1T 2
All ranges 9.999 V is 0.001 Volt. Vrms v ( t ) dt
T0
Ranges 10 V and 99.9 V is 0.01 Volt.
Ranges 100 V is 0.1 Volt. Rms to DC conversion averaging time constant:
Current Display: Volts and Amps time constant TC 60 msec.
All ranges 9.999 A is 0.001 Amp. Watts time constant TC 120 msec.
Ranges 10 A and 50 A is 0.01 Amp. Watts = V I cos (instantaneous)
3
Chapter 2 - Specifications Magtrol Model 5100 Single Phase Power Analyzer
4
3 - Connecting the 5100
Black
Black 5100 BACK PANEL Black
VOLTS
High High
High
Low Low
AMPS
Input Output
White White
White
Black White
External Shunt
5
Chapter 3 - Connecting the 5100 Magtrol Model 5100 Single Phase Power Analyzer
If a circuit breaker is used in the input line to the 5100 PA, a circuit should be used that prevents
the breaker from opening until after the load side breaker has operated. Otherwise, potentially
damaging inductive transients will be applied to the 5100 PA. Damage caused by these
transients are outside the scope of the MAGTROL WARRANTY.
For voltage sense lines less than 25 feet in length, a twisted pair of #20 gauge (or larger) wire can be used. For lines
longer than 25 feet or lines grouped with other AC conductors, shielded cable should be used. Connect the shield at
the 5100 PA GND terminal. If the wires connecting the load to the 5100 PA OUTPUT are short and the resulting
voltage drop is insignificant, the voltage sense connections can be made at the rear panel of the 5100 PA.
Connect the chassis ground terminal to a good earth ground. Use at least #12 gauge
insulated copper wire.
LOW
(WHITE) AMPS
LOW GND
OUTPUT
INPUT
LOAD
LINE MOV
EARTH
(BLACK)
HIGH
CB
NOTE: For load power factor = 0.5, one wattmeter reads zero, as the power factor goes less than 0.5
it's power is negative and is subtracted in the algebraic watts summation. The 5100 PA will
not display a minus sign for this condition. If your 5100 has the Analog Output Option, the
watts (relative) polarity is available by measuring both analog watts outputs. For power
factors greater than 0.5, the polarity of both wattmeters will be the same therefore, true power
in watts is simply the unsigned sum of the wattmeter readings.
6
Magtrol Model 5100 Single Phase Power Analyzer Chapter 3 - Connecting the 5100
LO
EARTH
A
2
LO
AD
CB
LOAD
5100 PA VOLTS
HIGH
MOV
LOW
3 AMPS GND
OUTPUT
INPUT
EARTH
LOAD
Voltage Sense EARTH
MOV
2 MOV
LO
CB AD AD
LO
5100 PA VOLTS
MOV
HIGH
LOW
3 AMPS GND
OUTPUT
INPUT
EARTH
MOV
EARTH MOV
LO
W2 AD AD
LO
5100 PA VOLTS
MOV
HIGH
LOW
2 AMPS GND
OUTPUT
INPUT
EARTH
W3
5100 PA VOLTS
HIGH
LOW
AMPS GND
3 OUTPUT
INPUT
NEUTRAL EARTH
7
Chapter 3 - Connecting the 5100 Magtrol Model 5100 Single Phase Power Analyzer
LOW (WHITE) CT PT
LOAD
LINE
MOV 1
HIGH (BLACK)
CB
LOAD
EARTH MOV
NEUTRAL
02 MOV
03 LO
AD AD
LO
MOV
CB
EARTH MOV
2 MOV
3 R R
LO
AD AD
LO
MOV
CB
8
4 - Operation
9
Chapter 4 - Operation Magtrol Model 5100 Single Phase Power Analyzer
The HOLD and AVG functions can be combined. See ANALOG OUTPUT OPTION
the MODE AVG paragraph, below.
