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HV-FX7100 BH

HV-FX610 BH

SERVICE MANUAL
STEREO VIDEO BASIC VIDEO MECHANISM
: D33K-4HF/NT(6721R-0240A)<7100>
CASSETTE RECORDER : D33K-4HD/NT(6721R-0220A)<610>

This Service Manual is the "Revision Publishing" and replaces "Simple Manual"
(S/M Code No. 09-006-346-9T1).

If requiring information about the VOLTAGE CHART of IC801, see the Supplement
Service manual of HV-FX7100 BH/FX610 BH (SM Code No. 09-006-346-9S1).
N
SIO
VI
RE

TA
DA

S/M Code No. 09-006-346-9R1


TABLE OF CONTENTS
SPECIFICATIONS ............................................................ 3 14. Reel S & Reel T ....................................................... 65
ACCESSORIES LIST ....................................................... 3 15. Support CST ............................................................ 66
DISASSEMBLY INSTRUCTIONS ..................................... 4 16. Base Assembly P4 ................................................... 66
SERVICE POSITION ........................................................ 5 17. Opener Lid ............................................................... 66
VCR TEST TAPE INTERCHANGEABILITY TABLE ........ 6 18. Arm Assembly T/up .................................................. 66
ELECTRICAL MAIN PARTS LIST .............................. 7 ~ 8 19. Arm Assembly Pinch ................................................ 66
TRANSISTOR ILLUSTRATION ........................................ 9 20. Belt Capstan/Motor Capstan .................................... 67
WIRE HARNESS DIAGRAM .......................................... 10 21.Clutch Assembly D33-K ............................................ 67
BLOCK DIAGRAM ................................................. 11 ~ 20 22. Lever F/R ................................................................. 67
SCHEMATIC DIAGRAM 23. Gear Assembly H-Up/D-K or
1. POWER SECTION ............................................. 21 ~ 22 Gear Assembly Up/D-K ............................................ 67
2. TUNER/IF SECTION <7100> ............................ 23 ~ 24 24. Bracket Assembly Jog .............................................. 68
3. TUNER/IF SECTION <610> ...................................... 25 25. Guide Rack F/L, Gear Rack F/L ............................... 68
4. AUDIO/VIDEO SECTION ................................... 27 ~ 28 26. Brake Assembly Capstan ......................................... 68
5. SYSTEM CONTROL/SERVO/OSD SECTION .. 31 ~ 32 27. Gear Drive/Gear Cam/Gear Connector ................... 69
6. Hi-Fi AUDIO SECTION <7100> ......................... 33 ~ 34 28. Bracket Assembly L/D motor .................................... 69
7. JACK SECTION ......................................................... 41 29. Gear Sector .............................................................. 70
8. KEY SECTION ........................................................... 41 30. Base Tension/Plate Slider/Lever Tension ................. 70
VOLTAGE CHART 31. Gear Assembly P3/Gear Assembly P2 .................... 71
1. TUNER/IF SECTION .................................................. 26 32. Base Assembly P3/Base Assembly P2 .................... 71
2. AUDIO/VIDEO SECTION ........................................... 26 33. Arm Assembly Idler or
3. SYSTEM CONTROL/SERVO/OSD SECTION .......... 35 Arm Assembly Idler Jog ............................................ 71
WAVEFORM DECK MECHANISM ADJUSTMENT
1. AUDIO/VIDEO SECTION ........................................... 29 Tools and Fixtures for service ......................................... 72
2. SYSTEM CONTROL/SERVO/OSD SECTION .......... 30 1. Mechanism Alignment Position Check ....................... 73
FL DISPLAY ................................................................... 36 2. Preparation for Adjustment ........................................ 74
CIRCUIT BOARD DIAGRAM 3. Checking Torque ........................................................ 74
1. MAIN C.B SECTION <7100> ............................. 37 ~ 38 4. Guide Roller Height Adjustment ................................. 75
2. MAIN C.B SECTION <610> ............................... 39 ~ 40 4-1. Preliminary Adjustment .......................................... 75
3. JACK C.B SECTION .................................................. 42 4-2. Precise Adjustment ................................................ 75
4. KEY C.B SECTION .................................................... 42 5. Audio/Control (A/C) Head Adjustment ........................ 76
IC DESCRIPTION ................................................... 43 ~ 48 5-1. Preliminary Adjustment .......................................... 76
IC BLOCK DIAGRAM ..................................................... 49 5-2. Confirm that the Tape Path smoothly between
ADJUSTMENT ........................................................ 50 ~ 51 the Take-up Guide and Pinch Roller ..................... 77
MECHANICAL EXPLODED VIEW 1/1 ........................... 52 5-3. Precise Adjustment (Azimuth Adjustment) ............. 77
MECHANICAL MAIN PARTS LIST 1/1 ......................... 53 6. X-Value Adjustment .................................................... 77
MECHANISM EXPLODED VIEW 1/3,2/3,3/3 ....... 54,56,58 7. Adjustment after Replacing Drum Assembly
MECHANISM MAIN PARTS LIST 1/3,2/3,3/3 ...... 55,57,59 (Video Heads) ............................................................. 78
DECK MECHANISM PARTS LOCATIONS 8. Check the Tape Travel after Reassembling
Top View .......................................................................... 60 Deck Assembly......................................................... 78
Bottom View .................................................................... 60 8-1. Checking Audio and RF Locking Time
DECK MECHANISM DISASSEMBLY during Playback and after CUE or REV ................ 78
1. Drum Assembly ......................................................... 61 8-2. Check for Tape Curling or Jamming ....................... 78
2. Plate Assembly Top ................................................... 63 MAINTENANCE/INSPECTION PROCEDURE
3. Holder Assembly CST ............................................... 63 1. Check before starting Repairs ................................... 79
4. Guide CST ................................................................ 63 2. Required Maintenance ............................................... 80
5. Bracket Side (L)/Bracket Assembly Door .................. 63 3. Scheduled Maintenance ............................................ 80
6. Arm Assembly F/L ..................................................... 63 4. Supplies Required for Inspection and Maintenance .. 80
7. Lever Assembly S/W ................................................. 63 5. Maintenance Procedure ............................................. 80
8. Arm Assembly Cleaner .............................................. 64 5-1. Cleaning ................................................................. 80
9. Head F/E ................................................................... 64 5-2. Greasing ................................................................ 81
10. Base Assembly A/C Head ........................................ 64 MECHANISM TROUBLESHOOTING GUIDE
11. Brake Assembly S .................................................... 65 1. Deck Mechanism ....................................................... 82
12. Brake Assembly T .................................................... 65 2. Front Loading Mechanism ......................................... 85
13. Arm Assembly Tension ............................................. 65

2
SPECIFICATIONS

Video recording system Rotary 2 head helical scanning system


Video head Double azimuth 4 head
Tuner system Frequency synthesized tuner
TV system M
Video signal system NTSC color signal, 525 lines, 60 fields
M-PAL color signal, 525 lines, 60 fields
Usable cassettes VHS video cassette
Recording/Playback time SP: 3.5 hours with T-210 tape
LP: 7 hours with T-210 tape (playback only)
EP: 10.5 hours with T-210 tape
Tape speed SP: 33.35 mm/sec
LP: 16.67 mm/sec
EP: 11.12 mm/sec
Fast-forward/Rewind time less than 180 seconds with T-120 tape
Channel coverage VHF: 2 to 13
UHF: 14 to 69
CATV: 5A, A-5 to A-1, A to W, W + 1 to W + 84
RF output VHF channnel 3 or 4 (switchable), 66 dB
Video input 1.0 Vp-p, 75 ohm, unbalanced
Video output 1.0 Vp-p, 75 ohm, unbalanced
Horizontal resolution 230 lines (SP mode)
Video S/N 43 dB (SP mode)
Audio track <HV-FX7100>
3 tracks (Hi-Fi sound 2 tracks, Normal sound 1 track)
<HV-FX610>
Normal sound 1 track
Audio input -6 dBm, 47 k ohm
Audio output -6 dBm, less than 4.7 k ohm
Audio frequency response normal: 100 Hz - 10 kHz (SP mode)
Hi-Fi: 20 Hz - 20 kHz (SP mode) <HV-FX7100>
Audio S/N normal: more than 43 dB (SP mode)
Hi-Fi: more than 73 dB (SP mode) <HV-FX7100>
Hi-Fi dynamic range more than 87 dB (SP mode) <HV-FX7100>
Operating temperature 5C to 35C
Power requirements 100 V - 240 V AC, 50/60 Hz
Power consumption 22 W <HV-FX7100>
19 W <HV-FX610>
TYP 3 W (stand by mode)
Dimensions 360 (W) x 94.5 (H) x 270 (D) mm
(141/4 x 3 3/4 x 10 3/4 in.)
Weight 3.5 kg (7.7 lbs.)

Design and specifications are subject to change without notice.

ACCESSORIES LIST

REF. NO PART NO. KANRI DESCRIPTION


NO.
1 8A-JFR-901-010 IB,BH(P)-FX610<610.>
1 8A-JFP-901-010 IB,BH(P)-FX7100<7100>
2 S7-11R-1N0-43A REMOTE CONTROLLER ASSY
3 8A-JPF-607-010 CABLE,ASSY

3
DISASSEMBLY INSTRUCTIONS
1. Top Case Removal 4. Mechanism Removal (see Fig. 3)
1) Remove 4 screws holding the top case. 1) Disconnect the drum FF cable from the connector
(PMD01) on the Main C.B.
2. Panel Front Removal (see Fig. 1) 2) Disconnect the ACE head FF cable from the connector
1) Release 7 tabs, and then remove the panel front. (P3D02) on the Main C.B.
3) Remove 6 screws A .
PMD01 P3D02
A
FF CABLE

PANEL FF CABLE
FRONT A A
TAB

Fig. 1 Fig. 3

3. Jack C.B. and Key C.B. Removal (see Fig. 2) 5. Main C.B. Removal (see Fig. 4)
1) Release 2 tabs, and then remove Jack C.B. from the con- 1) Remove 2 screws B holding the panel assy, distri-butor.
nector (P9M02) in the direction of arrow 1 . 2) Release 5 tabs, and then simultaneously lift the panel as-
2) Release the tab, and then remove Key C.B. from the con- sembly, distributor and Main C.B. to remove them.
nector (P9M01) in the direction of arrow 2 .
B
PANEL ASSY,
DISTRIBUTOR
TAB
1

P9M02

TAB

2 TAB TAB
TAB

JACK C.B
MAIN C.B

KEY C.B TAB TAB

TAB P9M01

Fig. 2
MAIN C.B
Fig. 4

4
SERVICE POSITION
To set the mechanism to the service position in active status:
Insert a spacer as shown below: The service position can be set in the stable status without any defective contact.

MAIN C.B

D33
MECHA

SPARSER
60mm

MAIN C.B

D33 MECHANISM REAR PANEL

SPARSER

Location
Install spacers at locations (A) and (B).

CYLINDER

A HEAD CLEANER B

Top View

5
VCR TEST TAPE INTERCHANGEABILITY TABLE
There are two types of the new allgnment tape CH-1B (for NTSC) and CH-2 (for PAL). On each tape four signals (1)-(4)
are recorded for the times and in the order shown below.

(1) : 8min. (2) : 2min. (3) : 5min. (4) : 5min.

The TTV-MP1 (for M-PAL), TTV-MS1 (for MESECAM) and TTV-S1 (for SECAM) allgnment tapes have the same
contents as the previous tapes.

Now in use TYPE New TYPE


Method Application
Model Contents *1 Model Contents *1

NTSC, Color bar, NTSC, Stairsteps, PB-Y Level/General electrical ADJ.


TTV-N1 CH-1B(2)
1 kHz, SP 1 kHz, SP Head ACE Height/Tilt ADJ.

NTSC, Color bar,


TTV-NS1 No Changed. For S-VHS (SQPB) check
1 kHz, SP

NTSC, Color bar, CH-1B(4) NTSC, Color bar,


TTV-N1E Switching position ADJ.
1 kHz, EP *2 1 kHz, EP

NTSC, Color bar,


TTV-NS6E No Changed. For S-VHS (SQPB) check
No sound, EP
NTSC
NTSC, Stairsteps, NTSC, Stairsteps,
TTV-N2 CH-1B(1) Head ACE Azimuth ADJ.
7 kHz, SP 7 kHz, SP

TTV-N12 NTSC, Color bar, NTSC, Color bar, FM Envelope ADJ.


CH-1B(4)
(SCV-1998) 1 kHz, SP 1 kHz, EP X-Value ADJ.
TTV-N6 NTSC, Mono scope,
No Changed. For total picture quality check (resolution, etc)
(TTV-N06T) 7 kHz, SP

NTSC, Stairsteps, NTSC, Color bar,


TTV-N7A CH-1B(3) No sound SP, HiFi Audio PB Level ADJ.
1 kHz, SP, HiFi 400 Hz HiFi 400 Hz

Switching position ADJ.


PAL, Color bar, CH-2 (2) PAL, Stairsteps,
TTV-P1 PB-Y Level/General electrical ADJ.
1 kHz, SP *3 1 kHz, SP
Head ACE Height/Tilt ADJ.

Switching position. (LP Model)


PAL, Color bar, PAL, Color bar,
TTV-P1L CH-2 (4) FM Envelope ADJ. (LP Model)
1 kHz, LP 1 kHz, LP
X-Value ADJ. (LP Model)

PAL
HEAD ACE Azimuth ADJ.
PAL, Stairsteps, PAL, Stairsteps,
TTV-P2 CH-2 (1) FM Envelope ADJ. (SP Model)
6 kHz, SP 6 kHz, SP
X-Value ADJ. (SP Model)

TTV-P6 PAL, Monoscope,


No Changed. For total picture quality check (resolution, etc)
(TTV-N06T) 6 kHz, SP
PAL, Stairsteps, PAL, Color bar,
TTV-P7 1 kHz, SP, CH-2 (3) No sound HiFi Audio PB Level ADJ.
HiFi 1 kHz SP, HiFi400 Hz
PAL, Color bar,
TTV-P16 400 Hz, No Changed. FM Filter ADJ.
SP, HiFi 1 kHz

* 1. Described in the order of color format. video signal. linear audio. tape speed and Hi-Fi audio.
* 2. Use CH-1B (1)-(3) with models used exclusively in the SP mode.
* 3. Use CH-2 (3) and (4) when it is necessary to observe the chroma signal.

