Professional Documents
Culture Documents
com
Received 6 March 2007; received in revised form 7 November 2007; accepted 4 December 2007
Available online 23 December 2007
Abstract
In this paper, seawater was applied as absorbent for the removal of sulfur dioxide (SO2 ) from flue gas in a hollow fiber membrane contactor. In
order to verify the application feasibility of seawater on SO2 removal, tap water, aqueous NaOH solution with a pH value of 8.35 and seawater
were used as absorbents, respectively. The impacts of various factors such as three different absorbents, pressure gradient between gas and liquid,
flow rate of absorbents, flow rate and concentration of feed gas on the overall mass transfer coefficient were investigated. The experimental results
indicated that owing to the existence of complex CO2 H2 OHCO3 CO3 2 equilibrium system, the mass transfer coefficient of seawater was
about twice as large as that of aqueous NaOH solution with pH value of 8.35. In addition, seawater could withstand the sudden increase of SO2
loading rate. When the pressure gradient between gas and liquid kept under the penetration pressure, the membrane contactor could obtain high
overall mass transfer coefficient, especially when seawater was used as absorbent. The height of transfer unit (HTU) of the membrane contactor
was relatively small, and HTU increased hardly with increasing flow rate of flue gas when seawater was used as absorbent. Membrane contactor
coupled with seawater absorption is a prospective technology for sulfur dioxide (SO2 ) removal in coastal area.
2008 Elsevier B.V. All rights reserved.
Keywords: Sulfur dioxide; Membrane contactor; Seawater; Flue gas desulfurization (FGD)
1. Introduction ing and bring huge space requirement, resulting in high capital
costs and loading limitations. Comparatively, membrane contac-
Stricter legislations and environmental problems with acid tors can realize gasliquid contacting operation through hollow
rain make it necessary to remove sulfur dioxide from flue gas. fiber membrane [2], in which the absorbent liquid flows on one
An effective approach to control sulfur dioxide emissions is the side and the gas flows on the other side of the membrane, such
use of flue gas desulfurization (FGD) systems. Enormous efforts fluid offers several advantages including high interfacial area
have been made to develop new technologies which can not per unit volume, absence of emulsion, no flooding at high flow
only be installed conveniently but also be operated efficiently rates and no unloading at low ones [3,4].
and flexibly to meet special demands of various cases. As a Because membrane contactor has so many desirable advan-
matter of fact, membrane contactor is an emerging and efficient tages, many investigations have been carried out in the past
technology with many advantages over conventional contactors. decades [515], and the effects of various factors on mass trans-
In conventional contactors, such as packed towers, spray tow- fer have been investigated, such as membrane structure [5],
ers, venture scrubbers or bubble columns, flue gas is usually membrane module [13], membrane wetting [7], enhancement
dispersed and contacted with liquid directly. There are many with chemical reactions [8,9] and activators [10]. Moreover, its
drawbacks [1], such as foaming, emulsion, flooding or channel- application for SO2 removal from flue gas has gained increasing
attentions recently [1113]. As a matter of fact, some pilot-scale
membrane contactors have been applied to recover CO2 or SO2
Corresponding author. Tel.: +86 411 84706172.
from the flue gas, which have been operated successfully for a
E-mail addresses: fgmeng80@126.com (F. Meng), long time and obtained high absorption rate above 90% [14,15].
fenglinyang@126.com (F. Yang). Recent years, the cost of membrane materials has reduced signif-
0376-7388/$ see front matter 2008 Elsevier B.V. All rights reserved.
doi:10.1016/j.memsci.2007.12.011
X. Sun et al. / Journal of Membrane Science 312 (2008) 614 7
SO2 (liquid) + H2 O H2 SO3 (2) where kg , km and kl are individual mass transfer coefficients of
the gas phase, the membrane phase and the liquid phase, respec-
H2 SO3 H+ + HSO3 (3) tively. H is the physical solubility coefficient of the gaseous
species into the liquid bulk and is the enhancement factor in
HSO3 H+ + SO3 2 (4)
mass transfer rate due to chemical reaction between SO2 and
Generally, the above reactions can be described as the following seawater. The mass transfer coefficient of membrane phase, km ,
equilibriums: depends on the type of phase present in the membrane pores.