This option provides analog output signals for AMPS,
VOLTS and WATTS. These three analog outputs with
MODE AVG
their common are isolated from the measured circuits
AVG is an integration or averaging function on VOLTS by 750 Volts continuous and 2500 Volts test breakdown.
, AMPS and WATTS.
The outputs are provided through a standard 5 pin DIN
Averaging remains active across manual or auto range style connector that is located on the rear panel of the
changes. 5100 - see figure 9 for connections.
The averaging function is useful in stabilizing the display The analog output voltage is calibrated to 5.00 Volts
when digits are changing because of slowly varying DC for full scale input on the 10 Amp current range
values. Integration periods from seconds to minutes may and the 150 Volt voltage range (1500 Watt range). The
be needed. actual output on other ranges will be a relative value
close to 5 Volts due to tolerances in gain resistors and
The HOLD and AVG functions work together. When instrumentation amplifiers. For example: Full scale
entering AVG with HOLD off, the averaging registers output on the 15 Volt range may be 4.95 Volts DC.
are cleared and integration starts from the current value. The analog output at 12 Volts input would be FS / Rng
With the HOLD function active first, pressing AVG Rdg or 4.95 / 15 12 = 3.96 Volts DC.
starts the integration point from the last stored values
of AMPS, VOLTS or WATTS. When AVG is turned NOTE: Analog output of POWER
off, non-averaged values are displayed and the values FACTOR is not provided
at that instant are stored in non-volatile RAM and upon
reentering the AVG mode will be returned as the new
averaging starting points. Also, when the Analyzer See Chapter 2 - Specifications.
power is turned off, the last averaged values stored will
be held and returned when the AVG function is Figure 9. Analog Output Connections
reactivated.
The HOLD - AVG function permits truly integrated N/C 5 1 COM
power measurements where power is applied
intermittently or, where a combination of devices require WATTS 4 2 AMPS
3
integrated measurements with interruptions between
measurements. VOLTS
10
5 - GPIB Communication
PRIMARY ADDRESS
All instruments serviced on the bus have a separate IBM AND COMPATIBLES
primary address code. The factory setting for the 5100 INSTRUCTIONS
is twelve (12). This code can be changed by changing
the DIP switch settings that are located on the rear panel The 5100 PA is configured for the Hewlett Packard
and above the GPIB connector. Change this address standard termination characters of CARRIAGE
only if there is an addressing conflict with other RETURN (CR hex OD) and LINE FEED (LF hex OA).
instrumentation on the bus. Refer to the table in Figure On a read cycle (5100 to PC), the 5100 expects the
10 to set the DIP switch pattern. standard IEEE-488 read protocols and primary address.
It responds with a data string followed by a CR and LF.
This signals the end of a transmission. Upon receipt of
these characters, the PC must be configured to terminate
GPIB communications and proceed with its own
program execution. On a write cycle (PC to 5100), the
5100 expects to receive: (1) the PRIMARY ADDRESS;
(2) INSTRUCTIONAL DATA STRING (3); the
TERMINATION CHARACTERS of CR and LF. If
11
Chapter 5 - GPIB Communication Magtrol Model 5100 Single Phase Power Analyzer
12
Magtrol Model 5100 Single Phase Power Analyzer Chapter 5 - GPIB Communication
SPECIAL FUNCTIONS
Three special functions are available at power turn on:
(1) To disable autozero display function:
Turn 5100 power off; depress and simultaneously
hold the MODE-HOLD and the 2 AMPS range
buttons as POWER is switched ON. All least
significant digit (LSD) changes around zero will
display. Normal operation suppresses several
counts around zero.