6
ELECTRICAL MAIN PARTS LIST

REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION
NO. NO.
IC C311 87-010-552-040 CAP,E 22-16V
C312 87-015-681-080 CAP,E 10-16V
! SI-SK6-153-00A IC,STR-G6153T 5P C315 87-015-684-080 CAP,E 47-16V
! S2-309-024-040 SENSORLTV-817B PHOTO COU C317 87-010-078-080 CAP,E 47M-6.3V
SI-SS4-310-00A IC,KA431AZ C320 87-015-681-080 CAP,E 10-16V
SI-HI1-187-17C IC,HA118717LF
SI-HY3-977-99A IC,GMS3977RAA99F C324 87-015-681-080 CAP,E 10-16V
C327 87-010-403-040 CAP,E 3.3-50V
SI-SS3-082-00A IC,KA3082 C328 87-015-681-080 CAP,E 10-16V
SI-SS7-531-00A IC,KA7531Z C330 87-010-402-040 CAP,E 2.2-50V
SI-SS7-542-00A IC,KA7542Z C331 87-015-695-080 CAP,E 1.0-50V
SI-NE1-631-10A IC,UPD16311GC-AB6
8Z-JBH-605-010 IC,CXA2104S DIP30 BK MTS<7100> C332 87-015-695-080 CAP,E 1.0-50V
C335 87-010-078-080 CAP,E 47M-6.3V
SI-SA7-263-40A IC,LA72634M<7100> C342 87-010-078-080 CAP,E 47M-6.3V
C345 87-015-698-080 CAP,E 4.7-50V
C347 87-015-698-080 CAP,E 4.7-50V
TRANSISTOR
C350 87-015-695-080 CAP,E 1.0-50V
ST-R53-440-9AA TR,2SC5344Y C352 87-010-402-040 CAP,E 2.2-50V
ST-R12-730-9AA TR,KTA1273-TP-Y C358 87-010-403-040 CAP,E 3.3-50V
ST-R19-800-9CA TR,2SA1980G C359 87-010-078-080 CAP,E 47M-6.3V
ST-R53-430-9BA TR,2SC5343-L C365 87-010-078-080 CAP,E 47M-6.3V
ST-R10-300-9AE TR,KRC103M
C370 87-015-698-080 CAP,E 4.7-50V
S3-1KR-A10-3M0 TR,KRA103M-TP C383 87-010-132-080 CAP,E 1.0-50V
ST-R31-990-9AF TR,KTC3199-BL C385 87-015-695-080 CAP,E 1.0-50V
C500 87-016-040-080 CAP,0.047F-5.5V
C502 87-010-078-080 CAP,E 47M-6.3V
DIODE
C504 87-010-078-080 CAP,E 47M-6.3V
S9-7U0-3R3-1B0 ZENER,MTZ3.3B C505 87-010-078-080 CAP,E 47M-6.3V
SD-Z10-260-9AB ZENER,GDZJ10B<610> C510 87-010-078-080 CAP,E 47M-6.3V
87-A40-476-010 ZENER,MTZ6.2A C524 87-010-265-080 CAP,E 33-16V
SD-Z68-260-9AB ZENER,GDZJ6.8C C525 87-010-078-080 CAP,E 47M-6.3V
83-NEG-677-080 DIODE,MTZ5.6B
C526 87-A10-586-010 CAP,E 47UF-35V
87-002-743-080 ZENER,MTZ33B C530 87-015-681-080 CAP,E 10-16V
87-070-173-010 DIODE,S1WBA60 C534 87-015-698-080 CAP,E 4.7-50V
SD-D01-000-9CA DIODE,EG01CW C535 87-015-698-080 CAP,E 4.7-50V
87-020-215-010 DIODE,ERC81-004L22 C541 87-015-698-080 CAP,E 4.7-50V
SD-R18-020-9AA DIODE,ERA18-02KFRB
C546 87-016-130-080 CAP,47-25V
SD-D01-000-9AC DIODE,EU01W C547 SC-E47-7CD-638 CAP,E 470UF-10V
87-070-112-060 DIODE,RU4YX-LF C549 87-015-684-080 CAP,E 47-16V
SD-S14-148-9BB DIODE,1N4148 C561 87-010-078-080 CAP,E 47M-6.3V
SD-R10-400-9AB DIODE,RL104 C588 87-015-698-080 CAP,E 4.7-50V

C5F1 87-010-408-040 CAP,E 47UF-50V


MAIN C.B C5F2 87-010-078-080 CAP,E 47M-6.3V
C5F4 87-015-698-080 CAP,E 4.7-50V
BC101 S6-360-04C-000 COIL,BFS3550R2FD8 C5R1 87-010-078-080 CAP,E 47M-6.3V
BC102 S6-360-04D-000 BEAD CORE BFD3514R2F C708 87-016-088-040 CAP,E 220-6.3V
BC103 S6-360-04C-000 COIL,BFS3550R2FD8
!C101 S6-240-88K-000 CAP,0.1UF-275VAC C709 87-015-698-080 CAP,E 4.7-50V
!C102 S6-240-88K-000 CAP,0.1UF-275VAC C710 87-010-544-010 CAP,E 0.1-50V
C711 87-015-684-080 CAP,E 47-16V
!C103 S0-2TF-H68-0M0 CAP,E 68UF-400V C712 87-016-577-080 CAP,E 470UF-16V
!C105 87-016-375-010 CAP,0.01UF-630V C715 87-010-403-040 CAP,E 3.3-50V
!C106 S6-240-87A-000 HIGH VOL 150P-1KV
C109 87-010-408-040 CAP,E 47UF-50V C719 87-010-544-010 CAP,E 0.1-50V
C112 87-012-379-010 CAP,3300PF-400V C750 87-010-132-080 CAP,E 1.0-50V<7100>
C753 87-010-400-080 CAP,E 0.47-50V<7100>
C113 SA-1B3-0KH-2M0 CAP,220PF-400V C754 87-015-698-080 CAP,E 4.7-50V<7100>
C115 87-010-408-040 CAP,E 47UF-50V C755 87-015-681-080 CAP,E 10-16V<7100>
C116 S6-240-83E-000 CAP,1000-10V
C117 87-010-375-080 CAP,E 330-10V C756 87-015-698-080 CAP,E 4.7-50V<7100>
C118 87-010-248-080 CAP,E 220-10V C757 87-015-695-080 CAP,E 1.0-50V<7100>
C758 87-015-681-080 CAP,E 10-16V<7100>
C119 87-010-408-040 CAP,E 47UF-50V C759 87-010-132-080 CAP,E 1.0-50V<7100>
C120 87-010-387-010 CAP,E 470UF-25V KME C760 87-010-403-040 CAP,E 3.3-50V<7100>
C121 87-010-387-080 CAP,E 470UF-25V
C152 87-015-681-080 CAP,E 10-16V C763 87-010-132-080 CAP,E 1.0-50V<7100>
C153 87-015-681-080 CAP,E 10-16V C764 87-015-698-080 CAP,E 4.7-50V<7100>
C765 87-010-132-080 CAP,E 1.0-50V<7100>
C155 87-015-698-080 CAP,E 4.7-50V C766 87-015-684-080 CAP,E 47-16V<7100>
C156 87-015-698-080 CAP,E 4.7-50V C768 87-015-698-080 CAP,E 4.7-50V<7100>
C158 87-015-681-080 CAP,E 10-16V
C302 87-010-552-040 CAP,E 22-16V C769 87-015-698-080 CAP,E 4.7-50V<7100>
C304 87-015-698-080 CAP,E 4.7-50V C801 87-015-681-080 CAP,E 10-16V<7100>
C802 87-010-132-080 CAP,E 1.0-50V<7100>
C306 87-015-698-080 CAP,E 4.7-50V C804 87-010-552-040 CAP,E 22-16V<7100>
C307 87-015-681-080 CAP,E 10-16V C805 87-015-698-080 CAP,E 4.7-50V<7100>

7
REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION
NO. NO.
C807 87-010-552-040 CAP,E 22-16V<7100> TU701 S7-00R-NL0-1A0 TUNER TADC-H102F<7100>
C808 87-010-552-040 CAP,E 22-16V<7100> TU701 S7-00R-NS0-1A0 TUNER 115-V-D025AQ<610>
C811 87-016-088-040 CAP,E 220-6.3V<7100> VR501 S6-130-32W-000 SFR,RH0638CJ5R(220K)
C813 87-016-088-040 CAP,E 220-6.3V<7100> VR750 S6-130-32S-000 RES,VARIABLE 47K<7100>
C816 87-015-695-080 CAP,E 1.0-50V<7100> X301 S2-02R-135-71E XTAL,3.579675MHZ
C817 87-015-695-080 CAP,E 1.0-50V<7100> X302 S2-02R-AJ0-2E0 XTAL,H49U TAEIL 3.5757
C820 87-010-552-040 CAP,E 22-16V<7100> X501 S2-02R-310-01F XTAL,10.0000
C822 87-015-698-080 CAP,E 4.7-50V<7100> X502 S5-290-01B-000 XTAL,32.768KHZ
C823 87-010-552-040 CAP,E 22-16V<7100> X503 S2-02R-114-3BA XTAL,HC-49/U KOOKJE 14.3024
C824 87-010-132-080 CAP,E 1.0-50V<7100>

C826 87-015-681-080 CAP,E 10-16V<7100> KEY C.B


C827 87-015-681-080 CAP,E 10-16V<7100>
C828 87-015-681-080 CAP,E 10-16V<7100> P9M1 S5-618-44D-000 CONN,5P
C829 87-015-684-080 CAP,E 47-16V<7100> SW903 S5-562-19B-000 SW,SKHV10910B
CS501 S6-00R-DB0-04C SW,MPU10252MLB4 MIC SW904 S5-562-19B-000 SW,SKHV10910B
SW905 S5-562-19B-000 SW,SKHV10910B
DIG5F1 S3-02R-1N0-03B LEVEL METER 7MT229GK SW906 S5-562-19B-000 SW,SKHV10910B
ES501 S9-31R-001-6A0 SENSOR END
ES502 S9-31R-001-6A0 SENSOR END SW907 S5-562-19B-000 SW,SKHV10910B
!F101 S5-850-11T-000 FUSE,1600MA 250V SW908 S5-562-19B-000 SW,SKHV10910B
!F103 87-001-196-010 ICP-N10 T104 SW909 S5-562-19B-000 SW,SKHV10910B
SW910 S5-562-19B-000 SW,SKHV10910B
!FH1 S5-860-08B-000 HOLDER,FUSE CLIP
!FH2 S5-860-08B-000 HOLDER,FUSE CLIP
FL301 S6-330-32N-000 COIL,BIAC OSC DEO-010 KSE JACK C.B
JK701 S5-720-80D-000 JACKBJP-404F<610>
JK701 S5-720-81E-000 JACK,BJP-606<7100> JK901 S5-720-34R-000 JACK,ST 2P(WHT)
JK902 S5-720-34Q-000 JACK,ST 2P(RED)
!L102 S6-161-45L-000 FILTER LS-AI99F-009 JK903 S5-720-34S-000 JACK,ST 2P(YL)
L103 S6-330-88G-000 COIL,CHOCK TP 5MM LD901 SD-L53-110-0AA LED,SG5311(GRN)
L104 S6-330-88G-000 COIL,CHOCK TP 5MM P9M2 S5-610-36I-000 CONN,8283-1012 WH ELCO
L301 87-005-208-080 COIL,100
L302 87-005-208-080 COIL,100 SW901 S5-562-19B-000 SW,SKHV10910B
SW902 S5-562-19B-000 SW,SKHV10910B
L303 87-A50-002-080 COIL,270U 2.3-3.4-5
L304 87-005-450-080 COIL,330M
L305 87-005-208-080 COIL,100
L306 87-003-282-080 COIL,12 2.3-3.4-5
L307 87-005-208-080 COIL,100

L308 87-005-450-080 COIL,330M


L311 87-003-152-080 INDUCTOR,100M 2.3-3.4-5
L312 87-003-129-080 INDUCTOR,6800
L313 87-003-152-080 INDUCTOR,100M 2.3-3.4-5
L314 SL-A03-92K-018 INDUCTOR AXIAL 39M

L503 87-005-208-080 COIL,100


L505 87-005-450-080 COIL,330M
L506 SL-R06-81K-035 INDUCTOR RADIAL 6.8M
L5F1 87-005-208-080 COIL,100
L701 SL-R02-22K-035 INDUCTOR RADIAL 22M

L702 87-005-208-080 COIL,100


L751 87-005-208-080 COIL,100<7100>
L801 SL-R15-00K-035 INDUCTOR LEAD 150M<7100>
L802 87-005-208-080 COIL,100<7100>
LD501 S9-31R-001-7A0 LED

MS501 S6-00R-PY0-01B SW,MMS00420ZMBO MIC


P3D1 S5-612-34W-000 GF120-10S-TS-A LGC 10P MP<7100>
P3D1 S5-612-34Y-000 CONN,6P<610>
P3D2 S6-30R-5S0-10A CONN,6P
P3D3 S5-612-51B-000 GB201-2P-TS-B(LGC) P

PMC1 S6-30R-BE0-1H0 CONN,8P


PMD1 S5-612-34V-000 GF120-07S-TS LGC 7P SP
PMK1 S6-724-34M-000 CONN ASSY 10P-150
PMK2 S5-618-43D-000 CONN,TUC-P05P 5P
PML1 S6-30R-2S0-11A CONN,2P

!PW101 S5-612-92B-000 GP390 LGC 3P STRAIG P


!R101 S6-140-07R-000 RES,2.7-2W
!R102 SR-S10-03K-619 RES,100K-2W
!R104 SR-S56-02K-619 RES,56K-2W
!R109 SR-S03-50K-619 RES,0.35-2W

RC501 S7-12R-293-8GA REMOCON RECEIVER


RS5010 S5-00R-AB0-02A SENSOR GP1S566
RS5020 S5-00R-AB0-02A SENSOR GP1S566
SW701 S5-560-27C-000 SW,SLIDE
!T101 S6-420-23U-000 TRANSFORMER,SMPS SJE-023U

8
TRANSISTOR ILLUSTRATION

ECB ECB ECB

KRA103M 2SA1980 KTA1273


KRC103M 2SC5343
KTC3199 2SC5344

9
WIRE HARNESS DIAGRAM

PMD01 PDM01
1
2
3
D.CTL
M.GND
DFG
1
2
3
LOWER
4
5
12V
DPG
4
5 DRUM
6 GND 6
P9M02 PMK02 7 5VA 7
1 V.L2.OUT 1
2 GND 2

JACK C.B 3 Line2 AUDIO(L) 3


4 GND 4
5 Line2 AUDIO(R) 5 1
PMC01 PCM01
GND
2 MOTOR GND 2
1
6
7
8
GND
OTPB "H"
5.3VA
6
7
8
3
4
I - LIMIT
CAP.CTL
3
4
CAPSTAN
9
10
KEY RTN 0 9
GND 10
5
6
12VA
CFG
7 CAP.REV'L'
5
6
7
MOTOR
8 5VA 8

P3D02 PD302
1
2
3
CTL(+)
CTL(-)
A/E(+)
1
2
3
ACE
4
5
A/E(-)
A.REC
4
5
HEAD
6 A.PB 6

MS501 M5S01
1
2
3
GND
MODE S1
MODE S2
1
2
3
MS501
4
5
MODE S3
MODE S4
4
5
MODE SW
MAIN C.B
1
P3D03
GND
PD303
1
FULL ERASE
2 F/E 2
HEAD
1
PML01
LD+
PLM01
1
LOADING
2 LD- 2
MOTOR

P3D01 PD301
1 NC 1
<7100>

2 PB CH A 2
P9M01 PMK01 3 REC 3
1 GND 1 4 PB CH B 4
2
3
KEY RTN 1
GND
2
3
1 5 SP PB CH1 5 CYL.
KEY C.B
2 6 SP REC 6
4
5
GND
GND
4
5
3
4
7 SP PB CH2
8 EP PB CH1
7
8 HEADS
5 9 EP REC 9
6 10 EP PB CH2 10
10P:<7100>
6P:<610>

10
FD +
T101 F103
ICP-N10 D107
FD -
ZD101

-29V

(D108,C119)
BLOCK DIAGRAM-1 (POWER SECTION)

11
5.3V

5.3V

50/60Hz

LTV-817B

IC103
KA431AZ
LINE 1
9V
36V

5.2V

OUT L

OUT R
AUDIO
VCR 'H'
AUDIO IN

VIDEO OUT
FROM POWER
FROM POWER
FROM POWER

FROM Hi-Fi AUDIO

FROM -COM 17PIN


4CH

JK701
SW701
CH SELECT
3CH

EE VIDEO SIGNAL
EE AUDIO SIGNAL
A.MUTE SW
(Q703,Q704)
ANT.IN

A.OUT
OUT TO TV

FROM A/V 1 A. IN
VHF/UHF/CATV

A.OUT 2 CH S/W
FROM A/V
3 REG 5V
VIDEO OUT 4 CONTROL
VIDEO IN
BUFFER 5 V. IN
FROM -COM 45 PIN

12
(Q701) 6 RF AGC
7 NC
BLOCK DIAGRAM-2 (TUNER/IF SECTION) <7100>

CLOCK 8 ENABLE
FROM -COM
9 CLOCK
DATA
10 DATA
TU701
TUNER

FROM -COM

12 REG 5V
A.MUTE "H" 13 NC
FROM -COM
14
Q706)

TU 30V
4 3 16
A.MUTE SW

15
(Q702,Q705,

NC
ADJ

SCL SDA Vcc


VR750

AUDIO OUT R 16
STEREO

IF

1
TO HI-FI IC750
CXA2104S COMP 11 17 A. OUT
AUDIO OUT L

2
MPX DECODER 18 NC
TO HI-FI

OUT-R OUT-L
30 19 AFT
20 V. OUT
AFT
TO -COM 9 PIN

VIDEO OUT
TO A/V(IC301 at PIN 31)
LINE 1
9V
36V

5.2V

VCR 'H'
AUDIO IN

FROM POWER
FROM POWER
FROM POWER

AUDIO OUT
VIDEO OUT
4CH

FROM Hi-Fi AUDIO

FROM -COM 17PIN

JK701
SW701
CH SELECT
3CH

EE VIDEO SIGNAL
EE AUDIO SIGNAL
ANT.IN

A.OUT
OUT TO TV

FROM A/V 1 A. IN
VHF/UHF/CATV

2 CH S/W
3 REG 5V
VIDEO OUT 4 CONTROL
VIDEO IN
BUFFER 5 V. IN
FROM -COM 45 PIN

13
(Q701) 6 RF AGC
BLOCK DIAGRAM-3 (TUNER/IF SECTION) <610>

7 NC
CLOCK 8 ENABLE
FROM -COM
9 CLOCK
DATA
10 DATA
TU701
TUNER

FROM -COM

12 REG 5V
A.MUTE "H" 13 NC
FROM -COM
14
Q706)

TU 30V
A.MUTE SW

15
(Q702,Q705,

NC
16 IF
AUDIO OUT
17 A. OUT
TO A/V
AFT
18 NC
TO -COM 9 PIN 19 AFT
VIDEO OUT
TO A/V(IC301 at PIN 31)
20 V. OUT
To
SYSTEM
CONTROL/
SERVO/OSD
SECTION