The mass transfer resistance of the gas filled (non-wetted) pores
SO2 + OH HSO3 (5) is usually very small and negligible. However, when the mem-
brane pores are filled with the liquid (wetted), the mass transfer
HSO3 + OH SO3 2 + H2 O (6)
resistance of the membranes becomes significant [21,22]. So the
Then part of SO3 2 is oxidized to SO4 2 with the cataly- design strategy of the membrane gasliquid contactors for SO2
sis of Cl and transition mental ions Fe2+ , Mn2+ and so on, removal should be aimed at preventing the membrane wetting
which is the key step for the Eqs. (5) and (6) to move right. for long-term application.
The detailed research about the mechanism of seawater FGD
has been reported by Zhao et al. [18]. 3. Experiment
The principle of the hollow fiber membrane contactor for As polypropylene membrane has many favorable characteris-
FGD is illustrated in Fig. 2. The flue gas stream and the seawater tics such as non-polarity, high hydrophobic quality, low surface
stream are separated by microporous hydrophobic membrane. tension and low surface energy, the microporous hydrophobic
The SO2 passes into the liquid through the membrane pores, polypropylene hollow fiber membrane was applied in the exper-
where it is absorbed by the chemical components in the seawater. iment. The characteristics of the hollow fiber membrane are
As a matter of fact, the microporous membrane used in this pro- listed in Table 2. Generally, parallel flow offers a high con-
cess acts as a fixed interface between the gas and the liquid phase centration gradient in the case of counter-current flow [23], so
without dispersing one phase into another. The gasliquid inter- the gas always flowed through the lumen side and the liquid
face is immobilized in the pores of microporous membrane by through the shell side of the membrane contactor conversely in
careful control of the pressure gradient between the two phases this experiment.
under the penetration pressure. The experimental setup is shown in Fig. 3. The SO2 was intro-
The mass transfer process in the membrane contactor con- duced into the system from compressed gas cylinders and the
sists of three steps in series: the transfer from gas phase to the air was provided by an air pump, which was dehydrated before
membrane surface, transfer within membrane pores and transfer into the lumen side of membrane contactor. The simulated flue
from liquid interface to the liquid bulk. The overall mass transfer gas was mixed with SO2 and dry air. Seawater from water pump
coefficient, K, can be described as follows [21,22]: after simple filtration was employed as the absorbent. In addi-
tion, the tap water and NaOH solution with pH value of 8.35
1 1 1 1 were also used to absorb SO2 . The flow rate and pressure of gas
= + + (7)
K kg km Hkl and liquid were adjusted by flow meters and inching switches,
which can regulate the gas flow rate. The fluid pressures were
1 1 1 1 indicated by the pressure gauges at the inlet and outlet. The inlet
= + + (8)
K kg km Hkl and outlet gas streams were switched through a cross-valve to
Table 2
Characteristics of the membrane contactor used in this study
Module length (mm) 220
Membrane material Polypropylene
Membrane processing method Stretching
o.d. of fiber (m) 580620
i.d. of fiber (m) 480520
Thickness of membrane wall (m) 50
Fiber arrangement Parallel
i.d. of module (mm) 10
Number of fibers 64
Pore size (m) 0.070.1
Packing density (%) 2325
Theoretical contacting area (m2 ) 0.02654
Pressure gradient across membrane (kPa) 2.53.5
Fig. 2. Schematic illustration of SO2 removal by non-wetted hollow fiber mem- Flow mode Counter-current, parallel
brane.