13
6 - Operating P rinciples
Principles
LINE, HIGH
(BLK) HIGH
5100 HIGH
1.5M (BLK)
VE
LOAD
VOLTS
U3
AMP 1.5M LOW
(COM)
LOW
(WHT)
RS1 RS2
LINE, LOW .01 .001 (COM)
(WHT) (WHT)
(COM) AMPS, OUTPUT
CR
VI
50A
AMP
2, 5, 10, 20A 5100 BURDEN
U1, U2, U7
VOLTS = 3M OHM
CURRENT: 2, 5, 10, 20 AMP. = 0.011
OHM 50 AMP = 0.001 OHM
14
Magtrol Model 5100 Single Phase Power Analyzer Chapter 6 - Operating Principles
U1, U2, U7 U8 U9
U10
+ VI t V/F
AMPS OPTO
IAMP Vrms- 1 V 2dt 2 =100Khz
ISO
INPUT - T 0.2 AFo
0
Adc Avf
Abal/Gai
ACTIVE
U11 U14
FILTER U35
V/F OPTO
XYCos Q 2 =100Khz
Vo= U12 ISO
10 0.2 WFo
Wvf
Wbal Wcal
U23 U24
U25
+ U3 VE t V/F
VOLTS 1 2 2 =100Khz OPTO
VAMP Vrms- V dt ISO
INPUT - T 0.2 VFo
0
Vdc Vvf
Vbal/Gai
15
7 - Calibration
TEST SETUP
The recommended test setup is shown by Figure 13.
Figure 13. Calibration Verification Test Setup
The accuracy of the voltage and current
standards used for calibration should PHASE VARIABLE
be at least four times the accuracy of LOCK PHASE
IN OUTPUT
the 5100 PA specifications. The
VOLTAGE CALIBRATOR
equipment shown in this test setup FLUKE 5700A OR
VOLTAGE CALIBRATOR
FLUKE 5700A OR
meets this requirement. FLUKE 5100A OR EQUIVALENT
EQUIVALENT
16
Magtrol Model 5100 Single Phase Power Analyzer Chapter 7 - Calibration
CALIBRATION VERIFICATION
Refer to Figure 13, for the recommended test setup.
If other test equipment is used, appropriately modify
the test steps for your equipment.
Lethal Voltages are Used!
17
Chapter 7 - Calibration Magtrol Model 5100 Single Phase Power Analyzer
The (+) and (-) readings should be within 2 LSD 1. The phase shift control should be carefully set to
of each other. provide a peak 5100 PA WATTS indication, this
corresponds to zero volts to amps phase angle.
AC:
2. Repeat the procedure as used for the DC power
1. Set the current calibrator for 60 Hz and repeat the
verification and record readings.
current checks outlined above.
3. Compare the recorded reading to the 5100 PA.
NOTE: If a beat frequency effect is ACCURACY SPECIFICATIONS in Chapter 2 of
experienced between the this manual.
calibrator output and the 60 Hz
power line frequency, try setting MINOR ADJUSTMENT (IF NEEDED)
the calibrator for 80 Hz instead of
60 Hz. NOTE: All trim pot adjustments are
located on the 78B143 circuit
2. Set the current calibrator to standby mode. board of the 5100 - see Chapter 8
- Schematics.
WATTS CALIBRATION CHECK
This step calls for the simultaneous application of
voltage and current to the 5100 PA.
DC:
1. On the 5100, select a VOLTS and AMPERES Lethal Voltages are Used!
range.
2. Set the volts and current calibrators for a voltage
and current near the center of each selected range. VOLTS ZERO
3. Switch the CALIBRATORS to operate mode. 1. Disable the autozero function, refer to Special
The WATTS readout should show a power that is Functions under Chapter 5 - GPIB
the product of the VOLTS and AMPS indications Communication.
( POWER = V I ). 2. Go to the 5100 VOLTS range that needs zero
4. Compare the 5100 PA WATTS readout to the adjustment.
product of VOLTS and AMPS from the 3. Set the volts calibrator for zero volt DC output.
CALIBRATORS output. This difference is the 4. Adjust trim pot R16 for zero (+ 0.0001% max)
WATTS error. VOLTS display reading. This sets all voltage ranges
AC: - all ranges should be zero + 0.0001% of range full
scale.