X301 X302
3.58MHz 3.58MHz

DATA
CLOCK
79 78 71 73 75 63 62 69 60 58 55 54 35
To V.H/SW30 81
SYSTEM
CONTROL/ C-CCD 46
SERVO/OSD X-tal Serial Cont
SECTION V.ENV 84 VCO/OSC interface
CLOCK Drive 44

7 86
REC-AMP 39
SP CH2
SP CH2 Y-CCD
87 CH2
6 42

88
REC-AMP MIX
SP CH1 52 V. OUT
SP CH1 CH1 AMP
5 89 Main APC/ACC
VCA CCD LPF Conv2 DET
SP
CTL Trap SQUEL CH 51 D-V SYNC To
2M LPF ACC fh Trap C LPF DEALY L- DET BPF BD C.K SYSTEM

14
EP HIFI Trap CONTROL/
10 91 SERVO/OSD
Main
EP CH2 REC-AMP CH2 CLEAR SECTION
Conv1
SYNC
BLOCK DIAGRAM-4 (VIDEO SECTION-PB MODE)

92 EP CH2
DEMO Main NL
9 TRAP FM AGC P.EQ G.EQ D LIM Y LPF CLAMP
S LPF De-Empf De-eMPH
93 SYNC SEP 50 C-SYNC
EP CH1 REC-AMP
EP CH1 CH1
8 94 FBC
Sharpness 56
P3D01 IC301 YNR NC CONTROL Video ALC
HA118717LF
CLAMP
AUDIO/VIDEO
PROCESSOR LPF

22 13 14 18 19 23 24 26 21
+
+

: PB CHROMA SIGNAL
: PB Y SIGNAL DLIM: Double Limit
: PB VIDEO SIGNAL FBC: Feed Back Clamp
YNR: Y Noise Reduction
APC: Automatic Phase Control
ACC: Automatic Color Control
To
SYSTEM
CONTROL/
SERVO/OSD
SECTION

X301 X302
3.58MHz 3.58MHz

DATA

CLOCK
35 58 60 69 62 63 71 73 75
To
IC301 SYSTEM
81 V.H/SW30 CONTROL/
46 C-CCD HA118717LF Serial Cont X-tal SERVO/OSD
interface VCO/OSC SECTION
44 CLOCK Drive
AUDIO/VIDEO VCD
L-DET
PROCESSOR (-4dB)
86 7
39 APC/ACC REC-AMP
DET SP CH2
Y-CCD Main CCD f0=1.68M SP CH2
C-LPF 87
Conv2 LPF
42 B.E MIX REC 6
ACC SPF LPF
C.K ATT Trap
To 88
6dB Main REC-AMP
SYSTEM V. OUT 52 C-LPF SP CH1
AMP Conv2 SP CH1
CONTROL/ 89 5
SERVO/OSD D-V SYNC 51 SQUEL CH
SECTION
D.E. NL Emph FBC Main FM
CLEAR LPF HPF TRAP VCA
ALC Emph MOD
SYNC
V.OUT 20 91 10
TU701 FBC f/0DEV REC-AMP EP CH2

15
Video ALC Adjst EP CH2 92
TUNER
ATT 9
31 Y-LPF

+
-10dB
JK701 93
LINE 1 ATT VIDEO
30 YNR REC-AMP
BLOCK DIAGRAM-5 (VIDEO SECTION-REC MODE)

VIDEO IN

+
-10dB AGC EP CH1
EP CH1 8
94
LINE 2 ATT
28 AGC DET SYNC

+
-10dB P3D01
SEP
LPF CLAMP CLAMP

JK903
VIDEO IN 29 21 26 24 23 18 19 50 22 20 14 13 15

+
+
JACK C.B +
C-SYNC

To
SYSTEM
CONTROL/
: REC Y SIGNAL SERVO/OSD
SECTION

: REC CHROMA SIGNAL


: REC VIDEO SIGNAL
REC 4
AMP R/P HEAD

AUDIO T.A.IN
OUT 17 9 R
TU701 VCA AMP 11
TUNER
P JK701
JK701
L1.A.IN
AUDIO IN 8 AUDIO OUT
LINE 1 DET
BLOCK DIAGRAM-6 (AUDIO SECTION) <610>

16
L2.A.IN
7
PMK01
P9M02 3 PB EQ
AMP 2
JK901 R/P HEAD
AUDIO IN
LINE 2

IC301
JACK C.B : AUDIO REC SIGNAL HA118717LF
: AUDIO PB SIGNAL AUDIO/VIDEO
PROCESS
BLOCK DIAGRAM-7 (Hi-Fi AUDIO SECTION-PB MODE) <7100> BLOCK DIAGRAM-9 (AUDIO SECTION-PB MODE) <7100>

IC301 IC801
HA118717LF LA72634M
AUDIO/VIDEO Hi-Fi AUDIO PROCESSOR &
PROCESS AUDIO SIGNAL SELECTOR
IC801
LA72634M
Hi-Fi AUDIO PROCESSOR & To A. OUT (L)
A.ENV SYSTEM 58
AUDIO SIGNAL SELECTOR ENV. 17 CONTROL/ R/P HEAD To
DET. SERVO/OSD 2 EQ
N.A.IN VCA A. OUT (R) TUNER/IF
SECTION AMP 11 54 OUTPUT 56
1 SELECTOR SECTION
Hi-Fi 22 AMP
HEAD A
MOD A.OUT
57
AGC R CH OUT
SW.N.C PNR AMP 56 LINE OUT (R) EQ
DET BPF PUT
B To
Hi-Fi 25 AMP TUNER/IN
57 MOD. OUT
HEAD SECTION 100

L CH SELEC
SW.N.C PNR AMP 58 LINE OUT (L)
BPF TOR

62 63
19 18
DATA To
SYSTEM
PB FM : AUDIO PB SIGNAL CONTROL/
CLOCK
: AUDIO PB SIGNAL SERVO/OSD
SECTION

BLOCK DIAGRAM-8 (Hi-Fi AUDIO SECTION-REC MODE) <7100> BLOCK DIAGRAM-10 (AUDIO SECTION-REC MODE) <7100>

TO IC301
To NORMAL A. OUT
AUDIO/VIDEO IC801 IC301
SECTION IC750 LA72634M HA118717LF
53 TU701 CXA2104S Hi-Fi AUDIO PROCESSOR & AUDIO/VIDEO
IC750 TUNER MPX DECODER AUDIO SIGNAL SELECTOR PROCESSOR
CXA2104S IC801
TU701 NORMAL
TUNER MPX DECODER LA72634M
AUDIO
Hi-Fi AUDIO PROCESSOR & OUT
AUDIO SIGNAL SELECTOR OUT R 1 48 53 9 VCA DET

OUT R 1 48 AUDIO 17 11 COMP IN


PNR/ OUT
AUDIO 17 LIMIT VCO LPF
11 COMP IN AGC
OUT L 2 2 INPUT OUTPUT 54 11
OUT
SELECTOR SELECTOR
OUT L 2 2
26 Hi-Fi
HEAD
REC.AUD.OUT
REC 4
INPUT SELECTOR

JK701 AMP R/P


JK701 HEAD
PNR/ LPF
IN R 52
LIMIT VCO
IN R 52 AGC
AUDIO
AUDIO
LINE 1 61
LINE 1 61 IN L
IN L

49 49

JK901 P9M02 PMK01


63 JK901 P9M02 PMK01
63
IN R 5 5
IN R
AUDIO 58 57 56
3 AUDIO
LINE 2 3 A. OUT ( L) MOD A. OUT A. OUT (R)
IN L LINE 2 IN L
To
TUNER/IF
: AUDIO REC SIGNAL : AUDIO REC SIGNAL SECTION
JACK C.B : AUDIO PB SIGNAL
JACK C.B

17 18
BLOCK DIAGRAM-11 (SYSTEM CONTROL SECTION)

To
MECHA.DECK To
LOADIG MOTOR DRIVE Hi-Fi
AUDIO
SECTION

To
AUDIO/
VIDEO
SECTION To
TUNER/IF
SECTION

1
2
3 DISPLAY
4
5
C.SYNC 87

5.2V
A.MUT "H" 62

A.MUT "H" 62
3
GMS3977RAA99F VCR "H" 17
SYSCON/SERVO
PROCESSOR

IC5F1
14.3MHz UPD16311GC-AB6
DISPLAY DRIVE

RC501
TSOP238SP1

REMOTE
SENSOR
KA7542Z
POWER FAIL
KA7531Z
5.3V RESET
R556

Q501

JACK C.B R540

P9M02 PMK01
SW902 SW901 9
POWER ONE-TOUCH
STANDBY/ON PLAYBACK

KEY C.B
P9M01 PMK02
SW910 SW909 SW908 SW907 SW906 SW905 SW904 SW903 2
CHANNEL CHANNEL STOP/ FFWD PLAY REW PAUSE/ REC/ITR
DOWN UP EJECT STILL

19 20
SCHEMATIC DIAGRAM-1 (POWER SECTION)

MAIN (POWER SECTION) C.B

To
SYSTEM
RL104 RL104 CONTROL/
ICP-N10 SERVO/OSD
SECTION
RL104 RL104
RL104

RL104

(22mH)

9V REG
To Hi-Fi
AUDIO
SECTION

<7100>
To
TUNER/IF
SECTION
GDZJ10B

BC103
FILTER BEAD CORE
To
TUNER/IF
SECTION
ERC81-004 KTA1273-TP-Y
(22mH) 5.2V SW

5.2V REG To
36V SW AUDIO/
VIDEO
SECTION

To
TUNER/IF
SECTION
KTA1273-TP-Y
SWITCHING DRIVER 5.2V SW
To Hi-Fi
AUDIO
SECTION

<7100>
AC100V-240V 1N4148 To
50/60Hz 220pF SYSTEM
CONTROL/
SERVO/OSD
SECTION
-L
POWER CONTROL

NOTES) Warning
NOTES) Symbol denotes AC ground. NOTES) Parts that are shaded are critical
NOTES) With respect to risk of fire or : HOT CIRCUIT
NOTES) Symbol denotes DC chassis ground.
NOTES) electricial shock.

21 22
SCHEMATIC DIAGRAM-2 (TUNER/IF SECTION) <7100>

MAIN(TUNER/IF SECTION)C.B
To
Hi-Fi R704
AUDIO 470
SECTION
To
SYSTEM C705
CONTROL/ 0.033uF
SERVO/OSD
SECTION

To
POWER
SECTION VHF/UHF/CATV
OUT TO TV
To ANT.IN
Hi-Fi
AUDIO
SECTION

MPX DECODER
VIDEO
BUFFER AMP

To
POWER
SECTION
-L
MUTING
DRIVE

Q702
To AUDIO
SYSTEM MUTEING
CONTROL/
SERVO/OSD
SECTION INVETER

68

To
POWER VIDEO
SECTION OUT
IN

To
AUDIO/
VIDEO OUT
SECTION AUDIO L LINE 1
IN

To
Hi-Fi
AUDIO OUT
SECTION AUDIO R
IN

EE AUDIO SIGNAL
-L
-L AUDIO
AUDIO
MUTEING
MUTEING EE VIDEO SIGNAL

23 24
SCHEMATIC DIAGRAM-3 (TUNER/IF SECTION) <610> VOLTAGE CHART-1
TUNER/IF SECTION
IC750
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Voltage (V) 4.1 4.1 0 0 0 4.1 4.0 4.1 3.9 4.8 0 1.3 1.3 0 3.1 9.0 4.1 4.1 3.6 4.0

Pin No. 21 22 23 24 25 26 27 28 29 30

Voltage (V) 4.1 4.1 4.1 1.9 4.1 4.1 2.1 4.0 0 4.0
To
Hi-Fi MAIN(TUNER/IF SECTION)C.B
AUDIO
SECTION R704
0 TU701
C705 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
2.2k 0.01uF

To Voltage (V) 0 4.4 5.0 2.8 0 1.7 0 0 5.2 5.2 5.0 0 32.5 1.7 0 2.2 0 1.7 1.5
SYSTEM
CONTROL/
SERVO/OSD
SECTION
TRANSISTOR
VHF/UHF/CATV
To Ref. No. Q701 Q702 Q703 Q704 Q705 Q706
POWER OUT TO TV
SECTION ANT.IN
Emitter 3.1 0 0 0 0 5.2
Collector 0 0 0 0 5.2 0
Base 2.5 0 0 0 0 5.2

AUDIO VIDEO SECTION


To IC301
AUDIO/
VIDEO
SECTION VIDEO
BUFFER AMP
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Voltage (V) 1.6 1.6 1.8


2.5 2.5 0 2.5 0 2.8 2.5 2.5 2.5 2.5 2.5 5.0 2.3 2.1 2.8 2.8
To -L (REC) (2.1) (2.1) (0) ()
POWER MUTING
SECTION DRIVE

To
SYSTEM Pin No. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CONTROL/
SERVO/OSD
SECTION Q702 Voltage (V) 2.2
AUDIO 2.1 2.8 2.1 1.4 2.1 0 2.8 1.9 2.8 2.7 5.1 5.1 2.7 5.1
MUTEING
(REC) (2.4)

INVETER

To 68 Pin No. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
POWER
SECTION
Voltage (V)
5.1 1.7 5.1 2.5 0 1.9 0 0 0 2.8 1.9 2.1 2.8 2.8 2.8 2.8
OUT (REC)
VIDEO
IN
LINE 1

OUT
Pin No. 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
AUDIO
IN
Voltage (V) 2.3 2.1
(REC) 5.0 5.0 5.0 0 2.5 2.5 2.1 2.2 2.1 2.1 2.8
() (2.7) ()

To
AUDIO/
VIDEO EE AUDIO SIGNAL Pin No. 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
SECTION

EE VIDEO SIGNAL Voltage (V) 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 0
1.1 0 0 5.1 5.0 2.5
(REC) (0) (2.3) (2.3) (2.3) (2.3) (2.3) (2.3) (2.3) (2.3) (1.4)

TRANSISTOR
Ref. No. Q301 Q302 Q303 Q304 Q305 Q306 Q307 Q308 Q309 Q310
Emitter 0 5.2 5.2 0 0 5.2 3.1
(REC) (0.1) (5.1) 0 (4.7) (-20.1) (-20.0) (5.1) 0 (3.0) 0
Collector 0.3 0.3 5.2 5.1 5.1 1.1
(REC) (4.8) (5.2) (0) (-24.4) 0 0 (4.7) 3.1 0 0
Base 0.3 5.2 0 4.5 0.7 0.7 0 2.5 0
(REC) (0.4) (4.5) (4.7) (4.7) (-24.4) (-24.2) (4.7) 0 (2.4) (5.2)

25 26
SCHEMATIC DIAGRAM-4 (AUDIO/VIDEO SECTION)

MAIN (AUDIO/VIDEO SECTION) C.B


(2/7)

(1/7)
To
POWER
SECTION
3.58MHz 3.58MHz

To
SYSTEM IIC CLK
CONTROL/
SERVO/OSD IIC DATA
SECTION
(1/4)
<610> To
SYSTEM
9 9 CONTROL/
8
SERVO/OSD
10 7 SECTION
11
KRC103M-TP
VIDEO
MUTING

<7100> KRC103M-TP

6
To
Hi-Fi
AUDIO
SECTION

12

12

12 5
CYL.HEADS

12
To

(3/7)

13

13
6P:<610> 10P:<7100> 13
Edge.
Enhacer
13

(5/7)

(4/7)

To
SYSTEM AUDIO/VIDEO
CONTROL/ PROCESSOR 4
/100V

SERVO/OSD
SECTION
3
1 2
3 To
3 TUNER/IF
SECTION
BIAS OSC
:<7100>

0.1u

0.1u
:<610>

<7100>
-L

To To
AUDIO/CTL
12K
39K
12K
39K

12K

Hi-Fi
HEADS
*
*

KRC103M-TP AUDIO
KTA1273-TP-Y * R320
39k:<610> SECTION
-L

12k:<7100>
KRA103M-TP
* C381
0.01u:<610>
120p:<7100> To
TUNER/IF
To SECTION
Q04-Q
3 307
FULL ERASE 302,Q
Q 303 REC SW <610> <610>
HEADS REC OSC SW