X. Sun et al. / Journal of Membrane Science 312 (2008) 614 9
In Fig. 5, the results show that when absorbent flow rate was
not too high, the overall mass transfer coefficient increased sig-
nificantly as the absorbent flow rate increased. The boundary
layer between the solution and gas became thinner with increas-
ing the absorbent flow rate, which led to the increase of the
liquid phase mass transfer coefficient. In addition, the increase
Fig. 4. Schematic diagram of SO2 concentration determination. of absorbent flow rate could carry away SO3 2 and HSO3 more
10 X. Sun et al. / Journal of Membrane Science 312 (2008) 614
penetration pressure, the two phases could realize a non-wetted ever, when seawater flow was controlled at a higher flow rate
gasliquid contact mode as shown in Fig. 2 and the reaction (30 L h1 ), the overall mass transfer coefficient was higher and
interface could be immobilized at the pore mouth of the micro- decreased slightly with the increase of feed gas concentration.
porous membrane fiber in the liquid side, which could provide a This result indicates that as the SO2 concentration was high,
lower mass transfer resistance and a higher overall mass transfer a higher seawater flow rate could guarantee a high and steady
coefficient. In addition, the produced SO3 2 and HSO3 could overall mass transfer.
diffuse fast into the bulk liquid phase, resulting in a high overall When seawater flow rate was low, the absorption capacity
mass transfer coefficient. of seawater was relatively small and the produced SO3 2 and
When the pressure of liquid phase was too high, the liquid HSO3 could not be carried away in time, even though there is
would penetrate into the bulk gas phase and the pores were a carbonate-related system in seawater. Therefore, the low flow
filled with liquid, which decreased the mass transfer coefficient rate of seawater resulted in high mass transfer resistance and
of km in Eq. (8) and deteriorated the absorption of SO2 . On low absorption capability. That was the reason why under lower
the other hand, when pressure of gas phase was too high, the seawater flow rate the overall mass transfer coefficient decreased
gas penetrated into the bulk liquid phase, which disturbed the significantly with the increase of feed gas concentration. On the
gasliquid interface and brought air bubble to the bulk liquid other hand, when seawater was maintained at a high flow rate,
phase, resulting in the deterioration of SO2 absorption too. its absorption capacity increased and the produced SO3 2 and
Fig. 6 also shows that when seawater was used as an HSO3 could be carried away as soon as possible, which results
absorbent, the overall mass transfer coefficient could keep at in the increase of the enhancement factor, . Moreover, the mass
a high level in a wider range of pressure difference compared transfer resistance of liquid phase can be ignored under a high
to tap water and aqueous NaOH solution. This can be explained seawater flow rate. Therefore, when seawater flows at a higher
by YangLaplace equation as follows [26]: rate, it can be concluded that the impact of feed gas concentration
on the overall mass transfer coefficient is very little.
2rcos c
Pcr = (15)
rp
4.4. Effect of gas ow rate on the overall mass transfer
Here, the Pcr is the penetration pressure, r is the surface tension coefcient
of the absorbent, rp is the radius of the membrane pore and c is
the contact angle. From Eq. (15) it can be seen that when seawa- From Fig. 8 it can be seen that the overall mass transfer
ter is used as absorbent, the breakthrough pressure is higher than coefficient increased as the gas flow rate increased from 0.1
that of tap water and aqueous NaOH solution, for seawater has to 0.2 m3 h1 . When the feed gas flow rate increased, there was
a larger surface tension. This also suggests that when seawater much SO2 molecule passing into membranes, and then the sea-
was used as absorbent, the membrane module could withstand water had more chances to contact with SO2 molecule, leading
a high-pressure difference between liquid phase and gas phase. to the increase of the overall mass transfer coefficient. On the
other hand, when feed gas flow was at a rate above 0.3 m3 h1 ,
4.3. Effect of feed gas concentration on the overall mass the overall mass transfer coefficient decreased as the feed gas
transfer coefcient flow rate increased. This is because that when feed gas flow
rate was too high, the contact time between SO2 and absorbents
As presented in Fig. 7, when seawater flow rate was controlled reduced and the absorption ability of seawater was limited, so
at a lower value, the overall mass transfer coefficient decreased the overall mass transfer coefficient decreased regardless of the
with the increase of feed gas concentration. For example, when decrease of mass transfer resistance in the gas phase boundary
seawater flow rate was controlled at 8 L h1 , the overall mass layer. Thus, it can be concluded that the optimum gas flow rate
transfer coefficient decreased three times when the SO2 volume for seawater should be 0.3 m3 h1 , with given operating condi-
ratio in the feed gas increased from 1500 to 2100 106 . How- tions (Ql = 30 L h1 , = 1500 106 ). However, the optimum
Fig. 7. Effect of feed gas concentration on SO2 overall mass transfer coefficient Fig. 8. Effect of gas flow rate on SO2 overall mass transfer coefficient.
when seawater as absorbent. Qg = 0.1 m3 h1 , Pg = 11 kPa, Pl = 9 kPa. Ql = 30 L h1 , Pg = 11 kPa, Pl = 9 kPa, = 1500 106 .