POWER = V I Cos
where = phase angle between volts and amps. AMPERES ZERO
1. Disable the autozero function, refer to Special
NOTE: maximum true power is delivered
Functions in Chapter 5 - GPIB Communication.
only when = zero degrees (cos
= 1). Therefore, the volts 2. Go to the 5100 AMPERES range(s) that need
calibrator variable phase adjustment.
adjustment is set for zero phase 3. Set the current calibrator for zero amp DC output.
between the volts and amps at the 4. For the 2, 5, 10, and 20 amp ranges, adjust trim pot
input to the 5100 PA. Refer to R9, for zero AMPERES display indication.
the calibrator instruction manuals
for this adjustment procedure. For the 50 amp range, adjust trim pot R13 for zero
AMPERES display indication.
18
Magtrol Model 5100 Single Phase Power Analyzer Chapter 7 - Calibration
VOLTS BALANCE
1. Go to the 5100 PA 150 VOLTS range.
2. Set the voltage calibrator for + 150 volts DC. output.
3. Note the VOLTS display reading.
4. Reverse the calibrator polarity to -150 volts DC.
If the plus to minus display readings differ by more
than 2 LSD, connect a digital voltmeter at
amplifier U23 pin 14 and adjust trim pot R67, for
zero 0.1 millivolt DC.
19
20
f
c
g
e
d
a
b
d5
d4
d3
d2
d1
dp
J7 + +5
1 C1
f
c
g
e
d
a
b
dp
d1
d2
d3
d4
d5
d6
d7
d8
Com
CIRCUIT BOARD 78B128 - LED DISPLAY
Appendix A
digit 1 digit 2 digit 3 digit 4 digit 5 digit 6 digit 7 digit 8 digit 1 digit 2 digit 3 digit 4 digit 5
g f ab g f ab g f ab g f ab g f ab g f ab g f ab g f ab g f ab g f ab g f ab g f ab g f ab
ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp
CD4520 74C244
1 3 2 18 PA0
CK Q0 A1 Y1
2 4 4 16 PA2
EN Q1 A2 Y2
7 5 6 14 PA4
RST Q2 A3 Y3
6 8 12 PA6
U13 Q3 A4 Y4
11 9 PA7
A5 Y5
13 7 PA5
A6 Y6
CD4520 15 5 PA3
11 A7 Y7
Q0 17 3 PA1
10 12 A8 Y8
EN Q1 1
15 13 1G
RST Q2 19
14 2G U6
U13 Q3
CD4520 74C244
3 2 18 PA0
Q0 A1 Y1
2 4 4 16 PA2 Note: All capacitors in uF
EN Q1 A2 Y2
7 5 6 14 PA4 All resistors in OHMS
Aol Vol RST Q2 A3 Y3
6 8 12 PA6 Unless otherwise noted
U14 Q3 A4 Y4
11 9 PA7
A5 Y5
13 7 PA5 U +5 COM
a A6 Y6
CD4520 15 5 PA3 1 16 4,5,8
b 11 A7 Y7
Q0 17 3 PA1 2-8 20 10
c 10 12 A8 Y8
EN Q1 1 9,11,13 16 8,9
Wpol d 15 13 1G
RST Q2 19 15
e 14 2G U7
U14 Q3 10,12,14 16 1,8,9
f
16,17
+5 18 16 8,15
W 12K 74C244
COM 2 18 PA0 19 14 7
V A1 Y1
4 16 PA2 20 3,11 1,8,9
A A2 Y2
+5 6 14 PA4 16
A3 Y3
J5 C2 8 12 PA6
A4 Y4
C1 11 9 PA7
A5 Y5 FUNCTION C1 C2
13 7 PA5