(4/4) (7/7) (3/4) (2/4) (6/7) <610>


:REC Y SIGNAL :REC AUDIO SIGNAL :PB CHROMA SIGNAL WAVEFORMS No.
:REC CHROMA SIGNAL :REC VIDEO SIGNAL :PB Y SIGNAL
:PB AUDIO SIGNAL :PB VIDEO SIGNAL

27 28
WAVEFORMS-1 (AUDIO/VIDEO SECTION)

IC301 Pin 14 IC301 Pin 16 IC301 Pin 18, 21, 23 IC301 Pin 31
100mV/10msec DIV 100mV/10msec DIV 100mV/10msec DIV 200mV/10msec DIV
VV/EE PB VV/EE EE
(Main De-Emphasis out) (Main De-Emphais Clamp Drive IN Pin 18 (VIDEO IN)
Peacking)
(Y-out(to 1H CCD) Pin 21
Y-out(from 1H CCD) Pin 23
)

IC301 44 Pin IC301 50 Pin IC301 52 Pin IC301 Pin 54


100mV/0.2msec DIV 1.0V/20msec DIV 500mV/10msecDIV 200mV/20msec DIV
REC/PB VV/EE VV/EE PB
(2fsc) (C-SYNC OUT) (VIDEO OUT) (C.OUT)

IC301 Pin 58, 60 IC301 Pin 71 IC301 Pin 78 IC301 Pin 86, 87, 88, 89
200mV/20msec DIV 100mV/0.2msec DIV 100mV/5msec DIV 500mV/2msec DIV
VV/EE PB/REC PB SP REC
from 1H CCD Pin 58 (3.58MHz X-TAL IN) (PB RF out) (REC RF)
(to 1H CCD Pin 60 )

IC301 Pin 91, 92, 93, 94


500mV/2msec DIV
EP REC
(REC RF)

29
WAVEFORMS-2 (SYSTEM CONTROL/SERVO/OSD SECTION)

IC501 Pin 24 IC501 Pin 27 IC501 Pin IC501 Pin


1V/5mS 1V/2mS 1V/10mS 1V/10mS
REC/PB modes QUE/REV modes REC mode REC mode
(V.H/SW) (D.V-SYNC) (CTL+) (CTL)

IC501 Pin 38 IC501 Pin IC501 Pin IC501 Pin ,


1V/1mS 1V/10S 1V/1mS 100mV/10S
REC/PB mode REC/PB modes REC/PB modes EE/PB modes
(DFG) (DPG) (CFG) (V-IN)

IC501 Pin 45 IC501Pin 54


500mV/10S 1V/20S
EE/PB modes EE/PB modes
(V-OUT) (C-SYNC)

30
SCHEMATIC DIAGRAM-5 (SYSTEM CONTROL/SERVO/OSD SECTION)

MAIN(SYSTEM CONTROL/SERVO/OSD SECTION)C.B


(2/3) 7MT229GK
(6/8)

1N4148

1N4148

1N4148

1N4148
<7100>
To
JACK C.B
P9M02

(3/3)

LOADING
MOTOR
DRIVE
1N4148 To
KEY C.B

2200p
P9M01

-TP

(1/4)
(1/4)
To GDZJ6.8C
LOADING
MOTOR
(5/8)

(4/8)

To (3/3)
AUDIO/
VIDEO KA7531Z
SECTION RESET
To
(3/3) (2/4) TUNER/IF
(2/4) SECTION

To UPD16311GC-AB6
LOWER
(2/3)
DISPLAY DRIVE <610>
DRUM To
PDM01 (4/5) AUDIO/
VIDEO
SECTION
(4/4)
(7/8)

1N4148
(1/3)

(3/8) (1/3)
GMS3977RAA99F
SYSCON/SERVO To
OTPB 'H' Hi-Fi AUDIO
PROCESSOR SECTION
(3/4)
To (2/8) (3/4)
CAPSTAN
MOTOR PG ADJ (2/3)
PCM01 (2/3)
(8/8)
<7100>
(3/4) VOICE 'H'

14.3MHz
(5/5) (2/4) KA7542Z
POWER FAIL

(3/3) To
AUDIO/
VIDEO
(3/5) SECTION

(4/4)
MODE SW
(4/4)

2SC5343L
TSOP1238SP1
REMOTE SENSOR

RL104

-TP
MTZ5.6B (1/5)
GP1S566 (2/5)
2SC5343-L To
1N4148 POWER
2SA1980G SECTION
(1/3)

-TP (1/4)
GP1S566
(1/8) (1/3)
Q514,Q515
WAVEFORM SHAPER

: WAVEFORMS No.

31 32
SCHEMATIC DIAGRAM-6 (Hi-Fi AUDIO SECTION) <7100>

MAIN (Hi-Fi AUDIO SECTION) C.B


To
TUNER/IF
SECTION

To
SYSTEM
CONTROL/
SERVO/OSD
SECTION

To
SYSTEM
CONTROL/
To SERVO/OSD
TUNER/IF SECTION
SECTION

To
AUDIO/
VIDEO
SECTION

To 1.0 /50V
TUNER/IF
SECTION

To To
POWER AUDIO/
SECTION VIDEO
SECTION
To 150 H
TUNER/IF
SECTION
To To
POWER POWER
SECTION SECTION

To
SYSTEM
CONTROL/ To
SERVO/OSD SYSTEM
SECTION CONTROL/
SERVO/OSD
SECTION

Hi-Fi AUDIO PROCESSOR &


AUDIO SIGNAL SELECTOR

To
TUNER/IF
SECTION

:Hi-Fi PB SIGNAL

:Hi-Fi REC SIGNAL

33 34
VOLATAGE CHART-2
SYSTEM CONTROL/SERVO/OSD SECTION
IC501
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Voltage (V) 3.2 2.2 0.7 4.0 5.2 5.2 5.2


0 0 0 0 0 0 5.3 5.3 5.3 5.2 5.2
(REC) (1.6) (0) (2.3) (5.3) (0)

Pin No. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Voltage (V) 2.3 2.3


0 5.2 2.8 2.7 0 0 0 0 0 0 2.3 2.3 2.3
(REC) (3.0) (2.2)

Pin No. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Voltage (V) 5.2


(REC) 5.2 5.0 2.4 1.4 2.4 0 2.0 1.4 0 1.3 1.4 2.5 2.4 0.4 0 0 5.1 0 0
(5.1)

Pin No. 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

Voltage (V) 2.3 3.1 0


0 0 0 0 0 3.3 4.6 0 1.5 0.8 0 2.5 2.5 5.3 0 5.3 2.8
(REC) (5.3) (3.2) (4.8)

Pin No. 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

Voltage (V)
2.6 5.1 4.7 4.9 5.1 5.0
(REC)

TRANSISTOR
Voltage (V) Q501 Q503 Q506 Q514 Q515 Q522

Emitter 0 5.3 0 0 0 5.0

5.3
Collector 0 0.7 5.3
(5.2)

Base 0.8 4.4 0.4 5.6

35
FL DISPLAY
GRID ASSIGNMENT

ANODE CONNECTION

36
CIRCUIT BOARD DIAGRAM-1 (MAIN C.B) <7100>-
1 2 3 4 5 6 7 8 9 10 11 12 13 14
LINE 1
AC100V-240V To R AUDIO L VIDEO
50/60Hz CAPSTAN To To To VHF/UHF/CATV
MOTOR LOADING LOWER DRUM AUDIO/CTL To
PCM01 MOTOR PDM01 HEAD CYL.HEADS OUT OUT TO TV
SW701
A MAIN C.B PMC01 PML01 PMD01 P3D02 P3D01 CH3 CH4
IN ANT.IN

R802

1
2 3
3

B 5
1 4
E C B
E C B E E
7
E C B C C
B B
9
10
B C E

C
E C B

B B

R829
C C
E E
1 5 9
2 6 10
B E 6
4 B C E
1 C C 2
2
E B 5
D 3
1
E C B

2 To

P3D03
4 1 1 3 FULL
1 2 3 4 1 ERASE
HEAD
E 3 2

8 7
6 5
4 3
2 1

13 12 11 10 9 8 7 6 5

B
C
E

E B
C C
B E
G

E E
C C
E C B
B B

H E
C
B
C
B E
E
B B
C B
C C 2 4 2 4
B C
E E B E
3 1 3 1
C
E
E C B
I 3

1
3 10 7 5 3 1
B
B

BLU
ORG
C 1
C
E
E

BLU 1

J
To
JACK C.B
P9M02

10
ORG
1 3

To
KEY C.B
P9M01 RC501
REMOTE CS501
37 SENSOR CST/TAP.SW 38
CIRCUIT BOARD DIAGRAM-2 (MAIN C.B) <610>
1 2 3 4 5 6 7 8 9 10 11 12 13 14
AC100V-240V To AUDIO VIDEO
50/60Hz To To To VHF/UHF/CATV
CAPSTAN AUDIO/CTL
MOTOR LOADING LOWER DRUM To
MOTOR PDM01 HEAD OUT OUT TO TV
PCM01 CYL.HEADS
SW701

A MAIN C.B PMC01 PML01 PMD01 P3D02 P3D01 CH3 CH4


IN ANT.IN

1
2 3
3

5
B 1 4
E C B
7 E C B
E C B
9
10
B C E

C E C B

B B
C C
E E
1 5
2 6
B E 6
4 B C E
1 C C 2
2
E B 5
3 E C B
1
D

2 To

P3D03
4 1 1 3 FULL
1 2 3 4 1 ERASE
HEAD

E 3 2

8 7
6 5
4 3
2 1

13 12 11 10 9 8 7 6 5

B
C
E

E B
C C
B E

E E
C C
E C B
B B

E B

H C C
B E
E
B B
C B
C C 2 4 2 4
B C
E E B E
3 1 3 1
C
E
E C B
3
I
1
3 10 7 5 3 1
B
B

BLU
C

ORG
C 1
E
E

BLU 1

J To
JACK C.B
P9M02

10
ORG
1 3

To
KEY C.B
P9M01 RC501
REMOTE CS501
SENSOR CST/TAP.SW
39 40
SCHEMATIC DIAGRAM-7 (JACK SECTION) CIRCUIT BOARD DIAGRAM-3 (JACK C.B)
1 2 3 4 5 6 7

JACK C.B
A
JACK C.B
To
MAIN C.B
PMK01

ONE-TOUCH
PLAYBACK
10 5 1

POWER
STANDBY/ON B
SG5311
ONE-TOUCH
PLAYBACK
To MAIN C.B SW901 E
SYSTEM LD901 C SW902
CONTOL/ ONE-TOUCH B POWER
SERVO/OSD PLAYBACK STANDBY/ON
SECTION
PMK01
C
VIDEO
-BL
LED SW
<7100>
LINE2 IN L (MONO) JK902 JK901 JK903

AUDIO D

R
AUDIO VIDEO

LINE 2 IN
<610>
<7100> <7100>
AUDIO VIDEO

E R L(MONO)

LINE 2 IN
VIDEO

LINE2 IN

AUDIO

F CIRCUIT BOARD DIAGRAM-4 (KEY C.B)


<610>
KEY C.B
SCHEMATIC DIAGRAM-8 (KEY SECTION) PAUSE/STILL

G
KEY C.B REC/ITR

REW

/F FWD

PLAY
H

To MAIN C.B STOP/EJECT


SYSTEM
CONTOL/
SERVO/OSD
SECTION PAUSE/STILL PLAY STOP/EJECT CHANNEL
PMK02

I
REC/ITR REW /F FWD

5 1

To
MAIN C.B
PMK02
J CHANNEL

41 42
IC DESCRIPTION
IC, GMS3977RAA99F
Pin No. Pin Name I/O Description Pin No. Pin Name I/O Description
End sensor to detect the tapes terminal (Lead taps section).
TAKE UP No. KEY NAME A/D RANGE
1 I If H is detected signal in the REW, REV modes, the mechanism stops and ejects the
SENSOR 1 SP/EP 0.0V ~ 0.45V
cassette automatically.
2 CH UP 0.46V ~ 0.96V
2 VSS (A/D) GND
3 CH DOWN 0.97V ~ 1.47V
END End sensor to detect tapes terminal (Lead tape section).
3 I 4 STOP/EJECT 1.48V ~ 1.97V
SENSOR If H signal is detected in the FF mode, then REW mode will occur automatically.
5 REC/ITR 1.99V ~ 2.48V
1. When the tape is transporting. Reel pulses are input.
2. If the tape is transporting and take-up reel pulses are not input during regular time, KEY RTN1
the unit stops at STOP point automatically. No. KEY NAME A/D RANGE
1 PAUSE 0.0V ~ 0.45V
Each operating mode Sec
14 KEY RTN 1 I 2 FF 0.46V ~ 0.96V
4 TAKE UP REEL I PLAY, REC SP=3 EP/LP=6
3 REW 0.97V ~ 1.47V
FF, (REW) 2
4 PLAY 1.48V ~ 1.97V
CUE, (REV) 1
5 POWER 1.99V ~ 2.48V
3. Distinguishes the tape type, counts the tape remaining and reduces the tape speed at
the end of FF/REW modes. 1. Input detector port of A/D input key. Samples 256 steps with AVcc in the center and

1. When the tape is transporting, Reel pulses are input. confirms which key is pressed by the input voltage.

2. Distinguishes the tape type, counts the tape remaining and reduces the tape speed at 2. Key voltage table.

5 SUPPLY REEL I the end of FF/REW modes. 3. Excluding above items key sfter receiving, detecting and amplifying the remocon

3. If supply reel pulses are not detected, FF/REW mode is not operating normally. data from the remocon receiver (RC5F1), decodes input signals from -COM (pin

And the unit stops at stop point automatically. (Refer to table of pin 17.) 82), performs its key operation.

6 NU Not used. 15 VCC(A/D) A/D Vcc.

7 NC Not connected. 1. Initially 5.3 VA is applied to Vcc pin 22 of -COM.

8 NU Not used. This pulses is applied to clear the RAM inside the -COM and to reset programs to

Port to detect AFT (+)s state during tuning. When more than 4V, is detected by AFT 0000H in ROM.

(+) detector. 2. Reset timing pulse.


9 AFT I
Detects AFT ()s state during tuning. When less than 0.96V, is detected by AFT () 16 RESET I Vcc
detector.
A DC bias level set by VR501 determines the pulse width of PG M.M for H. S/W 30 t
10 PG ADJ I 5.3VA
switching interval. 3.1V
1.5V
RESET t
Input signal to detect Hi-Fi signal. Main signal to perform auto tracking mode. PULSE
11 A.ENV I RESET Period
V.ENV signal is the sub signal.
1. Reference input signal to perform auto tracking mode. 17 VCR H O Output H port to CTL gain control in FF/REW mode.

Video envelope (F/F) signal is input through LPF. 18 PB L I Input signal for automatic clock setting

2. Perform auto tracking mode by sampling video envelope signal which is input 1. Output signal to IC502 for control of the loading motors direction of rotation.

12 V.ENV I during a period of head switching and changing servo tracking data to obtain 2. Control table of loading motors driving direction.
19 LD ()
maximum value. Pin 19 Pin20 Rotation of Loading Motor
Note : When the DC level of the envelope is at its maximum, it is considered tracking O H H Brake Mode.
properly. 20 LD (+) H L Reverse Direction.
13 KEY RTN 0 I KEY RTN 0 L H Forward Direction.

21 NU Not used.
22 Vcc(SYS) SYSCON Vcc.

43 44
Pin No. Pin Name I/O Description
Output for the audio head switching 30Hz to the Hi-Fi circuits is made by inputting
23 A.H.S/W 30 O
DPG, DFG signal through pin 38, 39 for switching Hi-Fi head. Refer to pin 24.
Pulses output for switching video head A and B.
- Produces PG M.M pulses internally by using inputted DPG, DFG pulses to pin 38,
39.
24 V.H.S/W 30 O - Produces video head switching 30 Hz pulses by sychronizing at edge point of first
PG. M.M.(PG monostable multivibratior)
- Produces audio head switching 30 Hz pulses by synchronizing at edge point of
second PG.M.M.
- Output pulses (PWM waveform) for controlling capstan motor speed and phase;
control feedback voltage which is inputted to the capstan motor driver IC.
25 CAPSTAN PWM O
- Output pulses (PWM waveform) for controlling capstan motor stop and drive during
slow mode.
Output pulses (PWM waveform) for controlling drum motor speed and phase; control
26 DRUM PWM O
feedback voltage which is inputted to the drum motor driver IC.
Provides an output sync signal to prevent the picture from rolling upward or
27 D.V. SYNC. O
downward, when the video track is not being scanned in the search mode.
28 NC Not connected.
29 NC Not connected.
A reference signal for switching video head (SPA, SPB, EPA, EPB) on the drum in
30 COMP IN I
search the mode.

