Oil Cooler

Description Unit Shell Side Tube Side

Process data
Medium ISO VG 320 Sea Water
No of passes 1 4
Flow Rate LPM 285 295
m3/h 17.1 18
kg/h 14450 17542
Inlet Temp Deg C 60.4 39

Outlet Temp Deg C 50 43

Average Temp Diff for Tube Expn Deg C 10 4
Max operating Pressure bar a 10.0 10.0
Pressure drop Allowed bar 1.00 0.50
Design Pressure bar g 16 12
Design temp Deg C 100 100
Fouling factor h m2 Deg C/kcal 0.0002 0.0001

Properties of fluid at Av Temp Deg C 55 41

Density at working pressure kg/m3 845 992

Specific Heat kcal/kg Deg C 0.466 0.997
Thermal Conductivity kcal/h m Deg C 0.118 0.545
Viscosity cPoise 77.241
kgf-s/m2 7.88E-03 6.66E-05
Prandtl No 1100.71 4.30
Heat Exchanger Load Calculated kcal/h 69959 69959 0
kW 81.3
Heat Exchanger Load Design 81.3
Total Heat Load kcal/h 69959 69959
LMTD deg C 14.0
R Factor 2.60
S Factor 0.19
Correction factor from graph 0.95
Corrected LMTD 13.3
Heat Exchanger Geometry
Shell Tube
Shell Size inch 12 inch sch 20 pipe
Shell OD mm 323.8
Shell thickness mm 6.35
Shell ID mm 311
No of passes 1 4
Total No of tubes in shell N0 164
No of tubes per pass No 41
Selected Tube size 5/8" OD x 0.9 mm thk
Tube OD inch 5/8
mm 15.88
inch 0.035
Thk mm 0.9
Tube ID mm 14.08
C/s area m2 0.000156
Tube arrangement Triangular
Pitch mm 19.8
Tube length ft / mm 5.9 1800
No of baffles No 23
Baffle spacing mm 75
Bundle cross flow area as m2 0.005
Equivalent dia m 0.0113 0.0141
Heat Transfer Area provided m2 14.7
Heat Transfer Calculations
Mass velocity kg/m2 S 860 764
Actual Velocity m/s 1.02 0.8
Reynolds No Re 126 16473
Prandtl No Pr 1100.71 4.30
Nusselt No Nu 51.9 97.4
Heat Trans coeff h kcal/h m2 C 540 3771
Thermal conductivity of tube kcal/h m C 25
Overall heat trans coeff U kcal/h m2 C 397
Area required m2 13.3
Area provided m2 14.7
Excess area provided % of reqd 11 Safe

Pressure Drop Calculations

Reynold's No 126 16473
Hydraulic roughness k mm 0.05 from fig 29
Friction factor f ft2/in2 0.00556 page 839 of kern
Roughness factor e 0.027
Resistance Coeff shii 3.51
Velocity head p7 294
Pressure Drop per pass Psf 536.1
Pa 25651 1031
Pressure Drop in HE Pa 25651 4124
Calculated Bar 0.257 0.04
Specified Bar 1.00 0.50
Pressure Drop Design is Safe Safe
Heat Transfer Design is Safe
Approx tube expansion wrt to shell mm 0.2
 Heat Exchanger Geometry

TEMA Heat Exchange type BEW

Shell Fluid In
Tube Fluid In Shell 12 inch sch 20 pipe

Nozzle - DN 50 Sch 40 Nozzle - DN 65 Sch 40

I
1

Nozzle - DN 50 Sch 40 Tube length 1800 mm

Nozzle - DN 65 Sch 40

Tube fluid out Shell Size 12 inch sch 20 pipe Shell Fluid out
Tube Size 5/8" OD x 0.9 mm thk

Tube OD 15.88 mm Cu- Ni (SB 111 C71500)

Thk 0.90 mm
Total No of tubes 164
No of passes on tube side 4

No of passes on shell side 1

Total No of baffles 23
Baffle Pitch 75 mm

Heating surface provided 14.7 m2

Consider Sp gravity as s 0.87
at 15 Deg C

Temperature q 55 Deg C
131.36 Deg F
Viscosity from chart m 0.0000112 reyns
0.0772414 PaS
Thermal Conductivity k 0.1366618 W/m K

Specific Heat 1.9487575 kJ/kg K

Density from chart r 845 kg/m3