A6 Y6 HOLD 0 1
15 5 PA3
A7 Y7 PF 1 0
17 3 PA1
A8 Y8 AVG 1 1
J4 1
1G
+5 19
2G U8
COM RANGE SWITCH
12Kx8 a b c d e f
2 1 2 1 0 0 x x x
a
COM U19 5 0 1 0 x x x
7406 CD4724 10 1 1 0 x x x
AVERAGING 200 12 13 4 1 PA0
f Q0 A0 20 0 0 1 x x x
HOLD 200 4 3 5 2 PA1
b Q1 A1 50 1 1 1 x x x
POWER FACTOR 200 10 11 6 3 PA2
e Q2 A2
6 5 7 13 PA3 15 x x x 1 0 0
c Q3 D
8 9 9 14 30 x x x 0 1 0
d Q4 E
10 150 x x x 1 1 0
Q5 300 x x x 0 0 1
11
Q6 600 x x x 1 1 1
12
Q7 U18 x=don't care
21
Appendix A: Schematics Magtrol Model 5100 Single Phase Power Analyzer
AVG PF HOLD
CR1
CR2
J4
Line
T1
6 7
120
(Heatsink +5V
4 9
7805 to chassis)
BR1
3 10 I O
240 C
PD05 C1 C2 C3 C4
120 4700uF 1uF 1uF .1uF
1 12
25V
14A-20-10
Neu
Com
22
-15
R9
A20 Bal
R6 CR4 CR5 14
2
A20 + 15
CR3 12 10 U4
C76 x100 R27 R28
+15 R8 9 14 15 2a
U1
-15 R114 16 Arms Bal
C2 6 R29 R30
3 11 10 5a R41
Acom - 7
CR6 CR7 1 + + 9 -15 +15
R7 8 R31 R32
6 7 10a C7
+15 C1 R115
8 C66 R40
R33 R34 20a R42
C3 3 2 R38
-15 + -15 +15
+ 1 Avf C11
R10 CR9 CR10 8 -15
1 +
- 7 50a U8 R43
CR8 16 U5
C77 x200 C4 6 R35 R36 R39 Abal 1 BFi BFo 14 1 14
+15 R12 3 2 -IN +IN
U2 1 2 Vin 13 13
-15 9 2 8 R44 Vo
10 1 R37 - 6 3 12 -15
3 3 U7 COM +15
A50 + 15 + 4 C9 4 11
CR11 CR12 2 OFFS +V 11 COM
R11 14 C8 5 CS -V 10 5 10
A50 Bal 7 C Cmp
R13 6 DENi RMSo 9 C12 6
+ +15
7 dBo Cav 8 7
Fo
-15 +15 -15 C10 2 8
R46 U9 +5
C50 3 6 R61
+15 -15 C49
7 C13
Vlo C5 +15
+ U10 5
R1 R14 CR13 CR14 8
2 +
J7 + 7 R52 R59
+5 RV1 12
R102 R2 C78 x100 C6 6 -15 +15 -15 +15
Aa 1 5 +15 Wvf+ C16 Wvf- C18
Vhi U3 R50
2 4 1 15 -15 3 9
CIRCUIT BOARD 78B143
R108
R109
R110
U21 150v Y2 -15 R63 2 8
6 8 U13 U14 +5
U5 U11 3 6 R65
R105 U17 7
Va 1 5 R67 Vrms Bal CR17 C20
R23 R24 5
2 4 1 15 3 2 -15 +15
A Y0 300v
Magtrol Model 5100 Single Phase Power Analyzer
R111
R112
R113
U22 4 11 11
6 OFFS +V COM
5 CS -V 10 5 10
U20 C Cmp
6 DENi RMSo 9 C22 6
+ +15
7 dBo Cav 8 7
Fo
C75 U24 2 8
R72 +5
C52 3 6 R73
C51
7 C23
+15
5
U25
+15 +15
C25
BAL R75 R76
R88 R77 8 5 R80 A
3 +5 +5
-15 +15 6 +
C38 - V
+15 2 C26 U27 7 C47
R89 16 R74 - 6 + 1 1 5 W
CAL V 3 U26 +5
R90 10 +15 + 4 2 4 R79 2 4 COM
AMPS ANALOG 15 7 R78
IN 8 R91 13 7 6
U8 PIN 6 - 14 A W C24 C27
R87 3 12 U33 CR19 -15 +15 U28 J5
U30 + 234 +15 -15 C55
2 1 C48 R81
17 -15
COM 9 4 R82 4 5 R85
BAL 12 BACK PANEL 3 Aol
+15 6
R93 18 CONNECTOR -
-15 -15 C28 U34 7
-15 +15 + 1 1 5 Vol
C39
+15 2 8 R84 2 4
R94 16 R83
CAL 10 6
R95 15
VOLTS ANALOG 7 U29
IN 8 R96 2 +15 C56