12 X. Sun et al. / Journal of Membrane Science 312 (2008) 614
gas flow rates for tap water and NaOH solution were 0.2 m3 h1 .
These results further indicate that the seawater had a large capac-
ity on SO2 absorption.
From Fig. 8 it also can be seen that when the gas flow rate was
larger than 0.3 m3 h1 , compared to tap water the NaOH solution
had little impacts on the enhancement of overall mass transfer
coefficient; however, the overall mass transfer coefficient could
maintain a high value as seawater was used as absorbent. The
pH of the used NaOH solution was only 8.35, so the chemi-
cal absorption capability of NaOH solution was limited. From
these results it can be concluded that the seawater absorption
can obtain a sustainable operation under high or un-steady SO2 Fig. 10. Evolution of HTU value of membrane contactor with gas flow rate.
loading rate. Ql = 30 L h1 , Pg = 11 kPa, Pl = 9 kPa, = 1500 106 .
4.5. Outlet pH of membrane contactor ated after FGD process. The seawater pH value reached 7.87.9
after the following aeration. The pH values of tap water and
During the absorption, the pH value would change due to NaOH solution reached 7.37.4 and 7.47.5, respectively. After
the decrease of alkalinity. In this experiment, the outlet pH of being returned to the seawater body, the discharge pH increases
the membrane module was measured in order to understand the toward ambient values, depending on the mixing and diffusion
absorption capability from the viewpoint of alkalinity consum- process.
ing. As shown in Fig. 9, the outlet pH value reached a steady
state after the system had been operated for half and an hour. 4.6. Comparison of HTU
Under the operating conditions shown in Fig. 9, the pH value
of seawater decreased more gently with operating time as com- The HTU values of the membrane contactor were calculated
pared with the tap water and aqueous NaOH solution. After by using Eq. (12). The HTU data are shown in Fig. 10. It can
SO2 absorption, the pH values of tap water and NaOH solution be seen that the HTU value of the membrane contactor was
decreased to 6.86.9 and 7.07.1, respectively. Though seawater smaller than 0.05 m when seawater was used as absorbent. But
has high capability on SO2 absorption, its pH value after absorp- the HUT values ranged from 0.04 to 0.25 m when tap water and
tion was the highest among the three absorbents, which reached NaOH were used as absorbents. It suggests that the seawater had
7.37.4 after absorption. This can be attributed to the bicarbon- higher absorption ability and smaller mass transfer resistance.
ate buffering system in seawater which made the seawater pH From Fig. 10, we can also notice that the HTU increased as flow
value decrease more slightly during the absorption of SO2 . rate of feed gas increased, especially when tap water and NaOH
During FGD process, the outlet pH value and the chem- solution were used as absorbents. With respect to seawater, how-
ical components of the absorbents would change due to the ever, the increase of flow rate of feed gas had small impacts on
presence of sulfite. When seawater is used as absorbent, the HTU. This result further indicates that seawater had large capa-
seawater will discharge into sea again after FGD process. From bility on SO2 absorption, and seawater could avoid the negative
an environmental point of view, the changes of pH and chemical impacts of high flow rate of feed gas on mass transfer.