31 CTL (+) CTL pulse is outputted at recording, CTL pulse is inputted at playback. Functions
I/O which control capstan motor phase at playback, check tape speed, Viss and Real time
32 CTL () counter are performed by using CTL pulse (input/output).

33 Vss (SERVO) Servo circuit GND in the -COM.


34 CTL 1
35 CTL 2 (+)
I/O Port for gain (Amp) control of CTL pulse during recording and playback.
36 CTL 3 ()
37 CTL OUT
D.FG pulse input according to rotation of drum motor.
38 D.FG I Produces Audio/Video Head S/W 30Hz by using these pulses. And it is used as a
comparison signal for speed control of the drum motor.
One D.PG pulse is generated for each rotation the drum motor and inputted to -COM.
39 D.PG I When producing Head S/W pulses, D.PG pulse is used as reference point, and it is
used as comparision signal when controlling drum motor phase.
C.FG pulses are generated by the rotating capstan motor and are inputted to -COM.
40 C.FG I When checking tape speed and controlling. The capstan motor phase, These CFG
pulses are used as comparison signal.
41 Vcc (SERVO) I Vcc for servo circuit in the -COM.
42 Vcc (OSD) I Vcc for OSD circuit in the -COM.
When the OSD display function is activated both video and text are present, when in
43 CV IN I
the EE or PB modes.

45
Pin No. Pin Name I/O Description
44 Vref (OSD) GND.
45 CV OUT O The video signal is output to the RF modulator and line output jack.
46 CHAR BIAS GND.
47 AFC LPF Horizontal sync is used to lock the OSD.
I
48 AFC OSC (Reduce Jitter)
49 Vss (OSD) GND.
50 DOSC IN I OSD DOT CLOCK oscillator. (OSD charactor oscillator)
51 DOSC OUT O Determining the horizontal position (left or right) of OSD.
52 4fsc OUT O Oscillator for OSD Sync. signal.
53 4fsc IN I Generating a blue background.
- Receives composite signal from Y/C circuit.
54 COMPOSITE SYNC. I - Separates V-sync and H-sync in the OSD internal block.
- The sync signal determines the character position of OSD.
1. Turns on modulator thus allowing audio/video signal to output on CH3 or CH4.
2. Selects TV mode automatically upon turn on.
55 CTL GAIN ADJ. O
3. Output H turns power on to the VCR.
4. If tape is loaded in the VCR, PB mode is automatically selected.
1. A Swtching signal to output normal audio and speakez.
56 VOICE H O
2. Outputs H in Speakez Mode.
1. Port to detect CST(cassette tape) switch input state.
57 CST SW H I
2. With CST S/W input state, determaines whether CST tape is inserted or not.
58 NC Not connected.
59 V. MUTE H O High H applied, turns on the OSD or POWER.
1. A signal to switch voltages (5.3V, 12V) on/off whitch is controlled by the power
POWER
60 O key.
CONTROL H
2. Outputs H in power On mode. Outputs L in power Off mode.
CAPSTAN A signal to control capstan motors direction of rotation.
61 O
REVERSE H L output = Reverse direction. H output = Forward direction.
1. Outputs H to mute audio signal in search mode and without sync signal.
2. Outputs H to eliminate pop noise generated in each mode during early switching
62 AUDIO MUTE H O
point (Approx. 500ms)
(EE/VV, TUNER/LINE, POWER ON/OFF, CH. UP/DOWN etc.)
63 SEARCH H (15V) O Switches capstan motor voltage to 15 V.
64 OTPB H O Output H port to light the OTPB LED.
65 NC Not connected.
66 C. KILLER H O Color killer signal output
OPT RTNC
67 I Option check port
(CTL MON)
68 TEST H I GND.
69 X-TAL 2 O 1. 32.768 kHz oscillator is used as standard clock for clock display.
70 X-TAL 1 I 2. When Vcc supplied, oscillation occurs.

46
Pin No. Pin Name I/O Description
71 Vss (SYS) -COM main ground.

72 OSC 1 I 1. 10MHz oscillator is used to generate the standard clock used to operate the u-COM.
2. When Vcc is applied, Oscillation occurs. (But, when L is applied to pin 89 in
73 OSC 2 O power failure, Oscillation stops.)

1. Port to detect the mechanisms position.


2. Deck and Mode SW Positions.

MODE MODE MODE MODE DECK POSITION


No.
SW4 SW3 SW2 SW1 NAME
74 MODE SW4
1 L H L H RETURN
2 L L L H EJECT
3 L L H L ULC

UNLOADING
4 L H H L LOADING START

LOADING
5 H H L L LOADING END
6 H L L L TUNE
7 H L H H REV
8 H L H H PLAY
75 MODE SW3
9 H L L H STOP
10 H H L H FF, REW

I * Description of Deck Positions


RETURN Cassette insertion standby mode
EJECT For cassette insertion and ejection
ULC Mode in which base assemblies P2 and P3 are completely

76 MODE SW2 unloaded status (unloading complete)


LOADING START Mode in which base assemblies P2 and P3 can load tape
after cassette loading is completed.
LOADING END Mode in which base assemblies P2 and P3 have completely
loaded tape. Also used for "power off mode".
NONE None
REV "REV" or "-SLOW" mode
PLAY "Playback/Still/Slow/Stop" mode.
77 MODE SW1 BRAKE Mode that drives the brake (take-up, supply) to stop tape
during "fast forward" or "rewind".
FF, REW FF, REW / "Fast forward" or "Rewind" mode

1. Input signal for stopping capstan motor.


78 I-LIMIT I
2. When this port inputs L, the capstan motor stops.
1. When REC mode is operaing normally, outputs H.
79 REC H O 2. Switched to REC mode by operating audio, Y/C pre-amp.
3. Outputs H and record audio, video signals on the tape.
80 CAP ACCEL H O Pulse output to control capstan motor in slow mode.

47
Pin No. Pin Name I/O Description
81 DRUM ADJ O Pulse output to control drum motor in slow mode.
1. This pin receives remocon data through RC5F1, which amplifies and detects the
R/C signal.
82 R/C I
2. After input signal is decoded in -COM (IC501), and performs related key
operation.
83 G4
84 G3
O For LED clock model (Not connect).
85 G2
86 G1
COMPOSITE 1. Input C-Sync (composite sync) to confirm whether video signal is present or not.
87 I
SYNC. (INV) 2. Confirms by counting 1H (63.5sec) horizontal sync for a fixed time period.
88 NC Not connected.
1. When a power failure is detected, this pin goes L and the following sequence of
events occurs.
2. Power failure detector timing sequence.
AC POWER ON AC POWER OFF

Vcc for (Back-up) t

AVcc No (Back-up) t
5.3VA
Power failure signal t
I
89 POWER FAIL
10MHz OSC t

36.768kHz OSC t

Reset pulse t

Normal Power failure Power failure


Power failure operation compensation compensation cancel state
compensation relation state state
(-COM memory loss state)

90 IIC CLOCK O A reference CLOCK for Hi-Fi, TU/IF, MTS, SPEAKER


91 IIC DATA O A reference DATA for Hi-Fi, TU/IF, MTS, SPEAKER
92, 93 OPTION I Option check point
94 S7/FLD ENABLE O Outputs chip enable signal for FLD Drive IC (IC5F1).
95 S6/FLD CLOCK O Outputs clock signal to operate FLD Drive IC (IC5F1).
96 S5/FLD DATA IN I
Serial interface signals for FLD Drive IC control.
97 S4/FLD DATA OUT O
98 NC Not connected.
99 OPTION I Option check point
100 NC Not connected.

48
IC BLOCK DIAGRAM
IC, GMS3977RAA99F <OSD Section>

4 fsc in 53 4/2 fsc COLOR BURST BLUE VIDEO


GENERATOR COLOR PHASE BLUE SIGNAL/ SIGNAL
4 fsc out 52
LUMINANCE GEN.

SYNC.SIGNAL H
GENERATOR V
BLUE BACK

SUPERIMPOSE
C.Vin 43

SYNC.TIP
Vref 44
CLAMP
Vchar
CHARACTER LUMINANCE CONTROL 45 C.Vout
CHAR bias 46 Vec
OUTLINE LUMINANCE CONTROL

DISPLAY DOT
CONTROL

OUTLINE CONTROL
SHIFT REGISTER

Dosc in 50 DOT CLOCK DISPLAY FONT DATA ROM


Dosc out 51 GENERATOR CONTROL (128 CHARACTER)

REGISTER
GENERATOR CONTROL CIRCUIT
CONTROL DISPLAY POSITION DISPLAY DATA
RAM(240BYTE) ACCESS

INTERNAL BUS

H.SYNC

AFCLPF 47 HD
AFC H/V SEPARATOR C.SYNC
AFCOSC 48 SYNC.SEPARATOR
CIRCUIT
Vcc(OSD) 42 V.SYNC
Vss(OSD) 49

SERVO PART

<SERVO Section>
COMP IN 30 SYSTEM CLOCK
4 HEAD SPECIAL PLAY SYNC.SEP. V.SYNC
C.Rotary SW 28 CONTROL CIRCUIT CIRCUIT
H.Amp SW 29 REC:ON
REFERENCE REFERENCE
D.V SYNC RES SIGNAL SIGNAL
D.V SYNC 27
GEN.CIRCUIT

A.H.SW30 23 HEAD SWITCHING A/D TRIG.


V.H.SW30 24 GEN.CIRCUIT
(HSW)
REF30P(PB:30Hz,REC:1/2VD)

D.PG 39 PHASE ERROR EP DIGITAL


DETECT FILTER
AMP

SPEED ERROR ES SPEED ERROR OUT


D.FG 38
C.REF.

DETECT CORRECTION
AMP

DRUM PWM 26 PWM DIGITAL


FILTER

OUT A/D ANALOG


FILTER PORT
CONVERTER

CAP.PWM 25 PWM DIGITAL


FILTER

D.V CFG SPEEED ERROR


DIVIDE
C.FG 40 CIRCUIT DETECT

REC
PHASE ERROR DIGITAL
PB DETECT FILTER
ASM
(NTSC)

DIVIDE PB REC
ASM (PLA) X-VALUE
CIRCUIT ATF CORRECTION
REF30X
CTL FB
PB-CTL VISS REC-CTL
CTL OUT 37 DUTY I/O GEN.CIRCUIT
DETECT
DUTY REC
CTL1 34 DETECT ASM
CTL2 35

CTL3 36

CTL+ 31 REC-CTL
CTL- 32

49
ADJUSTMENT
Test Equipment

Oscilloscope Test Tape


AC Millivolt Meter TTV-P1

Adjustment Location

MAIN C.B (TOP VIEW)

IC502

TU701 P3D01
H/SW
W743
W742

P3D02
T101
IC301

VR750
STEREO
SEPARATION ADJ. PMC01

IC501

MS501

VR501
PG ADJ.
IC5F1

PMK02

50
1. Servo Adjustment
1) PG Adjustment

MODE MEASUREMENT POINT ADJUSTMENT POINT SPECIFICATION


PLAY VIDEO OUT
VR501 6.5 0.5H
(TTV-P1) H/SW (W742, W743)

Adjustment Procedure
1. Insert the PAL SP Test Tape (TTV-P1) and play.
Note - Adjust the distance of X, pressing the Tracking(+) or Tracking(-) when the ATR is blink after the
PAL SP Test Tape is inserted.
2. Connect the CH1 of the oscilloscope to the H/SW (W742, W743) and CH2 to the Video Out for the VCR.
3. Trigger the mixed Video Signal of CH2 to the CH1 H.SW (W742, W743), and then check the distance (time
difference), which is from the selected A(B) Head point of the H.SW(W742, W743) signal to the starting
point of the vertical synchronized signal, to 6.5H 0.5H (412s, 1H=63.5s).

WAVEFORM

H/SW

6.5H(412s)

Composite
VIDEO

2. Tuner Adjustment <HV-FX7100>


1) Stereo Separation Adjustment <HV-FX7100>

MODE MEASUREMENT POINT ADJUSTMENT POINT SPECIFICATION


Adjust the 3 kHz Audio
CH11 Central Signal LINE-1 AUDIO OUT VR750 output level for AUDIO OUT
Stereo Mode L/R L CH to the VR750

Adjustment Procedure
1. Receive the Stereo Mode from the CH11 central signal.
2. Connect the AUDIO OUT L/R to the oscilloscope.
3. Adjust the Audio output level of L CH (AUDIO OUT) to the minimum with the VR750.

51
B
A
A
A A
A
A 8
7

4
A
MECHANICAL EXPLODED VIEW 1/1

A
TU701

52
9
5
JACK C.B

C 10

DIG5F1

KEY C.B
3
MAIN C.B

1
MECHANICAL MAIN PARTS LIST 1/1

REF. NO PART NO. KANRI DESCRIPTION


NO.
1 S7-20R-F07-3D0 PANEL FRONT<7100>
1 S7-20R-F07-3E0 PANEL,FRONT<610.>
2 S4-426-81A-000 SPR,DOOR
3 S5-80R-003-3P0 DOOR CST<7100>
3 S5-80R-003-3Q0 DOOR,CST<610.>

4 DECK ASSY VIDEO D33K(4HD, NT)<610.>


4 DECK ASSY VIDEO D33K<7100>
5 S5-50R-021-0A0 COVER BOTTOM
6 FRAME,MAIN
7 S9-30R-013-3A0 HOLDER DIGITRON

! 8 8A-JFP-606-010 AC CORD,
9 S7-20R-D01-9A0 PANEL,DISTRIBUTOR<610.>
9 S7-20R-D01-9B0 PANEL DISTRIBUTOR<7100>
10 S1-10R-012-8U0 CASE,TOP
A 87-741-097-410 SCREW,3-12

B S3-531-36A-000 SCREW,SPECIAL(FBK)
C S3-530-51A-000 SCREW,SPECIAL

COLOR NAME TABLE


Basic color symbol Color Basic color symbol Color Basic color symbol Color
B Black C Cream D Orange
G Green H Gray L Blue
LT Transparent Blue N Gold P Pink
R Red S Silver ST Titan Silver
T Brown V Violet W White
WT Transparent White Y Yellow YT Transparent Yellow
LM Metallic Blue LL Light Blue GT Transparent Green
LD Dark Blue DT Transparent Orange GM Metallic Green
YM Metallic Yellow DM Metallic Orange PT Transparent Pink

53
100

426
426

103 A21
101 117
106 107 A22

105 108
MECHANISM EXPLODED VIEW 1/3

109

104

54
110

A23
112 113 114

032
115

116
MECHANISM MAIN PARTS LIST 1/3

REF. NO PART NO. KANRI DESCRIPTION


NO.
032 S1-41R-000-2B0 CHASSIS ASSY D33
100 S3-01R-003-2A0 PLATE ASSY TOP
101 S8-10R-006-8A0 BRACKET SIDE(L)
103 HOLDER SIDE(L)
104 S9-74R-001-9A0 GUIDE CST

105 HOLDER CST


106 HOLDER SIDE(R)
107 LEVER STOPPER(R)
108 BRACKET SIDE(R)
109 OPENER DOOR

110 ARM,F/L (L)


112 BODY F/L
113 SPRING F/L(R)
114 ARM F/L(R)
115 S9-70R-005-0A0 SPRING SWITCH

116 S5-10R-002-0A0 LEVER SWITCH


117 SPR,PLATE
426 87-261-094-410 PAN HEAD SCREW 3-6
A21 S9-31R-003-1A0 HOLDER ASSY CST
A22 S8-11R-001-8A0 BRACKET ASSY DOOR

A23 S2-61R-001-6A0 ARM ASSY F/L

55
006
401 A01
002
505

401 A03 007 A04


401
029 025
001

016 409

022
011
MECHANISM EXPLODED VIEW 2/3

026
003 013
031 004 027
(Only for FX7100odels)
012 014 015

56
(Only for FX610 Models)
003
018
017 023

019 009

504
020

028 021

504
024

032

406 406
406
MECHANISM MAIN PARTS LIST 2/3

REF. NO PART NO. KANRI DESCRIPTION


NO.
001 LOWER DRUM D33-4CH NT(5C4W)<610>
001 S7-23R-010-6C0 LOWER DRUM D33-6CH NT(5C6W)<7100>
002 S6-80R-B00-04B UPPER DRUM MOTOR
003 S9-30R-010-7A0 HOLDER FPC<610>
003 S9-30R-010-8A0 HOLDER FPC(6CH)<7100>

004 CAP,FPC
006 ROLLER CLEANER
007 ARM CLEANER
009 S2-61R-001-7A0 ARM ASSY T/UP(D-33K)
011 S2-61R-001-8A0 ARM ASSY TENSION (D-33K)