U23 PIN 6 - 1 R86
R92 3 3 U33 C29
U31 +
C65
C64
C63
C62
C61
C60
C59
17 2
COM 9 4 T1 +15
1 7
BAL 12 +15
18 120v
R98
-15 -15 VR1 VR3
-15 +15 3 9
C40 IN OUT IN OUT
+15 240v - BR1 + +15 +5
R99 16 + C C
CAL 10 4 10
R100 + +
WATTS ANALOG 15 7 -15
IN 8 R101 6 120v 6 12 C30
U12 PIN 6 - 7 C32 C34 C36 C37
C68
C69
C70
C71
C72
C73
C74
(U24)
(U14)
(U13)
12 +
+15 POWER
18 C31 C
-15 IN OUT -15
-15
CHASSIS
VR2
120v 1 7
VR4 SIGNAL
3 9
Ac Ab Aa RNG U +15 -15 +5 COM
240v - BR2 + IN OUT +15
C 0 1 1 2A
4 10 + 4,5,6 13 4 5
+ 1 0 0 5A
120v 6 12 C41 1 0 1 10A 8,23 14 3
C43 C45
1 1 0 20A
T2 9,13,14,24 12 4
1 1 1 50A
AC LINE 14A-2.5R-36 C44 C46
+ 12,26 7 4
+
C42 21,22 16 8
C Vc Vb Va RNG
IN OUT -15
0 1 1 15V 33 4 11 9,10
-01 ANALOG OUTPUT OPTION VR5 1 0 0 30V
11 14 8
1 0 1 150V
1 1 0 300V
1 1 1 600V
23
Appendix A: Schematics
Appendix A: Schematics Magtrol Model 5100 Single Phase Power Analyzer
U5
16 10
CTL
RELAY
1 8 +5
J1 R22 C9
PA0 2 19 +5 J5
1D 1Q SW12
PA1 3 18 2A +
2D 2Q
PA2 4 17 R20
3D 3Q C7
PA3 5 16 SW11
4D 4Q 5A
PA4 6 15
5D 5Q R18 f
PA5 7 14
6D 6Q e
8 13 10A
7D 7Q SW10 d
9 12 R17
8D 8Q c
11
LE 20A b
1 SW9
OC R15 a
U2 1
PB3 C5 50A
SW8 2 9
PB4 R13 8
PB5 U1a
AAR
SW7
R11 3
2 19
1D 1Q SW6 4 6
3 18 15V
2D 2Q 5
4 17 R9 U1b
3D 3Q
5 16
4D 4Q 30V SW5 13
6 15
5D 5Q R8 11 10
7 14
6D 6Q SW4 12
8 13 150V U1c
7D 7Q
9 12 R6
8D 8Q
11 SW3
LE 300V
1
OC R4
U3 SW2
C1 600V
R2
SW1
VAR
J7
2 19 Aa
1D 1Q R1 R21
3 18 Ab
2D 2Q
4 17 Ac Va
R3
R5
R7
R10
R12
R14
R16
R19
3D 3Q
5 16 Vb
4D 4Q
6 15 SW d c b a
5D 5Q U +5 COM
7 14 2A 0 0 0 1
6D 6Q 1 14 7
8 13 Vc 5A 0 0 1 0
7D 7Q 2,3,4 20 10
9 12 10A 0 0 1 1
8D 8Q
11 Bypass with .1uF
LE 20A 0 1 0 0
1 50A 0 1 0 1
OC
C3 15V 0 1 1 0
U4
30V 0 1 1 1
150V 1 0 0 0
300V 1 0 0 1
600V 1 0 1 1
24
U10 27pf J1
J3 MC3447 MC68488 COM MC6803 74HC373 MC6821 U3
22 3 36 3 2 X1 E 40 AD0 33 2 PA0 E
B1 1 D1 IB0 CS 4MHz AD0 3 2 A0 D0 PA0
21 4 34 37 A0 3 EX2 SC1 39 1D 1Q AD1 32 3 PA1
B2 3 D2 IB2 RS0 AD1 4 5 A1 D1 PA1 COM
COM 20 5 32 38 A1 27pf 4 NMI SC2 38 2D 2Q AD2 31 4 PA2
B3 5 D3 IB4 RS1 AD2 7 6 A2 D2 PA2
19 6 30 39 A2 +5 5 IRQ P30 37 AD0 3D 3Q AD3 30 5 PA3
B4 7 D4 IB6 RS2 1N482x2 AD3 8 9 A3 D3 PA3 1 +
23 2 16 19 6 RST P31 36 AD1 4D 4Q AD4 29 6 PA4 PB7
B0 dav D0 DAV RES AD4 13 12 A4 D4 PA4 +5
18 7 17 40 + 47 P32 35 AD2 5D 5Q AD5 28 7 PA5 PB6 LL2
B5 dac D5 DAC IRQ AD5 14 15 A5 D5 PA5
16 9 25 6 4.7kx5 8 P20 P33 34 AD3 6D 6Q AD6 27 8 PA6 PB5 LL1
B6 eoi D6 EOI E AD6 17 16 A6 D6 PA6
