Professional Documents
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elt drive 13
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13 elt drive
Job No.
Instructions concerning replacement and tensioning of V-belts (Engine 102.961) ........ 13 - 335
Replacing and tensioning V-belts (Engine 102.961) ............................. 13 - 340
Checking condition and replacement of poly V-belt .............................. 13 - 342
CheckingconditionofpolyV-belt .......................................... 13-343
Removal and installation of tensioning device .................................. 13 - 345
Changes to the Poly V-belt tensioning device .................................. 13 - 346
13:1
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Adjusting data
9.5. 30 20-25
12.5 50 40-45
Special tool
Checking tension
13.9-335/l
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Used V-belts
13.9-33512 F 2
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A B C D
V-belt Refrigerant Power steering Alternator Air pump)
compressor pump Coolant pump
9.5 x 105o*)
Dimensions 12.5 x 875 12.5 x 750 9.5 x 1005
9.5 x 10553)
*)
) Model 123 Aus CH @
88
3, Model 123 M)S s 1981/1982 (up to January 1982).
_ ~
Special tool
1 Crankshaft
2 Coolant pump
3 Alternator
4 Refrigerant compressor
5 Tensioning roller
6 Power steering pump
7 Air pump
Note
13.9-340/l
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123.223 085725
102.980 064759 043267
123.243 011893
13.9-34012
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123.223 088477
102.980 065989 0 4 4 2 5 1
123.243 012147
Attention!
On model 201.024 the engine compartment lining
below must be removed for tensioning V-belts.
13.9%340/3
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Testing
13.9-34014
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Renewing
3 Tension V-belt.
Tensioning
13.9-34015
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13.9-34016
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Attention!
On model 201.024 install engine compartment lining
after tensioning V-belts.
13.9-34017
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P13-0013-55
130906 - 34211
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Special tools
Note
Since June/July 1986 the material of Poly V-
belts has been changed.
13.0906 - 342'2
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transmission
102.985
P20-0006-13
13 0906 - 34213
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Note
On vehicles built up to mid-October 1986, slide
the adjustment pointer (22) to the left, until the
tip of the pointer is over the first graduation mark
of the adjusting scale (arrow). On vehicles built
since mid-October 1986, push the adjustment
pointer to the left, until the tip of the pointer is
over the thin line (A) of the adjusting scale.
I Idler pulley
2 Crankshaft
5 Alternator
7 Power steenng
pump
8 Engine coolant pump
13.0906 - 34214
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I Idler pulley
2 Crankshaft
3 A/C compressor
5 Alternator
7 Power steering
pump
8 Engtne coolant pump
P13- 0030 -13
13.0906 - 342/5
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P13-0018-37
13.0906 - 3430
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Special tools
Testing
Note
On injection engines pull off fuel pump relay
module (N16/4) before turning the engine, so
that no fuel is injected.
1 3 . 0 9 0 6 - 34312
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201 model
5 Mark Poly V-belt with chalk in a clearly
visible position.
13.0906 - 34313
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Forms of damage
13.0906 - 34314
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P13-0039-13
P13-2022-13
13.0906 - 34315
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Precedrng work:
Poly V-belt removed(13-342).
P13-0014 -5,
13.0906 - 345/l
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Dimensions
P13 0020-13
Idler pulley
Crankshaft
Refrigeration
A/C compressor
Alternator
Power steering pump
Engine coolant pump P13-0021 13
13 0906 - 3452
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Note
The V-belt is tensioned by an automatic
tensioning fixture. Through its construction and
operation it guarantees an even belt tension over
the whole engine speed range. This is achieved
by a rubber element in the tensioning fixture,
which has to be pre-tensioned by hand when
installing a new Poly V-belt.
2 Idler pulley
3 Deep groove ball bearing
4 Hexagon socket screw 3
5 Sealing cover
46
10 Bracket-rubber bearing
12 Outer sleeve 22
13 Rubber bearing 45
18
14 Inner sleeve 25
15 Front sleeve
17 Connecting rod 14
18 Lever 48
47 13
22 Adjustment pointer
25 Bolt M12X115 15
40 Double roller bearing
45 Adjustment scale
46 Locking device
P13-0043 -15
47 Bracket
48 Washer
Special tools
13.0906 - 34513
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Removing
--
and installing
P13 -2013-13
P13-0015-13
13.0906 - 34514
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Note
When installing tensioning fixture (1) put on lever
(18) with the connecting rod to suit the
tensioning element (arrows). Only fit the fixing
bolt (25) loosely, do not tighten up. Tightening
torque of M8 bolt 25 Nm.
P13- 2029-13
13 0906 - 34515
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Production breakpoint
Model From chassis end No. A From chassis end No. F
13.0906 - 346/l
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P13 -2013-l:
l Lever (18)
l Ball socket (23)
13.0906 - 34612
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130906 - 34613
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13 10 9 45 44 22 1ZK 1KW
39
15b
40
42
8a
7
41 OP
15b
38 11 26
p03- 0144-15
9
10 Remove holding interlock.
8
7
26- _
PO3-0142-15
13.0906 - 346/4
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1 Idler pulley
2 Crankshaft
3 A/C compressor
5 Alternator
7 Power steering
pump
8 Engine coolant
pump
13.0906 - 34615
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A 1st design
B 2nd design
13.0906 - 34616
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A 1st design
B 2nd design
Repair note
The bracket (29) is to be attached to the shock
absorber with the hexagon socket screw M6 x 29
25 (30) in accordance with the table. 28
102.985 IX I I 002293
I IX I 019688
019689 IX I
13.0906 - 346i7
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I \ \ \\ 1 I
033262 I I 218169
13.0906 - 34618
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13.0906 - 346/9
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A 102584 1638
25 Collar screw
47 Pressed
bracket
Remforced
bracket
13.0906 - 346/l 0
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1st design
Two single row ball bearings (6 and 7),
wide rubber bearing (13),
hexagon bolt (25) 12 x 115 mm,
tension lever (18) and distance sleeve (21),
tie rod (17), attached to the tension lever (18)
with bolt (19) and secured with clips (20).
22
45
25
15 14
26
21
8 9
/i/I i
7 12 1310 6
P13-0045-1s
2nd design
A double row angular ball bearing (40),
narrower rubber bearing (13),
collar screw (25) Ml 2 x 110 mm,
one piece tension lever (18),
tie rod (17), attached to the tension lever (18)
with sheet metal locking device (46).
46
22
45
18
25
P13-0046-15
046061 I- I 304297 I
13.0906 - 346/11
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13.0906 - 346112
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13.0906 - 346/13
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13.0906 - 346114
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l Shock absorbers;
Note
In the event of repair do not confuse the shock
absorbers for the upper and lower fitting position.
The shock absorber Part No. 102 200 12 14
(overhead) can be fitted for the shock absorber
Part No. 102 200 08 14 (underneath). On
engines prior to November 1987 the overhead
shock absorber cannot be installed retroactively.
A 1 st design
B 2nd design
13.0906 - 346115
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A 1st design
B 2nd design
P13-2101-13
13.0906 - 346/16
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13.0906 - 346/17