012 S0-41R-000-3A0 BASE ASSY P2


013 S0-41R-000-4A0 BASE ASSY P3
014 S0-41R-000-7A0 BASE ASSY P4
015 S8-70R-000-3A0 OPENER LID
016 S0-41R-000-5F0 BASE ASS A/C HEAD

017 S4-08R-000-1B0 REEL S


018 S9-70R-005-4A0 SPRING SB
019 S4-21R-000-3A0 BRAKE ASSY S
020 S9-70R-005-3A0 SPRING TB
021 S4-21R-000-4A0 BRAKE ASSY T

022 S5-238-33B-000 HEAD FE D33


023 S9-80R-001-0A0 SUPPORTER CST
024 S2-61R-001-3A0 ARM ASSY IDLER
025 BRACKET L/D MOTOR
026 MOTOR ASSY L/D

027 S4-70R-002-5A0 GEAR WHEEL


028 S4-08R-000-2B0 REEL T
029 S2-61R-001-1B0 PINCH ARM ASSY
031 S9-70R-006-9A0 SPRING TENSION
032 S1-41R-000-2B0 CHASSIS ASSY D33

401 87-261-071-410 SCREW,2.6-4.0


406 87-261-094-410 PAN HEAD SCREW 3-6
409 87-741-095-410 SCREW,PAN HEAD 3.0-8.0
504 S3-540-01B-000 WASHER,P.S 3.1-6-0.5
505 S8-790-19K-000 FFC,7P

A01 S7-23R-010-2C0 DRUM ASSY D33-4CH<610>


A01 S7-23R-010-3C0 DRUM ASSY D33-6CH<7100>
A03 S2-61R-001-5A0 CLEANER ARM ASSY
A04 S8-11R-001-9A0 BRACKET ASSY L/D MOTOR

57
051

A11
A14
052
059 067 065
066 A12
058
068
069
070
064
426 518
518
MECHANISM EXPLODED VIEW 3/3

053 057
517
055
054 061
077
060

58
519 056

062 426

063

079

078

032

410
MECHANISM MAIN PARTS LIST 3/3

REF. NO PART NO. KANRI DESCRIPTION


NO.
032 S1-41R-000-2B0 CHASSIS ASSY D33
051 S4-00R-000-5A0 BELT CAPSTAN
052 S6-80R-A00-03A MOTOR(MECH)
053 S9-74R-001-8A0 GUIDE RACK F/L
054 S4-70R-003-7A0 GEAR RACK F/L

055 S4-70R-003-3A0 GEAR DRIVE


056 S4-70R-003-2B0 GEAR,CAM
057 S4-70R-003-6B0 GEAR CONNECT
058 BRAKE CAPSTAN
059 S9-70R-005-9A0 SPRING CAPSTAN

060 S5-10R-002-5B0 F/R LEVER


061 S2-65R-000-3A0 CLUTCH ASSY D33K
062 S4-70R-005-8A0 GEAR,UP/D33K
063 S9-70R-005-1A0 SPRING UP/D
064 S4-70R-003-4A0 GEAR SECTOR

065 LEVER P3
066 SORING L/D
067 GEAR P3
068 GEAR P2
069 SPRING L/D

070 LEVER P2
077 S3-00R-015-7A0 PLATE SLIDER
078 S5-10R-002-2A0 LEVER TENSION
079 S0-40R-002-1A0 BASE,TENSION(D-33K)
410 SA-PF0-262-218 SCREW,PAN HEAD 2.6-6.8

426 87-261-094-410 PAN HEAD SCREW 3-6


517 SW-ZZR-000-4B0 WASHER STOPPER
518 SW-ZZR-000-4A0 WASHER STOPPER
519 SW-ZZR-000-4D0 WASHER STOPPER
A11 S4-70R-002-8A0 GEAR ASSY P3

A12 S4-70R-002-6A0 GEAR ASSY P2


A14 S4-21R-000-5C0 CAPSTAN BRAKE ASSY

59
DECK MECHANISM PARTS LOCATIONS(FOR NORMAL MODELS)
Top View
Pracedure
Fig-
Starting Part Fixing Type
ure
No.
1 Drum Assembly 3 Screws , Cap FPC A-1
2 Plate Assembly Top Two Hooks A-2
Bracket Side L 5
6 Bracket 2 3 Holder Assembly CST Chassis Hole A-2
Assembly Door
4 Guide CST 2 Hooks A-2
Plate Assembly 2
Top 2,3,4 5 Bracket Side (L) 1 Screw A-2

7 Arm Assembly F/L


2,3,4 6 Bracket Assembly Door 1 Screw A-2

Opener Door
2,3,4,5,6 7 Arm Assembly F/L Chassis Hole A-2

Lever Assembly 8
2,3,4,5 8 Lever Assembly S/W Chassis Hole A-2
S/W 4 Guide CST
3 Holder Assembly CST 9 Arm Assembly Cleaner Chassis Embossing A-3
10 Head F/E 2 Hooks A-3
11 Base Assembly A/C Head 1 Screw A-3
9 Arm Assembly Cleaner
12 Brake Assembly S Chassis Hole A-4
33 Bracket Assembly
Head F/E 10 L/D Motor
11 Base Assembly 2,3 13 Brake Assembly T Chassis Hole A-4
A/C Head
21 Arm Assembly Pinch 2,3,12, 14 Arm Assembly Tension Chassis Hole A-4
Drum Assembly 1
19 Opener Lid
2,3,12,14 15 Reel S Chassis Shaft A-4
Support CST 17 18 Base Assembly P4
Base Assembly P2 41 40 Base Assembly P3 2,3,13 16 Reel T Chassis Shaft A-4
Brake Spring S 20 Arm Assembly T/Up
Brake Assembly S 12 17 Support CST Chassis Embossing A-5
42 Arm Assembly ldler
Arm Assembly 14 18 Base Assembly P4 Chassis Embossing A-5
Tension 16 Reel T
Band Assembly
Tension
13 Brake Assembly T 19 Opener Lid Chassis Embossing A-5
Reel S 15 Brake Spring T
19 20 Arm Assembly T/Up Chassis Embossing A-5
Lever ure 19 21 Arm Assembly Pinch Chassis Shaft A-5
Assembly S/W 8

Pracedure
Fig-
Bottom View Starting Part Fixing Type
No.
22 Belt Capstan A-6
22 23 Motor Capstan 3 Screws A-6
24 Clutch Assembly D33-K 1 Washer A-6
22,24 25 Lever F/R 1 Hook A-6
38 Gear Assembly P3 22,24 26 Gear H-Up/D-K 2 Washers A-6
Motor Capstan 23
27 Guide Rack F/L 1Screw A-7
Gear Connector 32
39 Gear Assembly P2 27 28 Gear Rack F/L A-7
Gear Cam 31
Brake Assembly 29
27, 28 29 Brake Assembly Capstan Chassis Shaft A-7
35 Base Tension
Capstan
34 Gear Sector 27, 28 30 Gear Drive 1 Washer A-8
Belt Capstan 22
Gear Drive 30
37 Lever Tension 27, 28, 29 31 Gear Cam Chassis Shaft A-8
36 Plate Slider
Guide Rack F/L 27 27, 28, 29, 30 32 Gear Connector Chassis Shaft A-8
Gear Rack F/L 28
33 Bracket Assembly L/D Motor 3 Hooks A-8
Clutch Assembly D33-K 24 34 Gear Sector 3 Washers A-9
35 BaseTension 1 Screw A-9
Lever F/R 25
26 Gear Assembly H-Up/D-K
(For High Rewind Models)
22, 24, 25, 36 Plate Slider Chassis Shaft A-9
Option
26 Gear Assembly Up/D-K 27, 28, 30, 34
(For Normal Models)
35
22, 24, 25,
NOTE : When reassembly perform the 27, 28, 30, 34 37 Lever Tension Chassis Hole A-9
procedure in the reverse order. 35
1) When reassembling, confirm Mechanism and Mode 34 38 Gear Assembly P3 2 Hooks A-10
Switch Alignment Position (Refer to Page 73) 34, 38 39 Gear Assembly P2 2 Hooks A-10
2) When disassembling, the Parts for Starting No. Should 34, 38, 39 40 Base Assembly P3 Chassis Hole A-10
be removed first. 34, 38, 39, 40 41 Base Assembly P2 Chassis Hole A-10
1, 2 42 Arm Assembly Idler 1 Hook A-10

60
DECK MECHANISM DISASSEMBLY

(S2)

(S2) Stator
(S3)
Drum Motor
(S3)

Rotor

Drum Sub Assembly


(Fig. A-1-1)

Drum FPC

(S1)

Optional Parts (S1)

Holder FPC or Holder FPC or Holder FPC


(only for 2HD Models) (only for 4HD-Mono Models) (only for 4HD-Hi-Fi Models) H1

Cap FPC
(Fig. A-1-1)

Fig. A-1

1. Drum Assembly (Fig. A-1-1) (Fig. B-1)


1) Unhook the (H1) on the back side of the Chassis and
separate the Cap FPC.
2) Remove three Screws (S1) and lift up the Drum
Assembly.
3) Remove two Screws (S2) and Separate the Stator of
Drum Motor. Cap FPC
4) Remove two Screws (S3) and Separate the Rotor of
Drum Motor from the Drum Sub Assembly.
Drum FPC
NOTE
Holder FPC
(1) When reassembling Cap FPC, two Holes of Drum FPC
are inserted to the two Bosses of Holder FPC correctly.
(Refer to Fig. B-1)
Figure in the opposite direction

61
DECK MECHANISM DISASSEMBLY
H1

H2
Plate Assembly Top
(A)
(B)

(Fig. A-2-1)
Holder Assembly CST

Lever Stopper(R)

(Fig. A-2-2)

Arm Assembly F/L

(Fig. A-2-6) Arm F/L

Lever Assembly S/W

(H5) (Fig. A-2-7) (S4)

Bracket Side (L)


(S4)

(Fig. A-2-4)

Groove

Gear Rack F/L Groove

Bracket
(For Jog Shuttle Models) Assembly Door
H3
Guide CST (Fig. A-2-5)
H4
(Fig. A-2-3)

Fig. A-2

62
DECK MECHANISM DISASSEMBLY
2. Plate Assembly Top (Fig. A-2-1)
1) Unhook the (H1) and separate the Left Side.
2) Unhook the (H2) and lift up the Plate Assembly Top.
NOTE
(1) When reassembling, confirm (A),(B) Part of the Plate (H4)
Assembly Top is inserted to the (L),(R) Grooves of the
Bracket Side(L) and Bracket Assembly Door. (H3)

Bracket Side (L) Bracket Assembly Door


Plate Assembly Top

5. Bracket Side(L) (Fig. A-2-4)/


Bracket Assembly Door (Fig.A-2-5)
(L)
(R) 1) Remove the Screw (S4) and disassemble the Bracket
Side(L) in the front.
2) Remove the Screw (S4) and disassemble the Bracket
Assembly Door in the front.
(A) (B) 6. Arm Assembly F/L (Fig. A-2-6)
1) Push the Arm Assembly F/L to the left and lift up it.
Bracket Side (L) Bracket Assembly Door
NOTE
3. Holder Assembly CST (Fig.A-2-2) (1) When reassembling, confirm that the Gear(A) of the Arm
1) Push the Lever Stopper (R) in the direction of the arrows F/L and the Gear(B) of the Gear Rack F/L are assembled
(A) and move the Holder Assembly CST. as below.

Lever Stopper (R) Gear (A)

Holder Assembly CST

(H5)

(A)

2) Push the Bracket Assembly Door to the right and lift up


the Holder Assembly CST along the Guide Groove of the Gear (B)
Bracket Assembly Door.

7. Lever Assembly S/W (Fig. A-2-7)


1) Hook the Spring Lever S/W on (H5).
Guide Groove
2) Lift up the left side of the Lever S/W from the Groove(A)
Bracket Assembly Door
of the Chassis.

Holer Assembly CST

Spring
4. Guide CST (Fig.A-2-3) Lever S/W
1) Unhook(H3) in the direction of the arrow and separate
the left side. (H5)
2) Unhook (H4) as above No.1) and disassemble the Guide
CST in the direction of the arrow.

63
DECK MECHANISM DISASSEMBLY

Arm Assembly
Cleaner

(A)

(S5) (Fig. A-3-1)

Base Assembly A/C Head

( H1)
(Fig. A-3-3)
(Fig. A-3-2)
Head F/E

(For Jog Shuttle Models)


Fig. A-3

NOTE 8. Arm Assembly Cleaner(Fig. A-3-1)


(1) Place the Spring Lever S/W of the above (No.1) as 1) Break away the (A) part shown above Fig. A-3-1 from the
Embossing of the Chassis in the clockwise direction and
original position.
lift up the Arm Assembly Cleaner.
9. Head F/E (Fig. A-3-2)
1) Unhook the two Hooks (H1) on the back side of the
Chassis and lift up the Head F/E.
10. Base Assembly A/C Head (Fig. A-3-3)
1) Remove the Screw (S5) and lift up the Base Assembly
Spring A/C Head.
Lever S/W
(H5)

(H5)

64
DECK MECHANISM DISASSEMBLY
Spring S Brake

Brake Assembly S
(Fig. A-4-1)
(A)

Arm Assembly
Tension

Spring Tension (C) Reel T


(Fig. A-4-5)

Band
(Fig. A-4-3) Assembly
Spring T Brake
Tension
Reel S
B

Brake Assembly T
(Fig. A-4-2)
(Fig. A-4-4)

(For Jog Shuttle Models)

Fig. A-4

11. Brake Assembly S (Fig. A-4-1) 13. Arm Assembly Tension (Fig. A-4-3)
1) Remove the Spring S Brake. 1) Remove the Spring Tension.
2) Hold the (A) part shown above Fig. A-4-1 and turn to the 2) Hold the (C) part shown above Fig. A-4-3 and turn to the clock-
clockwise direction, and then lift up the Brake Assembly S. wise direction, and then lift up the Arm Assembly Tension.
NOTE
NOTE
(1) When reassembling, be careful not to change the Spring
(1) When reassembling, be careful not to change the Spring with above No.11,12.(Refer to Fig. B-2).
with below No.12.(Refer to Fig. B-2).
14. Reel S (Fig. A-4-4) & Reel T (Fig. A-4-5)
12. Brake Assembly T (Fig. A-4-2) 1) Lift up the Reel S and Reel T.
1) Remove the Spring T Brake.
NOTE
2) Hold the (B) part shown above Fig. A-4-2 and turn to the
counterclockwise direction, and then lift up the Brake (1) When reassembling, be careful not to change the Reel S
Assembly T. and Reel T each other.
NOTE
Three Holes
(1) When reassembling, be careful not to change the Spring
with above No.11.(Refer to Fig. B-2).
(Difference for Springs) (Fig. B-2)
Spring T Brake Color (Black)
Reel S Reel T
Spring S Brake
(2) Confirm two Slide Washers under the Reel S and Reel T.
Spring Tension

65
DECK MECHANISM DISASSEMBLY
(D)

Opener Lid
(Fig. A-5-3)

(C)

Arm Assembly T/up

(Fig. A-5-4)
Arm
Assembly
Pinch
Base Assembly P4
(Fig. A-5-5)
Support CST

(B)
(Fig. A-5-1)
(A)

(Fig. A-5-2)

Fig. A-5
15. Support CST (Fig. A-5-1) NOTE
1) Break away the (A) part shown above Fig. A-5-1 from the
(1) When reassembling, confirm the opener lid is placed on
Embossing of the Chassis in the clockwise direction, and
lift up the Support CST. the Hook(H1) of the Arm Assembly T/UP as below figure.
16. Base Assembly P4 (Fig. A-5-2)
1) Break away the (B) part shown above Fig. A-5-2 from the Opener Lid
Embossing of the Chassis in the counterclockwise direc-
tion and lift up the Base Assembly P4.
17. Opener Lid (Fig. A-5-3)
1) Break away the (C) Part of the Opener Lid from the
Embossing of the Chassis in the Clockwise direction and
lift up the Opener Lid. (H1)
18. Arm Assembly T/up (Fig. A-5-4) Arm Assembly T/up
1) Just lift up the Arm Assembly T/UP.
19. Arm Assembly Pinch (Fig. A-5-5)
1) Lift up the Arm Assembly Pinch.