15 10 21 5 9 P21 P34 33 AD4 7D 7Q AD7 26 9 PA7 PB4 RL
B7 ifc D7 IFC RW COM AD7 18 19 A7 D7 PA7
1 11 28 14 AD7 10 P22 P35 32 AD5 8D 8Q A0 36 40 PB3 FCT
S R0 S R6 T R1 D7 11 RS0 CA1
17 27 13 AD6 11 P23 P36 31 AD6 LE A1 35 39 PB2 RNG
S R 1-4 T R2 D6 U7 RS1 CA2
8 35 12 AD5 12 P24 P37 30 AD7 10 PB0 PB1 RES
S R5 IB1 D5 PB0
33 11 AD4 D0 13 P10 P40 29 A8 11 PB1 PB0 DAV
IB3 D4 PB1
31 10 AD3 D1 14 P11 P41 28 A9 2764 23 12 PB2 PA7 CT
IB5 D3 A0 10 11 AD0 CS2 PB2
MC3447 29 9 AD2 D2 15 P12 P42 27 A10 A0 DQ0 25 13 PB3 PA6
22 3 IB7 D2 A1 9 12 AD1 E PB3
B1 2 D1 23 8 AD1 D3 16 P13 P43 26 A11 A1 DQ1 21 14 PB4 PA5
21 4 SRQ D1 A2 8 13 AD2 R/ W PB4
B2 4 D2 18 7 AD0 DP 17 P14 P44 25 A12 A2 DQ2 38 15 PB5 PA4
20 5 RFD D0 A3 7 15 AD3 IRQA PB5
B3 6 D3 26 4 DA0 18 P15 P45 24 A13 A3 DQ3 37 16 PB6 PA3
19 6 ATN ASE A4 6 16 AD4 IRQB PB6
B4 8 D4 22 DA1 19 P16 P46 23 A14 A4 DQ4 34 17 PB7 PA2
23 2 REN A5 5 17 AD5 RES PB7
B0 srq D0 DA2 20 P17 P47 22 A15 A5 DQ5 18 PA1
18 7 A6 4 18 AD6 CB1
B5 rfd D5 U9 A6 DQ6 19 PA0
16 9 A7 3 19 AD7 CB2
B6 atn D6 U8 A7 DQ7
15 10 A8 25
B7 ren D7 74HC367 A8 12kx2
sw1 2 A1 Y1 3 AD0 ICM7218C A9 24
A9 U4
U11 17 sw3 4 A2 Y2 5 AD2 1 Seg c Vss 28 A10 21 74F138 COM
S R 1-4 A10 A13 1 15
8 sw5 6 A3 Y3 7 AD4 2 Seg e Seg a 27 A11 23 G 22 A Y0
S R5 A11 A14 2 14
J2 sw4 12 A5 Y5 11 AD3 3 Seg b Seg g 26 A12 2 E 20 B Y1
COM A12 A15 3 13
sw2 14 A6 Y6 13 AD1 4 D.P. Seg d 25 C Y2
6 12
1 G1 5 DA0 Seg f 24 G1 Y3
DS1220 4 11
15 G2 6 DA1 DIGIT 3 23 A0 8 9 AD0 G2A Y4
U12 A0 DQ0 5 10
7 22 A1 7 10 AD1 G2B Y5
Magtrol Model 5100 Single Phase Power Analyzer
ICM7218C
ADDRESS BUS (AD15-0)
1 28
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Seg c Vss
2 27
1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 ROM CODE E000 Seg e Seg a
=8192 3 26
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FFFF Seg b Seg g
4 25
0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 INT RAM 80 TO FF D.P. Seg d
5 24
CIRCUIT BOARD 78B145 - DIGITAL READOUT & MPU
1 7 20 1,10
1 0 1 VOLTS 100
8 7,21 1
1 1 0 VOLTS 10
9 20 1,2
1 1 1 VOLTS 1
10
0 0 0 WATTS 10000
11
0 0 1 WATTS 1000
12 16 8
0 1 0 WATTS 100 $6000
0 1 1 WATTS 10
1 0 0 WATTS 1
DECIMAL 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
CODE B 0 1 2 3 4 5 6 7 8 9 - E H L P (BLANK)
25
Appendix A: Schematics
Appendix A: Schematics Magtrol Model 5100 Single Phase Power Analyzer
26
Magtrol Limited Warranty
Warranty