components of seawater are of great concern, especially to the It has been observed that the hollow fiber membrane in mem-
local ecology [16]. Oikawa et al. [16] reported that blowing air brane contactor can offer up to several times area than that of
into the effluent could oxide sulfite to sulfate, which is less toxic. conventional packed tower. From Table 3 it can be seen that
And then, the pH of seawater would increase after blowing air. In hollow fiber membrane had a much lower HTU than that of
our study, the seawater, tap water and NaOH solution were aer- conventional packed tower. The HTU is determined by operat-
ing conditions such as superficial velocity, gas concentration,
gas flow rate and so on. Obviously, the HTU is inversely pro-
portional to the surface to volume ratio, S. The large hollow
fiber area per volume or interface area was one of the reasons
Table 3
Comparison of HTU values of hollow fiber membrane and conventional packed
tower
HTU (m)
that lead to a low HTU. In addition, the flue gas can penetrate
membranes without any bubbles and contact with absorbents in
Qg flow rate of feed gas (L h1 )
liquid phase, this is just like the bubbleless aeration in membrane
Ql flow rate of feed liquid (m3 h1 )
aerated biofilm reactor. Thus, the SO2 can be absorbed immedi-
r the surface tension of the absorbent
ately as soon as it reaches the liquid. Lastly, as mentioned in the
rp the radius of the membrane pore
section of introduction, the hollow fiber membrane can avoid
S cross-section area of membrane module (m2 )
the direct gasliquid contact in scrubber contactors. That is why
the hollow fiber membrane contractor could obtain high mass Greek symbols
transfer efficiency or low mass transfer resistance. Therefore, surface to volume ratio of membrane module
we can conclude that membrane contactor will be a promis- (m2 m3 )
ing and interesting technology for waste gas removal in the enhancement factor
future. c the contact angle
SO2 volume ratio in gas mixture
5. Conclusions
[19] Z.B. Zhang, C.T. Chen, Principles and Application of Marine Chemistry, [25] K. Li, D.L. Wang, C.C. Koe, W.K. Teo, Use of asymmetric hollow fibre
China Ocean Press, Beijing, 1999. modules for elimination of H2 S from gas streams via a membrane absorp-
[20] Z. Wu, Air Pollution Control Technology, Chemical Engineering Press, tion method, Chem. Eng. Sci. 53 (1998) 11111119.
Beijing, 2002. [26] J. Shi, Q. Yuan, C. Gao, Membrane Technology Directory, Chemical Indus-
[21] H. Kreulen, C.A. Smolders, G.F. Versteeg, W.P.M. Vanswaaij, Microporous try Press, Beijing, 2001.
hollow-fiber membrane modules as gas-liquid contactors. 1. Physical mass- [27] D.L. Yang, R.S. Barbero, D.J. Devlin, E.L. Cussler, C.W. Colling, M.E.
transfer processes a specific application mass-transfer in highly viscous- Carrera, Hollow fibers as structured packing for olefin/paraffin separations,
liquids, J. Membr. Sci. 78 (1993) 197216. J. Membr. Sci. 279 (2006) 6169.
[22] H. Kreulen, C.A. Smolders, G.F. Versteeg, W.P.M. Vanswaaij, Micro- [28] M.C. Yang, E.L. Cussler, Designing Hollow-Fiber Contactors, Aiche J. 32
porous hollow-fiber membrane modules as gas-liquid contactors. 2. (1986) 19101916.
Mass-transfer with chemical-reaction, J. Membr. Sci. 78 (1993) 217 [29] O.S. Ogundiran, S.E. Leblanc, S. Varanasi, Membrane contactors for SO2
238. removal from flue gases, in: The Pittsburgh Coal Conference, September,
[23] J. Lemanski, G.G. Lipscomb, Effect of fiber variation on the performance Pittsburgh, PA, 1989.
of countercurrent hollow fiber gas separation modules, J. Membr. Sci. 167 [30] R.P. Whitney, J.E. Vivian, Absorption of sulfur dioxide in water, Chem.
(2000) 241252. Eng. Prog. 45 (1949) 323337.
[24] D. Zhang, Y. Zhang, J. Yue, A simple method and instrument to [31] D.A. Pearson, L.A. Lundberg, F.B. West, J.L. McCarthy, Absorption on a
determination of SO2 from flue gas, Environ. Protect. 4 (1985) 1213 semi-works scaleabsorption of sulfur dioxide in water in a packed tower,
(in Chinese). Chem. Eng. Prog. 47 (1951) 257264.