66
DECK MECHANISM DISASSEMBLY

Belt Capstan
(Fig. A-6-1)

(B)
Motor Capstan
(A)

Washer(W1)

Clutch Assembly D33-K


(Fig. A-6-2) (Fig. A-6-3)
Washer(W2 )
Optional Parts

Lever F/R Gear H-Up/D-K or Gear Up/D-K


(For Hi-Rewind Models) (For Normal Models)
(Fig. A-6-4)
Hook(H1) Spring Up/D
(C)
Brake Assembly Capstan
(For 4HD Models) (Fig. A-6-5)

(B ')

( A')

(For Jog Shuttle Models)

(For Jog Shuttle Models) (S6)

Fig. A-6

20. Belt Capstan (Fig. A-6-1)/ NOTE


Motor Capstan (Fig. A-6-2) (1) When reassembling, move the (C) part of the Lever F/R up
1) Remove the Belt Capstan. and down, then confirm if it is returned to original position.
2) Remove three Screws(S6) on the back side of the
Chassis and lift up the Motor Capstan. 23. Gear H-Up/D-K or Gear Up/D-K
NOTE (Fig. A-6-5)
1) Remove the Washer(W2) and lift up the Gear H-up/D-K.
(1) When reassembling, Confirm the (A), (B) parts of Motor
2) Remove the Spring Up/D.
Capstan is located to the (A'), (B') of the Chassis.

21. Clutch Assembly D33-K (Fig. A-6-3) NOTE


1) Remove the Washer(W1) and lift up the Clutch Assembly
(1) Gear H-Up/D-K is for Hi-Rewind Models.
D33-K.
(2) Gear Up/D-K is for Normal Models except Hi-Rewind Models.
22. Lever F/R (Fig. A-6-4)
1) Unhook the (H1) shown above Fig. A-6-4 and lift up the
Lever F/R.

67
DECK MECHANISM DISASSEMBLY
Brake
Assembly Capstan

Hole (A)+(B)

Barke
Assembly Capstan
Gear Cam (H2) (For 4HD Models)
Spring Capstan
Hole (A) (Fig. A-7-4)
Guide Rack F/L
(H1) (S4) Barke Assembly Jog
(S4)
(For Jog Shuttle Models)

(Fig. A-7-2)

Gear Rack F/L (Fig. A-7-1)

Gear Cam

Hole (B)

(Fig. A-7-3)

Fig. A-7 (For Jog Shuttle Models)

24. Bracket Assembly Jog (Fig. A-7-1)


(Jog shuttle model option) Hook(H2)
1) Remove the Screw(S4) and lift up the Bracket Assembly
Jog.
Hook(H2)
25. Guide Rack F/L (Fig. A-7-2)/
Gear Rack F/L (Fig. A-7-3)
1) Remove the Screw(S4) and lift up the Guide Rack F/L.
2) Lift up the Gear Rack F/L.

26. Brake Assembly Capstan (Fig. A-7-4) NOTE


(4HD model option) (1) When reassembling, confirm that the Hole(A) of the
Brake Assembly Capstan is aligned to the Hole(B) of the
1) Hook the Spring Capstan on the Hook(H1).
Gear Cam.
2) Unhook the Hook(H2) and lift up the Brake Assembly
(Refer to above Fig. A-7-4).
Capstan.(Refer to Fig. to the right)

68
DECK MECHANISM DISASSEMBLY

Washer (W1)

Gear Drive
(Fig. A-8-1)

Gear Cam
Hole (B)
(Fig. A-8-2)

Brake Assembly Capstan


(For 4HD Models) Gear Connector
Hole (A)
(Fig. A-8-3)

Gear Connector
Hole (A')+(A)

Hole (B')
Hole (A')

Chassis

H1

Bracket Assembly
L/D Motor

Hole (B')+(B) H2

(Fig. A-8-4)
Gear Cam

Fig. A-8

(Fig. B-3)
27. Gear Drive (Fig. A-8-1)/
Gear Cam (Fig. A-8-2)/
Gear Connector (Fig. A-8-3) Gear Cam (C)
1) Remove the Washer(W1) and lift up the Gear Drive.
2) Lift up the Gear Cam.
3) Lift up the Gear Connector. Gear Drive (D)

NOTE

(1) When reassembling, confirm that the Hole (A) of the 28. Bracket Assembly L/D Motor (Fig. A-8-4)
Gear Connector is aligned to the Hole (A') of the Chassis
1) Unhook the three Hooks(H1),(H2) and push down the
(Fig. A-8-3).
Bracket Assembly L/D Motor.
(2) When reassembling, confirm that the Hole (B) of the
Gear Cam is aligned to the Hole (B') of the Chassis (Fig.
A-8-2).
(3) When reassembling, confirm that the (C) part of the Gear
Cam is aligned to the (D) part of the Gear Drive as shown Hook (H1), (H2)
Fig. B-3
Chassis

69
DECK MECHANISM DISASSEMBLY
Washer
(W1)

Gear Sector

(S4)
(Fig. A-9-1)

Base Tension
Plate Slider
(Fig. A-9-3) (Fig. A-9-2)

Lever Tension

(Fig. A-9-4)
(A)

(For Jog Shuttle Models)

Fig. A-9

29. Gear Sector (Fig. A-9-1) NOTE


1) Remove the Washer(W1) and lift up the Gear Sector.
30. Base Tension (Fig. A-9-2)/ (1) When reassembling, turn the Lever Tension to the clock-
Plate Slider (Fig. A-9-3)/ wise direction in maximum.
(2) Push the plate slide right side to be guided by the shaft.
Lever Tension (Fig. A-9-4)
1) Remove the Screw(S4) and lift up the Base Tension.
2) Lift up the Plate Slider.
3) Hold the (A) Part of the Lever Tension and turn to the
counterclockwise direction, and then lift up the Lever
Tension.

70
DECK MECHANISM DISASSEMBLY

(Fig. A-10-1)
Gear Assembly P3
H1

Gear Assembly P3
H2

Gear Assembly P2
(Fig. A-10-2)
(A)
(B)

Gear Assembly P2 (A)


(B)

Chassis

Optional Parts
Base Assembly P2
Arm Assembly Idler or Arm Assembly Idler Jog
(Fig. A-10-4)
(For Normal Models) (For Jog Shuttle Models)

(Fig. A-10-5)
(H3)

(Fig. A-10-3)
Base Assembly P3

Fig. A-10
31. Gear Assembly P3 (Fig. A-10-1)/ NOTE
Gear Assembly P2 (Fig. A-10-2) 1) Arm Assembly Idler is for Normal Models.
1) Unhook the two Hooks(H1) and lift up the Gear Assembly P3. 2) Arm Assembly Idler Jog is for Jog Shuttle Models.
2) Unhook the two Hooks(H2) and lift up the Gear Assembly P2. NOTE
32. Base Assembly P3 (Fig. A-10-3)/ 1) When reassembling, confirm that the (A) Part of the Gear
Base Assembly P2 (Fig. A-10-4) Assembly P3 is aligned to the (B) Part of the Gear Assembly
1) Move the Base Assembly P3 in the direction of the arrow of P2 as shown below.
the Chassis Hole(A) and push down the Base Assembly P3.
2) Move the Base Assembly P2 in the direction of the arrow of Gear Assembly P3
the Chassis Hole(B) and push down the Base Assembly P2.
33. Arm Assembly Idler or Arm Assembly
Idler Jog(Fig. A-10-5) (Unloading Condition) (A)
1) Unhook the Hook(H3) and push down the Arm Assembly (B)
Idler Jog.

Gear Assembly P2

71
DECK MECHANISM ADJUSTMENT
Tools and Fixtures for Service

1. Cassette Torque meter 2. Alignment tape 3. Torque gauge


1. SRK-VHT-303(Not SVC part) (See figure below) 3. 600g.Cm ATG

-S 300
HT 250
-V 200
SR K

150
SR
K
VID
CAS EO
S K- V HT0
-T
0 50 TOR ETTE SR 50
Q
MET UE
100
VHT ER
-303 150
200
250
300

4. Torque gauge adaptor 5. Post height adjusting driver 6. + Type driver ( 5)


Parts No:
SV-TGO-030-000 (SMALL)
SV-TGO-020-000 (LARGE)

ALIGNMENT TAPES FOR ADJUSTMENT


Derivation No. A B C D
Mechanism PAL PAL NTSC NTSC
SP/LP SP SP/LP/EP SP
Adjustment ltems 2/4 Head 2 Head 2/4 Head 2 Head
TTV-N1
FM Envelope TTV-P2L TTV-P2 TTV-N2
(TTN-N12)
Slantness A commercially available tape
A/C TTV-P1 TTV-N1
TTV-N1
Height TTV-P1 (TTV-N12)
Head (TTV-P1L) (TTV-N12)
(TTV-N1E)
Azimuth TTV-P2 TTV-P2 TTV-N2 TTV-N2

TTV-P2 TTV-N2
X-value TTV-P2 TTV-N2E TTV-N2

RG Post lnclination A commercially available tape


Tape Back Tension SRK-VHT-303

The numbers in ( ) parenthesis can be used as the substiture.

72
DECK MECHANISM ADJUSTMENT(FOR NORMAL MODELS)
1.Mechanism Alignment Position Check
Purpose:To determine if the Mechanism is in the correct position, when a Tape is ejected.

Test Equipment/ Fixture Test Conditions (Mechanism


Check Point
Condition)
Blank tape Mechanism and Mode Switch Position
Eject Mode (with Cassette ejected)

1) Turn the Power S/W on and eject the Cassette by press- with the Gear Drive as below Fig. C-1(A).
ing the Eject Button. 5) Confirm if the Mode S/W on the Main P.C.Board is
2) Remove the Top Cover and Plate Assembly Top, visual- aligned as below Fig. C-1(B).
ly check if the Gear Cam Hole is aligned with the 6) Remount the Deck Mechanism on the Main P.C.Board
Chassis Hole as below Fig. C-2. and check each operation.
3) IF not, rotate the Shaft of the Loading Motor to either
Clockwise or Counterclockwise until the Alignment is
as below Fig. C-2.
4) Remove the Screw which fixes the Deck Mechanism
and Main Frame and confirm if the Gear Cam is aligned

CHECK DIAGRAM

Mode S/W
Gear Cam

(B)
(A)

Gear Drive

Gear Cam (o) and Gear Drive (o) groove alignment


BOTTOM VIEW
Fig. C-1

L/D Motor Assembly

Gear Cam

Chassis Hole
Gear Cam Hole

TOP VIEW
Fig. C-2

73
DECK MECHANISM ADJUSTMENT
2. Preparation for Adjustment (To set the Cassette without Tape.
Cover the Holes of the End Sensors at the both sides of the
Deck Mechanism to the Loading state Bracket Side(L) and Bracket Assembly Door to prevent a
without inserting a Cassette Tape). light leak.
1) Unplug the Power Cord from the AC Outlet. Then The Deck Mechanism drives to the Stop Mode.
2) Disassemble the Top Cover and Plate Assembly Top. In this case, The Deck Mechanism can accept inputs of
3) Plug the Power Cord into the AC Outlet. each mode, however the Rewind and Review Operation
4) Turn the Power S/W on and push the Lever Stopper (L),(R) can not be performed for more than a few seconds
of the Holder Assembly CST to the back for Loading the because the Take-up Reel Table is in the Stop State and
can not be detected the Reel Pulses.
3. Checking Torque
Purpose: To insure smooth Transport of the Tape during each Mode of Operation.
If the Tape Transport is abnormal, then check the Torque as indicated by the chart below.

Test Conditions (Mechanism


Test Equipment/ Fixture Condition) Checking Method
Torque Gauge(600g/cm ATG) Play (FF) or Review (REW) Mode Perform each Deck Mechanism Mode without
Torque Gauge Adaptor inserting a Cassette Tape(Refer to above No.2
Cassette Torque Meter Preparation for Adjustment).
SRK-VHT-303 Read the Measurement of the Take-up or Supply
Reels on the Cassette Torque Meter(Fig. C-3-2).
Attach the Torque Gauge Adaptor to the Torque
Gauge and then read the Value of it(Fig. C-3-1).

Item Mode Test Equipment Measurement Reel Measurement Values


Fast Forward Torque Fast Forward Cassette Torque Gauge Take-Up Reel More than 400g/cm
Rewind Torque Rewind Cassette Torque Gauge Supply Reel More than 400g/cm
Play Take-Up Torque Play Cassette Torque Meter Take-Up Reel 75~115g/cm
Review Torque Review Cassette Torque Meter Supply Reel 130~200g/m

NOTE: NOTE:
The Values are measured by using a Torque Gauge and The Torque reading to measure occurs when the Tape
Torque Gauge Adaptor with the Torque Gauge affixed. abruptly changes direction from Fast Forward of Rewind
Mode, when quick bracking is applied to both Reels.

Cassette Torque Meter (SRK-VHT-303) Torque Gauge (600g.cm ATG)

Torque Gauge
S 300
H T- 250
-V 200
SR K

150
SR
VID K
CAS EO
0 50
S
TOR ETTE
Q
SR
K- V HT0
-T
50
Torque Gauge
MET UE
VHT ER
-303
100
150
Adaptor
200
250
300

Reel Table

Fig. C-3-2
Fig. C-3-1

74
DECK MECHANISM ADJUSTMENT
4.Guide Roller Height Adjustment
Purpose: To regulate the Height of the Tape so that the Bottom of the Tape runs along the
Tape Guide Line on the Lower Drum.

4-1. Preliminary Adjustment

Test Equipment/ Fixture Test Conditions (Mechanism Condition) Adjustment Point


Post Height Adjusting Driver Play or Review Mode Guide Roller Height Adjustment
screws on the Supply and Take-Up
Guide Rollers.

Adjustment Procedure ADJUSTMENT DIAGRAM Guide Roller Height


1) Confirm if the Tape runs along the Tape Guide Line of the Adjustment screw
Lower Drum.
2) If the Tape runs the Bottom of the Guide Line, turn the Guide Upper Flange
Roller Height Adjustment Screw to Clockwise direction.
3) If it runs the Top, turn to Counterclockwise direction. Guide Roller
4) Adjust the Height of the Guide Roller to be guided to the Guide Retaining Screw
Line of the Lower Drum from the Starting and Ending Point of
the Drum. Fig. C-4-1

4-2. Precise Adjustment


Test Equipment/Fixture Test Equipment Connection Points Test Conditions VCR(VCP) State Adjustment Point
Oscilloscope CH-1:PB RF Envelope Play an Alignment Tape Guide Roller Height
Alignment Tape CH-2:NTSC: SW 30Hz Adjustment Screws
Post Height Adjusting PAL: SW 25Hz
Driver Head Switching Output Waveform Diagrams
Point
P2 POST
RF Envelope Output ADJUSTMENT
Point
Adjustment Procedure
1) Play an Alignment Tape after connecting the Probe of the
Oscilloscope to the RF Envelope Output Test Point and
Head Switching Output Test Point.
2) Tracking Control(in PB Mode) : Center Position(When Turn the Roller Guide Height
P3 POST
this Adjustment is performed after the Drum Assembly Adjustment Screw slightly
ADJUSTMENT
to flatten the waveform.
has been replaced, set the Tracking Control so that the
RF Output is Maximum). Fig. C-4-2
3) Height Adjustment Screw : Flatten the RF Waveform.
(Fig. C-4-2)
4) Turn(Move) the Tracking Control(in PB Mode)
Clockwise and Counterclockwise.(Fig. C-4-3) Turn(Move) the tracking
Tracking control at center
5) Check that any Drop of RF Output is uniform at the control to both directions
Start and End of the Waveform.
Fig. C-4-3
NOTE Connection Diagram
OSCILLOSCOPE
If the adjustment is excessive or insufficient the tape
will jam or fold.
RF ENVELOPE OUTPUT TEST POINT
HEAD SWITCHING OUTPUT TEST
POINT

75
DECK MECHANISM ADJUSTMENT
5. Audio/Control (A/C) Head Adjustment
Purpose: To insure that the Tape passes accurately over the Audio and Control Tracks in exact
Alignment in both the Record and Playback Modes.

5-1. Preliminary Adjustment (Height and Tilt Adjustment)


Perform the Preliminary Adjustment, when there is no Audio Output Signal with the Alignment Tape.

Test Equipment/ Fixture Test Conditions (Mechanism Condition) Adjustment Point


Blank Tape Tilt Adjustment Screw(C)
Screw Driver(+) Type 5mm Play the blank tape Height Adjustment Screw(B)
Azimuth Adjustment Screw(A)

Adjustment Procedure/Diagrams
1) Initially adjust the Base Assembly A/C Head as shown 4) Reconfirm the Tape Path after Playback about 4~5 sec-
Fig. C-5-1 by using the Height Adjustment Screw(B). onds.
2) Play a Blank Tape and observe if the Tape passes accu-
NOTE
rately over the A/C Head without Tape Curling or
Folding. Ideal A/C head height occurs, when the tape runs
3) If Folding or Curling is occured then adjust the Tilt between 0.2~0.25mm above the bottom edge of the A/C
Adjustment Screw(C) while the Tape is running to head core.
resemble Fig. C-5-3.