Magtrol, Inc. warrants its products to be free from defects in material and workmanship under normal use and
service for a period of one (1) year from the date of shipment. Software is warranted to operate in accordance with
its programmed instructions on appropriate Magtrol instruments. This warranty extends only to the original purchaser
and shall not apply to fuses, computer media, or any other product which, in Magtrols sole opinion, has been
subject to misuse, alteration, abuse or abnormal conditions of operation or shipping.
Magtrols obligation under this warranty is limited to repair or replacement of a product which is returned to the
factory within the warranty period and is determined, upon examination by Magtrol, to be defective. If Magtrol
determines that the defect or malfunction has been caused by misuse, alteration, abuse or abnormal conditions of
operation or shipping, Magtrol will repair the product and bill the purchaser for the reasonable cost of repair. If the
product is not covered by this warranty, Magtrol will, if requested by purchaser, submit an estimate of the repair
costs before work is started.
To obtain repair service under this warranty, purchaser must forward the product (transportation prepaid) and a
description of the malfunction to the factory. The instrument shall be repaired at the factory and returned to purchaser,
transportation prepaid. MAGTROL ASSUMES NO RISK FOR IN-TRANSIT DAMAGE.
THE FOREGOING WARRANTY IS PURCHASERS SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED
WARRANTY OF MERCHANTABILITY, OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE.
MAGTROL SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL
DAMAGES OR LOSS WHETHER IN CONTRACT, TORT, OR OTHERWISE.
CLAIMS
Immediately upon arrival, purchaser shall check the packing container against the enclosed packing list and shall,
within thirty (30) days of arrival, give Magtrol notice of shortages or any nonconformity with the terms of the order.
If purchaser fails to give notice, the delivery shall be deemed to conform with the terms of the order.
The purchaser assumes all risk of loss or damage to products upon delivery by Magtrol to the carrier. If a product is
damaged in transit, PURCHASER MUST FILE ALL CLAIMS FOR DAMAGE WITH THE CARRIER to obtain
compensation. Upon request by purchaser, Magtrol will submit an estimate of the cost to repair shipment damage.