A/C Head Tape


P4
-0.05

Tape
10.9

0.2~0.25mm

A/C Head Base


Fig. C-5-1 Fig. C-5-3

X-Value Adjustment
Hole

Fixed Screw

Azimuth Adjustment Tilt Adjustment


Screw(A) Screw(C)

Height Adjustment
Screw(B)

A/C Head Assembly

Fig. C-5-2

76
DECK MECHANISM ADJUSTMENT
5-2. Confirm that the Tape passes smoothly slowly turn the Tilt Adjustment Screw(C) in the
between the Take-up Guide and Pinch Counterclockwise direction.
Roller(using a Mirror or the naked eye).
1) Afetr completing Step 5-1.(Preliminary Adjustment),
NOTE:
check that the Tape passes around the Take-up Guide
and Pinch Roller without Folding or Curling at the Top or Check the RF Envelope after adjusting the A/C Head, if
Bottom. the RF Waveform differs from Fig. C-5-4, performs
(1) If Folding or Curling is observed at the Bottom of Precise Adjustment to flat the RF Waveform.
the Take-up Guide then slowly turn the Tilt
Adjustment Screw(C) in the Clockwise directioin.
(2) If Folding or Curling is observed at the Top of it then

5-3. Precise Adjustment (Azimuth adjustment)

Test Conditions
Test Equipment/ Fixture Connection Point (Mechanism Condition) Adjustment Point
Oscilloscope Audio output jack Play an Alignment Tape Azimuth Adjustment Screw(A)
Alignment Tape(SP) 1KHz, 7KHz Sections Height Adjustment Screw(B)
Screw Driver(+) Type 5mm

Adjustment Procedure 1KHZ 7KHZ


1) Connect the Probe of the Oscilloscope to Audio Output
Jack.
2) Alternately adjust the Azimuth Adjustment Screw(A) and
the Tilt Adjustment Screw(C) for Maximum Output of the
1Khz and 7Khz segments, while maintaining the flattest A:Maximum B:Maximum
Envelope differential between the two Frequencies. Fig. C-5-4

6. X-Value Adjustment
Purpose: To obtain compatibility with other VCR(VCP) Models.
Test Conditions
Test Equipment/ Fixture Connection Point (Mechanism Condition) Adjustment Point

Oscilloscope CH-1: PB RF Envelope Play an Alignment Tape


Groove at the
Alignment tape(SP only) CH-2: NTSC: SW 30Hz Base A/C
Left
Screw Driver(+) Type 5mm PAL: SW 25Hz
Head Swithching Output
Test Point
RF Envelope Output Test Right
Point

Adjustment Procedure Adjustment Diagram


1) Insert the alignment tape, and press the + or - manual
tracking (channel) button once while "AUTO TRACKING" X-Value Adjustment Hole
is flashing on the screen to release auto tracking, and then
center the tracking. Fixed Screw
2) Run the tape long enough for tracking to complete one
cycle. Azimuth Adjustment Tilt Adjustment Screw(C)
3) Loosen the fixing screw, and move the A/C head base Screw(A)
assembly in the direction shown in the diagram, to find the Height Adjustment Screw(B)
center of the peak so that the maximum envelope is avail-
able.
With this method, the 31-m head can trace on the cen- OSCILLOSCOPE
terof 58-m track. Connection Diagram
4) Tighten the A/C head base assembly fixing screw.
RF ENVELOPE OUTPUT TEST POINT
CH-1 CH-2
HEAD SWITCHING OUTPUT TEST POINT

77
DECK MECHANISM ADJUSTMENT
7. Adjustment after Replacing Drum Assembly (Video Heads)

Purpose: To correct for shift in the Roller Guide and X value after replacing the Drum.
Test Conditions
Test Equipment/ Fixture Connection Point (Mechanism Condition) Adjustment Points
Oscilloscope CH-1: PB RF Envelope Play the blank tape Guide Roller Precise
Alignment tapes CH-2: NTSC: SW 30Hz Play an alignment tape Adjustment
Blank Tape PAL: SW 25Hz Switching Point
Post Height Adjusting Driver Head Swithching Output Tracking Preset
Screw Driver(+) Type 5mm Test Point X-Value
RF Envelope Output Test Point

Checking/Adjustment Procedure Connection Diagram OSCILLOSCOPE

Play a blank tape and check for tape curling or creasing around
the roller guide. If there is a problem then follow the procedure RF ENVELOPE OUTPUT TEST POINT
4. "Guide Roller Height" and 5. "Audio Control(A/C) Head CH1 CH2
Adjustment". HEAD SWITCHING OUTPUT TEST
POINT

Waveform

V1/V MAX 0.7 V1 V V2


V2/V MAX 0.8
RF ENVELOPE OUTPUT

Fig. C-7

8. Check the Tape Travel after Reassembling Deck Assembly.


8-1.Check Audio and RF Locking Time during playback and after CUE or REV (FF/REW)
Test Equipment Test Conditions
Test Equipment/ Fixture Specification Connection
Connection Points
Points (Mecanism Condition)
Oscilloscope RF Locking Time: Less than 5 sec. CH-1: PB RF Envelope Play an alignment tape
Alignment tapes(with 6H Audio Locking Time:Less than CH-2: Audio Output (with 6H 3kHz Color Bar
3kHz Color Bar Signal) 10sec RF Envelope Output Point Signal)
Stop Watch Audio Ouptut Jack

Checking Procedure NOTES:


Play an alignment tape then change the operating mode to
1) CUE is fast forward mode (FF)
CUE or REV and confirm if the unit meets the above listed
2) REV is the rewind mode (REW)
specifications.

8-2.Check for tape curling or jamming

Test Equipment/ Fixture Specification Test Conditions


VCR(VCP)
(Mecanism
StateCondition)

T-160 Tape Be sure there is no tape jamming or curling Run the CUE, REV play mode at the
T-120 Tape at the begining, middle or end of the tape. beginning and the end of the tape.

Checking Procedure
1) Confirm that the tape runs smoothly around the roller 2) Confirm that the tape passes over the A/C head assem-
guides, drum and A/C head assemblies while abruptly bly as indicated by proper audio reproduction and prop-
changing operating modes from Play to CUE or REV. er tape counter performance.
This is to be checked at the begining, middle and end
sections of the cassette.

78
MAINTENANCE/INSPECTION PROCEDURE(FOR NORMAL MODELS)
1 Check before starting repairs
The following faults can be remedied by cleaning and oiling.
Check the needed lubrication and the conditions of cleanli-
ness in the unit.
Check with the customer to find out how often the unit is
used, and then determine that the unit is ready for inspection
and maintenance. Check the following parts.
Replace-
Phenomenon Inspection
ment

F/E Head
Color beats Dirt on full-erase head o

Poor S/N, no color Dirt on video head o


Video Head

Vertical or Dirt on video head


o
Horizontal jitter Dirt on tape transport system Fig. C-9-1 Top VIEW
Low volume, A/C Head
Dirt on Audio/control head o
Sound distorted
Pinch Roller
Tape does not run.
Dirt on pinch roller o Belt Capston
Tape is slack

In Review and Clutch Assembly D33K o


Clutch
Unloading (off mode), Assembly D33K
Torque reduced
the Tape is rolled up
loosely. Cleaning Drum and
transport system Fig. C-9-3

NOTE
If locations marked with o do not operate normally after
cleaning, check for wear and replace.
See the EXPLODED VIEWS at the end of this manual as
well as the above illustrations See the Greasing (Page 81) Fig. C-9-2 BOTTOM VIEW
for the sections to be lubricated and greased.

* No. (1)~(13) Indicates the Tape Path to be traveled from Supply Reel to Take-up Reel.
(7) Base Assembly P3
(4) F/E Head
(8) A/C Head
(3) P1 Post
(9) P4 Post
(6) Drum Assembly
(Video Head)
(11) Pinch Roller
(5) Base
Assembly P2 (12) Take-up Guide Post
(2) Tension Post

(10) Capstan Shaft

(1) Supply Reel (13) Take-up Reel

Fig. C-9-3 Tape Transport System

79
MAINTENANCE/INSPECTION PROCEDURE
2. Required Maintenance 4. Supplies Required for Inspection and
The recording density of a VCR(VCP) is much higher than
Maintence
that of an audio tape recorder. VCR(VCP) components must
be very precise, at tolerances of 1/1000mm, to ensure com- (1) Grease : Kanto G-311G (Blue) or equivalent
patiblity with other VCRs. If any of these components are (2) Isopropyl Alcohol or equivalent
worn or dirty, the symptoms will be the same as if the part is (3) Cleaning Patches
defective. To ensure a good picture, periodic inspection and (4) Grease : Kanto G-381(Yellow) : Used only for Reel S and
maintenance, including replacement of worn out parts and Reel T
lubrication, is necessary. 5) Maintenance Procedure
5-1) Cleaning
3. Scheduled Maintenance
(1) Cleaning video head
Schedules for maintenance and inspection are not fixed First use a cleaning tape. If the dirt on the head is too
because they vary greatly according to the way in which the stubborn to remove by tape, use the cleaning patch.
customer uses the VCR(VCP), and the environment in which Coat the cleaning patch with Isopropyl Alcohol. Touch
the VCR(VCP) is used. the cleaning patch to the head tip and gently turn the
But, in general home use, a good picture will be maintained head(rotating cylinder) right and left.
if inspection and maintenance is made every 1,000 hours. (Do not move the cleaning patch vertically. Make sure
The table below shows the relation between time used and that only the buckskin on the cleaning patch comes into
inspection period. contact with the head. Otherwise, the head may be
Table 1 damaged.)
Thoroughly dry the head. Then run the test tape. If
When
inspection is lsopropyl Alcohol remains on the video head, the
necessary About 1 About 18 About 3
year years
tape may be damaged when it comes into contact
months
with the head surface.
Average (2) Clean the tape transport system and drive system, etc,
hours used by wiping with a cleaning patch wetted with Isporopyl
per day
Alcohol.

One hour NOTES:


1 It is the tape transport system which comes into contact
Two hours with the running tape. The drive system consists of those
parts which moves the tape.
2 Make sure that during cleaning you do not touch the tape
Three hours transport system with the tip of a screw driver and no that
force is that would cause deforming or damage applied to
the system.

Drum
(Rotating Cylinder)

Cleaning Patch
Head Tip

Touch this section of cleaning


Coat With Isopropyl Alcohol patch to the head tip and gently
turn the Drum (Rotating Cylinder)

Fig. C-9-4

80
MAINTENANCE/INSPECTION PROCEDURE
5-2) Greasing (2) Periodic greasing
Grease specified locations every 5,000 hours.
(1) Greasing guidelines
Apply grease, with a cleaning patch. Do not use excess
1) Loading Path Inside & Top side 5) Lever Tension Groove
grease. It may come into contact with the tape transport
2) Shaft 6) Clutch Assembly D33 Shaft
or drive system. Wipe any excess and clean with clean 3) Gear Rack F/L Moving Section 7) Brake "S" Rubbing Section
ing patch wetted in Isopropyl Alcohol. 4) Shaft
NOTE:Greasing Points 1

1) Loading Path Inside & Top side 6) Shaft


2) Base Tension Boss inside Hole 7) Arm Assembly F/L of Buming
3) Arm Assembly F/L "U" Groove Inside Hole
4) Arm Take-up Rubbing Section 8) Reel S, T Shaft (G381:Yellow)
5) L/D Motor Worm Wheel Part 9) Brake T Groove

1
4 2
4

3
5 5

2
6 7
9
Chassis (Bottom)
3 7

8
Chassis (Top)

Gear Part Side

Bottom
Cam Part
inside

Bottom Cam &


Gear Sector Gear Cam Gear Part
Cam Part

Guide Rack F/L Gear Rack F/L

Press
Cam Part
Gear Assembly Up/D Gear Drive

Stopper Part

Gear Part
Plate Slider (Top)
Cam Part

Guide Rail

Plate Slider (Bottom)


Bracket Side (L) Bracket Assembly Door

81
MECHANISM TROUBLESHOOTING GUIDE
1.Deck Mechanism
A.

Auto REW doesn't work.

YES
Is the output of END sensor
of supply side "H"?
H: more than 3.5V
L: less than 0.7V~1V
NO
YES
Is the Vcc. voltage of End NO
Check the syscon power.
sensor 5V?

YES
Replace End sensor.

Is the voltage across IR LED YES


Replace LED.
between 0.8~1.5V?

NO

Check syscon circuit.

B.

No F/R modes.

YES
Is the present mode, NO Is the mode SW assembled
F/R Mode? correctly (Refer to Page 73.)

YES
NO Is the normal voltage supplied to
Does the Capstan Motor rotate? the Capstan Motor Vcc1, Vcc2.?

YES YES
Does terminal voltage(Vctl) of NO
Do the T/Up, Supply Reel rotate? Capstan Motor supply side Check Servo, Power Circuits.
more than 4V?
YES YES
Check syscon circuit. Replace the Capstan Motor.

82
MECHANISM TROUBLESHOOTING GUIDE
C.
AUTO STOP.
(PLAY/CUE/REV)

Check aligment positions (page 73)


Check spring Pinch.

In Play/Cue/Rev is the pinch NO


roller in contact with the capstan
Is the output of DFG, DPG OK? Replace Drum Motor.
shaft.
NO
YES YES
Are there T/up and supply reel NO
pulses. Check Servo, Syscon.

YES

Check the Syscon, -COM. Replace Reel Sensor.

D.

No cassette loading.

Insert the cassette.

YES
NO
Does the lever S/W work
Check Cassette Carry Assembly.
normally.

YES
Is there variation for F/L S/W
Output? NO NO
(In Tape with REC Tab Does the F/L S/W work normally? Replace F/L S/W.
LHL)
(In Tape without REC Tab
LHLH)
YES
YES

Check Syscon Circuit. Check Syscon Circuit.

83
MECHANISM TROUBLESHOOTING GUIDE
E.

In PB mode Tape Presence


not sensed.

NO
Is the Pinch Roller attached Check Alignment positions
to the Capstan Motor Shaft? (page 73)

YES
NO NO
Does the T/Up
Is the Belt ok? Replace the Belt.
Reel turn?

YES YES

Check the clutch and the Idler


Does the Capstan Motor turn?
Assembly.

YES

Does the Drum NO Is the Voltage supplied to the Capstan


Motor turn? Motor Vcc1,Vcc2 each?

YES YES

Are there DPG, Is the terminal voltage of Capstan


NO Check Servo,
DFG Pulses? Motor supplied more than 4V? Power.

YES YES
Are the T/Up Supply Reel Sensors Replace the
ok? Capstan Motor.

YES
NO NO
Is the Vcc voltage of the Drum Check Syscon,
Check Servo, Syscon.
Motor normal? Circuit.

YES
Is the terminal voltage NO Check Syscon,
of the Drum Motor
Circuit.
more than 2.3V?

YES

Replace the
Drum Motor.

84
MECHANISM TROUBLESHOOTING GUIDE
2. Front Loading Mechanism
A.

Cassette cannot be inserted.

NO Is the Lever Switch Spring YES Replace or add the


Does the Lever Switch work?
damaged or omitted? Lever Switch Spring.

NO
YES NO
Does the F/L switch work
Replace F/L Switch.
normally?

YES
Is the Vcc of Main P.C.Board
5V?
Check syscon circuit.

YES NO

Is the voltage between cassette


switch and GND on Main Check power circuit.
P.C.Board 5V?

YES NO

Check Mode switch location and Is there a short circuit between cassette
syscon circuit. switch and GND on main P.C.Board?

YES NO

Remove the short circuit part or


Replace the main P.C.Board. Replace F/L Switch.

B.

Cassette will not eject.

NO
Does the L/D motor rotate in reverse? Check L/D Motor or Drive IC.

YES
NO
Does the Lever Switch work? Replace lever Switch.

YES
NO
Does the Arm Assembly F/L work normally? Replace Arm Assembly F/L.

YES
NO
Does the Opener Door work? Replace the Opener Door.

85
MECHANISM TROUBLESHOOTING GUIDE
C.

Cassette will not load.

Does the CST insert?

YES

Does the opener Lid work?

YES NO

Does the Gear Rack F/L work? Replace the Opener Lid.

NO
YES

Does the Opener Door work? Replace the Rear Rack F/L.

YES NO

Does the Arm Assembly F/L work? Is the opener Door assembled correctly?

YES NO

Does the L/D Motor work? Replace the Arm Assembly F/L.

YES NO

Does the Holder Assembly Cassette


Check the power of L/D Motor.
move the Arm Assembly F/L?

YES NO

Replace the Front Loading Is the Holder Assembly Cassette


Mechanism Assembly. assembled correctly?

86
211, IKENOHATA 1CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111
931196 Printed in Singapore

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